TWI729912B - Cutting mechanism for the surface roughness of steel materials - Google Patents
Cutting mechanism for the surface roughness of steel materials Download PDFInfo
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Description
本創作係有關於一種切削機構的設計,特別是指一種鋼材表面粗化之切削機構。This creation is related to the design of a cutting mechanism, especially a cutting mechanism with roughened steel surface.
按,為使不同外徑之鋼材有效受到夾持以利進行工程作業,一般會在該鋼材的端部上進行粗化處理,透過粗化處理後使該鋼材形成表面粗化之端部得以有效受到夾持,以免該鋼材表面過度光滑平整無法受到穩定夾持而影響工程作業的進行;惟,在目前的粗化處理作業上,皆是以人工以手持工具方式對該鋼材的端部進行粗化處理,以使該鋼材之端部形成粗化效果,因此在進行粗化處理過程中全憑現場人員之工作經驗來進行調整,所以一次僅能對一鋼材的端部進行處理,故對於外徑較小之鋼材的端部,以人工方式進行便可快速成型出所需的粗化態樣,倘若為外徑較大之鋼材者,其在處理上不但繁瑣又費時外,同時也因為是利用人工以手持工具方式進行,其將導致該端部粗化程度形成不一,且會有偏差,致使完成後馬上應用於工程作業使用時,更會因粗化程度不一的狀態而使得在夾持受力上無法有效呈穩定與平均,致使影響後續工程作業的進行,有待改進。According to, in order to effectively clamp steels with different outer diameters to facilitate engineering operations, the ends of the steel are generally roughened, and the roughened ends of the steel can be effectively formed after the roughening treatment. It is clamped to prevent the surface of the steel from being excessively smooth and flat and unable to be stably clamped to affect the progress of the engineering operation; however, in the current roughening operation, the end of the steel is roughened manually with a hand-held tool. In order to make the end of the steel material a roughening effect, the roughening process is adjusted based on the work experience of the on-site personnel. Therefore, only the end of one steel can be processed at a time, so the external The end of the steel with a smaller diameter can be quickly formed by manual methods to form the required roughening state. If the steel with a larger outer diameter is used, the processing is not only cumbersome and time-consuming, but also because it is The use of hand-held tools manually will result in uneven roughening of the end, and there will be deviations, resulting in the use of engineering work immediately after completion, it will cause the difference in the degree of roughening. The clamping force cannot be effectively stable and even, which will affect the subsequent engineering operations, which needs to be improved.
因此,本發明之目的是在提供一種鋼材表面粗化之切削機構,俾利快速達到粗化處理效果,故不但能提高處理效率,更可簡化處理程序,以達鋼材端部表面確實粗化處理之效果。Therefore, the object of the present invention is to provide a cutting mechanism for roughening the surface of steel, which can quickly achieve the roughening effect, so that not only can the processing efficiency be improved, but the processing procedure can be simplified, so that the surface of the steel end can be actually roughened. The effect.
