TWI777680B - Pedal intelligent production system and pedal intelligent production method using the same - Google Patents

Pedal intelligent production system and pedal intelligent production method using the same Download PDF

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TWI777680B
TWI777680B TW110126791A TW110126791A TWI777680B TW I777680 B TWI777680 B TW I777680B TW 110126791 A TW110126791 A TW 110126791A TW 110126791 A TW110126791 A TW 110126791A TW I777680 B TWI777680 B TW I777680B
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unit
pedal
balls
shaft hole
detection
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TW110126791A
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TW202304770A (en
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白政忠
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台萬工業股份有限公司
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Abstract

A pedal intelligent production system is provided, being adapted for manufacturing a pedal, the pedal including an axial hole which is for being assembled to a spindle, the axial hole including at least one end portion, the pedal intelligent production system including: a bearing balls assembling device, including a bearing balls assembling unit and at least one sensor unit electrically connected with the bearing balls assembling unit, the bearing balls assembling unit being for taking out a plurality of bearing balls; a detecting device, including a debugging unit and at least one image capture device electrically connected with the debugging unit; and a transport unit, including an object picking unit, the object picking unit being movable between the detecting device and the bearing balls assembling device, the object picking unit being for picking up the pedal. A pedal intelligent production method is further provided.

Description

踏板智能生產系統及其踏板自動化生產方法 Pedal intelligent production system and pedal automatic production method

本發明係關於一種踏板智能生產系統及其踏板自動化生產方法。 The invention relates to a pedal intelligent production system and a pedal automatic production method.

習知的自行車踏板包括一踏板本體及一心軸，該踏板本體設有一供該心軸穿設之軸孔及複數設於該軸孔一端部之滾珠，該複數滾珠設於該軸孔及該心軸之間以供該踏板可順暢地相對該心軸轉動。 The conventional bicycle pedal includes a pedal body and a mandrel, the pedal body is provided with a shaft hole for the mandrel to pass through and a plurality of balls arranged at one end of the shaft hole, and the plurality of balls are arranged in the shaft hole and the core. between the shafts so that the pedal can smoothly rotate relative to the spindle.

習知係以人工的方式該複數滾珠填裝入該踏板之該軸孔中，並於安裝後以人工的眼力直接判斷該複數滾珠所安裝的數量及位置是否正確，導致整個安裝的過程繁瑣、所需安裝的時間長且人力成本高。 Conventionally, the plurality of balls are manually filled into the shaft hole of the pedal, and after installation, the number and position of the plurality of balls to be installed are directly judged by manual eyesight, resulting in the whole installation process being cumbersome, The required installation time is long and labor costs are high.

因此，有必要提供一種新穎且具有進步性之踏板智能生產系統及其踏板自動化生產方法，以解決上述之問題。 Therefore, it is necessary to provide a novel and progressive pedal intelligent production system and pedal automatic production method to solve the above problems.

本發明之主要目的在於提供一種踏板智能生產系統及其踏板自動化生產方法，可供自動裝填滾珠至一踏板內及偵測所裝填滾珠的正確性。 The main purpose of the present invention is to provide an intelligent pedal production system and an automatic pedal production method thereof, which can automatically load balls into a pedal and detect the correctness of the loaded balls.

為達成上述目的，本發明提供一種踏板智能生產系統，用於製造一踏板，該踏板包括一供安裝一心軸之軸孔，該軸孔包括至少一端部，該踏板智能生產系統包括：一抹珠裝置，其包括一抹珠單元及至少一電性連接該抹珠單元之感應單元，該抹珠單元供取複數滾珠；一檢測裝置，其包括一偵錯單元及至少一電性連接該偵錯單元之取像單元；及一輸送機構，其包括一取物單元，該取物單元可於該檢測裝置及該抹珠裝置之間移動，該取物單元可供拾取該踏板；其中，該取物單元拾取該踏板通過各該感應單元啟動該抹珠單元供自動裝填複數該滾珠至該軸孔之該至少一端部內，該取物單元移動該踏板至該取像單元，各該取像單元供擷取對應於設於該軸孔之該至少一端部之該複數滾珠的一影像，該偵錯單元接收並根據該影像以判斷填珠狀況。 In order to achieve the above object, the present invention provides a pedal intelligent production system for manufacturing a pedal, the pedal includes a shaft hole for installing a mandrel, the shaft hole includes at least one end, and the pedal intelligent production system includes: a beading device , which includes a beading unit and at least one sensing unit electrically connected to the beading unit, the beading unit is used to obtain a plurality of balls; a detection device, which includes an error detection unit and at least one electrically connected to the error detection unit. an imaging unit; and a conveying mechanism, which includes a fetching unit, which can move between the detection device and the beading device, and the fetching unit can pick up the pedal; wherein, the fetching unit Pick up the pedal and activate the ball-wiping unit through each of the sensing units for automatically filling a plurality of the balls into the at least one end of the shaft hole, the pick-up unit moves the pedal to the imaging unit, and each imaging unit is used for capturing Corresponding to an image of the plurality of balls disposed at the at least one end of the shaft hole, the error detection unit receives and judges the ball filling state according to the image.

