TWI788357B - Manufacturing method of glass plate package - Google Patents
Manufacturing method of glass plate package Download PDFInfo
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- TWI788357B TWI788357B TW107118106A TW107118106A TWI788357B TW I788357 B TWI788357 B TW I788357B TW 107118106 A TW107118106 A TW 107118106A TW 107118106 A TW107118106 A TW 107118106A TW I788357 B TWI788357 B TW I788357B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/068—Stacking or destacking devices; Means for preventing damage to stacked sheets, e.g. spaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
- B65D85/48—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/067—Sheet handling, means, e.g. manipulators, devices for turning or tilting sheet glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Frangible Articles (AREA)
- Buffer Packaging (AREA)
- Glass Compositions (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
本發明係一種玻璃板捆包體之製造方法,其特徵在於將玻璃板與間隔紙以附著之狀態載置於托架。 The present invention relates to a method of manufacturing a glass plate package, which is characterized in that the glass plate and spacer paper are placed on a bracket in an attached state.
Description
本發明係關於一種玻璃板捆包體之製造方法及玻璃板捆包體。 The present invention relates to a method for manufacturing a glass plate packing body and the glass plate packing body.
液晶顯示器裝置、有機EL(Electroluminance:電致發光)顯示器裝置或電漿顯示器裝置等平板顯示器裝置中使用之大尺寸之玻璃板於保管時、捆包時、或向下一個步驟移送時,為了避免玻璃板彼此直接接觸,而於相鄰之玻璃板之間夾著間隔紙,防止傷痕產生、破損或玻璃板彼此密著等。 Large-sized glass plates used in flat-panel display devices such as liquid crystal display devices, organic EL (Electroluminance: electroluminescence) display devices, or plasma display devices are stored, packed, or transferred to the next step in order to avoid The glass plates are in direct contact with each other, and spacer paper is sandwiched between adjacent glass plates to prevent scratches, breakage, or glass plates from adhering to each other.
組裝此種玻璃板捆包時向玻璃板面疊層間隔紙之步驟,例如藉由於後續欲斜立於斜向縱疊托架之玻璃板之表面、或後續欲平置於平疊托架之玻璃板之表面重疊間隔紙而進行。 The step of laminating the spacer paper on the surface of the glass plate when assembling this glass plate package, for example, by the surface of the glass plate that is to be placed obliquely on the oblique vertical stacking bracket, or the subsequent plan to be placed flat on the flat stacking bracket The surface of the glass plate is overlapped with spacer paper.
於專利文獻1中,揭示一種構成,其如圖8所示,設置有間隔紙固持機構50,該間隔紙固持機構50藉由缸體或保持夾頭等固持部51、51固持間隔紙2之上端兩角部,以固持部51、51懸吊支持間隔紙2之上邊2個部位。
In Patent Document 1, a structure is disclosed. As shown in FIG. 8 , an interval
[專利文獻1]日本專利特開2007-000940號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2007-000940
然而,如引用文獻1之構成,於使用時將玻璃板捆包體開捆時,有數片玻璃板破損。經本案發明者等人多次深入研究的結果得知,其原因在於:以如引用文獻1之構成向托架疊載玻璃板時,因周邊環境引起之風等之影響,導致時而發生間隔紙偏離期望之位置而疊層、間隔紙產生皺摺後直接疊層、間隔紙以折入之狀態疊層等問題,因而於玻璃板產生非期望之負載。 However, as in the configuration of cited document 1, when the glass plate package is unpacked during use, several glass plates are damaged. As a result of many in-depth researches by the inventors of this case, it is found that the reason is that when the glass plates are stacked on the brackets with the structure as cited in Document 1, due to the influence of wind caused by the surrounding environment, gaps sometimes occur. The paper is stacked out of the desired position, the spacer paper is stacked directly after being creased, and the spacer paper is stacked in a folded state, etc., thus generating an undesired load on the glass plate.
鑒於此種背景,本發明之主要目的在於提供一種玻璃板不易破損之玻璃板捆包體之製造方法及玻璃板捆包體。 In view of this background, the main purpose of the present invention is to provide a glass plate package manufacturing method and a glass plate package in which the glass plate is not easily damaged.
為了達成上述目的,本發明提供一種玻璃板捆包體之製造方法,其特徵在於,將玻璃板與間隔紙以附著之狀態載置於托架。 In order to achieve the above object, the present invention provides a method for manufacturing a glass plate package, which is characterized in that the glass plate and spacer paper are placed on a bracket in an attached state.
根據本發明,可提供一種玻璃板不易破損之玻璃板捆包體之製造方法及玻璃板捆包體。 According to the present invention, it is possible to provide a method for manufacturing a glass plate package in which glass plates are not easily broken, and a glass plate package.
