TWI804393B - Milling height device and milling height component thereof - Google Patents
Milling height device and milling height component thereof Download PDFInfo
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Abstract
Description
本發明係關於一種處理毛邊之機具,特別是指一種銑高裝置及其銑高組件。The invention relates to a machine tool for processing burrs, in particular to a height milling device and its height milling components.
目前,高架地板裝置廣泛應用在防靜電的機房或無塵室中,其中,現有鋁合金壓鑄成型的高架地板需經由開模、熔鋁、壓鑄、成型以及修邊等主要五道工序製得。由於在成型過程中,高架地板的表面和底部會有多處毛邊,這些瑕疵毛邊在安裝過程中,一方面會使得高架地板之間無法緊密貼合,也無法與平臺框架之間貼合,另一方面也不利於工人安裝,且對工人會存在一定的安全隱憂。At present, raised floor devices are widely used in anti-static computer rooms or clean rooms. Among them, the existing aluminum alloy die-cast raised floor needs to go through five main processes such as mold opening, aluminum melting, die-casting, molding, and trimming. During the forming process, there will be many burrs on the surface and bottom of the raised floor. During the installation process, these blemishes and burrs will prevent the raised floor from being tightly fitted or the platform frame. On the one hand, it is not conducive to workers' installation, and there will be certain safety concerns for workers.
然而,現有方式中,須採用人工方式針對成型後的高架地板的四個腳座去除毛邊,不僅生產效率不高,且每次加工都需浪費大量人力而費時費力。However, in the existing method, it is necessary to manually remove the burrs of the four feet of the formed elevated floor, which not only has low production efficiency, but also wastes a lot of manpower and is time-consuming and laborious for each processing.
因此,如何克服上述習知技術之種種缺失,實已成為目前業界亟待克服之難題。Therefore, how to overcome the various deficiencies of the above-mentioned conventional technologies has become a difficult problem to be overcome urgently in the industry.
鑑於上述習知技術之缺失,本發明提供一種銑高組件,係包括:至少一銑刀工具;至少一伺服馬達,其藉由聯軸器與該銑刀工具以直線方式組合成一體,且該伺服馬達係藉由該聯軸器直接驅動該銑刀工具;至少一支撐結構,其相對兩側之表面上分別設置有滑軌;至少一承載結構,其以對稱方式設於該支撐結構之左、右兩側,且該承載結構之其中一側上配置該伺服馬達及該銑刀工具,而另一側配置一滑座;以及至少一調整結構,其帶動該承載結構上之銑刀工具在該滑軌上沿上、下方向直線移動至欲加工該腳座所需的高度。 In view of the lack of the above-mentioned conventional technology, the present invention provides a milling height assembly, which includes: at least one milling cutter tool; at least one servo motor, which is integrated with the milling cutter tool in a linear manner through a coupling, and the The servo motor directly drives the milling cutter tool through the coupling; at least one support structure is provided with slide rails on the opposite sides of the surface; at least one load-bearing structure is symmetrically arranged on the left side of the support structure , right sides, and the servo motor and the milling cutter tool are arranged on one side of the bearing structure, and a sliding seat is arranged on the other side; and at least one adjustment structure, which drives the milling cutter tool on the bearing structure The slide rail moves linearly along the up and down directions to the required height of the foot seat to be processed.
前述之銑高組件中,該承載結構係呈L形架體,其以對稱方式設於該支撐結構之左、右兩側,且該承載結構係於其中一端側配置該銑刀工具與該伺服馬達,使得該承載結構上之銑刀工具在該滑軌上沿上、下方向直線移動。 In the aforementioned high-milling assembly, the load-bearing structure is an L-shaped frame, which is symmetrically arranged on the left and right sides of the support structure, and the load-bearing structure is configured with the milling tool and the servo on one end side. The motor makes the milling cutter tool on the carrying structure move linearly along the up and down direction on the slide rail.
前述之銑高組件中,該伺服馬達使用螺栓固定在一聯軸座之上座體上,而該聯軸座之下座體使用螺栓固定在該銑刀工具之銑刀頭上,該聯軸器設在該聯軸座內以軸接該伺服馬達與該銑刀頭,其中,該聯軸器為採用高減振材料製成之圓筒狀構造,且該伺服馬達之轉軸固定在該聯軸器之其中一端,而該銑刀頭之轉軸固定在該聯軸器之另一端,且該至少一伺服馬達為四個伺服馬達,以令該四個伺服馬達同時分別轉動,使得該銑刀工具能同時進行加工。 In the aforementioned high-milling assembly, the servo motor is fixed on the upper body of a shaft coupling with bolts, and the lower body of the shaft coupling is fixed on the milling head of the milling cutter tool with bolts. The servo motor and the milling cutter head are pivotally connected in the coupling seat, wherein the coupling is a cylindrical structure made of high vibration-absorbing material, and the rotating shaft of the servo motor is fixed on the coupling One of the ends, and the rotating shaft of the milling cutter head is fixed on the other end of the coupling, and the at least one servo motor is four servo motors, so that the four servo motors can rotate separately at the same time, so that the milling cutter tool can Simultaneous processing.
