TWI650079B - Pumpkin powder drying system and method thereof - Google Patents
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Abstract
本發明有關於一種南瓜製粉乾燥系統及其方法，係指一種自動將蒸熟之南瓜泥乾燥製片的南瓜製粉乾燥系統及相關方法；本發明係包括有一進料單元、一乾燥單元、一出料單元與一控制單元；藉此，本發明之南瓜製粉乾燥系統及其方法藉由電熱管加熱煤油以提升鼓型乾燥輪溫度之硬體設計，有效乾燥附著於鼓型乾燥輪上之南瓜泥，確實達到使用連續式乾燥方式以大幅縮短南瓜泥乾燥作業之時間、降低作業所需之人力與電力成本、符合食品安全衛生規範，以及帶動國內南瓜產業效益等主要優勢。The invention relates to a pumpkin powder drying system and a method thereof, and relates to a pumpkin powder drying system and a related method for automatically drying and steaming pumpkin pumpkin; the invention comprises a feeding unit, a drying unit and a method. The material unit and a control unit; thereby, the pumpkin powder drying system and the method thereof of the invention heat the kerosene by the electric heating tube to enhance the temperature design of the drum type drying wheel, and effectively dry the pumpkin mud attached to the drum type drying wheel It does achieve the use of continuous drying to significantly shorten the time of pumpkin sludge drying operations, reduce the manpower and electricity costs required for operations, meet food safety and hygiene standards, and drive the domestic pumpkin industry benefits.
Description
本發明係有關於一種南瓜製粉乾燥系統及其方法，尤其是指一種自動將蒸熟之南瓜泥乾燥製片的南瓜製粉乾燥系統及相關方法。The invention relates to a pumpkin powder drying system and a method thereof, in particular to a pumpkin powder drying system and a related method for automatically drying and steaming pumpkin pumpkin.
按，目前南瓜粉的製作方式主要係以手工製程為主，其步驟係先將南瓜清洗、截切、去籽、去囊、切片、排列南瓜片、乾燥，以及多次翻轉等程序，且多次翻轉的程序主要係用以避免南瓜片乾燥過程中的交叉沾黏而容易導致腐敗等缺點，此繁雜的程序從開始到結束總共需要耗費12個小時，故南瓜泥之手工乾燥方法的缺點即是乾燥時間太長、乾燥過程容易酸化，以及乾燥過程耗費過多時間與人力等，且南瓜乾燥的產量過低，一天只約3~5公斤的量；因此，如何有效藉由創新的硬體設計，有效縮短南瓜泥乾燥作業之時間，以及降低作業所需之人力與電力成本，仍是南瓜泥乾燥作業等相關產業開發業者與相關研究人員需持續努力克服與解決之課題。According to the current method of making pumpkin powder, the main method is manual processing. The steps are to clean, cut, seed, remove, slice, arrange pumpkin slices, dry, and flip many times. The procedure of the second inversion is mainly to avoid the disadvantages such as cross-sticking during the drying process of the pumpkin slices and easily lead to corruption. This complicated procedure takes a total of 12 hours from the beginning to the end, so the disadvantage of the manual drying method of pumpkin puree is It is the drying time is too long, the drying process is easy to acidify, and the drying process takes too much time and manpower, and the dry yield of pumpkin is too low, only about 3~5 kg per day; therefore, how to effectively use the innovative hardware design Effectively shortening the drying time of pumpkin puree and reducing the manpower and electricity costs required for the operation, it is still a problem that the relevant industry developers and related researchers in the pumpkin mud drying operation should continuously overcome and solve.
今，發明人即是鑑於傳統電使用人力完成之南瓜泥乾燥製片過程於實際實施時仍存在有諸多缺失，於是乃一本孜孜不倦之精神，並藉由其豐富之專業知識及多年之實務經驗所輔佐，而加以改善，並據此研創出本發明。Nowadays, the inventor is still in the process of actual implementation, and there are still many shortcomings in the actual implementation of the pumpkin mud drying process. Therefore, it is a tireless spirit, and with its rich professional knowledge and years of practical experience. The invention was assisted and improved, and the present invention was developed based on this.
本發明主要目的為提供一種南瓜製粉乾燥系統及其方法，尤其是指一種自動將蒸熟之南瓜泥乾燥製片的南瓜製粉乾燥系統及相關方法，主要係藉由電熱管加熱煤油以提升鼓型乾燥輪溫度之硬體設計，有效乾燥附著於鼓型乾燥輪上之南瓜泥，確實達到使用連續式乾燥方式以大幅縮短南瓜泥乾燥作業之時間、降低作業所需之人力與電力成本、符合食品安全衛生規範，以及帶動國內南瓜產業效益等主要優勢者。The main object of the present invention is to provide a pumpkin powder drying system and a method thereof, in particular to a pumpkin powder drying system and a related method for automatically drying a steamed pumpkin puree, mainly by heating the kerosene by an electric heating tube to lift the drum type. The hard body design of the drying wheel temperature effectively dry the pumpkin mud attached to the drum type drying wheel, and it is indeed possible to use the continuous drying method to greatly shorten the time of the pumpkin mud drying operation, reduce the labor and electric cost required for the operation, and conform to the food. Safety and health regulations, as well as the main advantages of the domestic pumpkin industry benefits.