2:間隔紙 2: spacer paper
50:間隔紙固持機構 50: spacer paper holding mechanism
51:固持部 51: holding part
101:基台部 101: abutment
102:背面部 102: back part
103:傾斜台座部 103: Inclined pedestal part
104:傾斜背靠部 104: Inclined backrest
105:托架 105: Bracket
106:吸附墊 106: Adsorption pad
107:玻璃板處理裝置 107: Glass plate processing device
108:玻璃板 108: glass plate
109:間隔紙 109: spacer paper
109A:其他間隔紙 109A: Other spacer paper
109B:特定間隔紙 109B: specific interval paper
110:附著材 110: Adhesive material
201:虛線 201: dotted line
202:間隔紙之角部 202: Corner of spacer paper
301:玻璃板疊層體 301: glass plate laminate
302:承托板 302: supporting plate
303:傳輸帶 303: Conveyor belt
501:電極 501: electrode
X:方向 X: direction
Y:方向 Y: Direction
Z:方向 Z: Direction
圖1係顯示本發明之第1實施形態之玻璃板捆包體之製造方法之圖。 Fig. 1 is a diagram showing a method of manufacturing a glass plate package according to a first embodiment of the present invention.
圖2係自Y方向中之箭頭之前端朝根部之方向觀察圖1的圖。 Fig. 2 is a view of Fig. 1 viewed from the front end of the arrow in the Y direction toward the root.
圖3係顯示本發明之第1實施形態之變化例之圖,(a)係顯示於托架之前方準備玻璃板疊層體之步驟之圖,(b)係於玻璃板疊層體接觸於承托板之狀態,使輸送機之一部分作動之步驟的圖,(c)係顯示將玻璃板疊層體載置於托架之步驟之圖。 Fig. 3 is a diagram showing a modification of the first embodiment of the present invention, (a) is a diagram showing the steps of preparing a glass plate laminate in front of the bracket, (b) is a glass plate laminate in contact with The state of the supporting plate, the diagram of the procedure of operating a part of the conveyor, (c) is a diagram showing the procedure of placing the glass plate laminate on the bracket.
圖4係顯示本發明之第2實施形態之玻璃板捆包體之製造方法之圖。 Fig. 4 is a diagram showing a method of manufacturing a glass plate package according to a second embodiment of the present invention.
圖5係顯示本發明之第3實施形態之玻璃板捆包體之製造方法之圖。 Fig. 5 is a diagram showing a method of manufacturing a glass plate package according to a third embodiment of the present invention.
圖6係顯示以本發明之一實施形態製造之玻璃板捆包體之圖。 Fig. 6 is a diagram showing a glass plate package manufactured in one embodiment of the present invention.
圖7係顯示將本發明之第1實施形態應用於平疊托架之例之圖。 Fig. 7 is a diagram showing an example of applying the first embodiment of the present invention to a flat-folding bracket.
圖8係顯示先前技術之圖。 Fig. 8 is a diagram showing the prior art.
以下,使用圖式,對本發明一實施形態之玻璃板進行說明。 Hereinafter, the glass plate which concerns on one Embodiment of this invention is demonstrated using drawing.
於用以說明本發明實施形態之圖式中,於圖內左下方以箭頭定義座標,於需要時使用該座標進行說明。又,本說明書中「X方向」不僅為自表示X座標之箭頭根部朝向前端之方向,亦指自反轉180度之前端朝向根部之方向。「Y方向」、「Z方向」亦同樣,不僅為自表示Y、Z座標之箭頭根部朝向前端之方向,亦指自180度相反之前端朝向根部之方向。又,於本說明書中,亦將Z方向之箭頭之前端側稱為上,將箭頭之根本部側稱為下。 In the drawings for explaining the embodiments of the present invention, coordinates are defined by arrows at the lower left in the figure, and the coordinates are used for description when necessary. In addition, the "X direction" in this specification refers not only to the direction from the root to the front of the arrow indicating the X coordinate, but also refers to the direction from the front to the root before turning it 180 degrees. The same goes for "Y direction" and "Z direction", not only the direction from the root of the arrow indicating the Y and Z coordinates toward the front end, but also the direction from the front end toward the root that is 180 degrees opposite. In addition, in this specification, the front-end side of the arrow of a Z direction is also called up, and the base part side of an arrow is called down.
於本說明書中,「疊層」並非僅指於水平方向之玻璃板上重疊間隔紙及/或玻璃板,亦包含例如於傾斜或垂直之玻璃板表面重疊間隔紙及/或玻璃板之概念。 In this specification, "lamination" does not only refer to overlapping spacer paper and/or glass plates on glass plates in the horizontal direction, but also includes the concept of overlapping spacer paper and/or glass plates on inclined or vertical glass plate surfaces, for example.
