TWI814375B - Supporting tray apparatus, tray-taking method, tray-feeding method and handler - Google Patents
Supporting tray apparatus, tray-taking method, tray-feeding method and handler Download PDFInfo
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Abstract
Description
本發明提供一種可平穩取盤、補盤及提高電子元件良率之承盤裝置。 The invention provides a tray holding device that can smoothly take out trays, replenish trays and improve the yield rate of electronic components.
在現今,電子元件依尺寸不同或下一製程需求而收置於不同規格尺寸之料盤,例如較大尺寸之IC收置於長型料盤,較小尺寸之IC收置於方型料盤;以方形料盤為例,其四周側面為平面,並於頂面凹設複數個容置槽,以供盛裝複數個較小尺寸之IC。請參閱圖1,以供料區之承盤裝置應用方型料盤為例,承盤裝置配置於機台,並架置複數個側板11,複數個側板11圍構成一置盤空間12,一可於置盤空間12內作Z方向位移之托架13,以供承載複數個相互堆疊且具電子元件之第一料盤141、第二料盤142等料盤同步位移,並移載第一料盤141至置盤空間12之頂端,而供取用電子元件,當第一料盤141之電子元件被取用完畢,一取盤器(圖未示出)直接於第二料盤142的頂面取出空的第一料盤141,使第二料盤142接續供料。
Nowadays, electronic components are stored in trays of different sizes according to different sizes or the requirements of the next process. For example, larger-sized ICs are stored in long trays, and smaller-sized ICs are stored in square trays. ; Taking a square tray as an example, its surrounding sides are flat, and a plurality of receiving grooves are recessed on the top surface to accommodate a plurality of smaller-sized ICs. Please refer to Figure 1. Taking the tray device in the feeding area using a square tray as an example, the tray device is arranged on the machine and mounted with a plurality of
惟,由於電子元件之尺寸微小薄型化,且具有電子元件之第二料盤142堆疊於空的第一料盤141下方,當取盤器於第二料盤142之頂面直接取走空的第一料盤141時,易導致第二料盤142盛裝之電子元件受第一料盤141之取盤振
動而向外跳出散落,以致增加電子元件損壞率,若以慢速於第二料盤142之頂面取走空的第一料盤141,則增加作業時間而降低生產效能。
However, due to the miniaturization and thinning of electronic components, and the
同樣地,收料區之承盤裝置於收置位於上方且具電子元件之第一料盤時,若將位於下方且具電子元件之第二料盤直接堆疊於具電子元件之第一料盤,易使第一料盤之電子元件受疊盤振動而向外跳出散落,以致增加電子元件損壞率。 Similarly, when the tray device in the receiving area receives the first tray with electronic components located above, if the second tray located below with electronic components is directly stacked on the first tray with electronic components , it is easy for the electronic components in the first tray to jump out and scatter due to the vibration of the stacked tray, thereby increasing the damage rate of the electronic components.
本發明之目的一,提供一種承盤裝置,包含置盤單元、載盤單元及控盤單元,置盤單元設有具置盤空間之置盤器,以供容置至少一料盤;載盤單元設有可於置盤空間及置盤工位移載料盤之載盤具;控盤單元設有可朝向置盤工位位移之第一控盤具及第二控盤具,第一控盤具以供定位或釋放位於置盤工位之料盤,第二控盤具以供承置或脫離位於置盤工位之料盤,藉以控盤單元之第一控盤具及第二控盤具的搭配應用,而可平穩且快速地取盤或補盤,以有效防止料盤之電子元件受振散落,進而提高電子元件良率及生產效能。 One object of the present invention is to provide a tray holding device, which includes a tray placing unit, a tray carrying unit and a tray control unit. The tray placing unit is provided with a tray placing device with a tray placing space for accommodating at least one material tray; the tray carrying unit There is a tray-carrying tool that can move the tray in the tray-setting space and the tray-setting station; the tray-control unit is equipped with a first tray-controlling tool and a second tray-controlling tool that can move toward the tray-setting station. The first tray-controlling tool is used for positioning or The material tray located at the tray setting station is released, and the second control tray is used to hold or disengage the material tray located at the tray placing station. The first control tray and the second tray control tool of the tray control unit are used in conjunction with each other to achieve stable and stable operation. Quickly take out or replenish trays to effectively prevent electronic components on the tray from being vibrated and scattered, thereby improving electronic component yield and production efficiency.
