TWI745925B - Nanofiber air filter medium with high adsorption performance and preparation method - Google Patents

Nanofiber air filter medium with high adsorption performance and preparation method Download PDF

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TWI745925B
TWI745925B TW109112141A TW109112141A TWI745925B TW I745925 B TWI745925 B TW I745925B TW 109112141 A TW109112141 A TW 109112141A TW 109112141 A TW109112141 A TW 109112141A TW I745925 B TWI745925 B TW I745925B
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TW202138044A (en
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陳進丁
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長豐紡織科技股份有限公司
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Abstract

本發明係有關一種高吸附性能奈米纖維空氣過濾材及其製法,該高吸附性能奈米纖維過濾材料包含支撐材及複合奈米纖維過濾層。該複合奈米纖維過濾層係由複數層奈米複合奈米纖維層沉積疊置於支撐材表面而成。該奈米複合奈米纖維層包含第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維。該第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維係以氣流均勻混合或分別序列層疊形成奈米複合奈米纖維層。該序列層疊所形成奈米複合奈米纖維層包含第一奈米纖維層,第二奈米纖維層及第三奈米纖維層。該第一奈米纖維層包含複數個第一奈米粉體複合奈米纖維。該第二奈米纖維層係疊置於第一奈米纖維層的表面,該第二奈米纖維層包含複數個第二奈米粉體複合奈米纖維。該第三奈米纖維層係疊置於第二奈米纖維層的表面,該第三奈米纖維層包含複數個第三奈米粉體複合奈米纖維。本發明之複合奈米纖維過濾層藉由沉積複數層奈米複合奈米纖維層而成,與先前技術比較具有高的VOCs吸附性能,高的粉塵過濾效率、低壓損及抗菌性能的高吸附性能奈米纖維空氣過濾材。 The present invention relates to a nanofiber air filter material with high adsorption performance and a preparation method thereof. The nanofiber filter material with high adsorption performance comprises a support material and a composite nanofiber filter layer. The composite nanofiber filter layer is formed by depositing multiple layers of nanocomposite nanofiber layers on the surface of the support material. The nanocomposite nanofiber layer includes a first nanopowder compound nanofiber, a second nanopowder compound nanofiber, and a third nanopowder compound nanofiber. The first nanopowder composite nanofibers, the second nanopowder composite nanofibers, and the third nanopowder composite nanofibers are uniformly mixed by air flow or sequentially stacked to form a nanocomposite nanofiber layer. The nanocomposite nanofiber layer formed by stacking the sequence includes a first nanofiber layer, a second nanofiber layer, and a third nanofiber layer. The first nanofiber layer includes a plurality of first nanopowder composite nanofibers. The second nanofiber layer is stacked on the surface of the first nanofiber layer, and the second nanofiber layer includes a plurality of second nanopowder composite nanofibers. The third nanofiber layer is stacked on the surface of the second nanofiber layer, and the third nanofiber layer includes a plurality of third nanopowder composite nanofibers. The composite nanofiber filter layer of the present invention is formed by depositing multiple layers of nanocomposite nanofiber layers. Compared with the prior art, it has high VOCs adsorption performance, high dust filtration efficiency, low pressure loss and high antibacterial performance. Nanofiber air filter material.

Description

高吸附性能奈米纖維空氣過濾材及其製法 Nano-fiber air filter material with high adsorption performance and its preparation method

本發明係有關於一種高吸附性能奈米纖維空氣過濾材,特別是涉及吸附性能奈米纖維空氣過濾材及其製法。 The present invention relates to a nanofiber air filter material with high adsorption performance, in particular to a nanofiber air filter material with adsorption performance and a preparation method thereof.

隨著科技發展,空氣汙染及氣候變遷溫室效應日趨嚴重,空氣中的VOCs、PM2.5、粉塵嚴重影響著人們的生活,對人們的身體健康造成很大的威脅。PM2.5的組成複雜,粒徑分佈廣泛,小於2μm的細顆粒物可以深入到人體的細支氣管和肺泡,直接對人體肺功能產生影響。 With the development of science and technology, the greenhouse effect of air pollution and climate change is becoming more and more serious. VOCs, PM2.5, and dust in the air seriously affect people's lives and pose a great threat to people's health. The composition of PM2.5 is complex and the particle size distribution is wide. Fine particles smaller than 2 μm can penetrate deep into the bronchioles and alveoli of the human body and directly affect the lung function of the human body.

VOCs已成為空氣中的一種常見的室內空氣污染源,尤其是游離之甲醛,對人體健康危害甚大,除了濃度過高會引起眼睛與呼吸道極度不過外,甲醛也會引起許多疾病,如呼吸道疾病、新生兒畸形、急性精神抑鬱症,甚至引起呼吸道、皮膚、消化道之癌症等。因此,如何有效降低空氣中的甲醛含量是相當重要的課題。目前,我們對PM2.5的防治大多集中在室外個體防護方面,對室內空氣的淨化關注較少。然而,隨著人們居住條件的提高,家庭裝修普遍化,且為了節約能源,室內通常 處於密閉狀態,從而導致室內污染物濃度過高,另外,人們每天有超過80%的時間在室內度過,所以室內空氣品質對我們的健康的影響尤為顯著。 VOCs have become a common source of indoor air pollution in the air, especially free formaldehyde, which is very harmful to human health. In addition to excessive concentration, it can cause extreme eyes and respiratory tracts. Formaldehyde can also cause many diseases, such as respiratory diseases and newborns. Infant deformities, acute depression, and even cancer of the respiratory tract, skin, and digestive tract. Therefore, how to effectively reduce the formaldehyde content in the air is a very important subject. At present, most of our prevention and control of PM2.5 focus on outdoor personal protection, and less attention is paid to indoor air purification. However, with the improvement of people’s living conditions, home decoration has become common, and in order to save energy, indoors are usually Being in an airtight state leads to high indoor pollutant concentrations. In addition, people spend more than 80% of their time indoors every day, so indoor air quality has a particularly significant impact on our health.

目前室內空氣淨化技術主要包括過濾法、吸附法、光催化法、負離子法和植物吸收法。過濾法是最直接有效的過濾空氣中VOCs、PM2.5、粉塵的方法,但普通的空氣過濾材料效率低、阻力高,不能滿足人們對空氣品質的要求,迫切需要開發一種高效率、低壓損的過濾材,並能有效去除空氣中粉塵、甲醛及細菌等空氣污染物的高性能性空氣過濾材料,尤其是高效率空氣過濾材。 At present, indoor air purification technologies mainly include filtration method, adsorption method, photocatalysis method, negative ion method and plant absorption method. The filtration method is the most direct and effective method to filter VOCs, PM2.5 and dust in the air, but ordinary air filter materials have low efficiency and high resistance, which cannot meet people's requirements for air quality. There is an urgent need to develop a high efficiency and low pressure loss method. High-performance air filter materials that can effectively remove air pollutants such as dust, formaldehyde and bacteria in the air, especially high-efficiency air filter materials.

高效率空氣過濾材(High efficiency particulate air,簡稱HEPA)是一種以260nm微粒在5.3cm/sec流速下測試,其過濾效率在99.97%以上、壓損為32mm H2O以下;若在14cm/sec流速下測試其過濾效率則為94%以上、壓損則為94mmH2O以下的過濾材料。這種過濾材料可應用在半導體工藝的無塵室或生物無菌室(bio-clean room)的空氣過濾。在上述環境必需使用穩定的HEPA濾網,以避免空氣中微粒損壞無塵室的產品或減少無菌室所含的物質。 High efficiency particulate air (HEPA) is a test with 260nm particles at a flow rate of 5.3cm/sec. The filtration efficiency is above 99.97% and the pressure loss is below 32mm H 2 O; if it is 14cm/sec When tested at a flow rate, the filtration efficiency is above 94%, and the pressure loss is below 94mmH 2 O. This filter material can be applied to air filtration in a clean room or a bio-clean room in a semiconductor process. In the above environment, a stable HEPA filter must be used to prevent airborne particles from damaging the products in the clean room or reduce the substances contained in the clean room.

目前市售的HEPA濾材組成主要有玻璃纖維或聚丙烯熔噴不織布,最常見的是玻璃纖維不織布濾材,在折疊加工時較易碎裂;聚丙烯熔噴不織布經靜電處理後,因材質較軟機械強度不高需與其它基材進行折疊加工,這些濾材都具有一定程度 的限制,若要達成一定程度的過濾效果(以260nm微粒在5.3cm/sec流速下測試,過濾效率需在99.97%以上、壓損為32mm H2O以下),其單位面積的重量都會大於70g/m2,且往往有很高的壓損值。 Currently commercially available HEPA filter materials mainly consist of glass fiber or polypropylene melt-blown non-woven fabric, the most common is glass fiber non-woven fabric filter material, which is more likely to break during folding processing; polypropylene melt-blown non-woven fabric is soft after electrostatic treatment The mechanical strength is not high and needs to be folded and processed with other substrates. These filter materials have a certain degree of limitation. To achieve a certain degree of filtration effect (tested with 260nm particles at a flow rate of 5.3cm/sec, the filtration efficiency needs to be above 99.97% , Pressure loss is below 32mm H2O), the weight per unit area will be greater than 70g/m 2 , and often have a high pressure loss value.

奈米纖維過濾材料,由於其稀疏多孔的結構和相對較高的比表面積,在眾多過濾材料中性能最為優越。但由於其一般由高聚物紡制而成,大多只能對空氣中的懸浮顆粒進行攔截和靜電吸附,不能除去空氣中的細菌,病毒和有機污染物如VOCs。 Nanofiber filter material, due to its sparse porous structure and relatively high specific surface area, has the most superior performance among many filter materials. But because it is generally made of high polymer spun, most of them can only intercept and electrostatically adsorb suspended particles in the air, and cannot remove bacteria, viruses and organic pollutants such as VOCs in the air.

綜上所述,目前仍需新的高吸附性能奈米纖維空氣過濾材以克服上述問題。 In summary, there is still a need for new high-absorption nanofiber air filter materials to overcome the above-mentioned problems.

