TWI712762B - Burner device and heat treatment facility - Google Patents
Burner device and heat treatment facility Download PDFInfo
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- TWI712762B TWI712762B TW106134047A TW106134047A TWI712762B TW I712762 B TWI712762 B TW I712762B TW 106134047 A TW106134047 A TW 106134047A TW 106134047 A TW106134047 A TW 106134047A TW I712762 B TWI712762 B TW I712762B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
- F23D14/04—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner
- F23D14/08—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner with axial outlets at the burner head
- F23D14/085—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner with axial outlets at the burner head with injector axis inclined to the burner head axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/20—Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone
- F23D14/22—Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone with separate air and gas feed ducts, e.g. with ducts running parallel or crossing each other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/48—Nozzles
- F23D14/58—Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/60—Devices for simultaneous control of gas and combustion air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/66—Preheating the combustion air or gas
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Pre-Mixing And Non-Premixing Gas Burner (AREA)
Abstract
Description
本發明係有關燃燒器裝置及使用該燃燒器裝置的加熱處理設備,該燃燒器裝置係於空氣供應管之內周側設置有燃料氣體供應管,且使通過燃料氣體供應管而被導引的燃料氣體與通過前述的空氣供應管而被導引至燃料氣體供應管之外周側的空氣混合來進行燃燒。特別是,前述燃燒器裝置即使於減少了通過燃料氣體供應管而被導引的燃料氣體的量的情形下,也能使前述的燃料氣體與通過氣體供應管而被導引至燃料氣體供應管之外周側的空氣適切地混合而適切地保持火焰,能夠提高燃燒器的調節比(turndown ratio以完全燃燒之燃料氣體與空氣之比值混合燃料氣體與空氣之混合氣體供應量之變化比值)。 The present invention relates to a burner device and a heat treatment device using the burner device. The burner device is provided with a fuel gas supply pipe on the inner peripheral side of an air supply pipe and is guided through the fuel gas supply pipe The fuel gas is mixed with the air guided to the outer peripheral side of the fuel gas supply pipe through the aforementioned air supply pipe to be combusted. In particular, even when the amount of fuel gas guided through the fuel gas supply pipe is reduced, the aforementioned burner device can cause the aforementioned fuel gas and the gas supply pipe to be guided to the fuel gas supply pipe. The air on the outer peripheral side is appropriately mixed and the flame is maintained appropriately, which can increase the turndown ratio of the burner (turndown ratio is the ratio of the change in the supply amount of the mixed gas of the fuel gas to the air mixed with the ratio of the completely burned fuel gas to the air).
以往,於工業用爐等加熱處理設備中,乃廣泛利用燃燒器裝置,該燃燒器裝置係在空氣供應管之內周側設置有燃料氣體供應管,且使通過燃料氣體供應管而被導引的燃料氣體與通過前述的空氣供應管而被導引至燃料氣體供應管之外周側的空氣混合來進行燃燒。 In the past, in industrial furnaces and other heat treatment equipment, burner devices are widely used. The burner device is equipped with a fuel gas supply pipe on the inner peripheral side of the air supply pipe and is guided through the fuel gas supply pipe. The fuel gas is mixed with the air guided to the outer periphery of the fuel gas supply pipe through the aforementioned air supply pipe to be combusted.
在此,於上述之燃燒器裝置中,一般而言,一旦將通過燃料氣體供應管而被導引的燃料氣體的量或通過空氣供應管而被導引至燃料氣體供應管之外周側之空氣的量減少,前述的燃料氣體與空氣就無法被充分地混合而變得無法保持火焰,且變得無法繼續燃燒,因此,存在有無法確保較大的調節比等問題。 Here, in the above-mentioned burner device, generally speaking, once the amount of fuel gas guided through the fuel gas supply pipe or the air guided to the outer periphery of the fuel gas supply pipe through the air supply pipe If the amount of fuel gas is reduced, the aforementioned fuel gas and air cannot be sufficiently mixed, and the flame cannot be maintained, and the combustion cannot be continued. Therefore, there is a problem that a large turndown ratio cannot be ensured.
因此,以往為了對付如前述那般的燃燒器裝置中的火焰消滅的情況,乃進行了於燃燒器裝置設置引燃器(pilot burner)或電點火裝置。 Therefore, in the past, in order to cope with the flame extinction in a burner device as described above, a pilot burner or an electric ignition device has been installed in the burner device.
然而,如此地設置引燃器的情形時,就必須有另外供應燃料氣體等至該引燃器之設備等,因此存在有成本提高並且裝置大型化等問題。 However, when the pilot burner is installed in this way, it is necessary to separately supply the fuel gas and other equipment to the pilot burner. Therefore, there are problems such as increased cost and increased size of the device.
再者,以往如專利文獻1所示,係揭示有以下述方式所建構的構成:對於有由燃料氣體與空氣混合成的混合氣體被供應至前端側之燃燒器本體部的前端部,在以朝前端側突出成錐狀的方式所設置之噴出孔穴形成部的中央部設置主噴出孔,並且於形成錐狀之傾斜部分設置保持火焰形成用孔,而且於前述噴出孔穴形成部的外側方設置比噴出孔穴形成部更朝前端側突出之筒狀的保護部,使從保持火焰形成用孔噴出的前述混合氣體在保護部內燃燒。 Furthermore, as shown in Patent Document 1, conventionally, as shown in Patent Document 1, there is disclosed a structure constructed in such a way that a mixed gas of fuel gas and air is supplied to the front end of the burner main body on the front end side. The main ejection hole is provided in the central part of the ejection hole forming part protruding in a tapered shape toward the tip side, and a flame-holding hole is provided in the tapered inclined part, and is provided outside the ejection hole forming part The cylindrical protective part protruding further toward the tip side than the ejection hole forming part burns the above-mentioned mixed gas ejected from the flame holding hole forming part in the protective part.