為達成上述目的，本發明另提供一種使用如前述的踏板智能生產系統之踏板自動化生產方法，包括以下步驟：以該輸送機構移動該踏板至該抹珠裝置，該抹珠裝置感應到該踏板後自動填裝複數滾珠至該踏板之該軸孔之該至少一端部；該輸送機構移動已完成填裝該複數滾珠之踏板至該檢測裝置，該檢測裝置擷取對應於設於該軸孔之該至少一端部之該複數滾珠的該影像而根據該影像以判斷填珠狀況。 In order to achieve the above object, the present invention further provides an automated pedal production method using the aforementioned pedal intelligent production system, comprising the following steps: moving the pedal to the beading device with the conveying mechanism, and the beading device senses the pedal Automatically fill the plurality of balls to the at least one end of the shaft hole of the pedal; the conveying mechanism moves the pedal that has completed filling the plurality of balls to the detection device, and the detection device captures the corresponding to the shaft hole. The image of the plurality of balls at at least one end is used to determine the ball-filling condition according to the image.

1:踏板智能生產系統 1: Pedal intelligent production system

2:踏板 2: Pedal

20:軸孔 20: Shaft hole

21:端部 21: End

4:滾珠座 4: Ball seat

5:滾珠 5: Ball

6:黃油層 6: butter layer

30:抹珠裝置 30: Beading device

31:抹珠單元 31: Wipe bead unit

32:感應單元 32: Induction unit

33:填裝空間 33: Fill the space

34:儲珠槽 34: Bead storage tank

35:抹珠柱體 35: Wipe the bead cylinder

351:端部 351: End

352:出珠孔 352: Pearl hole

36:導珠機構 36: Ball guide mechanism

40:檢測裝置 40: Detection device

41:偵錯單元 41: Debug Unit

411:基準資訊 411: Benchmark Information

42:取像單元 42: Acquisition unit

43:影像 43: Video

44:檢測平台 44: Detection Platform

441:檢測區段 441: Detection section

46:燈體 46: Lamp body

47:遮擋件 47: Covers

471:貫孔 471: Through hole

50:輸送機構 50: Conveyor mechanism

51:取物單元 51: Pick-up unit

52:轉動單元 52: Rotation unit

60:回收區 60: Recycling area

70:顯示螢幕 70: Display screen

80:踏板供應區 80: Pedal supply area

L1:第一方向 L1: first direction

L2:第二方向 L2: Second direction

圖1為本發明一較佳實施例之立體圖。 FIG. 1 is a perspective view of a preferred embodiment of the present invention.

圖2為本發明一較佳實施例之一填裝狀態圖。 FIG. 2 is a filling state diagram of a preferred embodiment of the present invention.

圖2A為圖2之一局部放大圖。 FIG. 2A is a partial enlarged view of FIG. 2 .

圖3為本發明一較佳實施例之一踏板插設於一抹珠柱體之示意圖。 3 is a schematic diagram of a pedal inserted into a bead-wiping cylinder according to a preferred embodiment of the present invention.

圖4為本發明一較佳實施例之另一填裝狀態圖。 FIG. 4 is another filling state diagram of a preferred embodiment of the present invention.

圖5為本發明一較佳實施例之再一填裝狀態圖。 FIG. 5 is another filling state diagram of a preferred embodiment of the present invention.

圖6為本發明一較佳實施例之一踏板插設於一抹珠柱體之剖視圖。 6 is a cross-sectional view of a pedal inserted into a bead-wiping cylinder according to a preferred embodiment of the present invention.

圖7為本發明一較佳實施例之另一立體圖。 FIG. 7 is another perspective view of a preferred embodiment of the present invention.

圖8為本發明一較佳實施例之再一立體圖。 FIG. 8 is another perspective view of a preferred embodiment of the present invention.

圖9為本發明一較佳實施例之一檢測裝置之方塊圖。 FIG. 9 is a block diagram of a detection device according to a preferred embodiment of the present invention.

圖10為本發明一較佳實施例之俯視圖。 FIG. 10 is a top view of a preferred embodiment of the present invention.

以下僅以實施例說明本發明可能之實施態樣，然並非用以限制本發明所欲保護之範疇，合先敘明。 The following examples only illustrate possible implementations of the present invention, but are not intended to limit the scope of protection of the present invention, and are described together first.

請參考圖1至10及圖2A，其顯示本發明之一較佳實施例，本發明之踏板智能生產系統1，用於製造一踏板2，該踏板2包括一供安裝一心軸之軸孔20，該軸孔20包括至少一端部21，該踏板智能生產系統1包括：一抹珠裝置30、一檢測裝置40及一輸送機構50。 Please refer to FIGS. 1 to 10 and FIG. 2A , which show a preferred embodiment of the present invention. The pedal intelligent production system 1 of the present invention is used to manufacture a pedal 2 , and the pedal 2 includes a shaft hole 20 for installing a mandrel. , the shaft hole 20 includes at least one end portion 21 , and the pedal intelligent production system 1 includes: a bead-wiping device 30 , a detection device 40 and a conveying mechanism 50 .