有鑑於此,本發明之目的係提供一種高吸附性能奈米纖維空氣過濾材,該高吸附性能奈米纖維過濾材料係包含支撐材及複合奈米纖維過濾層。該支撐材係為不織布或紙。該不織布係為融噴不織布、紡黏不織布、熱風不織布或氣流成網不織布。該複合奈米纖維過濾層係由複數層奈米複合奈米纖維層沉積疊置於支撐材表面而成。該奈米複合奈米纖維層包含第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維。該吸附性能奈米纖維空氣過濾材具有甲醛吸附效率大於95%、0.3μm粉塵過濾效率在5.3cm/s流速下大於90%,壓損小於7mm H2O,對金黃色葡萄球菌的抗菌效率大於99%。 In view of this, the object of the present invention is to provide a nanofiber air filter material with high adsorption performance. The nanofiber filter material with high adsorption performance includes a support material and a composite nanofiber filter layer. The supporting material is non-woven cloth or paper. The non-woven fabric is melt-blown non-woven fabric, spun-bonded non-woven fabric, hot-air non-woven fabric or air-laid non-woven fabric. The composite nanofiber filter layer is formed by depositing multiple layers of nanocomposite nanofiber layers on the surface of the support material. The nanocomposite nanofiber layer includes a first nanopowder compound nanofiber, a second nanopowder compound nanofiber, and a third nanopowder compound nanofiber. The adsorption performance of the nanofiber air filter material has a formaldehyde adsorption efficiency greater than 95%, a 0.3μm dust filter efficiency greater than 90% at a flow rate of 5.3cm/s, a pressure loss less than 7mm H 2 O, and an antibacterial efficiency greater than Staphylococcus aureus 99%.

本發明之另一目的,係提供一種高吸附性能奈米纖維空 氣過濾材之製法,該高吸附性能奈米纖維過濾材料包含支撐材及複合奈米纖維過濾層。該複合奈米纖維過濾層係由複數層奈米複合奈米纖維層沉積疊置於支撐材表面而成。該奈米複合奈米纖維層包含第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維。該第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維係以氣流均勻混合而成奈米複合奈米纖維層。 Another object of the present invention is to provide a nanofiber hollow space with high adsorption performance. The method for preparing air filter material. The high-absorption nanofiber filter material includes a support material and a composite nanofiber filter layer. The composite nanofiber filter layer is formed by depositing multiple layers of nanocomposite nanofiber layers on the surface of the support material. The nanocomposite nanofiber layer includes a first nanopowder compound nanofiber, a second nanopowder compound nanofiber, and a third nanopowder compound nanofiber. The first nanopowder composite nanofiber, the second nanopowder composite nanofiber, and the third nanopowder composite nanofiber are uniformly mixed by airflow to form a nanocomposite nanofiber layer.

該第一奈米粉體複合奈米纖維,係利用高壓靜電場紡絲及配合氣流延伸,使該第一奈米粉體複合奈米纖維的纖維平均細度在40nm~90nm之間。該第一奈米粉體複合奈米纖維係包含第一水溶性聚合物和奈米金屬氧化物,該奈米金屬氧化物係為TiO2、ZnO或其混合物,該第一奈米粉體複合奈米纖維含奈米金屬氧化物的比例為0.5~5%。該第一水溶性聚合物係為尼龍、聚氧化乙烯或聚乙烯醇或其混合物。 The first nano-powder composite nanofiber uses high-voltage electrostatic field spinning and air flow extension, so that the average fiber fineness of the first nano-powder composite nanofiber is between 40 nm and 90 nm. The first nano-powder composite nanofiber system includes a first water-soluble polymer and a nano-metal oxide, the nano-metal oxide system is TiO 2 , ZnO or a mixture thereof, and the first nano-powder composite nano-fiber system The proportion of fibers containing nano-metal oxides is 0.5 to 5%. The first water-soluble polymer is nylon, polyethylene oxide or polyvinyl alcohol or a mixture thereof.

該第二奈米粉體複合奈米纖維,係利用高壓靜電場紡絲,使該第二奈米粉體複合奈米纖維的纖維平均細度在10nm~60nm之間。該第二奈米粉體複合奈米纖維係包含第二水溶性聚合物和奈米吸附劑,該奈米吸附劑係為活性碳、沸石、磷灰石或其混合物,該奈米吸附劑相對第二奈米粉體複合奈米纖維的比例為0.5~5%。該第二水溶性聚合物係為甲殼素、殼聚醣、殼聚醣衍生物或其混合物。該殼聚醣衍生物係為四級胺鹽化殼聚醣、奈米銀複合殼聚醣。 The second nano-powder-composite nanofiber is spun by using a high-voltage electrostatic field, so that the average fiber fineness of the second nano-powder-composite nanofiber is between 10 nm and 60 nm. The second nanopowder composite nanofiber system includes a second water-soluble polymer and a nanoadsorbent, the nanoadsorbent is activated carbon, zeolite, apatite or a mixture thereof, and the nanoadsorbent is relatively The ratio of two nanometer powders to nanofibers is 0.5~5%. The second water-soluble polymer is chitin, chitosan, chitosan derivatives or mixtures thereof. The chitosan derivative is quaternary amine salted chitosan and nanosilver composite chitosan.

該第三奈米粉體複合奈米纖維,係利用高壓靜電場紡絲及配合氣流延伸,使該第三奈米粉體複合奈米纖維的纖維平均細度在40nm~90nm之間。該第三奈米粉體複合奈米纖維係包含第三水溶性聚合物、奈米催化劑及奈米吸附劑。該奈米吸附劑係為活性碳、沸石、磷灰石或其混合物,該奈米催化劑係為ZnO、MnO2或其混合物。該奈米催化劑及奈米吸附劑相對第三奈米粉體複合奈米纖維的比例係為0.5~5%。而奈米催化劑相對奈米催化劑及奈米吸附劑的比例為約10%與約50%之間。該第三水溶性聚合物為尼龍、聚氧化乙烯、聚乙烯醇或其混合物。 The third nano-powder-composite nanofiber is made by high-voltage electrostatic field spinning and air flow extension, so that the average fiber fineness of the third nano-powder-composite nanofiber is between 40nm and 90nm. The third nanopowder composite nanofiber system includes a third water-soluble polymer, a nanocatalyst, and a nanoadsorbent. The nano adsorbent system is activated carbon, zeolite, apatite or a mixture thereof, and the nano catalyst system is ZnO, MnO 2 or a mixture thereof. The ratio of the nano-catalyst and nano-adsorbent to the third nano-powder composite nano-fiber is 0.5~5%. The ratio of nano-catalyst to nano-catalyst and nano-adsorbent is between about 10% and about 50%. The third water-soluble polymer is nylon, polyethylene oxide, polyvinyl alcohol or a mixture thereof.

本發明之次一目的,係提供一種高吸附性能奈米纖維空氣過濾材之製法,該高吸附性能奈米纖維過濾材料係包含支撐材及複合奈米纖維過濾層。該複合奈米纖維過濾層係由複數層奈米複合奈米纖維層沉積疊置於支撐材表面而成。該奈米複合奈米纖維層包含第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維。該第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維係分別依序列層疊形成奈米複合奈米纖維層。該序列層疊所形成奈米複合奈米纖維層包含第一奈米纖維層,第二奈米纖維層及第三奈米纖維層。 The second objective of the present invention is to provide a method for preparing a nanofiber air filter material with high adsorption performance. The nanofiber filter material with high adsorption performance includes a support material and a composite nanofiber filter layer. The composite nanofiber filter layer is formed by depositing multiple layers of nanocomposite nanofiber layers on the surface of the support material. The nanocomposite nanofiber layer includes a first nanopowder compound nanofiber, a second nanopowder compound nanofiber, and a third nanopowder compound nanofiber. The first nanopowder composite nanofiber, the second nanopowder composite nanofiber, and the third nanopowder composite nanofiber are respectively stacked in sequence to form a nanocomposite nanofiber layer. The nanocomposite nanofiber layer formed by stacking the sequence includes a first nanofiber layer, a second nanofiber layer, and a third nanofiber layer.

該第一奈米纖維層包含複數個第一奈米粉體複合奈米纖維,係利用高壓靜電場紡絲及配合氣流延伸,使該第一奈米粉體複合奈米纖維的纖維平均細度在40nm~90nm之間。該第一 奈米粉體複合奈米纖維係包含第一水溶性聚合物和奈米金屬氧化物,該奈米金屬氧化物可以為TiO2、ZnO或其混合物,該第一奈米粉體複合奈米纖維含奈米金屬氧化物的比例為0.5~5%。該第一水溶性聚合物係為尼龍、聚氧化乙烯、聚乙烯醇或其混合物。 The first nanofiber layer includes a plurality of first nanopowder composite nanofibers, which are spun by high-voltage electrostatic field and coordinated with airflow to extend, so that the average fiber fineness of the first nanopowder composite nanofiber is 40nm Between ~90nm. The first nano-powder composite nanofiber system includes a first water-soluble polymer and nano-metal oxide. The nano-metal oxide may be TiO 2 , ZnO or a mixture thereof. The first nano-powder composite nano-fiber system The proportion of fibers containing nano-metal oxides is 0.5 to 5%. The first water-soluble polymer is nylon, polyethylene oxide, polyvinyl alcohol or a mixture thereof.

該第二奈米纖維層係疊置於第一奈米纖維層的表面,該第二奈米纖維層包含複數個第二奈米粉體複合奈米纖維,係利用高壓靜電場紡絲,使該第二奈米粉體複合奈米纖維的纖維平均細度在10nm~60nm之間。該第二奈米粉體複合奈米纖維係包含第二水溶性聚合物和奈米吸附劑,該奈米吸附劑係為活性碳、沸石、磷灰石或其混合物,該奈米吸附劑相對第二奈米粉體複合奈米纖維的比例為0.5~5%。該第二水溶性聚合物可以為甲殼素、殼聚醣、殼聚醣衍生物或其混合物。該殼聚醣衍生物係為四級胺鹽化殼聚醣、奈米銀複合殼聚醣。 The second nanofiber layer is superimposed on the surface of the first nanofiber layer, and the second nanofiber layer includes a plurality of second nanopowder composite nanofibers, which are spun by a high-voltage electrostatic field. The average fiber fineness of the second nanopowder composite nanofiber is between 10nm and 60nm. The second nanopowder composite nanofiber system includes a second water-soluble polymer and a nanoadsorbent, the nanoadsorbent is activated carbon, zeolite, apatite or a mixture thereof, and the nanoadsorbent is relatively The ratio of two nanometer powders to nanofibers is 0.5~5%. The second water-soluble polymer may be chitin, chitosan, chitosan derivatives or mixtures thereof. The chitosan derivative is quaternary amine salted chitosan and nanosilver composite chitosan.