然而,專利文獻1所示者,由於係將由燃料氣體與空氣預先混合成的混合氣體導引至設置在燃燒器本體部之前端部的噴出孔穴形成部,且使從設置在該噴出 孔穴形成部的傾斜部分的保持火焰形成用孔噴出的混合氣體在保護部內燃燒者,所以存在有當減少混合氣體中的燃料氣體的量時難以使混合氣體穩定燃燒的問題。 However, as shown in Patent Document 1, because the mixed gas pre-mixed with fuel gas and air is guided to the ejection hole forming portion provided at the front end of the burner body, and the ejection hole forming portion is provided The inclined part of the flame-forming hole keeps the mixed gas ejected from burning in the protective part, so there is a problem that it is difficult to stably burn the mixed gas when the amount of fuel gas in the mixed gas is reduced.
此外,專利文獻2揭示有下述構成:於將噴射燃料之通過口設成開口之倒圓錐狀之本體的周壁全面,將朝向相反方向而使燃燒用空氣分別朝向前方回旋噴氣之多數個前部細縫與後部細縫隔著間隔於前後成為兩段地朝輻射方向開口並且使後部細縫開口至通過口。 In addition, Patent Document 2 discloses a configuration in which the entire surface of the peripheral wall of the main body in the shape of an inverted cone in which the fuel injection port is opened is directed in the opposite direction so that the combustion air is directed to the front part of the swirling jet. The sipe and the rear sipe are opened in two stages from the front and back to the radiation direction with an interval therebetween, and the rear sipe is opened to the passage opening.
然而,專利文獻2所揭示者,由於係使噴射燃料之通過口於倒圓錐狀之本體的中央部開口,而僅使燃料從該中央部的通過口噴射,所以在減少了噴射的燃料的量時,從中央部之通過口噴射的燃料不一定會與從前部細縫或後部細縫朝向前方回旋噴氣的燃燒用空氣充分地接觸而燃燒,而仍然存有在減少了噴射的燃料時難以確實地保持火焰的問題。 However, as disclosed in Patent Document 2, the fuel injection port is opened at the center of the inverted cone-shaped body, and only the fuel is injected from the center port. Therefore, the amount of fuel injected is reduced. At this time, the fuel injected from the central port does not necessarily come into full contact with the combustion air that swirls forward from the front slit or the rear slit to burn. However, it is difficult to be sure if the injected fuel is reduced. The problem of keeping the flames in place.
再者,於專利文獻3、4中也提出有:以使供應的燃料的量改變而能夠進行在較寬廣範圍的燃燒之符合高調節比之方式所建構成的燃燒器。 In addition,
但是,專利文獻3、4所揭示者,也仍然存有在減少了噴射的燃料時難以確實地保持火焰的問題。 However, as disclosed in
此外,專利文獻5所揭示之熱處理裝置,係於燃燒器裝置的附近設置收納有蓄熱材之一對的蓄熱室,於一方的蓄熱室,進行將藉由收納在該蓄熱室之蓄熱材所蓄熱之熱所加熱後的燃燒用空氣,朝向從前述燃燒器 裝置中的燃料氣體供應管噴出的燃料氣體噴射而使燃料氣體燃燒的動作,另一方面,於另一方的蓄熱室,進行使燃燒燃料氣體後產生的燃燒排放氣體被收納在該蓄熱室之蓄熱材吸取而使蓄熱材蓄熱的動作,且交互地切換前述一方的蓄熱室與另一方的蓄熱室的動作,在該加熱處理裝置中,由於切換燃燒用空氣的噴射與吸取之切換閥的開閉動作時間為數秒鐘,空氣的流動於此期間呈不穩定,所以以往會阻斷燃料氣體的供應而將火焰消滅。因此,必須設置引燃器或電點火裝置等點火裝置而於每次切換燃燒用空氣時再度點火,而存在有燃料裝置之構造或控制變得複雜等問題。此外,由於一旦火焰消滅就不易保持燃燒器裝置近旁之環境氣體的溫度,所以也成為爐內溫度變動的主要因素。 In addition, in the heat treatment device disclosed in
專利文獻1:日本特開2007-263452號公報 Patent Document 1: Japanese Patent Application Publication No. 2007-263452
專利文獻2:日本實開昭63-142522號公報 Patent Document 2: Japanese Unexamined Publication No. 63-142522
專利文獻3:日本特開昭51-150129號公報 Patent Document 3: Japanese Patent Application Laid-Open No. 51-150129
專利文獻4:日本實開昭62-910號公報 Patent Document 4: Japanese Publication No. 62-910
專利文獻5:日本特開2007-24335號公報 Patent Document 5: Japanese Patent Application Publication No. 2007-24335
本發明以解決燃燒器裝置中的前述的問題作為課題者。 The present invention aims to solve the aforementioned problems in the burner device.
特別是,係以下列的情形為課題者:於空氣供應管之內周側設置有燃料氣體供應管,且使通過燃料氣體供應管而被導引的燃料氣體與通過前述空氣供應管而被導引至燃料氣體供應管之外周側的空氣混合並燃燒的燃燒器裝置中,即使在減少了通過燃料氣體供應管而被導引之燃料氣體的量的情形下,亦能將前述燃料氣體與通過空氣供應管而被導引至燃料氣體供應管之外周側的空氣適切地混合而適切地保持火焰,並提高燃燒器的調節比。 In particular, the following situation is the subject: a fuel gas supply pipe is provided on the inner peripheral side of the air supply pipe, and the fuel gas guided through the fuel gas supply pipe is guided through the air supply pipe. In the combustor device in which the air introduced to the outer periphery of the fuel gas supply pipe is mixed and burned, even when the amount of fuel gas introduced through the fuel gas supply pipe is reduced, the fuel gas can be combined with the passing The air that is guided to the outer periphery of the fuel gas supply pipe through the air supply pipe is appropriately mixed to appropriately maintain the flame, and the turndown ratio of the burner is improved.
