TWI654148B - Plate cutting apparatus - Google Patents
Plate cutting apparatusInfo
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- TWI654148B TWI654148B TW107105669A TW107105669A TWI654148B TW I654148 B TWI654148 B TW I654148B TW 107105669 A TW107105669 A TW 107105669A TW 107105669 A TW107105669 A TW 107105669A TW I654148 B TWI654148 B TW I654148B
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Abstract
本發明揭露一種板材切割設備，包括一工作台、一X-Y移動台、一測高裝置、一切割裝置及氣壓控制裝置。該測高裝置與切割裝置設於該X-Y移動台上。該切割裝置可根據該測高裝置所取得的一高度資料對放置在該工作台上的該待切割板材進行一方向切割。其中，在該切割裝置的一切割刀進行該方向切割之期間，該切割刀係隨著該待切割板材的表面起伏而對應上下浮動，該氣壓控制裝置係對該切割刀施加一預定壓力，並隨著該切割刀的上下浮動而對應釋壓或補壓，且當該高度資料指出該切割刀的目前位置低於或高於即將前往的下一個位置，該切割刀係從該目前位置逐漸爬昇或下降到該下一個位置。The invention discloses a sheet cutting device comprising a work table, an X-Y mobile station, a height measuring device, a cutting device and a gas pressure control device. The height measuring device and the cutting device are disposed on the X-Y mobile station. The cutting device can perform a directional cutting on the sheet to be cut placed on the table according to a height data obtained by the height measuring device. Wherein, during a cutting process of the cutting blade of the cutting device, the cutting blade is correspondingly up and down as the surface of the plate to be cut is undulated, and the air pressure control device applies a predetermined pressure to the cutting blade, and Corresponding pressure or pressure is applied as the cutter is up and down, and when the height data indicates that the current position of the cutter is lower or higher than the next position to be traveled, the cutter is gradually climbed from the current position. Or drop to the next position.
Description
本發明與切割裝置有關，尤指一種可用於切割一素玻璃板或一液晶顯示面板的板材切割設備。The invention relates to a cutting device, and more particularly to a sheet cutting device which can be used for cutting a glass plate or a liquid crystal display panel.
在板材切割領域中，例如素玻璃板或液晶面板的切割，隨著板材尺寸的變大，板材表面平坦度愈不容易確保，亦即，待切割的板材表面通常是高低不平的，因此，用於切割板材（特別是切割大尺寸板材）的切割設備，必需將板材表面各點高度不均一的現實狀況考慮進去，才能具備良好的切割品質。舉例來說，台灣公告第509226號之「玻璃基板之切割刀座裝置」一案，已指出大型玻璃基板的表面因製作誤差及其工作台平面度等因素，將有數十到數百微米的高低起伏，故切割刀具必需快速且準確的隨著玻璃表面起伏來升降，以確保切割品質。依此概念而生的相關切割裝置，除該專利案之外，尚可參見台灣公告第M396823號及中國CN103713409號。In the field of sheet metal cutting, such as the cutting of plain glass plates or liquid crystal panels, as the size of the sheet becomes larger, the flatness of the surface of the sheet is less likely to be ensured, that is, the surface of the sheet to be cut is generally uneven, so In the cutting equipment for cutting plates (especially for cutting large-sized plates), it is necessary to take into account the fact that the height of each surface of the plate is not uniform, in order to have good cutting quality. For example, Taiwan's Announcement No. 509226, "Cleaning Tool Holder for Glass Substrates", has pointed out that the surface of large glass substrates will have tens to hundreds of microns due to manufacturing errors and flatness of the table. High and low undulations, so cutting tools must be lifted quickly and accurately as the surface of the glass rises and falls to ensure cutting quality. In addition to the patent case, the relevant cutting device born according to this concept can also refer to Taiwan Announcement No. M396823 and China CN103713409.
其中，該CN103713409號之「液晶面板切割裝置」，是在一刀輪切割一液晶面板的過程中，偵測該刀輪所受的壓力，例如當該刀輪接觸到該液晶面板表面的某一凸起點時，會被該某一凸起點頂高，使得該刀輪與該液晶面板之間的壓力變大，反之，當該刀輪接觸到某一凹點時，其與該液晶面板之間的壓力就變小。當兩感壓單元偵測到前述的壓力變化時，一控制單元就會根據該感壓單元的偵測結果來調整該刀輪施加於該液晶面板的切割壓力與切割角度。The liquid crystal panel cutting device of the CN103713409 is used to detect the pressure of the cutter wheel during the cutting of a liquid crystal panel by a cutter wheel, for example, when the cutter wheel contacts a certain convex surface of the liquid crystal panel. At the starting point, it is raised by the certain raised point, so that the pressure between the cutter wheel and the liquid crystal panel becomes larger, and conversely, when the cutter wheel contacts a certain concave point, between the liquid crystal panel and the liquid crystal panel The pressure is getting smaller. When the two pressure sensing units detect the aforementioned pressure change, a control unit adjusts the cutting pressure and the cutting angle of the cutter wheel applied to the liquid crystal panel according to the detection result of the pressure sensing unit.
另外，台灣公開第201235139號「雷射偵測高度加工方法」，揭露先利用一雷射偵測模組對一工件進行高度偵測，再根據偵測而得的工件各部位厚度來對該工件進行切割之簡單概念。In addition, Taiwan Publication No. 201235139 "Laser Detection Height Machining Method" discloses that a laser detection module is used to detect the height of a workpiece, and then the thickness of each part of the workpiece is detected according to the detected workpiece. A simple concept of cutting.
儘管有上述相關技術，然而，現有切割設備的切割品質仍有待提昇。Despite the above related art, the cutting quality of the existing cutting equipment still needs to be improved.
鑒於現有切割設備的切割品質仍有不足，本發明提供一種新的板材切割設備，以提昇切割品質。In view of the insufficiency of cutting quality of existing cutting equipment, the present invention provides a new sheet cutting apparatus for improving cutting quality.
更詳而言之，本發明之板材切割設備包括一工作台、一X-Y移動台、一測高裝置及一第一切割裝置。該測高裝置與第一切割裝置均設於該X-Y移動台，故均可在該工作台的上方作X或Y方向的移動。該測高裝置用以對該工作台的該台面的多個位置點進行高度偵測，以取得各位置點的高度形成一高度資料。該第一切割裝置用以根據該高度資料對放置在該工作台上的該待切割板材進行一第一方向切割。其中，該第一切割裝置包括設於該X-Y移動台上的一昇降驅動裝置及一昇降台，以及設於該昇降台上的一浮動刀具與一氣壓控制裝置。該浮動刀具的一切割刀能隨著該昇降台到達一工作位置而接觸該待切割板材的表面，然後隨著該X-Y移動台的移動而在該待切割板材的表面進行該第一方向切割。在進行該第一方向切割期間，該切割刀係隨著該待切割板材的表面起伏而對應上下浮動，且當該高度資料指出該切割刀的目前位置低於或高於即將前往的下一個位置，該昇降驅動裝置就驅動該昇降台對應逐漸上移或下移，以使該切割刀從該目前位置逐漸爬昇或下降到該下一個位置。該氣壓控制裝置能在該浮動刀具的該切割刀進行該第一方向切割期間，對該切割刀施加一預定壓力，並隨著該切割刀的上下浮動而對應釋壓或補壓。More specifically, the sheet cutting apparatus of the present invention comprises a work table, an X-Y mobile station, a height measuring device and a first cutting device. Both the height measuring device and the first cutting device are disposed on the X-Y mobile station, so that the X or Y direction can be moved above the table. The height measuring device is configured to perform height detection on a plurality of position points of the table surface of the worktable to obtain height information of each position point to form a height data. The first cutting device is configured to perform a first direction cutting on the sheet to be cut placed on the table according to the height data. The first cutting device comprises a lifting drive device and an lifting platform disposed on the X-Y mobile station, and a floating cutter and a pneumatic control device disposed on the lifting platform. A cutting blade of the floating cutter can contact the surface of the sheet to be cut as the lifting table reaches a working position, and then the first direction cutting is performed on the surface of the sheet to be cut as the X-Y moving table moves. During the cutting of the first direction, the cutting blade is correspondingly up and down as the surface of the sheet to be cut is undulated, and when the height data indicates that the current position of the cutting knife is lower or higher than the next position to be traveled The lifting drive drives the lifting platform to gradually move up or down to gradually climb or descend the cutting blade from the current position to the next position. The air pressure control device can apply a predetermined pressure to the cutting blade during the cutting of the first direction of the cutting blade of the floating cutter, and correspondingly release or replenish pressure as the cutting blade floats up and down.