該第三奈米纖維層係疊置於第二奈米纖維層的表面,該第三奈米纖維層包含複數個第三奈米粉體複合奈米纖維,係利用高壓靜電場紡絲及配合氣流延伸,使該第三奈米粉體複合奈米纖維的纖維平均細度在40nm~90nm之間。該第三奈米粉體複合奈米纖維係包含第三水溶性聚合物、奈米催化劑及奈米吸附劑。該奈米吸附劑為活性碳、沸石、磷灰石或其混合物,該奈米催化劑為ZnO、MnO2或其混合物。該奈米催化劑及奈米吸附劑相對第三奈米粉體複合奈米纖維的比例係為0.5~5%。而奈米 催化劑相對奈米催化劑及奈米吸附劑的比例為約10%與約50%之間。該第三水溶性聚合物係為尼龍、聚氧化乙烯、聚乙烯醇或其混合物。 The third nanofiber layer is superimposed on the surface of the second nanofiber layer. The third nanofiber layer contains a plurality of third nanopowder composite nanofibers, which are spun by high-voltage electrostatic field and matched with airflow. Stretching, so that the average fiber fineness of the third nanopowder composite nanofiber is between 40nm and 90nm. The third nanopowder composite nanofiber system includes a third water-soluble polymer, a nanocatalyst, and a nanoadsorbent. The nano adsorbent is activated carbon, zeolite, apatite or a mixture thereof, and the nano catalyst is ZnO, MnO 2 or a mixture thereof. The ratio of the nano-catalyst and nano-adsorbent to the third nano-powder composite nano-fiber is 0.5~5%. The ratio of nano-catalyst to nano-catalyst and nano-adsorbent is between about 10% and about 50%. The third water-soluble polymer is nylon, polyethylene oxide, polyvinyl alcohol or a mixture thereof.

10:支撐層 10: Support layer

20:複合奈米纖維過濾層 20: Composite nanofiber filter layer

200:奈米複合奈米纖維層 200: Nanocomposite nanofiber layer

210:第一奈米粉體複合奈米纖維 210: The first nano-powder composite nano-fiber

220:第二奈米粉體複合奈米纖維 220: The second nanopowder composite nanofiber

230:第三奈米粉體複合奈米纖維 230: The third nano-powder composite nano-fiber

n:複數層 n: multiple layers

圖1 本發明較佳實施例之高吸附性能奈米纖維空氣過濾材的結構剖面示意圖 Figure 1 A schematic cross-sectional view of the structure of a nanofiber air filter material with high adsorption performance according to a preferred embodiment of the present invention

圖2 本發明較佳實施例之高吸附性能奈米纖維空氣過濾材的奈米複合奈米纖維層結構示意圖 Figure 2 Schematic diagram of the nanocomposite nanofiber layer structure of the high adsorption performance nanofiber air filter material of the preferred embodiment of the present invention

圖3 本發明較佳實施例之高吸附性能奈米纖維空氣過濾材的奈米複合奈米纖維層另一結構示意圖 Fig. 3 Another structural schematic diagram of the nanocomposite nanofiber layer of the high adsorption performance nanofiber air filter material of the preferred embodiment of the present invention

有關於本發明之結構組成、技術手段及功效,謹配合圖式進一步具體說明於后:首先請參閱第1圖之本發明較佳實施例之高吸附性能奈米纖維空氣過濾材的結構剖面示意圖,第2圖本發明較佳實施例之高吸附性能奈米纖維空氣過濾材的奈米複合奈米纖維層結構示意圖,第3圖本發明較佳實施例之高吸附性能奈米纖維空氣過濾材的奈米複合奈米纖維層另一結構示意圖,係為本發明之一較佳實施例。 Regarding the structural composition, technical means and effects of the present invention, I would like to further explain in detail in conjunction with the drawings: First, please refer to Figure 1 for the structural cross-sectional schematic diagram of the high adsorption performance nanofiber air filter material of the preferred embodiment of the present invention. , Figure 2 is a schematic diagram of the nanocomposite nanofiber layer structure of the high adsorption performance nanofiber air filter material of the preferred embodiment of the present invention, and Figure 3 is the high adsorption performance nanofiber air filter material of the preferred embodiment of the present invention Another structural schematic diagram of the nanocomposite nanofiber layer is a preferred embodiment of the present invention.

如圖1所示,本發明之高吸附性能奈米纖維空氣過濾材,包含支撐材(10)及複合奈米纖維過濾層(20)。 As shown in Figure 1, the high-absorption nanofiber air filter material of the present invention includes a support material (10) and a composite nanofiber filter layer (20).

該支撐材(10)包含不織布或紙。該不織布可以為融噴不織布、紡黏不織布、熱風不織布或氣流成網不織布。該支撐材(10)的基重在10~30g/m2的範圍,舉例而言,該支撐材(10)的基重可以為10g/m2、15g/m2、20g/m2、25g/m2或30g/m2The support material (10) includes non-woven fabric or paper. The non-woven fabric may be melt-blown non-woven fabric, spun-bonded non-woven fabric, hot-air non-woven fabric or air-laid non-woven fabric. The basis weight of the support material (10) is in the range of 10~30g/m 2 , for example, the basis weight of the support material (10) can be 10g/m 2 , 15g/m 2 , 20g/m 2 , 25g /m 2 or 30g/m 2 .

該複合奈米纖維過濾層(20)係由複數層(n)奈米複合奈米纖維層(200)沉積疊置於支撐材(10)表面而成。該複數層(n)係在3~12層的範圍,舉例而言,該複數層(n)可以為3層、4層、5層、6層、7層、8層、9層、10層、11層或12層。該奈米複合奈米纖維層(200)包含20~50%的第一奈米粉體複合奈米纖維(210),10~30%的第二奈米粉體複合奈米纖維(220)及20~50%的第三奈米粉體複合奈米纖維(230)。該複合奈米纖維過濾層(20)的基重在0.1~1.5g/m2的範圍,舉例而言,該複合奈米纖維過濾層(20)的基重係為0.1g/m2、0.2g/m2、0.3g/m2、0.4g/m2、0.5g/m2、0.6g/m2、0.8g/m2、1.0g/m2、1.2g/m2或1.5g/m2。該吸附性能奈米纖維空氣過濾材具有甲醛吸附效率大於95%,0.3μm粉塵過濾效率在5.3cm/s流速下大於90%、壓損小於7mm H2O,對金黃色葡萄球菌的抗菌效率大於99%。 The composite nanofiber filter layer (20) is formed by depositing a plurality of (n) nanocomposite nanofiber layers (200) on the surface of the support material (10). The plural layers (n) are in the range of 3-12 layers. For example, the plural layers (n) can be 3 layers, 4 layers, 5 layers, 6 layers, 7 layers, 8 layers, 9 layers, and 10 layers. , 11 or 12 layers. The nanocomposite nanofiber layer (200) contains 20-50% of the first nanopowder composite nanofiber (210), 10-30% of the second nanopowder composite nanofiber (220) and 20~ 50% of the third nanopowder is compounded with nanofiber (230). The basis weight of the composite nanofiber filter layer (20) is in the range of 0.1~1.5g/m 2 , for example, the basis weight of the composite nanofiber filter layer (20) is 0.1g/m 2 , 0.2 g/m 2 , 0.3g/m 2 , 0.4g/m 2 , 0.5g/m 2 , 0.6g/m 2 , 0.8g/m 2 , 1.0g/m 2 , 1.2g/m 2 or 1.5g/ m 2 . The adsorption performance of nanofiber air filter material has a formaldehyde adsorption efficiency greater than 95%, a 0.3μm dust filter efficiency greater than 90% at a flow rate of 5.3cm/s, a pressure loss less than 7mm H 2 O, and an antibacterial efficiency greater than Staphylococcus aureus 99%.

於本發明之另一型態,一種高吸附性能奈米纖維過濾材料的製法,該高吸附性能奈米纖維過濾材料包含支撐材(10)及複合奈米纖維過濾層(20)所組成。該支撐材(10)包含不織布或 紙。該不織布可以為融噴不織布、紡黏不織布、熱風不織布或氣流成網不織布。該支撐材(10)的基重在10~30g/m2的範圍,舉例而言,該支撐材(10)的基重可以為10g/m2、15g/m2、20g/m2、25g/m2或30g/m2。該複合奈米纖維過濾層(20)係由複數層(n)奈米複合奈米纖維層(200)沉積疊置於支撐材(10)表面而成。該複數層(n)係在3~12層的範圍,舉例而言,該複數層(n)可以為3層、4層、5層、6層、7層、8層、9層、10層、11層或12層。該奈米複合奈米纖維層(200)包含20~50%的第一奈米粉體複合奈米纖維(210),10~30%的第二奈米粉體複合奈米纖維(220)及20~50%的第三奈米粉體複合奈米纖維(230)。該複合奈米纖維過濾層(20)的基重在0.1~1.5g/m2的範圍,舉例而言,該複合奈米纖維過濾層(20)的基重可以為0.1g/m2、0.2g/m2、0.3g/m2、0.4g/m2、0.5g/m2、0.6g/m2、0.8g/m2、1.0g/m2、1.2g/m2或1.5g/m2。該第一奈米粉體複合奈米纖維(210),第二奈米粉體複合奈米纖維(220)及第三奈米粉體複合奈米纖維(230)係為以氣流均勻混合而成。 In another aspect of the present invention, a method for preparing a nanofiber filter material with high adsorption performance. The nanofiber filter material with high adsorption performance comprises a support material (10) and a composite nanofiber filter layer (20). The support material (10) includes non-woven fabric or paper. The non-woven fabric may be melt-blown non-woven fabric, spun-bonded non-woven fabric, hot-air non-woven fabric or air-laid non-woven fabric. The basis weight of the support material (10) is in the range of 10~30g/m 2 , for example, the basis weight of the support material (10) can be 10g/m 2 , 15g/m 2 , 20g/m 2 , 25g /m 2 or 30g/m 2 . The composite nanofiber filter layer (20) is formed by depositing a plurality of (n) nanocomposite nanofiber layers (200) on the surface of the support material (10). The plural layers (n) are in the range of 3-12 layers. For example, the plural layers (n) can be 3 layers, 4 layers, 5 layers, 6 layers, 7 layers, 8 layers, 9 layers, and 10 layers. , 11 or 12 layers. The nanocomposite nanofiber layer (200) contains 20-50% of the first nanopowder composite nanofiber (210), 10-30% of the second nanopowder composite nanofiber (220) and 20~ 50% of the third nanopowder is compounded with nanofiber (230). The basis weight of the composite nanofiber filter layer (20) is in the range of 0.1~1.5g/m 2 , for example, the basis weight of the composite nanofiber filter layer (20) can be 0.1g/m 2 , 0.2 g/m 2 , 0.3g/m 2 , 0.4g/m 2 , 0.5g/m 2 , 0.6g/m 2 , 0.8g/m 2 , 1.0g/m 2 , 1.2g/m 2 or 1.5g/ m 2 . The first nanopowder composite nanofiber (210), the second nanopowder composite nanofiber (220) and the third nanopowder composite nanofiber (230) are uniformly mixed by airflow.