前述之銑高組件中,該支撐結構之底部固定一螺帽與一接合該螺帽之滾珠螺桿,並藉由動力組帶動該滾珠螺桿轉動以驅動該螺帽作直線運動,使得該支撐結構進行直線位移,且至少一支撐結構為兩個,以令兩個該動力組同時分別帶動其所對應之該滾珠螺桿轉動,使得該銑刀工具能同時位移至所需位置。 In the aforementioned height milling component, a nut and a ball screw engaging the nut are fixed at the bottom of the support structure, and the ball screw is driven to rotate by the power group to drive the nut to move linearly, so that the support structure Linear displacement, and at least one supporting structure is two, so that the two power groups drive the corresponding ball screw to rotate at the same time, so that the milling tool can be simultaneously displaced to the desired position.
本發明亦提供一種銑高裝置,係包括:前述之銑高組件;一基台,係具有工作面;定位結構,係平行設於該工作面上以承載目標物並限制該目標物位移,其中,該目標物係具有相對之第一表面與第二表面、鄰接該第一與第二表面之側面及凸出該側面之凸緣,且該第二表面之四個角落上係具有四個腳座;固定部,係對應設於該定位結構之相對兩側,以將該目標物壓制於該定位結構上;及帶動結構,係帶動該支撐結構位移,以驅動該銑高組件直線運動而進行該目標物之銑高處理。The present invention also provides a height milling device, which includes: the aforementioned height milling assembly; a base, which has a working surface; and a positioning structure, which is parallel to the working surface to carry the target and limit the displacement of the target, wherein , the object has opposite first and second surfaces, sides adjacent to the first and second surfaces and a flange protruding from the sides, and four corners of the second surface have four feet The seat; the fixed part is correspondingly arranged on the opposite sides of the positioning structure to press the target on the positioning structure; and the driving structure is to drive the displacement of the supporting structure to drive the linear movement of the milling height assembly. The milling height of the object is processed.
例如,該銑高組件係以可位移之方式設於該基台之工作面上且分別設置於該定位結構之相對兩側,以對該目標物進行銑高處理而加工該目標物之腳座之端面,且該至少一個銑刀工具與該伺服馬達藉由該至少一個承載結構設於該基台上之支撐結構上,且該承載結構係於其同一端側上配置該伺服馬達及該銑刀工具,且該定位結構之外側係配置止擋部,以擋住該目標物之側面。For example, the height-milling component is disposed on the working surface of the base in a displaceable manner and is respectively arranged on opposite sides of the positioning structure, so as to perform height-milling processing on the target and process the base of the target and the at least one milling cutter tool and the servo motor are set on the support structure on the base by the at least one load-bearing structure, and the load-bearing structure is equipped with the servo motor and the milling tool on the same end side A knife tool, and the outer side of the positioning structure is configured with a stopper to block the side of the target.
或者,該帶動結構係包含一滾珠螺桿、接合該滾珠螺桿之軸承及接合該滾珠螺桿之螺帽,該軸承係設置於一固定於該基台上之軸承座上,該螺帽係固定在該支撐結構之底部。Alternatively, the driving structure includes a ball screw, a bearing engaging the ball screw and a nut engaging the ball screw, the bearing is arranged on a bearing seat fixed on the base, the nut is fixed on the The bottom of the supporting structure.
進一步,該基台上設置有一動力組,其藉由一減速機固設於該基台上,且該動力組驅動該減速機轉動該滾珠螺桿。Further, a power group is arranged on the base, which is fixed on the base through a speed reducer, and the power group drives the speed reducer to rotate the ball screw.
前述之銑高裝置中,復包括複數配置於該支撐結構底部之滑塊、及複數配置於該基台上且對應接合該滑塊之滑軌,使該滑塊沿該滑軌直線移動,令該帶動結構可同時帶動該支撐結構及其上之兩個承載結構與固定於該承載結構上之該伺服馬達與該銑刀工具一併相對該基台位移一定距離。In the aforementioned milling height device, it includes a plurality of sliders arranged at the bottom of the supporting structure, and a plurality of sliders arranged on the base and correspondingly engaged with the sliders, so that the sliders move linearly along the sliders, so that The driving structure can simultaneously drive the supporting structure and the two bearing structures on it, the servo motor fixed on the bearing structure and the milling cutter tool to move a certain distance relative to the abutment.
前述之銑高裝置中,復包括導引結構,其包含滑軌與接合該滑軌之滑座,該滑軌固定於該支撐結構上,該滑座固定於該承載結構上,以令該承載結構藉由該導引結構設於該支撐結構上,以當該調整結構作動時,能帶動該承載結構及其上之銑刀工具相對該支撐結構進行升降。In the aforementioned high milling device, it further includes a guide structure, which includes a slide rail and a slide seat engaging the slide rail, the slide rail is fixed on the support structure, and the slide seat is fixed on the bearing structure, so that the load The structure is arranged on the supporting structure through the guiding structure, so that when the adjusting structure is activated, the supporting structure and the milling cutter tool on it can be driven up and down relative to the supporting structure.
