M241154 五、創作說明（1) 【新型所屬之技術領域】 本創作是有關於一種元件外觀檢測設備，且特別是有 關於一種適於對複數個元件的外觀做自動化的篩選之外觀 檢測設備。 【先前技術】 十八世紀的工業革命帶動了人類生產技術的大躍進， 以動力機具取代了以人力為主的作業方式。在早期，沖 床、鑽床、刨床等加工機台的創作，使我們製作出的產品 尺寸更精密、外型更為美觀。其後更有自動加工機台的推 出，只需經由電腦輸入預先撰寫的程式，便可使刀具沿著 預先設定的路徑進行加工，加工出尺寸一致的產品，進行 量產的動作，不再需要人工的操作，減少人力成本，也避 免加工時可能發生的危險。近幾年來，藉由各種加工機台 與自動控制系統的整合，各類製造業紛紛開設所謂的生產 線，藉由全線自動化的製造過程，使得我們可以更有效率 且更大量的生產各類產品。 然而在科技不斷創新，製造技術更為進步的今天，我 們可以製造的產品已經較以往之構造更為精密且複雜（如 電子元件）。由於對外觀、尺寸以及效能等有更高的要 求，使得我們對產品的良率需要更嚴格的把關。 以往雖然製造已經可以達到全線自動化生產，但在產 品的最終檢驗上，仍需依賴人工作業，但並沒有完全可以 客觀的判斷標準來作檢測。外觀檢測必須依賴視覺來作檢 測，但只要依賴視覺來作檢測必定有模陵兩可的情況出M241154 V. Creation Instructions (1) [Technical Field to which the New Type belongs] This creation relates to an appearance inspection device for a component, and more particularly to an appearance inspection device suitable for automatically screening the appearance of a plurality of components. [Previous technology] The industrial revolution of the eighteenth century brought about a great leap forward in human production technology, replacing the human-dominated operation with power tools. In the early days, the creation of processing machines such as punches, drills, planers, etc., made our products more precise in size and more beautiful in appearance. Since then, automatic processing machines have been introduced. By entering a pre-written program through a computer, the tool can be processed along a preset path to produce products of the same size and mass production operations. Manual operation reduces labor costs and avoids dangers that may occur during processing. In recent years, with the integration of various processing machines and automatic control systems, various types of manufacturing industries have opened so-called production lines. With the full-line automated manufacturing process, we can produce various products more efficiently and in greater quantities. However, as technology continues to innovate and manufacturing technology is more advanced today, the products we can manufacture are more sophisticated and complex (such as electronic components) than in the past. Due to higher requirements on appearance, size, and efficiency, we need to have stricter control over the yield of our products. Although manufacturing has been able to achieve full-line automated production in the past, the final inspection of products still needs to rely on manual work, but there is no complete objective judgment standard for testing. Appearance inspection must rely on vision for inspection, but as long as it depends on vision for inspection, there must be ambiguity.
11137twf. pt.d 第7頁 M241154 五、創作說明（2) 現。例如某一待 糊的子眼’母一 同 新 至少 影像 置。 料裝 方， 平台 外觀 旁， 裝置 像資 震動 行整 整列 體喷 裝置 也正 型内 因此 用於 基於 包括 擷取 其中 置與 以檢 上方 不良 以收 及分 訊來 依照 盤及 列， 後之 依照 嘴， 包含 是構成 容】 ，本創 對複數 上述目 一供料 裝置、 供料裝 旋轉平 測旋轉 ，當影 之部分 集篩選 選裝置 控制分 本創作 一傳輸 而傳輸 元件傳 本創作 以將外 一個人 測變阻器之缺陷「髒」，這是一個非常模 個檢測員對「髒」的認知程度上都不盡相 最終產品質不良的原因。 作的目的 個元件的 的，本創 裝置、一 一分選裝 置用以提 台之間； 平台所帶 像裝置檢 元件分選 後之元件 電性連接 選裝置的 之較佳實 裝置，其 裝置配置 輸至旋轉 之較佳實 觀不良之 電腦。 就是在 外觀做 作提出 整列裝 置、一 供該些 影像擷 動之元 測到部 出；收 ;影像 ，跟據 作動。 施例所 中震動 於震動 平力上 施例所 部分該 提供一種元件外觀檢測設 自動化地篩選。 一種元件外觀檢測 設備 置、 收料 元件 取裝 件； 分元 料裝 處理 影像 旋轉平台、至少 裝置及 ;整列 置酉己置 分選裝 件外觀 置酉己置 裝置至 擷取裝 一影像 裝置連 於旋轉 置酉己置 不良時 於旋轉 少與影 置所獲 處理裝 接於供 平台上 於旋轉 ，則將 平台 像擷取 得的影 述，整列裝置例如具有一 盤可將凌亂堆置的元件進 盤與旋，轉平台之間，以將 〇 述，分選裝置例如為一氣 些元件吹離，而影像處理11137twf. Pt.d Page 7 M241154 V. Creation Instructions (2) Now. For example, a certain child's eye's mother to be pasted together with at least the image position. The loading side, next to the appearance of the platform, the device is like a vibration line. The whole column body spray device is also in the positive type, so it is used to follow the disk and line based on including the capture of the center and the detection of the upper defect to receive and divide the information. Mouth, including the composition capacity], the original pair of the