該第一奈米粉體複合奈米纖維維(210),係利用高壓靜電場紡絲及配合氣流延伸,使該第一奈米粉體複合奈米纖維(210)的纖維平均細度在40nm~90nm之間,舉例而言,第一奈米粉體複合奈米纖維(210)的纖維平均細度可以為40nm、50nm、60nm、70nm、80nm或90nm。該第一奈米粉體複合奈米纖維(210)係包含第一水溶性聚合物和奈米金屬氧化物,該奈米金屬氧化 物可以為TiO2、ZnO或其混合物,該第一奈米粉體複合奈米纖維(210)含奈米金屬氧化物的比例為0.5~5%,舉例而言,該第一奈米粉體複合奈米纖維(210)含奈米金屬氧化物的比例可以為0.5%、1%、2%、3%、4%或5%。該第一水溶性聚合物可以為尼龍、聚氧化乙烯、聚乙烯醇或其混合物。 The first nano-powder-composite nano-fiber (210) uses high-voltage electrostatic field spinning and air flow extension to make the average fiber fineness of the first nano-powder-composite nano-fiber (210) 40nm~90nm In between, for example, the average fiber fineness of the first nanopowder composite nanofiber (210) can be 40nm, 50nm, 60nm, 70nm, 80nm or 90nm. The first nano-powder composite nanofiber (210) contains a first water-soluble polymer and nano-metal oxide. The nano-metal oxide may be TiO 2 , ZnO or a mixture thereof. The first nano-powder The proportion of composite nanofibers (210) containing nano-metal oxides is 0.5~5%. For example, the proportion of the first nano-powder composite nanofibers (210) containing nano-metal oxides can be 0.5% , 1%, 2%, 3%, 4% or 5%. The first water-soluble polymer may be nylon, polyethylene oxide, polyvinyl alcohol or a mixture thereof.

該第二奈米粉體複合奈米纖維(220),係利用高壓靜電場紡絲,使該第二奈米粉體複合奈米纖維(220)的纖維平均細度在10nm~60nm之間,舉例而言,第二奈米粉體複合奈米纖維(220)的纖維平均細度可以為10nm、20nm、30nm、40nm、50nm或60nm。該第二奈米粉體複合奈米纖維(220)係包含第二水溶性聚合物和奈米吸附劑,該奈米吸附劑可以為活性碳、沸石、磷灰石或其混合物,該奈米吸附劑相對第二奈米粉體複合奈米纖維的比例為0.5~5%,舉例而言,該奈米吸附劑相對第二奈米粉體複合奈米纖維(220)的比例係為0.5%、1%、2%、3%、4%或5%。該第二水溶性聚合物可以為甲殼素、殼聚醣、殼聚醣衍生物或其混合物。該殼聚醣衍生物係為四級胺鹽化殼聚醣、奈米銀複合殼聚醣。 The second nano-powder-composite nanofiber (220) is spun using a high-voltage electrostatic field to make the average fiber fineness of the second nano-powder-composite nanofiber (220) between 10nm and 60nm. For example, In other words, the average fiber fineness of the second nanopowder composite nanofiber (220) can be 10nm, 20nm, 30nm, 40nm, 50nm or 60nm. The second nano-powder composite nanofiber (220) contains a second water-soluble polymer and a nano-adsorbent. The nano-adsorbent can be activated carbon, zeolite, apatite or a mixture thereof. The ratio of the agent to the second nanopowder composite nanofiber is 0.5~5%. For example, the ratio of the nano adsorbent to the second nanopowder composite nanofiber (220) is 0.5%, 1% , 2%, 3%, 4% or 5%. The second water-soluble polymer may be chitin, chitosan, chitosan derivatives or mixtures thereof. The chitosan derivative is quaternary amine salted chitosan and nanosilver composite chitosan.

該第三奈米粉體複合奈米纖維(230),係利用高壓靜電場紡絲及配合氣流延伸,使該第三奈米粉體複合奈米纖維(230)的纖維平均細度在40nm~90nm之間,舉例而言,該第三奈米粉體複合奈米纖維(230)的纖維平均細度可以為40nm、50nm、60nm、70nm、80nm或90nm。該第三奈米粉體複合奈米纖維(230) 係包含第三水溶性聚合物、奈米催化劑及奈米吸附劑。該奈米吸附劑為活性碳、沸石、磷灰石或其混合物,該奈米催化劑為ZnO、MnO2或其混合物。該奈米催化劑及奈米吸附劑相對第三奈米粉體複合奈米纖維(230)的比例係為0.5~5%,舉例而言,該奈米催化劑及奈米吸附劑相對第三奈米粉體複合奈米纖維(230)的比例係為0.5%、1%、2%、3%、4%或5%。而奈米催化劑相對奈米催化劑及奈米吸附劑的比例約為10%與約50%之間,舉例而言,該奈米催化劑相對奈米吸附劑的比例係為10%、20%、30%、40%或50%。該第三水溶性聚合物為尼龍、聚氧化乙烯、聚乙烯醇或其混合物。 The third nanopowder composite nanofiber (230) uses high-voltage electrostatic field spinning and air flow extension to make the average fiber fineness of the third nanopowder composite nanofiber (230) in the range of 40nm~90nm For example, the average fiber fineness of the third nanopowder composite nanofiber (230) can be 40nm, 50nm, 60nm, 70nm, 80nm or 90nm. The third nanopowder composite nanofiber (230) contains a third water-soluble polymer, a nanocatalyst and a nanoadsorbent. The nano adsorbent is activated carbon, zeolite, apatite or a mixture thereof, and the nano catalyst is ZnO, MnO 2 or a mixture thereof. The ratio of the nano-catalyst and nano-adsorbent to the third nano-powder composite nanofiber (230) is 0.5~5%. For example, the nano-catalyst and nano-adsorbent is relative to the third nano-powder. The proportion of composite nanofibers (230) is 0.5%, 1%, 2%, 3%, 4% or 5%. The ratio of nanocatalyst to nanocatalyst and nanoadsorbent is between about 10% and about 50%. For example, the ratio of nanocatalyst to nanoadsorbent is 10%, 20%, 30%. %, 40% or 50%. The third water-soluble polymer is nylon, polyethylene oxide, polyvinyl alcohol or a mixture thereof.

本發明之次一型態,係一種高吸附性能奈米纖維空氣過濾材之製法,該高吸附性能奈米纖維過濾材料包含支撐材(10)及複合奈米纖維過濾層(20)。該支撐材(10)包含不織布或紙。該不織布係為融噴不織布、紡黏不織布、熱風不織布或氣流成網不織布。該支撐材(10)的基重在10~30g/m2的範圍,舉例而言,該支撐材(10)的基重係為10g/m2、15g/m2、20g/m2、25g/m2或30g/m2。該複合奈米纖維過濾層(20)係由複數層(n)奈米複合奈米纖維層(200)沉積疊置於支撐材(10)表面而成。該複數層(n)係在3~12的範圍,舉例而言,該複數層(n)可以為3層、4層、5層、6層、7層、8層、9層、10層、11層或12層。 The second form of the present invention is a method for preparing a nanofiber air filter material with high adsorption performance. The nanofiber filter material with high adsorption performance includes a support material (10) and a composite nanofiber filter layer (20). The support material (10) includes non-woven fabric or paper. The non-woven fabric is melt-blown non-woven fabric, spun-bonded non-woven fabric, hot-air non-woven fabric or air-laid non-woven fabric. The basis weight of the support material (10) is in the range of 10~30g/m 2 , for example, the basis weight of the support material (10) is 10g/m 2 , 15g/m 2 , 20g/m 2 , 25g /m 2 or 30g/m 2 . The composite nanofiber filter layer (20) is formed by depositing a plurality of (n) nanocomposite nanofiber layers (200) on the surface of the support material (10). The plural layers (n) are in the range of 3-12. For example, the plural layers (n) can be 3 layers, 4 layers, 5 layers, 6 layers, 7 layers, 8 layers, 9 layers, 10 layers, 11 or 12 floors.

該奈米複合奈米纖維層(200)包含20~50%的第一奈米粉體複合奈米纖維(210),10~30%的第二奈米粉體複合奈米纖維 (220)及20~50%的第三奈米粉體複合奈米纖維(230)。該複合奈米纖維過濾層(20)的基重在0.1~1.5g/m2的範圍,舉例而言,該複合奈米纖維過濾層(20)的基重可以為0.1g/m2、0.2g/m2、0.3g/m2、0.4g/m2、0.5g/m2、0.6g/m2、0.8g/m2、1.0g/m2、1.2g/m2或1.5g/m2。該第一奈米粉體複合奈米纖維(210),第二奈米粉體複合奈米纖維(220)及第三奈米粉體複合奈米纖維(230)係分別依序列層疊形成奈米複合奈米纖維層(200)。該序列層疊所形成奈米複合奈米纖維層(200)包含第一奈米纖維層,第二奈米纖維層及第三奈米纖維層。 The nanocomposite nanofiber layer (200) contains 20-50% of the first nanopowder composite nanofiber (210), 10-30% of the second nanopowder composite nanofiber (220) and 20~ 50% of the third nanopowder is compounded with nanofiber (230). The basis weight of the composite nanofiber filter layer (20) is in the range of 0.1~1.5g/m 2 , for example, the basis weight of the composite nanofiber filter layer (20) can be 0.1g/m 2 , 0.2 g/m 2 , 0.3g/m 2 , 0.4g/m 2 , 0.5g/m 2 , 0.6g/m 2 , 0.8g/m 2 , 1.0g/m 2 , 1.2g/m 2 or 1.5g/ m 2 . The first nanopowder composite nanofiber (210), the second nanopowder composite nanofiber (220) and the third nanopowder composite nanofiber (230) are stacked in sequence to form a nano composite nano Fiber layer (200). The nanocomposite nanofiber layer (200) formed by stacking the sequence includes a first nanofiber layer, a second nanofiber layer, and a third nanofiber layer.