前述之銑高裝置中,該調整結構係包含一轉桿及一由該轉桿轉動之轉盤,且該調整結構轉動一減速機而帶動一螺桿轉動,以令該螺桿驅動一固定於該承載結構上之螺帽進行上、下運動,使得該螺桿驅動該承載結構升降,並一併使該銑刀工具位移至所需之高度位置。In the aforementioned height milling device, the adjusting structure includes a rotating rod and a turntable rotated by the rotating rod, and the adjusting structure rotates a reducer to drive a screw to rotate, so that the screw drives a screw fixed on the load-bearing structure. The upper nut moves up and down, so that the screw drives the load-bearing structure up and down, and also moves the milling cutter tool to the required height position.
前述之銑高裝置中,該支撐結構上設有限位擋板,且該基台上設有抵靠該限位擋板之限位器,以藉由該限位器控制該限位擋板之位置而控制該支撐結構之位移距離。In the aforementioned height milling device, the support structure is provided with a limit baffle, and the abutment is provided with a stopper against the limit baffle, so that the position of the limit baffle is controlled by the stopper. position to control the displacement distance of the support structure.
前述之銑高裝置中,該銑高裝置共設置兩個獨立之支撐結構及四個獨立之該承載結構,且一個獨立之該支撐結構及兩個獨立之該承載結構係作為一機組共設置兩組機組,以令該兩機組分別平行設置於該定位結構之相對兩側,且單一機組中之兩個獨立之該承載結構分別固定於一個獨立之該支撐結構之相對兩側上,使得該承載結構上之每一該銑刀工具同時由同一個動力組驅動。In the aforementioned milling height device, the milling height device is provided with two independent support structures and four independent load-bearing structures, and one independent support structure and two independent load-bearing structures are used as a unit to set up two independent load-bearing structures. Group the units so that the two units are arranged in parallel on the opposite sides of the positioning structure, and the two independent load-bearing structures in a single unit are respectively fixed on the opposite sides of an independent support structure, so that the load-bearing Structurally, each milling cutter tool is driven by the same power group at the same time.
由上可知,本發明之銑高裝置及其銑高組件,主要藉由該伺服馬達作動該銑刀工具,使該銑高組件針對如高架地板進行腳座高度加工處理,以加快生產時程而提高生產效率,同時減少人力成本。It can be seen from the above that the height milling device and its height milling components of the present invention mainly use the servo motor to drive the milling cutter tool, so that the height milling component can process the height of the feet of the elevated floor, so as to speed up the production time. Improve production efficiency while reducing labor costs.
以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。The implementation of the present invention is described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「下」、「前」、「後」、「左」、「右」及「一」等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for the understanding and reading of those familiar with this technology, and are not used to limit the implementation of the present invention Therefore, it has no technical substantive meaning. Any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of this invention without affecting the effect and purpose of the present invention. The technical content disclosed by the