TWI836951B - Stuffing squeezing and filling structure adapted for all kinds of stuffings - Google Patents
Stuffing squeezing and filling structure adapted for all kinds of stuffings Download PDFInfo
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Abstract
Description
本發明係有關一種適用於各種餡料擠料充填結構，係一種食品製造加工設備者。The present invention relates to a food manufacturing and processing equipment which is applicable to various filling extrusion and filling structures.
現代食品業多以機具來進行自動化生產，其中有些是可為食品糰填充餡料的；The modern food industry mostly uses machines for automated production, some of which can be used to fill food balls;
而餡料大多具有一定黏性，此因素可能會影響機件作動或產品成型，但目前未見有針對餡料黏性作應對設計的充餡設備。Most fillings have a certain degree of viscosity, which may affect the operation of the machine or the molding of the product. However, there is currently no filling equipment designed to address the viscosity of the fillings.
有鑑於上述缺失弊端，本發明人認為具有改正之必要，遂以從事相關技術以及產品設計製造之多年經驗，秉持優良設計理念，針對以上不良處加以研究創作，在經過不斷的努力後，終乃推出本發明適用於各種餡料擠料充填結構，期以更正產品結構以提升產品優良之功效。In view of the above shortcomings, the inventor believes that it is necessary to correct them. Therefore, with many years of experience in related technologies and product design and manufacturing, and adhering to the concept of excellent design, he has conducted research and creation on the above shortcomings. After continuous efforts, he finally launched the present invention applicable to various filling extrusion filling structures, in order to correct the product structure and enhance the excellent product effect.
本發明適用於各種餡料擠料充填結構之主要目的，係提供一種可防止餡料黏性影響機件作動與產品品質的充餡設備結構。The main purpose of the present invention, which is applicable to various filling extrusion and filling structures, is to provide a filling equipment structure that can prevent the stickiness of fillings from affecting machine operation and product quality.
爲達到前揭之目的，本發明適用於各種餡料擠料充填結構包括有：In order to achieve the above-mentioned purpose, the present invention is applicable to various filling extrusion filling structures including:
一充餡組件，具有一座驅動器，該座驅動器連接一活動座以驅動它上下升降，該活動座一側固設有一充餡管，該充餡管側邊連通一送餡管，該送餡管再連通一送餡裝置，使該送餡裝置可經由該送餡管將餡料送入該充餡管內；A stuffing component has a driver, which is connected to a movable seat to drive it up and down. A stuffing tube is fixed on one side of the movable seat, and the side of the stuffing tube is connected to a stuffing tube. The stuffing tube Then it is connected to a filling device so that the filling device can send fillings into the filling tube through the filling pipe;
一阻餡組件，具有一固設於該活動座上的上板驅動器，該上板驅動器連接一上活動板以驅動它上下升降，該上活動板上固設有一桿驅動器，該桿驅動器固接一塞桿以驅動它自轉，該塞桿並伸入該充餡管內，且該塞桿末段係呈漸擴狀而形成一塞止部，該塞桿可隨該上活動板升降於一塞止位置與一脫離位置，當該塞桿位於該塞止位置時該塞止部恰阻擋於該充餡管下端，位於脫離位置時該塞止部則位於該充餡管下端上方預定距離；A filling blocking assembly, comprising an upper plate driver fixed on the movable seat, the upper plate driver connected to an upper movable plate to drive it to move up and down, a rod driver fixed on the upper movable plate, the rod driver fixed to a plug rod to drive it to rotate, the plug rod extends into the filling tube, and the end of the plug rod is gradually expanded to form a plug stop portion, the plug rod can be raised and lowered to a plug stop position and a disengagement position with the upper movable plate, when the plug rod is located at the plug stop position, the plug stop portion just blocks the lower end of the filling tube, when it is located at the disengagement position, the plug stop portion is located a predetermined distance above the lower end of the filling tube;
一模壓組件，具有一固設於該活動座一側的下板驅動器，該下板驅動器連接一下活動板以驅動它上下升降，該下活動板固設有一壓皮模具，該壓皮模具也同時套設於該充餡管外。A molding component has a lower plate driver fixed on one side of the movable seat. The lower plate driver is connected to the movable plate to drive it up and down. The lower movable plate is fixed with a skin pressing mold, and the skin pressing mold also Set outside the filling tube.
