TWI651451B - Molded product inverted double-suction automatic molding machine and manufacturing method for manufacturing molded product (2) - Google Patents
Molded product inverted double-suction automatic molding machine and manufacturing method for manufacturing molded product (2) Download PDFInfo
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Abstract
一種模塑產品翻轉雙吸漿自動成型機及製造模塑產品之製造方法，主要係由一翻轉機構帶動第一、二吸漿模分別進入漿箱中吸漿完成為上、下胚料層，再帶動快速與一冷壓模完成冷模擠壓，同時並使上、下胚料層合併成為厚度加倍之厚胚品，再經熱壓上、下模合模熱壓定型成為模塑產品，具備簡省組裝空間，加快製造速度，增加模塑產品厚度及避震空間，以增益緩衝避震效果，且使表面皆為優面之實用功效。The invention discloses a molding product reversing double-suction automatic forming machine and a manufacturing method for manufacturing the molded product, which mainly comprises a turning mechanism driving the first and second suction dies to respectively enter the pulp box to obtain the upper and lower blank layers. Then, the cold die extrusion is quickly carried out with a cold die, and the upper and lower blank layers are combined into a thick double-thickness blank, and then hot-pressed upper and lower molds are hot-pressed and shaped into a molded product. It has simple space for assembly, speeds up manufacturing, increases the thickness of molded products and shock-absorbing space, gains cushioning and shock-absorbing effect, and makes the surface a practical effect.
Description
本發明係關於一種模塑產品翻轉雙吸漿自動成型機及製造模塑產品之製造方法，尤指一種可以簡省組裝空間，加快製造速度，增加模塑產品厚度及避震空間，以增益緩衝避震效果，且使表面皆為優面之模塑產品翻轉雙吸漿自動成型機及製造模塑產品之製造方法。The invention relates to a molding product reversing double-slurry automatic forming machine and a manufacturing method for manufacturing the molded product, in particular to simplify the assembly space, speed up the manufacturing speed, increase the thickness of the molded product and the shock-absorbing space, and gain buffer. A method of manufacturing a molded product by inverting a double-sucking automatic molding machine and a molding product in which the surface is a superior surface.
按，以塑膠材料所製成之塑膠產品，有容易釋出毒素對環境產生嚴重汙染，難以回收再利用，或回收分解難以處理，回收處理費用龐大等---等問題，導致多年來已對全球環境保護產生嚴重傷害。在現今環保意識高漲之年代，尋找無毒、容易回收處理之材料，已成為研究及實際應用上之主流。According to the plastic products made of plastic materials, it is easy to release toxins, which cause serious pollution to the environment, difficult to recycle and reuse, or difficult to recycle and recycle, and the cost of recycling is so large, etc. Global environmental protection has caused serious harm. In today's era of high environmental awareness, the search for non-toxic, easy-to-recycle materials has become the mainstream of research and practical applications.
目前已有發展以紙漿纖維材料及/或植物纖維材料混合打漿為漿質材料，藉由吸漿模吸漿附著漿料，再經過熱壓定型技術製造而成之產品，為與「塑膠產品」區分，一般皆稱之為「模塑產品」。模塑產品有容易回收再製造再利用之優勢，符合環保再利用及節能減碳之潮流，因此快速受到工商業界及普羅大眾所接受並樂於採用，模塑產品經常可見的例如：碗、盤、杯蓋、包裝材、避震材、墊材等---等產品都漸有採用At present, it has been developed to use a pulp fiber material and/or a plant fiber material as a slurry material, and the slurry is adhered by a suction mold, and then the product is manufactured by hot pressing and setting technology, and is a "plastic product". The distinction is generally referred to as "molded products." Molded products have the advantages of easy recycling, re-manufacture and reuse, and are in line with the trend of environmental protection and energy conservation and carbon reduction. Therefore, they are quickly accepted by the business community and the general public, and molded products are often seen, for example, bowls, plates, Cup lids, packaging materials, shock absorbers, mats, etc. - and other products are gradually adopting
模塑產品之製造必須經過「吸漿塑形」及「熱壓定型」二道作業，其中，「吸漿塑形」係由一吸漿模下降浸入一充滿漿料之漿箱內，再由一抽吸裝置經由該吸漿模對漿箱內之漿料進行真空吸引，使該吸漿模之模面上形成一"胚料層"，當該吸漿模上昇離開漿箱時，因持續抽吸作用使該胚料層逐漸降濕，接著該吸漿模連同胚料層共同上昇去與一冷壓模合模擠壓該胚料層，使該漿料層降低濕度並同時塑形為一"初胚品"，然後該吸漿模吸附該初胚品離開冷壓模，完成吸漿塑形之作業，接著即進行「熱壓定型」作業，其係藉由熱壓模對吸漿塑形後之胚料層進行熱壓定型作業，使原先之胚料層乾燥並定型成為模塑產品之成品。Molded products must be manufactured by "sucking and shaping" and "hot pressing". Among them, "sucking and shaping" is immersed in a slurry tank filled with slurry by a suction mold. A suction device vacuum-applies the slurry in the slurry tank through the suction mold to form a "binder layer" on the mold surface of the suction mold, and when the suction mold rises out of the pulp box, it continues The suctioning effect gradually dehumidifies the green layer, and then the suction mold is raised together with the blank layer to mold the blank layer by a cold pressing mold, so that the slurry layer is lowered in humidity and simultaneously shaped into An "initial embryo", and then the suction mold adsorbs the original embryo and leaves the cold pressing mold to complete the operation of suction molding, and then performs a "hot press setting" operation, which is performed by a hot pressing mold. The shaped blank layer is subjected to a hot press setting operation to dry and shape the original blank layer into a finished product of the molded product.
本發明人專業從事模塑產品之製造工作，經由長時間接觸模塑產品之經驗，發覺到模塑產品在製造上有以下缺失存在：The present inventors specialize in the manufacture of molded products, and through the experience of prolonged contact with molded products, it has been found that the following defects exist in the manufacture of molded products:
1.製造速度慢。傳統製造模塑產品時對胚料層之吸附動作，僅能單側(貼附住模面之側)進行，因此胚料層整體之降溼速度慢且不一致，進而影響到製造速度。1. The manufacturing speed is slow. Conventionally, when the molded product is manufactured, the adsorption operation on the blank layer can be performed only on one side (the side to which the mold surface is attached), so that the overall moisture reduction rate of the green layer is slow and inconsistent, thereby affecting the manufacturing speed.
2.厚度無法增加，導致避震效果不佳。傳統製造模塑產品時，吸漿模只能使胚料層一次性單層覆蓋於模面上，胚料層無法多層層疊，因此厚度無法增加，一般只適用於成型外觀較為平順且厚度無需過厚之小型產品(例如碗、盤、杯蓋等)，若想要製造厚度較厚，避震效果較佳之模塑產品(例如：具較佳避震效果之包裝材)，傳統製造方法尚難以達成。2. The thickness cannot be increased, resulting in poor suspension effect. When the molded product is traditionally manufactured, the suction mold can only cover the single layer of the blank layer on the die surface, and the layer of the blank cannot be laminated in multiple layers, so the thickness cannot be increased, and generally only suitable for the molding appearance is smooth and the thickness does not need to be Thick small products (such as bowls, plates, lids, etc.), if you want to make molded products with thicker thickness and better suspension effect (for example, packaging materials with better shock absorption effect), traditional manufacturing methods are still difficult. Achieved.