為解決上述課題,本發明之燃燒器裝置,係於空氣供應管之內周側設置有燃料氣體供應管,且使通過燃料氣體供應管而被導引的燃料氣體與通過前述空氣供應管而被導引至燃料氣體供應管之外周側的空氣混合並燃燒者,其中,於設置在前述空氣供應管之內周側之前述燃料氣體供應管的前端設置有朝向前方並往外周側擴大成錐狀的火焰保持筒,且於該火焰保持筒設置有:空氣導入孔,將通過前述空氣供應管而被導引至燃料氣體供應管之外周側的空氣導引至火焰保持筒內;以及空氣導引部,以於該空氣導入孔的部分朝空氣之流動的上游側往火焰保持筒的外周側突出的方式形成,而將空氣從前述空氣供應管導引至前述空氣導入孔;於前述燃料氣體供應管的前端部設置有:主噴射口,使通過燃料氣體供應管而被導引的燃料氣體從燃料氣體供 應管的中央部噴出;以及複數個副噴射口,使該燃料氣體從前述主噴射口的周圍噴出;將前述主噴射口設置成比前述複數個副噴射口更朝前端側突出,並於該主噴射口之周圍設置有將從前述各副噴射口噴出的燃料氣體予以導引的導引部,且將前述複數個副噴射口以朝向燃料氣體供應管的外周側的方式傾斜設置;而且該燃燒器裝置還設置有:控制裝置,控制供應至前述燃料氣體供應管之燃料氣體的量及/或供應至空氣供應管之空氣的量。 In order to solve the above-mentioned problems, the burner device of the present invention is provided with a fuel gas supply pipe on the inner peripheral side of the air supply pipe, and the fuel gas guided through the fuel gas supply pipe is passed through the air supply pipe. The air that is guided to the outer circumference of the fuel gas supply pipe is mixed and burned, wherein the front end of the fuel gas supply pipe provided on the inner circumference of the air supply pipe is provided with a tapered shape facing forward and expanding toward the outer circumference. The flame holding cylinder is provided with: an air introduction hole to guide the air guided to the outer circumference of the fuel gas supply pipe through the aforementioned air supply pipe into the flame holding cylinder; and air guide The part is formed in such a way that the part of the air introduction hole protrudes toward the outer peripheral side of the flame holding cylinder toward the upstream side of the air flow, and guides the air from the air supply pipe to the air introduction hole; in the fuel gas supply The front end of the pipe is provided with a main injection port that allows the fuel gas guided through the fuel gas supply pipe to be supplied from the fuel gas The central part of the pipe should be ejected; and a plurality of auxiliary injection ports to eject the fuel gas from the periphery of the main injection port; the main injection port is set to protrude toward the front end side than the plurality of auxiliary injection ports, and the The main injection port is provided with a guide portion that guides the fuel gas ejected from the aforementioned sub-injection ports, and the plurality of sub-injection ports are arranged obliquely toward the outer peripheral side of the fuel gas supply pipe; and The burner device is also provided with a control device that controls the amount of fuel gas supplied to the fuel gas supply pipe and/or the amount of air supplied to the air supply pipe.
再者,本發明之燃燒器裝置係建構成:使通過燃料氣體供應管而被導引的燃燒氣體從燃料氣體供應管之前端部的中央部的主噴射口、及設置在該主噴射口之周圍的複數個副噴射口噴出,並且藉由於前述燃料氣體供應管之前端朝向前方並往外周側擴大成錐狀的火焰保持筒所設置之前述空氣導引部,使通過空氣供應管而被導引至燃料氣體供應管之外周側的空氣通過設置在火焰保持筒之前述空氣導入孔而導引至火焰保持筒內。依據如此的構成,即使在減少了通過燃料氣體供應管而被導引之燃料氣體的量的情形下,燃料氣體除了從前述主噴射口噴出之外也會從設置在主噴射口的周圍之複數個副噴射口噴出,且從複數個副噴射口噴出的燃料氣體會沿著錐形流動,而與藉由設置在前述火焰保持筒之空氣導引部從前述空氣供應管通過空氣導入孔被導引至火焰保持筒內的空氣充分地混合而燃燒,以穩定地保持火焰。 Furthermore, the combustor device of the present invention is constructed such that the combustion gas guided through the fuel gas supply pipe flows from the main injection port at the center of the front end of the fuel gas supply pipe, and the main injection port A plurality of sub-injection ports around the jets are ejected, and the air guide portion provided by the flame holding tube whose front end of the fuel gas supply pipe faces forward and expands to the outer circumference side into a cone shape is guided through the air supply pipe. The air introduced to the outer peripheral side of the fuel gas supply pipe is introduced into the flame holding cylinder through the aforementioned air introduction hole provided in the flame holding cylinder. According to such a configuration, even when the amount of fuel gas guided through the fuel gas supply pipe is reduced, the fuel gas will be ejected from the main injection port in addition to the aforesaid main injection port. The fuel gas ejected from the sub-injection ports, and the fuel gas ejected from the plurality of sub-injection ports flows in a conical shape, and is guided from the air supply pipe through the air introduction hole by the air guide portion provided in the flame holder. The air introduced into the flame holding cylinder is fully mixed and burned to maintain the flame stably.
再者,由於空氣導入孔係相對於空氣的流動為斜向的細縫,且空氣導引部朝空氣之流動的上游側突出,所以能夠將空氣的流動大幅地承接朝斜向回旋而引導至火焰保持筒內,並且藉由其攪拌效果來更為促進其與燃料氣體的混合。 Furthermore, since the air introduction holes are slits obliquely with respect to the flow of air, and the air guide portion protrudes toward the upstream side of the flow of air, the flow of air can be largely swiveled in the oblique direction and guided to it. The flame is kept in the cylinder, and its mixing effect with the fuel gas is further promoted.