藉此，當食品糰被送至充餡管下方後，座驅動器會先降下活動座，同時下板驅動器也降下壓皮模具，以將食品糰模壓成預定形狀，接著桿驅動器驅動塞桿自轉預定圈數後，上板驅動器再將塞桿升起至脫離位置以開放充餡管，後送餡裝置開始推送餡料至充餡管內，進而讓充餡管將餡料擠出至食品糰上，充餡完畢後先收起壓皮模具，再讓塞桿一邊自轉一邊下降回塞止位置以關閉充餡管，最後再收起活動座；In this way, when the food group is sent to the bottom of the filling tube, the seat driver will first lower the movable seat, and at the same time, the lower plate driver also lowers the pressing mold to mold the food group into a predetermined shape, and then the rod driver drives the stopper rod to rotate according to the predetermined shape. After the number of turns, the upper plate driver raises the plug rod to the disengaged position to open the filling tube, and the rear filling device begins to push the filling into the filling tube, allowing the filling tube to squeeze the filling out onto the food dough. , after the filling is completed, first put away the pressing mold, then let the stopper rod rotate while lowering back to the stopper position to close the filling tube, and finally put away the movable seat;
而因塞桿在升起前會先自轉，以及塞桿下降關閉充餡管時也會自轉，藉此可減少塞桿與周遭餡料的黏著度，讓塞桿的作動可較為順暢，並防止管內的餡料與食品糰上的餡料相沾黏而增減食品糰上的餡料，使得產品的品質能夠穩定一致，進以改善以往充餡機具未針對餡料黏性作應處設計的缺點，顯見本發明為一具更高實用性的進步產品。Because the stopper will rotate before it is raised, and will also rotate when it is lowered to close the filling tube, the adhesion between the stopper and the surrounding fillings can be reduced, so that the action of the stopper can be smoother, and the filling in the tube is prevented from adhering to the filling on the food ball and increasing or decreasing the filling on the food ball, so that the quality of the product can be stable and consistent, thereby improving the shortcomings of the previous filling machine that has not been designed to deal with the viscosity of the filling. Obviously, the present invention is an advanced product with higher practicality.
［請參閱第一圖至第四圖］本發明係有關一種適用於各種餡料擠料充填結構，其包括：[Please refer to Figures 1 to 4] The present invention relates to an extrusion filling structure suitable for various fillings, which includes:
一充餡組件（１），具有一座驅動器（１１），該座驅動器（１１）連接一活動座（１２）以驅動它上下升降，該活動座（１２）一側固設有一充餡管（１３），該充餡管（１３）側邊連通一送餡管（１４），該送餡管（１４）再連通一送餡裝置（圖中未示），使該送餡裝置可經由該送餡管（１４）將餡料送入該充餡管（１３）內，該充餡組件（１）還具有設於該活動座（１２）旁的上感測器（１５）與下感測器（１６），該上感測器（１５）與該下感測器（１６）呈上下直線排列，另外該座驅動器（１１）、該送餡裝置、該上感測器（１５）與該下感測器（１６）同時電性連接一主控器（圖中未示）；A stuffing component (1) has a driver (11). The driver (11) is connected to a movable seat (12) to drive it up and down. A filling tube (13) is fixed on one side of the movable seat (12). ), the filling tube (13) is connected to a stuffing feeding tube (14) on one side, and the stuffing feeding tube (14) is connected to a stuffing feeding device (not shown in the figure), so that the stuffing feeding device can pass through the stuffing feeding tube (14). The filling tube (14) sends fillings into the filling tube (13). The filling assembly (1) also has an upper sensor (15) and a lower sensor (15) located next to the movable seat (12). 16), the upper sensor (15) and the lower sensor (16) are arranged in a straight line up and down. In addition, the base driver (11), the filling device, the upper sensor (15) and the lower sensor The detector (16) is electrically connected to a main controller (not shown in the figure) at the same time;