3.表面存在非優面，導致價值感不高。習知模塑產品上會明顯存在著一側為優面及另一側為非優面二種表面，用於包裝價值性非極高之商品(例如包裝雞蛋)時尚為合適，但倘用來包裝價值性較高之商品(例如手機)時，則會因模塑產品之包裝材中有"非優面"存在，造成視覺觀感不佳，更會拉低整體商品之價值感。3. There is a non-excellent surface on the surface, resulting in a low sense of value. Conventional molded products will obviously have two kinds of surfaces on one side and non-excellent on the other side, which is suitable for packaging non-excellent goods (such as packaged eggs), but if it is used for packaging value When a product with a higher degree (such as a mobile phone) has a "non-excellent side" in the packaging material of the molded product, the visual perception is not good, and the value of the overall product is lowered.
因為習知模塑產品有製造速度慢、厚度難以增加及表面會有一非優面之既存缺失存在，使得模塑產品在使用用途之推廣上受到很大限制，無法直接用於包裝價值性高之商品。Because conventional molded products have slow manufacturing speed, difficulty in increasing thickness, and the existence of a non-excellent surface on the surface, the molded products are greatly limited in the promotion of use, and cannot be directly used for packaging valuable products.
針對以上缺失，本發明人乃深入構思研發改良，期提供一種構造組成全新的模塑產品自動成型機及製造模塑產品之製造方法，以解決上述缺失，經長時間努力後，遂有本發明產生。In view of the above-mentioned deficiencies, the present inventors have intensively conceived research and development improvements, and have provided a novel molding product automatic molding machine and a manufacturing method for manufacturing the molded product, in order to solve the above-mentioned defects, and after a long period of efforts, the present invention is produce.
緣是，本發明之主要目的，即在提供一種可以簡省組裝空間，並加快製造速度之模塑產品翻轉雙吸漿自動成型機及製造模塑產品之製造方法。Accordingly, the main object of the present invention is to provide a method for manufacturing a molded double-absorbent automatic molding machine and a molded product which can simplify the assembly space and speed up the manufacturing speed.
本發明之另一主要目的，則在提供一種可以增加成品厚度及避震空間，以利增益緩衝避震效果之模塑產品翻轉雙吸漿自動成型機及製造模塑產品之製造方法。Another main object of the present invention is to provide a molded product inverted double-slurry automatic molding machine and a manufacturing method for manufacturing the molded product which can increase the thickness of the finished product and the shock-absorbing space to facilitate the cushioning and shock-absorbing effect.
本發明之又一主要目的，則在提供一種可使表面皆顯現為優面之模塑產品翻轉雙吸漿自動成型機及製造模塑產品之製造方法。Another main object of the present invention is to provide a method for manufacturing a molded product inverted double-slurry automatic molding machine and a molded product which can make the surface appear as a superior surface.
為達成上述目的，本發明訴求一種模塑產品翻轉雙吸漿自動成型機，包括有：一翻轉機構，受裝設支持而存在於一主機架空間內，可經控制做上下180∘翻轉動作，該翻轉機構之頂面及底面各具一架設面，該翻轉機構整體可經控制做上下位移動作；一漿箱，設置於該主機架空間的下方，內部容裝漿料，該漿箱之頂面為開口狀；一第一吸漿模，架設於該翻轉機構底面的架設面上，使該第一吸漿模之模面在未動作時朝下，該第一吸漿模會隨同該翻轉機構做翻轉動作及上下位移動作，該第一吸漿模與一第一抽送裝置連接，可接受該第一抽送裝置之抽吸作用或吹送作用；一第二吸漿模，架設於該翻轉機構頂面的架設面上，使該第二吸漿模之模面在未動作時朝上，該第二吸漿模會隨同該翻轉機構做翻轉動作及上下位移動作，該第二吸漿模與一第二抽送裝置連接，可接受該第二抽送裝置之抽吸作用或吹送作用；一冷壓模，架設於該主機架空間的頂部底面上，使該冷壓模之模面恆朝下，該冷壓模與一第三抽送裝置連接，可接受該第三抽送裝置之抽吸作用或吹送作用；至少一熱壓下模，受裝設支持而存在於一側機架空間內，該側機架空間位於該主機架空間的側邊，該熱壓下模之模面朝上，該熱壓下模可經控制做水平橫向移動，該熱壓下模所在位置位在該翻轉機構一側，該熱壓下模與一第四抽送裝置連接，可接受該第四抽送裝置之抽吸作用或吹送作用；及至少一熱壓上模，架設於該側機架空間的頂部底面上，該熱壓上模之模面朝下，該熱壓上模位於該熱壓下模正上方，該熱壓上模可經控制做直立上下位移移動，該熱壓上模與一第五抽送裝置連接，可接受該第五抽送裝置之抽吸作用或吹送作用。In order to achieve the above object, the present invention appeals to a molded product inverted double-slurry automatic forming machine, which comprises: a turning mechanism, which is supported by the installation and exists in a main frame space, and can be controlled to perform up and down 180∘ turning action. The top surface and the bottom surface of the turning mechanism each have a set of surfaces, and the turning mechanism can be controlled to perform an up-and-down displacement operation; a pulp box is disposed below the main frame space, and the inside is filled with slurry, and the top of the pulp box The first suction mold is erected on the erecting surface of the bottom surface of the turning mechanism, so that the mold surface of the first suction mold is facing downward when not in operation, and the first suction mold will be flipped along with the surface. The mechanism performs a flipping action and an up-and-down displacement operation, the first suction die is connected to a first pumping device, and the suction or blowing action of the first pumping device is acceptable; and a second suction die is mounted on the turning mechanism. The top surface of the erecting surface is such that the mold surface of the second suction mold is facing upward when not in operation, and the second suction mold is rotated together with the turning mechanism and the up and down displacement action, and the second suction mold is a second pumping device connection Accepting the suction or blowing action of the second pumping device; a cold stamping die is mounted on the top bottom surface of the main frame space, so that the die surface of the cold stamping die is facing downward, the cold stamping die and the first The three pumping device is connected to receive the suction or blowing action of the third pumping device; at least one hot pressing die is present in one side of the rack space by the installation support, and the side rack space is located in the main frame The side of the space, the die face of the hot pressing die faces upward, the hot pressing die can be controlled to horizontally move horizontally, and the hot pressing die is located at one side of the turning mechanism, and the hot pressing die is a fourth pumping device is connected to receive the suction or blowing action of the fourth pumping device; and at least one hot-pressing upper die is mounted on the top bottom surface of the side frame space, and the die face of the hot pressing upper die Downward, the hot pressing upper mold is located directly above the hot pressing lower mold, and the hot pressing upper mold can be controlled to move upright up and down displacement, and the hot pressing upper mold is connected with a fifth pumping device, and the fifth pumping is acceptable. The suction or blowing action of the device.
上述之模塑產品翻轉雙吸漿自動成型機中，該第一吸漿模之模面與該第二吸漿模之模面為形狀相同者。In the above-mentioned molded product inverted double-suction automatic molding machine, the die face of the first suction die and the die face of the second suction die have the same shape.