該第一奈米纖維層係疊置於支撐材(10)表面,該第一奈米纖維層包含複數個第一奈米粉體複合奈米纖維(210),係利用高壓靜電場紡絲及配合氣流延伸,使該第一奈米粉體複合奈米纖維(210)的纖維平均細度在40nm~90nm之間,舉例而言,第一奈米粉體複合奈米纖維(210)的纖維平均細度可以為40nm、50nm、60nm、70nm、80nm或90nm。該第一奈米粉體複合奈米纖維(210)係包含第一水溶性聚合物和奈米金屬氧化物,該奈米金屬氧化物可以為TiO2、ZnO或其混合物,該第一奈米粉體複合奈米纖維(210)含奈米金屬氧化物的比例為0.5~5%,舉例而言,該第一奈米粉體複合奈米纖維(210)含奈米金屬氧化物的比例可以為0.5%、1%、2%、3%、4%或5%。該第一水溶性聚合物可以為尼龍、聚氧化乙烯、聚乙烯醇或其混合物。 The first nanofiber layer is superimposed on the surface of the support material (10), and the first nanofiber layer includes a plurality of first nanopowder composite nanofibers (210), which are spun and matched by a high-voltage electrostatic field The air flow extends so that the average fiber fineness of the first nanopowder composite nanofiber (210) is between 40nm and 90nm, for example, the average fiber fineness of the first nanopowder composite nanofiber (210) It can be 40nm, 50nm, 60nm, 70nm, 80nm, or 90nm. The first nano-powder composite nanofiber (210) contains a first water-soluble polymer and nano-metal oxide. The nano-metal oxide may be TiO2, ZnO or a mixture thereof. The first nano-powder composite The proportion of nanofibers (210) containing nanometal oxides is 0.5~5%. For example, the proportion of the first nanopowder composite nanofibers (210) containing nanometal oxides can be 0.5%, 1%, 2%, 3%, 4% or 5%. The first water-soluble polymer may be nylon, polyethylene oxide, polyvinyl alcohol or a mixture thereof.

該第二奈米纖維層係疊置於第一奈米纖維層的表面,該 第二奈米纖維層包含複數個第二奈米粉體複合奈米纖維(220),係利用高壓靜電場紡絲,使該第二奈米粉體複合奈米纖維(220)的纖維平均細度在10nm~60nm之間,舉例而言,第二奈米粉體複合奈米纖維(220)的纖維平均細度可以為10nm、20nm、30nm、40nm、50nm或60nm。該第二奈米粉體複合奈米纖維(220)係包含第二水溶性聚合物及奈米吸附劑,該奈米吸附劑係為活性碳、沸石、磷灰石或其混合物,該奈米吸附劑相對第二奈米粉體複合奈米纖維(220)的比例為0.5~5%,舉例而言,該奈米吸附劑相對第二奈米粉體複合奈米纖維(220)的比例可以為0.5%、1%、2%、3%、4%或5%。該第二水溶性聚合物可以為甲殼素、殼聚醣、殼聚醣衍生物或其混合物。該殼聚醣衍生物可為四級胺鹽化殼聚醣、奈米銀複合殼聚醣。 The second nanofiber layer is stacked on the surface of the first nanofiber layer, and the The second nanofiber layer contains a plurality of second nanopowder composite nanofibers (220), which are spun using high-voltage electrostatic field to make the average fiber fineness of the second nanopowder composite nanofiber (220) Between 10nm and 60nm, for example, the average fiber fineness of the second nanopowder composite nanofiber (220) can be 10nm, 20nm, 30nm, 40nm, 50nm or 60nm. The second nano-powder composite nanofiber (220) contains a second water-soluble polymer and a nano-adsorbent, the nano-adsorbent is activated carbon, zeolite, apatite or a mixture thereof, and the nano-adsorbent The ratio of the agent to the second nanopowder composite nanofiber (220) is 0.5~5%. For example, the ratio of the nano adsorbent to the second nanopowder composite nanofiber (220) can be 0.5% , 1%, 2%, 3%, 4% or 5%. The second water-soluble polymer may be chitin, chitosan, chitosan derivatives or mixtures thereof. The chitosan derivative can be quaternary amine salted chitosan or nanosilver composite chitosan.

該第三奈米纖維層係疊置於第二奈米纖維層的表面,該第三奈米纖維層包含複數個第三奈米粉體複合奈米纖維(230),係利用高壓靜電場紡絲及配合氣流延伸,使該第三奈米粉體複合奈米纖維(230)的纖維平均細度在40nm~90nm之間,舉例而言,該第三奈米粉體複合奈米纖維(230)的纖維平均細度可以為40nm、50nm、60nm、70nm、80nm或90nm。該第三奈米粉體複合奈米纖維(230)係包含第三水溶性聚合物、奈米催化劑及奈米吸附劑。該奈米吸附劑為活性碳、沸石、磷灰石或其混合物,該奈米催化劑為ZnO、MnO2或其混合物。該奈米催化劑及奈米吸附劑相對第三奈米粉體複合奈米纖維(230)的比 例係為0.5~5%,舉例而言,該奈米催化劑及奈米吸附劑相對第三奈米粉體複合奈米纖維(230)的比例係為0.5%、1%、2%、3%、4%或5%。而奈米催化劑相對奈米催化劑及奈米吸附劑的比例為約10%與約50%之間,舉例而言,該奈米催化劑相對奈米催化劑及奈米吸附劑的比例係為10%、20%、30%、40%或50%。該第三水溶性聚合物為尼龍、聚氧化乙烯、聚乙烯醇或其混合物。 The third nanofiber layer is superimposed on the surface of the second nanofiber layer. The third nanofiber layer contains a plurality of third nanopowder composite nanofibers (230), which are spun by a high-voltage electrostatic field. And with air flow extension, the average fiber fineness of the third nanopowder composite nanofiber (230) is between 40nm~90nm, for example, the third nanopowder composite nanofiber (230) fiber The average fineness can be 40nm, 50nm, 60nm, 70nm, 80nm or 90nm. The third nanopowder composite nanofiber (230) contains a third water-soluble polymer, a nanocatalyst and a nanoadsorbent. The nano adsorbent is activated carbon, zeolite, apatite or a mixture thereof, and the nano catalyst is ZnO, MnO 2 or a mixture thereof. The ratio of the nano-catalyst and nano-adsorbent to the third nano-powder composite nanofiber (230) is 0.5~5%. For example, the nano-catalyst and nano-adsorbent is relative to the third nano-powder. The proportion of composite nanofibers (230) is 0.5%, 1%, 2%, 3%, 4% or 5%. The ratio of nano catalyst to nano catalyst and nano adsorbent is between about 10% and about 50%. For example, the ratio of nano catalyst to nano catalyst and nano adsorbent is 10%. 20%, 30%, 40% or 50%. The third water-soluble polymer is nylon, polyethylene oxide, polyvinyl alcohol or a mixture thereof.

本發明之複合奈米纖維過濾層(20)藉由沉積複數層(n)奈米複合奈米纖維層(200),與先前技術比較具有高的VOCs吸附性能,高的粉塵過濾效率、低壓損及抗菌性能的高吸附性能奈米纖維空氣過濾材。 The composite nanofiber filter layer (20) of the present invention deposits multiple layers (n) of nanocomposite nanofiber layers (200). Compared with the prior art, the composite nanofiber filter layer (20) has high VOCs adsorption performance, high dust filtration efficiency, and low pressure loss. Nanofiber air filter material with high adsorption performance and antibacterial performance.

甲醛吸附效率試驗: Formaldehyde adsorption efficiency test:

甲醛吸附效率是參照日本JAFET之消臭性能評價試驗方法進行試驗。 The adsorption efficiency of formaldehyde is tested with reference to Japan's JAFET deodorizing performance evaluation test method.

抗菌效率試驗: Antibacterial efficiency test:

抗抑菌效率是依AATCC 100進行金黃色葡萄球菌的抗菌效率測試。 The antibacterial efficiency is the antibacterial efficiency test of Staphylococcus aureus according to AATCC 100.

為使貴審查委員能對本發明之目的、結構組成、技術手段及功效,做更進一步之認識與暸解,茲舉實施例配合圖式,詳細說明如下: In order to enable your reviewer to have a further understanding and understanding of the purpose, structural composition, technical means and effects of the present invention, the examples and diagrams are described in detail as follows:

實施例1 Example 1

將65g尼龍及10g奈米氧化鋅(ZnO)溶於425g甲酸配成包含13% 尼龍及2% ZnO的第一奈米粉體複合奈米纖維紡絲液;將30g殼聚醣及10g活性碳粉末(活性碳粉末先溶於30~90%醋酸中以球磨機粉碎至20nm大小)溶於460g 30~90%醋酸配成包含6%殼聚醣及2%活性碳粉末的第二奈米粉體複合奈米纖維紡絲液;將65g尼龍、5g奈米氧化鋅(ZnO)及5g活性碳粉末(活性碳粉末先溶於甲酸中以球磨機粉碎至20nm大小)溶於425g甲酸配成包含13%尼龍、1% ZnO及1%活性碳粉末的第三奈米粉體複合奈米纖維紡絲液。將第一奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min及2kg/cm2氣流延伸,第二奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min,第三奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min及2kg/cm2氣流延伸,該第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維係以氣流均勻混合形成奈米複合奈米纖維層。該奈米複合奈米纖維層包含40%的第一奈米粉體複合奈米纖維,20%的第二奈米粉體複合奈米纖維及40%的第三奈米粉體複合奈米纖維。在10g/m2 PP紡黏不織布上沉積10層奈米複合奈米纖維層形成0.7g/m2複合奈米纖維過濾層,第一奈米粉體複合奈米纖維平均直徑60nm、第二奈米粉體複合奈米纖維平均直徑53nm、第三奈米粉體複合奈米纖維平均直徑70nm,其甲醛吸附效率,0.3μm粉塵在5.3cm/s流速下過濾效率、壓損及金黃色葡萄球菌的抗菌效率如表一所示。 Dissolve 65g nylon and 10g nano zinc oxide (ZnO) in 425g formic acid to prepare the first nanopowder composite nanofiber spinning solution containing 13% nylon and 2% ZnO; 30g chitosan and 10g activated carbon powder The powder (activated carbon powder is first dissolved in 30~90% acetic acid and pulverized to a size of 20nm by a ball mill) dissolved in 460g 30~90% acetic acid to form a second nanopowder containing 6% chitosan and 2% activated carbon powder Composite nanofiber spinning solution; mix 65g nylon, 5g nano zinc oxide (ZnO) and 5g activated carbon powder (activated carbon powder is first dissolved in formic acid and pulverized to 20nm in size by a ball mill) dissolved in 425g formic acid The third nanopowder composite nanofiber spinning solution containing 13% nylon, 1% ZnO and 1% activated carbon powder. Extend the first nanopowder-composite nanofiber spinning solution with 45KV static voltage, spinning solution 8c.c/min and 2kg/cm 2 airflow, and the second nanopowder-composite nanofiber spinning solution with 45KV static voltage , Spinning solution 8c.c/min, the third nanopowder composite nanofiber spinning solution is extended with 45KV static voltage, spinning solution 8c.c/min and 2kg/cm 2 air flow, the first nanopowder composite The nanofiber, the second nanopowder composite nanofiber and the third nanopowder composite nanofiber are uniformly mixed by airflow to form a nanocomposite nanofiber layer. The nanocomposite nanofiber layer contains 40% of the first nanopowder and composite nanofiber, 20% of the second nanopowder and composite nanofiber, and 40% of the third nanopowder and composite nanofiber. Depositing 10 layers of nanocomposite nanofibers on a 10g/m 2 PP spunbond nonwoven fabric to form a 0.7g/m 2 composite nanofiber filter layer. The first nanopowder composite nanofiber has an average diameter of 60nm and the second nanofiber The average diameter of composite nanofibers is 53nm, and the average diameter of the third composite nanofibers is 70nm. Its formaldehyde adsorption efficiency, filtration efficiency, pressure loss and antibacterial efficiency of Staphylococcus aureus for 0.3μm dust at a flow rate of 5.3cm/s As shown in Table 1.