該抹珠裝置30包括一抹珠單元31及至少一電性連接該抹珠單元31之感應單元32，該抹珠單元31供取複數滾珠5；該檢測裝置40包括一偵錯單元41及至少一電性連接該偵錯單元41之取像單元42(如攝影機、相機、電荷耦合元件(Charge-coupled Device，CCD)、紅外線)；該輸送機構50包括一取物單元51，於本實施例中該取物單元51為一夾爪，於其他實施例中可為其他可供拾(拿)取該踏板之取物結構。該取物單元51可於該檢測裝置40及該抹珠裝置30之間移動，該取物單元51可供拾取該踏板2；其中，該取物單元51拾取該踏板2通過各該感應單元32 啟動該抹珠單元31供自動裝填複數該滾珠5至該軸孔20之該至少一端部21內，該取物單元51移動該踏板2至該取像單元42，各該取像單元42供擷取對應於設於該軸孔20之該至少一端部21之該複數滾珠5的一影像43(如靜態影像(照片)或動態影像)，該偵錯單元41接收並根據該影像43以判斷填珠狀況，據此達到自動填珠及除錯(填珠狀況)，以減少人力及提升組裝效率。 The beading device 30 includes a beading unit 31 and at least one sensing unit 32 electrically connected to the beading unit 31. The beading unit 31 supplies a plurality of balls 5; the detection device 40 includes an error detecting unit 41 and at least one The image capturing unit 42 (such as a camera, a camera, a charge-coupled device (CCD), and infrared rays) is electrically connected to the debug unit 41; the conveying mechanism 50 includes a picking unit 51, in this embodiment The fetching unit 51 is a gripper, and in other embodiments, it can be other fetching structures for picking up (taking) the pedal. The pick-up unit 51 can move between the detection device 40 and the bead-wiping device 30 , and the pick-up unit 51 can pick up the pedal 2 ; wherein, the pick-up unit 51 picks up the pedal 2 through each of the sensing units 32 The ball-wiping unit 31 is activated for automatically filling the plurality of balls 5 into the at least one end 21 of the shaft hole 20 , the picking unit 51 moves the pedal 2 to the imaging unit 42 , and each imaging unit 42 is used for capturing Take an image 43 (such as a still image (photo) or a moving image) corresponding to the plurality of balls 5 disposed at the at least one end 21 of the shaft hole 20 , and the error detection unit 41 receives and judges the filling according to the image 43 . According to the bead condition, automatic bead filling and debugging (bead filling condition) can be achieved to reduce manpower and improve assembly efficiency.

該輸送機構50為一機械手臂，該輸送機構50設於該抹珠裝置30及該檢測裝置40之間，以節省整體的空間。 The conveying mechanism 50 is a robotic arm, and the conveying mechanism 50 is arranged between the bead wiping device 30 and the detection device 40 to save the overall space.

該抹珠裝置30包括一填裝空間33，該抹珠單元31(局部或完全)設於該填裝空間33，各該感應單元32對應該填裝空間33，該抹珠單元31供於該填裝空間33內填裝該複數滾珠5至該踏板2，具體地說各該感應單元32對應朝向該抹珠單元31的方向；該抹珠裝置30另包括一供儲存該複數滾珠5之儲珠槽34，該抹珠單元31包括一抹珠柱體35及一與各該感應單元32電性連接之導珠機構36，該抹珠柱體35於一第一方向L1上立設於該填裝空間33，該抹珠柱體35設有一於該第一方向L1上之端部351，該端部351環設複數朝該第一方向L1開放之出珠孔352；其中，各該感應單元32可啟動該導珠機構36輸送於該儲珠槽34中的複數該滾珠5分別至該複數出珠孔352，以達到自動填珠；此外，當各該感應單元32未偵測到該填裝空間33有該踏板2時，便停止該導珠機構36停止輸送複數該滾珠5。該抹珠裝置30包括複數該感應單元32，該複數感應單元32於一第二方向L2上設於該抹珠柱體35的相對二側，該第二方向L2橫向於該第一方向L1，偵測度佳；各該出珠孔352所露出之一該滾珠5覆設有一黃油層6，如此該黃油層6可使各該滾珠5黏附於該軸孔20內；該取物單元51可於該第一方向L1上供移動該踏板2之軸孔20套設或脫離該 抹珠柱體35。該踏板2另包括二滾珠座4，該二滾珠座4分別設於該軸孔20之該二端部21，該複數滾珠5分別黏附於該二滾珠座4。 The beading device 30 includes a filling space 33, the beading unit 31 is (partially or completely) disposed in the filling space 33, each of the sensing units 32 corresponds to the filling space 33, and the beading unit 31 is supplied to the filling space 33 The plurality of balls 5 are filled into the pedal 2 in the filling space 33 . Specifically, each of the sensing units 32 corresponds to the direction of the ball-wiping unit 31 ; the ball-wiping device 30 further includes a storage for storing the plurality of balls 5 . The bead groove 34, the beading unit 31 includes a beading cylinder 35 and a beading mechanism 36 electrically connected to each of the sensing units 32, the beading cylinder 35 is erected on the filling in a first direction L1 In the installation space 33, the bead-wiping cylinder 35 is provided with an end portion 351 in the first direction L1, and the end portion 351 is surrounded by a plurality of bead-out holes 352 open to the first direction L1; wherein, each of the sensing units 32 can activate the ball guiding mechanism 36 to transport the plurality of balls 5 in the ball storage tank 34 to the plurality of bead outlet holes 352 respectively, so as to achieve automatic ball filling; in addition, when the sensing units 32 do not detect the filling When the mounting space 33 has the pedal 2 , the ball guiding mechanism 36 is stopped to stop conveying the plurality of balls 5 . The beading device 30 includes a plurality of the sensing units 32, and the plurality of sensing units 32 are disposed on two opposite sides of the beading cylinder 35 in a second direction L2, the second direction L2 is transverse to the first direction L1, Good detection; one of the balls 5 exposed by each of the beading holes 352 is covered with a butter layer 6, so that the butter layer 6 can make each of the balls 5 adhere to the shaft hole 20; the pick-up unit 51 can In the first direction L1, the shaft hole 20 for moving the pedal 2 is sleeved or disengaged from the Beading cylinder 35. The pedal 2 further includes two ball seats 4 , the two ball seats 4 are respectively disposed on the two end portions 21 of the shaft hole 20 , and the plurality of balls 5 are respectively adhered to the two ball seats 4 .