圖1係顯示本發明第1實施形態之玻璃板捆包體之製造方法之圖。圖1係對由基台部101、背面部102、傾斜台座部103、傾斜背靠部104構成之斜向縱置型托架105,藉由於前端具有吸附墊106之玻璃板處理裝置107,將玻璃板108載置於托架105。
Fig. 1 is a diagram showing a method of manufacturing a glass plate package according to a first embodiment of the present invention. Fig. 1 is for the oblique
此處,玻璃板108與間隔紙109以附著之狀態載置於托架105。可抑制間隔紙109偏離期望之位置而疊層、間隔紙109產生皺摺後直接疊層、間隔紙109以折入之狀態疊層等問題發生,可製造玻璃板不易破損之玻璃板捆包體。
Here, the
於本實施形態中,玻璃板108與間隔紙109之附著係藉由於玻璃板108與間隔紙109之間介隔附著材110而進行。藉由介隔附著材110,可使玻璃板108與間隔紙109強固地附著。
In this embodiment, the attachment of the
附著材110之JIS Z 0237中規定之180°剝離黏著力較佳為10N/25mm以上且20N/25mm以下。間隔紙109能夠以無法自由移動之程度附著,且開捆時可容易地將間隔紙109自玻璃板108剝離。
The 180° peel adhesion force stipulated in JIS Z 0237 of the
又,附著材110在25℃下對於水之漢森(Hansen)溶解度參數(亦稱為HSP)之相互作用距離較佳為17以下。由於附著材110易溶解於水,故藉由清洗開捆後之玻璃板108,容易去除殘留於玻璃板108表面之附著材110。
In addition, the interaction distance of the
此處,漢森溶解度參數係表示某溶質對某溶劑之溶解難易度之指標。又,自第1添加物對於水之漢森溶解度參數之值求出之相互作用距離Ra(亦稱為HSP矢量距離Ra)係由以下之式(1)表示。 Here, the Hansen solubility parameter is an index indicating the difficulty of dissolving a certain solute in a certain solvent. Also, the interaction distance Ra (also referred to as the HSP vector distance Ra) obtained from the value of the Hansen solubility parameter of the first additive in water is represented by the following equation (1).
Ra1=(4×(δ D1-18.1)2+(δ P1-17.1)2+(δ H1-16.9)2)0.5...(1) Ra 1 =(4×( δ D1 -18.1) 2 +( δ P1 -17.1) 2 +( δ H1 -16.9) 2 ) 0.5 . . . (1)
Ra1:對於水之漢森溶解度參數之相互作用距離 R a1 : Interaction distance for the Hansen solubility parameter of water
δD1:添加物之漢森溶解度參數中之分散力項 δ D1 : Dispersion force item in the Hansen solubility parameter of the additive
δP1:添加物之漢森溶解度參數中之偶極間力項 δ P1 : The dipole force term in the Hansen solubility parameter of additives
δH1:添加物之漢森溶解度參數中之氫鍵結力項 δ H1 : The hydrogen bonding force term in the Hansen solubility parameter of the additive
漢森溶解度參數係漢森(Hansen)將由希爾德布蘭德(Hildebrand)導入之溶解度參數分割成分散項δD、極性項δP、氫鍵結項δH之3種成分,並顯示於3維空間者。分散項δD表示分散力之效果,極性項δP表示偶極間力之效果,氫鍵結項δH表示氫鍵結力之效果。3維空間中之特定物質X之座標與某溶劑之座標越近,物質X越容易溶解於該溶劑。漢森溶解度參數之定義及計算方法之細節記載於下述文獻;Charles M.Hansen著,「Hansen Solubility Parameters:A Users Handbook」,CRC Press,2007年。 Hansen Solubility Parameters is Hansen’s division of the solubility parameters imported by Hildebrand into three components: dispersion item δ D , polarity item δ P , and hydrogen bonding item δ H , and are displayed in 3-dimensional space. The dispersion term δ D represents the effect of the dispersion force, the polar term δ P represents the effect of the inter-dipole force, and the hydrogen bonding term δ H represents the effect of the hydrogen bonding force. The closer the coordinates of a specific substance X in the 3-dimensional space are to the coordinates of a certain solvent, the easier it is for the substance X to dissolve in the solvent. The definition and calculation method of Hansen solubility parameters are described in the following literature; Charles M. Hansen, "Hansen Solubility Parameters: A Users Handbook", CRC Press, 2007.
又,藉由使用電腦軟體(Hansen Solubility Parameters in Practice(HSPiP):漢森溶解度參數之實踐)可自其化學構造簡便地推算出漢森溶解度參數。 Also, by using computer software (Hansen Solubility Parameters in Practice (HSPiP): Practice of Hansen Solubility Parameters), Hansen Solubility Parameters can be easily calculated from its chemical structure.
於本發明中,使用4.1.07版之HSPiP,對於登錄於資料庫之物質使用該值,對於未登錄之物質使用推算值。 In the present invention, using HSPiP version 4.1.07, this value is used for substances registered in the database, and estimated values are used for substances not registered.