為了達到上述之實施目的，本發明人提出一種南瓜製粉乾燥系統，至少包括有一進料單元、一乾燥單元、一出料單元，以及一控制單元；進料單元係包括有一泵浦、一由泵浦所驅動之進料管，以及一分別設置於進料管二側之第一導輪與第二導輪，其中一南瓜原料係經由進料管澆灌於第一導輪與第二導輪上；乾燥單元係設置於進料單元之下端部，乾燥單元係包括有一承接南瓜原料之乾燥輪、一接設於乾燥輪之一端部的感溫裝置，以及一接設於乾燥輪之另一端部的加熱裝置，感溫裝置係包括有其一端部伸入乾燥輪之內端部的感溫棒，以及一接設於感溫棒之另一端部的溫度感知器，而加熱裝置係包括有其一端部伸入乾燥輪之內端部的電熱管，以及一接設於電熱管之另一端部的加溫器；出料單元係包括有一刮刀與一承接槽，刮刀係設置於乾燥輪之側部，而承接槽係設置於乾燥輪之下端部，其中刮刀係括除乾燥輪上之南瓜成品並由承接槽承接；控制單元係分別電性連接進料單元與乾燥單元，控制單元係控制泵浦之開關、第一導輪、第二導輪與乾燥輪之轉速，以及加熱裝置加溫之溫度。In order to achieve the above-mentioned object, the present inventors propose a pumpkin powder drying system comprising at least one feeding unit, a drying unit, a discharging unit, and a control unit; the feeding unit includes a pump and a pump a feed pipe driven by the pump, and a first guide wheel and a second guide wheel respectively disposed on two sides of the feed pipe, wherein a pumpkin raw material is poured on the first guide wheel and the second guide wheel via the feed pipe The drying unit is disposed at a lower end of the feeding unit, and the drying unit comprises a drying wheel for receiving the pumpkin raw material, a temperature sensing device connected to one end of the drying wheel, and a second end connected to the drying wheel. The heating device includes a temperature sensing rod having one end portion extending into an inner end portion of the drying wheel, and a temperature sensor connected to the other end portion of the temperature sensing rod, and the heating device includes the heating device An electric heating tube having an end portion extending into the inner end of the drying wheel, and a warmer connected to the other end of the electric heating tube; the discharging unit includes a scraper and a receiving groove, and the scraper is disposed on the side of the drying wheel Department, and The connecting groove is disposed at the lower end of the drying wheel, wherein the scraper comprises the finished pumpkin product on the drying wheel and is received by the receiving groove; the control unit is electrically connected to the feeding unit and the drying unit respectively, and the control unit controls the pump switch The rotation speed of the first guide wheel, the second guide wheel and the drying wheel, and the temperature at which the heating device is warmed.
如上所述的南瓜製粉乾燥系統，其中第一導輪與第二導輪係以中間具有間隔或相互接觸等其中之一種方式設置。The pumpkin powder drying system as described above, wherein the first guide wheel and the second guide wheel are disposed in such a manner as to have a space or a mutual contact therebetween.
如上所述的南瓜製粉乾燥系統，其中第一導輪之旋轉方向係與第二導輪之旋轉方向反向。A pumpkin powder drying system as described above, wherein the direction of rotation of the first guide wheel is opposite to the direction of rotation of the second guide wheel.
如上所述的南瓜製粉乾燥系統，其中第一導輪與第二導輪係可進一步連接有一冷卻系統。The pumpkin powder drying system as described above, wherein the first guide wheel and the second guide wheel system are further connected to a cooling system.
如上所述的南瓜製粉乾燥系統，其中冷卻系統係為水冷式系統，以冷卻南瓜原料。A pumpkin powder drying system as described above, wherein the cooling system is a water-cooled system to cool the pumpkin material.
如上所述的南瓜製粉乾燥系統，其中加溫器內部係可進一步添加有一煤油，電熱管藉由煤油之間接加熱而提升乾燥輪之溫度。The pumpkin powder drying system as described above, wherein a kerosene is further added to the interior of the warmer, and the electric heating tube raises the temperature of the drying wheel by heating between the kerosene.
此外，為了達到南瓜製粉乾燥系統之實施目的，本發明人乃研擬如下實施技術；首先，將一南瓜原料由一進料單元之泵浦吸入而由一進料管澆灌於一第一導輪與一第二導輪中；接著， 將南瓜原料塗佈於第一導輪與第二導輪上；接續，將南瓜原料塗佈於一乾燥單元之乾燥輪上；之後，使用乾燥輪對南瓜原料進行乾燥動作，其中乾燥輪之溫度係由一加熱裝置內的加溫器與電熱管所提升；最後，使用一出料單元之刮刀將乾燥輪上之南瓜成品括除，並以一承接槽承接南瓜成品。In addition, in order to achieve the purpose of implementing the pumpkin powder drying system, the inventors have developed the following implementation techniques; first, a pumpkin material is pumped by a feed unit and watered by a feed tube to a first guide wheel. And a second guide wheel; then, the pumpkin raw material is coated on the first guide wheel and the second guide wheel; and then, the pumpkin raw material is coated on the drying wheel of a drying unit; after that, the dry wheel is used to the pumpkin The raw material is subjected to a drying operation, wherein the temperature of the drying wheel is raised by a warmer and an electric heating tube in a heating device; finally, the pumpkin product on the drying wheel is removed by using a scraper of a discharging unit, and a receiving groove is used Undertake the finished pumpkin.