該軸孔20包括二位於相對二側之該端部21，該輸送機構50另包括一轉動單元52(例如轉動軸)，該取物單元51連接該轉動單元52，該轉動單元52可帶動該取物單元51於一第一位置及一第二位置之間轉動；其中，當該取物單元51於該第一位置時，該抹珠單元31填裝該複數滾珠5於該軸孔20之其中一該端部21；當該取物單元51於該第二位置時，該抹珠單元31填裝該複數滾珠5於該軸孔20之另一該端部21，得以正、反轉該踏板2(如圖2及圖4)，而自動填裝複數該滾珠5於位於相對二側之該軸孔20之二該端部21。 The shaft hole 20 includes two ends 21 on opposite sides. The conveying mechanism 50 further includes a rotating unit 52 (eg, a rotating shaft). The picking unit 51 is connected to the rotating unit 52, and the rotating unit 52 can drive the The pick-up unit 51 rotates between a first position and a second position; wherein, when the pick-up unit 51 is in the first position, the bead wiping unit 31 fills the plurality of balls 5 in the shaft hole 20 One of the end portions 21; when the pick-up unit 51 is in the second position, the ball wiping unit 31 fills the plurality of balls 5 on the other end portion 21 of the shaft hole 20, so that the The pedal 2 (as shown in FIG. 2 and FIG. 4 ) is automatically filled with a plurality of the balls 5 at the two ends 21 of the shaft holes 20 located on opposite sides.

該偵錯單元41儲存有至少一基準資訊411，該偵錯單元41比對該影像43及該至少一基準資訊411以判斷填珠狀況，該至少一基準資訊411包括一基準影像及一基準填珠數量資訊至少其中一者，該基準影像為該抹珠單元31正確填裝該複數滾珠5於該軸孔20之各該端部21之影像，具體地說，該偵錯單元41會比對該影像43與該基準影像是否有不同，或/及另外該偵錯單元41可計算該影像43中該複數滾珠5的數量是否與該基準填珠數量資訊相同，判斷為正確填珠或錯誤填珠(瑕疵狀態)。藉以準確的判斷該填珠狀況是正確或錯誤，達到自動除錯。 The error detection unit 41 stores at least one reference information 411 , the error detection unit 41 compares the image 43 and the at least one reference information 411 to determine the bead filling status, and the at least one reference information 411 includes a reference image and a reference fill At least one of the ball quantity information, the reference image is the image of the ball wiping unit 31 correctly filling the plurality of balls 5 in each end 21 of the shaft hole 20, specifically, the error detection unit 41 will compare Whether the image 43 is different from the reference image, or/and in addition, the error detection unit 41 can calculate whether the number of the plurality of balls 5 in the image 43 is the same as the reference number of balls, and determine whether the balls are filled correctly or incorrectly Beads (defective state). In order to accurately judge whether the bead filling status is correct or wrong, automatic debugging can be achieved.

該踏板智能生產系統1另包括一回收區60，該輸送機構50之取物單元51可於該檢測裝置40、該抹珠裝置30及該回收區60之間移動；該偵錯單元41通訊連接該輸送機構50，當該偵錯單元41判斷該填珠狀況為該瑕疵狀態時，該偵錯單元41傳送(可以有線或無線的方式傳輸)一瑕疵資訊予該輸送機構50使該取物單元51供移動呈該瑕疵狀態之踏板2至該回收區60置放，達到自動填裝瑕疵的踏板2回收的效果。 The pedal intelligent production system 1 further includes a recovery area 60, and the pick-up unit 51 of the conveying mechanism 50 can move between the detection device 40, the bead-wiping device 30 and the recovery area 60; the error detection unit 41 is connected in communication In the conveying mechanism 50, when the debug unit 41 judges that the bead filling state is the defective state, the debug unit 41 transmits (either wired or wirelessly) a defect information to the conveying unit 50 to make the pick-up unit 51 is for moving the pedal 2 in the defective state to the recovery area 60 for placement, so as to achieve the effect of automatically filling the defective pedal 2 for recycling.

該檢測裝置40包括一檢測平台44及複數該取像單元42，該檢測平台44包括一檢測區段441，該複數取像單元42分別設於該檢測區段441的相對二側，該檢測區段441供置放已填裝該複數滾珠5之該踏板2，該軸孔20之該二端部21各對應其中一該取像單元42，便可供同時檢測該軸孔20之該二端部21中的該複數滾珠5。此外，該檢測平台44上可設有一可動之輸送帶，以輸送檢測完為該填珠狀況是正確之踏板2。 The detection device 40 includes a detection platform 44 and a plurality of the imaging units 42 , the detection platform 44 includes a detection section 441 , and the plurality of imaging units 42 are respectively disposed on two opposite sides of the detection section 441 . The section 441 is used for placing the pedal 2 filled with the plurality of balls 5 . The two ends 21 of the shaft hole 20 correspond to one of the imaging units 42 respectively, so as to simultaneously detect the two ends of the shaft hole 20 The plurality of balls 5 in the part 21 . In addition, the inspection platform 44 can be provided with a movable conveyor belt to convey the pedal 2 whose ball-filling condition is correct after the inspection.