一阻餡組件（２），具有一固設於該活動座（１２）上的上板驅動器（２１），該上板驅動器（２１）連接一上活動板（２２）以驅動它上下升降，該上活動板（２２）上固設有一桿驅動器（２３），該桿驅動器（２３）固接一塞桿（２４）以驅動它自轉，該塞桿（２４）並伸入該充餡管（１３）內，且該塞桿（２４）末段係呈漸擴狀而形成一塞止部（２４１），該塞桿（２４）可隨該上活動板（２２）升降於一塞止位置與一脫離位置，當該塞桿（２４）位於該塞止位置時該塞止部（２４１）恰阻擋於該充餡管（１３）下端而如第三圖所示，［請一併參閱第七圖］位於脫離位置時該塞止部（２４１）則位於該充餡管（１３）下端上方預定距離，該上板驅動器（２１）與該桿驅動器（２３）皆電性連接該主控器；A stuffing-blocking assembly (2) has an upper plate driver (21) fixed on the movable seat (12). The upper plate driver (21) is connected to an upper movable plate (22) to drive it up and down. A rod driver (23) is fixed on the upper movable plate (22). The rod driver (23) is fixedly connected with a plug rod (24) to drive it to rotate. The plug rod (24) extends into the filling tube (13). ), and the end section of the stopper rod (24) is gradually expanded to form a stopper portion (241). The stopper rod (24) can be raised and lowered to a stop position and a stopper position along with the upper movable plate (22). Disengaged position, when the stopper rod (24) is in the stop position, the stopper portion (241) just blocks the lower end of the filling tube (13) as shown in the third figure, [Please also refer to the seventh figure ] When it is in the disengaged position, the stopper (241) is located at a predetermined distance above the lower end of the filling tube (13), and the upper plate driver (21) and the rod driver (23) are both electrically connected to the main controller;
一模壓組件（３），具有一固設於該活動座（１２）一側的下板驅動器（３１），該下板驅動器（３１）連接一下活動板（３２）以驅動它上下升降，該下活動板（３２）固設有一壓皮模具（３３），該壓皮模具（３３）同時套設於該充餡管（１３）外，該下活動板（３２）也固設有一塊驅動器（３４），該塊驅動器（３４）連接一控位塊（３５）以驅動它上下升降，該下板驅動器（３１）與該塊驅動器（３４）皆電性連接該主控器。A molded component (3) has a lower plate driver (31) fixed on one side of the movable seat (12). The lower plate driver (31) is connected to the movable plate (32) to drive it up and down. The movable plate (32) is fixed with a skin pressing mold (33), which is also set outside the filling tube (13). The lower movable plate (32) is also fixed with a driver (34). ), the driver (34) is connected to a control block (35) to drive it up and down, and the lower board driver (31) and the driver (34) are both electrically connected to the main controller.
［請參閱第一圖至第四圖］本發明係應用於食品機上，而可將輸送至本發明下方的食品糰壓印成型並充入餡料，詳細過程如下：[Please refer to Figures 1 to 4] The present invention is applied to a food machine, and the food mass transported to the bottom of the invention can be stamped and filled with fillings. The detailed process is as follows:
開始作業前，本發明係位於如圖示的初始位置，此時活動座（１２）的位置對應於上感測器（１５），上板驅動器（２１）未升起上活動板（２２），使得塞桿（２４）位於塞止位置，下板驅動器（３１）也未降下下活動板（３２），塊驅動器（３４）則已降下控位塊（３５），並此時充餡管（１３）內已閒置有餡料，惟送餡裝置未進行推送餡料的動作；Before starting the operation, the invention is in the initial position as shown in the figure. At this time, the position of the movable seat (12) corresponds to the upper sensor (15), and the upper plate driver (21) has not raised the upper movable plate (22). The plug rod (24) is in the plug position, the lower plate driver (31) has not lowered the lower movable plate (32), and the block driver (34) has lowered the control block (35), and at this time the filling tube (13) ) has fillings left idle, but the filling-feeding device does not push the fillings;
［請一併參閱第五圖］接著當食品糰被輸送帶送至充餡管（１３）正下方後，主控器啟動座驅動器（１１），以降下活動座（１２）直至它對應於下感測器（１６），下降過程中，下板驅動器（３１）也同時下降壓皮模具（３３）直到控位塊（３５）碰觸到輸送帶而停止，控位塊（３５）即發揮控制壓皮深度的功能，因此可在事前調整塊驅動器（３４）的伸縮行程，進以調整壓皮深度，而食品糰則被模壓成預定形狀；[Please refer to the fifth picture as well] Then when the food group is sent directly below the filling tube (13) by the conveyor belt, the main controller starts the seat driver (11) to lower the movable seat (12) until it corresponds to the lower The sensor (16), during the lowering process, the lower plate driver (31) also lowers the skin pressing mold (33) at the same time until the position control block (35) touches the conveyor belt and stops, and the position control block (35) comes into play. The function of controlling the skin pressing depth allows the telescopic stroke of the block driver (34) to be adjusted in advance to adjust the skin pressing depth, while the food mass is molded into a predetermined shape;