如上所述的南瓜製粉乾燥方法，其中第一導輪與第二導輪係以中間具有間隔或相互接觸等其中之一種方式設置。The pumpkin powder drying method as described above, wherein the first guide wheel and the second guide wheel are disposed in such a manner as to have a space or a mutual contact therebetween.
如上所述的南瓜製粉乾燥方法，其中第一導輪之旋轉方向係與第二導輪之旋轉方向反向。The pumpkin powder drying method as described above, wherein the rotation direction of the first guide wheel is opposite to the rotation direction of the second guide wheel.
如上所述的南瓜製粉乾燥方法，其中第一導輪與第二導輪係可進一步連接有一冷卻系統。The pumpkin powder drying method as described above, wherein the first guide wheel and the second guide wheel system are further connected to a cooling system.
如上所述的南瓜製粉乾燥方法，其中冷卻系統係為水冷式系統，以冷卻南瓜原料。A pumpkin powder drying method as described above, wherein the cooling system is a water-cooled system to cool the pumpkin material.
如上所述的南瓜製粉乾燥方法，其中加溫器內部係可進一步添加有一煤油，電熱管藉由煤油之間接加熱而提升乾燥輪之溫度。The pumpkin powder drying method as described above, wherein a kerosene is further added to the interior of the warmer, and the electric heating tube raises the temperature of the drying wheel by heating between the kerosene.
藉此，本發明之南瓜製粉乾燥系統及其方法主要係藉由電熱管加熱煤油以提升鼓型乾燥輪溫度之硬體設計，有效乾燥附著於鼓型乾燥輪上之南瓜泥，確實達到使用連續式乾燥方式以大幅縮短南瓜泥乾燥作業之時間、降低作業所需之人力與電力成本、符合食品安全衛生規範，以及帶動國內南瓜產業效益等主要優勢。Therefore, the pumpkin powder drying system and the method thereof are mainly a hardware design for heating the kerosene by the electric heating tube to raise the temperature of the drum type drying wheel, and effectively drying the pumpkin mud attached to the drum type drying wheel, and the utility model is continuously used continuously. The drying method can greatly shorten the time of pumpkin mud drying operation, reduce the manpower and electricity cost required for the operation, meet the food safety and hygiene standards, and promote the domestic pumpkin industry benefits.
為利 貴審查員瞭解本發明之技術特徵、內容與優點及其所能達成之功效，茲將本發明配合附圖，並以實施例之表達形式詳細說明如下，而其中所使用之圖式，其主旨僅為示意及輔助說明書之用，未必為本發明實施後之真實比例與精準配置，故不應就所附之圖式的比例與配置關係解讀、侷限本發明於實際實施上的權利範圍，合先敘明。The technical features, contents, and advantages of the present invention, as well as the advantages thereof, can be understood by the present inventors, and the present invention will be described in detail with reference to the accompanying drawings. The subject matter is only for the purpose of illustration and description. It is not intended to be a true proportion and precise configuration after the implementation of the present invention. Therefore, the scope and configuration relationship of the attached drawings should not be interpreted or limited. First described.