上述之模塑產品翻轉雙吸漿自動成型機中，該冷壓模之模面與該第一吸漿模及該第二吸漿模之模面為形狀對稱者。In the above-mentioned molded product inverted double-slurry automatic molding machine, the die surface of the cold pressing die and the die faces of the first suction die and the second suction die are in shape symmetry.
上述之模塑產品翻轉雙吸漿自動成型機中，該熱壓下模之模面與該第二吸漿模之模面為形狀對稱者，該熱壓上模之模面與該熱壓下模之模面為形狀對稱者。In the above-mentioned molded product inverted double-slurry automatic molding machine, the mold surface of the hot pressing lower mold and the mold surface of the second suction mold are symmetric in shape, and the mold surface of the hot pressing upper mold and the hot pressing The die face of the die is a shape symmetrical one.
本發明同時訴求一種模塑產品翻轉雙吸漿自動成型機製造模塑產品之製造方法，係運用上述之模塑產品翻轉雙吸漿自動成型機，再採行如下步驟：The invention simultaneously appeals to a manufacturing method for manufacturing a molded product of a molded product inverted double-suction automatic forming machine, which is to use the above-mentioned molded product to invert the double-suction automatic forming machine, and then adopt the following steps:
(1).令該翻轉機構由最初之中間位置啟動下降，使該第一吸漿模沉浸入該漿箱的漿料內，隨即啟動該第一吸漿模吸漿，以在該第一吸漿模的模面上形成一上胚料層；(1) causing the turning mechanism to be lowered from the initial intermediate position, so that the first suction mold is immersed in the slurry of the pulp box, and then the first suction mold is started to be sucked, in the first suction Forming an upper layer on the die surface of the slurry mold;
(2).當吸漿時間一到，該翻轉機構即帶動該第一吸漿模連同該上胚料層上移回到中間位置；(2) when the suction time is up, the turning mechanism drives the first suction mold together with the upper layer to move back to the intermediate position;
(3).令該翻轉機構上下翻轉，使該第二吸漿模變成朝下，該第一吸漿模連同該上胚料層變成朝上；(3) rotating the turning mechanism upside down, the second suction mold is turned downward, the first suction mold together with the upper layer becomes upward;
(4).令該翻轉機構下降，使該第二吸漿模沉浸入該漿箱的漿料內，隨即啟動該第二吸漿模吸漿，以在該第二吸漿模的模面上形成一下胚料層；(4) lowering the turning mechanism, so that the second suction mold is immersed in the slurry of the pulp box, and then the second suction mold is started to be sucked to be on the mold surface of the second suction mold. Forming a layer of the blank;
(5).令該翻轉機構向上移動到最高位，使該第一吸漿模與該冷壓模合模一段時間，以對該第一吸漿模上所吸附之上胚料層進行擠壓，此時該第一吸漿模所連接之第一抽送裝置及該冷壓模所連接之第三抽送裝置皆啟動抽吸作用，使該上胚料層脫水；(5) moving the turning mechanism upward to the highest position, and clamping the first suction die with the cold die for a period of time to squeeze the upper layer of the adsorbed material on the first suction die At this time, the first pumping device to which the first suction die is connected and the third pumping device to which the cold die is connected initiate suctioning to dehydrate the upper layer;
(6).擠壓時間一到，停止該第一吸漿模所連接之第一抽送裝置之抽吸作用，轉換成吹送作用，以使該上胚料層與該第一吸漿模間脫開，該冷壓模所連接之第三抽送裝置則持續抽吸作用，以使該上胚料層被吸附於該冷壓模內，接著令該翻轉機構下降至中間位置；(6). When the squeezing time is up, the suction action of the first pumping device connected to the first squeezing die is stopped, and converted into a blowing action, so that the upper blast layer and the first absorbing die are separated from each other. Opening, the third pumping device connected to the cold stamping mold continues to suck so that the upper billet layer is adsorbed in the cold stamping die, and then the turning mechanism is lowered to an intermediate position;
(7).令該翻轉機構再度上下翻轉，使該第二吸漿模吸附該下胚料層變成朝上，該第一吸漿模則朝下；(7). causing the turning mechanism to be turned upside down again, so that the second suction mold adsorbs the lower billet layer to face upward, the first suction mold is facing downward;
(8).令該翻轉機構帶動該第二吸漿模吸附住該下胚料層上升，終至該第二吸漿模進入該冷壓模內合模，該第二吸漿模所吸附之下胚料層與該冷壓模所吸附之上胚料層二者即被該第二吸漿模與該冷壓模共同擠壓結合為一完整的厚胚品，此時該第二吸漿模所連接之第二抽送裝置及該冷壓模所連接之第三抽送裝置皆啟動抽吸作用，使該厚胚品持續脫水；(8). causing the turning mechanism to drive the second suction mold to adsorb the rise of the lower layer, and finally the second suction mold enters the cold mold to clamp, and the second suction mold absorbs The lower blank layer and the upper blank layer adsorbed by the cold stamping mold are co-extruded by the second suction mold and the cold pressing mold to form a complete thick blank, and the second suctioning is performed at this time. The second pumping device connected to the die and the third pumping device connected to the cold die are activated to continuously dehydrate the thick blank;
(9).擠壓時間一到，停止該冷壓模所連接之第三抽送裝置之抽吸作用，轉換成吹送作用，以使該厚胚品與該冷壓模間脫開，該第二吸漿模所連接之第二抽送裝置則持續抽吸作用，以使該厚胚品被吸附於該第二吸漿模上，接著令該翻轉機構下降至中間位置；(9). When the squeezing time is up, the suction action of the third pumping device connected to the cold stamping die is stopped, and converted into a blowing action to disengage the thick blank product from the cold stamping die, the second The second pumping device connected to the suction mold continues to suction so that the thick blank is adsorbed on the second suction mold, and then the turning mechanism is lowered to the intermediate position;
(10).令該翻轉機構再度上下翻轉，使該第二吸漿模吸附該厚胚品變成朝下，該第一吸漿模則朝上，隨即令該翻轉機構帶動該第二吸漿模吸附住該厚胚品往上移動至超過最初之中間位置；(10). causing the turning mechanism to be turned upside down again, so that the second suction mold attracts the thick blank to face downward, the first suction mold is upward, and then the turning mechanism drives the second suction mold Adsorbing the thick blank to move upward beyond the initial intermediate position;