此外,本發明之燃燒器裝置較佳為:將使燃料氣體從前述燃料氣體供應管之中央部噴出的主噴射口設置成比使燃料氣體從該主噴射口的周圍噴出之複數個副噴射口更朝前端側突出,並設置有於將從該主噴射口之周圍的各副噴射口噴出的燃料氣體予以導引的導引部。依據如此的構成,即使在減少了通過燃料氣體供應管而被導引之燃料氣體的量的情形下,從主噴射口之周圍的各副噴射口噴出的燃料氣體也不會受到外部的影響即能通過前述的導引部,且適切地被導引至從空氣導入孔被導引至火焰保持筒內之空氣的位置而與該空氣充分地混合以保持火焰。 In addition, in the burner device of the present invention, it is preferable that the main injection port through which the fuel gas is ejected from the central portion of the fuel gas supply pipe is set to be larger than the plurality of auxiliary injection ports through which the fuel gas is ejected from the periphery of the main injection port It further protrudes toward the front end side, and is provided with a guide portion that guides the fuel gas ejected from each sub-injection port around the main injection port. According to such a configuration, even when the amount of fuel gas guided through the fuel gas supply pipe is reduced, the fuel gas ejected from the auxiliary injection ports around the main injection port will not be affected by the outside. It can pass through the aforementioned guide portion and be appropriately guided to a position where the air is guided from the air introduction hole to the flame holding tube, and is sufficiently mixed with the air to maintain the flame.
再者,於本發明之加熱處理設備中係建構成:使用前述那種燃燒器裝置,且藉由前述控制裝置來控制通過燃料氣體供應管而被導引的燃料氣體的量,以控制燃燒而進行加熱處理。 Furthermore, in the heating treatment equipment of the present invention, it is constructed that the aforementioned burner device is used, and the aforementioned control device controls the amount of fuel gas guided through the fuel gas supply pipe to control combustion Carry out heat treatment.
於該加熱處理設備中,藉由前述控制裝置,能夠控制供應至燃料氣體供應管之燃料氣體的量及/或供應至空氣供應管之空氣的量而控制燃料氣體的燃燒,即使在減少了如前述那般通過燃料氣體供應管而被導引之燃料氣體的量的情形下,從主噴射口之周圍的各副噴射口噴出的燃料氣體也會與如前述那般藉由前述空氣導引部從空氣供應管通過空氣導入孔被導引至火焰保持筒內的空氣充分地混合並燃燒而保持火焰,能夠提高燃燒器的調節比而在較寬廣的範圍控制燃料氣體的燃燒。 In the heat treatment equipment, by the aforementioned control device, the amount of fuel gas supplied to the fuel gas supply pipe and/or the amount of air supplied to the air supply pipe can be controlled to control the combustion of the fuel gas, even if such In the case of the amount of fuel gas that is guided through the fuel gas supply pipe as described above, the fuel gas ejected from the sub-injection ports around the main injection port will also be the same as described above by the air guide portion. The air guided from the air supply pipe through the air introduction hole into the flame holding tube is sufficiently mixed and burned to maintain the flame, and the turndown ratio of the burner can be increased to control the combustion of the fuel gas in a wide range.
再者,於本發明之加熱處理設備中,係能夠建構成:於前述燃燒器裝置的附近設置收納有蓄熱材之一對的蓄熱室,於一方的蓄熱室,進行使藉由收納在該蓄熱室之蓄熱材所蓄熱之熱所加熱後的燃燒用空氣,朝向從前述燃燒器裝置中的燃料氣體供應管噴出的燃料氣體噴射而使燃料氣體燃燒的動作,另一方面,於另一方的蓄熱室,進行使燃燒燃料氣體後產生的燃燒排放氣體被吸取至該蓄熱室而使所收納的蓄熱材蓄熱的動作,且交互地切換進行前述一方的蓄熱室與另一方的蓄熱室的動作。 Furthermore, in the heat treatment equipment of the present invention, it can be constructed such that a heat storage chamber containing a pair of heat storage materials is provided near the burner device, and one heat storage chamber is stored in the heat storage chamber. The combustion air heated by the heat stored in the heat storage material in the chamber is injected toward the fuel gas ejected from the fuel gas supply pipe in the burner device to burn the fuel gas. On the other hand, the heat storage on the other side The chamber performs the operation of causing the combustion exhaust gas generated after burning the fuel gas to be sucked into the regenerator to accumulate the heat of the stored heat storage material, and alternately switches the operation of the one regenerator and the other regenerator.
此處,在如前述那般於燃燒器裝置的附近設置收納有蓄熱材之一對的蓄熱室的加熱處理設備中,能夠建構成:在交互地切換前述一方的蓄熱室與另一方的蓄熱室的動作時,減少供應至前述燃燒器裝置之燃料氣體供應管之燃料氣體的量,使燃料氣體從燃料氣體供應管之中央部之主噴射口及其周圍之複數個副噴射口噴出,並將前述燃料氣體與通過前述火焰保持筒之空氣導入孔的部分而被導引至火焰保持筒內的空氣混合而繼續使燃料氣體燃燒。依據如此的構成,在交互地切換一方的蓄熱室與另一方的蓄熱室的動作時,不會造成前述燃燒器裝置中的火焰消滅,即使未設置引燃器或電點火裝置,也能繼續且穩定地進行將一方的蓄熱室與另一方的蓄熱室之動作予以交互地切換的動作。 Here, in a heat treatment facility in which a heat storage chamber containing a pair of heat storage materials is installed in the vicinity of the burner device as described above, it can be configured to alternately switch the one heat storage chamber and the other heat storage chamber. During the operation, reduce the amount of fuel gas supplied to the fuel gas supply pipe of the aforementioned burner device, so that the fuel gas is ejected from the main injection port in the center of the fuel gas supply pipe and multiple auxiliary injection ports around it, and The fuel gas is mixed with the air introduced into the flame holding tube through the part of the air introduction hole of the flame holding tube to continue burning the fuel gas. According to such a structure, when the operation of one regenerator and the other regenerator is alternately switched, the flame in the burner device will not be extinguished, and even if the pilot or electric ignition device is not installed, it can continue and The operation of alternately switching the operation of one regenerator and the other regenerator is performed stably.
