TWI814375B - Supporting tray apparatus, tray-taking method, tray-feeding method and handler - Google Patents

Supporting tray apparatus, tray-taking method, tray-feeding method and handler Download PDF

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Publication number
TWI814375B
TWI814375B TW111117545A TW111117545A TWI814375B TW I814375 B TWI814375 B TW I814375B TW 111117545 A TW111117545 A TW 111117545A TW 111117545 A TW111117545 A TW 111117545A TW I814375 B TWI814375 B TW I814375B
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tray
station
unit
control
setting
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TW111117545A
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Chinese (zh)
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TW202344449A (en
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李子瑋
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鴻勁精密股份有限公司
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  • Testing Of Individual Semiconductor Devices (AREA)

Abstract

The present invention reveals a supporting tray apparatus, including a tray displacing unit, carrier tray unit and controlling tray unit. The controlling tray unit has a first controlling tray member and a second controlling tray member which are capable of moving along a second direction. There are first controlling tray member and second controlling tray member, which can move along second direction on controlling tray unit. The controlling tray unit has a first controlling tray member and a second controlling tray member which are capable of moving along a second direction. Positioning the carrier tray unit transfer to the first charging tray of tray displacing position by the first controlling tray unit member and to get the electronic component of the first charging tray. In empty first charging tray, carrier tray unit transfers the electronic component of the second charging tray to separate the first empty charging tray. The controlling tray unit uses second controlling tray member to support tray displacing position of the first charging tray. Let the first controlling tray member release the first charging tray to get the empty first charging tray out. To prevent the electronic component of the second charging tray scattering by shaking from taking the tray. This goal of invention is to reach the higher yield rate of electronic component.

Description

承盤裝置、取盤方法、補盤方法及作業機Tray holding device, tray taking method, tray replenishing method and working machine

本發明提供一種可平穩取盤、補盤及提高電子元件良率之承盤裝置。 The invention provides a tray holding device that can smoothly take out trays, replenish trays and improve the yield rate of electronic components.

在現今，電子元件依尺寸不同或下一製程需求而收置於不同規格尺寸之料盤，例如較大尺寸之IC收置於長型料盤，較小尺寸之IC收置於方型料盤；以方形料盤為例，其四周側面為平面，並於頂面凹設複數個容置槽，以供盛裝複數個較小尺寸之IC。請參閱圖1，以供料區之承盤裝置應用方型料盤為例，承盤裝置配置於機台，並架置複數個側板11，複數個側板11圍構成一置盤空間12，一可於置盤空間12內作Z方向位移之托架13，以供承載複數個相互堆疊且具電子元件之第一料盤141、第二料盤142等料盤同步位移，並移載第一料盤141至置盤空間12之頂端，而供取用電子元件，當第一料盤141之電子元件被取用完畢，一取盤器(圖未示出)直接於第二料盤142的頂面取出空的第一料盤141，使第二料盤142接續供料。 Nowadays, electronic components are stored in trays of different sizes according to different sizes or the requirements of the next process. For example, larger-sized ICs are stored in long trays, and smaller-sized ICs are stored in square trays. ; Taking a square tray as an example, its surrounding sides are flat, and a plurality of receiving grooves are recessed on the top surface to accommodate a plurality of smaller-sized ICs. Please refer to Figure 1. Taking the tray device in the feeding area using a square tray as an example, the tray device is arranged on the machine and mounted with a plurality of side plates 11. The plurality of side plates 11 surround a tray space 12, and a tray space 12 is formed. The bracket 13 can be displaced in the Z direction in the tray space 12 to carry a plurality of first trays 141 and second trays 142 that are stacked on top of each other and have electronic components. The material tray 141 reaches the top of the tray space 12 for taking out electronic components. When the electronic components of the first material tray 141 are taken out, a tray taker (not shown) is directly placed on the second material tray 142. Take out the empty first material tray 141 from the top surface so that the second material tray 142 can continue to supply materials.

惟，由於電子元件之尺寸微小薄型化，且具有電子元件之第二料盤142堆疊於空的第一料盤141下方，當取盤器於第二料盤142之頂面直接取走空的第一料盤141時，易導致第二料盤142盛裝之電子元件受第一料盤141之取盤振 動而向外跳出散落，以致增加電子元件損壞率，若以慢速於第二料盤142之頂面取走空的第一料盤141，則增加作業時間而降低生產效能。 However, due to the miniaturization and thinning of electronic components, and the second tray 142 with electronic components is stacked below the empty first tray 141, when the tray taker directly takes out the empty tray 142 from the top surface of the second tray 142, When the first material tray 141 is used, it is easy to cause the electronic components contained in the second material tray 142 to be vibrated by the first material tray 141. If the empty first material tray 141 is removed from the top surface of the second material tray 142 at a slow speed, the operation time will be increased and the production efficiency will be reduced.

同樣地，收料區之承盤裝置於收置位於上方且具電子元件之第一料盤時，若將位於下方且具電子元件之第二料盤直接堆疊於具電子元件之第一料盤，易使第一料盤之電子元件受疊盤振動而向外跳出散落，以致增加電子元件損壞率。 Similarly, when the tray device in the receiving area receives the first tray with electronic components located above, if the second tray located below with electronic components is directly stacked on the first tray with electronic components , it is easy for the electronic components in the first tray to jump out and scatter due to the vibration of the stacked tray, thereby increasing the damage rate of the electronic components.