(11).啟動該熱壓下模水平橫向移動到此時該第二吸漿模的正下方；(11) starting the hot pressing lower mold horizontally to the right side of the second suction mold at this time;
(12).令該翻轉機構帶動該第二吸漿模吸附住該厚胚品下降，終至該第二吸漿模進入該熱壓下模內合模，此時該厚胚品即介於該第二吸漿模與該熱壓下模間；(12). causing the turning mechanism to drive the second suction mold to adsorb the thick blank, and finally the second suction mold enters the hot pressing mold, and the thick blank is between The second suction die and the hot pressing die;
(13).該熱壓下模所連接之第四抽送裝置啟動抽吸作用，使該熱壓下模吸附住該厚胚品，同時該第二吸漿模所連接之第二抽送裝置停止抽吸作用，轉換成吹送作用，使該厚胚品與該第一吸漿模脫開，然後該翻轉機構隨即上移回至最初之中間位置；(13) The fourth pumping device connected to the hot pressing die starts the suction action, so that the hot pressing die absorbs the thick blank, and the second pumping device connected to the second suction die stops pumping. The suction action is converted into a blowing action to disengage the thick blank from the first suction mold, and then the turning mechanism is then moved back up to the initial intermediate position;
(14).令該熱壓下模水平橫向移動回位，回到該熱壓上模的正下方；(14). causing the hot pressing lower mold to horizontally move back to the position, returning directly to the hot pressing upper mold;
(15).啟動該熱壓上模下降，終至該熱壓上模進入該熱壓下模內合模，使該厚胚品介於該熱壓上模與該熱壓下模間，該熱壓上模與該熱壓下模即共同對該厚胚品進行熱壓定型作業，使該厚胚品成為一模塑產品；(15) starting the hot pressing upper mold to fall, and finally the hot pressing upper mold enters the hot pressing lower mold clamping, so that the thick blank product is interposed between the hot pressing upper mold and the hot pressing lower mold, The hot pressing upper mold and the hot pressing lower mold jointly perform a hot pressing setting operation on the thick blank product, so that the thick blank product becomes a molded product;
(16).當熱壓定型作業完成，該熱壓下模所連接之第四抽送裝置啟動抽吸作用，使該熱壓下模吸附住該模塑產品，同時該熱壓上模所連接之第五抽送裝置啟動吹送作用，使該模塑產品與該熱壓上模脫開，然後該熱壓上模隨即向上移動回位；接著，該熱壓下模所連接之第四抽送裝置停止抽吸作用，轉換成吹送作用，使該模塑產品與該熱壓下模脫開，然後將該模塑產品自該熱壓下模上取離。(16). When the hot pressing setting operation is completed, the fourth pumping device connected to the hot pressing lower mold starts the suction action, so that the hot pressing lower mold adsorbs the molded product, and the hot pressing upper mold is connected The fifth pumping device starts the blowing action to disengage the molded product from the hot pressing upper mold, and then the hot pressing upper mold is then moved back up; then, the fourth pumping device connected to the hot pressing lower mold stops pumping The absorbing action is converted into a blowing action to disengage the molded product from the hot press lower mold, and then the molded product is taken off from the hot press mold.
上述模塑產品翻轉雙吸漿自動成型機製造模塑產品之製造方法中，該厚胚品之厚度為該上胚料層或該下胚料層的至少二倍。In the above method for manufacturing a molded product of a double-sucking automatic molding machine, the thickness of the thick blank is at least twice the thickness of the upper layer or the lower layer.
上述模塑產品翻轉雙吸漿自動成型機製造模塑產品之製造方法中，將該模塑產品自該熱壓下模上取離之動作可藉由人工手動取離。In the above method for manufacturing a molded product of a double-sucking automatic molding machine, the action of taking the molded product from the hot-pressing mold can be manually removed.
上述模塑產品翻轉雙吸漿自動成型機製造模塑產品之製造方法中，將該模塑產品自該熱壓下模上取離之動作可藉由機械手臂自動取離。In the manufacturing method of manufacturing the molded product of the above-mentioned molded product inverting double-slurry automatic molding machine, the action of taking the molded product from the hot pressing die can be automatically taken off by the robot arm.
上述模塑產品翻轉雙吸漿自動成型機製造模塑產品之製造方法中，該第一吸漿模及該第二吸漿模所分別吸附之上胚料層及下胚料層，二者間有部份造型及位置相同之處，也有部份造型及位置相異之處。In the manufacturing method of manufacturing the molded product by the above-mentioned molded product inverted double-slurry automatic molding machine, the first suction mold and the second suction mold respectively adsorb the upper layer and the lower layer, Some of the shapes and locations are the same, but there are also some shapes and locations.
上述模塑產品翻轉雙吸漿自動成型機製造模塑產品之製造方法中，該第一吸漿模及該第二吸漿模所分別吸附之上胚料層及下胚料層，二者合併成為厚胚品時，二者造型及位置相同之部位即做貼合，二者造型及位置相異之部位則不做貼合，並產生一空間存在。In the manufacturing method of manufacturing the molded product by the above-mentioned molded product inverted double-suction automatic molding machine, the first suction mold and the second suction mold respectively adsorb the upper layer and the lower layer, and the two are combined When it becomes a thick blank, the parts with the same shape and position are made to fit together, and the parts with different shapes and positions do not fit together, and a space exists.
為達成上述目的，本發明所採行之技術手段及可達致之實用性進步功效，茲舉以下較佳可行實施例配合附圖詳述於後，俾利完全瞭解。In order to achieve the above object, the technical means adopted by the present invention and the practical improvement effect can be achieved. The following preferred embodiments are described in detail with reference to the accompanying drawings, and the entire disclosure is fully understood.
本發明區分有一種模塑產品翻轉雙吸漿自動成型機，及一種模塑產品翻轉雙吸漿自動成型機製造模塑產品之製造方法，謹依序說明如後。The invention distinguishes a molding product inverted double-slurry automatic forming machine, and a manufacturing method for manufacturing a molded product of a molded product inverted double-suction automatic forming machine, which will be described later.