above-mentioned one of the supply device, the supply device rotation and rotation measurement, the part of the film set selection and selection device control copy creation and transmission and transmission element transmission copy creation to external A person's measurement of the "dirty" defect of the varistor is a reason why the inspector's perception of "dirty" is inconsistent with the quality of the final product. For the purpose of the individual components, the original device, one-by-one sorting device is used to lift the platform; a better device for electrically connecting the sorting device to the sorting device after the component is picked by the imaging device on the platform, and its device Configure a computer with a better view and poor output for rotation. It is to put forward a whole array of devices in the appearance, a unit for the capture of these images, and the output; receive the image, and follow the action. In the embodiment, the vibration is on the vibration level. The embodiment should provide a component appearance inspection device for automatic screening. A component appearance detection device for placing and receiving components for picking up components; an image rotation platform, at least a device for processing the components, and a whole row; placing an appearance for the optional components; When the rotation is not good, the rotation is less and the processing obtained by the shadow is installed on the platform for rotation. Then the image captured by the platform is captured. The whole device, for example, has a disc that can stack the messy components. Between the disk and the rotary and rotating platform, so that the above-mentioned sorting device is blown away by some components, and the image is processed
11137twf.ptd 第8頁 M241154 五、創作說明（3) 依照本創作之較佳實施例所述，本元件外觀檢測設 備，例如具有一不良品收料裝置及一清潔裝置，其中不良 品收料裝置係配置於旋轉平台旁，以收集外觀不良之部分 元件，而清潔裝置係配置於旋轉平台旁，例如為一刷子， 以清除旋轉平台上之髒污。 基於上述，本創作之元件外觀檢測設備乃是以動態擷 取影像的方式作動，利用影像檢測技術分析各類元件的缺 陷特徵，如環型變阻器等電子元件。不但具有彈性的影像 處理分析設定與缺陷參數設定，並以統計的方法運算出一 套判斷缺陷的準則，最後進行外觀影像的檢測，提升檢測 速度與品質。 為讓本創作之上述和其他目的、特徵、和優點能更明 顯易懂，下文特舉一較佳實施例，並配合所附圖式，作詳 細說明如下： 【實施方式】 請參考第1圖，其繪示本創作之較佳實施例中一種環 型變阻器外觀檢測設備1 0 0，其主要係由一供料裝置1 0 2、 一整列裝置1 0 4、一旋轉平台1 0 6、二影像擷取裝置1 0 8 a及 1 ◦ 8 b、一分選裝置1 1 0、一收料裝置1 1 2及一影像處理裝置 1 1 4所構成。其中供料裝置1 0 2可以盛裝適量的環型變阻 器，並藉由其内部的輸送裝置定時定量地提供環型變阻器 至整列裝置1 0 4中。 請參考第2圖，其繪示第1圖之局部放大圖。整列裝置 1 0 4連接供料裝置1 0 2與旋轉平台1 0 6之間，此整列裝置1 ◦ 411137twf.ptd Page 8 M241154 V. Creation instructions (3) According to the preferred embodiment of this creation, the appearance inspection equipment of this component, for example, has a defective product receiving device and a cleaning device, among which the defective product receiving device It is arranged beside the rotating platform to collect some components with bad appearance, and the cleaning device is arranged beside the rotating platform, such as a brush, to remove the dirt on the rotating platform. Based on the above, the component appearance inspection equipment of this creation is operated by dynamically capturing images, and uses image detection technology to analyze the defect characteristics of various components, such as electronic components such as ring rheostats. It not only has flexible image processing analysis settings and defect parameter settings, but also calculates a set of criteria for judging defects by statistical methods. Finally, the appearance image is inspected to improve inspection speed and quality. In order to make the above and other objects, features, and advantages of this creation more comprehensible, a preferred embodiment is given below, and in conjunction with the accompanying drawings, the detailed description is as follows: [Embodiment] Please refer to FIG. 1 It shows a ring-shaped varistor appearance inspection device 100 in the preferred embodiment of this creation, which