本發明之目的一，提供一種承盤裝置，包含置盤單元、載盤單元及控盤單元，置盤單元設有具置盤空間之置盤器，以供容置至少一料盤；載盤單元設有可於置盤空間及置盤工位移載料盤之載盤具；控盤單元設有可朝向置盤工位位移之第一控盤具及第二控盤具，第一控盤具以供定位或釋放位於置盤工位之料盤，第二控盤具以供承置或脫離位於置盤工位之料盤，藉以控盤單元之第一控盤具及第二控盤具的搭配應用，而可平穩且快速地取盤或補盤，以有效防止料盤之電子元件受振散落，進而提高電子元件良率及生產效能。 One object of the present invention is to provide a tray holding device, which includes a tray placing unit, a tray carrying unit and a tray control unit. The tray placing unit is provided with a tray placing device with a tray placing space for accommodating at least one material tray; the tray carrying unit There is a tray-carrying tool that can move the tray in the tray-setting space and the tray-setting station; the tray-control unit is equipped with a first tray-controlling tool and a second tray-controlling tool that can move toward the tray-setting station. The first tray-controlling tool is used for positioning or The material tray located at the tray setting station is released, and the second control tray is used to hold or disengage the material tray located at the tray placing station. The first control tray and the second tray control tool of the tray control unit are used in conjunction with each other to achieve stable and stable operation. Quickly take out or replenish trays to effectively prevent electronic components on the tray from being vibrated and scattered, thereby improving electronic component yield and production efficiency.

本發明之目的二，提供一種取盤方法，包含定盤手段、分盤手段及釋盤手段；定盤手段以控盤單元之第一控盤具定位位於置盤工位之一料盤，以供取用料盤之電子元件；分盤手段以載盤單元之載盤具承載未定位且具電子元件之料盤與置盤工位之料盤分離；釋盤手段以控盤單元之第二控盤具承置置盤工位之料盤，並以第一控盤具釋放料盤；藉以平穩而快速地取出料盤，進而提高生產效能。 The second object of the present invention is to provide a tray taking method, which includes a tray fixing means, a tray dividing means and a tray releasing means; the tray fixing means uses the first tray control tool of the tray control unit to position a tray located at the tray setting station for taking out Use the electronic components of the tray; the tray separation means uses the tray carrier of the tray unit to carry the unpositioned tray with electronic components and separates it from the tray at the tray placement station; the tray release means uses the second control tray of the control unit to support the tray. Place the material tray at the tray station and use the first control tool to release the material tray; thereby, the material tray can be taken out smoothly and quickly, thus improving production efficiency.

本發明之目的三，提供一種補盤方法，包含承盤手段、抵盤手段及疊盤手段；承盤手段以控盤單元之第二控盤具承置位於置盤工位之一料盤； 抵盤手段以控盤單元之第一控盤具定位位於置盤工位之料盤，並以第二控盤具脫離料盤；疊盤手段以載盤單元之載盤具承載具電子元件之料盤與置盤工位之料盤相互堆疊，使置盤工位之料盤以供收置電子元件；藉以平穩而快速地補置料盤，進而提高生產效能。 The third object of the present invention is to provide a tray replenishing method, which includes a tray holding means, a tray holding means and a tray stacking means; the tray holding means uses the second tray control tool of the tray control unit to hold a tray located at the tray setting station; The pallet holding means uses the first pallet control tool of the pallet control unit to position the material pallet at the pallet setting station, and uses the second pallet control tool to detach the pallet; the pallet stacking means uses the pallet carrier unit of the pallet carrier unit to hold the material pallet of electronic components and The trays at the tray placement station are stacked on top of each other so that the trays at the tray placement station can be used to store electronic components. This allows smooth and rapid replacement of the trays, thereby improving production efficiency.

本發明之目的四，提供一種作業機，包含機台、至少一本發明承盤裝置、作業裝置、輸送裝置及中央控制裝置；本發明承盤裝置配置於機台，包含置盤單元、載盤單元及控盤單元，以供承置至少一具電子元件之料盤；作業裝置配置於機台，並設有至少一作業器，以供對電子元件執行預設作業；輸送裝置配置於機台，並設有至少一輸送器，以供輸送電子元件；中央控制裝置以控制及整合各裝置作動而執行自動化作業。 The fourth object of the present invention is to provide a working machine, which includes a machine platform, at least one tray holding device of the present invention, an operating device, a conveying device and a central control device; the tray holding device of the present invention is configured on the machine platform and includes a tray placing unit, a tray carrying unit The unit and the control panel unit are used to hold at least one tray of electronic components; the operating device is arranged on the machine platform, and is provided with at least one operator for performing preset operations on the electronic components; the conveying device is arranged on the machine platform, At least one conveyor is provided for conveying electronic components; the central control device controls and integrates the actions of each device to perform automated operations.

[習知] [customary knowledge]

11:側板 11:Side panel

12:置盤空間 12: Disk space

13:托架 13: Bracket

141:第一料盤 141:First material tray

142:第二料盤 142:Second material tray

[本發明] [Invention]

20、20A:承盤裝置 20, 20A: Tray bearing device

211:側架板 211:Side frame plate

212:門板 212:Door panel

213:置盤空間 213: Disk space

214:頂架板 214: Top shelf plate

215:第一通口 215:First port

216:第二通口 216: Second port

221:馬達 221: Motor

222:皮帶輪組 222: Pulley set

223:螺桿螺座組 223:Screw nut seat set

224:載盤具 224:Plate carrier

231:第一壓缸 231: First pressure cylinder

232:第一控盤具 232:The first control panel

233:第二壓缸 233:Second pressure cylinder

234:第二控盤具 234: Second control panel

30:機台 30:Machine

41:第一料盤 41:First material tray

42:第二料盤 42:Second material tray

50:作業裝置 50:Working device

51:電路板 51:Circuit board

52:測試座 52:Test seat

60:輸送裝置 60:Conveyor device

61:第一輸送器 61: First conveyor

62:第二輸送器 62: Second conveyor

63:第三輸送器 63:Third conveyor

圖1：習知承盤裝置之示意圖。 Figure 1: Schematic diagram of a conventional tray receiving device.