首先，請參閱第1圖至第2圖所示，為本發明南瓜製粉乾燥系統其一較佳實施例之系統設置示意圖，以及系統運作示意圖，其中本發明之南瓜製粉乾燥系統(1)係至少包括有：First, please refer to FIG. 1 to FIG. 2, which are schematic diagrams showing a system arrangement of a preferred embodiment of the pumpkin powder drying system of the present invention, and a system operation diagram, wherein the pumpkin powder drying system (1) of the present invention is at least Includes:
一進料單元(11)，係包括有一泵浦(111)、一由該泵浦(111)所驅動之進料管(112)，以及一分別設置於該進料管(112)二側之第一導輪(113)與第二導輪(114)，其中一南瓜原料(2)係經由該進料管(112)澆灌於該第一導輪(113)與該第二導輪(114)上；此外，該第一導輪(113)與該第二導輪(114)係以中間具有間隔或相互接觸等其中之一種方式設置；再者，該第一導輪(113)之旋轉方向係與該第二導輪(114)之旋轉方向反向；此外，該第一導輪(113)與該第二導輪(114)係可進一步連接有一冷卻系統(115)，其中該冷卻系統(115)係為水冷式系統，用以冷卻該南瓜原料(2)；在本發明其一較佳實施例中，該進料單元(11)係由該泵浦(111)、該進料管(112)、該第一導輪(113)，以及該第二導輪(114)所組合而成，其中該南瓜原料(2)經過工作人員之清洗、截切、去籽、去囊、切片、蒸煮、破碎後，即以泥狀之態樣經過該泵浦(111)吸入而由該進料管(112)澆灌於該第一導輪(113)與該第二導輪(114)上，其中該第一導輪(113)與該第二導輪(114)之中間係具有間隔，而該第一導輪(113)與該第二導輪(114)可使該南瓜原料(2)均勻配置；請一併參閱第3圖所示，為本發明南瓜製粉乾燥系統其一較佳實施例之導輪與冷卻系統連接示意圖，其中該第一導輪(113)與該第二導輪(114)係各自連接該冷卻系統(115)，該冷卻系統(115)係屬於一種水冷式系統，用以冷卻該南瓜原料(2)，以避免該乾燥單元(12)產生的熱能在該南瓜原料(2)還沒到該乾燥單元(12)時就遇熱而焦掉；A feeding unit (11) includes a pump (111), a feeding tube (112) driven by the pump (111), and a pair of feeding tubes (112) respectively disposed on the two sides of the feeding tube (112) a first guide wheel (113) and a second guide wheel (114), wherein a pumpkin material (2) is watered to the first guide wheel (113) and the second guide wheel (114) via the feed pipe (112) Further, the first guide wheel (113) and the second guide wheel (114) are disposed in such a manner that they are spaced or contacted with each other in the middle; further, the rotation of the first guide wheel (113) The direction of rotation is opposite to the direction of rotation of the second guide wheel (114); in addition, the first guide wheel (113) and the second guide wheel (114) may be further connected with a cooling system (115), wherein the cooling The system (115) is a water-cooled system for cooling the pumpkin material (2); in a preferred embodiment of the invention, the feed unit (11) is the pump (111), the feed The tube (112), the first guide wheel (113), and the second guide wheel (114) are combined, wherein the pumpkin raw material (2) is cleaned, cut, seeded, and decapted by a worker. After slicing, cooking, and crushing, it is in a muddy state. The pump (111) is sucked and watered by the feed pipe (112) on the first guide wheel (113) and the second guide wheel (114), wherein the first guide wheel (113) and the first The middle of the two guide wheels (114) has a space, and the first guide wheel (113) and the second guide wheel (114) can uniformly arrange the pumpkin material (2); please refer to FIG. 3 together. A schematic diagram of a connection between a guide wheel and a cooling system of a preferred embodiment of the pumpkin powder drying system of the present invention, wherein the first guide wheel (113) and the second guide wheel (114) are each connected to the cooling system (115) The cooling system (115) belongs to a water-cooled system for cooling the pumpkin material (2) to avoid the heat energy generated by the drying unit (12) before the pumpkin material (2) has not yet reached the drying unit (12). When it is hot, it is burnt off;
一乾燥單元(12)，係設置於該進料單元(11)之下端部，該乾燥單元(12)係包括有一承接該南瓜原料(2)之乾燥輪(121)、一接設於該乾燥輪(121)之一端部的感溫裝置(122)，以及一接設於該乾燥輪(121)之另一端部的加熱裝置(123)，該感溫裝置(122)係包括有其一端部伸入該乾燥輪(121)之內端部的感溫棒(1221)，以及一接設於該感溫棒(1221)之另一端部的溫度感知器(1222)，而該加熱裝置(123)係包括有其一端部伸入該乾燥輪(121)之內端部的電熱管(1231)，以及一接設於該電熱管(1231)之另一端部的加溫器(1232)；此外，該加溫器(1232)內部係可進一步添加有一煤油(圖式未標示)，該電熱管(1231)藉由該煤油之間接加熱而提升該乾燥輪(121)之溫度；請一併參閱第4圖所示，為本發明南瓜製粉乾燥系統其一較佳實施例之乾燥單元運作示意圖，其中設置於該進料單元(11)下端部之乾燥單元(12)係由該乾燥輪(121)、該感溫裝置(122)，以及該加熱裝置(123)所組合而成，其中該乾燥輪(121)係呈鼓型之態樣，且該感溫裝置(122)與該加熱裝置(123)係分別組設於該乾燥輪(121)之二側，該感溫裝置(122)係由該感溫棒(1221)與該溫度感知器(1222)所組合而成，其中該溫度感知器(1222)係電性連接伸入該乾燥輪(121)內端部之感溫棒(1221)，以感知該乾燥輪(121)內端部之溫度，而該加熱裝置(123)係由該電熱管(1231)與該加溫器(1232)所組合而成，其中該加溫器(1232)內部係添加有該煤油，該加溫器(1232)係將該煤油間接加熱之熱能傳遞至伸入該乾燥輪(121)內端部之電熱管(1231)，以熱循環之方式提升該乾燥輪(121)之溫度；a drying unit (12) is disposed at an end of the feeding unit (11), the drying unit (12) includes a drying wheel (121) for receiving the pumpkin material (2), and a drying unit (12) a temperature sensing device (122) at one end of the wheel (121), and a heating device (123) connected to the other end of the drying wheel (121), the temperature sensing device (122) including one end portion thereof a temperature sensing bar (1221) extending into an inner end of the drying wheel (121), and a temperature sensor (1222) connected to the other end of the temperature sensing bar (1221), and the heating device (123) The utility model comprises an electric