該檢測裝置40包括至少一燈體46，該至少一取像單元42分別設於該檢測區段441的一側，該檢測區段441供置放已填裝該複數滾珠5之該踏板2，該軸孔20之該至少一端部21之該複數滾珠5對應該至少一取像單元42，該燈體46設於該至少一取像單元42及該檢測區段441之間，該燈體46照射該踏板2。該檢測裝置40包括複數該燈體46及複數遮擋件47，各該燈體46設於其中一該取像單元42及該檢測區段441之間，該複數燈體46照射該踏板2之該軸孔20的相對二側，各該遮擋件47設於其中一該燈體46及該檢測區段441之間，各該遮擋件47貫有一貫孔471，各該燈體46及該軸孔20對應於該貫孔471的相對二側；於本實施例中各該燈體46包括一穿孔，各該取像單元42可由其中一該燈體46之穿孔及其中一該貫孔471擷取(拍照或錄影)該軸孔20之其中一該端部21之該複數滾珠5的影像43。該檢測裝置40包括一顯示螢幕70，該顯示螢幕70亦可為電子產品的螢幕或行動裝置之螢幕等，該顯示螢幕70與該偵錯單元41通訊連接(以有線或無線的方式連接)，該取像單元42擷取的各該影像43經該偵錯單元41判斷後傳送至該顯示螢幕70顯示(如圖1及圖8)，據以提供足夠的光線且可防止各該滾珠5反光，以清楚地拍攝出各該影像43。 The detection device 40 includes at least one lamp body 46, the at least one imaging unit 42 is respectively disposed on one side of the detection section 441, and the detection section 441 is used for placing the pedal 2 filled with the plurality of balls 5, The plurality of balls 5 of the at least one end portion 21 of the shaft hole 20 correspond to the at least one imaging unit 42 , the lamp body 46 is disposed between the at least one imaging unit 42 and the detection section 441 , the lamp body 46 This pedal 2 is irradiated. The detection device 40 includes a plurality of the lamp bodies 46 and a plurality of shutters 47 , each of the lamp bodies 46 is disposed between one of the image capturing units 42 and the detection section 441 , and the plurality of lamp bodies 46 illuminate the portion of the pedal 2 . On two opposite sides of the shaft hole 20 , each of the shutters 47 is disposed between one of the lamp bodies 46 and the detection section 441 . 20 corresponds to two opposite sides of the through hole 471 ; in this embodiment, each of the lamp bodies 46 includes a through hole, and each of the imaging units 42 can be captured by one of the through holes of the lamp body 46 and one of the through holes 471 (Photo or video) An image 43 of the plurality of balls 5 at one of the ends 21 of the shaft hole 20 . The detection device 40 includes a display screen 70, which can also be a screen of an electronic product or a screen of a mobile device, etc. The display screen 70 is communicatively connected to the debug unit 41 (connected in a wired or wireless manner), The images 43 captured by the image capturing unit 42 are judged by the debug unit 41 and then sent to the display screen 70 for display (as shown in FIG. 1 and FIG. 8 ), so as to provide sufficient light and prevent the balls 5 from reflecting light , so as to capture each of the images 43 clearly.

該踏板智能生產系統1另括一踏板供應區80，該輸送機構50之取物單元51設於該踏板供應區80、該抹珠裝置30及該檢測裝置40之間且可於之間移動，該踏板供應區80提供至少一該踏板2(其各該端部21已安裝該滾珠座4)。 The pedal intelligent production system 1 further includes a pedal supply area 80, and the pick-up unit 51 of the conveying mechanism 50 is arranged between the pedal supply area 80, the beading device 30 and the detection device 40 and can move among them, The pedal supply area 80 provides at least one pedal 2 (each end 21 of which has the ball seat 4 installed).

本發明另提供一種使用如前述的踏板智能生產系統1之踏板自動化生產方法，包括以下步驟：以該輸送機構50移動該踏板2至該抹珠裝置30，該抹珠裝置30感應到該踏板2後自動填裝複數滾珠5至該踏板2之該軸孔20之至少一端部21；該輸送機構50移動已完成填裝該複數滾珠5之踏板2至該檢測裝置40，該檢測裝置40擷取對應於設於該軸孔20之該至少一端部21之該複數滾珠5的該影像43而根據該影像43以判斷填珠狀況，據此達到自動填珠及除錯(填珠狀況)，以減少人力及提升組裝效率。 The present invention further provides an automatic pedal production method using the aforementioned pedal intelligent production system 1, comprising the following steps: moving the pedal 2 to the beading device 30 by the conveying mechanism 50, and the beading device 30 senses the pedal 2 Then, the plurality of balls 5 are automatically filled to at least one end 21 of the shaft hole 20 of the pedal 2; the conveying mechanism 50 moves the pedal 2 that has been filled with the plurality of balls 5 to the detection device 40, and the detection device 40 captures the Corresponding to the image 43 of the plurality of balls 5 disposed at the at least one end portion 21 of the shaft hole 20 , and according to the image 43 to determine the ball-filling status, and automatically achieve ball-filling and debug (ball-filling status) according to the image 43 . Reduce manpower and improve assembly efficiency.