is mainly composed of a feeding device 102, a whole row device 104, a rotating platform 106, two Image capturing devices 1 0 8 a and 1 ◦ 8 b, a sorting device 1 10, a receiving device 1 1 2 and an image processing device 1 1 4 are composed. The feeding device 104 can hold an appropriate amount of the ring varistor, and provides the ring varistor to the whole row of the device 104 regularly and quantitatively through its internal conveying device. Please refer to FIG. 2, which is a partial enlarged view of FIG. 1. The whole row device 1 0 4 is connected between the feeding device 1 0 2 and the rotating platform 1 0 6. This whole row device 1 ◦ 4
11137t.wf.ptd 第9頁 M241154 五、創作說明（4) 例如具有一震動盤1 0 4 a及一直進式送料器1 0 4 b，當供料裝 置1 0 2中之環型變阻器落入震動盤1 〇 4 a時，其盤面的震動 會對環型變阻器進行整列的動作，並使環型變阻器順著執 道排列於直進式送料器1 0 4 b上，再藉由直進式送料器1 0 4 b 輸送到旋轉平台1 0 6上。 請再參考第2圖，旋轉平台106之邊緣之每一固定的角 度刻劃上具有大小恰可容納環型變阻器之透明凹槽1 0 6 a， 且此透明凹槽1 0 6 a例如係以玻璃為材料製作而成。藉由例 如一馬達提供穩定的轉速及搭配一分度盤機構，可使環型 變阻器準確地落於透明凹槽1 0 6 a之中。 請再參考第2圖，藉由旋轉平台1 0 6的帶動，環型變阻 器依序經過位於旋轉平台1 0 6上方及下方之影像擷取裝置 1 0 8 a及1 0 8 b。影像擷取裝置1 0 8 a可擷取環型變阻器上方之 影像，而由於環型變阻器乃是位於透明之玻璃平面上，影 像擷取裝置1 0 8 b可直接透過透明玻璃擷取到環型變阻器下 方之影像，不需再加裝一翻面裝置。此外，旋轉平台1 〇 6 旁配置有一清潔裝置1 1 6 ，此清潔裝置1 1 6在透明凹槽1 0 6 a 之上側及下側，例如分別具有一刷子1 1 6 a，且每一刷子 1 1 6 a分別由一馬達1 1 6 b帶動，以使刷子1 1 6 a旋轉，用以清 除透明凹槽1 0 6 a之上側及下側的髒污。 請再參考第1圖，影像處理裝置114通常具有一個人電 腦，與影像擷取裝置1 〇 8 a、1 0 8 b及分選裝置1 1 0電性連 接，當擷取到之環型變阻器的影像輸入到影像處理裝置 1 1 4後，由電腦進行影像比對及分析。當環型變阻器之外11137t.wf.ptd Page 9 M241154 V. Creation instructions (4) For example, it has a vibrating disk 1 0 4 a and a linear feeder 1 0 4 b. When the ring rheostat in the feeding device 102 falls into When the disk 1 0 4 a is shaken, the vibration of the disk surface will perform an entire row of ring-shaped varistor, and the ring-shaped varistor will be arranged on the straight-feed feeder 1 0 4 b along the way, and then the straight-feed feeder will be used. 1 0 4 b Conveys to the rotating platform 10 6. Please refer to FIG. 2 again. Each fixed angle of the edge of the rotating platform 106 is marked with a transparent groove 1 0 6 a having a size that can accommodate a ring rheostat, and the transparent groove 1 0 6 a is, for example, based on Glass is made of materials. For example, a motor provides a stable rotation speed and is equipped with an index plate mechanism, so that the ring rheostat can accurately fall into the transparent groove 10 6 a. Please refer to Figure 2 again. Driven by the rotating platform 106, the ring rheostat sequentially passes through the image capturing devices 108a and 108b located above and below the rotating platform 106. The image capturing device 1 0 8 a can capture the image above the ring type rheostat, and because the ring type rheostat is located on a transparent glass plane, the image capturing device 10 8 b can directly capture the ring type through the transparent glass. The image below the rheostat does not need to be installed with a turning device. In addition, a cleaning device 1 1 6 is arranged beside the rotating platform 1 0 6. The cleaning device 1 1 6 is above and below the transparent groove 1 0 6 a, for example, each has a brush 1 1 6 a, and each brush 1 1 6 a is driven by a motor 1 1 6 b to rotate the brush 1 1 6 a to remove dirt on the upper side and the lower side of the transparent groove 10 6 a. Please refer to FIG. 1 again. The image processing device 114 usually has a personal computer, which is electrically connected to the image capturing devices 108a, 108b and the sorting device 110, and when the captured varistor is After the image is input to the image processing device 1 1 4, the computer performs image comparison and analysis. When outside the ring rheostat