heating pipe (1231) having an end portion extending into an inner end portion of the drying wheel (121), and a warmer (1232) connected to the other end portion of the electric heating pipe (1231); The inside of the warmer (1232) may further add a kerosene (not shown), and the electric heating tube (1231) raises the temperature of the drying wheel (121) by heating the kerosene; Figure 4 is a schematic view showing the operation of the drying unit of the preferred embodiment of the pumpkin powder drying system of the present invention, wherein the drying unit (12) disposed at the lower end of the feeding unit (11) is The drying wheel (121), the temperature sensing device (122), and the heating device (123) are combined, wherein the drying wheel (121) is in the form of a drum, and the temperature sensing device (122) is The heating device (123) is respectively disposed on two sides of the drying wheel (121), and the temperature sensing device (122) is formed by combining the temperature sensing bar (1221) and the temperature sensing device (1222). The temperature sensor (1222) is electrically connected to the temperature sensing rod (1221) extending into the inner end of the drying wheel (121) to sense the temperature of the inner end of the drying wheel (121), and the heating device ( 123) is formed by combining the electric heating tube (1231) and the warmer (1232), wherein the warmer (1232) is internally added with the kerosene, and the warmer (1232) is indirectly used for the kerosene The heat of heating is transmitted to the electric heating tube (1231) extending into the inner end of the drying wheel (121), and the temperature of the drying wheel (121) is raised by thermal cycling;
一出料單元(13)，係包括有一刮刀(131)與一承接槽(132)，該刮刀(131)係設置於乾燥輪(121)之側部，而該承接槽(132)係設置於該乾燥輪(121)之下端部，其中該刮刀(131)係括除該乾燥輪(121)上之南瓜成品(3)並由該承接槽(132)承接；在本發明其一較佳實施例中，該出料單元(13)係由該刮刀(131)與該承接槽(132)所組合而成，其中該刮刀(131)係設置於該乾燥輪(121)之側部，以刮除該乾燥輪(121)之側部上之南瓜成品(3)，並由設置於該乾燥輪(121)下端部之承接槽(132)所承接；以及A discharge unit (13) includes a scraper (131) and a receiving groove (132), the scraper (131) is disposed on a side of the drying wheel (121), and the receiving groove (132) is disposed on the The lower end of the drying wheel (121), wherein the scraper (131) comprises a pumpkin finished product (3) on the drying wheel (121) and is received by the receiving groove (132); in a preferred embodiment of the present invention In an example, the discharge unit (13) is formed by combining the scraper (131) and the receiving groove (132), wherein the scraper (131) is disposed on a side of the drying wheel (121) for scraping a finished pumpkin product (3) on the side of the drying wheel (121) and received by a receiving groove (132) provided at a lower end of the drying wheel (121);
一控制單元(圖式未標示)，係分別電性連接該進料單元(11)與該乾燥單元(12)，該控制單元係控制該泵浦(111)之開關、該第一導輪(113)、該第二導輪(114)與該乾燥輪(121)之轉速，以及該加熱裝置(123)加溫之溫度；在本發明其一較佳實施例中，該控制單元係用以控制控制輸入該南瓜原料(2)之泵浦(111)的開關、該第一導輪(113)、該第二導輪(114)與該乾燥輪(121)之轉動的速度，以及該加熱裝置(123)加熱該乾燥輪(121)之溫度，以進行該南瓜原料(2)之乾燥製片之程序。A control unit (not shown) is electrically connected to the feeding unit (11) and the drying unit (12), respectively, the control unit controls the switch of the pump (111), the first guiding wheel ( 113), the rotation speed of the second guide wheel (114) and the drying wheel (121), and the temperature of the heating device (123) heating; in a preferred embodiment of the invention, the control unit is used Controlling the speed of the rotation of the switch (111) of the pumpkin material (2), the rotation of the first guide wheel (113), the second guide wheel (114) and the drying wheel (121), and the heating The device (123) heats the temperature of the drying wheel (121) to perform the drying process of the pumpkin material (2).
此外，請一併參閱第5圖與第6圖所示，為本發明南瓜製粉乾燥系統其二較佳實施例之導輪設置示意，以及系統運作示意圖，其中該第一導輪(113)與該第二導輪(114)係以相互接觸之方式設置於該乾燥輪(121)之上端部，當該南瓜原料(2)由該進料管(112)進入該第一導輪(113)與該第二導輪(114)之間時，由於相互接觸之第一導輪(113)與該第二導輪(114)之設計，可使該南瓜成品(3)厚度較薄且均勻，整體的乾燥程度可較為一致。In addition, please refer to FIG. 5 and FIG. 6 together for the arrangement of the guide wheel of the preferred embodiment of the pumpkin powder drying system of the present invention, and the system operation diagram, wherein the first guide wheel (113) and The second guide wheel (114) is disposed at an upper end of the drying wheel (121) in contact with each other, and the pumpkin material (2) enters the first guide wheel (113) from the feeding tube (112). When the first guide wheel (113) and the second guide wheel (114) are in contact with each other, the thickness of the pumpkin finished product (3) can be made thinner and uniform. The overall degree of dryness can be more consistent.