相對於先前技術，本發明之上述板材切割設備，可藉由該測高裝置對該工作台的台面先進行測高，再於進行切割時根據測高結果控制上述切割刀逐漸昇高或逐漸降低，藉以吸收因該工作台之台面不平整所造的高度差，從而提昇切割品質。Compared with the prior art, the above-mentioned plate cutting device of the present invention can first measure the table surface of the table by the height measuring device, and then control the cutting knife to gradually increase or decrease according to the height measuring result when cutting. In order to absorb the height difference caused by the unevenness of the countertop of the workbench, thereby improving the cutting quality.
在一實施例中，本發明之板材切割設備的該氣壓控制裝置，在該第一切割裝置的該切割刀隨著該昇降台下降到接觸該待切割板材的表面之期間，其對該切割刀所施加的壓力為0。In one embodiment, the air pressure control device of the sheet cutting apparatus of the present invention, when the cutting blade of the first cutting device descends to contact the surface of the sheet to be cut, the cutting blade The applied pressure is zero.
在一實施例中，本發明之板材切割設備的該第一切割裝置的浮動刀具包括固設於該昇降台上的一底座、設於該底座上且垂直於該昇降台的台面的一軸桿、藉由該軸桿而樞設於該底座上的一刀座、及設於該刀座的底部的一切割刀。其中，該刀座的頂部係受壓於該氣壓控制裝置。In one embodiment, the floating cutter of the first cutting device of the sheet cutting apparatus of the present invention comprises a base fixed on the lifting platform, a shaft disposed on the base and perpendicular to the table surface of the lifting platform, a holder pivoted to the base by the shaft, and a cutter provided at the bottom of the holder. Wherein, the top of the seat is pressed against the air pressure control device.
在一實施例中，本發明之板材切割設備還包括一第二切割裝置，其大致相同於上述第一切割裝置，不同之處在於該第二切割裝置的切割刀係用於進行第二方向切割，且該第二切割裝置的軸桿是平行於該昇降台的台面。In one embodiment, the sheet cutting apparatus of the present invention further includes a second cutting device that is substantially identical to the first cutting device described above, except that the cutting blade of the second cutting device is used to perform the second direction cutting And the shaft of the second cutting device is parallel to the table of the lifting platform.
在一實施例中，上述的浮動刀具可由另一種浮動刀具予以取代，該另一種浮動刀具包括固設於該昇降台上的一底座、設於該底座上且上、下相對的兩第一軸桿，以及上、下相對的兩擺臂、分別設於每一擺臂另一端的兩第二軸桿、一刀座及設於該刀座底部的一切割刀。其中，每一擺臂的一端各自藉由該兩第一軸桿而樞設於該底座上。該刀座係藉由該兩第二軸桿而樞設於該兩擺臂的該另端，且其頂部係受壓於該氣壓控制裝置。In one embodiment, the floating tool may be replaced by another floating tool, which includes a base fixed on the lifting platform, and two first shafts disposed on the base and facing up and down. a rod, and two upper and lower swing arms, two second shafts respectively disposed at the other end of each swing arm, a knife seat and a cutting knife disposed at the bottom of the tool holder. One end of each swing arm is pivotally mounted on the base by the two first shafts. The tool holder is pivotally disposed at the other end of the two swing arms by the two second shafts, and the top portion thereof is pressed against the air pressure control device.
在一實施例中，本發明之板材切割設備的該工作台還包括一第一框架、覆蓋於該第一框架正面以供放置該待切割板材的多個平板、及多個第一調整機構。該些第一調整機構設於該第一框架上且分別對應連接該些平板，用以分別獨立調整該些平板相對於該第一框架的高度。其中，每一塊平板的背面還可具有多個螺合槽分別靠近該背面的各側邊，每一調整機構還可包括多根設於該第一框架上的第一頂推螺栓及第一拉引螺栓， 該些第一頂推螺栓分別頂抵於所對應的平板的背面靠近各側邊之處，並能將所對應的平板往上推高，該些第一拉引螺栓螺合於所對應的平板的螺合槽，並能將所對應的平板往下拉低。如此，本發明即可藉由可獨立調整高度及傾斜度的多個平台，達到調整該工作台的台面平整度的目的，以助於切割品質之提昇。In one embodiment, the table of the sheet cutting apparatus of the present invention further includes a first frame, a plurality of flat plates covering the front surface of the first frame for placing the sheet to be cut, and a plurality of first adjustment mechanisms. The first adjusting mechanisms are disposed on the first frame and respectively connected to the flat plates for independently adjusting the heights of the flat plates relative to the first frame. The back surface of each of the flat plates may further have a plurality of screwing grooves respectively adjacent to the side edges of the back surface, and each adjusting mechanism may further include a plurality of first jacking bolts and first pulls provided on the first frame. Leading bolts, the first thrust bolts respectively abut against the back side of the corresponding flat plate near the side edges, and can push the corresponding flat plate upwards, and the first pull bolts are screwed into the Corresponding flat plate screwing groove, and can pull down the corresponding flat plate. In this way, the present invention can achieve the purpose of adjusting the flatness of the table surface by independently adjusting a plurality of platforms of height and inclination to help improve the cutting quality.
在一實施例中，本發明之板材切割設備的該工作台更包括多塊封板覆蓋於該第一框架的背面，每一塊平板具有多個貫穿的吸孔，每一塊平板的背面與第一框架相接之處各墊有一彈性密封條，每一調整機構分別位於對應的每一平板及其對應的封板之間，每一封板對應該些第一頂推螺栓及第一拉引螺栓之處各具有貫穿的操作孔，每一封板與該第一框架之間的接縫已密封，且該些操作孔各具有一封蓋蓋住。In an embodiment, the workbench of the sheet cutting apparatus of the present invention further comprises a plurality of sealing plates covering the back surface of the first frame, each of the flat plates having a plurality of through holes, the back of each of the plates and the first Each of the frames meets an elastic sealing strip, and each adjusting mechanism is respectively located between each corresponding flat plate and its corresponding sealing plate, and each of the plates corresponds to some first pushing bolts and first pulling bolts Each has a through hole therethrough, the seam between each of the plates and the first frame is sealed, and the operation holes each have a cover.
在一實施例中，本發明之板材切割設備的該工作台包括設於該第一框架背後的一第二框架，該第二框架具有多個第二調整機構，用以調整該第一框架的平整度。其中，該第一框架的背面可具有多個位於不同位置的片體，每一片體的一側具有一螺孔。每一第二調整機構還可包括一板片、一第二頂推螺栓及一第二拉引螺栓，每一板片具有一螺孔及一穿孔，且每一板片的穿孔係正對於相對應的片體的螺孔，每一支第二頂推螺栓分別螺合於每一板片上的螺孔並頂推所對應的片體，每一支第二拉引螺栓分別穿過每一板片上的穿孔，並螺合於所對應的片體的螺孔。如此，本發明之第一框架本身的平整度即可調整，藉以增進切割品質。In one embodiment, the table of the sheet cutting apparatus of the present invention includes a second frame disposed behind the first frame, the second frame having a plurality of second adjustment mechanisms for adjusting the first frame Flatness. Wherein, the back surface of the first frame may have a plurality of sheets at different positions, and each of the sheets has a screw hole on one side thereof. Each of the second adjustment mechanisms may further include a plate, a second pushing bolt and a second pulling bolt, each plate having a screw hole and a through hole, and each of the plate holes is positively opposite to the phase Corresponding piece screw holes, each second jacking bolt is screwed to the screw hole on each plate and pushes the corresponding piece, and each second pulling bolt passes through each plate The perforations on the sheet are screwed into the screw holes of the corresponding sheet. Thus, the flatness of the first frame of the present invention can be adjusted to improve the cutting quality.
圖1、2顯示本發明之板材切割設備的一個實施例，其包括圖1所示的一基座10、一工作台1與一X-Y移動台2，以及圖2所示的一測高裝置3與一第一切割裝置4，較佳還可再包括一第二切割裝置5。其中，工作台1係用於置放一待切割板材9，待切割板材9可為一素玻璃板或一液晶顯示面板，例如400cm ×400cm的大尺寸素玻璃板。1 and 2 show an embodiment of the sheet cutting apparatus of the present invention, which includes a base 10, a table 1 and an XY moving table 2, and a height measuring device 3 shown in FIG. And a first cutting device 4, preferably further comprising a second cutting device 5. The workbench 1 is used for placing a sheet 9 to be cut, and the sheet 9 to be cut may be a plain glass plate or a liquid crystal display panel, for example, a large-sized glass plate of 400 cm × 400 cm.
