TWI635924B - Workbench horizontal error compensation device - Google Patents
Workbench horizontal error compensation device Download PDFInfo
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- TWI635924B TWI635924B TW103135142A TW103135142A TWI635924B TW I635924 B TWI635924 B TW I635924B TW 103135142 A TW103135142 A TW 103135142A TW 103135142 A TW103135142 A TW 103135142A TW I635924 B TWI635924 B TW I635924B
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Abstract
本發明係於基座與中介座底部之間沿X軸向的設有二滑軌總成,並以一傳動總成帶動中介座能沿二滑軌總成滑移,其特徵在於:中介座具有與Y軸向成一夾角之斜頂面,且於該斜頂面垂直設有第一樞部;令一滑軌總成與另一滑軌總成之間形成與斜頂面夾角匹配之高度落差;工作台則更具有與斜頂面匹配之斜底面,以及具有與第一樞部匹配之第二樞部,使工作台得以第一樞部、第二樞部為中心的旋動斜底面,用以切換該斜底面與斜頂面之接觸位置,俾差動補償工作台基準面之水平度,再透過一固定單元係控制工作台是否緊固於中介座。如此即可就地解決基準面水平誤差補償問題,用以確保工件之加工精度。 The invention is disposed between the base and the bottom of the intermediate seat along the X-axis and is provided with two slide rail assemblies, and drives the intermediate seat with a transmission assembly to slide along the two slide rail assemblies, characterized in that: the intermediary seat An inclined top surface having an angle with the Y axis, and a first pivot portion is perpendicularly disposed on the inclined top surface; and a height matching the inclined top surface is formed between the sliding rail assembly and the other sliding rail assembly The table has a sloped bottom surface matching the inclined top surface, and a second pivot portion matched with the first pivot portion, so that the table can be rotated by the first pivot portion and the second pivot portion For switching the contact position between the inclined bottom surface and the inclined top surface, the differential compensation compensates the level of the reference surface of the worktable, and then controls whether the worktable is fastened to the intermediate seat through a fixed unit system. In this way, the horizontal error compensation problem of the reference plane can be solved in situ to ensure the machining accuracy of the workpiece.
Description
本發明係提供一種無須回廠大修,即可就地補償工作台水平誤差之新穎工具機。 The invention provides a novel machine tool which can compensate the horizontal error of the worktable in situ without going back to the factory for overhaul.
按,工具機(Machine tool)為一種具有工作台及刀具之動力機械製造裝置,此工作台底部及工具機之間設有能相對移動之滑軌總成,而工作台頂端更具有能固定工件之基準面,然後在工件和刀具之間製造出一個相對運動,令刀具以切削或研磨等加工方式將該工件製成所需的形狀、尺寸及表面精度。 Press Machine tool is a power machinery manufacturing device with a table and a tool. The bottom of the table and the machine tool are provided with a slide rail assembly that can move relative to each other, and the top of the table is more capable of fixing the workpiece. The reference surface then creates a relative motion between the workpiece and the tool, allowing the tool to be machined to the desired shape, size and surface accuracy.
可是該工具機在運作一段時日後,工作台在切削應力、材料內應力、滑軌總成磨耗…等等多重交互作用下,會喪失其基準面在出廠時之水平度,造成所加工之工件有平行度及垂直度誤差,而無法達到精密加工要求,因此保持工作台之基準面水平度,攸關工具機加工精度與否。 However, after the machine tool has been in operation for a period of time, the table will lose its level of the reference surface at the factory due to multiple interactions such as cutting stress, material stress, and rail assembly wear, etc., resulting in the workpiece being machined. There are parallelism and perpendicularity errors, and the precision machining requirements cannot be met. Therefore, the level of the reference surface of the workbench is maintained, and the machining accuracy of the tool is not high.
一般在工作台發生水平誤差時,無法就地補償,而須回廠進行大修,其歷經拆下工作台、進行研磨及人工鏟花,方能補償工作台水平度,是以,傳統工作台水平誤差補償相當耗時耗力,除所費不貲,停產更會造成業者產能調配之困擾。 Generally, when the horizontal error occurs on the workbench, it cannot be compensated locally, but it must be returned to the factory for overhaul. After removing the workbench, grinding and artificial shovel, the level of the workbench can be compensated. Error compensation is quite time-consuming and labor-intensive. In addition to the cost, the suspension of production will cause troubles in the production capacity of the industry.
有鑑於工具機有上述之缺失,本發明人乃積極努力 研究,經多次試驗與改良,終於發展出能就地補償工作台水平誤差之本發明。 In view of the above-mentioned lack of the machine tool, the inventor is actively working hard. Research, after many trials and improvements, finally developed the invention capable of compensating for the horizontal error of the workbench in situ.