圖2：本發明承盤裝置之示意圖。 Figure 2: Schematic diagram of the tray holding device of the present invention.

圖3至圖6：承盤裝置應用於供料區之取盤方法使用示意圖。 Figure 3 to Figure 6: A schematic diagram of the use of the tray holding device in the feeding area.

圖7至圖11：承盤裝置應用於收料區之補盤方法使用示意圖。 Figure 7 to Figure 11: A schematic diagram of the tray replenishment method used in the receiving area.

圖12：本發明承盤裝置應用於作業機之示意圖。 Figure 12: Schematic diagram of the tray holding device of the present invention applied to a work machine.

為使 貴審查委員對本發明作更進一步之瞭解，茲舉一較佳實施例並配合圖式，詳述如後：請參閱圖2，本發明之承盤裝置20包含置盤單元、載盤單元及控盤單元。 In order for you, the review committee, to have a further understanding of the present invention, a preferred embodiment is hereby cited and accompanied by drawings, which are described in detail below: Please refer to Figure 2. The tray receiving device 20 of the present invention includes a tray setting unit and a tray loading unit. and control panel unit.

置盤單元設有至少一具置盤空間之置盤器，以供容置至少一料盤，置盤空間相通至少一置盤工位，置盤工位以供容置料盤；更進一步，置盤器可以複數個側架板圍構成一置盤空間，亦或以複數個側架板及門板圍構成一置盤空間，置盤空間以供容置料盤；於本實施例，置盤單元之置盤器配置於機台30，並設有複數個側架板211及一門板212，複數個側架板211及門板212圍構成一置盤空間213，以供容置料盤，又置盤器於置盤空間213之頂面裝配一頂架板214，頂架板214沿第一方向(如Z方向)開設有第一通口215，第一通口215相通置盤空間213及置盤工位，並供料盤移入或移出置盤空間213，另於二相對配置之側架板211間沿第二方向(如X方向)設有第二通口216，第二通口216相通置盤空間213，並供配置可啟閉之門板212，以供料盤移入或移出置盤空間213。 The tray setting unit is provided with at least one tray setting device with a tray setting space for accommodating at least one material tray. The tray setting space is connected to at least one tray setting station for accommodating the material tray; further, The tray setting device can be surrounded by a plurality of side frame panels to form a tray placing space, or it can be enclosed by a plurality of side frame panels and door panels to form a tray placing space, and the tray placing space is used to accommodate material trays; in this embodiment, the tray placing device The tray setter of the unit is arranged on the machine 30 and is provided with a plurality of side frame panels 211 and a door panel 212. The plurality of side frame panels 211 and the door panel 212 form a tray placement space 213 for accommodating the material trays. The plate setting device is equipped with a top shelf plate 214 on the top surface of the plate setting space 213. The top shelf plate 214 has a first opening 215 along the first direction (such as the Z direction). The first opening 215 communicates with the plate setting space 213 and The tray setting station moves the supply tray into or out of the tray placement space 213. In addition, a second passage 216 is provided between two oppositely arranged side frame plates 211 along the second direction (such as the X direction). The second passage 216 It communicates with the tray space 213 and is provided with an openable and closable door panel 212 for moving the material tray into or out of the tray space 213.

依作業需求，置盤工位可位於置盤空間213之上方，更進一步，置盤工位可位於第一通口216之上方，不受限於本實施例。 According to the operation requirements, the tray placing station can be located above the tray placing space 213. Furthermore, the tray placing station can be located above the first opening 216, which is not limited to this embodiment.

依作業需求，置盤器之置盤空間213之頂面可不需配置頂架板，而以置盤空間213之頂端開口作為第一通口215，置盤器之至少一側架板以供裝配控盤單元，亦無不可。 Depending on the operation requirements, the top surface of the tray space 213 of the tray holder does not need to be equipped with a top shelf plate, and the top opening of the tray placement space 213 is used as the first passage 215, and at least one side of the tray holder is provided with a shelf plate for assembly. The control panel unit is also available.

載盤單元設有至少一可於置盤空間及置盤工位移載料盤之載盤具；更進一步，載盤單元設有至少一載盤驅動器，以供驅動載盤具作第一方向位移而移載料盤；載盤驅動器可為線性馬達、壓缸或包含馬達及至少一傳動組，傳動組可為皮帶輪組或螺桿螺座組；於本實施例，載盤驅動器於機台30之底面設有馬達221，馬達221驅動皮帶輪組222，皮帶輪組222傳動一呈第一方向配置之螺桿螺座組223，螺桿螺座組223以螺桿連結裝配一載盤具224，以帶動載盤具224 於置盤工位及置盤器之置盤空間213作第一方向位移，載盤具224供承置至少一料盤。 The tray loading unit is provided with at least one tray carrier that can move the tray in the tray placement space and the tray placement station; further, the tray loading unit is provided with at least one tray carrier driver for driving the tray carrier to move in the first direction. When moving the material tray; the tray driver can be a linear motor, a pressure cylinder, or include a motor and at least one transmission group, and the transmission group can be a pulley group or a screw screw seat group; in this embodiment, the tray driver is on the machine 30 A motor 221 is provided on the bottom. The motor 221 drives a pulley set 222. The pulley set 222 drives a screw nut seat set 223 arranged in the first direction. The screw nut seat set 223 is connected with a screw to assemble a plate carrier 224 to drive the plate carrier. 224 When the tray placing station and the tray placing space 213 of the tray placing device are displaced in the first direction, the tray carrying tool 224 is used to hold at least one material tray.