如圖1所示，工作台1設於基座10上，X-Y移動台2亦設於該基座10上且位於工作台1上方，並能相對於工作台1作X方向移動及Y方向移動。在此實施例中，基座10具有左、右相對於兩台座100，每一台座100的頂面及外側面分別具有沿Y方向延伸一長度的一Y方向軌道101與一Y方向齒條102。工作台1位於兩台座100之間。X-Y移動台2包括設於基座10上且橫跨工作台1的一活動龍門21、設於活動龍門21上的一龍門動力系統23與一移動座24、及設於該移動座24上的一動力裝置25 。活動龍門21具有沿X方向延伸且橫越工作台1的一樑柱210、及分別連接於樑柱210兩端的兩門柱212。樑柱210的一前壁面具有沿X方向延伸的兩X方向軌道211與一X方向齒條213。移動座24設於樑柱210上且能沿兩X方向軌道211左、右滑移。兩門柱212分別設於兩台座100上且能沿兩Y方向軌道101前、後滑移。As shown in FIG. 1 , the table 1 is disposed on the base 10 , and the XY moving table 2 is also disposed on the base 10 and above the table 1 , and can move in the X direction and the Y direction relative to the table 1 . . In this embodiment, the base 10 has left and right sides relative to the two bases 100. The top surface and the outer side surface of each of the bases 100 respectively have a Y-direction rail 101 and a Y-direction rack 102 extending in the Y direction by a length. . The table 1 is located between the two pedestals 100. The XY mobile station 2 includes a movable gantry 21 disposed on the base 10 and spanning the worktable 1, a gantry power system 23 disposed on the movable gantry 21, a movable seat 24, and a movable seat 24 disposed on the movable seat 24. A power unit 25 . The movable gantry 21 has a beam 210 extending in the X direction and traversing the table 1, and two door posts 212 respectively connected to both ends of the beam 210. A front wall surface of the beam column 210 has two X-direction rails 211 and an X-direction rack 213 extending in the X direction. The moving seat 24 is disposed on the beam and column 210 and can slide left and right along the two X-direction rails 211. The two door posts 212 are respectively disposed on the two bases 100 and can slide forward and backward along the two Y-direction rails 101.
動力系統23包括一動力源及一帶動機構（圖中均未示）。其中，該動力源可為一伺服馬達，該帶動機構可包括分別嚙合於兩齒條102的兩齒輪及可將該動力源的動力傳遞到該兩齒輪的傳動組件。該傳動組件可包括橫向穿置於樑柱210內的一傳動桿、分別設於兩門柱212的多條皮帶（或鏈條）及多個傳帶輪（或鏈輪）。如此，藉由該動力源的動力供應及該帶動機構的帶動，活動龍門21便能在工作台1上方作前、後移動，使得活動龍門21上的移動座24能相對於工作台1及其上的待切割板材9作Y方向移動。The power system 23 includes a power source and a driving mechanism (neither shown). Wherein, the power source can be a servo motor, and the driving mechanism can include two gears respectively meshing with the two racks 102 and a transmission component that can transmit power of the power source to the two gears. The transmission assembly can include a transmission rod that is transversely disposed within the beam column 210, a plurality of belts (or chains) disposed on the two door posts 212, and a plurality of belt pulleys (or sprocket wheels). In this way, by the power supply of the power source and the driving of the driving mechanism, the movable gantry 21 can move forward and backward over the worktable 1, so that the movable seat 24 on the movable gantry 21 can be relative to the workbench 1 and The upper sheet 9 to be cut is moved in the Y direction.
動力裝置25可包括一伺服馬達及由該伺服馬達帶動的一傳動齒輪（圖中均未示），該傳動齒輪嚙合於X方向齒條211。如此，藉由動力裝置25的驅動，移動座24就能在樑柱210上作左、右移動，亦即，移動座24能相對於工作台1及其上的待切割板材9作X方向移動。The power unit 25 can include a servo motor and a transmission gear (not shown) driven by the servo motor, the transmission gear meshing with the X-direction rack 211. Thus, by the driving of the power unit 25, the moving seat 24 can move left and right on the beam 210, that is, the moving seat 24 can move in the X direction with respect to the table 1 and the sheet 9 to be cut thereon. .
如圖2所示，測高裝置3可選用現有的雷射測高儀（或稱雷射測距儀、雷射位移計）。由於測高裝置3設於該X-Y移動台2的移動座24上，故能隨著活動龍門21與移動座24的移動而相對於工作台1及其上的待切割板材9作X、Y方向移動，這表示測高裝置3可移動到工作台1用於放置待切割板材9的台面任一位置點的上方進行高度偵測，藉以取得所偵測之位置點的高度，形成一高度資料。測高裝置3是每隔一段間距偵測一個位置點。在本實施例中，測高裝置3係對工作台1用的該台面上沿X方向及Y方向各取多個位置點進行高度偵測，以取得各位置點的高度而形成該高度資料。每一位置點與相鄰的另一位置點之間的間距相同，例如400mm，但不以此為限。在藉由測高裝置3取得該高度資料之後，待切割板材9才放置於工作台1的該台面，然後，第一、二切割裝置4及5才根據該高度資料對待切割板材9表面進行切割，此容後詳述。As shown in FIG. 2, the height measuring device 3 can be selected from an existing laser height measuring instrument (or laser range finder, laser displacement meter). Since the height measuring device 3 is disposed on the moving seat 24 of the XY moving table 2, the X and Y directions can be made with respect to the table 1 and the sheet 9 to be cut thereon along with the movement of the movable gantry 21 and the moving seat 24. Moving, this means that the height measuring device 3 can be moved to the top of any position of the table for placing the sheet 9 to be cut for height detection, thereby obtaining the height of the detected position point to form a height data. The height measuring device 3 detects a position point at intervals. In the present embodiment, the height measuring device 3 performs height detection on a plurality of position points in the X direction and the Y direction on the table surface for the table 1 to obtain the height of each position point to form the height data. The distance between each position point and the adjacent other position point is the same, for example, 400 mm, but not limited thereto. After the height data is obtained by the height measuring device 3, the sheet 9 to be cut is placed on the table of the table 1, and then the first and second cutting devices 4 and 5 cut the surface of the sheet 9 to be cut according to the height data. This is detailed later.
如圖2所示，第一、二切割裝置4及5均設於該X-Y移動台2的移動座24上，故能隨著活動龍門21與移動座24的移動而相對於工作台1及其上的待切割板材9作X、Y方向移動，這表示第一、二切割裝置4及5能對待切割板材9進行兩方向的直線切割，亦即，第一、二切割裝置4及5可分別用於進行第一、二方向切割，在此實施例中，第一方向切割是指沿X方向割劃出一或多道橫的直線切痕，第二方向切割是指沿Y方向割劃出一或多道緃的直線切痕。完成前述切割之後，便能在待切割板材9表面形成多道直線切痕，例如圖3所示的橫的直線切痕91與緃的直線切痕92。隨後就能沿該些直線切痕進行一裂片作業，以使原本一整塊的待切割板材9分成多塊小板材。其中，可視需要省略第一切割裝置4或第二切割裝置5，另外，亦可視需要增加其它切割裝置來進行其它方向的切割。As shown in FIG. 2, the first and second cutting devices 4 and 5 are all disposed on the moving seat 24 of the XY moving table 2, so that the movable table 1 and the moving base 24 can move relative to the table 1 and The upper plate 9 to be cut is moved in the X and Y directions, which means that the first and second cutting devices 4 and 5 can perform straight cutting in two directions for the cutting plate 9, that is, the first and second cutting devices 4 and 5 can be respectively For performing the first and second direction cutting, in this embodiment, the first direction cutting refers to cutting one or more horizontal straight lines in the X direction, and the second direction cutting refers to cutting in the Y direction. One or more straight line cuts. After the foregoing cutting is completed, a plurality of straight cuts can be formed on the surface of the sheet 9 to be cut, such as the horizontal straight cut 91 and the straight cut 92 of the crucible shown in FIG. A splitting operation can then be carried out along the straight cuts to divide the original piece of the sheet 9 to be cut into a plurality of small sheets. Wherein, the first cutting device 4 or the second cutting device 5 may be omitted as needed, and other cutting devices may be added as needed to perform cutting in other directions.