實施例2 Example 2

將65g尼龍及10g奈米氧化鋅(ZnO)溶於425g甲酸配成包含13%尼龍及2% ZnO的第一奈米粉體複合奈米纖維紡絲液;將30g殼聚醣及10g活性碳粉末(活性碳粉末先溶於30~90%醋酸中以球磨機粉碎至20nm大小)溶於460g 30~90%醋酸配成包含6%殼聚醣及2%活性碳粉末的第二奈米粉體複合奈米纖維紡絲液;將65g尼龍、5g奈米氧化鋅(ZnO)及5g活性碳粉末(活性碳粉末先溶於甲酸中以球磨機粉碎至20nm大小)溶於425g甲酸配成包含13%尼龍、1% ZnO及1%活性碳粉末的第三奈米粉體複合奈米纖維紡絲液。將第一奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min及2kg/cm2氣流延伸,第二奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min,第三奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min及2kg/cm2氣流延伸。將該第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維係分別依序列層疊形成奈米複合奈米纖維層。該奈米複合奈米纖維層包含40%的第一奈米粉體複合奈米纖維,20%的第二奈米粉體複合奈米纖維及40%的第三奈米粉體複合奈米纖維。在10g/m2 PP紡黏不織布的支撐材上形成奈米複合奈米纖維層,沉積10層奈米複合奈米纖維層形成0.7g/m2複合奈米纖維過濾層,第一奈米粉體複合奈米纖維平均直徑60nm、第二奈米粉體複合奈米纖維平均直徑53nm、第三奈米粉體複合奈米纖維平均直徑70nm,複合奈米纖維過濾層,其甲醛吸附效率,0.3μm粉塵在5.3cm/s流 速下過濾效率、壓損及金黃色葡萄球菌的抗菌效率如表一所示。 65g nylon and 10g zinc oxide (ZnO) are dissolved in 425g formic acid to prepare the first nanopowder composite nanofiber spinning solution containing 13% nylon and 2% ZnO; 30g chitosan and 10g activated carbon powder The powder (activated carbon powder is first dissolved in 30~90% acetic acid and pulverized to a size of 20nm by a ball mill) dissolved in 460g 30~90% acetic acid to form a second nanopowder containing 6% chitosan and 2% activated carbon powder Composite nanofiber spinning solution; mix 65g nylon, 5g nano zinc oxide (ZnO) and 5g activated carbon powder (activated carbon powder is first dissolved in formic acid and pulverized to 20nm in size by a ball mill) dissolved in 425g formic acid The third nanopowder composite nanofiber spinning solution containing 13% nylon, 1% ZnO and 1% activated carbon powder. Extend the first nanopowder-composite nanofiber spinning solution with 45KV static voltage, spinning solution 8c.c/min and 2kg/cm 2 airflow, and the second nanopowder-composite nanofiber spinning solution with 45KV static voltage , Spinning solution 8c.c/min, the third nanopowder composite nanofiber spinning solution is extended with 45KV static voltage, spinning solution 8c.c/min and 2kg/cm 2 airflow. The first nanopowder-composite nanofiber, the second nanopowder-composite nanofiber, and the third nanopowder-composite nanofiber system are respectively laminated in sequence to form a nanocomposite nanofiber layer. The nanocomposite nanofiber layer contains 40% of the first nanopowder and composite nanofiber, 20% of the second nanopowder and composite nanofiber, and 40% of the third nanopowder and composite nanofiber. A nanocomposite nanofiber layer is formed on the support material of 10g/m 2 PP spunbond nonwoven fabric, and 10 nanocomposite nanofiber layers are deposited to form a 0.7g/m 2 composite nanofiber filter layer, the first nanopowder The average diameter of composite nanofibers is 60nm, the average diameter of composite nanofibers of the second nanopowder is 53nm, and the average diameter of composite nanofibers of the third nanopowder is 70nm. The composite nanofiber filter layer has a formaldehyde adsorption efficiency of 0.3μm. The filtration efficiency, pressure loss and antibacterial efficiency of Staphylococcus aureus at a flow rate of 5.3cm/s are shown in Table 1.

實施例3 Example 3

將65g聚乙烯醇及10g奈米二氧化錳(MnO2)溶於425g水配成包含13%聚乙烯醇及2% MnO2的第一奈米粉體複合奈米纖維紡絲液;將30g殼聚醣及10g沸石粉末(沸石粉末先溶於30~90%醋酸中以球磨機粉碎至20nm大小)溶於460g 30~90%醋酸配成包含6%殼聚醣及2%沸石粉末的第二奈米粉體複合奈米纖維紡絲液;將65g尼龍、5g奈米氧化鋅(ZnO)及5g沸石粉末(沸石粉末先溶於甲酸中以球磨機粉碎至20nm大小)溶於425g甲酸配成包含13%尼龍、1% ZnO及1%沸石粉末的第三奈米粉體複合奈米纖維紡絲液。將第一奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min及2kg/cm2氣流延伸,第二奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min,第三奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min及2kg/cm2氣流延伸。將該第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維係分別依序列層疊形成奈米複合奈米纖維層。該奈米複合奈米纖維層包含40%的第一奈米粉體複合奈米纖維,20%的第二奈米粉體複合奈米纖維及40%的第三奈米粉體複合奈米纖維。在15g/m2 PP熔噴不織布的支撐材上形成奈米複合奈米纖維層,沉積6層奈米複合奈米纖維層形成0.3g/m2複合奈米纖維過濾層,第一奈米粉體複合奈米纖維平均直徑70nm、第二奈米粉體複合奈米纖維平均 直徑60nm、第三奈米粉體複合奈米纖維平均直徑72nm,複合奈米纖維過濾層,其甲醛吸附效率,0.3μm粉塵在5.3cm/s流速下過濾效率、壓損及對金黃色葡萄球菌的抗菌效率如表一所示。 Dissolve 65g polyvinyl alcohol and 10g nanomanganese dioxide (MnO 2 ) in 425g water to prepare the first nanopowder composite nanofiber spinning solution containing 13% polyvinyl alcohol and 2% MnO 2; Polysaccharides and 10g zeolite powder (the zeolite powder is first dissolved in 30~90% acetic acid and pulverized to a size of 20nm by a ball mill) dissolved in 460g 30~90% acetic acid to prepare a second naphthalene containing 6% chitosan and 2% zeolite powder Rice powder composite nanofiber spinning solution; 65g nylon, 5g zinc oxide (ZnO) and 5g zeolite powder (the zeolite powder is first dissolved in formic acid and pulverized to a size of 20nm by a ball mill) dissolved in 425g formic acid to make up to 13% The third nanopowder composite nanofiber spinning solution of nylon, 1% ZnO and 1% zeolite powder. Extend the first nanopowder-composite nanofiber spinning solution at 45KV static voltage, spinning solution 8c.c/min and 2kg/cm2 airflow, and the second nanopowder-composite nanofiber spinning solution at 45KV static voltage, The spinning solution is 8c.c/min, and the third nanopowder composite nanofiber spinning solution is extended with 45KV static voltage, spinning solution 8c.c/min and 2kg/cm2 airflow. The first nanopowder-composite nanofiber, the second nanopowder-composite nanofiber, and the third nanopowder-composite nanofiber system are respectively laminated in sequence to form a nanocomposite nanofiber layer. The nanocomposite nanofiber layer contains 40% of the first nanopowder and composite nanofiber, 20% of the second nanopowder and composite nanofiber, and 40% of the third nanopowder and composite nanofiber. A nanocomposite nanofiber layer is formed on a 15g/m 2 PP meltblown nonwoven support material, and 6 nanocomposite nanofiber layers are deposited to form a 0.3g/m 2 composite nanofiber filter layer, the first nanopowder The average diameter of composite nanofibers is 70nm, the average diameter of composite nanofibers of the second nanopowder is 60nm, and the average diameter of composite nanofibers of the third nanopowder is 72nm. The composite nanofiber filter layer has a formaldehyde adsorption efficiency, 0.3μm dust in The filtration efficiency, pressure loss and antibacterial efficiency against Staphylococcus aureus at a flow rate of 5.3cm/s are shown in Table 1.