再者，請參閱第7圖所示，為本發明南瓜製粉乾燥系統其三較佳實施例之系統運作示意圖，其中複數個南瓜製粉乾燥系統(1)亦可同時進行南瓜乾燥製片之作業，可有效使南瓜乾燥製片之產量提升，更可大幅縮短南瓜泥乾燥作業之時間、降低作業所需之人力與電力成本、符合食品安全衛生規範，以及帶動國內南瓜產業效益等主要優勢。Furthermore, please refer to FIG. 7 , which is a schematic diagram of the system operation of the three preferred embodiments of the pumpkin powder drying system of the present invention, wherein a plurality of pumpkin powder drying systems (1) can also simultaneously perform the dry processing of pumpkins. It can effectively improve the production of pumpkin dry tablets, and can greatly shorten the time of pumpkin mud drying operation, reduce the manpower and electricity cost required for operation, meet food safety and hygiene standards, and promote the domestic pumpkin industry benefits.
再者，為使 貴審查委員能對本發明有更深入且具體之瞭解，請參閱第8圖所示，為本發明南瓜製粉乾燥方法之步驟流程圖，其中本發明之南瓜製粉乾燥方法係包括有下列步驟：Furthermore, in order to enable the reviewing committee to have a more in-depth and specific understanding of the present invention, please refer to FIG. 8 , which is a flow chart of the steps of the pumpkin powder drying method of the present invention, wherein the pumpkin powder drying method of the present invention includes The following steps:
入料步驟(S1)：將一南瓜原料(2)由一進料單元(11)之泵浦(111)吸入而由一進料管(112)澆灌於一第一導輪(113)與一第二導輪(114)中；此外，該第一導輪(113)與該第二導輪(114)係以中間具有間隔或相互接觸等其中之一種方式設置；在本發明其一較佳實施例中，該南瓜原料(2)係經過工作人員之清洗、截切、去籽、去囊、切片、蒸煮、破碎後，即以泥狀之態樣經過該泵浦(111)吸入而由該進料管(112)澆灌於該第一導輪(113)與該第二導輪(114)上；Feeding step (S1): a pumpkin raw material (2) is sucked by a pump (111) of a feeding unit (11) and watered by a feeding pipe (112) to a first guide wheel (113) and a In the second guide wheel (114); in addition, the first guide wheel (113) and the second guide wheel (114) are disposed in a manner of being spaced or in contact with each other, etc.; In the embodiment, the pumpkin raw material (2) is subjected to washing, cutting, seeding, decapsulation, slicing, cooking, and crushing by a worker, that is, inhalation by the pump (111) in a muddy state. The feed pipe (112) is poured on the first guide wheel (113) and the second guide wheel (114);
塗佈步驟(S2)：將該南瓜原料(2)塗佈於該第一導輪(113)與該第二導輪(114)上；此外，該第一導輪(113)之旋轉方向係與該第二導輪(114)之旋轉方向反向；再者，該第一導輪(113)與該第二導輪(114)係可進一步連接有一冷卻系統(115)，其中該冷卻系統(115)係為水冷式，以冷卻該南瓜原料(2)；在本發明其一較佳實施例中，該第一導輪(113)與該第二導輪(114)之中間係具有間隔，經由該進料管(112)澆灌之南瓜原料(2)因該第一導輪(113)與該第二導輪(114)之反向轉動而可使該南瓜原料(2)均勻配置，而該第一導輪(113)與該第二導輪(114)係各自連接該冷卻系統(115)，該冷卻系統(115)係屬於一種水冷式系統，用以冷卻該南瓜原料(2)，以避免該乾燥單元(12)產生的熱能在該南瓜原料(2)還沒到該乾燥單元(12)時就遇熱而焦掉；a coating step (S2): applying the pumpkin material (2) to the first guide wheel (113) and the second guide wheel (114); further, the rotation direction of the first guide wheel (113) The rotation direction of the second guide wheel (114) is reversed; further, the first guide wheel (113) and the second guide wheel (114) are further connected with a cooling system (115), wherein the cooling system (115) is water-cooled to cool the pumpkin material (2); in a preferred embodiment of the invention, the first guide wheel (113) is spaced from the middle of the second guide wheel (114) The pumpkin raw material (2) watered through the feeding pipe (112) can uniformly arrange the pumpkin raw material (2) due to the reverse rotation of the first guide wheel (113) and the second guide wheel (114). The first guide wheel (113) and the second guide wheel (114) are each connected to the cooling system (115), and the cooling system (115) belongs to a water-cooled system for cooling the pumpkin material (2) In order to avoid the heat generated by the drying unit (12) being scorched when the pumpkin raw material (2) has not yet reached the drying unit (12);