於是,本發明鋼材表面粗化之切削機構,其設於一機台上且受該機台驅動作動,而該切削機構包含有一刀盤固定座,一設於該刀盤固定座上之轉盤,一設於該轉盤一側與該刀盤固定座間之車刀裝置,一設於該轉盤另一側之中心滾輪裝置,以及一可將該中心滾輪裝置定位於該轉盤上之蓋板等構件;其中,該轉盤相對該刀盤固定座之一側上開設至少三個等距間隔設置之嵌槽,相反該嵌槽於該轉盤另一側上開設至少三個等距間隔設置之調整槽,以及一開設於該轉盤中間之開孔,而前述該等嵌槽、調整槽與該開孔呈連通;另,而該車刀裝置具有一設於該刀盤固定座上且與該轉盤對應之車刀調整板,同時該車刀調整板上開設有與該等嵌槽相對應之調整孔,一嵌設於該嵌槽上且與該調整孔對應之車刀,以及一設於該車刀調整板一側並透過該調整孔與該車刀連結之調整栓,使該調整栓可針對該車刀於該嵌槽上欲向該開孔內之車削間距進行移動調整;又,而該中心滾輪裝置於該每一調整槽上具有一嵌設於內且於該調整槽上移動之頂掣件,一設於該轉盤周緣上且與該頂掣件連接之調整件,以及一開設於該頂掣件上且與該相對該蓋板之螺合孔,而前述該等頂掣件可對伸置於該開孔內之鋼材予夾持,同時該調整件可針對鋼材之外徑大小不同調整該頂掣件於該調整槽滑動定位距離;是以,藉由該每一頂掣件可因應不同鋼材於該轉盤上之調整槽移動且調整適當之夾持間距,俾便於每一該鋼材的端部表面上得以快速受到該車刀裝置的切削而形成穩定粗化效果,不但能使處理程序更為簡化,且更能有效縮短處理時效,俾使該鋼材得以達到確實進料處理等效果。Therefore, the cutting mechanism for roughening the steel surface of the present invention is arranged on a machine table and driven by the machine table, and the cutting mechanism includes a cutter head fixing seat and a turntable provided on the cutter head fixing seat, A turning tool device arranged between one side of the turntable and the fixed seat of the cutter head, a center roller device arranged on the other side of the turntable, and a cover plate capable of positioning the center roller device on the turntable, and other components; Wherein, the turntable is provided with at least three equally spaced grooves on one side of the cutter head fixing seat, and on the contrary, the insert groove is provided with at least three equally spaced adjusting grooves on the other side of the turntable, and An opening in the middle of the turntable, and the aforementioned embedding grooves and adjusting grooves are in communication with the opening; in addition, the turning tool device has a turning tool set on the cutter head fixing seat and corresponding to the turntable A tool adjustment plate, at the same time, the turning tool adjustment plate is provided with adjustment holes corresponding to the embedding grooves, a turning tool embedded in the embedding groove and corresponding to the adjusting hole, and a turning tool adjusting hole set on the turning tool The adjustment bolt on one side of the plate and connected with the turning tool through the adjusting hole enables the adjustment bolt to move and adjust the turning pitch of the turning tool on the insert groove into the opening; and the center roller The device has a top stopper embedded in each adjustment slot and moves on the adjustment slot, an adjustment member arranged on the periphery of the turntable and connected with the top stopper, and an adjustment member opened on the top On the latch and with the screw hole opposite to the cover plate, the aforementioned top latches can clamp the steel that is placed in the opening, and the adjustment piece can be adjusted according to the outer diameter of the steel. The top switch slides in the adjusting slot for a positioning distance; therefore, each top switch can move in response to different steel materials in the adjustment slot on the turntable and adjust the appropriate clamping distance, so as to facilitate the adjustment of each steel material The end surface can be quickly cut by the turning tool device to form a stable roughening effect, which not only simplifies the processing procedure, but also effectively shortens the processing time, so that the steel material can achieve the effects of reliable feeding processing.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。The foregoing and other technical content, features, and effects of the present invention will be clearly understood in the following detailed description of the preferred embodiment with reference to the drawings.