圖2係於圖1之狀態下,自Y方向中之自箭頭之前端朝向根部之方向觀察玻璃板108、間隔紙109、附著材110的圖(未圖示玻璃板處理裝置107)。
FIG. 2 is a view of the
玻璃板108與間隔紙109較佳如圖2所示,於玻璃板108之周緣區域附著。具體而言,將附著材110配置於玻璃板108之周緣區域,使玻璃板108與間隔紙109附著。玻璃板108與間隔紙109可僅於周緣區域附著。周緣區域由於在成為最終製品之過程中會被去除、或在最終產品中難以視認,故可不用過於考慮附著材110對玻璃板108之殘留。換言之,可將附著材110之殘留對玻璃面內之影響最小限度化。
The
此處「周緣區域」係指例如於自玻璃板108之板厚方向俯
視時,自玻璃板108之輪廓線起向面內側佔20mm之寬度之區域。於圖2中,指由玻璃板108之輪廓線與虛線201包圍之區域。
Here, the "peripheral region" refers to, for example, the area in which the
另,於圖2中,附著材110各自獨立而配置於玻璃板108之角部,但亦可作為沿著玻璃板108之邊之直線狀或框狀而配置。
In addition, in FIG. 2 , the
又,如圖2所示,較佳為間隔紙109之角部202附著於玻璃板108之狀態。由於間隔紙109之角部特別容易擺動,故可更有效地抑制間隔紙109捲起、間隔紙109以折入之狀態疊層等問題發生。
Also, as shown in FIG. 2 , it is preferable to be in a state where the
此處,「間隔紙109之角部202」是指由圖2中之一點鏈線包圍之區域,例如,指內接於形成間隔紙109之角部之2條邊之半徑50mm之圓之範圍。又,「間隔紙109之角部202附著於玻璃板108之狀態」可為角部202之整個區域附著於玻璃板108,亦可如圖2所示,角部202之一部分區域附著於玻璃板108。又,可為僅間隔紙109之角部202附著於玻璃板108。能夠以較少之附著面積效率良好地獲得效果。
Here, "the
又,玻璃板108與間隔紙109之附著可於自玻璃板108之採板至向托架105載置之任意時序進行。例如,以主面與地面平行之狀態準備玻璃板108,將附著材110配置於玻璃板108之主面上,自其上方疊層間隔紙109,形成玻璃板108-附著材110-間隔紙109之疊層體,其後使用玻璃板處理裝置107而疊層於托架105。此時,玻璃板處理裝置107可直接以吸附墊106保持玻璃板108,亦可在考量間隔紙109之透氣度之下,隔著間隔紙109以吸附墊106保持玻璃板108。如此般使玻璃板108與間隔紙109附著之情形時,於本實施形態中,由於為斜向縱置型托架105,故玻璃板108之姿勢自主面與地面平行之狀態變化成主面相對於地面傾斜之狀態。如以上所述,於本實施形態中,可包含在載置於托架之過程中將玻璃板108之
姿勢從使玻璃板108與間隔紙109附著之狀態加以變更之步驟。在向托架之載置完成之前,可搬送更多種之玻璃板。
In addition, the attachment of the
本實施形態較佳應用於一邊之大小為800mm以上之矩形間隔紙109。若間隔紙109之一邊之大小為800mm以上,會因風等外力而於向托架載置時容易擺動,但可藉由使用本實施形態而抑制。間隔紙109之一邊之大小較佳為1000mm以上,更佳為1200mm以上,尤佳為1500mm以上。
This embodiment is preferably applied to a
另,本實施形態顯示了斜向縱疊托架之形態,但不限定於此。對於平疊托架亦可同樣地應用。於圖7顯示其概念圖。於平疊托架之情形時,例如,以主面與地面平行之狀態準備玻璃板108,將附著材110配置於玻璃板108之主面上,自其上方疊層間隔紙109,形成玻璃板108-附著材110-間隔紙109之疊層體,隨後使用玻璃板處理裝置107,隔著間隔紙109以吸附墊106保持玻璃板108而載置於托架。於該情形時,雖藉由吸附墊106某種程度上抑制了間隔紙109之移動,但仍有因玻璃搬送時之風或載置時之振動,導致不存在吸附墊106之部分之間隔紙109移動之情形。根據本實施形態,可抑制此種間隔紙109之移動。又,尤其可抑制間隔紙之周緣部或角部之移動。
In addition, this embodiment has shown the form of the bracket stacked diagonally, but it is not limited to this. The same can be applied to flat-stack brackets. A conceptual diagram thereof is shown in FIG. 7 . In the case of flat stacking brackets, for example, the
另,對於平疊托架之應用不僅限定於第1實施形態。亦可作為第2實施形態及第3實施形態之變化例而適當地應用。 In addition, the application to the flat-folding bracket is not limited to the first embodiment. It can also be suitably applied as a modified example of the second embodiment and the third embodiment.