本發明所訴求之"模塑產品翻轉雙吸漿自動成型機"整體構造組成如圖1所示，乃為一種特別適用於製造出模塑產品之自動成型機1，構造組成上主要包括有：The overall structural composition of the "molded product double-sucking automatic automatic molding machine" claimed in the present invention is shown in Fig. 1. It is an automatic molding machine 1 which is particularly suitable for manufacturing a molded product, and the structural composition mainly includes:
一翻轉機構10，受裝設支持而存在於一主機架空間21內，主要是可經一外在動力機構控制而於需要時做上下180∘翻轉，該翻轉機構10之頂面及底面各具一架設面，因此每做一次翻轉動作，該頂面及底面的架設面即互換位置，該翻轉機構10整體並可受另一外在動力機構帶動而於需要時做上下位移移動動作；An inverting mechanism 10 is provided in a main frame space 21 by means of installation support, and can be controlled by an external power mechanism to perform up and down 180 turns when needed. The top and bottom surfaces of the inverting mechanism 10 are respectively provided. One set of faces, so that each time the flipping action is performed, the top and bottom erecting faces are interchanged positions, and the turning mechanism 10 as a whole can be driven by another external power mechanism to perform an up-and-down displacement moving action when needed;
一漿箱22，設置於該主機架空間21的下方，內部容裝漿料，該漿箱22之頂面為開口狀；a pulp box 22 disposed under the main frame space 21, internally containing the slurry, the top surface of the pulp box 22 being open;
一第一吸漿模30，架設於該翻轉機構10底面的架設面上，使該第一吸漿模30之模面在平常(即未動作)時朝下，該第一吸漿模30會隨同該翻轉機構10做翻轉動作及上下位移動作，該第一吸漿模30與一第一抽送裝置連接，可接受該第一抽送裝置之抽吸(真空)作用或吹送(送風)作用；A first suction die 30 is mounted on the mounting surface of the bottom surface of the turning mechanism 10 such that the die face of the first suction die 30 faces downward when it is normal (ie, not in operation), and the first suction die 30 The first suction mold 30 is connected to a first pumping device, and the suction (vacuum) action or the blow (air supply) action of the first pumping device can be accepted;
一第二吸漿模40，架設於該翻轉機構10頂面的架設面上，使該第二吸漿模40之模面在平常(即未動作)時朝上，該第二吸漿模40會隨同該翻轉機構10做翻轉動作及上下位移動作，該第二吸漿模40與一第二抽送裝置連接，可接受該第二抽送裝置之抽吸(真空)作用或吹送(送風)作用；該第一吸漿模30之模面與該第二吸漿模40之模面係為形狀相同者，例如: 該第一吸漿模30之模面為外凸者，則該第二吸漿模40之模面即亦為外凸者；A second suction mold 40 is mounted on the erecting surface of the top surface of the turning mechanism 10 such that the mold surface of the second suction mold 40 faces upward when it is normal (ie, not in operation), and the second suction mold 40 The reversing mechanism 10 is configured to perform a reversing action and an up-and-down displacement operation, and the second suction mold 40 is coupled to a second pumping device to receive a suction (vacuum) action or a blow (air supply) action of the second pumping device; The die face of the first suction die 30 and the die face of the second die 80 are identical in shape. For example, if the die face of the first die 32 is convex, the second paddle The die face of the die 40 is also a convex;
一冷壓模60，架設於該主機架空間21的頂部底面上，使該冷壓模60之模面恆朝下，該冷壓模60與一第三抽送裝置連接，可接受該第三抽送裝置之抽吸(真空)作用或吹送(送風)作用；該冷壓模60之模面與該第一吸漿模30及該第二吸漿模40之模面形狀對稱，故該冷壓模60之模面係為內凹者；A cold stamper 60 is mounted on the top bottom surface of the main frame space 21 such that the die face of the cold stamper 60 is constantly facing downward. The cold stamper 60 is connected to a third pumping device to receive the third pumping. The suction (vacuum) action or the blowing (air supply) action of the device; the die surface of the cold stamper 60 is symmetric with the die faces of the first suction die 30 and the second suction die 40, so the cold die The mold surface of 60 is a concave one;
一熱壓下模70，受裝設支持而存在於一側機架空間23內，該側機架空間23位於該主機架空間21的側邊，該熱壓下模70之模面朝上，該熱壓下模70之模面形狀與該該第二吸漿模40之模面形狀對稱，故為內凹者，該熱壓下模70可藉由一外在動力機構(例如馬達、滑軌及滾輪之配置，惟不受限)推動做水平橫向移動，該熱壓下模70所在位置位在該翻轉機構10一側，該熱壓下模70與一第四抽送裝置連接，可接受該第四抽送裝置之抽吸(真空)作用或吹送(送風)作用；及A hot stamping die 70 is present in one of the rack spaces 23 by the mounting support. The side rack space 23 is located on the side of the main rack space 21, and the die face of the hot stamping die 70 faces upward. The die shape of the hot stamping die 70 is symmetrical with the die face shape of the second die absorbing die 40, so that it is a concave, and the hot stamping die 70 can be driven by an external power mechanism (for example, a motor, a slippery motor). The rail and the roller are arranged, but are not limited, to be driven to perform horizontal lateral movement. The hot stamping die 70 is located on the side of the turning mechanism 10, and the hot pressing die 70 is connected to a fourth pumping device, which is acceptable. The suction (vacuum) action or the blowing (air supply) action of the fourth pumping device;
一熱壓上模80，架設於該側機架空間23的頂部底面上，該熱壓上模80之模面朝下，該熱壓上模80之模面與該熱壓下模70之模面形狀對稱，故該熱壓上模80之模面為外凸者，該熱壓上模80位於該熱壓下模70正上方，該熱壓上模80可藉由一外在動力機構(例如動力缸體，惟不受限)推動做直立上下位移移動，該熱壓上模80與一第五抽送裝置連接，可接受該第五抽送裝置之抽吸(真空)作用或吹送(送風)作用。A hot pressing upper mold 80 is mounted on the top bottom surface of the side frame space 23, and the die face of the hot pressing upper mold 80 faces downward, and the die face of the hot pressing upper die 80 and the die of the hot pressing lower die 70 The shape of the surface is symmetrical, so that the surface of the hot stamping die 80 is convex, and the hot stamping die 80 is located directly above the hot pressing die 70, and the hot stamping die 80 can be driven by an external power mechanism ( For example, the power cylinder, but not limited to, pushes up and down displacement movement, and the hot pressing upper mold 80 is connected to a fifth pumping device, and can accept the suction (vacuum) action or the blow (air supply) of the fifth pumping device. effect.
上述構造即組成本發明所訴求之模塑產品翻轉雙吸漿自動成型機，其中，所提及的外在動力機構及第一、二、三、四、五抽送裝置因皆非本發明的主要構成，且其作用明顯可成立，故未示於圖，以免圖面過於繁雜難辨。The above structure constitutes the molded product inverted double-suction automatic forming machine claimed in the present invention, wherein the external power mechanism and the first, second, third, fourth and fifth pumping devices mentioned are not the main ones of the present invention. The composition, and its role can be clearly established, it is not shown in the figure, so as to avoid the drawing is too complicated and difficult to distinguish.