控盤單元設有可朝向置盤工位位移之至少一第一控盤具及至少一第二控盤具，第一控盤具以供定位或釋放位於置盤工位之料盤，第二控盤具以供承置或脫離位於置盤工位之料盤，於第一控盤具定位料盤，第二控盤具脫離料盤，於第一控盤具釋放料盤，第二控盤具承置料盤；更進一步，控盤單元可以獨立架體供裝配第一控盤具及第二控盤具，使第一控盤具及第二控盤具位於置盤工位之周側，或者將第一控盤具及第二控盤具配置於置盤器之頂架板214，並位於置盤工位之周側，或者將第一控盤具及第二控盤具配置於置盤器之側架板214，並位於置盤工位之周側，不受限於本實施例；控盤單元設有至少一驅動結構，以供驅動第一控盤具及第二控盤具；更進一步，驅動結構設置第一驅動器及第二驅動器，第一驅動器及第二驅動器可為線性馬達、壓缸或包含馬達及至少一傳動組，傳動組可為皮帶輪組或螺桿螺座組，第一驅動器以供驅動第一控盤具位移，第二驅動器以供驅動第二控盤具位移。 The control panel unit is provided with at least one first control panel and at least one second control panel that can move toward the tray placement station. The first control panel is used to position or release the material tray located at the tray placement station, and the second control panel is used to position the tray. To hold or detach the material tray at the tray setting station, the first control panel has a positioning tool for the material tray, the second control panel has a tool for detaching the material tray, a first control panel has a release tool for the material tray, and the second control panel has a tool for holding the material tray; further , the control panel unit can be an independent frame for assembling the first control panel tool and the second control panel tool, so that the first control panel tool and the second control panel tool are located around the panel setting station, or the first control panel tool and the second control panel tool are configured On the top shelf plate 214 of the plate setter and located around the plate setting station, or the first and second plate control tools are arranged on the side shelf plate 214 of the plate setter and located around the plate setting station. Side is not limited to this embodiment; the control panel unit is provided with at least one driving structure for driving the first control panel and the second control panel; further, the driving structure is provided with a first driver and a second driver, and the first driver and The second driver can be a linear motor, a cylinder, or a motor and at least one transmission group. The transmission group can be a pulley group or a screw screw seat group. The first driver is used to drive the first control panel to move, and the second driver is used to drive the second control panel. The second control panel has displacement.

於本實施例，驅動結構於置盤器之頂架板214頂面且位於第一通口215周側設置二相對配置之第一驅動器及二相對配置之第二驅動器，第一驅動器為一呈第二方向配置之第一壓缸231，以供驅動第一控盤具232作第二方向位移，第二驅動器為一呈第二方向配置之第二壓缸233，以供驅動第二控盤具234作第二方向位移，承盤裝置以二相對配置的第一控盤具232之間的區域作為置盤工位，置盤工位相通且位於第一通口215之上方，依作業需求，置盤工位含括二第二控盤具234之間的區域，二第一控盤具232可朝向置盤工位作第二方向位移 ，以頂抵料盤之側面而定位，或者釋放料盤，二第二控盤具234可朝向置盤工位作第二方向位移，以承置或脫離料盤之底面。 In this embodiment, the driving structure is provided with two oppositely arranged first drivers and two oppositely arranged second drivers on the top surface of the top shelf plate 214 of the tray and at the peripheral side of the first through opening 215. The first driver is a The first pressure cylinder 231 is arranged in the second direction for driving the first control panel 232 to move in the second direction. The second driver is a second pressure cylinder 233 arranged in the second direction for driving the second control panel 234 To move in the second direction, the tray-holding device uses the area between the two oppositely arranged first control trays 232 as the tray-setting station. The tray-setting stations are connected and located above the first opening 215. According to the operation requirements, the tray is placed. The work station includes an area between two second control panel tools 234. The two first control panel tools 232 can move in the second direction toward the plate setting work station. , to be positioned against the side of the material tray, or to release the material tray, the two second tray control tools 234 can move in the second direction toward the tray setting station to support or separate from the bottom surface of the material tray.

請參閱圖2至圖6，承盤裝置20應用於供料區之取盤方法，包含定盤手段、分盤手段及釋盤手段；定盤手段係控盤單元以第一控盤具232定位位於置盤工位之一料盤，以供取用電子元件；於本實施例，工作人員可開啟置盤單元之門板212，以於載盤單元之載盤具224放置複數個呈方型且具電子元件之第一料盤41及第二料盤42等複數個料盤，使第一料盤41及第二料盤42等複數個料盤位於置盤器之置盤空間213；載盤單元以馬達221經皮帶輪組222而驅動螺桿螺座組223，令螺桿螺座組223之螺桿帶動載盤具224於置盤器之置盤空間213作Z方向向上位移，載盤具224承載第一料盤41及第二料盤42等複數個料盤同步作Z方向向上位移，使第一料盤41位於置盤工位，且令二側面相對於二第一控盤具232，並使第一料盤41之底面高度位於可供第二控盤具234承置之高度，第一壓缸231驅動第一控盤具232作X方向位移頂抵第一料盤41之側面，而定位置盤工位之第一料盤41。 Please refer to Figures 2 to 6. The tray holding device 20 is used in the tray taking method in the supply area, and includes a tray fixing means, a tray dividing means and a tray releasing means; the tray fixing means is a tray control unit positioned at the position with the first tray control tool 232. A tray in the tray station is used for accessing electronic components; in this embodiment, the staff can open the door panel 212 of the tray unit to place a plurality of square-shaped electronic components on the tray 224 of the tray unit. The plurality of material trays such as the first material tray 41 and the second material tray 42 of the component are positioned in the tray setting space 213 of the tray setter; the tray loading unit is The motor 221 drives the screw screw seat group 223 through the pulley group 222, so that the screw of the screw screw seat group 223 drives the plate carrier 224 to move upward in the Z direction in the plate placement space 213 of the plate setter, and the plate carrier 224 carries the first material. A plurality of material trays such as the tray 41 and the second tray 42 are synchronously moved upward in the Z direction, so that the first tray 41 is located at the tray setting position, and the two side surfaces are relative to the two first control trays 232, and the first tray 41 is moved upward in the Z direction. The height of the bottom surface of the tray 41 is at a height that can be supported by the second control tray tool 234. The first pressure cylinder 231 drives the first control tray tool 232 to move in the X direction against the side of the first material tray 41, thereby positioning the tray station The first material tray 41.