invention must be within the scope covered. At the same time, terms such as "upper", "lower", "front", "rear", "left", "right" and "one" quoted in this specification are only for the convenience of description, not for reference. It is used to limit the practicable scope of the present invention, and changes or adjustments in their relative relationships shall also be regarded as the practicable scope of the present invention if there is no substantial change in the technical content.
圖1A及圖1A-1係為本發明之加工設備1之立體示意圖。如圖1A及圖1A-1所示,該加工設備1係包括:一運輸裝置1a、一銑高裝置2、一銑邊裝置3、一翻轉裝置4以及一成孔裝置5。FIG. 1A and FIG. 1A-1 are three-dimensional schematic diagrams of the
於本實施例中,該加工設備1係將生產線之方向定義為左、右方向(如箭頭方向Y),且將垂直該生產線之方向定義為前、後方向(如箭頭方向X),而將沿該加工設備1之高度方向定義為上、下方向(如箭頭方向Z)。應可理解地,該方位係用於說明本實施例之配置,並無特別限制。In this embodiment, the
所述之運輸裝置1a係用於輸送(如夾取)目標物9至所需之生產線之加工位置上,故該運輸裝置1a係配置於該銑高裝置2、銑邊裝置3、翻轉裝置4及成孔裝置5等用以放置該目標物9之上方周圍處,以利於將該目標物9置放於該銑高裝置2、銑邊裝置3、翻轉裝置4及/或成孔裝置5上。The conveying device 1a is used to convey (such as gripping) the
於本實施例中,如圖1B所示,該運輸裝置1a係包含至少一取放組件10及一以可位移方式架設該取放組件10之支撐組件11(該支撐組件11包含有兩桿架110及一設於該兩桿架110上之橫樑111),以令該取放組件10用於取放該目標物9,且使該取放組件10配合該支撐組件11位移以移動該目標物9。In this embodiment, as shown in Figure 1B, the transportation device 1a comprises at least one pick-and-
再者,該取放組件10係包含一具有夾持件100之夾取部10a及一用以架設該夾取部10a之承載部10b。Furthermore, the pick-and-
於一實施例中,如圖1B-1所示(或圖1B-2及圖1B-3所示之支撐組件11a),該橫樑111上可配置一用以導引該取放組件10位移之滑軌112及滑座116,其中,該滑軌112固定在該橫樑111上,該滑座116固定在該承載部10b上,該滑座116與該承載部10b在該滑軌112上直線運動,並配置有至少一齒條112a及嚙合該齒條112a且軸接該取放組件10之齒輪113,該齒條112a固定在該橫樑111上,一伺服馬達10e與減速器114固定在該承載部10b上,以藉由該伺服馬達10e或動力部10c轉動該齒輪113而使該齒輪113沿該齒條112a滾動以直線位移該取放組件10,使該取放組件10藉由該滑軌112能穩定直線位移於兩桿架110之間。具體地,該伺服馬達10e配合一固定(如圖1B-1所示之螺栓115)於該承載部10b上之減速器114轉動該齒輪113。應可理解地,有關該支撐組件11,11a之種類繁多,並無特別限制。In one embodiment, as shown in FIG. 1B-1 (or the supporting
例如,該夾取部10a之夾持件100可依需求調整寬度D以夾取不同寬度的目標物9,可使用油壓缸或氣壓缸(其作為動力源10d)控制兩個夾取部10a之距離,以夾緊或放鬆目標物9,且該承載部10b係為移動機架,其以垂直該橫樑111之方式架設於該橫樑111(或該滑軌112)上並樞接該齒輪113,該齒輪113嚙合於該齒條112a(如圖1B-1所示),該齒輪113藉由外力(如伺服馬達10e)配合該減速器114作驅動,使得該取放組件10可在一滑座(如該承載部10b)與滑軌組件(如該滑軌112及其上之齒條112a與齒輪113)上朝箭頭方向Y作直線來回運動。具體地,該夾取部10a藉由複數動力源10d(如圖1B所示之氣壓或油壓汽缸)帶動該些夾持件100外伸或內縮(朝箭頭方向Y),以產生張開或夾住動作,且於該承載部10b底部係配置一連接該夾取部10a之伸縮結構101(如圖1B-1所示之導桿),以藉由汽缸102升降該夾取部10a。For example, the
又,該取放組件10之數量可依需求設定。例如,於對應該銑高裝置2、銑邊裝置3與翻轉裝置4之加工處分別配置該取放組件10,故至少設置兩組取放組件10。具體地,各該取放組件10分別設於該銑高裝置2與該銑邊裝置3之間、及該銑邊裝置3與該翻轉裝置4之間,且可依需求將該取放組件10增設於該桿架110與該銑高裝置2之間(如圖1B-2所示之虛線),使該些取放組件10作為該目標物9之中間轉運組件,以藉由不斷取放該目標物9至各加工處,俾完成整個生產線之加工處理流程。Moreover, the quantity of the pick-and-
另外,該目標物9係為高架地板,如圖1C、圖1C-1及圖1C-2所示,其具有相對之第一表面9a(如地板面)與第二表面9b(如底側端部)及鄰接該第一與第二表面9a,9b之側面9c。例如,該目標物9係大致呈矩形體(如正方形板),該目標物9底部(如該第二表面9b之側,其為高架地板底部)係為蜂巢狀,並於該目標物9之第二表面9b之四個角落上形成有腳座90,以於該四個腳座90設置開孔900(如圖1D所示),使用螺絲分別將四個腳座90固定於該高架地板用之支撐腳架上。具體地,該腳座90之端面9d係微凸出(如圖1C-2所示之高度差h)該目標物9之第二表面9b,且於該第一表面9a之邊緣係形成有凸出該側面9c之凸緣91,該凸緣91即為該銑邊裝置3需加工高架地板之四個邊緣。本實施例之目標物9係為高架地板,故以下將該目標物9稱為高架地板。In addition, the