根據上述模塑產品翻轉雙吸漿自動成型機之構造組成，本發明同時訴求一種模塑產品翻轉雙吸漿自動成型機製造模塑產品之製造方法，係運用上述之模塑產品翻轉雙吸漿自動成型機，再採行如下步驟：According to the structural composition of the above-mentioned molded product inverted double-suction automatic molding machine, the present invention simultaneously appeals to a manufacturing method for manufacturing a molded product of a molded product inverted double-slurry automatic molding machine, which is to use the above-mentioned molded product to invert double suction. The automatic molding machine, followed by the following steps:
1.如圖2所示，令該翻轉機構10由最初之中間位置啟動下降，使該第一吸漿模30沉浸入該漿箱22的漿料內，隨即啟動該第一吸漿模30吸漿，以在該第一吸漿模30的模面上形成一上胚料層；1. As shown in FIG. 2, the inverting mechanism 10 is started to descend from the initial intermediate position, so that the first suction mold 30 is immersed in the slurry of the pulp box 22, and then the first suction mold 30 is started to be sucked. Slurry to form an upper layer on the die surface of the first suction die 30;
2.如圖3所示，當吸漿時間一到，該翻轉機構10即帶動該第一吸漿模30連同該上胚料層上移回到中間位置；2. As shown in FIG. 3, when the suction time is up, the turning mechanism 10 drives the first suction mold 30 together with the upper layer to move back to the intermediate position;
3.如圖4所示，令該翻轉機構10做上下翻轉，使該第二吸漿模40變成朝下，該第一吸漿模30則吸附該上胚料層變成朝上；3. As shown in FIG. 4, the inverting mechanism 10 is turned upside down so that the second suction mold 40 is turned downward, and the first suction mold 30 adsorbs the upper billet layer to face upward;
4.如圖5所示，令該翻轉機構10下降，使該第二吸漿模40沉浸入該漿箱22的漿料內，隨即啟動該第二吸漿模40吸漿，以在該第二吸漿模40的模面上形成一下胚料層；4. As shown in FIG. 5, the inverting mechanism 10 is lowered to immerse the second suction mold 40 in the slurry of the pulp box 22, and then the second suction mold 40 is started to be sucked. Forming a blank layer on the die surface of the second suction mold 40;
5.如圖6所示，接著令該翻轉機構10向上移動到最高位，使該第一吸漿模30與該冷壓模60合模一段時間，以對該第一吸漿模30上所吸附之上胚料層進行擠壓，此時該第一吸漿模30所連接之第一抽送裝置及該冷壓模60所連接之第三抽送裝置皆啟動抽吸作用，使該上胚料層脫水；5. As shown in FIG. 6, the inverting mechanism 10 is then moved up to the highest position, and the first suction die 30 and the cold stamper 60 are clamped for a period of time to be applied to the first suction die 30. The top layer of the first suction mold 30 and the third pump unit connected to the cold mold 60 are activated to initiate the suction to make the upper billet. Layer dehydration
6.如圖7所示，擠壓時間一到，停止該第一吸漿模30所連接之第一抽送裝置之抽吸作用，轉換成吹送(送風)作用，以使該上胚料層與該第一吸漿模30間脫開，該冷壓模60所連接之第三抽送裝置則持續抽吸作用，以使該上胚料層被吸附於該冷壓模60內，接著令該翻轉機構10下降至中間位置；6. As shown in FIG. 7, when the squeezing time is up, the suction action of the first pumping device connected to the first squeezing die 30 is stopped, and converted into a blowing (air blowing) action, so that the upper layer is The first suction mold 30 is disengaged, and the third pumping device connected to the cold mold 60 continues to suck so that the upper layer is adsorbed in the cold stamper 60, and then the flipping is performed. The mechanism 10 is lowered to an intermediate position;
7.如圖8所示，令該翻轉機構10再度做上下翻轉，使該第二吸漿模40吸附該下胚料層變成朝上，該第一吸漿模30則恢復朝下；7. As shown in FIG. 8, the inverting mechanism 10 is again turned upside down, so that the second suction mold 40 adsorbs the lower billet layer to face upward, and the first suction mold 30 returns to the downward direction;
8.如圖9所示，令該翻轉機構10帶動該第二吸漿模40吸附住該下胚料層上升，終至該第二吸漿模40進入該冷壓模60內合模一段時間，此時該第二吸漿模40所吸附之下胚料層與該冷壓模60所吸附之上胚料層二者即被該第二吸漿模40與該冷壓模60共同擠壓結合為一完整的厚胚品，其厚度即為該上胚料層或該下胚料層的二倍，擠壓期間該第二吸漿模40所連接之第二抽送裝置及該冷壓模60所連接之第三抽送裝置皆啟動抽吸作用，使該厚胚品持續脫水；8. As shown in FIG. 9, the inverting mechanism 10 drives the second suction mold 40 to adsorb the lower layer to rise, and finally the second suction mold 40 enters the cold mold 60 for a period of time. At this time, both the blank layer adsorbed by the second mold-absorbing mold 40 and the upper billet layer adsorbed by the cold stamper 60 are co-extruded by the second mold-absorbing mold 40 and the cold stamper 60. Combined as a complete thick blank, the thickness of which is twice the thickness of the upper or lower layer, and the second pumping device and the cold stamper connected to the second mold 32 during extrusion 60 connected third pumping devices activate the suction to continuously dehydrate the thick blank;
9.如圖10所示，擠壓時間一到，停止該冷壓模60所連接之第三抽送裝置之抽吸作用，轉換成吹送(送風)作用，以使該厚胚品與該冷壓模60間脫開，該第二吸漿模40所連接之第二抽送裝置則持續抽吸作用，以使該厚胚品被吸附於該第二吸漿模40上，接著令該翻轉機構10下降至中間位置；9. As shown in FIG. 10, when the pressing time is up, the suction action of the third pumping device connected to the cold stamping die 60 is stopped, and converted into a blowing (air blowing) action to make the thick blank and the cold pressing. The mold 60 is disengaged, and the second pumping device connected to the second mold-absorbing mold 40 continues to suck so that the thick blank is adsorbed on the second mold-absorbing mold 40, and then the turning mechanism 10 is caused. Drop to the middle position;
10.如圖11所示，令該翻轉機構10再度做上下翻轉，使該第二吸漿模40吸附該厚胚品變成朝下，該第一吸漿模30則變成朝上，然後隨即令該翻轉機構10帶動該第二吸漿模40吸附住該厚胚品往上移動至超過最初之中間位置(即中間位置以上)；10. As shown in FIG. 11, the inverting mechanism 10 is again turned upside down, so that the second suction mold 40 adsorbs the thick blank to become downward, and the first suction mold 30 becomes upward, and then immediately The inverting mechanism 10 drives the second suction mold 40 to move the thick blank to move upward beyond the initial intermediate position (ie, above the intermediate position);
11.如圖12所示，啟動該熱壓下模70所連接之外在動力機構，推動該熱壓下模70水平橫向移動到此時該第二吸漿模40的正下方；11. As shown in FIG. 12, the hot pressing die 70 is started to be connected to the power mechanism, and the hot pressing die 70 is horizontally moved laterally to the right of the second suction die 40;
12.如圖13所示，令該翻轉機構10帶動該第二吸漿模40吸附住該厚胚品下降，終至該第二吸漿模40進入該熱壓下模70內合模，此時該厚胚品即介於該第二吸漿模40與該熱壓下模70間；12. As shown in FIG. 13, the inverting mechanism 10 drives the second suction mold 40 to adsorb the thick blank, and finally the second suction mold 40 enters the hot pressing mold 70 to clamp the mold. The thick blank is between the second suction mold 40 and the hot pressing mold 70;
13.如圖14所示，隨即該熱壓下模70所連接之第四抽送裝置啟動抽吸作用，使該熱壓下模70吸附住該厚胚品，同時該第二吸漿模40所連接之第二抽送裝置停止抽吸作用，轉換成吹送(送風)作用，以使該厚胚品與該第二吸漿模40間脫開，然後該翻轉機構10隨即上移回至最初之中間位置停留，等待下一行程之進行；13. As shown in FIG. 14, the fourth pumping device connected to the hot stamping die 70 is then activated to cause the hot stamping die 70 to adsorb the thick blank, while the second suction die 40 is The connected second pumping device stops the suction action and converts into a blowing (air blowing) action to disengage the thick blank product from the second suction die 40, and then the turning mechanism 10 is then moved back up to the middle of the first Stay in position and wait for the next trip;