參閱圖1及圖2,本發明之一較佳實施例,該切削機構3設於一機台4上且受該機台4之驅動件41(圖中以簡圖表示)連動而產生作動,同時該機台4上另設有一可於該機台4上往復移動的進料固定座42,而該切削機構3包含有一刀盤固定座31,一設於該刀盤固定座31上之轉盤32,一設於該轉盤32一側與該刀盤固定座31間之車刀裝置33,一設於該轉盤31另一側之中心滾輪裝置34,以及一可將該中心滾輪裝置34定位於該轉盤32上之蓋板35;其中,該刀盤固定座31與該機台4之驅動件41連接,使該刀盤固定座31在該驅動件41的連動下產生轉動。1 and 2, a preferred embodiment of the present invention, the
接續前述,該轉盤32相對該刀盤固定座31之一側上開設至少三個等距間隔設置之嵌槽321,相反該嵌槽321於該轉盤32另一側上開設至少三個等距間隔設置之調整槽322,以及一開設於該轉盤32中間之開孔323,而前述該等嵌槽321、調整槽322與該開孔323呈連通;另,該車刀裝置33具有一設於該刀盤固定座31上且與該轉盤32對應之車刀調整板331,同時該車刀調整板331上開設有與該每一嵌槽321相對應之調整孔332,一嵌設於該嵌槽321上且與該調整孔332對應之車刀333,以及一設於該車刀調整板331一側並透過該調整孔332與該車刀333連結之調整栓334,而前述該車刀333對應該開孔323的一端形成有一刀刃a,同時使該每一調整栓334可針對該車刀333欲進給該開孔323內之車削間距進行移動的調整定位;至於,而該中心滾輪裝置34於該每一調整槽322上具有一嵌設於內且於該調整槽322上移動之頂掣件341,一設於該轉盤32周緣上且與該頂掣件341連接之調整件342,以及一開設於該頂掣件341上之螺合孔343,而前述該等頂掣件341對應該開孔323處的一端形成有一滾輪b設置,透過該等滾輪b可對伸置於該開孔323內之鋼材5予頂掣夾持,同時該調整件342可針對該鋼材5之外徑大小不同調整該頂掣件341於該調整槽322滑動定位距離;最後,而該蓋板35上開設有與該螺合孔343相對應之固定槽351,以及一可伸置於該固定槽351且螺合於該螺合孔343上之固定栓352,使該頂掣件341受到該固定栓352的螺合固定,以免於任意滑動。Continuing from the foregoing, the
參閱圖1及圖2,當進行粗化處理作業時,首先利用該進料固定座42夾持該鋼材5,而分別作動該等頂掣件341與該等車刀333遠離該開孔323處,這時便可緩慢連動該進料固定座42夾持該鋼材5往該切削機構3處移動,以使該鋼材5之端部進入至該開孔323處,而後分別作動該轉盤32上之該每一調整件342,以作動該頂掣件341於該調整槽322移動,以使該等滑輪b一一頂掣於該鋼材5的表面上,而後再透過該固定栓352將該定掣件341予以固定,以避免作動時該鋼材5無法有效受到該等頂掣件341穩定的頂掣夾持,同時再針對該鋼材5的尺寸大小與端部表面欲進行粗化程度來調整該等車刀333間的車削距離,例如欲形成的粗化紋路為較淺者或外徑尺寸較大者,如圖3A~圖3C所示,這時便可藉由該調整栓334於該調整孔332來調整該車刀333之刀刃a凸伸於該開孔323處的距離,便將該等刀刃a間的對應間距調整為較寬設置,倘若所欲形成粗化紋路為較深者或外徑尺寸較小者,如圖4A~圖4C所示,這時便可將該等刀刃a間的對應間距則調整為較窄設置,而後便可驅動該切削機構3產生轉動,同時在該切削機構3轉動過程中,一併連動該進料固定座42帶動該鋼料往該切削機構3處移動,使該鋼材5之端部被往該切削機構3內部推進過程中,因鑒於該頂掣件341對應該開孔323處的一端為該滾輪b的設置,因此當該鋼材被推進時,該滾輪b係會順沿該鋼材5之表面滾動,同時輔助該鋼材5往該等車刀333處移動時得以呈穩定狀態,並使該鋼材5逐漸受到該等車刀333之刀刃a的切削,且於該鋼材5端部之表面上形成紋路,而當完成粗化切削處理後,該進料固定座42便會帶動該鋼材5由該開孔323處退出,如此即能快速完成該鋼材5端部之表面粗化作業;是以,透過該車刀裝置33與該中心滾輪裝置34得以於該轉盤32上進行適當調整,以利因應不同外徑尺寸之該鋼材5的穩定夾持與不同粗化紋路的切削程序作業,係有別傳統僅能以人工方式來的快速且便利,故不但能提高粗化處理作業效率,更能簡化粗化處理程序,有效達到提昇該鋼材表面粗化效果。1 and 2, when the roughening process is performed, the
歸納前述,本發明鋼材表面粗化之切削機構,其主要藉由該轉盤二側分別可供該車刀裝置與中心滾輪裝置之設置,以使該切削機構可依所需要進行粗化處理之不同之鋼材外徑大小,及粗化程度效果不同,針對夾持間距與車削紋路深淺進行適當調整,俾便於每一該鋼材的端部表面上得以快速受到該車刀裝置的切削而形成穩定粗化效果,不但能更佳簡化處理程序,縮短處理時效,進而使該鋼材端部表面確實達成粗化處理之效果,故確實能達到本發明之目的。In summary, the cutting mechanism for roughening the steel surface of the present invention is mainly provided by the two sides of the turntable for the setting of the turning tool device and the center roller device, so that the cutting mechanism can be roughened according to the needs. The outer diameter of the steel material and the effect of the roughening degree are different. Appropriate adjustments are made to the clamping distance and the depth of the turning pattern, so that the end surface of each steel can be quickly cut by the turning tool device to form a stable roughening The effect can not only simplify the processing procedure better, shorten the processing time, and further enable the surface of the steel end portion to achieve the effect of roughening treatment, so the object of the present invention can be achieved.