另,圖1或圖7中,為了易於理解,刻意加厚地描繪附著材110之厚度,但附著材110之厚度與玻璃板108及間隔紙109相比只需極薄即可。因此,於圖7中,玻璃板108藉由吸附墊106之吸附而保持。
In addition, in FIG. 1 or FIG. 7 , the thickness of the
圖3係顯示本發明第1實施形態之變化例之圖。首先,於(a)中,於托架105之前方準備由交替疊層之複數片玻璃板108、與複數張間隔紙109構成之玻璃板疊層體301。此時,可事先於其他場所使玻璃板108與間隔紙109疊層,且將玻璃板疊層體301搬送至托架105之前方。或,亦可於托架105之前方,將玻璃板108與間隔紙109疊層而形成玻璃板疊層體301。又,於本變化例之情形時,介隔附著材110而接著玻璃板108與間隔紙109者,可僅為玻璃板疊層體301最上層之組合。其理由在於:最上層之組合之下側之玻璃板108及間隔紙109因最上層之組合之重量而於載置時使間隔紙不易移動。或,亦可設為使所有之玻璃板108與間隔紙109之組合皆藉由附著材110而附著之狀態。
Fig. 3 is a diagram showing a modified example of the first embodiment of the present invention. First, in (a), a
接著,如(b)所示,於玻璃板疊層體301接觸於承托板302之狀態,輸送機303之一部分可動。輸送機303之一部分係以玻璃板疊層體301相對於水平面(X-Y面)傾斜立起之方式如(b)之箭頭般作動。
Next, as shown in (b), in the state where the
接著,如(c)所示,以使玻璃板疊層體301倒向托架105之方式載置,輸送機303之一部分再次返回至原來之場所,重複(a)~(c)直至托架105堆載充分之量為止。
Next, as shown in (c), the glass plate laminated
若為變化例之構成,則可不將玻璃板108與間隔紙109逐片地載置於托架105,而可每一批次地進行處理,因而可實現有效率之載置。
According to the configuration of the modified example, the
又,由於可設為僅使玻璃板疊層體301之最上層之組合附著之狀態,故較將所有組合皆設為附著之狀態相比,生產性提高。
Moreover, since only the combination of the uppermost layer of the
另,本變化例不僅限定於第1實施形態,亦可作為第2實施形態及第3實施形態之變化例而適當地應用。 In addition, this modification example is not limited to 1st Embodiment, It can apply suitably as a modification example of 2nd Embodiment and 3rd Embodiment.
圖4係顯示本發明第2實施形態之玻璃捆包體之製造方法之圖。另,對於具有與第1實施形態同樣之構成者,標註同一符號而省略說明。又,關於附著之範圍、用語之解釋、變化例等相關之記載,於無特別說明之情形時與第1實施形態相同。 Fig. 4 is a diagram showing a method of manufacturing a glass package according to a second embodiment of the present invention. In addition, the same code|symbol is attached|subjected to the thing which has the same structure as 1st Embodiment, and description is abbreviate|omitted. In addition, descriptions related to the scope of attachment, explanation of terms, variations, etc. are the same as those of the first embodiment unless otherwise specified.
第2實施形態中,玻璃板108與間隔紙109之附著係藉由於玻璃板108與間隔紙109之間介隔水分而進行,藉由介隔水分,可將玻璃板108與間隔紙109暫時附著。
In the second embodiment, the
水分可為例如將液體噴霧者,亦可滲入間隔紙109。作為水分使用之液體,具體而言舉出例如純水、酒精等。較佳為不會對玻璃板108、間隔紙109本身造成影響,且不會溶解間隔紙109中所含之異物。於將玻璃板108作為最終製品使用時,可使玻璃面內不易存在缺陷。
Moisture can be, for example, sprayed with a liquid, and can also penetrate into the
又,作為水分使用之液體較佳於室溫(例如20度)下具有揮發性。只要在直到將玻璃板疊層體載置於托架105為止之期間使玻璃板108與間隔紙109附著,其後揮發,則即使使玻璃板108之整面附著,亦可減小對玻璃板108之表面品質之影響。
Also, the liquid used as moisture is preferably volatile at room temperature (for example, 20°C). As long as the
又,於第2實施形態中,較佳設為向玻璃板108之表面或間隔紙109之表面噴霧液滴後,使玻璃板108及間隔紙109接觸並附著之狀態。藉由進行噴霧,可使玻璃板108與間隔紙109均勻地附著,再者亦可防止兩者過度含有水分。例如,以主面與地面平行之狀態準備玻璃板108,向玻璃板108之上表面以噴霧裝置噴霧液體,自其上方疊層間隔紙109,形成玻璃板108-附著材110-間隔紙109之疊層體,其後使用玻璃板處理裝置107疊層於托架105即可。另,以噴霧裝置進行之液體之噴霧亦可
對間隔紙109側進行。
In addition, in the second embodiment, it is preferable to set the
圖5係顯示本發明第3實施形態之玻璃板捆包體之製造方法之圖。另,對於具有與第1實施形態同樣之構成者,標註同一符號而省略說明。又,關於附著之範圍、用語之解釋、變化例等相關之記載,於無特別說明之情形時與第1實施形態同樣。 Fig. 5 is a diagram showing a method of manufacturing a glass plate package according to a third embodiment of the present invention. In addition, the same code|symbol is attached|subjected to the thing which has the same structure as 1st Embodiment, and description is abbreviate|omitted. In addition, descriptions related to the scope of attachment, interpretation of terms, and variations are the same as those of the first embodiment unless otherwise specified.