實施例4 Example 4

將20g聚氧化乙烯及5g奈米氧化鋅(ZnO)溶於475g水配成包含4%聚氧化乙烯及1% ZnO的第一奈米粉體複合奈米纖維紡絲液;將30甲殼素及10g磷灰石粉末(磷灰石粉末先溶於30~90%醋酸中以球磨機粉碎至20nm大小)溶於460g 30~90%醋酸配成包含6%甲殼素及2%磷灰石粉末的第二奈米粉體複合奈米纖維紡絲液;將65g聚乙烯醇及2.5g奈米二氧化錳(MnO2)及5活性碳粉末(活性碳粉末先溶於水中以球磨機粉碎至20nm大小)溶於427.5g水配成包含13%聚乙烯醇、0.5% ZnO及1%沸石粉末的第三奈米粉體複合奈米纖維紡絲液。將第一奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液6c.c/min及2kg/cm2氣流延伸,第二奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min,第三奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min及2kg/cm2氣流延伸。將該第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維係分別依序列層疊形成奈米複合奈米纖維層。該奈米複合奈米纖維層包含20%的第一奈米粉體複合奈米纖維,30%的第二奈米粉體複合奈米纖維及50%的第三奈米粉體複合奈米纖維。在25g/m2 PP紡黏不織布的支撐材上形成奈米複合奈米纖維 層,沉積8層奈米複合奈米纖維層形成0.5g/m2複合奈米纖維過濾層,第一奈米粉體複合奈米纖維平均直徑66nm、第二奈米粉體複合奈米纖維平均直徑54nm、第三奈米粉體複合奈米纖維平均直徑68nm,複合奈米纖維過濾層,其甲醛吸附效率,0.3μm粉塵在5.3cm/s流速下過濾效率、壓損及對金黃色葡萄球菌的抗菌效率如表一所示。 Dissolve 20g polyethylene oxide and 5g zinc oxide (ZnO) in 475g water to prepare the first nanopowder composite nanofiber spinning solution containing 4% polyethylene oxide and 1% ZnO; mix 30 chitin and 10g Apatite powder (apatite powder is first dissolved in 30~90% acetic acid and pulverized to a size of 20nm by a ball mill) dissolved in 460g 30~90% acetic acid to form a second product containing 6% chitin and 2% apatite powder Nanopowder composite nanofiber spinning solution; 65g polyvinyl alcohol, 2.5g nanomanganese dioxide (MnO 2 ) and 5 activated carbon powder (the activated carbon powder is first dissolved in water and pulverized to a size of 20nm by a ball mill) Dissolved in 427.5g of water to prepare the third nanopowder composite nanofiber spinning solution containing 13% polyvinyl alcohol, 0.5% ZnO and 1% zeolite powder. Extend the first nanopowder-composite nanofiber spinning solution with 45KV static voltage, spinning solution 6c.c/min and 2kg/cm 2 airflow, and the second nanopowder-composite nanofiber spinning solution with 45KV static voltage , Spinning solution 8c.c/min, the third nanopowder composite nanofiber spinning solution is extended with 45KV static voltage, spinning solution 8c.c/min and 2kg/cm 2 airflow. The first nanopowder-composite nanofiber, the second nanopowder-composite nanofiber, and the third nanopowder-composite nanofiber system are respectively laminated in sequence to form a nanocomposite nanofiber layer. The nanocomposite nanofiber layer contains 20% of the first nanopowder and composite nanofiber, 30% of the second nanopowder and composite nanofiber, and 50% of the third nanopowder and composite nanofiber. A nanocomposite nanofiber layer is formed on a 25g/m 2 PP spunbonded nonwoven support material, and 8 nanocomposite nanofiber layers are deposited to form a 0.5g/m 2 composite nanofiber filter layer, the first nanopowder The average diameter of composite nanofibers is 66nm, the average diameter of composite nanofibers of the second nanopowder is 54nm, and the average diameter of composite nanofibers of the third nanopowder is 68nm. The composite nanofiber filter layer has a formaldehyde adsorption efficiency, 0.3μm dust in The filtration efficiency, pressure loss and antibacterial efficiency against Staphylococcus aureus at a flow rate of 5.3cm/s are shown in Table 1.

實施例5 Example 5

將65g尼龍及10g奈米氧化鋅(ZnO)溶於425g甲酸配成包含13%尼龍及2% ZnO的第一奈米粉體複合奈米纖維紡絲液;將30四級胺鹽化殼聚醣及10g活性碳粉末(活性碳粉末先溶於30~90%醋酸中以球磨機粉碎至20nm大小)溶於460g 30~90%醋酸配成包含6%四級胺鹽化殼聚醣及2%沸石粉末的第二奈米粉體複合奈米纖維紡絲液;將20g聚氧化乙烯及2.5g奈米氧化鋅(ZnO)及5磷灰石粉末(磷灰石粉末先溶於水中以球磨機粉碎至20nm大小)溶於472.5g水配成包含4%聚氧化乙烯、0.5% ZnO及1%磷灰石粉末的第三奈米粉體複合奈米纖維紡絲液。將第一奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液6c.c/min及2kg/cm2氣流延伸,第二奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min,第三奈米粉體複合奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min及2kg/cm2氣流延伸。將該第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維係分別依序列層疊形成奈米複合奈米纖維 層。該奈米複合奈米纖維層包含50%的第一奈米粉體複合奈米纖維,30%的第二奈米粉體複合奈米纖維及20%的第三奈米粉體複合奈米纖維。在15g/m2 PP熔噴不織布的支撐材上形成奈米複合奈米纖維層,沉積8層奈米複合奈米纖維層形成0.4g/m2複合奈米纖維過濾層,第一奈米粉體複合奈米纖維平均直徑68nm、第二奈米粉體複合奈米纖維平均直徑56nm、第三奈米粉體複合奈米纖維平均直徑70nm,複合奈米纖維過濾層,其甲醛吸附效率,0.3μm粉塵在5.3cm/s流速下過濾效率、壓損及對金黃色葡萄球菌的抗菌效率如表一所示。 65g nylon and 10g nano zinc oxide (ZnO) are dissolved in 425g formic acid to prepare the first nanopowder composite nanofiber spinning solution containing 13% nylon and 2% ZnO; 30 quaternary amine salted chitosan And 10g activated carbon powder (the activated carbon powder is first dissolved in 30~90% acetic acid and pulverized to 20nm in size by a ball mill) dissolved in 460g 30~90% acetic acid to prepare 6% quaternary amine salted chitosan and 2 % Zeolite powder composite nanofiber spinning solution; 20g polyethylene oxide, 2.5g nano zinc oxide (ZnO) and 5 apatite powder (apatite powder is first dissolved in water and pulverized by a ball mill 20nm size) dissolved in 472.5g of water to prepare the third nanopowder composite nanofiber spinning solution containing 4% polyethylene oxide, 0.5% ZnO and 1% apatite powder. Extend the first nanopowder-composite nanofiber spinning solution with 45KV static voltage, spinning solution 6c.c/min and 2kg/cm 2 airflow, and the second nanopowder-composite nanofiber spinning solution with 45KV static voltage , Spinning solution 8c.c/min, the third nanopowder composite nanofiber spinning solution is extended with 45KV static voltage, spinning solution 8c.c/min and 2kg/cm 2 airflow. The first nanopowder-composite nanofiber, the second nanopowder-composite nanofiber, and the third nanopowder-composite nanofiber system are respectively laminated in sequence to form a nanocomposite nanofiber layer. The nanocomposite nanofiber layer contains 50% of the first nanopowder and composite nanofiber, 30% of the second nanopowder and composite nanofiber, and 20% of the third nanopowder and composite nanofiber. A nanocomposite nanofiber layer is formed on a 15g/m 2 PP melt-blown nonwoven support material, and 8 nanocomposite nanofiber layers are deposited to form a 0.4g/m 2 composite nanofiber filter layer, the first nanopowder The average diameter of the composite nanofiber is 68nm, the average diameter of the second nanopowder composite nanofiber is 56nm, and the average diameter of the third nanopowder composite nanofiber is 70nm. The composite nanofiber filter layer has a formaldehyde adsorption efficiency, 0.3μm dust in The filtration efficiency, pressure loss and antibacterial efficiency against Staphylococcus aureus at a flow rate of 5.3cm/s are shown in Table 1.

比較實施例1 Comparative Example 1

將65g尼龍溶於435g甲酸配成包含13%的尼龍奈米纖維紡絲液。將尼龍奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min,在15g/m2 PP紡黏不織布上沉積形成0.6g/m2奈米纖維過濾層,該尼龍奈米纖維平均直徑95nm,其甲醛吸附效率,0.3μm粉塵在5.3cm/s流速下過濾效率、壓損及對金黃色葡萄球菌的抗菌效率如表一所示。 65g nylon was dissolved in 435g formic acid to prepare a 13% nylon nanofiber spinning solution. The nylon nanofiber spinning solution is deposited on a 15g/m 2 PP spunbonded non-woven fabric at a static voltage of 45KV and a spinning solution of 8c.c/min to form a 0.6g/m 2 nanofiber filter layer. The nylon nanofiber With an average diameter of 95nm, its formaldehyde adsorption efficiency, filtration efficiency for 0.3μm dust at a flow rate of 5.3cm/s, pressure loss and antibacterial efficiency against Staphylococcus aureus are shown in Table 1.

比較實施例2 Comparative Example 2

將65g聚乙烯醇溶於435g甲酸配成包含13%的聚乙烯醇奈米纖維紡絲液。將聚乙烯醇奈米纖維紡絲液以45KV靜電壓、紡絲液8c.c/min,在15g/m2 PP融噴不織布上沉積形成0.6g/m2奈米纖維過濾層,該聚乙烯醇奈米纖維平均直徑106nm,其甲醛吸附效率,0.3μm粉塵在5.3cm/s流速下過濾效率、壓損及對金黃色 葡萄球菌的抗菌效率如表一所示。 65g polyvinyl alcohol was dissolved in 435g formic acid to prepare a spinning solution containing 13% polyvinyl alcohol nanofiber. The polyvinyl alcohol nanofiber spinning solution is deposited on a 15g/m 2 PP melt-blown non-woven fabric at a static voltage of 45KV and a spinning solution of 8c.c.c/min to form a 0.6g/m 2 nanofiber filter layer. The average diameter of alcohol nanofibers is 106nm, and its formaldehyde adsorption efficiency, filtration efficiency of 0.3μm dust at a flow rate of 5.3cm/s, pressure loss and antibacterial efficiency against Staphylococcus aureus are shown in Table 1.

Figure 109112141-A0305-02-0023-1
Figure 109112141-A0305-02-0023-1

由實施例1、實施例2、實施例3、實施例4及實施例5與比較實施例1、比較實施例2可知如表1所示,本發明高吸附性能奈米纖維空氣過濾材具有較佳吸附性能,如具有甲醛的高吸附性能,並具有高的0.3μm粉塵過濾效率、低壓損及抗菌性能的高吸附性能奈米纖維空氣過濾材及其製造方法、極具有產業應用性及進步性。 From Example 1, Example 2, Example 3, Example 4, and Example 5, and Comparative Example 1, and Comparative Example 2, it can be seen that as shown in Table 1, the nanofiber air filter material with high adsorption performance of the present invention has a higher Excellent adsorption performance, such as high adsorption performance of formaldehyde, high 0.3μm dust filtration efficiency, low pressure loss and high adsorption performance of antibacterial properties. Nanofiber air filter material and its manufacturing method are extremely industrially applicable and progressive. .