本發明之燃燒器裝置中,即使在減少了如 前述那般通過燃料氣體供應管而被導引之燃料氣體的量的情形下,燃料氣體也會從燃料氣體供應管之主噴射口與設置在主噴射口之周圍的複數個副噴射口噴出,從複數個副噴射口噴出的燃料氣體會與通過空氣導入孔而被導引至設置於燃料氣體供應管之前端之火焰保持筒內的空氣充分地混合而燃燒,以保持火焰。 In the combustor device of the present invention, even when the amount of fuel gas guided through the fuel gas supply pipe is reduced as described above, the fuel gas will flow from the main injection port of the fuel gas supply pipe to the The plurality of auxiliary injection ports around the main injection port are ejected, and the fuel gas ejected from the plurality of auxiliary injection ports will be guided to the flame holding tube installed at the front end of the fuel gas supply pipe through the air introduction hole. The ground mixes and burns to maintain the flame.
結果,在使用有本發明之燃燒器裝置之加熱處理設備中,能夠提高燃燒器的調節比,而在較寬廣的範圍控制燃料氣體的燃燒。 As a result, in the heat treatment equipment using the burner device of the present invention, the turndown ratio of the burner can be increased, and the combustion of the fuel gas can be controlled in a wider range.
此外,在前述加熱處理設備,係於前述燃燒器裝置的附近設置收納有蓄熱材之一對的蓄熱室,且交互地切換:於一方的蓄熱室,進行使藉由收納在該蓄熱室之蓄熱材所蓄熱之熱所加熱後的燃燒用空氣,朝向從前述燃燒器裝置中的燃料氣體供應管噴出的燃料氣體噴射而使燃料氣體燃燒的動作,且另一方面於另一方的蓄熱室,進行使燃燒燃料氣體後產生的燃燒排放氣體被收納在該蓄熱室之蓄熱材蓄熱的動作;在此情形,於交互地切換一方的蓄熱室與另一方的蓄熱室的動作時,不會造成前述燃燒器裝置中的火焰消滅,即使未設置引燃器或電點火裝置,就算在為了進行一方的蓄熱室與另一方的蓄熱室的動作而交互地切換切換閥的動作當中,也不會造成爐內的溫度變動。 In addition, in the heat treatment equipment, a heat storage chamber containing a pair of heat storage materials is installed near the burner device, and the heat storage chamber is alternately switched: in one heat storage chamber, the heat storage chamber stored in the heat storage chamber The combustion air heated by the heat stored in the material is injected toward the fuel gas ejected from the fuel gas supply pipe in the burner device to burn the fuel gas, and on the other hand, is performed in the other regenerator The action of causing the combustion exhaust gas generated after burning the fuel gas to be stored in the heat storage material in the heat storage chamber; in this case, the aforementioned combustion will not be caused when the operation of one heat storage chamber and the other heat storage chamber are alternately switched The flame in the device is extinguished. Even if the pilot or electric ignition device is not installed, even if the switching valve is alternately switched for the operation of one regenerator and the other regenerator, it will not cause the furnace The temperature changes.
10‧‧‧燃燒器裝置 10‧‧‧Burner device
11‧‧‧空氣供應管 11‧‧‧Air supply pipe
11a‧‧‧空氣導入部 11a‧‧‧Air introduction part
12‧‧‧燃料氣體供應管 12‧‧‧Fuel Gas Supply Pipe
12a‧‧‧燃料氣體導入部 12a‧‧‧Fuel gas inlet
13‧‧‧點火塞 13‧‧‧Ignition plug
14‧‧‧火焰保持筒 14‧‧‧Flame Holder
14a‧‧‧空氣導入孔 14a‧‧‧Air inlet
14b‧‧‧空氣導引部 14b‧‧‧Air guide
15‧‧‧噴出用構件 15‧‧‧Ejection components
15a‧‧‧主噴射口 15a‧‧‧Main jet
15b‧‧‧副噴射口 15b‧‧‧Sub jet
15c‧‧‧導引部 15c‧‧‧Guiding Department
20‧‧‧工業用爐 20‧‧‧Industrial furnace
21‧‧‧爐壁 21‧‧‧furnace wall
30A、30B‧‧‧蓄熱室 30A, 30B‧‧‧Regenerator
31A、31B‧‧‧蓄熱材 31A、31B‧‧‧Heat storage material
32A、32B‧‧‧導引管 32A、32B‧‧‧Guide tube
F‧‧‧燃燒用空氣的流動 F‧‧‧Flow of combustion air
X‧‧‧空氣供應裝置 X‧‧‧Air supply device
Y‧‧‧燃料氣體供應裝置 Y‧‧‧Fuel gas supply device
Z‧‧‧控制裝置 Z‧‧‧Control device
第1圖係本發明之一實施形態使用的燃燒器裝置的概 略說明圖。 Fig. 1 is a schematic explanatory diagram of a burner device used in an embodiment of the present invention.
第2圖係顯示於前述實施形態使用的燃燒器裝置的前端部中,燃料氣體與空氣流動的狀態的概略剖面說明圖。 Fig. 2 is a schematic cross-sectional explanatory view showing the flow of fuel gas and air in the front end of the burner device used in the foregoing embodiment.