再如圖2所示，在本實施例中，第一切割裝置4包括一昇降驅動裝置41、一昇降台42、一浮動刀具43及一氣壓控制裝置44。昇降驅動裝置41係固設於X-Y移動台2的移動座24上，可選用由一伺服馬達410與一導螺桿411所組成的伺服驅動裝置。昇降台42設於X-Y移動台2的移動座24上的一Z方向軌道241，並受昇降驅動裝置41的驅動而能從圖2所示一原位往工作台1的方向下降到一工作位置（如圖4所示），及從該工作位置上昇返回該原位。As shown in FIG. 2, in the present embodiment, the first cutting device 4 includes an elevation driving device 41, a lifting platform 42, a floating cutter 43, and a pneumatic control device 44. The lifting drive unit 41 is fixed to the moving base 24 of the X-Y moving table 2, and a servo driving device composed of a servo motor 410 and a lead screw 411 can be selected. The lifting platform 42 is disposed on a Z-direction rail 241 on the moving base 24 of the XY moving table 2, and is driven by the lifting driving device 41 to be lowered from the home position shown in FIG. 2 to the working position of the table 1 to a working position. (as shown in Figure 4), and from the working position to return to the home position.
如圖2，5及6所示，浮動刀具43係設於昇降台42上，在本實施例中，浮動刀具43包括固設於昇降台42上的一底座431、藉由一軸桿434而樞設於底座431上的一刀座432、及連接於該刀座432底部且可拆、裝的一切割刀433，另可再包括一調整螺栓436。切割刀433可為一鑽石刀或一鑽石刀輪。As shown in FIGS. 2, 5 and 6, the floating cutter 43 is attached to the lifting platform 42. In the present embodiment, the floating cutter 43 includes a base 431 fixed to the lifting platform 42 and pivoted by a shaft 434. A cutter base 432 disposed on the base 431 and a cutter 433 detachably mounted to the bottom of the cutter base 432 may further include an adjustment bolt 436. The cutter 433 can be a diamond knife or a diamond cutter wheel.
如圖4所示，在昇降台42到達該工作位置時，切割刀433剛好接觸待切割板材9的表面，然後便能隨著移動座24的移動而在待切割板材9的表面割劃出一道橫的直線切痕91，以完成一次的第一方向切割。其中，由於刀座432能以軸桿434為軸地自由上、下擺動的，故在進行該第一方向切割（X方向切割）之期間，切割刀433會隨著待切割板材9的表面起伏而對應上下浮動。在此實施例中，切割刀433為一刀輪，故於切割時係沿著X方向在切割板材9的表面滾動。由於第一切割裝置43的切割刀433在本實施例中係沿X方向切割，故軸桿434是垂直於昇降台42的台面，以使刀座432在X-Z平面上作上下浮動，切割刀433亦跟著在X-Z平面上作上下浮動。其中，調整螺栓436可調整切割刀433向下擺動的幅度。As shown in FIG. 4, when the lifting table 42 reaches the working position, the cutting blade 433 just touches the surface of the sheet 9 to be cut, and then can be cut out along the surface of the sheet 9 to be cut as the moving seat 24 moves. A horizontal straight line cut 91 is used to complete the first direction cut once. Wherein, since the blade holder 432 can swing up and down freely with the shaft 434 as an axis, during the first direction cutting (X-direction cutting), the cutting blade 433 will fluctuate with the surface of the sheet 9 to be cut. And the corresponding floating up and down. In this embodiment, the cutting blade 433 is a cutter wheel, so that it is rolled along the X direction on the surface of the cutting plate 9 when cutting. Since the cutting blade 433 of the first cutting device 43 is cut in the X direction in this embodiment, the shaft 434 is perpendicular to the table surface of the lifting table 42 so that the blade holder 432 floats up and down on the XZ plane, and the cutting blade 433 It also floats up and down on the XZ plane. Wherein, the adjusting bolt 436 can adjust the amplitude of the downward swing of the cutting blade 433.
再如圖2所示，氣壓控制裝置44係固設於昇降台42上且位於浮動刀具43正上方，並能在浮動刀具43進行切割期間，對浮動刀具43施加一預定壓力，及根據該測高裝置所偵測得到的該高度資料，調整所施加的壓力。在本實施例中，氣壓控制裝置44包括固設於昇降台42上的一氣壓缸441及固設於移動座24一側邊的一比例閥442（或伺服閥、比例伺服閥），比例閥442以管路（圖中未示）連接氣壓缸441。氣壓缸441的一伸縮桿443末端具有一滾輪444，滾輪444抵於刀座432的頂部，且氣壓缸441藉由伸縮桿443與滾輪444施加該預定壓力給刀座432。如此，切割刀433於割劃待切割板材9表面時，不但會隨著待切割板材9表面起伏而上下浮動，且一直承受到氣壓缸441所施加的該預定壓力而具備一預定切割力道，以使切割刀433能割劃出具有預定深度的切痕。As shown in FIG. 2, the air pressure control device 44 is fixed on the lifting platform 42 and located directly above the floating cutter 43, and can apply a predetermined pressure to the floating cutter 43 during the cutting of the floating cutter 43, and according to the test The height data detected by the high device adjusts the applied pressure. In the present embodiment, the air pressure control device 44 includes a pneumatic cylinder 441 fixed to the lifting platform 42 and a proportional valve 442 (or a servo valve, a proportional servo valve) fixed to one side of the moving base 24, and a proportional valve. 442 is connected to the pneumatic cylinder 441 by a pipe (not shown). A telescopic rod 443 of the pneumatic cylinder 441 has a roller 444 at the end thereof. The roller 444 abuts against the top of the seat 432, and the pneumatic cylinder 441 applies the predetermined pressure to the seat 432 by the telescopic rod 443 and the roller 444. Thus, when the cutting blade 433 cuts the surface of the sheet 9 to be cut, it not only floats up and down with the surface of the sheet 9 to be cut, but also receives the predetermined pressure applied to the pneumatic cylinder 441 to have a predetermined cutting force. The cutter 433 can be cut to have a cut with a predetermined depth.
然而，當切割刀433因待切割板材9表面變高而向上浮動時，便會將氣壓缸441的伸縮桿443向上推，這將使得氣壓缸441的內部壓力變大，若不加以洩壓，切割刀433將承受比該預定壓力更大的壓力而產生過大的切割力道。反之，當切割刀433因待切割板材9表面變低而向下浮動時，便會讓氣壓缸441的伸縮桿443順勢下移，這將使得氣壓缸441的內部壓力變小，若不加以補壓，切割刀433將承受比該預定壓力還小的壓力而產生過低的切割力。比例閥442即負責控制氣壓缸441的釋壓與補壓，以使氣壓缸441在切割刀433割劃待切割板材9表面而上下浮動之期間，能將所施加予切割刀443的壓力保持或儘可能保持在該預定壓力，從而使得切割刀433的切割力道得以保持恒定且適當，避免發生前述切割力道過大或過低的情形。However, when the cutter 433 is upwardly floated due to the surface of the sheet to be cut 9 being raised, the telescopic rod 443 of the pneumatic cylinder 441 is pushed upward, which causes the internal pressure of the pneumatic cylinder 441 to become large, and if no pressure is released, The cutter 433 will withstand a pressure greater than the predetermined pressure to create an excessive cutting force. On the other hand, when the cutter 433 floats downward due to the surface of the sheet 9 to be cut, the telescopic rod 443 of the pneumatic cylinder 441 is moved downward, which causes the internal pressure of the pneumatic cylinder 441 to become small, if not Pressing, the cutting blade 433 will withstand a pressure less than the predetermined pressure to produce an excessively low cutting force. The proportional valve 442 is responsible for controlling the pressure release and the pressure compensation of the pneumatic cylinder 441 so that the pneumatic cylinder 441 can maintain the pressure applied to the cutting blade 443 during the period in which the cutting blade 433 cuts the surface of the sheet 9 to be cut and floats up and down. The predetermined pressure is maintained as much as possible so that the cutting force of the cutting blade 433 is kept constant and appropriate, avoiding the occurrence of the aforementioned cutting force being too large or too low.