11137t.wf.ptd 第10頁 M241154 五、創作說明（5) 觀未達標準時，便 合格之環型變阻器 旁之不良品收料裝 嘴尚可以為機械手 阻器外觀檢測設備 基於上述，本 程藉由自動輸送裝 方式將影像輸入電 器的缺陷特徵，並 對環型變阻器外觀 器外觀檢測設備進 陷參數設定上依需 運算出一套判斷缺 測，提升檢測速度 值得注意的是 應用於各類元件之 成品完成後即可直 建立一套迅速可靠 保產品品質、提向 雖然本創作已 以限定本創作，任 神和範圍内，當可 護範圍當視後附之 置1 1 0，例如是氣體喷嘴將不 槽中吹落至位於旋轉平台1 0 6 >此外，分選裝置1 1 0的氣體喷 裝置，其端視本創作之環型變 的需求而定。 型變阻器外觀檢測設備乃是全 型變阻器並以動態擷取影像的 用影像檢測技術分析環型變阻 合格參數標準進行比對，達到 篩選。藉由本創作之環型變阻 不但在影像處理分析設定與缺 的設定，並可經由統計的方法 ，準確地進行外觀影像的檢 不限於檢測環型變阻器，更可 ，只需直接配置於產線末端， 外觀檢測設備進行檢測，不僅 品質檢驗及管制系統，更可確 由分選裝 由透明凹 置1 1 8中< 臂或其他 在設計時 創作之環 置傳送環 腦中，利 與設定之 的自動化 行檢測， 求作彈性 陷的準則 與品質。 ’本設備 生產線上 接進入本 的自動化 生產效率。 以一較佳實施例揭露如上，然其並非用 何熟習此技藝者，在不脫離本創作之精 作些許之更動與潤飾，因此本創作之保 申請專利範圍所界定者為準。11137t.wf.ptd Page 10 M241154 V. Creation instructions (5) If the standard is not reached, the defective product receiving and filling mouth beside the qualified ring rheostat can still be the manipulator's appearance inspection equipment. Based on the above, this process The image is input into the electrical appliance's defect characteristics by the automatic conveying method, and a set of judgments for the lack of testing is calculated on the basis of the setting parameters of the appearance detection equipment of the ring rheostat. After the finished product of the component is completed, a set of products can be established quickly and reliably to ensure product quality and advancement. Although this creation has been limited to this creation, it is within the scope and scope of the product. The gas nozzle will blow down from the groove to the rotary platform 106 > In addition, the gas spray device of the sorting device 110 depends on the requirements of the ring shape of this creation. Appearance testing equipment of the type varistor is a full type varistor, and the ring-shaped varistor is analyzed by image detection technology using dynamic image acquisition technology. The qualified parameters are compared to achieve screening. With the creation of the ring varistor, not only in the image processing analysis settings and missing settings, but also through statistical methods, the appearance of the image can be accurately detected. It is not limited to the detection of the ring varistor, but can be configured directly on the production line. At the end, the appearance inspection equipment performs the inspection, not only the quality inspection and control system, but also the sorting and installation of the transparent recessed 1 1 8 < arm or other ring created in the design of the transmission ring in the brain, to facilitate and set The automated detection of these is used as the criteria and quality of elastic traps. ‘This equipment's production line connects to this automated production efficiency. The above is disclosed in a preferred embodiment, but it is not for those who are familiar with this technique, without any modification or retouching without departing from the essence of this creation. Therefore, the scope of the patent application scope of this creation shall prevail.
1113 71. w f · p t. d 第11頁 M241154 圖式簡單說明 第1圖繪示本創作之環型變阻器外觀檢測設備之立體 圖 第2圖繪示本創作之環型變阻器外觀檢測設備的局部 圖 〇 圖式標示說明】 1 0 0 :環型變阻器外觀檢測設備 1 0 2 :供料裝置 1 0 4 :整列裝置 1 0 6 :旋轉平台 1 0 6 a :透明凹槽 1 0 8 a、1 0 8 b :影像擷取裝置 1 1 0 :分選裝置 1 1 2 :收料裝置 1 1 4 :影像處理裝置 1 1 6 :清潔裝置 1 1 6 a :刷子 1 1 6 b :馬達 1 1 8 :不良品收料裝置1113 71. wf · p t. D p. 11 M241154 Schematic description of the first picture 1 shows a perspective view of the appearance of the ring rheostat appearance testing equipment of this creation Figure 2 shows a partial view of the appearance of the ring rheostat appearance testing equipment of this creation 〇 Graphical description】 1 0 0: Appearance testing equipment for ring rheostat 1 0 2: Feeding device 1 0 4: Whole row device 1 0 6: Rotary platform 1 0 6 a: Transparent groove 1 0 8 a, 1 0 8 b: image capturing device 1 1 0: sorting device 1 1 2: receiving device 1 1 4: image processing device 1 1 6: cleaning device 1 1 6 a: brush 1 1 6 b: motor 1 1 8: Defective material receiving device
11137twf. pt.d 第12頁11137twf. Pt.d Page 12