第3實施形態中,玻璃板108與間隔紙109之附著係於玻璃板108與間隔紙109之間使庫倫力產生而進行。藉由利用庫倫力,可使玻璃板108與間隔紙109暫時附著。又,由於庫倫力會隨時間而衰減,故於將玻璃板108作為最終製品使用時,可使玻璃面內不易存在缺陷。
In the third embodiment, the adhesion between the
庫倫力是指於帶電粒子之間作用之力,本實施形態中所利用的是庫倫力之中於不同符號之電荷間作用之引力。 The Coulomb force refers to the force acting between charged particles, and what is used in this embodiment is the gravitational force acting between charges of different signs in the Coulomb force.
於圖5中,藉由將具有絕對值為10kV以上之電壓之電極501接近玻璃板108及/或間隔紙109,而於玻璃板108與間隔紙109之間使庫倫力產生。將電極501接近玻璃板108之情形時,考量玻璃板108與間隔紙109之帶電性,較佳為電極501具有正電壓。藉此,產生電暈放電時所產生之正離子與負離子中之負離子會被吸引至電極側,容易將正離子賦予至玻璃板108。其結果,可有效率地賦予庫倫力。另一方面,將電極501接近間隔紙109之情形時,考量玻璃板108與間隔紙109之帶電性,較佳為電極501具有負電壓。藉此,產生電暈放電時所產生之正離子與負離子中之正離子會被吸引至電極側,容易將負離子賦予至間隔紙109。其結果,可有效率地賦予庫倫力。
In FIG. 5 , Coulomb force is generated between the
又,電極501所具有之電壓之絕對值較佳為15kV以上,更
佳為20kV以上,尤佳為25kV以上,進而尤佳為30kV以上。可於短時間內有效率地賦予庫倫力。上限雖未特別限定,但考量對玻璃板108或間隔紙109之影響,較佳為50Kv以下。
Also, the absolute value of the voltage that the
於本實施形態中,庫倫力較佳如圖5所示,於使玻璃板108與間隔紙109接觸之狀態下,藉由對間隔紙109賦予電荷而產生。如上所述,藉由將以電暈放電產生之離子賦予至間隔紙109而產生庫倫力。可於將玻璃板108與間隔紙109疊層而構成玻璃板疊層體後賦予附著力。另,可以主面與地面平行之狀態準備玻璃板疊層體,且賦予庫倫力。又,亦可於使玻璃板疊層體傾斜之狀態賦予庫倫力。於以傾斜之狀態賦予之情形時,於間隔紙109落下等之前賦予充分之庫倫力,或於能夠賦予充分之庫倫力之前,藉由支持裝置(未圖示)等於玻璃板108之附近支持間隔紙109。
In this embodiment, Coulomb force is preferably generated by charging the
於本實施形態中,電極501與間隔紙109之距離較佳為10mm以上。可抑制由電極501對間隔紙造成損傷。又,電極501與間隔紙109之距離較佳為100mm以下。可於短時間內有效率地賦予庫倫力。
In this embodiment, the distance between the
於本實施形態中,將電極501接近間隔紙109之時間、即賦予庫倫力之時間較佳為1秒以上。可賦予足以抑制間隔紙之移動之充分之庫倫力。又,將電極501接近間隔紙109之時間較佳為30秒以下。可抑制由電極501對間隔紙造成損傷。
In this embodiment, the time for bringing the
又,玻璃疊層體向托架105之載置較佳於玻璃板108與間隔紙109之間使庫倫力產生當中、或產生結束後60秒以內進行。由於庫倫力會隨時間衰減,故藉由於上述之條件內進行載置,可更穩定地抑制間隔紙109之移動。又,於60秒以內使玻璃板之姿勢例如自水平變更為傾斜等,可進行更多種之玻璃板之搬送。
In addition, it is preferable to place the glass laminate on the
此處,「使庫倫力產生當中」係例如自庫倫力之產生源供給電源當中。可舉出的是如將電極501接近間隔紙109之狀態等。又,「產生結束後」是指例如不自庫倫力之產生源供給電荷之時點。可舉出的是如將電極501自間隔紙109離開之狀態等。
Here, "generating Coulomb force" means, for example, supplying power from a source of Coulomb force generation. Examples include a state in which the
玻璃疊層體向托架105之載置較佳為結束產生庫倫力後45秒以內,更佳為30秒以內,尤佳為15秒以下,進而尤佳為10秒以內。可更穩定地抑制間隔紙109之移動。
The placement of the glass laminate on the
又,庫倫力較佳於玻璃板面內形成分佈。若使整面均勻地帶電而成過度帶電,會有因產生排斥力而造成間隔紙109彎折等之情形,因而可防止其發生。藉由對玻璃板面內賦予帶電量之分佈,即使於某區域成過度帶電之情形時,亦可使帶電量往稀少之區域面內衰減。
Also, the Coulomb force is preferably distributed within the surface of the glass plate. If the entire surface is uniformly charged and overcharged, the
又,產生庫倫力之區域較佳的是隨著時間地變化。藉由不使同一區域持續帶電,而可防止過剩帶電。產生庫倫力之區域可為獨立,亦可連續形成。 Also, it is preferable that the area where Coulomb force is generated changes with time. Overcharging can be prevented by not keeping the same area charged continuously. The region generating Coulomb force can be independent or continuous.