14.如圖15所示，該熱壓下模70所連接之外在動力機構推動該熱壓下模70水平橫向移動回位，回到該熱壓上模80的正下方；此時該翻轉機構10再度做上下翻轉，使該第一吸漿模30恢復朝下，該第二吸漿模40則恢復朝上，因此該第一吸漿模30、該翻轉機構10、該第二吸漿模40及該冷壓模60可以同時展開下一行程(即展開圖2~11所示之步驟)；14. As shown in FIG. 15, the hot-pressing lower mold 70 is connected to the hot-pressing mold 70 to laterally move back to the position of the hot-pressing mold 70, and is returned to directly below the hot-pressing upper mold 80; The mechanism 10 is again turned upside down to return the first suction mold 30 downward, and the second suction mold 40 is returned upward, so the first suction mold 30, the turning mechanism 10, and the second suction The mold 40 and the cold stamper 60 can simultaneously unfold the next stroke (ie, the steps shown in FIGS. 2 to 11 are expanded);
15.如圖16所示，該熱壓上模80所連接之外在動力機構推動該熱壓上模80下降，終至該熱壓上模80進入該熱壓下模70內合模，此時該厚胚品即介於該熱壓上模80與該熱壓下模70間，因此該熱壓上模80與該熱壓下模70即共同對該厚胚品進行熱壓定型作業一段時間，使該厚胚品完全乾燥成為一模塑產品；15. As shown in FIG. 16, the hot press upper mold 80 is connected to the power mechanism to push the hot press upper mold 80 to fall, and finally the hot press upper mold 80 enters the hot press lower mold 70 to clamp the mold. When the thick blank is between the hot stamping die 80 and the hot stamping die 70, the hot stamping die 80 and the hot stamping die 70 jointly perform a hot pressing setting operation on the thick blank. Time to completely dry the thick blank into a molded product;
16.如圖17所示，當熱壓定型作業完成，隨即該熱壓下模70所連接之第四抽送裝置啟動抽吸作用，使該熱壓下模70吸附住該模塑產品，同時該熱壓上模80所連接之第五抽送裝置啟動吹送(送風)作用，以使該模塑產品與該熱壓上模80間脫開，然後該熱壓上模80隨即向上移動回位；接著，該熱壓下模70所連接之第四抽送裝置停止抽吸作用，轉換成吹送(送風)作用，使該模塑產品與該熱壓下模70間脫開，然後即可將該模塑產品自該熱壓下模70上取離，可藉由人工手動取離或藉由機械手臂自動取離。16. As shown in FIG. 17, when the hot press setting operation is completed, the fourth pumping device to which the hot press die 70 is connected starts the suction action, so that the hot press die 70 adsorbs the molded product, and The fifth pumping device connected to the hot stamping die 80 initiates a blowing (air blowing) action to disengage the molded product from the hot press upper die 80, and then the hot press upper die 80 is then moved back up; The fourth pumping device connected to the hot stamping die 70 stops the pumping action and converts into a blowing (air blowing) action to disengage the molded product from the hot press die 70, and then the molding can be performed. The product is removed from the hot stamping die 70 and can be manually removed or manually removed by a robotic arm.
經過以上諸項步驟一一進行後，所預期的模塑產品即可製造成型，且所製造成型的模塑產品除厚度明顯增加為至少二倍外，更可在模塑產品之成品內部產生出緩衝空間，以增進耐壓避震效果。請參閱圖18所示，此即依照前述步驟2(即如圖3所示)及步驟4(即如圖5所示)，該第一、二吸漿模30、40分別在該漿箱22進行吸漿，以在該第一、二吸漿模30、40的吸漿面上分別吸附一上、下胚料層時，該第一吸漿模30所設置的吸漿面與該第二吸漿模40所設置的吸漿面，可以有部份造型及位置相同之處，也可以有部份造型及位置相異之處，亦即該第一吸漿模30及該第二吸漿模40二者所設置的吸漿面為造型相對稱之類似者，但有部份部位會有位置上之差異性。After the above steps are carried out one by one, the intended molded product can be molded, and the molded product produced can be produced in the finished product of the molded product in addition to the thickness of the molded product at least twice. Buffer space to enhance the pressure and shock absorption effect. Please refer to FIG. 18, which is in accordance with the foregoing step 2 (ie, as shown in FIG. 3) and step 4 (ie, as shown in FIG. 5), the first and second suction molds 30, 40 are respectively in the pulp box 22. When the upper and lower blank layers are respectively adsorbed on the suction surfaces of the first and second suction molds 30 and 40, the suction surface provided by the first suction mold 30 and the second The suction surface provided by the suction mold 40 may have some shapes and positions, or may have some shapes and positions, that is, the first suction mold 30 and the second suction. The suction surface provided by the mold 40 is similar in shape, but some parts may have positional differences.
因此如圖19所示，當依照前述步驟8(即如圖9所示)，令該第二吸漿模40與該冷壓模60合模時，原本由該冷壓模60與該第二吸漿模40所分別吸附住之單層上、下胚料層即合併成為一厚度加倍之厚胚品，此時可以看出，該厚胚品內部存在著若干空間31，此係因為原本由該第一、二吸漿模30、40所分別吸附住之單層上、下胚料層，因二者吸漿面之造型有部份部位有位置上之差異性，故合模成為厚胚品後，原本吸漿面位置差異之部位即在該厚胚品內部產生出該等空間31來，達成可以增加厚度及可以產生緩衝空間之效果，藉以增進耐壓避震之實用性功效。Therefore, as shown in FIG. 19, when the second suction mold 40 is clamped to the cold stamper 60 according to the foregoing step 8 (ie, as shown in FIG. 9), the cold stamper 60 and the second portion are originally The single layer upper and lower blank layers respectively adsorbed by the suction mold 40 are combined into a thick double-thickness blank. At this time, it can be seen that there are some spaces 31 inside the thick blank, because the original The first and second suction molds 30 and 40 respectively adsorb the single layer upper and lower blank layers. Because of the difference in position between the two parts of the suction surface, the mold becomes a thick embryo. After the product, the difference in the position of the original suction surface is such that the space 31 is generated inside the thick blank, and the effect of increasing the thickness and the buffer space can be achieved, thereby improving the practical effect of the pressure and shock absorption.
綜上所述，本發明在使用上具備如下優異功效：In summary, the present invention has the following excellent effects in use:
1.本發明設計在同一製程中，使該第一吸漿模與該第二吸漿模二者分別在漿箱中吸漿，可以加快製造速度；此種構造設計是目前任何習知模塑產品製造機所無。1. The invention is designed in the same process, the first suction mold and the second suction mold are respectively sucked in the pulp box, which can speed up the manufacturing speed; the structural design is any conventional molded product manufacturing. Nothing.
2.本發明於製程中由該第一吸漿模與該第二吸漿模分別吸漿完成為上、下胚料層，再經由該翻轉機構帶動快速完成冷模擠壓後，同時使該上、下胚料層合併成為厚度加倍之厚胚品，因此可以增加厚度，以利增益成品之避震效果；同時，本發明可因尺寸設計上之選擇，使模塑產品內部形成若干空間，藉以增強緩衝避震效果。2. In the process of the invention, the first suction mold and the second suction mold respectively absorb the slurry to complete the upper and lower blank layers, and then the cold mold is quickly driven by the turning mechanism, and simultaneously The upper and lower blank layers are combined into a thick double-thickness product, so that the thickness can be increased to gain the shock-absorbing effect of the finished product; at the same time, the present invention can form a certain space inside the molded product due to the selection of the size design. In order to enhance the buffer suspension effect.
3.本發明設計使該第一吸漿模與該第二吸漿模分別裝設在該翻轉機構的頂、底架設面上，共同只佔一個工作位置，因此可以減縮整體裝置的工作空間。3. The design of the present invention allows the first suction mold and the second suction mold to be respectively mounted on the top and bottom mounting surfaces of the turning mechanism, and together occupy only one working position, thereby reducing the working space of the integral device.