［請一併參閱第六圖至第七圖］使壓皮模具（３３）壓在食品糰上後，桿驅動器（２３）會驅動塞桿（２４）自轉預定圈數，接著上板驅動器（２１）再升起上活動板（２２），使塞桿（２４）的塞止部（２４１）上升到脫離位置，同時送餡裝置會經由送餡管（１４）開始將餡送推送入充餡管（１３）內，餡料即可從充餡管（１３）下端擠出至食品糰上，其中塞桿（２４）的自轉動作是為減少其與周遭餡料的黏著度，讓它的上升動作可較為順暢；[Please refer to Figures 6 to 7 together] After pressing the skin pressing mold (33) on the food mass, the rod driver (23) will drive the stopper rod (24) to rotate for a predetermined number of turns, and then the upper plate driver (21) ) and then raise the upper movable plate (22), so that the stopper portion (241) of the stopper rod (24) rises to the disengaged position, and at the same time, the filling device will start to push the filling into the filling tube through the filling tube (14) (13), the filling can be squeezed out from the lower end of the filling tube (13) onto the food dough. The rotation of the stopper rod (24) is to reduce its adhesion with the surrounding fillings and allow it to rise. Can be relatively smooth;
［請一併參閱第八圖］充餡結束後，下板驅動器（３１）與塊驅動器（３４）先收起壓皮模具（３３）與控位塊（３５），後上板驅動器（２１）與桿驅動器（２３）再同時作動，使得塞桿（２４）一邊旋轉一邊下降至塞止位置，藉此可防止充餡管（１３）內的餡料與食品糰上的餡料相互沾黏，造成食品糰上的餡料過多或過少而影響產品品質；[Please refer to Figure 8] After the filling is completed, the lower plate driver (31) and the block driver (34) first retract the pressing mold (33) and the control block (35), and then the upper plate driver (21) and the rod driver (23) are simultaneously actuated to cause the plug rod (24) to rotate while descending to the plugging position, thereby preventing the filling in the filling tube (13) and the filling on the food ball from sticking to each other, resulting in too much or too little filling on the food ball and affecting the product quality;
［請一併參閱第九圖］關閉充餡管（１３）後，座驅動器（１１）再將活動座（１２）升回對應上感測器（１５），接著塊驅動器（３４）再頂出控位塊（３５），待下一個食品糰被送入後，再重覆整個充餡壓皮行程。[Please refer to Figure 9] After the filling tube (13) is closed, the seat driver (11) raises the movable seat (12) back to the corresponding upper sensor (15), and then the block driver (34) pushes out the control block (35). After the next food ball is fed in, the entire filling and pressing process is repeated.
唯以上所述者，僅為本發明之一較佳實施例而已，當不能以之限定本發明之範圍。即大凡依申請專利範圍所作之均等變化與修飾，皆應仍屬本創作專利涵蓋之範圍內。The above description is only a preferred embodiment of the present invention, and should not be used to limit the scope of the present invention. That is to say, all equivalent changes and modifications made according to the scope of the patent application should still be within the scope of this creative patent.
綜上所述，當知本發明具有新穎性、進步性，且本發明未見之於任何刊物，當符合專利法第２２條之規定。In summary, it is known that the present invention is novel and advanced, and that the present invention has not been published in any publication, and therefore complies with the provisions of
１:充餡組件 １１:座驅動器 １２:活動座 １３:充餡管 １４:送餡管 １５:上感測器 １６:下感測器 ２:阻餡組件 ２１:上板驅動器 ２２:上活動板 ２３:桿驅動器 ２４:塞桿 ２４１:塞止部 ３:模壓組件 ３１:下板驅動器 ３２:下活動板 ３３:壓皮模具 ３４:塊驅動器 ３５:控位塊1: Filling assembly 11: Seat driver 12: Movable seat 13: Filling tube 14: Feeding tube 15: Upper sensor 16: Lower sensor 2: Filling stop assembly 21: Upper plate driver 22: Upper movable plate 23: Rod driver 24: Plug rod 241: Plug stopper 3: Molding assembly 31: Lower plate driver 32: Lower movable plate 33: Pressing die 34: Block driver 35: Positioning block
第一圖係本發明適用於各種餡料擠料充填結構之立體圖。 第二圖係本發明適用於各種餡料擠料充填結構之另一視角立體圖。 第三圖係本發明適用於各種餡料擠料充填結構之剖面圖。 第四圖係本發明適用於各種餡料擠料充填結構之側視圖。 第五圖係本發明適用於各種餡料擠料充填結構進行模壓之示意圖。 第六圖係本發明適用於各種餡料擠料充填結構於充餡前先旋轉塞桿之示意圖。 第七圖係本發明適用於各種餡料擠料充填結構進行充餡之示意圖。 第八圖係本發明適用於各種餡料擠料充填結構於充餡後收起壓皮模具與放下塞桿之示意圖。 第九圖係本發明適用於各種餡料擠料充填結構於充餡後收起活動座之示意圖。 