另,於本實施形態中,作為一例利用電暈放電,但只要可賦予庫倫力,則可為任意之方法。 In addition, in this embodiment, corona discharge is used as an example, but any method may be used as long as Coulomb force can be imparted.
圖6係顯示以本發明一實施形態製造之玻璃板捆包體之圖。玻璃板捆包體具有:交替疊層之複數片之玻璃板108、及複數張間隔紙109,上述複數張間隔紙109具有特定間隔紙109B,特定間隔紙109B之皺摺少於其他間隔紙109A。
Fig. 6 is a diagram showing a glass plate package manufactured in one embodiment of the present invention. The glass plate package has: a plurality of
特定間隔紙109B係藉由本發明之各種實施形態中例示之方法等與玻璃板108附著之間隔紙。因此,特定間隔紙109B較其他間隔紙
109A不易產生皺摺,故形成之皺紋較少。藉此,可使玻璃板更不易破損。又,可將玻璃板疊層體301之厚度薄化,而增加向托架105堆載之玻璃板108之量。
The
所謂形成之皺紋較少,例如可於以2片玻璃板夾住特定間隔紙109之狀態,將隔著玻璃板拍攝之圖像以特定之閾值二值化(例如,將皺摺部分設為黑,將平坦部分設為白等),根據黑相對於白之比例而進行評估。如為以本發明之一實施形態製造之特定間隔紙109B,可設為例如0.01以下。
The so-called fewer wrinkles can be formed. For example, in the state where a
又,特定間隔紙109B其產生皺紋之部位不均。例如,藉由庫倫力使玻璃板108與間隔紙109附著之部位可尤其減少皺紋。藉由控制此種皺紋之不均,可使玻璃板更不易破損。又,可將玻璃板疊層體301之厚度薄化,可增加向托架105堆載玻璃板108之量。皺紋之產生特別少之部位是指例如與玻璃板108之周緣部附著之部位、及間隔紙之角部之中與玻璃板108附著之部位等。
Also, the
又,特定間隔紙109B自形成玻璃板疊層體301之最外面之間隔紙起算,以任意之週期存在。此係如變化例般於每一批次地將玻璃板疊層體301載置於托架時,僅使最上層之玻璃板108與間隔紙109之組合附著時發生。藉由如此,在將玻璃板捆包體開封時等,可作為處理玻璃板108時之數量之基準。
Moreover, the
另,於圖6中,例示藉由本發明第1實施形態之變化例作成之玻璃板捆包體,但並不限定於此。可藉由第1、第2、第3實施形態之任一者,或可藉由任意之變化例,亦可進而藉由自該等而想到之其他實施形態而作成。 In addition, in FIG. 6, although the glass plate package produced by the modification of 1st Embodiment of this invention was illustrated, it is not limited to this. It can be implemented by any one of the first, second, and third embodiments, or by arbitrary modifications, and can also be implemented by other embodiments conceived from these.
另,特定間隔紙109B與其他間隔紙109A之素材較佳為相同,無需區分使用兩者,故玻璃板捆包體之製造簡便。
In addition, the
另,本研究案並非限定於上述之實施形態者,可適當變化、改良等。此外,上述之實施形態之各構成要素之材質、形狀、尺寸、數值、形態、數量、配置部位等只要為可達成本研究案者,則可為任意而無限定。 In addition, this research proposal is not limited to the above-mentioned embodiment, and appropriate changes, improvements, etc. can be made. In addition, the material, shape, size, numerical value, form, quantity, arrangement location, etc. of each constituent element of the above-mentioned embodiments may be arbitrary and not limited as long as they can achieve the research project.