10:支撐層 10: Support layer

20:複合奈米纖維過濾層 20: Composite nanofiber filter layer

200:奈米複合奈米纖維層 200: Nanocomposite nanofiber layer

n:複數層 n: multiple layers

Claims (12)

一種高吸附性能奈米纖維空氣過濾材,係包含:支撐材;及複合奈米纖維過濾層,係由複數層奈米複合奈米纖維層沉積疊置於支撐材表面而成,該奈米複合奈米纖維層包含:第一奈米粉體複合奈米纖維、第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維;該第一奈米粉體複合奈米纖維、第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維,係分別依序列層疊形成奈米複合奈米纖維層;該第一奈米纖維層,係疊置於支撐材表面;該第二奈米纖維層,係疊置於第一奈米纖維層的表面;該第三奈米纖維層,係疊置於第二奈米纖維層的表面;該第一奈米粉體複合奈米纖維,係包含第一水溶性聚合物和奈米金屬氧化物;該第二奈米粉體複合奈米纖維,係包含第二水溶性聚合物和奈米吸附劑;該第三奈米粉體複合奈米纖維,係包含第三水溶性聚合物、奈米催化劑及奈米吸附劑;該高吸附性能奈米纖維空氣過濾材,具有高的VOCs吸附性能其甲醛吸附效率95.2%~98.4%、高的粉塵過濾效率其0.3μm粉塵過濾效率在5.3cm/s流速下過濾效率91%~98%,壓損為2.38mm H2O~6.2mm H2O;抗菌性能對金黃色葡萄球菌的抗菌效率99.1%~99.9%。 A nanofiber air filter material with high adsorption performance, including: a support material; and a composite nanofiber filter layer, which is formed by depositing multiple layers of nanocomposite nanofiber layers on the surface of the support material. The nanocomposite The nanofiber layer includes: the first nanopowder composite nanofiber, the second nanopowder composite nanofiber, and the third nanopowder composite nanofiber; the first nanopowder composite nanofiber, the second nanofiber The rice powder composite nanofibers and the third nanofiber composite nanofibers are respectively stacked in sequence to form a nanocomposite nanofiber layer; the first nanofiber layer is stacked on the surface of the support material; the second The nanofiber layer is stacked on the surface of the first nanofiber layer; the third nanofiber layer is stacked on the surface of the second nanofiber layer; the first nanopowder is composited with nanofibers, The system includes the first water-soluble polymer and nano-metal oxide; the second nanopowder composite nanofiber includes the second water-soluble polymer and the nano adsorbent; the third nanopowder composite nanofiber , Contains the third water-soluble polymer, nano catalyst and nano adsorbent; this high adsorption performance nanofiber air filter material has high VOCs adsorption performance, its formaldehyde adsorption efficiency is 95.2%-98.4%, and high dust filtration Efficiency Its 0.3μm dust filtration efficiency is 91%~98% at a flow rate of 5.3cm/s, and the pressure loss is 2.38mm H 2 O~6.2mm H 2 O; antibacterial performance against Staphylococcus aureus is 99.1%~ 99.9%. 如申請專利範圍第1項所述之高吸附性能奈米纖維空氣過濾材,其中該第一奈米粉體複合奈米纖維的纖維平均細度在40nm~90nm之間,包含第一水溶性聚合物和奈米金屬氧化物;其中該奈米金屬氧化物為TiO2、ZnO或其混合物,該第一奈米粉體複合奈米纖維含奈米金屬氧化物的比例為0.5~5%。 The nanofiber air filter material with high adsorption performance as described in item 1 of the scope of patent application, wherein the average fiber fineness of the first nanopowder composite nanofiber is between 40nm~90nm, and it contains the first water-soluble polymer And nano-metal oxide; wherein the nano-metal oxide is TiO2, ZnO or a mixture thereof, and the first nano-powder composite nanofiber contains nano-metal oxide in a ratio of 0.5 to 5%. 如申請專利範圍第2項所述之高吸附性能奈米纖維空氣過濾材,其中該第一水溶性聚合物係為尼龍、聚氧化乙烯、聚乙烯醇或其混合物。 The nanofiber air filter material with high adsorption performance as described in item 2 of the scope of patent application, wherein the first water-soluble polymer is nylon, polyethylene oxide, polyvinyl alcohol or a mixture thereof. 如申請專利範圍第1項所述之高吸附性能奈米纖維空氣過濾材,其中該第二奈米粉體複合奈米纖維的纖維平均細度在10nm~60nm之間,包含第二水溶性聚合物和奈米吸附劑;其中該奈米吸附劑為活性碳、沸石、磷灰石或其混合物,該奈米吸附劑相對第二奈米粉體複合 奈米纖維的比例為0.5~5%。 The high adsorption performance nanofiber air filter material as described in the first item of the scope of patent application, wherein the average fiber fineness of the second nanopowder composite nanofiber is between 10nm and 60nm, and it contains a second water-soluble polymer And nano-adsorbent; wherein the nano-adsorbent is activated carbon, zeolite, apatite or a mixture thereof, and the nano-adsorbent is composited with the second nano-powder The proportion of nanofibers is 0.5~5%. 如申請專利範圍第4項所述之高吸附性能奈米纖維空氣過濾材,其中該第二水溶性聚合物可以為甲殼素、殼聚醣、殼聚醣衍生物或其混合物。 As described in item 4 of the scope of patent application, the nanofiber air filter material with high adsorption performance, wherein the second water-soluble polymer can be chitin, chitosan, chitosan derivative or a mixture thereof. 如申請專利範圍第1項所述之高吸附性能奈米纖維空氣過濾材,其中該第三奈米粉體複合奈米纖維的纖維平均細度在40nm~90nm之間,包含第三水溶性聚合物、奈米催化劑及奈米吸附劑,該奈米吸附劑為活性碳、沸石、磷灰石或其混合物,該奈米催化劑為ZnO、MnO2或其混合物,該奈米催化劑及奈米吸附劑相對第三奈米粉體複合奈米纖維的比例為0.5~5%,且奈米催化劑相對奈米催化劑及奈米吸附劑的比例為約10%與約50%之間。 The nanofiber air filter material with high adsorption performance as described in item 1 of the scope of patent application, wherein the average fiber fineness of the third nanopowder composite nanofiber is between 40nm~90nm, and it contains a third water-soluble polymer , Nano catalyst and nano adsorbent, the nano adsorbent is activated carbon, zeolite, apatite or a mixture thereof, the nano catalyst is ZnO, MnO 2 or a mixture thereof, the nano catalyst and nano adsorbent The ratio of composite nanofibers to the third nanopowder is 0.5~5%, and the ratio of nanocatalyst to nanocatalyst and nanoadsorbent is between about 10% and about 50%. 如申請專利範圍第6項所述之高吸附性能奈米纖維空氣過濾材,其中該第三水溶性聚合物係為尼龍、聚氧化乙烯、聚乙烯醇或其混合物。 As described in item 6 of the scope of patent application, the nanofiber air filter material with high adsorption performance, wherein the third water-soluble polymer is nylon, polyethylene oxide, polyvinyl alcohol or a mixture thereof. 如申請專利範圍第1項所述之高吸附性能奈米纖維空氣過濾材,其中該奈米複合奈米纖維層包含:20~50%的第一奈米粉體複合奈米纖維,10~30%的第二奈米粉體複合奈米纖維及20~50%的第三奈米粉體複合奈米纖維。 The high-absorption performance nanofiber air filter material as described in item 1 of the scope of patent application, wherein the nanocomposite nanofiber layer contains: 20~50% of the first nanopowder composite nanofiber, 10~30% The second nanopowder composite nanofiber and 20-50% of the third nanopowder composite nanofiber. 一種如申請專利範圍第1項所述之高吸附性能奈米纖維空氣過濾材的製造方法,包含:由複數層奈米複合奈米纖維層沉積疊置於支撐材表面形成複合奈米纖維過濾層,該奈米複合奈米纖維層包含第一奈米粉體複合奈米纖維,第二奈米粉體複合奈米纖維及第三奈米粉體複合奈米纖維,係分別序列層疊形成奈米複合奈米纖維層。 A method for manufacturing a nanofiber air filter material with high adsorption performance as described in the first item of the scope of patent application, comprising: depositing a plurality of layers of nanocomposite nanofiber layers on the surface of a support material to form a composite nanofiber filter layer , The nanocomposite nanofiber layer includes the first nanopowder composite nanofiber, the second nanopowder composite nanofiber, and the third nanopowder composite nanofiber, which are sequentially stacked to form a nanocomposite nanofiber. Fibre layer. 如申請專利範圍第9項所述之高吸附性能奈米纖維空氣過濾材的製造方法,其中該第一奈米粉體複合奈米纖係以高壓靜電場紡絲及配合氣流延伸紡絲形成,該第二奈米粉體複合奈米纖維係以高壓靜電場紡絲而成,該第三奈米粉體複合奈米纖維係以高壓靜電場紡絲及配合氣流延伸紡絲而成。 The patented method for producing a range of nine high adsorbing performance nanofiber of the air filter material, wherein the first nano-powder based composite nano-fiber spinning and a high-pressure electrostatic field is formed with the airflow extending spinning, The second nano-powder composite nanofiber is made by spinning with a high-voltage electrostatic field, and the third nano-powder composite nanofiber is made by spinning with a high-voltage electrostatic field and cooperating with airflow stretching. 如申請專利範圍第9項所述之高吸附性能奈米纖維空氣過濾材的製造方法,其中該序列層疊包含第一奈米纖維層,第二奈米纖 維層及第三奈米纖維層:- 第一奈米纖維層係疊置於支撐材表面,該第一奈米纖維層包含複數個第一奈米粉體複合奈米纖維;- 該第二奈米纖維層係疊置於第一奈米纖維層的表面,該第二奈米纖維層包含複數個第二奈米粉體複合奈米纖維;- 該第三奈米纖維層係疊置於第二奈米纖維層的表面,該第三奈米纖維層包含複數個第三奈米粉體複合奈米纖維。 The method for manufacturing a nanofiber air filter material with high adsorption performance as described in item 9 of the scope of patent application, wherein the sequence of stacking includes the first nanofiber layer and the second nanofiber layer. Dimensional layer and third nanofiber layer:-The first nanofiber layer is stacked on the surface of the support material, and the first nanofiber layer includes a plurality of first nanopowder composite nanofibers;-the second nanofiber layer The rice fiber layer is stacked on the surface of the first nanofiber layer, and the second nanofiber layer includes a plurality of second nanopowder composite nanofibers;-the third nanofiber layer is stacked on the second On the surface of the nanofiber layer, the third nanofiber layer includes a plurality of third nanopowder composite nanofibers. 如申請專利範圍第9項所述之高吸附性能奈米纖維空氣過濾材的製造方法,其中該奈米複合奈米纖維層包含:20~50%的第一奈米粉體複合奈米纖維,10~30%的第二奈米粉體複合奈米纖維及20~50%的第三奈米粉體複合奈米纖維。 As described in item 9 of the scope of patent application, the method for manufacturing a nanofiber air filter with high adsorption performance, wherein the nanocomposite nanofiber layer contains: 20-50% of the first nanopowder composite nanofiber, 10 ~30% of the second nanopowder is compounded with nanofibers and 20-50% of the third nanopowder is compounded with nanofibers.
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