惟以上所述者,僅為說明本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。However, what has been described above is only to illustrate the preferred embodiments of the present invention, and should not be used to limit the scope of implementation of the present invention, that is, simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the description of the invention. , Should still fall within the scope of the invention patent.
(本創作) 3:切削機構 31:刀盤固定座 32:轉盤 33:車刀裝置 34:中心滾輪裝置 35:蓋板 321:嵌槽 322:調整槽 323:開孔 331:車刀調整板 332:調整孔 333:車刀 334:調整栓 341:頂掣件 342:調整件 343:螺合孔 351:固定槽 352:固定栓 4:機台 41:驅動件 42:進料固定座 5:鋼材 a:刀刃 b:滾輪(This creation) 3: Cutting mechanism 31: Cutter head holder 32: turntable 33: Turning tool device 34: Center roller device 35: cover 321: Socket 322: adjustment slot 323: Hole 331: Turning tool adjustment plate 332: adjustment hole 333: Turning Tool 334: adjustment bolt 341: Top switch 342: adjustment piece 343: Screw Hole 351: fixed slot 352: fixed bolt 4: Machine 41: Driver 42: Feeding fixing seat 5: Steel a: blade b: scroll wheel
圖1是本發明之一較佳實施例之示意圖。 圖2是本發明之該較佳實施例之立體分解圖。 圖3A至圖3C是該較佳實施例之其一實施態樣動作示意圖。 圖4A至圖4C是該較佳實施例之另一實施態樣動作示意圖。 Fig. 1 is a schematic diagram of a preferred embodiment of the present invention. Figure 2 is an exploded perspective view of the preferred embodiment of the present invention. 3A to 3C are schematic diagrams of the operation of an implementation mode of the preferred embodiment. 4A to 4C are schematic diagrams of actions in another implementation mode of the preferred embodiment.
3:切削機構 3: Cutting mechanism
31:刀盤固定座 31: Cutter head holder
32:轉盤 32: turntable
33:車刀裝置 33: Turning tool device
34:中心滾輪裝置 34: Center roller device
35:蓋板 35: cover
321:嵌槽 321: Socket
322:調整槽 322: adjustment slot
323:開孔 323: Hole
331:車刀調整板 331: Turning tool adjustment plate
332:調整孔 332: adjustment hole
333:車刀 333: Turning Tool
334:調整栓 334: adjustment bolt
341:頂掣件 341: Top switch
342:調整件 342: adjustment piece
343:螺合孔 343: Screw Hole
351:固定槽 351: fixed slot
352:固定栓 352: fixed bolt
a:刀刃 a: blade
b:滾輪 b: scroll wheel
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US20060143888A1 (en) * | 2002-09-27 | 2006-07-06 | Alfred Heimmann | Machine for rough-machining and planning functional elements of crankshafts or camshafts |
CN104475765A (en) * | 2014-11-29 | 2015-04-01 | 常州格瑞特车灯有限公司 | Device of milling transition circular arc of coarse shaft shoulder |
TW201641191A (en) * | 2015-04-27 | 2016-12-01 | Roehm Gmbh | Segment collet |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US20060143888A1 (en) * | 2002-09-27 | 2006-07-06 | Alfred Heimmann | Machine for rough-machining and planning functional elements of crankshafts or camshafts |
CN104475765A (en) * | 2014-11-29 | 2015-04-01 | 常州格瑞特车灯有限公司 | Device of milling transition circular arc of coarse shaft shoulder |
TW201641191A (en) * | 2015-04-27 | 2016-12-01 | Roehm Gmbh | Segment collet |
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