披覆步驟(S3)：將該南瓜原料(2)塗佈於一乾燥單元(12)之乾燥輪(31)上；在本發明其一較佳實施例中，該南瓜原料(2)會由該第一導輪(113)與該第二導輪(114)之反向轉動而塗佈於該乾燥輪(121)上；a coating step (S3): applying the pumpkin material (2) to a drying wheel (31) of a drying unit (12); in a preferred embodiment of the invention, the pumpkin material (2) is The first guide wheel (113) and the second guide wheel (114) are rotated in opposite directions to be applied to the drying wheel (121);
烘乾步驟(S4)：使用該乾燥輪(121)對該南瓜原料(2)進行乾燥動作，其中該乾燥輪(121)之溫度係由一加熱裝置(123)內的加溫器(1232)與電熱管(1231)所提升；此外，該加溫器(1232)內部係進一步添加有一煤油，該電熱管(1231)藉由該煤油之間接加熱而提升該乾燥輪(121)之溫度；在本發明其一較佳實施例中，該加溫器(1232)係將該煤油間接加熱之熱能傳遞至伸入該乾燥輪(121)內端部之電熱管(1231)，以熱循環之方式提升該乾燥輪(121)之溫度；以及Drying step (S4): drying the pumpkin material (2) using the drying wheel (121), wherein the temperature of the drying wheel (121) is heated by a heating device (123) (1232) And the electric heating tube (1231) is lifted; further, the warmer (1232) is further internally provided with a kerosene, and the electric heating tube (1231) raises the temperature of the drying wheel (121) by the joint heating of the kerosene; In a preferred embodiment of the present invention, the warmer (1232) transfers the thermal energy indirectly heated by the kerosene to the electric heating tube (1231) extending into the inner end of the drying wheel (121) in a thermal cycle manner. Raising the temperature of the drying wheel (121);
出料步驟(S5)：使用一出料單元(13)之刮刀(131)將該乾燥輪(121)上之南瓜成品(3)括除，並以一承接槽(132)承接該南瓜成品(3)；在本發明其一較佳實施例中，該刮刀(131)係設置於該乾燥輪(121)之側部，以刮除該乾燥輪(121)之側部上之南瓜成品(3)，並由設置於該乾燥輪(121)下端部之承接槽(132)所承接。Discharging step (S5): using a scraper (131) of a discharge unit (13) to enclose the finished pumpkin product (3) on the drying wheel (121), and accepting the finished pumpkin product in a receiving groove (132) ( 3) In a preferred embodiment of the present invention, the scraper (131) is disposed on a side of the drying wheel (121) to scrape the finished pumpkin product on the side of the drying wheel (121) (3) And is received by a receiving groove (132) provided at the lower end of the drying wheel (121).
由上述之實施說明可知，本發明之南瓜製粉乾燥系統及其方法與現有技術相較之下，本發明係具有以下優點：It can be seen from the above description that the pumpkin powder drying system and method of the present invention have the following advantages compared with the prior art:
1. 本發明之南瓜製粉乾燥系統及其方法主要係藉由電熱管加熱煤油以提升鼓型乾燥輪溫度之硬體設計，有效乾燥附著於鼓型乾燥輪上之南瓜泥，確實達到使用連續式乾燥方式以大幅縮短南瓜泥乾燥作業之時間、降低作業所需之人力與電力成本、符合食品安全衛生規範，以及帶動國內南瓜產業效益等主要優勢。1. The pumpkin powder drying system and method thereof are mainly a hardware design for heating kerosene by an electric heating tube to raise the temperature of the drum type drying wheel, and effectively drying the pumpkin mud attached to the drum type drying wheel, and indeed achieving continuous use. The drying method greatly shortens the time of pumpkin mud drying operation, reduces the manpower and electricity cost required for operation, meets food safety and hygiene standards, and promotes the benefits of the domestic pumpkin industry.
綜上所述，本發明之南瓜製粉乾燥系統及其方法，的確能藉由上述所揭露之實施例，達到所預期之使用功效，且本發明亦未曾公開於申請前，誠已完全符合專利法之規定與要求。爰依法提出發明專利之申請，懇請惠予審查，並賜准專利，則實感德便。In summary, the pumpkin powder drying system and method of the present invention can achieve the intended use efficiency by the above disclosed embodiments, and the present invention has not been disclosed before the application, and has completely complied with the patent law. Regulations and requirements.爰Issuing an application for a patent for invention in accordance with the law, and asking for a review, and granting a patent, is truly sensible.
惟，上述所揭示之圖示及說明，僅為本發明之較佳實施例，非為限定本發明之保護範圍；大凡熟悉該項技藝之人士，其所依本發明之特徵範疇，所作之其它等效變化或修飾，皆應視為不脫離本發明之設計範疇。The illustrations and descriptions of the present invention are merely preferred embodiments of the present invention, and are not intended to limit the scope of the present invention; those skilled in the art, which are characterized by the scope of the present invention, Equivalent variations or modifications are considered to be within the scope of the design of the invention.