分盤手段係載盤單元以載盤具224承載未定位且具電子元件之料盤與置盤工位之料盤分離；於本實施例，當第一料盤41之電子元件被取用完畢，而需取下空的第一料盤41時，載盤單元以馬達221經皮帶輪組222而驅動螺桿螺座組223，令螺桿螺座組223之螺桿帶動載盤具224於置盤器之置盤空間213作Z方向向下位移，載盤具224承載具電子元件之第二料盤42等複數個料盤同步作Z方向向下位移，使一具電子元件之第二料盤42主動與空的第一料盤41分離，在第一控盤具232已定位空的第一料盤41之條件下，可防止第一料盤41發生取盤振動， 使具電子元件之第二料盤42平穩分離第一料盤41，進而確保第二料盤42平穩盛裝電子元件，以提高電子元件良率。 The tray separation means is that the tray carrying unit uses the tray 224 to carry unpositioned trays with electronic components and separate them from the trays at the tray placement station; in this embodiment, when the electronic components of the first tray 41 have been removed , and when the empty first material tray 41 needs to be removed, the tray carrying unit uses the motor 221 to drive the screw screw seat group 223 through the pulley group 222, so that the screw of the screw screw seat group 223 drives the tray carrier 224 on the tray setter. The tray space 213 moves downward in the Z direction, and the tray carrier 224 carries the second tray 42 containing electronic components and a plurality of trays simultaneously move downward in the Z direction, causing the second tray 42 of an electronic component to move Separate from the empty first material tray 41, and under the condition that the first tray control tool 232 has positioned the empty first material tray 41, the first material tray 41 can be prevented from vibration when taking out the tray. The second material tray 42 with electronic components is smoothly separated from the first material tray 41, thereby ensuring that the second material tray 42 can hold electronic components stably, thereby improving the yield rate of electronic components.

釋盤手段係控盤單元以第二控盤具234承置置盤工位之料盤，並以第一控盤具232釋放料盤，以供取出料盤；於本實施例，由於第二料盤42與第一料盤41分離一適當間距，控盤單元以第二壓缸233驅動第二控盤具234作X方向位移凸伸於第一料盤41之底面，使第二控盤具234承置置盤工位之第一料盤41，控制單元再以第一壓缸231驅動第一控盤具232作X方向反向位移而釋放第一料盤41，以利取盤器(圖未示出)迅速地於第二控盤具234上取出空的第一料盤41，進而提高生產效能。 The tray release means is that the tray control unit uses the second tray control tool 234 to hold the tray at the tray placement station, and uses the first tray control tool 232 to release the tray for taking out the tray; in this embodiment, since the second tray 42 and The first material tray 41 is separated by an appropriate distance. The control panel unit uses the second pressure cylinder 233 to drive the second control panel tool 234 to move in the X direction and protrude from the bottom surface of the first material tray 41 so that the second control panel tool 234 supports the tray setting station. the first material tray 41, the control unit then uses the first pressure cylinder 231 to drive the first control tray 232 to perform reverse displacement in the The empty first material tray 41 is taken out from the second tray control tool 234, thereby improving production efficiency.

請參閱圖2、圖7至圖11，承盤裝置20應用於收料區之補盤方法，包含承盤手段、抵盤手段及疊盤手段，更包含收盤手段；承盤手段係控盤單元以第二控盤具234承置位於置盤工位之一料盤；於本實施例，控盤單元以第二壓缸233驅動第二控盤具234作X方向凸伸位移，以於置盤工位承置一空的第一料盤41。 Please refer to Figure 2, Figure 7 to Figure 11. The plate taking device 20 is used in the plate replenishment method in the collection area, including the plate accepting means, the plate holding means and the plate stacking means, and also includes the closing means; the plate accepting means is a plate control unit. The second control panel 234 supports a material tray located at the tray placement station; in this embodiment, the control panel unit uses the second pressure cylinder 233 to drive the second control panel 234 to extend in the X direction to support the tray at the tray placement station. An empty first material tray 41 is placed.

抵盤手段係控盤單元以第一控盤具232定位位於置盤工位之料盤，並以第二控盤具234脫離料盤；於本實施例，控制單元以第一壓缸231驅動第一控盤具232作X方向位移而頂抵位於置盤工位之第一料盤41側面，以定位空的第一料盤41，並以第二壓缸233驅動第二控盤具234作X方向反向位移，而脫離空的第一料盤41。 The means for holding the tray is that the control tray unit uses the first tray control tool 232 to position the material tray at the tray setting station, and uses the second tray control tool 234 to separate from the material tray; in this embodiment, the control unit uses the first pressure cylinder 231 to drive the first control tray The tool 232 moves in the X direction and presses against the side of the first material tray 41 at the tray setting station to position the empty first material tray 41, and uses the second pressure cylinder 233 to drive the second control tray tool 234 to reverse direction in the X direction. displacement, and is separated from the empty first material tray 41.