本發明之目的二,提供一種取盤方法,包含定盤手段、分盤手段及釋盤手段;定盤手段以控盤單元之第一控盤具定位位於置盤工位之一料盤,以供取用料盤之電子元件;分盤手段以載盤單元之載盤具承載未定位且具電子元件之料盤與置盤工位之料盤分離;釋盤手段以控盤單元之第二控盤具承置置盤工位之料盤,並以第一控盤具釋放料盤;藉以平穩而快速地取出料盤,進而提高生產效能。 The second object of the present invention is to provide a tray taking method, which includes a tray fixing means, a tray dividing means and a tray releasing means; the tray fixing means uses the first tray control tool of the tray control unit to position a tray located at the tray setting station for taking out Use the electronic components of the tray; the tray separation means uses the tray carrier of the tray unit to carry the unpositioned tray with electronic components and separates it from the tray at the tray placement station; the tray release means uses the second control tray of the control unit to support the tray. Place the material tray at the tray station and use the first control tool to release the material tray; thereby, the material tray can be taken out smoothly and quickly, thus improving production efficiency.
本發明之目的三,提供一種補盤方法,包含承盤手段、抵盤手段及疊盤手段;承盤手段以控盤單元之第二控盤具承置位於置盤工位之一料盤; 抵盤手段以控盤單元之第一控盤具定位位於置盤工位之料盤,並以第二控盤具脫離料盤;疊盤手段以載盤單元之載盤具承載具電子元件之料盤與置盤工位之料盤相互堆疊,使置盤工位之料盤以供收置電子元件;藉以平穩而快速地補置料盤,進而提高生產效能。 The third object of the present invention is to provide a tray replenishing method, which includes a tray holding means, a tray holding means and a tray stacking means; the tray holding means uses the second tray control tool of the tray control unit to hold a tray located at the tray setting station; The pallet holding means uses the first pallet control tool of the pallet control unit to position the material pallet at the pallet setting station, and uses the second pallet control tool to detach the pallet; the pallet stacking means uses the pallet carrier unit of the pallet carrier unit to hold the material pallet of electronic components and The trays at the tray placement station are stacked on top of each other so that the trays at the tray placement station can be used to store electronic components. This allows smooth and rapid replacement of the trays, thereby improving production efficiency.
本發明之目的四,提供一種作業機,包含機台、至少一本發明承盤裝置、作業裝置、輸送裝置及中央控制裝置;本發明承盤裝置配置於機台,包含置盤單元、載盤單元及控盤單元,以供承置至少一具電子元件之料盤;作業裝置配置於機台,並設有至少一作業器,以供對電子元件執行預設作業;輸送裝置配置於機台,並設有至少一輸送器,以供輸送電子元件;中央控制裝置以控制及整合各裝置作動而執行自動化作業。 The fourth object of the present invention is to provide a working machine, which includes a machine platform, at least one tray holding device of the present invention, an operating device, a conveying device and a central control device; the tray holding device of the present invention is configured on the machine platform and includes a tray placing unit, a tray carrying unit The unit and the control panel unit are used to hold at least one tray of electronic components; the operating device is arranged on the machine platform, and is provided with at least one operator for performing preset operations on the electronic components; the conveying device is arranged on the machine platform, At least one conveyor is provided for conveying electronic components; the central control device controls and integrates the actions of each device to perform automated operations.
[習知] [customary knowledge]
11:側板 11:Side panel
12:置盤空間 12: Disk space
13:托架 13: Bracket
141:第一料盤 141:First material tray
142:第二料盤 142:Second material tray
[本發明] [Invention]
20、20A:承盤裝置 20, 20A: Tray bearing device
211:側架板 211:Side frame plate
212:門板 212:Door panel
213:置盤空間 213: Disk space
214:頂架板 214: Top shelf plate
215:第一通口 215:First port
216:第二通口 216: Second port
221:馬達 221: Motor
222:皮帶輪組 222: Pulley set
223:螺桿螺座組 223:Screw nut seat set
224:載盤具 224:Plate carrier
231:第一壓缸 231: First pressure cylinder
232:第一控盤具 232:The first control panel
233:第二壓缸 233:Second pressure cylinder
234:第二控盤具 234: Second control panel
30:機台 30:Machine
41:第一料盤 41:First material tray
42:第二料盤 42:Second material tray
50:作業裝置 50:Working device
51:電路板 51:Circuit board
52:測試座 52:Test seat
60:輸送裝置 60:Conveyor device
61:第一輸送器 61: First conveyor
62:第二輸送器 62: Second conveyor
63:第三輸送器 63:Third conveyor
圖1:習知承盤裝置之示意圖。 Figure 1: Schematic diagram of a conventional tray receiving device.
圖2:本發明承盤裝置之示意圖。 Figure 2: Schematic diagram of the tray holding device of the present invention.