1:踏板智能生產系統 1: Pedal intelligent production system

2:踏板 2: Pedal

30:抹珠裝置 30: Beading device

40:檢測裝置 40: Detection device

42:取像單元 42: Acquisition unit

43:影像 43: Video

44:檢測平台 44: Detection Platform

441:檢測區段 441: Detection section

46:燈體 46: Lamp body

47:遮擋件 47: Covers

471:貫孔 471: Through hole

50:輸送機構 50: Conveyor mechanism

51:取物單元 51: Pick-up unit

70:顯示螢幕 70: Display screen

Claims (10)

一種踏板智能生產系統，用於製造一踏板，該踏板包括一供安裝一心軸之軸孔，該軸孔包括至少一端部，該踏板智能生產系統包括：一抹珠裝置，包括一抹珠單元及至少一電性連接該抹珠單元之感應單元，該抹珠單元供取複數滾珠；一檢測裝置，包括一偵錯單元及至少一電性連接該偵錯單元之取像單元；及一輸送機構，包括一取物單元，該取物單元可於該檢測裝置及該抹珠裝置之間移動，該取物單元可供拾取該踏板；其中，該取物單元拾取該踏板通過各該感應單元啟動該抹珠單元供自動裝填複數該滾珠至該軸孔之該至少一端部內，該取物單元移動該踏板至該取像單元，各該取像單元供擷取對應於設於該軸孔之該至少一端部之該複數滾珠的一影像，該偵錯單元接收並根據該影像以判斷填珠狀況。 A pedal intelligent production system is used to manufacture a pedal, the pedal includes a shaft hole for installing a mandrel, the shaft hole includes at least one end, the pedal intelligent production system includes: a beading device, including a beading unit and at least one a sensing unit electrically connected to the beading unit, the beading unit is used for taking out a plurality of balls; a detection device, including an error detection unit and at least one image capturing unit electrically connected to the error detection unit; and a conveying mechanism, including a pick-up unit, the pick-up unit can move between the detection device and the bead-wiping device, and the pick-up unit can pick up the pedal; wherein, the pick-up unit picks up the pedal and activates the wiper through each of the sensing units The ball unit is used for automatically filling a plurality of the balls into the at least one end of the shaft hole, the picking unit moves the pedal to the image capturing unit, and each image capturing unit is used for capturing the at least one end corresponding to the shaft hole. An image of the plurality of balls in the part, the error detection unit receives and judges the ball filling state according to the image. 如請求項1所述的踏板智能生產系統，其中該抹珠裝置包括一填裝空間，該抹珠單元設於該填裝空間，各該感應單元對應該填裝空間，該抹珠單元供於該填裝空間內填裝該複數滾珠至該踏板。 The pedal intelligent production system according to claim 1, wherein the beading device includes a filling space, the beading unit is disposed in the filling space, each of the sensing units corresponds to the filling space, and the beading unit is used for The plurality of balls are filled to the pedal in the filling space. 如請求項2所述的踏板智能生產系統，其中該抹珠裝置另包括一供儲存該複數滾珠之儲珠槽，該抹珠單元包括一抹珠柱體及一與各該感應單元電性連接之導珠機構，該抹珠柱體於一第一方向上立設於該填裝空間，該抹珠柱體設有一於該第一方向上之端部，該端部環設複數朝該第一方向開放之出珠孔；其中，各該感應單元可啟動該導珠機構輸送於該儲珠槽中的複數該滾珠分別至該複數出珠孔。 The intelligent pedal production system as claimed in claim 2, wherein the ball-wiping device further comprises a ball-storage tank for storing the plurality of balls, the bead-wiping unit comprises a ball-wiping cylinder and a ball-wiping unit electrically connected to each of the sensing units The ball guiding mechanism, the beading cylinder is erected in the filling space in a first direction, the beading cylinder is provided with an end in the first direction, and the end is ringed with plural numbers facing the first direction. A ball outlet hole with an open direction; wherein, each of the induction units can activate the ball guiding mechanism to transport the plurality of balls in the ball storage groove to the plurality of ball outlet holes respectively. 如請求項1所述的踏板智能生產系統，其中該軸孔包括二位於相對二側之該端部，該輸送機構另包括一轉動單元，該取物單元連接該轉動單元，該轉動單元可帶動該取物單元於一第一位置及一第二位置之間轉動；其中，當該取物單元於該第一位置時，該抹珠單元填裝該複數滾珠於該軸孔之其中一端部；當該取物單元於該第二位置時，該抹珠單元填裝該複數滾珠於該軸孔之另一端部。 The pedal intelligent production system according to claim 1, wherein the shaft hole includes two ends located on opposite sides, the conveying mechanism further includes a rotating unit, the picking unit is connected to the rotating unit, and the rotating unit can drive The pick-up unit rotates between a first position and a second position; wherein, when the pick-up unit is in the first position, the ball-wiping unit fills the plurality of balls on one end of the shaft hole; When the pick-up unit is at the second position, the ball-wiping unit fills the plurality of balls on the other end of the shaft hole. 如請求項1所述的踏板智能生產系統，其中該偵錯單元儲存有至少一基準資訊，該偵錯單元比對該影像及該至少一基準資訊以判斷填珠狀況，該至少一基準資訊包括一基準影像及一基準填珠數量資訊至少其中一者，該基準影像為該抹珠單元正確填裝該複數滾珠於該軸孔之各該端部之影像。 The pedal intelligent production system according to claim 1, wherein the error detection unit stores at least one reference information, the error detection unit compares the image and the at least one reference information to determine the bead filling status, and the at least one reference information includes At least one of a reference image and a reference ball quantity information, the reference image is an image of the ball wiping unit correctly filling the plurality of balls at each end of the shaft hole. 