疊盤手段係載盤單元以載盤具224承載具電子元件之料盤與置盤工位之料盤相互堆疊，置盤工位之料盤以供收置電子元件；於本實施例，載盤單元以馬達221經皮帶輪組222而驅動螺桿螺座組223，令螺桿螺座組223之螺桿帶 動載盤具224於置盤器之置盤空間213作Z方向向上位移，載盤具224承載具電子元件之第二料盤42等複數個料盤同步作Z方向向上位移，令第二料盤42平穩堆疊於置盤工位之空的第一料盤41底面，於空的第一料盤41與第二料盤42完成堆疊後，再以置盤工位之空的第一料盤41供收置電子元件，進而防止第一料盤41所收置之電子元件受第二料盤42之疊盤振動而跳出散落，以提高電子元件良率。 The stacking means is that the tray carrying unit uses the tray 224 to carry the trays containing the electronic components and stack them with the trays at the tray placement station. The trays at the tray placement station are used for storing electronic components; in this embodiment, The disk unit uses the motor 221 to drive the screw nut seat group 223 through the pulley group 222, so that the screw of the screw nut seat group 223 The moving tray 224 moves upward in the Z direction in the tray space 213 of the tray setter. The tray 224 carries the second tray 42 containing electronic components and a plurality of trays simultaneously move upward in the Z direction, so that the second tray 224 moves upward in the Z direction. The trays 42 are stacked smoothly on the bottom surface of the empty first material tray 41 at the tray placement station. After the empty first tray 41 and the second tray 42 are stacked, the empty first tray 42 is placed at the tray placement station. 41 is used for storing electronic components, thereby preventing the electronic components stored in the first tray 41 from being vibrated by the stacked trays of the second tray 42 and jumping out, thereby improving the yield of electronic components.

收盤手段係控盤單元之第一控盤具232釋放位於置盤工位之料盤，以供載盤單元之載盤具224承載料盤離開置盤工位，而收置料盤；於本實施例，於第一料盤41盛裝電子元件完畢後，由於載盤具224承載相互堆疊之第二料盤42及第一料盤41，控制單元即可以第一壓缸231驅動第一控盤具232作X方向反向位移，而釋放置盤工位之具電子元件的第一料盤41，使載盤單元以馬達221經皮帶輪組222而驅動螺桿螺座組223，令螺桿螺座組223之螺桿帶動載盤具224及所承置之第一料盤41、第二料盤42等料盤作Z方向向下位移，使第一料盤41及第二料盤42等料盤收置於置盤器。 The closing means is that the first tray control tool 232 of the tray control unit releases the tray located at the tray placement station so that the tray carrier 224 of the tray carrying unit can carry the tray away from the tray placement station and collect the tray; in this embodiment , after the first tray 41 is filled with electronic components, since the tray 224 carries the second tray 42 and the first tray 41 stacked on each other, the control unit can drive the first control tray 232 with the first pressure cylinder 231. Reverse displacement in the The tray carrier 224 and the supported first material tray 41, second material tray 42 and other material trays are driven to move downward in the Z direction, so that the first material tray 41, second material tray 42 and other material trays are put in place. dishware.

請參閱圖2、圖12，本發明承盤裝置20應用於作業機，作業機包含機台30、至少一本發明承盤裝置20、作業裝置50、輸送裝置60及中央控制裝置(圖未示出)；本發明承盤裝置20配置於機台30，包含置盤單元、載盤單元及控盤單元，以供承置至少一具電子元件之料盤；於本實施例，機台30之供料區及收料區分別配置有承盤裝置20、20A，位於供料區之承盤裝置20以載盤單元於置盤單元內承置至少一具待作業電子元件之料盤，並以載盤單元承載料盤作第一方向位移至置盤工位，控盤單元以供定位置盤工位之料盤，並於料盤之待作業電子元件被取用元畢後，可控制空的料盤與具待作業電子元件之下一料盤平穩分離；作業裝置50配置於機台30，並設有至少一作業器，以供對電子元件執行預設 作業，於本實施例，作業裝置50為測試裝置，作業器為測試器，以供測試電子元件，測試器設有電性連接之電路板51及具傳輸件(如探針)之測試座52，測試座52以供承置及測試電子元件；輸送裝置60裝配於機台30，並設有至少一輸送器，以輸送電子元件，於本實施例，輸送裝置60設有第一輸送器61，以於供料區之承盤裝置20的料盤取出待作業之電子元件，並將待作業電子元件移載至第二輸送器62，一第三輸送器63於第二輸送器62取出待作業電子元件，並移載至測試座52而執行測試作業，以及將已作業電子元件移載至第二輸送器62，第一輸送器61於第二輸送器62取出已作業之電子元件，並依據測試結果，將已作業之電子元件輸送至位於收料區之承盤裝置20A而分類收置；中央控制裝置(圖未示出)用以控制及整合各裝置作動，以執行自動化作業，達到提升作業效能之實用效益。 Please refer to Figures 2 and 12. The tray holding device 20 of the present invention is applied to a working machine. The working machine includes a machine table 30, at least one tray holding device 20 of the present invention, an operating device 50, a conveying device 60 and a central control device (not shown in the figure). (out); the tray device 20 of the present invention is configured on the machine 30 and includes a tray unit, a tray unit and a control unit for holding at least one tray of electronic components; in this embodiment, the tray of the machine 30 The material area and the receiving area are respectively equipped with tray devices 20 and 20A. The tray device 20 located in the supply area uses a tray unit to hold at least one tray of electronic components to be operated in the tray unit, and to carry The tray unit carries the material tray and moves it in the first direction to the tray setting station. The tray control unit is used to position the tray at the tray station and can control the empty materials after the electronic components of the tray are taken out. The tray is smoothly separated from a tray with electronic components to be operated; the operating device 50 is configured on the machine platform 30 and is provided with at least one operator for performing preset operations on the electronic components. Operation, in this embodiment, the operating device 50 is a testing device, and the operating device is a tester for testing electronic components. The tester is provided with a circuit board 51 for electrical connection and a test socket 52 with transmission parts (such as probes) , the test seat 52 is used to hold and test electronic components; the conveying device 60 is assembled on the machine 30 and is provided with at least one conveyor to convey electronic components. In this embodiment, the conveying device 60 is provided with a first conveyor 61 , take out the electronic components to be processed from the tray of the tray device 20 in the feeding area, and transfer the electronic components to be processed to the second conveyor 62. A third conveyor 63 takes out the electronic components to be processed on the second conveyor 62. Operate the electronic components and transfer them to the test seat 52 to perform the test operation, and transfer the processed electronic components to the second conveyor 62. The first conveyor 61 takes out the processed electronic components from the second conveyor 62, and Based on the test results, the electronic components that have been processed are transported to the tray device 20A located in the receiving area for classification and storage; the central control device (not shown) is used to control and integrate the actions of each device to perform automated operations to achieve Practical benefits of improving work efficiency.