另,於本說明書中,玻璃板與間隔紙之附著是指只要至少在直到載置於托架為止之期間,間隔紙與玻璃板不發生偏移之程度即可。例如,只要為將玻璃板以水平狀態載置於托架時可耐風之剪切力之程度,或將玻璃板設為相對於水平面傾斜或垂直時紙不會因自重而落下之程度即可。作為具體之值,雖非特別限定者,但於將依據JIS K6850之拉伸剪切接著強度應用於玻璃板與間隔紙之情形時,較佳為0.1N/m2以上。 In addition, in this specification, the attachment of a glass plate and a spacer paper should just mean that the spacer paper and a glass plate do not deviate at least until it mounts on a bracket. For example, it may be enough to withstand the shearing force of wind when the glass plate is placed on the bracket in a horizontal state, or to the extent that paper does not fall due to its own weight when the glass plate is inclined or vertical to the horizontal plane. The specific value is not particularly limited, but when applying the tensile-shear bonding strength according to JIS K6850 to a glass plate and a spacer paper, it is preferably 0.1 N/m 2 or more.
又,玻璃板與間隔紙之附著可為暫時。即,可於將附著之玻璃板與間隔紙載置於托架後解除附著。 Also, the adhesion between the glass plate and the spacer may be temporary. That is, the adhesion can be released after placing the attached glass plate and spacer paper on the bracket.
又,於將某玻璃板與間隔紙之組合(以下亦稱為第1組合)以附著之狀態載置於托架,且將下一組玻璃板與間隔紙之組合(以下亦稱為第2組合)疊層於第1組合之上之期間,可持續第1組合之附著狀態。由於可抑制第1組合之間隔紙之移動直至第2組合載置時為止,故可製造玻璃板不易破損之玻璃板捆包體。 In addition, when a combination of a certain glass plate and spacer paper (hereinafter also referred to as the first combination) is placed on the bracket in an attached state, and the combination of the next set of glass plates and spacer paper (hereinafter also referred to as the second combination) Combination) is stacked on top of the first combination, and the attachment state of the first combination can continue. Since the movement of the spacer paper between the first combination can be suppressed until the second combination is placed, it is possible to manufacture a glass plate package in which the glass plate is not easily broken.
又,於將第1組合以附著之狀態載置於托架後,至將第2組合疊層於第1組合之上之期間,若第1組合之附著力衰減,可對第1組合再次賦予附著力。作為實現方法,例如舉出如第3實施形態之方法。由於可抑制第1組合之間隔紙之移動直至第2組合之載置時為止,故可製造玻璃板 不易破損之玻璃板捆包體。 In addition, if the adhesive force of the first combination is weakened after the first combination is placed on the bracket in an attached state until the second combination is laminated on the first combination, it can be given again to the first combination. Adhesion. As an implementation method, for example, the method of the third embodiment is mentioned. Since the movement of the spacer between the first combination can be suppressed until the second combination is placed, glass plates can be produced Unbreakable glass plate package body.
本專利申請案主張2017年5月29日向日本特許廳提出申請之特願第2017-105585號之優先權,該特願第2017-105585號之全部內容以引用之方式併入本文中。 This patent application claims the priority of Japanese Patent Application No. 2017-105585 filed with the Japan Patent Office on May 29, 2017, and the entire content of the Japanese Patent Application No. 2017-105585 is incorporated herein by reference.
本發明較佳應用於要求玻璃板不易破損之玻璃板捆包體之製造方法及玻璃板捆包體之領域。尤其較佳應用於顯示器、覆蓋玻璃、建築、汽車用途等。 The present invention is preferably applied to the field of the manufacturing method of the glass plate packing body and the glass plate packing body which require the glass plate to be unbreakable. In particular, it is preferably used in displays, cover glass, construction, automotive applications, and the like.
101:基台部 101: abutment
102:背面部 102: back part
103:傾斜台座部 103: Inclined pedestal part
104:傾斜背靠部 104: Inclined backrest
105:托架 105: Bracket
106:吸附墊 106: Adsorption pad
107:玻璃板處理裝置 107: Glass plate processing device
108:玻璃板 108: glass plate
109:間隔紙 109: spacer paper
110:附著材 110: Adhesive material
Y:方向 Y: Direction
Z:方向 Z: Direction
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KR (1) | KR102678913B1 (en) |
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CN110709338A (en) | 2020-01-17 |
KR20200015483A (en) | 2020-02-12 |
KR102678913B1 (en) | 2024-06-28 |
TW201900519A (en) | 2019-01-01 |
JPWO2018221358A1 (en) | 2020-04-02 |
JP7088180B2 (en) | 2022-06-21 |
WO2018221358A1 (en) | 2018-12-06 |
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