由於本發明之板材切割設備的一電腦控制系統（圖中未示）已藉由測高裝置3取得該高度資料，並根據該高度資料及切割刀433的預定切割路徑，計算出每一條切割路徑所經過的工作台1的台面的高度變化，故可令昇降驅動裝置41的伺服馬達410根據每一條切割路徑的高度變化對應驅動昇降台42的昇降，以使切割刀443跟著昇降。其中，若該電腦控制系統根據該高度資料判定切割刀433的目前位置低於切割刀433即將前往的下一個位置，表示切割刀433的行走即將面臨一段上坡，故該電腦控制系統對應令伺服馬達410驅動昇降台42線性地逐漸上移，以使切割刀433從該目前位置逐漸爬昇到該下一個位置。而若該電腦控制系統根據該高度資料判定切割刀433的目前位置高於切割刀433即將前往的下一個位置，表示切割刀433即將面臨一段下坡，故該電腦控制系統對應令伺服馬達410驅動昇降台42線性地逐漸下移，以使切割刀433從該目前位置逐漸下降到該下一個位置。Since a computer control system (not shown) of the sheet cutting apparatus of the present invention has obtained the height data by the height measuring device 3, and calculates each cutting path based on the height data and the predetermined cutting path of the cutting blade 433. Since the height of the table surface of the table 1 that has passed is changed, the servo motor 410 of the elevation drive unit 41 can move the lift table 42 in accordance with the height change of each of the cutting paths so that the cutter blade 443 can be moved up and down. Wherein, if the computer control system determines that the current position of the cutting blade 433 is lower than the next position that the cutting blade 433 is about to go according to the height data, indicating that the walking of the cutting blade 433 is about to face an uphill slope, the computer control system corresponds to the servo. The motor 410 drives the elevator 42 to linearly move up gradually to cause the cutter 433 to gradually climb from the current position to the next position. If the computer control system determines that the current position of the cutting blade 433 is higher than the next position that the cutting blade 433 is about to go according to the height data, indicating that the cutting blade 433 is about to face a downhill slope, the computer control system correspondingly drives the servo motor 410. The lifting table 42 is linearly moved down gradually to gradually lower the cutting blade 433 from the current position to the next position.
從上述說明可知，切割刀33在對待切割板材9的表面進行切割時，不但氣壓控制裝置44會對切割刀433施加該預定壓力，並自動釋壓及補壓，以儘可能使切割刀433在進行切割期間所受的該預定壓力保持一致，同時，昇降驅動裝置41的伺服馬達410也會根據測高裝置3所取得的該高度資料而令切割刀33逐漸爬昇及逐漸下降。其中，伺服馬達410驅動昇降台42線性地逐漸上移或下移的目的，係在於補償切割刀433的目前位置與即將前往的下一個位置之間的高度差（由工作台1的台面不平整所引起的），氣壓控制裝置44隨著切割刀433的上下浮動而自動釋壓及補壓的目的，則在於吸收待切割板材9的表面起伏（由待切割板材9本身表面不平整所引起的）。如此，便能在待切割板材9的表面切割出符合後續裂片作業所要求的切割痕。As can be seen from the above description, when the cutting blade 33 cuts the surface of the sheet 9 to be cut, not only the air pressure control device 44 applies the predetermined pressure to the cutting blade 433, but also automatically releases and replenishes the pressure to make the cutting blade 433 as possible. The predetermined pressure received during the cutting is kept constant, and the servo motor 410 of the lifting and lowering device 41 also gradually climbs and gradually descends the cutting blade 33 according to the height data acquired by the height measuring device 3. The purpose of the servo motor 410 driving the lifting platform 42 to gradually move up or down linearly is to compensate for the difference in height between the current position of the cutting blade 433 and the next position to be reached (the surface of the table 1 is not flat). The purpose of the automatic pressure release and pressure compensation of the air pressure control device 44 as the cutter 433 floats up and down is to absorb the surface undulation of the sheet 9 to be cut (caused by the unevenness of the surface of the sheet 9 to be cut). ). In this way, the surface of the sheet to be cut 9 can be cut to meet the cutting marks required for the subsequent splitting operation.
需指出的是，在切割刀433隨著昇降台42下降到接觸待切割板材9的表面之期間，氣壓控制裝置44對該切割刀433所施加的壓力為0，也就是說，此時氣壓缸441的內部沒有供氣壓，使得伸縮桿443可自由伸縮。如此，切割刀433在剛接觸切割板材9時就會很快的稍向上浮動，可避免因昇降台42的下壓力道而壓破切割板材9。It should be noted that during the cutting knife 433 as the lifting platform 42 descends to contact the surface of the sheet 9 to be cut, the pressure applied by the air pressure control device 44 to the cutting blade 433 is zero, that is, the pneumatic cylinder at this time. There is no air supply inside the 441, so that the telescopic rod 443 can be freely stretched. Thus, the cutting blade 433 is slightly slightly floated when it is just in contact with the cutting plate 9, so that the cutting plate 9 can be prevented from being crushed by the lower pressure passage of the lifting table 42.
至於本實施中負責第二方向切割（Y方向）的第二切割裝置5，同樣包括一昇降驅動裝置51、一昇降台52、一浮動刀具53及一氣壓控制裝置54。昇降驅動裝置51包括一伺服馬達510與一導螺桿511。昇降台52設於移動座24上的另一Z方向軌道242。浮動刀具53包括一底座531、一軸桿534、一刀座532及一切割刀533，另可再包括一調整螺栓（圖中未示，其相同於上述調整螺栓436）。氣壓控制裝置54包括一氣壓缸541及一比例閥542（或伺服閥、或比例伺服閥）。前述裝置的結構及運作大致相同於第一切割裝置4，容不贅述，不同之處在於，浮動刀具53的設置方向是不同於上述浮動刀具43，亦即，第二切割裝置53的切割刀533所進行的第二方向切割係為沿Y方向切割。在本實施例中，切割刀533為一刀輪，故此刀輪係沿著Y方向滾動。另外，在本實施例中，軸桿534是平行於昇降台52的台面，使得刀座532可在X-Z平面上作上下浮動，切割刀533亦跟著在Y-Z平面上作上下浮動。As for the second cutting device 5 responsible for the second direction cutting (Y direction) in the present embodiment, it also includes a lifting drive device 51, a lifting table 52, a floating cutter 53, and a pneumatic control device 54. The lift drive unit 51 includes a servo motor 510 and a lead screw 511. The lifting table 52 is provided on the other Z-direction rail 242 on the moving base 24. The floating cutter 53 includes a base 531, a shaft 534, a seat 532 and a cutter 533, and further includes an adjusting bolt (not shown, which is the same as the adjusting bolt 436). The air pressure control device 54 includes a pneumatic cylinder 541 and a proportional valve 542 (or servo valve, or proportional servo valve). The structure and operation of the foregoing device are substantially the same as those of the first cutting device 4, and are not described here, except that the setting direction of the floating cutter 53 is different from that of the floating cutter 43, that is, the cutter 533 of the second cutting device 53. The second direction of cutting performed is to cut in the Y direction. In the present embodiment, the cutter 533 is a cutter wheel, so that the cutter wheel rolls in the Y direction. Further, in the present embodiment, the shaft 534 is parallel to the table surface of the lifting table 52, so that the holder 532 can float up and down on the X-Z plane, and the cutting blade 533 also floats up and down in the Y-Z plane.
另外，在第一切割裝置4用於進行第一方向切割時，第二切割裝置5的昇降台52是保持在圖2所示的原位，在第二切割裝置5用於進行第二方向切割時，第一切割裝置4的昇降台42是保持在圖2所示的原位。在本實施例中，是先利用第一切割裝置4進行數次第一方向切割，以獲得數道橫的直線切痕91，再利用第二切割裝置5進行數次第二方向切割，以獲得數道緃的直線切痕92，但不以此為限。In addition, when the first cutting device 4 is used for the first direction cutting, the lifting table 52 of the second cutting device 5 is held in the home position shown in FIG. 2, and the second cutting device 5 is used for the second direction cutting. At this time, the lifting table 42 of the first cutting device 4 is held in the home position shown in FIG. In this embodiment, the first cutting device 4 is used to perform the first direction cutting several times to obtain a plurality of horizontal straight line cuts 91, and then the second cutting device 5 is used to perform the second direction cutting several times to obtain A number of straight line cuts 92, but not limited to this.
圖7顯示本發明另一種型式的浮動刀具43 a，可用於取代上述的浮動刀具43 、53。浮動刀具43 a包括一底座431a、兩第一軸桿434 a、兩第二軸桿434b、一刀座432 a及一切割刀433 a，另可再包括一調整螺栓436a。浮動刀具43 a類似於上述浮動刀具43、53，不同之處在於，浮動刀具43 、53係採取單軸擺動機構，而浮動刀具43 a則採取雙軸擺動機構，更進一步言之，浮動刀具43 a的刀座432 a與底座431a之間還設有上、下相隔一間距而相對的兩擺臂435 a，每一擺臂435 a的兩端分別藉由第一軸桿434 a及第二軸桿434b而樞設於刀座432 a與底座431a上，使得刀座432 a及其上的切割刀433 a能自由地上、下直線移動。藉由這樣的雙軸擺動機構，可確保切割刀433 a在隨著待切割板材9表面起伏而上、下浮動時的動作是直上、直下的，藉以減少切割不良的情形，進而提昇整體切割品質。Fig. 7 shows another type of floating cutter 43a of the present invention which can be used in place of the above-described floating cutters 43, 53. The floating cutter 43a includes a base 431a, two first shafts 434a, two second shafts 434b, a knife seat 432a and a cutting blade 433a, and further includes an adjusting bolt 436a. The floating cutter 43a is similar to the above-described floating cutters 43, 53 except that the floating cutters 43 and 53 adopt a single-axis swing mechanism, and the floating cutter 43 a adopts a two-axis swing mechanism, and further, the floating cutter 43 A holder arm 435a is formed between the holder 432a of a and the base 431a, and the opposite ends of the swing arm 435a are respectively provided by the first shaft 434a and the second The shaft 434b is pivotally disposed on the base 432a and the base 431a, so that the holder 432a and the cutting blade 433a thereon can freely move up and down linearly. With such a biaxial swinging mechanism, it is ensured that the action of the cutting blade 433a is up and down when floating up and down with the surface of the sheet 9 to be cut, thereby reducing the poor cutting condition and thereby improving the overall cutting quality. .