213:置盤空間 213: Disk space

223:螺桿螺座組 223:Screw nut seat set

224:載盤具 224:Plate carrier

232:第一控盤具 232:The first control panel

41:第一料盤 41:First material tray

42:第二料盤 42:Second material tray

Claims (12)

一種承盤裝置，包含：置盤單元：設有至少一具置盤空間之置盤器，以供容置至少一料盤，該置盤空間相通至少一置盤工位，該置盤工位以供容置該料盤；載盤單元：設有至少一可於該置盤空間及該置盤工位移載該料盤之載盤具；控盤單元：設有可朝向該置盤工位位移之至少一第一控盤具及至少一第二控盤具，並以獨立架體裝配該第一控盤具及該第二控盤具，該第一控盤具及該第二控盤具位於該置盤工位之周側，該第一控盤具以供定位或釋放位於該置盤工位之該料盤，該第二控盤具以供承置或脫離位於該置盤工位之該料盤。 A tray-holding device includes: a tray-setting unit: a tray-setting unit provided with at least one tray-setting space for accommodating at least one material tray; the tray-setting space is connected to at least one tray-setting station; and the tray-setting station To accommodate the material tray; the tray carrying unit: is provided with at least one tray carrying device that can move the material tray in the tray placing space and the tray placing station; the tray control unit: is provided with a tray that can be moved toward the tray placing station at least one first control panel tool and at least one second control panel tool, and the first control panel tool and the second control panel tool are assembled with independent frames, and the first control panel tool and the second control panel tool are located at the panel placement station On the peripheral side, the first control panel is used for positioning or releasing the material tray located at the tray placement station, and the second control panel is used for receiving or disengaging the material tray located at the tray placement station. 一種承盤裝置，包含：置盤單元：設有至少一具置盤空間之置盤器，以供容置至少一料盤，該置盤空間相通至少一置盤工位，該置盤工位以供容置該料盤；載盤單元：設有至少一可於該置盤空間及該置盤工位移載該料盤之載盤具；控盤單元：設有可朝向該置盤工位位移之至少一第一控盤具及至少一第二控盤具，該第一控盤具以供定位或釋放位於該置盤工位之該料盤，該第二控盤具以供承置或脫離位於該置盤工位之該料盤；其中，該置盤單元之該置盤器設置複數個側架板，該複數個側架板圍構成該置盤空間，該複數個側架板之頂面配置一具第一通口之頂架板，該第一通口相通該置盤空間及該置盤工位，該頂架板以供裝配該第一控盤具及該第二控盤具，該第一控盤具及該第二控盤具位於該置盤工位之周側。 A tray-holding device includes: a tray-setting unit: a tray-setting unit provided with at least one tray-setting space for accommodating at least one material tray; the tray-setting space is connected to at least one tray-setting station; and the tray-setting station To accommodate the material tray; the tray carrying unit: is provided with at least one tray carrying device that can move the material tray in the tray placing space and the tray placing station; the tray control unit: is provided with a tray that can be moved toward the tray placing station At least one first control panel and at least one second control panel. The first control panel is used to position or release the material tray located at the tray placement station. The second control panel is used to receive or disengage the tray located at the placement station. The tray in the tray station; wherein, the tray setting unit of the tray unit is provided with a plurality of side frame boards, the plurality of side frame panels surround the tray setting space, and the top surface of the plurality of side frame panels is configured with a A top shelf plate with a first opening communicating with the tray setting space and the tray setting station. The top shelf plate is used for assembling the first control panel tool and the second control panel tool. The first control panel The tool and the second control panel are located on the peripheral side of the disc setting station. 一種承盤裝置，包含：置盤單元：設有至少一具置盤空間之置盤器，以供容置至少一料盤，該置盤空 間相通至少一置盤工位，該置盤工位以供容置該料盤；載盤單元：設有至少一可於該置盤空間及該置盤工位移載該料盤之載盤具；控盤單元：設有可朝向該置盤工位位移之至少一第一控盤具及至少一第二控盤具，該第一控盤具以供定位或釋放位於該置盤工位之該料盤，該第二控盤具以供承置或脫離位於該置盤工位之該料盤；其中，該置盤單元之該置盤器設置複數個側架板，該複數個側架板圍構成該置盤空間，該置盤空間之頂端設有相通該置盤工位之第一通口，至少一該側架板以供裝配該第一控盤具及該第二控盤具，該第一控盤具及該第二控盤具位於該置盤工位之周側。 A tray holding device includes: a tray unit: a tray unit provided with at least one tray space for accommodating at least one material tray, and the tray is empty At least one tray placement station is connected to the tray placement station, and the tray placement station is used to accommodate the material tray; the tray loading unit: is provided with at least one tray carrier that can move the material tray in the tray placement space and the tray placement station. ; Control panel unit: provided with at least one first control panel and at least one second panel control unit that can move toward the tray placement station. The first panel control unit is used to position or release the material tray located at the tray placement station, The second control tray is used to hold or disengage the material tray located at the tray setting station; wherein, the tray setting unit of the tray setting unit is provided with a plurality of side frame plates, and the plurality of side frame plates surround the placement unit. The top of the tray space is provided with a first opening connected to the tray placement station, and at least one side frame plate is used for assembling the first panel control tool and the second panel control tool. The first control panel tool and The second disk control tool is located on the peripheral side of the disk setting station. 