如請求項5所述的踏板智能生產系統，另包括一回收區，該輸送機構之取物單元可於該檢測裝置、該抹珠裝置及該回收區之間移動；該偵錯單元通訊連接該輸送機構，當該偵錯單元判斷該填珠狀況為一瑕疵狀態時，該偵錯單元傳送一瑕疵資訊予該輸送機構使該取物單元供移動呈該瑕疵狀態之踏板至該回收區置放。 The pedal intelligent production system according to claim 5, further comprising a recovery area, and the pick-up unit of the conveying mechanism can move between the detection device, the bead-wiping device and the recovery area; the error detection unit is communicatively connected to the recovery area. A conveying mechanism, when the error detection unit judges that the bead filling state is a defective state, the error detection unit transmits a defect information to the conveying mechanism so that the picking unit can move the pedal in the defective state to the recovery area for placement . 如請求項1所述的踏板智能生產系統，其中該檢測裝置包括一檢測平台及至少一燈體，該檢測平台包括一檢測區段，該至少一取像單元分別設於該檢測區段的一側，該檢測區段供置放已填裝該複數滾珠之該踏板，該軸孔之該至少一端部之該複數滾珠對應該至少一取像單元，該燈體設於該至少一取像單元及該檢測區段之間，該燈體照射該踏板。 The pedal intelligent production system as claimed in claim 1, wherein the detection device includes a detection platform and at least one lamp body, the detection platform includes a detection section, and the at least one imaging unit is respectively disposed in one of the detection sections. side, the detection section is for placing the pedal with the plurality of balls filled, the plurality of balls at the at least one end of the shaft hole corresponds to the at least one imaging unit, and the lamp body is arranged on the at least one imaging unit and between the detection section, the lamp body illuminates the pedal. 如請求項1所述的踏板智能生產系統，其中該軸孔包括二位於相對二側之該端部，該檢測裝置包括一檢測平台及複數該取像單元，該檢測平台 包括一檢測區段，該複數取像單元分別設於該檢測區段的相對二側，該檢測區段供置放已填裝該複數滾珠之該踏板，該軸孔之該二端部之該複數滾珠之各對應其中一該取像單元。 The pedal intelligent production system according to claim 1, wherein the shaft hole includes two ends on opposite sides, the detection device includes a detection platform and a plurality of the imaging units, the detection platform Including a detection section, the plurality of imaging units are respectively arranged on two opposite sides of the detection section, the detection section is used for placing the pedal with the plurality of balls filled, the two ends of the shaft hole Each of the plurality of balls corresponds to one of the imaging units. 如請求項3所述的踏板智能生產系統，其中該抹珠裝置包括複數該感應單元，該複數感應單元於一第二方向上設於該抹珠柱體的相對二側，該第二方向橫向於該第一方向；各該出珠孔所露出之一該滾珠覆設有一黃油層；該取物單元可於該第一方向上供移動該踏板之軸孔套設或脫離該抹珠柱體；該軸孔包括二位於相對二側之該端部，該輸送機構另包括一轉動單元，該取物單元連接該轉動單元，該轉動單元可帶動該取物單元於一第一位置及一第二位置之間轉動；其中，當該取物單元於該第一位置時，該抹珠單元填裝該複數滾珠於該軸孔之其中一端部；當該取物單元於該第二位置時，該抹珠單元填裝該複數滾珠於該軸孔之另一端部；該輸送機構為一機械手臂，該輸送機構設於該抹珠裝置及該檢測裝置之間；該偵錯單元儲存有至少一基準資訊，該偵錯單元比對該影像及該至少一基準資訊以判斷填珠狀況，該至少一基準資訊包括一基準影像及一基準填珠數量資訊至少其中一者，該基準影像為抹珠單元正確填裝該複數滾珠於該軸孔之各該端部之影像；該踏板智能生產系統另包括一回收區，該輸送機構之取物單元可於該檢測裝置、該抹珠裝置及該回收區之間移動；該偵錯單元通訊連接該輸送機構，當該偵錯單元判斷該填珠狀況為一瑕疵狀態時，該偵錯單元傳送一瑕疵資訊予該輸送機構使該取物單元供移動呈該瑕疵狀態之踏板至該回收區置放；該檢測裝置包括一檢測平台及複數該取像單元，該檢測平台包括一檢測區段，該複數取像單元分別設於該檢測區段的相對二側，該檢測區段供置放該踏板，該軸孔之該二端部各對應其中一該取像單元；該檢 測裝置包括複數燈體及複數遮擋件，各該燈體設於其中一該取像單元及該檢測區段之間，該複數燈體照射該踏板之該軸孔的相對二側，各該遮擋件設於其中一該燈體及該檢測區段之間，各該遮擋件貫有一貫孔，各該燈體及該軸孔對應於該貫孔的相對二側；該檢測裝置包括一顯示螢幕，該顯示螢幕與該偵錯單元通訊連接，該取像單元擷取的各該影像經該偵錯單元判斷後傳送至該顯示螢幕顯示；該踏板智能生產系統另括一踏板供應區，該輸送機構之該取物單元設於該踏板供應區、該抹珠裝置及該檢測裝置之間且可於之間移動。 The intelligent pedal production system according to claim 3, wherein the beading device comprises a plurality of the sensing units, and the plurality of sensing units are arranged on two opposite sides of the beading cylinder in a second direction, the second direction being transverse In the first direction; one of the balls exposed by each of the beading holes is covered with a butter layer; the pick-up unit can be sleeved or separated from the beading cylinder in the first direction for the shaft hole for moving the pedal ; The shaft hole includes two ends located on opposite sides, and the conveying mechanism further includes a rotating unit, the picking unit is connected to the rotating unit, and the rotating unit can drive the picking unit to a first position and a first Rotate between two positions; wherein, when the pick-up unit is in the first position, the bead-wiping unit fills the plurality of balls at one end of the shaft hole; when the pick-up unit is in the second position, The bead wiping unit fills the plurality of balls at the other end of the shaft hole; the conveying mechanism is a mechanical arm, and the conveying mechanism is arranged between the bead