為了進一步提昇切割品質，工作台1可如圖8所示，包括一第一框架11、多個平板12、及多個封板15。該些平板12覆蓋於第一框架11的正面，且構成可放置待切割板材9的一台面，也就是上述工作台1的台面。第一框架11具有多個第一調整機構111分別連接該些平板12，用以分別獨立調整該些平板12相對於第一框架11的高度。該些封板15係覆蓋於第一框架11的背面。In order to further improve the cutting quality, the table 1 may include a first frame 11, a plurality of flat plates 12, and a plurality of sealing plates 15, as shown in FIG. The flat plates 12 cover the front surface of the first frame 11 and constitute a table on which the sheet 9 to be cut can be placed, that is, the table top of the table 1 described above. The first frame 11 has a plurality of first adjusting mechanisms 111 respectively connected to the flat plates 12 for independently adjusting the heights of the flat plates 12 relative to the first frame 11. The sealing plates 15 cover the back surface of the first frame 11.
第一框架11係由多支緃向框桿及多支橫向框桿架構而成，並具有多個由該些框桿界定出來的框格110，每一第一調整機構111分別對應設置於該些框桿上且位於該些框格110內。在本實施例中，共有16個框格110，這些框格110的正面分別被16塊平板12以一對一的方式對應覆蓋，這些框格110的背面分別被8塊封板15以一對二的方式對應覆蓋。The first frame 11 is formed by a plurality of truss members and a plurality of lateral frame rods, and has a plurality of sashes 110 defined by the frame bars, and each of the first adjusting mechanisms 111 is respectively disposed corresponding to the sashes The frame rods are located in the sashes 110. In this embodiment, there are a total of 16 sashes 110, and the front faces of the sashes 110 are respectively covered by 16 flat plates 12 in a one-to-one manner. The back faces of the sashes 110 are respectively separated by 8 sealing plates 15 The second way corresponds to the coverage.
如圖9所示，每一塊平板12的背面具有多個螺合槽121分別靠近該背面的各側邊，在本實施例中共有8個螺合槽121。每一第一調整機構111包括多個如圖8所示的角片122與凸片124，及多支圖11至13所示的第一頂推螺栓126及第一拉引螺栓127，且每一角片122各具有一螺孔123，每一凸片124各具有一透孔125。在本實施例中，如圖8所示，每一第一調整機構111的角片122共有四個且分別位於所對應的框格110的四個角落。每一第一調整機構111的凸片124共有8個且分別位於所對應的框格110的四個側邊，每一側邊各有2個凸片124。As shown in FIG. 9, each of the flat plates 12 has a plurality of screwing grooves 121 adjacent to the respective sides of the back surface. In the present embodiment, there are a total of eight screwing grooves 121. Each of the first adjusting mechanisms 111 includes a plurality of corner pieces 122 and fins 124 as shown in FIG. 8, and a plurality of first pushing bolts 126 and first pulling bolts 127 shown in FIGS. 11 to 13, and each The corner pieces 122 each have a screw hole 123, and each of the tabs 124 has a through hole 125. In this embodiment, as shown in FIG. 8, the corner pieces 122 of each first adjustment mechanism 111 have four and are respectively located at four corners of the corresponding sash 110. The protrusions 124 of each of the first adjustment mechanisms 111 have a total of eight and are respectively located on four sides of the corresponding sash 110, and each of the sides has two protrusions 124.
圖如11及12所示，每一支第一頂推螺栓126分別螺合於每一角片122上的螺孔123且頂抵於所對應的平板12的背面。如圖11及13所示，每一支第一拉引螺栓127分別穿過每一凸片124上的透孔125，並螺合於所對應的平板12的螺合槽121。簡言之，該些第一頂推螺栓126可分別頂抵於所對應的平板12的背面靠近各側邊之處，並能將所對應的平板12往上推高，而該些第一拉引螺栓127可螺合於所對應的平板12的螺合槽121，並能將所對應的平板12往下拉低。如此，每一平板12便可藉由轉動所對應的第一調整機構111的第一頂推螺栓126與第一拉引螺栓127來調整其相對於第一框架11的高度與傾斜度，這表示一操作人員可利用該些第一調整機構111來調整由該些平板12所構成的台面平整度。舉例來說，若該操作人員利用上述測高裝置3而得知由該些平板12的正面所構成的台面有某一位置點的高度過高或過低，便可操作對應該位置點的平板12的第一調整機構111，例如轉動該第一調整機構111的第一頂推螺栓126及/或第一拉引螺栓127，以降低或昇高平板12的高度或傾斜度。As shown in FIGS. 11 and 12, each of the first jacking bolts 126 is screwed into the screw holes 123 of each of the corner pieces 122 and abuts against the back surface of the corresponding flat plate 12. As shown in FIGS. 11 and 13, each of the first pull bolts 127 passes through the through holes 125 of each of the tabs 124 and is screwed into the corresponding slot 121 of the flat plate 12. In short, the first pushing bolts 126 can respectively abut against the back sides of the corresponding flat plates 12 near the sides, and can push the corresponding flat plates 12 upward, and the first pulls The lead bolt 127 can be screwed to the screwing groove 121 of the corresponding flat plate 12, and can lower the corresponding flat plate 12 downward. In this way, each of the flat plates 12 can adjust its height and inclination with respect to the first frame 11 by rotating the first pushing bolt 126 and the first pulling bolt 127 of the corresponding first adjusting mechanism 111, which means An operator can use the first adjustment mechanisms 111 to adjust the flatness of the table formed by the flat plates 12. For example, if the operator uses the height measuring device 3 to know that the height of the table formed by the front surface of the flat plates 12 is too high or too low, the flat plate corresponding to the position point can be operated. The first adjustment mechanism 111 of the 12, for example, rotates the first jacking bolt 126 and/or the first pull bolt 127 of the first adjustment mechanism 111 to lower or raise the height or inclination of the panel 12.
另外，由於上述平板12係以金屬製成，例如鋁，為了避免待切割板材9在放置時不慎撞破或損傷，工作台1還包括一可透氣的彈性軟墊16（圖1～11、均省略而未示出，請參見圖12及13、15），彈性軟墊16覆蓋於上述平台12所構成的台面，且可由一張或多張可透氣的人工皮墊構成。此時，上述工作台1的台面即彈性軟墊16的表面，也就是說測高裝置3其實是在量測彈性軟墊16的表面各位置點的高度。In addition, since the flat plate 12 is made of metal, such as aluminum, in order to prevent the plate 9 to be cut from being accidentally broken or damaged during the placement, the table 1 further includes a breathable elastic cushion 16 (Figs. 1-11). Although omitted, not shown, referring to Figures 12 and 13, 15), the elastic cushion 16 covers the table top formed by the platform 12, and may be composed of one or more breathable artificial leather pads. At this time, the table surface of the table 1 is the surface of the elastic cushion 16, that is, the height measuring device 3 is actually measuring the height of each point on the surface of the elastic cushion 16.
在本實施例中，為了方便操作人員去轉動上述的第一頂推螺栓126與第一拉引螺栓127，如圖8及10所示，每一封板15於對應第一頂推螺栓126與第一拉引螺栓127的位置各具有貫穿的一操作孔152，以方便手指或一工具伸入，且每一操作孔152各具有一封蓋（圖中未示），用以蓋住操作孔152。在完成前述的調整操作之後，需將所拆掉的封蓋再裝回去或是用密封膠布貼住操作孔152。In this embodiment, in order to facilitate the operator to rotate the first jacking bolt 126 and the first pulling bolt 127, as shown in FIGS. 8 and 10, each of the plates 15 corresponds to the first jacking bolt 126. The positions of the first pull bolts 127 each have a through hole 152 for facilitating the penetration of a finger or a tool, and each of the operation holes 152 has a cover (not shown) for covering the operation hole. 152. After the aforementioned adjustment operation is completed, the removed cover is reinstalled or the operation hole 152 is attached with a sealing tape.