第3圖係從正面所見之前述實施形態使用的燃燒器裝置之前端部的概略說明圖。 Fig. 3 is a schematic explanatory view of the front end of the burner device used in the foregoing embodiment as seen from the front.
第4圖係概略說明圖,顯示下述狀態:於前述實施形態使用的燃燒器裝置中,在設置於燃料氣體供應管之前端的火焰保持筒設置有將被導引至燃料氣體供應管之外周側的空氣導引至火焰保持筒內的燃料氣體供應管側的空氣導入孔及空氣導引部。 Fig. 4 is a schematic explanatory diagram showing the following state: In the burner device used in the foregoing embodiment, the flame holder provided at the front end of the fuel gas supply pipe is provided with a guide to be guided to the outer periphery of the fuel gas supply pipe The air is guided to the air introduction hole and the air guide part on the fuel gas supply pipe side in the flame holding cylinder.
第5圖係顯示使用前述實施形態之燃燒器裝置之第一加熱處理設備,圖(A)係概略剖面說明圖,顯示增多供應至燃料氣體供應管之燃料氣體的量及供應至空氣供應管之空氣的量,以增大火焰而增大燃燒量的狀態,圖(B)係概略剖面說明圖,顯示減少供應至燃料氣體供應管之燃料氣體的量及供應至空氣供應管之空氣的量,以縮減火焰而縮減燃燒量的狀態。 Figure 5 shows the first heat treatment equipment using the burner device of the previous embodiment. Figure (A) is a schematic cross-sectional explanatory view showing the increase in the amount of fuel gas supplied to the fuel gas supply pipe and the amount of fuel gas supplied to the air supply pipe The amount of air increases the amount of combustion by increasing the flame. Figure (B) is a schematic cross-sectional explanatory diagram showing the reduction of the amount of fuel gas supplied to the fuel gas supply pipe and the amount of air supplied to the air supply pipe. The state of reducing the amount of combustion by reducing the flame.
第6圖係概略剖面說明圖,顯示下述狀態:於在前述實施形態之燃燒器裝置之附近設置收納有蓄熱材之一對的蓄熱室的第二加熱處理設備中,將藉由收納在一方的蓄熱室之蓄熱材所蓄熱之熱所加熱後的燃燒用空氣,朝向從燃燒器裝置之燃料氣體供應管噴出的燃料氣體噴射而使燃料氣體燃燒,另一方面,使燃燒燃料氣體後產生之燃燒排放氣體蓄熱於被收納在另一方的蓄熱室之蓄熱材。 Figure 6 is a schematic cross-sectional explanatory view showing the following state: in the second heat treatment facility in which a pair of heat storage materials are stored in the vicinity of the burner device of the foregoing embodiment, the second heat treatment equipment The combustion air heated by the heat stored in the heat storage material of the regenerator is sprayed toward the fuel gas ejected from the fuel gas supply pipe of the burner device to burn the fuel gas. On the other hand, the fuel gas is generated after burning the fuel gas. The combustion exhaust gas stores heat in the heat storage material stored in the other heat storage chamber.
第7圖係概略剖面說明圖,顯示下述狀態:於前述第二加熱處理設備中,在切換一方的蓄熱室與另一方的蓄熱室的動作之際,以使將藉由收納在一方的蓄熱室之蓄熱材所蓄熱之熱所加熱後的燃燒用空氣,朝向從燃燒器裝置之燃料氣體供應管噴出的燃料氣體噴射而使燃料氣體燃燒的動作、與使燃燒燃料氣體後產生之燃燒排放氣體蓄熱於被收納在另一方的蓄熱室之蓄熱材的動作停止的狀態下,使前述燃燒器裝置之火焰縮減並保持火焰。 Fig. 7 is a schematic cross-sectional explanatory diagram showing the following state: in the aforementioned second heat treatment equipment, when switching between the regenerator chamber on one side and the regenerator chamber on the other side, the heat storage chamber stored in one side The combustion air heated by the heat stored in the heat storage material in the chamber is injected toward the fuel gas ejected from the fuel gas supply pipe of the burner device to burn the fuel gas, and the combustion exhaust gas generated by burning the fuel gas The heat storage is in a state where the operation of the heat storage material stored in the other heat storage chamber is stopped, and the flame of the burner device is reduced and maintained.
第8圖係概略剖面說明圖,顯示下述狀態:於前述第二加熱處理設備中,切換一方的蓄熱室與另一方的蓄熱室的動作,使將藉由收納在另一方的蓄熱室之蓄熱材所蓄熱之熱所加加熱後的燃燒用空氣,朝向從燃燒器裝置之燃料氣體供應管噴出的燃料氣體噴射而使燃料氣體燃燒,另一方面,使燃燒燃料氣體後產生之燃燒排放氣體蓄熱於被收納在一方的蓄熱室之蓄熱材。 Fig. 8 is a schematic cross-sectional explanatory diagram showing the following state: In the aforementioned second heat treatment equipment, the operation of switching one of the regenerators and the other regenerator will cause the heat to be stored in the other regenerator The combustion air heated by the heat stored in the material is injected toward the fuel gas ejected from the fuel gas supply pipe of the burner device to burn the fuel gas. On the other hand, the combustion exhaust gas generated after burning the fuel gas is stored for heat The heat storage material that is stored in one heat storage chamber.
以下,依據附加的圖式來具體地說明本發明之實施形態之燃燒器裝置及加熱處理設備。此外,本發明之燃燒器裝置及加熱處理設備並非被以下所述的實施形態所限定者,而係在未變更發明的主旨的範圍內可適當地變更並實施者。 Hereinafter, the burner device and the heat treatment equipment of the embodiment of the present invention will be specifically explained based on the attached drawings. In addition, the burner device and the heat treatment equipment of the present invention are not limited to the embodiments described below, but are those that can be appropriately modified and implemented within the scope of not changing the gist of the invention.