圖2A至圖2F係為本發明之銑高裝置2之示意圖。於本實施例中,所述之銑高裝置2係設於整個生產線之加工處理流程之最前期,其配合該運輸裝置1a作動,以用於加工該腳座90之端面9d,例如,清除該高架地板之四個腳座90之端面9d毛邊,以加工處理該高架地板所需的高度尺寸。
2A to 2F are schematic views of the
如圖2A至圖2F所示,所述銑高裝置2係包括加工該目標物9四個腳座90端面9d之銑高組件2a,該銑高組件2a係包含至少一個銑刀工具20、至少一個伺服馬達26、至少一個支撐結構23、分別設於該支撐結構23兩側上並架設該些銑刀工具20之承載結構24及調整結構25。所述目標物9係固定於固定裝置2b上,該固定裝置2b包括一基台21、一平行設於該基台21上之定位結構22,使得至少一個銑高組件2a設於該基台21上並位於該定位結構22之周圍,使該銑高組件2a對應該定位結構22並相對該定位結構22升降,以調整對該目標物9(高架地板)之銑高加工量,該銑高加工量設定完成後,再進行水平移動以對該目標物9之腳座90加工,並於完成該目標物9之銑高處理後,令該運輸裝置1a將該目標物9從該定位結構22上移開。
As shown in Fig. 2A to Fig. 2F, described
所述之基台21係為機具工作台,其大致呈矩形體(或長方體),且其工作面S亦呈矩形(或長方形)平面。
The
於本實施例中,該基台21內可配置生產線所需之機電組件,如馬達、電線或其它相關機組,並無特別限制。
In this embodiment, the electromechanical components required by the production line, such as motors, wires or other related units, can be arranged in the
所述之定位結構22係配置於該基台21之工作面S之中間處,以定位承載如圖2A所示之該目標物9。
The
於本實施例中,該定位結構22係為框架體,如兩平行排設之直條狀架體22a或正方形框體,且該銑高組件2a係配置於該些架體22a之相對兩側(如前、後側),該固定裝置2b更包括至少一個固定部220(如轉角缸夾具),該固定部220係配置於該定位結構22之相對兩側之外側。於使用
時,本實施例之固定部220使用轉角缸夾具,將該高架地板固定於該基台21上,並分別於該些架體22a之其中一側各設置至少一個轉角缸夾具,以於進行銑除作業之過程中,限制該高架地板位移而避免偏離該定位結構22。
In this embodiment, the
進一步,該固定裝置2b更包括至少一個止擋部220a,該止擋部220a設置於該定位結構22之外側(如垂直於該定位結構22設置該轉角缸夾具之側之另一側),該止擋部220a擋住該高架地板之側面9c,以利於作業員將目標物9推放(如朝箭頭方向Y1)於該定位結構22上。應可理解地,亦可藉由該運輸裝置1a從進料處(圖略)夾取需加工處理的目標物9並將其放置於該定位結構22上之加工位置。
Further, the fixing
所述之銑高組件2a係對稱配置於該定位結構22之相對兩側(如前、後側),且如圖2A及圖2A-1所示,各該銑高組件2a係包含至少一個銑刀工具20、以可位移方式設於該基台21上之至少一個支撐結構23、及分別設於該支撐結構23兩側上並架設該些銑刀工具20之承載結構24,藉由該支撐結構23相對該基台21位移,以令該承載結構24及其上之銑刀工具20靠近或遠離該定位結構22。
The high-milling
於本實施例中,該銑高裝置2共設置兩個獨立之支撐結構23及四個獨立之該承載結構24,且一個獨立之支撐結構23及兩個獨立之該承載結構24係作為一機組(共兩組機組),以令該兩機組分別平行設置於該定位結構22之相對兩側,且單一機組中之兩個獨立之該承載結構24分別固定於一個獨立之支撐結構23之相對兩側上,使得各該承載結構24上之兩個銑刀工具20可同時由同一個動力組28驅動並和該承載結構24一起直線位移,且兩個動力組28同時驅動該支撐結構23,以快速同時加工該目標物9之四個腳座90至所需的高度,其中,該銑刀工具20係於其本體20a底端處配置有一銑刀200。應可理解地,有關銑刀200之種類繁多,並無特別限制。
In this embodiment, the
再者,該支撐結構23係為座體,其以可位移之方式配置於該基台21之工作面S上,且該基台21之工作面S上設置一帶動該支撐結構23位移之帶動結構27及一作動該帶動結構27之動力組28。例如,該動力組28係為馬達,其藉由一減速機280固設於該基台21之側面21c上,且該帶動結構27係包含一滾珠螺桿27a、軸承(圖未示)及一螺帽27b,其中,該軸承係設置於一軸承座270(其固設於該基台21之側面21c上)上,並使該滾珠螺桿27a之其中一端接合該軸承座270之軸承,並將該螺帽27b固定在該支撐結構23之底部,當該動力組28驅動該減速機280轉動該滾珠螺桿27a時,使得該滾珠螺桿27a旋轉時可帶動該螺帽27b上之支撐結構23作直線往復運動一定距離,其中,該距離大於或等於該腳座90之寬度d(如圖1C-2所示),致使該滾珠螺桿27a帶動該支撐結構23靠近或遠離該定位結構22。進一步,可於該支撐結構23側面上設置至少一限位擋板23a,並於該基台21上設置至少一限位器23b,以藉由該限位擋板23a接觸該限位器23b之位置而控制該銑刀工具20之加工行程。若令兩個動力組28同時分別帶動其所對應之滾珠螺桿27a轉動,使得該銑刀工具20能同時位移至所需位置,以縮短加工時間。Furthermore, the
具體地,一導軌與滑座之組合21a係於該支撐結構23底部配置複數滑塊210以作為滑座,且於該基台21上配置複數對應接合該滑塊210之滑軌211以作為導軌,使該滑塊210沿該滑軌211直線移動,令該帶動結構27可同時帶動該支撐結構23及其上之兩個承載結構24與固定於該承載結構24上之該伺服馬達26與該銑刀工具20一併相對該基台21位移一定距離(大於或等於該腳座90之寬度d),以加工四個腳座90之端面9d,達成該高架地板所需之高度。應可理解地,驅動該支撐結構23亦可以液壓缸或氣壓缸方式取代。Specifically, a
又,該承載結構24係呈L形架體,其以對稱方式設於該支撐結構23之左、右兩側,該承載結構24係於其同一端側上配置一伺服馬達26及該銑刀工具20,且該承載結構24係於朝向該定位結構22之端側配置該銑刀工具20,以藉由該伺服馬達26作動該銑刀工具20轉動而加工該目標物9之腳座90至所需的高度。具體地,如圖2E及圖2F所示,該伺服馬達26使用螺栓261固定在聯軸座26a之上座體263上,而該聯軸座26a之下座體264使用螺栓261固定在該銑刀工具20之銑刀頭26b上,在該聯軸座26a內具有一軸接該伺服馬達26與該銑刀頭26b之聯軸器260,其為採用高減振材料製成之圓筒狀構造,其中,該伺服馬達26之轉軸26c固定在該聯軸器260之其中一端,而該銑刀頭26b之轉軸262固定在該聯軸器260之另一端,且四個伺服馬達26同時分別轉動,使得該銑刀頭26b能同時加工該目標物9之四個腳座90至所需的高度,可節省四分之三的加工時間。