4.本發明於製程中由該第一吸漿模與該第二吸漿模分別吸漿完成為上、下胚料層，再經由該翻轉機構帶動快速完成冷模擠壓後，同時使該上、下胚料層合併成為厚度加倍之厚胚品，因該厚胚品的外表面都是與該第一、二吸漿模之吸漿面緊密貼合所形成之優面，所以熱壓定型後之模塑產品的外表面即皆為優面，使用上足以提升所包裝商品之整體價值感。4. In the process of the present invention, the first suction mold and the second suction mold respectively absorb the slurry to complete the upper and lower blank layers, and then the cold mold is quickly driven by the turning mechanism, and simultaneously The upper and lower blank layers are combined into a thickened double-thickness product, since the outer surface of the thick blank product is a superior surface formed by closely adhering to the suction surface of the first and second suction molds, so the hot pressing The outer surface of the molded product after the setting is excellent, and the use is sufficient to enhance the overall value of the packaged goods.
5.本發明在圖式中只揭示單側(圖式中右側)設置熱壓下模及熱壓上模之構成(茲稱為單頭機)，該熱壓下模及熱壓上模係可加熱加壓該厚胚品使完全乾燥成為一模塑產品的步驟，其加熱加壓時間正比於厚胚品的體積大小，因此若厚胚品較大致使該熱壓下模及熱壓上模的工作時間必須較長時，將影響吸漿及擠壓成型工作的進行(有時必須停下來等待)，造成工時的浪費；因此本發明也可以將該熱壓下模及熱壓上模之構成設置有二組，使分別位於吸漿及擠壓成型工作的二側(即分位右側及左側，茲稱為雙頭機)，如此製程上可於完成第一輪的吸漿及擠壓成型工作後，由其中一側(例如右側)的熱壓下模承接走，然後即可進行第二輪的吸漿及擠壓成型工作，再換由另一側(例如左側)的熱壓下模承接走，如此藉由雙側熱壓下模及熱壓上模之構成輪流承接厚胚品，可縮短工時，提高產能，降低製造成本。5. The present invention only discloses the configuration of a hot pressing lower mold and a hot pressing upper mold (hereinafter referred to as a single head machine) on one side (the right side in the drawing), the hot pressing lower mold and the hot pressing upper mold system. The step of heating and pressing the thick blank to completely dry into a molded product, the heating and pressing time is proportional to the volume of the thick blank, so if the thick blank is large, the hot pressing is performed on the lower mold and the hot pressed When the working time of the mold must be long, it will affect the progress of the suction and extrusion work (sometimes have to stop and wait), resulting in waste of working hours; therefore, the present invention can also apply the hot pressing die and hot pressing. There are two sets of molds, which are located on the two sides of the suction and extrusion work (ie, the right side and the left side of the split position, which are called double-head machines), so that the first round of suction can be completed in the process. After the extrusion molding work, the hot stamping die is taken from one side (for example, the right side), and then the second round of suction and extrusion molding work can be performed, and then the heat of the other side (for example, the left side) is exchanged. Pressing the mold to take off, so that the double-sided hot-pressing lower mold and the hot-pressing upper mold can take turns to receive the thick blank, which can be shortened When, increase productivity, reduce manufacturing costs.
6.本發明於製程中形成之厚胚品，係由該熱壓下模承接，以與熱壓上模合模對厚胚品進行熱壓定型工作，若熱壓時間必須較長，則該熱壓下模及熱壓上模之構成也可以設置成在同側有二組，以對同一厚胚品進行二段式熱壓定型工作，藉以降低整體熱壓工時，並可使模塑產品表面更呈優面。6. The thick blank formed by the invention in the process is taken up by the hot pressing die to perform hot pressing and setting work on the thick blank with the hot pressing upper mold clamping. If the hot pressing time must be long, the The hot pressing lower mold and the hot pressing upper mold can also be arranged to have two groups on the same side to perform two-stage hot pressing setting work on the same thick blank, thereby reducing the overall hot pressing working time and molding. The surface of the product is more excellent.
綜上所述，本發明確實具備絕對新穎性及實用進步性，爰此依法申請發明專利，懇請審查後早日准予本案專利，實感德便。In summary, the present invention does have absolute novelty and practical advancement, and therefore applies for invention patents according to law, and requests the patent of the case as soon as possible after examination, and it is really sensible.
1‧‧‧自動成型機1‧‧‧Automatic molding machine
10‧‧‧翻轉機構 10‧‧‧ flip mechanism
21‧‧‧主機架空間 21‧‧‧Main frame space
22‧‧‧漿箱 22‧‧‧Battery box
23‧‧‧側機架空間 23‧‧‧ side rack space
30‧‧‧第一吸漿模 30‧‧‧First suction mold
40‧‧‧第二吸漿模 40‧‧‧Second suction mold
60‧‧‧冷壓模 60‧‧‧Cold die
70‧‧‧熱壓下模 70‧‧‧Hot pressing die
80‧‧‧熱壓上模 80‧‧‧Hot-pressing die
31‧‧‧空間 31‧‧‧ Space
圖1所示係本發明中模塑產品翻轉雙吸漿自動成型機之構造組成示意圖。 圖2~17所示係本發明中製造模塑產品之製造方法連續步驟示意圖。 圖18所示係本發明中第一、二吸漿模同時吸漿形成上、下胚料層之作用示意圖。 圖19所示係本發明中第一、二吸漿模合模使上、下胚料層合併成為厚胚品之作用示意圖Fig. 1 is a schematic view showing the structural composition of a double-sucking automatic molding machine for a molded product in the present invention. 2 to 17 are schematic views showing successive steps of a manufacturing method for producing a molded product in the present invention. Figure 18 is a schematic view showing the action of the first and second suction molds in the present invention to simultaneously form the upper and lower blank layers. Figure 19 is a schematic view showing the action of combining the upper and lower billet layers into a thick blank product in the first and second suction molds in the present invention.
Claims (10)
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| TW106138688A TWI651451B (en) | 2017-11-08 | 2017-11-08 | Molded product inverted double-suction automatic molding machine and manufacturing method for manufacturing molded product (2) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205934589U (en) * | 2016-07-26 | 2017-02-08 | 永发（河南）模塑科技发展有限公司 | Paper pulp mould plastic product molding system |
| CN107083724A (en) * | 2017-04-21 | 2017-08-22 | 周益铭 | A kind of preparation method of paper pulp moulded packaging material |
| CN107237217A (en) * | 2016-03-28 | 2017-10-10 | 诚宗环保科技(上海)有限公司 | Layered product automatic moulding machine and manufacture method and finished product |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107237217A (en) * | 2016-03-28 | 2017-10-10 | 诚宗环保科技(上海)有限公司 | Layered product automatic moulding machine and manufacture method and finished product |
| CN205934589U (en) * | 2016-07-26 | 2017-02-08 | 永发（河南）模塑科技发展有限公司 | Paper pulp mould plastic product molding system |
| CN107083724A (en) * | 2017-04-21 | 2017-08-22 | 周益铭 | A kind of preparation method of paper pulp moulded packaging material |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112297583A (en) * | 2020-10-23 | 2021-02-02 | 奉节亚东汽贸有限公司 | Plate injection molding machine |
| CN112297583B (en) * | 2020-10-23 | 2022-05-10 | 奉节亚东汽贸有限公司 | Plate injection molding machine |
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