本實施形態之燃燒器裝置10係如第1圖所示建構成:藉由空氣供應裝置X將空氣從空氣導入部11a供應至空氣供應管11內,另一方面,藉由燃料氣體供應裝 置Y使燃料氣體從燃料氣體導入部12a供應至配置在前述空氣供應管11之內周側之燃料氣體供應管12內,並藉由控制裝置Z來控制藉由前述空氣供應裝置X供應至空氣供應管11內之空氣的量、或藉由燃料氣體供應裝置Y供應至燃料氣體供應管12內之燃料氣體的量。 The
而且,還建構成:將如前述般供應到空氣供應管11內的空氣與供應到燃料氣體供應管12內之燃料氣體導引至燃燒器裝置10的前端側並使之混合而燃燒。此外,前述燃燒器裝置10中,當使供應到空氣供應管11內的空氣與供應到燃料氣體供應管12內之燃料氣體在燃燒器裝置10的前端部混合並燃燒之際,係在前述燃料氣體供應管12之中心部以到達燃燒器裝置10的前端側之方式設有點火塞(ignition plug)13,藉由該點火塞13將由空氣與燃料氣體混合成的混合氣體點火而開始燃燒。 Furthermore, it is also configured to guide the air supplied into the
而且,本實施形態之燃燒器裝置10中,如第1圖至第4圖所示,於前述燃料氣體供應管12之前端設置有朝向前方並往空氣供應管11側擴大成錐狀的火焰保持筒14,於該火焰保持筒14在圓周方向隔著適當的間隔設置有複數個空氣導入孔14a,並且設置有空氣導引部14b,該空氣導入孔14a係將通過空氣供應管11而被導引至燃料氣體供應管12之外周側的空氣引導至火焰保持筒14內,該空氣導引部14b係以於該火焰保持筒14之各空氣導入孔14a的部分朝空氣之流動的上游側突出的方式形成,而從前述空氣供應管11承接空氣並導引至前述各空氣 導入孔14a內(參考第4圖的F)。 Furthermore, in the
再者,於前述燃料氣體供應管12的前端部安裝有用以使通過燃料氣體供應管12而被導引的燃料氣體噴出的噴出用構件15,於該噴出用構件15的前端中央部設置有使燃料氣體從燃料氣體供應管12的中央部噴出的主噴射口15a,並且在圓周方向隔著所需間隔設置有從比前述主噴射口15a更靠後方側的周圍使燃料氣體朝向外側方噴出的複數個副噴射口15b,而且設置有將從主噴射口15a之周圍的各副噴射口15b噴出的燃料氣體予以導引之凹狀的導引部15c。 Furthermore, a spraying
當如此地在圓周方向隔著所需間隔設置有從比主噴射口15a更靠後方側的周圍使燃料氣體朝向外側方噴出的複數個副噴射口15b,並且設置有將從主噴射口15a之周圍的各副噴射口15b噴出的燃料氣體予以導引之導引部15c時,即使在減少通過燃料氣體供應管12而被導引之燃料氣體的量來進行燃燒的情形,從主噴射口15a之周圍的各副噴射口15b噴出的燃料氣體也會通過主噴射口15a之周圍的導引部15c而被導引至燃料氣體供應管12的前端外周側,並藉由附壁效應(coanda effect)沿著擴大成錐狀的火焰保持筒14前進,而與通過前述空氣導入孔14a被導引至火焰保持筒14內的空氣充分地混合而燃燒,而保持火焰。 In this way, a plurality of
接著,作為第一加熱處理設備,如第5圖(A)、(B)所示,說明將前述燃燒器裝置10使用於工業用爐 20的情形。 Next, as the first heat treatment facility, as shown in Figs. 5 (A) and (B), a case where the
在此,於該工業用爐20中,係建構成:以貫穿其爐壁21的方式安裝前述燃燒器裝置10的前端部,藉由前述控制裝置Z來控制藉由燃料氣體供應裝置Y從燃料氣體導入部12a供應至燃料氣體供應管12內的燃料氣體,並且控制藉由空氣供應裝置X從空氣導入部11a供應至空氣供應管11內之空氣的量。 Here, in the
再而,如第5圖(A)所示,於前述燃燒器裝置10中,當增大工業用爐20內的燃料氣體的燃燒量時,係增多供應至燃料氣體供應管12之燃料氣體的量及供應至空氣供應管11之空氣的量,以使火焰增大而增大燃燒量。 Furthermore, as shown in Fig. 5(A), in the
另一方面,如第5圖(B)所示,於前述燃燒器裝置10中,當減少工業用爐20內的燃料氣體的燃燒量時,係減少供應至燃料氣體供應管12之燃料氣體的量及供應至空氣供應管11之空氣的量,使火焰縮減而減少燃燒量。 On the other hand, as shown in Fig. 5(B), in the
在此,如第5圖(B)所示,係建構成:當使用前述燃燒器裝置10時,即使減少供應至燃料氣體供應管12之燃料氣體的量及供應至空氣供應管11之空氣的量,如前述那般從主噴射口15a之周圍的各副噴射口15b噴出的燃料氣體也會通過主噴射口15a之周圍的導引部15c而被導引至燃料氣體供應管12的前端外周側,並沿著擴大成錐狀的火焰保持筒14前進,而與通過前述空氣導入孔14a 被導引至火焰保持筒14內的空氣充分地混合並燃燒,使火焰不易消滅,且大幅地確保燃燒器的調節比,而能夠在寬廣的範圍控制燃料氣體的燃燒。 Here, as shown in Fig. 5(B), the system has a configuration: when the
接著,作為第二加熱處理設備,如第6圖至第8圖所示,就下述情形說明:以貫穿工業用爐20之爐壁21的方式安裝前述燃燒器裝置10的前端部,並且於前述燃燒器裝置10的附近,在燃燒器裝置10的兩側設置收納有蓄熱材31A、31B之一對的蓄熱室30A、30B,且以從各蓄熱室30A、30B貫穿於工業用爐20之爐壁21的方式分別於燃燒器裝置之兩側設置有導引管32A、32B。 Next, as the second heat treatment equipment, as shown in Figs. 6 to 8, the following description will be given: the front end of the