wiping device and the detection device; the error detection unit stores at least one Reference information, the error detection unit compares the image and the at least one reference information to determine the bead filling status, the at least one reference information includes at least one of a reference image and a reference bead filling quantity information, and the reference image is a wiping bead The image of the unit correctly filling the plurality of balls at each end of the shaft hole; the pedal intelligent production system further includes a recovery area, and the pick-up unit of the conveying mechanism can be used for the detection device, the beading device and the recovery. move between zones; the debug unit communicates with the conveying mechanism, when the debug unit judges that the bead filling condition is a defective state, the debug unit sends a defect information to the conveying mechanism to make the pick-up unit move The pedal in the defective state is placed in the recovery area; the detection device includes a detection platform and a plurality of the imaging units, the detection platform includes a detection section, and the plurality of imaging units are respectively arranged on the opposite sides of the detection section On the two sides, the detection section is used to place the pedal, and the two ends of the shaft hole correspond to one of the imaging units; the detection The detection device includes a plurality of lamp bodies and a plurality of shielding parts, each of the lamp bodies is arranged between one of the imaging units and the detection section, the plurality of lamp bodies illuminate the opposite sides of the shaft hole of the pedal, and each of the shielding parts A piece is arranged between one of the lamp bodies and the detection section, each of the shielding pieces has a through hole, and each of the lamp body and the shaft hole corresponds to two opposite sides of the through hole; the detection device includes a display screen , the display screen is connected in communication with the debug unit, each of the images captured by the image capturing unit is judged by the debug unit and then sent to the display screen for display; the pedal intelligent production system further includes a pedal supply area, the transmission The pick-up unit of the mechanism is arranged between the pedal supply area, the bead-wiping device and the detection device and can move among them. 一種使用如請求項1至9任一項所述的踏板智能生產系統之踏板自動化生產方法，包括以下步驟：以該輸送機構移動該踏板至該抹珠裝置，該抹珠裝置感應到該踏板後自動填裝複數滾珠至該踏板之該軸孔之該至少一端部；該輸送機構移動已完成填裝該複數滾珠之踏板至該檢測裝置，該檢測裝置擷取對應於設於該軸孔之該至少一端部之該複數滾珠的該影像而根據該影像以判斷填珠狀況。 An automatic pedal production method using the pedal intelligent production system according to any one of claims 1 to 9, comprising the steps of: moving the pedal to the beading device with the conveying mechanism, and the beading device senses the pedal after the beading device senses the pedal. Automatically fill the plurality of balls to the at least one end of the shaft hole of the pedal; the conveying mechanism moves the pedal that has completed filling the plurality of balls to the detection device, and the detection device captures the corresponding to the shaft hole. The image of the plurality of balls at at least one end is used to determine the ball-filling condition according to the image.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW522117B (en) * 2000-12-01 2003-03-01 Speedplay Inc Clipless pedal and method for assembling it
TWM241154U (en) * 2003-07-09 2004-08-21 Univ Nat Taiwan Science Tech Appearance detecting equipment of components
TWM433915U (en) * 2011-12-16 2012-07-21 Sheng Yu Prec Machine Co Ltd Automatic coaxial processing device for two axle ends of hub, bicycle pedal, and slide block
CN208342148U (en) * 2018-05-28 2019-01-08 东莞理工学院城市学院 A kind of bicycle foot pedal reflecting piece installation automated production equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW522117B (en) * 2000-12-01 2003-03-01 Speedplay Inc Clipless pedal and method for assembling it
TWM241154U (en) * 2003-07-09 2004-08-21 Univ Nat Taiwan Science Tech Appearance detecting equipment of components
TWM433915U (en) * 2011-12-16 2012-07-21 Sheng Yu Prec Machine Co Ltd Automatic coaxial processing device for two axle ends of hub, bicycle pedal, and slide block
CN208342148U (en) * 2018-05-28 2019-01-08 东莞理工学院城市学院 A kind of bicycle foot pedal reflecting piece installation automated production equipment

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