The first figure is a three-dimensional view of the present invention's application to various filling extrusion and filling structures. The second figure is another perspective view of the present invention's application to various filling extrusion and filling structures. The third figure is a cross-sectional view of the present invention suitable for various filling extrusion and filling structures. The fourth figure is a side view of the present invention suitable for various filling extrusion and filling structures. The fifth figure is a schematic diagram showing that the present invention is applicable to various filling extrusion and filling structures for molding. The sixth figure is a schematic diagram of the present invention being applicable to various stuffing extrusion filling structures in which the stopper rod is rotated before filling. The seventh figure is a schematic diagram showing that the present invention is applicable to various filling structures for filling. Figure 8 is a schematic diagram of the present invention's squeezing and filling structure suitable for various fillings. After filling, the pressing mold is put away and the stopper rod is lowered. Figure 9 is a schematic diagram of the present invention being applicable to various stuffing extrusion filling structures and retracting the movable seat after filling.
無without
1:充餡組件 1: Filling components
11:座驅動器 11: Seat driver
12:活動座 12: Movable seat
13:充餡管 13: Stuffing tube
14:送餡管 14: stuffing delivery tube
2:阻餡組件 2: Stuffing block component
21:上板驅動器 21: Upper board driver
22:上活動板 22: Go to the movable board
23:桿驅動器 23:Rod driver
3:模壓組件 3: Molded components
31:下板驅動器 31: Lower plate driver
32:下活動板 32: Lower movable panel
33:壓皮模具 33: Leather pressing mold
34:塊驅動器 34: Block drive
35:控位塊 35: Control block
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112112094A TWI836951B (en) | 2023-03-29 | 2023-03-29 | Stuffing squeezing and filling structure adapted for all kinds of stuffings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112112094A TWI836951B (en) | 2023-03-29 | 2023-03-29 | Stuffing squeezing and filling structure adapted for all kinds of stuffings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWI836951B true TWI836951B (en) | 2024-03-21 |
Family
ID=91269896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW112112094A TWI836951B (en) | 2023-03-29 | 2023-03-29 | Stuffing squeezing and filling structure adapted for all kinds of stuffings |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI836951B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004248545A (en) * | 2003-02-19 | 2004-09-09 | Rheon Autom Mach Co Ltd | Method for stuffing with flowable food dough and apparatus therefor |
| CN205071981U (en) * | 2015-08-30 | 2016-03-09 | 兰溪健发食品机械有限公司 | Lower mechanism of food binding off blade disc device |
| EP2962570B1 (en) * | 2014-07-02 | 2017-09-13 | ITECA Impianti Tecnologici Alimentari Speciali S.P.A. | Apparatus for forming disk-shaped elements of food dough |
| KR20180010508A (en) * | 2016-07-21 | 2018-01-31 | 채형원 | Lifting and lowering device of the injection device for the production of filler-wrapping food |
| CN113825412A (en) * | 2019-04-25 | 2021-12-21 | 蔡炯元 | Stuffing filling device for making stuffed food |
-
2023
- 2023-03-29 TW TW112112094A patent/TWI836951B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004248545A (en) * | 2003-02-19 | 2004-09-09 | Rheon Autom Mach Co Ltd | Method for stuffing with flowable food dough and apparatus therefor |
| EP2962570B1 (en) * | 2014-07-02 | 2017-09-13 | ITECA Impianti Tecnologici Alimentari Speciali S.P.A. | Apparatus for forming disk-shaped elements of food dough |
| CN205071981U (en) * | 2015-08-30 | 2016-03-09 | 兰溪健发食品机械有限公司 | Lower mechanism of food binding off blade disc device |
| KR20180010508A (en) * | 2016-07-21 | 2018-01-31 | 채형원 | Lifting and lowering device of the injection device for the production of filler-wrapping food |
| CN113825412A (en) * | 2019-04-25 | 2021-12-21 | 蔡炯元 | Stuffing filling device for making stuffed food |
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