Again, the carrying
另外,該承載結構24可相對該支撐結構23進行升降(朝箭頭方向Z上、下移動),且該支撐結構23上配置有一如轉桿250與轉盤251組合之調整結構25,該調整結構25係包含一轉桿250及一由該轉桿250轉動之轉盤251,以藉由手動該轉桿250轉動該轉盤251,令該調整結構25轉動一減速機25a該減速機25a再帶動一螺桿250a轉動,該螺桿250a再驅動一螺帽251a進行上、下運動,因該螺帽251a固定於該承載結構24上,使得該螺桿250a可驅動該承載結構24升降(如箭頭方向Z),並使該銑刀工具20位移至所需之高度位置。例如,該承載結構24可藉由導引結構24a設於該支撐結構23上,該導引結構24a包含滑軌240a與接合該滑軌240a之滑座241a,其中,該滑軌240a分別固定於該支撐結構23上之相對兩側之表面上,該滑座241a分別固定於該承載結構24上,使得該轉桿250轉動該轉盤251時,可分別各自帶動該承載結構24上之銑刀工具20在該滑軌240上沿上、下方向(如箭頭
方向Z)直線移動,並依該調整結構25上之數值儀表上之刻度尺調整該銑刀工具20至欲加工該腳座90所需的高度。具體地,該調整結構25之轉盤251上可配置一數值儀表(圖未示),以明確控制該承載結構24之高度位置,使該銑刀工具20能銑出該目標物9之四個腳座90所需之高度,如從銑前高架地板之高度56mm至銑後55mm。
In addition, the supporting
當於生產線上使用該加工設備1時,藉由該運輸裝置1a之其中一取放組件10將單一目標物9運送至該銑高裝置2中,以令該銑高裝置2對該目標物9之四個腳座90進行銑高作業(即銑削毛邊)。待完成銑高作業完成後,藉由該運輸裝置1a之另一取放組件10將該目標物9從該銑高裝置2運送至該銑邊裝置3以進行銑邊作業,使該銑邊裝置3對該目標物9的四個側面9c上之凸緣91銑削毛邊。
When using the
由於前期銑削作業係針對高架地板的底部(該目標物9之第二表面9b)進行加工處理,而後期鑽孔作業需於高架地板的頂面(該目標物9之第一表面9a)進行加工處理,故於進行鑽孔作業前,需先將高架地板翻面。因此,藉由該運輸裝置1a之另一取放組件10將該目標物9從該銑邊裝置3運送至翻轉裝置4上,使該目標物9翻轉180度後移動至該成孔裝置5。
Since the milling operation in the early stage is processed at the bottom of the raised floor (the
最後,藉由該成孔裝置5進行該目標物9之腳座90處所需之沉頭孔之鑽孔作業(如圖1D所示之開孔900),且待結束該鑽孔動作後,再將該完成加工處理之目標物8(如圖1D所示)出料,以完成整個高架地板的加工處理流程。
Finally, carry out the drilling operation (opening 900 as shown in FIG. 1D ) of the counterbore required at the
綜上所述,本發明之銑高裝置2及其銑高組件2a,主要藉由該伺服馬達26作動該銑刀工具20,該伺服馬達26藉由該聯軸器260與該銑刀工具20以直線方式組合成一體,可縮小體積,以藉由該伺服馬達26直接驅動該銑刀工具20轉動。因此,本發明之主要特徵係使用該伺服馬達26直接驅動該銑刀工具20轉動,不僅可縮小該銑高裝置2之體積,且因可數位控制該伺服馬達26轉動,以提高加工之精度及加工速度,此乃習知技術使用一般馬達驅動無法達成之效率。In summary, the
再者,藉由該銑高組件2a針對高架地板進行腳座90之高度之加工處理,以加快生產時程而提高生產效率,同時減少人力成本。Furthermore, the height of the
又,該伺服馬達26藉由聯軸器260作驅動,以有效減震,使該銑高裝置2及其銑高組件2a於運作時能降低噪音。例如,相較於傳統皮帶傳動的馬達,該伺服馬達26係與該銑刀工具20以直線方式組合成一體,不僅減少了傳統的傳動機構需配置兩個皮帶輪及皮帶(即傳統的馬達需使用皮帶輪驅動銑刀工具旋轉加工),且明顯減小體積,並大幅提高精度,更減少皮帶輪驅動所產生之振動及噪音等問題。Moreover, the
因此,本發明之功效增進處如下:Therefore, the effect enhancement of the present invention is as follows:
第一點、採用伺服馬達26的優點:The first point, adopt the advantage of servo motor 26:
1、響應速度快,伺服馬達26可在短時間內達到所需速度(2000 RPM以上),以減少等待時間,從而提高地板加工速度。1. The response speed is fast, the
2、伺服馬達26可使用的轉速範圍廣(3000~5000 RPM),依據不同的地板加工厚度,調整所需轉速,增加刀具使用時間(壽命),得以提高加工的精度。例如,高架地板厚度加工範圍從1mm提升至2~12mm的區間時,切削厚度變大,切削抗力也增大,使切削熱度會增加,故藉由調整伺服馬達26的轉速,使切削速度降低。2. The
3、伺服馬達26在不同的轉速下都能保持平穩的轉矩,且直接驅動銑刀工具20進行加工,不會有傳統步進馬達在高負荷、慣性過大或轉速增加時所造成轉矩不足之問題,進而無法驅動銑刀工具的問題。須知,傳統步進馬達的轉矩(扭力)會隨著轉速的增加而遞減。3. The
第二點、本發明之伺服馬達26與該銑刀工具20以直線方式組合成一體直接驅動的方式之優點:The second point, the advantages of the
1、更節省佔用空間,且整體銑高裝置2的尺寸更小。1. It saves more space, and the size of the
2、可提升效率,功率不會消耗在減速機構中。例如,傳統馬達所採用的皮帶、鏈條或變速箱中的組件會相互摩擦。2. The efficiency can be improved, and the power will not be consumed in the reduction mechanism. For example, components in belts, chains or gearboxes used in conventional motors rub against each other.