在此,如第6圖所示,於前述第二加熱處理設備中,在使從前述燃燒器裝置10之燃料氣體供應管12噴出的燃料氣體之量增多的狀態下,進行使藉由收納在前述一方的蓄熱室30A之蓄熱材31A所蓄熱之熱所加熱後的燃燒用空氣通過前述導引管32A朝向從前述燃料氣體供應管12噴出的燃料氣體噴射,而於工業用爐20內使燃料氣體燃燒的動作,另一方面,於另一方的蓄熱室30B,以前述的方式,使燃燒燃料氣體後產生的燃燒排放氣體從工業用爐20內通過前述導引管32B並予以吸收而導引至該蓄熱室30B,而由收納在該蓄熱室30B的蓄熱材31B蓄熱。 Here, as shown in FIG. 6, in the second heat treatment facility, in a state in which the amount of fuel gas ejected from the fuel
此外,在此省略了用以將燃料氣體予以噴射或將燃料氣體予以吸取而設置於蓄熱室30A、30B的配管或切換閥的圖式。 In addition, the drawing of the piping or switching valve installed in the
接著,如第7圖所示,在交互地切換一方 的蓄熱室30A與另一方的蓄熱室30B的動作時之切換閥的動作中,係停止從一方的蓄熱室30A使加熱後的燃燒用空氣通過導引管32A朝工業用爐20內噴出的動作,並且於另一方的蓄熱室30B中停止使燃燒燃料氣體後產生的燃燒排放氣體從工業用爐20內通過前述導引管32B而導引至該蓄熱室30B的動作,而以此狀態減少供應至前述燃料氣體供應管12之燃料氣體的量及供應至空氣供應管11之空氣的量。如此一來,即使減少供應至燃料氣體供應管12之燃料氣體的量及供應至空氣供應管11之空氣的量,一旦使用前述的燃燒器裝置10,則如前述那般從主噴射口15a之周圍的各副噴射口15b噴出的燃料氣體也會通過主噴射口15a之周圍的導引部15c而被導引至燃料氣體供應管12之前端外周側,並與通過前述空氣導入孔14a被導引至火焰保持筒14內的空氣充分地混合而燃燒,而防止火焰的消滅。 Next, as shown in Fig. 7, in the operation of the switching valve when the operation of alternately switching between one
其後,如第8圖所示,切換一方的蓄熱室30A與另一方的蓄熱室30B之動作,在使從前述燃燒器裝置10之燃料氣體供應管12噴出的燃料氣體的量增多的狀態下,進行使藉由收納在前述另一方的蓄熱室30B之蓄熱材31B所蓄熱之熱所加熱後的燃燒用空氣通過前述導引管32B朝向從前述燃料氣體供應管12噴出的燃料氣體噴射,而於工業用爐20內使燃料氣體燃燒的動作,而於另一方的蓄熱室30A,使以前述的方式燃燒燃料氣體後產生的燃燒排放氣體從工業用爐20內通過前述導引管32A而被 導引至該蓄熱室30A,而使被收納在該蓄熱室30A之蓄熱材31A蓄熱。 Thereafter, as shown in FIG. 8, the operation of switching between one
在此,於前述第二加熱處理設備中,係在如前述那般切換一方的蓄熱室30A與另一方的蓄熱室30B之動作時,即使減少供應至燃料氣體供應管12之燃料氣體的量及供應至空氣供應管11之空氣的量,也不會造成前述燃燒器裝置10中的火焰消滅,即使未設置引燃器,也能夠繼續穩定地進行將一方的蓄熱室30A與另一方的蓄熱室30B之動作予以交互地切換的動作。 Here, in the aforementioned second heat treatment facility, when the operation of one
此外,於前述實施形態之加熱處理設備中,係顯示了將前述燃燒器裝置10使用於工業用爐20的例子,惟使用前述燃燒器裝置10的加熱處理設備並不限定於該種類的工業用爐20,雖然未以圖式顯示,也能夠使用於澆斗等的乾燥或加熱。 In addition, in the heat treatment equipment of the aforementioned embodiment, an example in which the
10‧‧‧燃燒器裝置 10‧‧‧Burner device
11‧‧‧空氣供應管 11‧‧‧Air supply pipe
11a‧‧‧空氣導入部 11a‧‧‧Air introduction part
12‧‧‧燃料氣體供應管 12‧‧‧Fuel Gas Supply Pipe
12a‧‧‧燃料氣體導入部 12a‧‧‧Fuel gas inlet
13‧‧‧點火塞 13‧‧‧Ignition plug
14‧‧‧火焰保持筒 14‧‧‧Flame Holder
14a‧‧‧空氣導入孔 14a‧‧‧Air inlet
14b‧‧‧空氣導引部 14b‧‧‧Air guide
15‧‧‧噴出用構件 15‧‧‧Ejection components
15a‧‧‧主噴射口 15a‧‧‧Main jet
15b‧‧‧副噴射口 15b‧‧‧Sub jet
15c‧‧‧導引部 15c‧‧‧Guiding Department
X‧‧‧空氣供應裝置 X‧‧‧Air supply device
Y‧‧‧燃料氣體供應裝置 Y‧‧‧Fuel gas supply device
Z‧‧‧控制裝置 Z‧‧‧Control device
Claims (5)
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JP2018146168A (en) | 2018-09-20 |
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