圖3至圖6:承盤裝置應用於供料區之取盤方法使用示意圖。 Figure 3 to Figure 6: A schematic diagram of the use of the tray holding device in the feeding area.
圖7至圖11:承盤裝置應用於收料區之補盤方法使用示意圖。 Figure 7 to Figure 11: A schematic diagram of the tray replenishment method used in the receiving area.
圖12:本發明承盤裝置應用於作業機之示意圖。 Figure 12: Schematic diagram of the tray holding device of the present invention applied to a work machine.
為使 貴審查委員對本發明作更進一步之瞭解,茲舉一較佳實施例並配合圖式,詳述如後:請參閱圖2,本發明之承盤裝置20包含置盤單元、載盤單元及控盤單元。
In order for you, the review committee, to have a further understanding of the present invention, a preferred embodiment is hereby cited and accompanied by drawings, which are described in detail below: Please refer to Figure 2. The tray receiving
置盤單元設有至少一具置盤空間之置盤器,以供容置至少一料盤,置盤空間相通至少一置盤工位,置盤工位以供容置料盤;更進一步,置盤器可以複數個側架板圍構成一置盤空間,亦或以複數個側架板及門板圍構成一置盤空間,置盤空間以供容置料盤;於本實施例,置盤單元之置盤器配置於機台30,並設有複數個側架板211及一門板212,複數個側架板211及門板212圍構成一置盤空間213,以供容置料盤,又置盤器於置盤空間213之頂面裝配一頂架板214,頂架板214沿第一方向(如Z方向)開設有第一通口215,第一通口215相通置盤空間213及置盤工位,並供料盤移入或移出置盤空間213,另於二相對配置之側架板211間沿第二方向(如X方向)設有第二通口216,第二通口216相通置盤空間213,並供配置可啟閉之門板212,以供料盤移入或移出置盤空間213。
The tray setting unit is provided with at least one tray setting device with a tray setting space for accommodating at least one material tray. The tray setting space is connected to at least one tray setting station for accommodating the material tray; further, The tray setting device can be surrounded by a plurality of side frame panels to form a tray placing space, or it can be enclosed by a plurality of side frame panels and door panels to form a tray placing space, and the tray placing space is used to accommodate material trays; in this embodiment, the tray placing device The tray setter of the unit is arranged on the
依作業需求,置盤工位可位於置盤空間213之上方,更進一步,置盤工位可位於第一通口216之上方,不受限於本實施例。
According to the operation requirements, the tray placing station can be located above the
依作業需求,置盤器之置盤空間213之頂面可不需配置頂架板,而以置盤空間213之頂端開口作為第一通口215,置盤器之至少一側架板以供裝配控盤單元,亦無不可。
Depending on the operation requirements, the top surface of the
載盤單元設有至少一可於置盤空間及置盤工位移載料盤之載盤具;更進一步,載盤單元設有至少一載盤驅動器,以供驅動載盤具作第一方向位移而移載料盤;載盤驅動器可為線性馬達、壓缸或包含馬達及至少一傳動組,傳動組可為皮帶輪組或螺桿螺座組;於本實施例,載盤驅動器於機台30之底面設有馬達221,馬達221驅動皮帶輪組222,皮帶輪組222傳動一呈第一方向配置之螺桿螺座組223,螺桿螺座組223以螺桿連結裝配一載盤具224,以帶動載盤具224
於置盤工位及置盤器之置盤空間213作第一方向位移,載盤具224供承置至少一料盤。
The tray loading unit is provided with at least one tray carrier that can move the tray in the tray placement space and the tray placement station; further, the tray loading unit is provided with at least one tray carrier driver for driving the tray carrier to move in the first direction. When moving the material tray; the tray driver can be a linear motor, a pressure cylinder, or include a motor and at least one transmission group, and the transmission group can be a pulley group or a screw screw seat group; in this embodiment, the tray driver is on the machine 30