3、可降低噪音。本發明之整體配置較簡單,零件較少,因而不易產生振動,所以產生的噪音也較小。3. Can reduce noise. The overall configuration of the present invention is relatively simple, and there are few parts, so it is not easy to generate vibration, so the generated noise is also small.
4、可延長壽命,且零組件較少也表示容易損壞的零件變少。例如,傳統加工系統的損壞多半來自零件的老化(如皮帶的拉伸)或應力。4. The service life can be extended, and fewer parts and components also means fewer parts that are easily damaged. For example, damage to traditional machining systems is most often caused by aging of parts (such as stretching of belts) or stress.
上述實施例係用以例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修改。因此本發明之權利保護範圍,應如後述之申請專利範圍。The above-mentioned embodiments are used to illustrate the principles and effects of the present invention, but not to limit the present invention. Any person skilled in the art can modify the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the rights of the present invention should be the same as the scope of the patent application described later.
1:加工設備 1a:運輸裝置 10:取放組件 10a:夾取部 10b:承載部 10c:動力部 10d:動力源 10e:伺服馬達 100:夾持件 101:伸縮結構 102:汽缸 11,11a:支撐組件 110:桿架 111:橫樑 112:滑軌 112a:齒條 113:齒輪 114:減速器 115,261:螺栓 116:滑座 2:銑高裝置 2a:銑高組件 2b:固定裝置 20:銑刀工具 20a:本體 200:銑刀 21:基台 21a:導軌與滑座之組合 210:滑塊 211:滑軌 21c:側面 22:定位結構 22a:架體 220:固定部 220a:止擋部 23:支撐結構 23a:限位擋板 23b:限位器 24:承載結構 24a:導引結構 240a:滑軌 241a:滑座 25:調整結構 250:轉桿 251:轉盤 25a:減速機 250a:螺桿 251a:螺帽 26:伺服馬達 26a:聯軸座 26b:銑刀頭 26c,262:轉軸 260:聯軸器 263:上座體 264:下座體 27:帶動結構 27a:滾珠螺桿 27b:螺帽 27c:軸承 270:軸承座 28:動力組 280:減速機 3:銑邊裝置 4:翻轉裝置 5:成孔裝置 8,9:目標物 9a:第一表面 9b:第二表面 9c:側面 9d:端面 90:腳座 91:凸緣 900:開孔 D,d:寬度 h:高度差 S:工作面 X,Y,Y1,Z:箭頭方向 1: Processing equipment 1a: transport device 10: Pick and place components 10a: clamping part 10b: Bearing part 10c: Power department 10d: power source 10e:Servo motor 100: clamping piece 101: telescopic structure 102: Cylinder 11,11a: Support components 110: rod holder 111: Beam 112: slide rail 112a: Rack 113: gear 114: reducer 115,261: Bolts 116: sliding seat 2: High milling device 2a: Milling height components 2b: Fixtures 20: Milling tool 20a: Ontology 200: milling cutter 21: Abutment 21a: Combination of guide rail and slide seat 210: Slider 211: slide rail 21c: side 22: Positioning structure 22a: frame body 220: fixed part 220a: stopper 23: Support structure 23a: limit baffle 23b: limiter 24: Bearing structure 24a: Guidance structure 240a: slide rail 241a: sliding seat 25: Adjust the structure 250:Rotary 251: turntable 25a: reducer 250a: screw 251a: Nut 26:Servo motor 26a: Coupling seat 26b: milling head 26c, 262: shaft 260:Coupling 263: Upper seat 264: lower seat body 27: Driving structure 27a: Ball screw 27b: Nut 27c: Bearing 270: bearing seat 28: Power group 280: reducer 3: Milling device 4: Flip device 5: Hole forming device 8,9: Target 9a: first surface 9b: second surface 9c: side 9d: end face 90: foot seat 91: Flange 900: opening D, d: width h: height difference S: working surface X, Y, Y1, Z: Arrow direction
圖1A係為本發明之銑高裝置應用於加工設備之前視立體示意圖。Fig. 1A is a front perspective schematic diagram of the height milling device of the present invention applied to processing equipment.