另外，在本實施例中，如圖8、9所示，每一塊平板12較佳還可再設置多個貫穿的吸孔120，如圖10及11所示，位於第一框架11下半部的每一封板15各具有一抽氣孔150及連通抽氣孔150的一抽氣管151，每一抽氣管151藉由管路連接到一抽氣泵（圖中未示）。當啟動抽氣泵，每一支抽氣管151就各自抽取由緃向四個框格110所構成的一獨立隔間內的空氣，以使第一框架11的該四個獨立隔間形成負壓，讓每一平板12的吸孔120產生吸力來吸住被放置在該些平板12上的待切割板材9。其中，需一併指出的是，每一平板12的背面與相對應的框格110的框桿之間，還設有彈性密封條14（圖8及11均省略而未示出，請參見圖12及13），以避免漏氣。該些彈性密封條14可選用厚度約4-5mm的泡棉膠布。另外，每一封板15係位於上下兩個框格110內，且每一封板15的各側邊與對應的框桿相接之處的隙縫，係以膠布予貼合及覆蓋（圖中未示），以避免漏氣。In addition, in this embodiment, as shown in FIGS. 8 and 9, each of the flat plates 12 is preferably further provided with a plurality of through holes 120, as shown in FIGS. 10 and 11, located in the lower half of the first frame 11. Each of the plates 15 has an air venting hole 150 and an air suction pipe 151 that communicates with the air venting hole 150. Each of the air suction pipes 151 is connected to an air pump (not shown) by a pipe. When the air pump is activated, each of the air suction pipes 151 respectively extracts air in a separate compartment formed by the sash to the four sashes 110, so that the four independent compartments of the first frame 11 form a negative pressure. The suction holes 120 of each of the flat plates 12 are caused to generate suction to suck the sheets 9 to be cut placed on the flat plates 12. It should be noted that the elastic sealing strip 14 is also disposed between the back surface of each flat plate 12 and the corresponding frame of the sash 110 ( FIGS. 8 and 11 are omitted and not shown, see FIG. 12 and 13) to avoid air leaks. The elastic sealing strips 14 may be made of a foaming tape having a thickness of about 4-5 mm. In addition, each of the plates 15 is located in the upper and lower sashes 110, and the slits where the sides of each of the plates 15 meet the corresponding frame bars are adhered and covered with a tape (in the figure) Not shown) to avoid air leaks.
為了進一步提昇切割品質，工作台1尚可如圖11及圖14所示，更包括設於第一框架11背後的一第二框架13，且第二框架13具有多個第二調整機構13a，用以調整第一框架13的平整度。在此實施例中，如圖10所示，第一框架12的背面具有多個片體128(焊接於第一框架11上述的框桿上)，每一片體128的一側具有一螺孔129。每一第二調整機構13a包括一板片130及圖15所示的第二頂推螺栓133及第二拉引螺栓134，每一板片130具有一螺孔131及一穿孔132，且每一板片130的穿孔132係正對於相對應的片體128的螺孔129。如圖15所示，每一支第二頂推螺栓133分別螺合於每一板片130上的螺孔131且頂推所對應的片體128，每一支第二拉引螺栓134分別穿過每一板片130上的穿孔132，並螺合於所對應的片體128的螺孔129。如此，第一框架13便可藉由轉動該些第二調整機構13a的第二頂推螺栓133與第二拉引螺栓134來調整第一框架11的平整度。In order to further improve the cutting quality, the table 1 can also be as shown in FIG. 11 and FIG. 14, further including a second frame 13 disposed at the back of the first frame 11, and the second frame 13 has a plurality of second adjusting mechanisms 13a. It is used to adjust the flatness of the first frame 13. In this embodiment, as shown in FIG. 10, the back surface of the first frame 12 has a plurality of sheets 128 (welded to the frame rods of the first frame 11), and one side of each of the sheets 128 has a screw hole 129. . Each of the second adjusting mechanisms 13a includes a plate 130 and a second pushing bolt 133 and a second pulling bolt 134 as shown in FIG. 15, each of the plates 130 having a screw hole 131 and a through hole 132, and each The perforations 132 of the sheet 130 are aligned with the threaded holes 129 of the corresponding sheets 128. As shown in FIG. 15, each of the second jacking bolts 133 is screwed into the screw holes 131 of each of the plates 130 and pushes the corresponding sheet body 128, and each of the second pull bolts 134 is respectively worn. The perforations 132 on each of the sheets 130 are screwed into the screw holes 129 of the corresponding sheets 128. Thus, the first frame 13 can adjust the flatness of the first frame 11 by rotating the second pushing bolt 133 and the second pulling bolt 134 of the second adjusting mechanism 13a.
如此，藉由上述第一、二調整機構111、13a的調整，可使工作台1的台面儘可能更為平整，以使放置於工作台1上的待切割板材9表面能更為平整，以利於切割品質之提昇。Thus, by adjusting the first and second adjustment mechanisms 111, 13a, the table surface of the table 1 can be made as flat as possible, so that the surface of the sheet 9 to be cut placed on the table 1 can be more flat, Conducive to the improvement of cutting quality.
再如圖1所示，在本實施例中，工作台1的第二框架13的一前側係樞接於基座10的一底台103的前側，且如圖16所示，底台103上面設有一推昇機構6，用以推動工作台1轉動到接近90度的一站立位置。這是因為當待切割板材9尺寸很大時，待切割板材9是被立起來搬運的，故工作台1需要翻轉到該站立位置，以便接收待切割板材9。一旦待切割板材9放置於工作台1的台面且被吸住之後，推昇機構6再反向運作，以將工作台1降回圖1所示的原位，然後才可進行上述的切割運作與調整操作。As shown in FIG. 1, in the present embodiment, a front side of the second frame 13 of the table 1 is pivotally connected to the front side of a base 103 of the base 10, and as shown in FIG. A push-up mechanism 6 is provided for pushing the table 1 to a standing position close to 90 degrees. This is because when the sheet to be cut 9 is large in size, the sheet 9 to be cut is carried by the upright, so the table 1 needs to be turned to the standing position to receive the sheet 9 to be cut. Once the sheet 9 to be cut is placed on the table of the table 1 and is sucked, the push-up mechanism 6 is operated in reverse to lower the table 1 back to the position shown in FIG. 1 before the cutting operation described above can be performed. With the adjustment operation.
相對於先前技術，本發明之板材切割設備確實可提昇切割品質，例如：藉由測高裝置6對工作台1的台面先進行測高，再於進行切割時根據測高結果令昇降驅動裝置41、51驅使切割刀433、533逐漸昇高或逐漸降低，藉以吸收因工作台1之台面不平整所造的高度差，使得切割品質得以提昇；又本發明之板材切割設備還藉由可獨立調整高度及傾斜度的多個平台12，達到調整工作台1的台面平整度的目的，此對於切割品質的提昇亦有所助益；另外本發明之第一框架11本身的平整度亦可調整，此亦足以增進切割品質。Compared with the prior art, the plate cutting device of the present invention can improve the cutting quality. For example, the table top of the table 1 is first measured by the height measuring device 6, and the lifting drive device 41 is caused according to the height measuring result when the cutting is performed. 51 drives the cutting blades 433, 533 to gradually increase or decrease gradually, thereby absorbing the height difference caused by the unevenness of the table surface of the table 1, so that the cutting quality is improved; and the plate cutting device of the invention can be independently adjusted The plurality of platforms 12 of height and inclination achieve the purpose of adjusting the flatness of the table surface of the worktable 1, which is also beneficial for the improvement of the cutting quality; in addition, the flatness of the first frame 11 of the present invention can be adjusted. This is also enough to improve the quality of the cut.