如請求項1至3任一項中所述之承盤裝置，其該控盤單元設有至少一驅動結構，以供驅動該第一控盤具及該第二控盤具。 As for the tray holding device described in any one of claims 1 to 3, the control panel unit is provided with at least one driving structure for driving the first control panel and the second control panel. 如請求項4所述之承盤裝置，其該驅動結構設有第一驅動器及第二驅動器，該第一驅動器以供驅動該第一控盤具位移，該第二驅動器以供驅動該第二控盤具位移。 As for the tray holding device according to claim 4, the driving structure is provided with a first driver and a second driver, the first driver is used to drive the first control panel to move, and the second driver is used to drive the second control panel. With displacement. 如請求項1至3任一項中所述之承盤裝置，其該置盤工位位於該置盤空間之上方。 For the tray-holding device described in any one of claims 1 to 3, the tray-setting station is located above the tray-setting space. 如請求項1至3任一項中所述之承盤裝置，其該置盤器設有相通該置盤空間之第二通口，並於該第二通口設置門板，以供啟閉該第二通口。 For the tray receiving device described in any one of claims 1 to 3, the tray setting device is provided with a second opening connected to the tray placing space, and a door panel is provided at the second opening for opening and closing the tray. Second port. 如請求項1至3任一項中所述之承盤裝置，其該載盤單元設有至少一載盤驅動器，以供驅動該載盤具作第一方向位移。 In the tray-carrying device described in any one of claims 1 to 3, the tray-carrying unit is provided with at least one tray-carrying driver for driving the tray-carrying tool to move in the first direction. 一種取盤方法，包含：定盤手段：控盤單元以第一控盤具定位位於置盤工位之一料盤，以供取用電子元件；分盤手段：載盤單元以載盤具承載未定位且具電子元件之下一料盤與該置盤工 位之該料盤分離；釋盤手段：該控盤單元以第二控盤具承置該置盤工位之該料盤，並以該第一控盤具釋放該料盤，以供取出該料盤。 A method for taking out trays, including: a tray fixing means: a tray control unit uses a first tray control tool to position a tray located at a tray setting station for taking electronic components; a tray dividing means: a tray carrying unit uses a tray carrier to carry unpositioned trays And there is a tray under the electronic components and the tray placement tool The tray is separated from the position; tray release means: the tray control unit uses the second tray control tool to hold the tray at the tray placement station, and uses the first tray control tool to release the tray for taking out the tray. 一種補盤方法，包含：承盤手段：控盤單元以第二控盤具承置位於置盤工位之一料盤；抵盤手段：該控盤單元以第一控盤具定位位於該置盤工位之該料盤，並以該第二控盤具脫離該料盤；疊盤手段：載盤單元以載盤具承載具電子元件之下一料盤與該置盤工位之該料盤相互堆疊，該置盤工位之該料盤以供收置電子元件。 A method for replenishing trays, including: a tray holding means: a tray control unit uses a second tray control tool to hold a tray located at the tray placement station; a tray holding means: the tray control unit is positioned at the tray placement station with a first tray control tool The material tray is separated from the material tray with the second control tray; the tray stacking means: the tray carrying unit uses the tray carrier to carry the next tray of electronic components and stacks the tray on the tray placement station with each other. The tray at the tray station is used to store electronic components. 如請求項10所述之補盤方法，更包含收盤手段，該收盤手段以該控盤單元之該第一控盤具釋放位於該置盤工位之該料盤，以供該載盤單元之該載盤具承載該料盤離開該置盤工位，而收置該料盤。 The replenishment method as described in claim 10 further includes a closing means, which uses the first tray control tool of the tray control unit to release the material tray located at the tray setting station for the loading of the tray loading unit. The tray tool carries the material tray and leaves the tray setting station to store the material tray. 一種作業機，包含：機台；至少一如請求項1至3任一項中所述之承盤裝置：配置於該機台，以供容置至少一具電子元件之料盤；作業裝置：配置於該機台，並設有至少一作業器，以供對電子元件執行預設作業；輸送裝置：配置於該機台，並設有至少一輸送器，以供輸送電子元件；中央控制裝置：以控制及整合各裝置作動而執行自動化作業。 An operating machine, including: a machine platform; at least one tray-bearing device as described in any one of claims 1 to 3: configured on the machine platform for accommodating at least one tray of electronic components; the operating device: Disposed on the machine and provided with at least one operator for performing preset operations on electronic components; conveying device: disposed on the machine and provided with at least one conveyor for conveying electronic components; central control device : To control and integrate the actions of various devices to perform automated operations.
TW111117545A 2022-05-10 2022-05-10 Supporting tray apparatus, tray-taking method, tray-feeding method and handler TWI814375B (en)

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