圖1A-1係為本發明之銑高裝置應用於加工設備之後視立體示意圖。Fig. 1A-1 is a schematic perspective view of the rear view of the height milling device of the present invention applied to processing equipment.
圖1B係為圖1A之加工設備之運輸裝置之立體示意圖。FIG. 1B is a three-dimensional schematic view of the transportation device of the processing equipment in FIG. 1A .
圖1B-1係為圖1B之局部放大立體示意圖。FIG. 1B-1 is a partially enlarged perspective view of FIG. 1B .
圖1B-2係為圖1B之另一實施例之前視平面示意圖。FIG. 1B-2 is a schematic front plan view of another embodiment of FIG. 1B.
圖1B-3係為圖1B-2之上視平面示意圖。Fig. 1B-3 is a schematic plan view from the top of Fig. 1B-2.
圖1C係為圖1A之加工設備欲加工之目標物之上視立體示意圖。FIG. 1C is a top perspective schematic diagram of an object to be processed by the processing equipment of FIG. 1A .
圖1C-1係為圖1C之下視立體示意圖。FIG. 1C-1 is a schematic bottom perspective view of FIG. 1C.
圖1C-2係為圖1C之側視平面示意圖。Fig. 1C-2 is a schematic side plan view of Fig. 1C.
圖1D係為圖1A之加工設備已加工完成之目標物之側視平面示意圖。FIG. 1D is a schematic side view of a target object processed by the processing equipment of FIG. 1A .
圖2A係為本發明之銑高裝置之立體示意圖。Fig. 2A is a three-dimensional schematic view of the height milling device of the present invention.
圖2A-1係為圖2A之局部分解立體示意圖。FIG. 2A-1 is a partial exploded perspective view of FIG. 2A.
圖2B係為圖2A之另一實施例之上視平面示意圖。FIG. 2B is a top plan view of another embodiment of FIG. 2A .
圖2C係為圖2B之左視平面示意圖。FIG. 2C is a schematic left plan view of FIG. 2B .
圖2D係為圖2B之前視平面示意圖。FIG. 2D is a schematic front plan view of FIG. 2B .
圖2E係為圖2A之局部放大透視圖。FIG. 2E is a partially enlarged perspective view of FIG. 2A.
圖2F係為圖2A之局部平面透視圖。FIG. 2F is a partial plan perspective view of FIG. 2A.
2:銑高裝置 2: High milling device
2a:銑高組件 2a: Milling height components
20:銑刀工具 20: Milling tool
21:基台 21: Abutment
21a:導軌與滑座之組合 21a: Combination of guide rail and sliding seat
21c:側面 21c: side
210:滑塊 210: Slider
211:滑軌 211: slide rail
22:定位結構 22: Positioning structure
220:固定部 220: fixed part
220a:止擋部 220a: stopper
23:支撐結構 23: Support structure
23a:限位擋板 23a: limit baffle
23b:限位器 23b: limiter
24:承載結構 24: Bearing structure
24a:導引結構 24a: Guidance structure
240a:滑軌 240a: slide rail
241a:滑座 241a: sliding seat
25:調整結構 25: Adjust the structure
250:轉桿 250:Rotary
251:轉盤 251: turntable
25a:減速機 25a: reducer
250a:螺桿 250a: screw
251a:螺帽 251a: Nut
26:伺服馬達 26:Servo motor
26a:聯軸座 26a: Coupling seat
27:帶動結構 27: Driving structure
27a:滾珠螺桿 27a: Ball screw
27b:螺帽 27b: Nut
270:軸承座 270: bearing seat
28:動力組 28: Power group
280:減速機 280: reducer
9:目標物 9: Target
X,Y,Y1,Z:箭頭方向 X, Y, Y1, Z: Arrow direction
Claims (12)
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Citations (5)
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CN111014736A (en) * | 2020-01-03 | 2020-04-17 | 惠州市力玛机械设备有限公司 | Main spindle box of gantry engraving and milling machine |
CN112518397A (en) * | 2020-12-21 | 2021-03-19 | 北京北方车辆集团有限公司 | Main transmission system of numerical control boring machine |
CN113102809A (en) * | 2020-09-04 | 2021-07-13 | 马亮 | Working method of T-shaped steel guide rail rough product finish machining device |
CN214815141U (en) * | 2021-01-29 | 2021-11-23 | 连天剑智能装备(苏州)有限公司 | Fan part mills stub bar equipment |
TWM624285U (en) * | 2021-07-27 | 2022-03-11 | 惠亞工程股份有限公司 | Milling height device and milling height component thereof |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111014736A (en) * | 2020-01-03 | 2020-04-17 | 惠州市力玛机械设备有限公司 | Main spindle box of gantry engraving and milling machine |
CN113102809A (en) * | 2020-09-04 | 2021-07-13 | 马亮 | Working method of T-shaped steel guide rail rough product finish machining device |
CN112518397A (en) * | 2020-12-21 | 2021-03-19 | 北京北方车辆集团有限公司 | Main transmission system of numerical control boring machine |
CN214815141U (en) * | 2021-01-29 | 2021-11-23 | 连天剑智能装备(苏州)有限公司 | Fan part mills stub bar equipment |
TWM624285U (en) * | 2021-07-27 | 2022-03-11 | 惠亞工程股份有限公司 | Milling height device and milling height component thereof |
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