100‧‧‧台座100‧‧‧ pedestal
1‧‧‧工作台 1‧‧‧Workbench
10‧‧‧基座 10‧‧‧ Pedestal
101‧‧‧Y方向軌道 101‧‧‧Y-orbit
102‧‧‧Y方向齒條 102‧‧‧Y direction rack
11‧‧‧第一框架 11‧‧‧ first frame
110‧‧‧框格 110‧‧‧ sash
111‧‧‧第一調整機構 111‧‧‧First adjustment agency
12‧‧‧平板 12‧‧‧ tablet
120‧‧‧吸孔 120‧‧‧ suction hole
121‧‧‧螺合槽 121‧‧‧Spiral groove
122‧‧‧角片 122‧‧‧ Corner
123‧‧‧螺孔 123‧‧‧ screw hole
124‧‧‧凸片 124‧‧‧Trap
125‧‧‧透孔 125‧‧‧through hole
126‧‧‧第一頂推螺栓 126‧‧‧First push bolt
127‧‧‧第一拉引螺栓 127‧‧‧First pull bolt
128‧‧‧片體 128‧‧‧ tablets
129‧‧‧螺孔 129‧‧‧ screw holes
13‧‧‧第二框架 13‧‧‧second framework
13a‧‧‧第二調整機構 13a‧‧‧Second adjustment body
130‧‧‧板片 130‧‧‧ plates
131‧‧‧螺孔 131‧‧‧ screw holes
132‧‧‧穿孔 132‧‧‧Perforation
133‧‧‧第二頂推螺栓 133‧‧‧Second jack bolt
134‧‧‧第二拉引螺栓 134‧‧‧Second pull bolt
14‧‧‧彈性密封條 14‧‧‧Flexible sealing strip
15‧‧‧封板 15‧‧‧Closed
150‧‧‧抽氣孔 150‧‧‧Pumping holes
151‧‧‧抽氣管 151‧‧‧Exhaust pipe
152‧‧‧操作孔 152‧‧‧Operation hole
16‧‧‧彈性軟墊 16‧‧‧Flexible cushions
2‧‧‧X-Y移動台 2‧‧‧X-Y mobile station
21‧‧‧活動龍門 21‧‧‧ activities gantry
210‧‧‧樑柱 210‧‧‧ beams
211‧‧‧X方向軌道 211‧‧‧X-orbit
212‧‧‧門柱 212‧‧‧door posts
213‧‧‧X方向齒條 213‧‧‧X-direction rack
23‧‧‧龍門動力系統 23‧‧‧Longmen Power System
24‧‧‧移動座 24‧‧‧Mobile seat
24‧‧‧Z方向軌道X 24‧‧‧Z direction orbit X
25‧‧‧動力裝置 25‧‧‧Powerplant
3‧‧‧測高裝置 3‧‧‧ height measuring device
4‧‧‧第一切割裝置 4‧‧‧First cutting device
41‧‧‧昇降驅動裝置 41‧‧‧ Lifting drive
410‧‧‧伺服馬達 410‧‧‧Servo motor
411‧‧‧導螺桿 411‧‧‧ lead screw
42‧‧‧昇降台 42‧‧‧Elevator
43、43a‧‧‧浮動刀具 43, 43a‧‧‧ floating tools
431、431a‧‧‧底座 431, 431a‧‧‧ base
432、432a‧‧‧刀座 432, 432a‧‧‧ knife holder
433、433a‧‧‧切割刀 433, 433a‧‧‧ cutting knives
434、434a、434b‧‧‧軸桿 434, 434a, 434b‧‧‧ shaft
436、436a‧‧‧調整螺栓 436, 436a‧‧‧ adjusting bolts
44‧‧‧氣壓控制裝置 44‧‧‧Pneumatic control device
441‧‧‧氣壓缸 441‧‧‧ pneumatic cylinder
442‧‧‧比例閥 442‧‧‧ proportional valve
443‧‧‧伸縮桿 443‧‧‧ Telescopic rod
444‧‧‧滾輪 444‧‧‧Roller
5‧‧‧第二切割裝置 5‧‧‧Second cutting device
51‧‧‧昇降驅動裝置 51‧‧‧ Lifting drive
510‧‧‧伺服馬達 510‧‧‧Servo motor
511‧‧‧導螺桿 511‧‧‧ lead screw
52‧‧‧昇降台 52‧‧‧ Lifting platform
53‧‧‧浮動刀具 53‧‧‧ Floating tools
531‧‧‧底座 531‧‧‧Base
532‧‧‧刀座 532‧‧‧ knife holder
533‧‧‧切割刀 533‧‧‧Cutting knife
534‧‧‧軸桿 534‧‧‧ shaft
54‧‧‧氣壓控制裝置 54‧‧‧Air pressure control device
541‧‧‧氣壓缸 541‧‧‧ pneumatic cylinder
542‧‧‧比例閥 542‧‧‧Proportional valve
9‧‧‧待切割板材 9‧‧‧Shears to be cut
91、92‧‧‧直線切痕 91, 92‧‧‧ straight cuts
圖1係本發明之板材切割設備的一個實施例的部分立體外觀示意圖。 圖2係本發明該實施例的第一、二切割裝置4及5的平面示意圖。 圖3係本發明該實施例對一待切割板材9的切割示意圖。 圖4係本發明第一、二切割裝置4及5的平面動作示意圖。 圖5係本發明該實施例的浮動刀具43的立體外觀示意圖。 圖6係本發明該實施例的浮動刀具43的部分斷面示意圖。 圖7係本發明另一種浮動刀具43a的部分斷面示意圖。 圖8係本發明該實施例的工作台1的部分立體分解示意圖。 圖9係本發明該工作台1的平板12的後視圖。 圖10係本發明該工作台1的後視圖（不含第二框架13）。 圖11係本發明該工作台1的斷面示意圖。 圖12至13與15係取自於圖11的部分放大圖。 圖16係本發明該工作台1翻轉到一站立位置時的側視示意圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a partial perspective view of one embodiment of a sheet cutting apparatus of the present invention. Figure 2 is a plan view showing the first and second cutting devices 4 and 5 of this embodiment of the present invention. FIG. 3 is a schematic view showing the cutting of a sheet 9 to be cut according to the embodiment of the present invention. Figure 4 is a plan view showing the planar operation of the first and second cutting devices 4 and 5 of the present invention. Fig. 5 is a perspective view showing the appearance of the floating cutter 43 of the embodiment of the present invention. Figure 6 is a partial cross-sectional view showing the floating cutter 43 of this embodiment of the present invention. Figure 7 is a partial cross-sectional view showing another floating cutter 43a of the present invention. Figure 8 is a partially exploded perspective view of the workbench 1 of the embodiment of the present invention. Figure 9 is a rear elevational view of the plate 12 of the table 1 of the present invention. Figure 10 is a rear elevational view of the table 1 of the present invention (without the second frame 13). Figure 11 is a schematic cross-sectional view of the table 1 of the present invention. 12 to 13 and 15 are partial enlarged views of Fig. 11. Figure 16 is a side elevational view of the table 1 of the present invention when it is flipped to a standing position.
Claims (13)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW107105669A TWI654148B (en) | 2018-02-14 | 2018-02-14 | Plate cutting apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW107105669A TWI654148B (en) | 2018-02-14 | 2018-02-14 | Plate cutting apparatus |
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| Publication Number | Publication Date |
|---|---|
| TWI654148B true TWI654148B (en) | 2019-03-21 |
| TW201934503A TW201934503A (en) | 2019-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW107105669A TWI654148B (en) | 2018-02-14 | 2018-02-14 | Plate cutting apparatus |
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| TW (1) | TWI654148B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114379072A (en) * | 2022-02-15 | 2022-04-22 | 山东明欣机械科技有限公司 | Plate glass film laminating machine and using method |
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| TW507778U (en) | 2001-07-04 | 2002-10-21 | Wu E Machinery Co Ltd | Structure of optical glass cutter with simultaneous four-axis driving |
| TW200948728A (en) | 2008-04-16 | 2009-12-01 | Thk Co Ltd | Scriber and multi-head scriber |
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| CN206467141U (en) | 2016-12-14 | 2017-09-05 | 高密市飞旋机械科技有限公司 | A kind of Full-automatic glass cutting |
| CN206654852U (en) | 2017-04-10 | 2017-11-21 | 东旭科技集团有限公司 | Glass scriber |
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- 2018-02-14 TW TW107105669A patent/TWI654148B/en active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW507778U (en) | 2001-07-04 | 2002-10-21 | Wu E Machinery Co Ltd | Structure of optical glass cutter with simultaneous four-axis driving |
| TW200948728A (en) | 2008-04-16 | 2009-12-01 | Thk Co Ltd | Scriber and multi-head scriber |
| CN205653341U (en) | 2015-12-29 | 2016-10-19 | 郑州旭飞光电科技有限公司 | Glass substrate draws line cutting device's tool rest assembly and knife rest |
| CN206467141U (en) | 2016-12-14 | 2017-09-05 | 高密市飞旋机械科技有限公司 | A kind of Full-automatic glass cutting |
| CN206654852U (en) | 2017-04-10 | 2017-11-21 | 东旭科技集团有限公司 | Glass scriber |
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| CN114379072A (en) * | 2022-02-15 | 2022-04-22 | 山东明欣机械科技有限公司 | Plate glass film laminating machine and using method |
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| TW201934503A (en) | 2019-09-01 |
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