控盤單元設有可朝向置盤工位位移之至少一第一控盤具及至少一第二控盤具,第一控盤具以供定位或釋放位於置盤工位之料盤,第二控盤具以供承置或脫離位於置盤工位之料盤,於第一控盤具定位料盤,第二控盤具脫離料盤,於第一控盤具釋放料盤,第二控盤具承置料盤;更進一步,控盤單元可以獨立架體供裝配第一控盤具及第二控盤具,使第一控盤具及第二控盤具位於置盤工位之周側,或者將第一控盤具及第二控盤具配置於置盤器之頂架板214,並位於置盤工位之周側,或者將第一控盤具及第二控盤具配置於置盤器之側架板214,並位於置盤工位之周側,不受限於本實施例;控盤單元設有至少一驅動結構,以供驅動第一控盤具及第二控盤具;更進一步,驅動結構設置第一驅動器及第二驅動器,第一驅動器及第二驅動器可為線性馬達、壓缸或包含馬達及至少一傳動組,傳動組可為皮帶輪組或螺桿螺座組,第一驅動器以供驅動第一控盤具位移,第二驅動器以供驅動第二控盤具位移。
The control panel unit is provided with at least one first control panel and at least one second control panel that can move toward the tray placement station. The first control panel is used to position or release the material tray located at the tray placement station, and the second control panel is used to position the tray. To hold or detach the material tray at the tray setting station, the first control panel has a positioning tool for the material tray, the second control panel has a tool for detaching the material tray, a first control panel has a release tool for the material tray, and the second control panel has a tool for holding the material tray; further , the control panel unit can be an independent frame for assembling the first control panel tool and the second control panel tool, so that the first control panel tool and the second control panel tool are located around the panel setting station, or the first control panel tool and the second control panel tool are configured On the
於本實施例,驅動結構於置盤器之頂架板214頂面且位於第一通口215周側設置二相對配置之第一驅動器及二相對配置之第二驅動器,第一驅動器為一呈第二方向配置之第一壓缸231,以供驅動第一控盤具232作第二方向位移,第二驅動器為一呈第二方向配置之第二壓缸233,以供驅動第二控盤具234作第二方向位移,承盤裝置以二相對配置的第一控盤具232之間的區域作為置盤工位,置盤工位相通且位於第一通口215之上方,依作業需求,置盤工位含括二第二控盤具234之間的區域,二第一控盤具232可朝向置盤工位作第二方向位移
,以頂抵料盤之側面而定位,或者釋放料盤,二第二控盤具234可朝向置盤工位作第二方向位移,以承置或脫離料盤之底面。
In this embodiment, the driving structure is provided with two oppositely arranged first drivers and two oppositely arranged second drivers on the top surface of the
請參閱圖2至圖6,承盤裝置20應用於供料區之取盤方法,包含定盤手段、分盤手段及釋盤手段;定盤手段係控盤單元以第一控盤具232定位位於置盤工位之一料盤,以供取用電子元件;於本實施例,工作人員可開啟置盤單元之門板212,以於載盤單元之載盤具224放置複數個呈方型且具電子元件之第一料盤41及第二料盤42等複數個料盤,使第一料盤41及第二料盤42等複數個料盤位於置盤器之置盤空間213;載盤單元以馬達221經皮帶輪組222而驅動螺桿螺座組223,令螺桿螺座組223之螺桿帶動載盤具224於置盤器之置盤空間213作Z方向向上位移,載盤具224承載第一料盤41及第二料盤42等複數個料盤同步作Z方向向上位移,使第一料盤41位於置盤工位,且令二側面相對於二第一控盤具232,並使第一料盤41之底面高度位於可供第二控盤具234承置之高度,第一壓缸231驅動第一控盤具232作X方向位移頂抵第一料盤41之側面,而定位置盤工位之第一料盤41。
Please refer to Figures 2 to 6. The