(1)‧‧‧南瓜製粉乾燥系統(1) ‧‧‧Pumpkin Powder Drying System
(11)‧‧‧進料單元 (11)‧‧‧ Feeding unit
(111)‧‧‧泵浦 (111)‧‧‧ pump
(112)‧‧‧進料管 (112)‧‧‧ Feeding tube
(113)‧‧‧第一導輪 (113)‧‧‧First guide wheel
(114)‧‧‧第二導輪 (114)‧‧‧Second guide wheel
(115)‧‧‧冷卻系統 (115) ‧‧‧Cooling system
(12)‧‧‧乾燥單元 (12)‧‧‧Drying unit
(121)‧‧‧乾燥輪 (121)‧‧‧Dry wheel
(122)‧‧‧感溫裝置 (122)‧‧‧ Temperature sensing device
(1221)‧‧‧感溫棒 (1221)‧‧‧Sensors
(1222)‧‧‧溫度感知器 (1222)‧‧‧Temperature Sensor
(123)‧‧‧加熱裝置 (123)‧‧‧ heating device
(1231)‧‧‧電熱管 (1231)‧‧‧Electric heating tube
(1232)‧‧‧加溫器 (1232)‧‧‧heater
(13)‧‧‧出料單元 (13)‧‧‧Drawing unit
(131)‧‧‧刮刀 (131)‧‧‧Scraper
(132)‧‧‧承接槽 (132) ‧‧‧ socket
(2)‧‧‧南瓜原料 (2) ‧‧‧Pumpkin raw materials
(3)‧‧‧南瓜成品 (3) ‧ ‧ pumpkin finished products
(S1)‧‧‧入料步驟 (S1)‧‧‧ Feeding steps
(S2)‧‧‧塗佈步驟 (S2)‧‧‧ Coating step
(S3)‧‧‧披覆步驟 (S3) ‧ ‧ draping steps
(S4)‧‧‧烘乾步驟 (S4)‧‧‧Drying steps
(S5)‧‧‧出料步驟 (S5) ‧‧‧Dropping steps
第1圖：本發明南瓜製粉乾燥系統其一較佳實施例之系統設置示意圖。 第2圖：本發明南瓜製粉乾燥系統其一較佳實施例之系統運作示意圖。 第3圖：本發明南瓜製粉乾燥系統其一較佳實施例之導輪與冷卻系統連接示意圖。 第4圖： 本發明南瓜製粉乾燥系統其一較佳實施例之乾燥單元運作示意圖。 第5圖：本發明南瓜製粉乾燥系統其二較佳實施例之導輪設置示意圖。 第6圖：本發明南瓜製粉乾燥系統其二較佳實施例之系統運作示意圖。 第7圖：本發明南瓜製粉乾燥系統其三較佳實施例之系統運作示意圖。 第8圖：本發明南瓜製粉乾燥方法之步驟流程圖。Fig. 1 is a schematic view showing the system arrangement of a preferred embodiment of the pumpkin powder drying system of the present invention. Fig. 2 is a schematic view showing the system operation of a preferred embodiment of the pumpkin powder drying system of the present invention. Fig. 3 is a schematic view showing the connection of a guide wheel and a cooling system of a preferred embodiment of the pumpkin powder drying system of the present invention. Fig. 4 is a schematic view showing the operation of a drying unit of a preferred embodiment of the pumpkin powder drying system of the present invention. Fig. 5 is a schematic view showing the arrangement of guide wheels of the preferred embodiment of the pumpkin powder drying system of the present invention. Figure 6 is a schematic view showing the system operation of the preferred embodiment of the pumpkin powder drying system of the present invention. Figure 7 is a schematic view showing the system operation of the three preferred embodiments of the pumpkin powder drying system of the present invention. Figure 8 is a flow chart showing the steps of the pumpkin powder drying method of the present invention.
Claims (10)
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| TW107111072A TWI650079B (en) | 2018-03-29 | 2018-03-29 | Pumpkin powder drying system and method thereof |
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| TW107111072A TWI650079B (en) | 2018-03-29 | 2018-03-29 | Pumpkin powder drying system and method thereof |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102258558A (en) * | 2010-05-25 | 2011-11-30 | 上海诺金科生物科技有限公司 | Nano-sized inositol-containing cucurbita moschata duch extract, preparation method thereof, and application thereof |
| CN103211180A (en) * | 2013-04-22 | 2013-07-24 | 宁夏天瑞产业集团现代农业有限公司 | Potato-pumpkin flour and preparation method thereof |
| KR20170021960A (en) * | 2015-08-18 | 2017-03-02 | 김진길 | Manufacturing method of pumpkin flakes |
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2018
- 2018-03-29 TW TW107111072A patent/TWI650079B/en active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102258558A (en) * | 2010-05-25 | 2011-11-30 | 上海诺金科生物科技有限公司 | Nano-sized inositol-containing cucurbita moschata duch extract, preparation method thereof, and application thereof |
| CN103211180A (en) * | 2013-04-22 | 2013-07-24 | 宁夏天瑞产业集团现代农业有限公司 | Potato-pumpkin flour and preparation method thereof |
| KR20170021960A (en) * | 2015-08-18 | 2017-03-02 | 김진길 | Manufacturing method of pumpkin flakes |
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