分盤手段係載盤單元以載盤具224承載未定位且具電子元件之料盤與置盤工位之料盤分離;於本實施例,當第一料盤41之電子元件被取用完畢,而需取下空的第一料盤41時,載盤單元以馬達221經皮帶輪組222而驅動螺桿螺座組223,令螺桿螺座組223之螺桿帶動載盤具224於置盤器之置盤空間213作Z方向向下位移,載盤具224承載具電子元件之第二料盤42等複數個料盤同步作Z方向向下位移,使一具電子元件之第二料盤42主動與空的第一料盤41分離,在第一控盤具232已定位空的第一料盤41之條件下,可防止第一料盤41發生取盤振動,
使具電子元件之第二料盤42平穩分離第一料盤41,進而確保第二料盤42平穩盛裝電子元件,以提高電子元件良率。
The tray separation means is that the tray carrying unit uses the
釋盤手段係控盤單元以第二控盤具234承置置盤工位之料盤,並以第一控盤具232釋放料盤,以供取出料盤;於本實施例,由於第二料盤42與第一料盤41分離一適當間距,控盤單元以第二壓缸233驅動第二控盤具234作X方向位移凸伸於第一料盤41之底面,使第二控盤具234承置置盤工位之第一料盤41,控制單元再以第一壓缸231驅動第一控盤具232作X方向反向位移而釋放第一料盤41,以利取盤器(圖未示出)迅速地於第二控盤具234上取出空的第一料盤41,進而提高生產效能。
The tray release means is that the tray control unit uses the second
請參閱圖2、圖7至圖11,承盤裝置20應用於收料區之補盤方法,包含承盤手段、抵盤手段及疊盤手段,更包含收盤手段;承盤手段係控盤單元以第二控盤具234承置位於置盤工位之一料盤;於本實施例,控盤單元以第二壓缸233驅動第二控盤具234作X方向凸伸位移,以於置盤工位承置一空的第一料盤41。
Please refer to Figure 2, Figure 7 to Figure 11. The
抵盤手段係控盤單元以第一控盤具232定位位於置盤工位之料盤,並以第二控盤具234脫離料盤;於本實施例,控制單元以第一壓缸231驅動第一控盤具232作X方向位移而頂抵位於置盤工位之第一料盤41側面,以定位空的第一料盤41,並以第二壓缸233驅動第二控盤具234作X方向反向位移,而脫離空的第一料盤41。
The means for holding the tray is that the control tray unit uses the first
疊盤手段係載盤單元以載盤具224承載具電子元件之料盤與置盤工位之料盤相互堆疊,置盤工位之料盤以供收置電子元件;於本實施例,載盤單元以馬達221經皮帶輪組222而驅動螺桿螺座組223,令螺桿螺座組223之螺桿帶
動載盤具224於置盤器之置盤空間213作Z方向向上位移,載盤具224承載具電子元件之第二料盤42等複數個料盤同步作Z方向向上位移,令第二料盤42平穩堆疊於置盤工位之空的第一料盤41底面,於空的第一料盤41與第二料盤42完成堆疊後,再以置盤工位之空的第一料盤41供收置電子元件,進而防止第一料盤41所收置之電子元件受第二料盤42之疊盤振動而跳出散落,以提高電子元件良率。
The stacking means is that the tray carrying unit uses the
收盤手段係控盤單元之第一控盤具232釋放位於置盤工位之料盤,以供載盤單元之載盤具224承載料盤離開置盤工位,而收置料盤;於本實施例,於第一料盤41盛裝電子元件完畢後,由於載盤具224承載相互堆疊之第二料盤42及第一料盤41,控制單元即可以第一壓缸231驅動第一控盤具232作X方向反向位移,而釋放置盤工位之具電子元件的第一料盤41,使載盤單元以馬達221經皮帶輪組222而驅動螺桿螺座組223,令螺桿螺座組223之螺桿帶動載盤具224及所承置之第一料盤41、第二料盤42等料盤作Z方向向下位移,使第一料盤41及第二料盤42等料盤收置於置盤器。
The closing means is that the first
請參閱圖2、圖12,本發明承盤裝置20應用於作業機,作業機包含機台30、至少一本發明承盤裝置20、作業裝置50、輸送裝置60及中央控制裝置(圖未示出);本發明承盤裝置20配置於機台30,包含置盤單元、載盤單元及控盤單元,以供承置至少一具電子元件之料盤;於本實施例,機台30之供料區及收料區分別配置有承盤裝置20、20A,位於供料區之承盤裝置20以載盤單元於置盤單元內承置至少一具待作業電子元件之料盤,並以載盤單元承載料盤作第一方向位移至置盤工位,控盤單元以供定位置盤工位之料盤,並於料盤之待作業電子元件被取用元畢後,可控制空的料盤與具待作業電子元件之下一料盤平穩分離;作業裝置50配置於機台30,並設有至少一作業器,以供對電子元件執行預設
作業,於本實施例,作業裝置50為測試裝置,作業器為測試器,以供測試電子元件,測試器設有電性連接之電路板51及具傳輸件(如探針)之測試座52,測試座52以供承置及測試電子元件;輸送裝置60裝配於機台30,並設有至少一輸送器,以輸送電子元件,於本實施例,輸送裝置60設有第一輸送器61,以於供料區之承盤裝置20的料盤取出待作業之電子元件,並將待作業電子元件移載至第二輸送器62,一第三輸送器63於第二輸送器62取出待作業電子元件,並移載至測試座52而執行測試作業,以及將已作業電子元件移載至第二輸送器62,第一輸送器61於第二輸送器62取出已作業之電子元件,並依據測試結果,將已作業之電子元件輸送至位於收料區之承盤裝置20A而分類收置;中央控制裝置(圖未示出)用以控制及整合各裝置作動,以執行自動化作業,達到提升作業效能之實用效益。
Please refer to Figures 2 and 12. The
213:置盤空間 213: Disk space
223:螺桿螺座組 223:Screw nut seat set
224:載盤具 224:Plate carrier
232:第一控盤具 232:The first control panel
41:第一料盤 41:First material tray
42:第二料盤 42:Second material tray
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