本發明係提供一種工具機之工作台水平誤差補償裝置,其主要內容在於: The invention provides a workbench horizontal error compensation device for a machine tool, the main contents of which are:
一、本發明主要在工作台下方設有一中介座,此中介座具有與Y軸向成一夾角之斜頂面,且於該斜頂面垂直設有第一樞部,至於工作台則具有與斜頂面匹配之斜底面,以及具有與第一樞部匹配之第二樞部,使工作台得以第一樞部為中心的旋動斜底面,用以切換該斜底面與斜頂面之接觸位置,俾差動補償工作台基準面之水平度,如此即可以克服傳統須回廠大修之諸多困擾。 1. The present invention is mainly provided with an intermediate seat under the workbench, the intermediate seat has an inclined top surface at an angle with the Y axis, and a first pivot portion is vertically disposed on the inclined top surface, and the work platform has an oblique a matching bottom surface of the top surface, and a second pivot portion matching the first pivot portion, so that the table is pivoted to the bottom surface of the first pivot portion for switching the contact position between the oblique bottom surface and the inclined top surface俾Differentially compensates the level of the benchmark surface of the workbench, so that it can overcome many of the problems of the traditional overhaul.
二、本發明中介座係透過二滑軌總成而安裝於工具機之基座上,使之能沿X軸向移動,令一滑軌總成與另一滑軌總成之間形成與中介座斜頂面夾角匹配之高度落差,而第一、二樞部係各自置中的位於該二滑軌總成之間,此種整體斜向配置可以有效加大工作台之負載以及可承受之加工應力,更能消除背隙的增進加工精密度。 2. The intermediate seat of the present invention is mounted on the base of the machine tool through the two slide rail assemblies so as to be movable along the X-axis, so that an assembly of the slide rail assembly and the other slide rail assembly is formed and interposed. The angle of the inclined top surface matches the height drop, and the first and second pivotal systems are respectively located between the two slide rail assemblies. The overall oblique arrangement can effectively increase the load of the worktable and can withstand The processing stress can eliminate the backlash and improve the processing precision.
為使 貴審查委員能進一步瞭解本發明之結構,特徵及其他目的,玆附以較佳實施例之圖式詳細說明如后: In order to provide a further understanding of the structure, features and other objects of the present invention, the detailed description of the preferred embodiments is as follows:
10‧‧‧基座 10‧‧‧ Pedestal
11‧‧‧立柱 11‧‧‧ column
12‧‧‧加工頭 12‧‧‧Processing head
20‧‧‧中介座 20‧‧‧Intermediate seat
21‧‧‧斜頂面 21‧‧‧ oblique top surface
22‧‧‧伸縮護罩 22‧‧‧Retractable shield
23‧‧‧第一樞部 23‧‧‧ First pivot
24‧‧‧孔 24‧‧‧ hole
A‧‧‧夾角 A‧‧‧ angle
30A、30B‧‧‧滑軌總成 30A, 30B‧‧‧ slide rail assembly
40‧‧‧傳動總成 40‧‧‧Transmission assembly
41‧‧‧伺服馬達 41‧‧‧Servo motor
42‧‧‧導螺桿 42‧‧‧ lead screw
50‧‧‧工作台 50‧‧‧Workbench
51‧‧‧基準面 51‧‧‧ datum
52‧‧‧斜底面 52‧‧‧ oblique bottom
53‧‧‧第二樞部 53‧‧‧The second pivot
54‧‧‧調整座 54‧‧‧ adjustment seat
55‧‧‧調整螺栓 55‧‧‧Adjusting bolts
B‧‧‧正角度 B‧‧‧ positive angle
C‧‧‧負角度 C‧‧‧negative angle
60‧‧‧固定單元 60‧‧‧Fixed unit
61‧‧‧鎖座 61‧‧‧Lock seat
62‧‧‧鎖孔 62‧‧‧Keyhole
63‧‧‧螺孔 63‧‧‧ screw holes
64‧‧‧固定螺栓 64‧‧‧ fixing bolts
第一圖:係本發明之立體示意圖。 First Figure: A perspective view of the present invention.
第二圖:係本發明拆卸伸縮護罩後之另一方向立體示意圖。 The second figure is a perspective view of the other direction after the removal of the telescopic shield of the present invention.
第三圖:係本發明左側示意圖。 Third Figure: is a schematic view of the left side of the present invention.
第四圖:係本發明中介座之立體示意圖。 Figure 4 is a perspective view of the intermediary of the present invention.
第五圖:係本發明工作台之仰視示意圖。 Figure 5 is a bottom view of the workbench of the present invention.
第六圖:係本發明工作台基準面保持於水平狀態之示意圖。 Fig. 6 is a schematic view showing that the reference surface of the workbench of the present invention is maintained in a horizontal state.
第七圖:係本發明順時針旋動工作台,用以調整基準面水平度之示意圖。 Figure 7 is a schematic diagram of the clockwise rotation of the workbench for adjusting the level of the reference plane.
第八圖:係本發明逆時針旋動工作台,用以調整基準面水平度之示意圖。 Figure 8 is a schematic diagram of the counterclockwise rotating table of the present invention for adjusting the level of the reference plane.
請參看第一至八圖,本發明至少包括有:一位於工具機底部之基座10,其一側向上延設有一立柱11,該立柱11在基座10上方則組設有一能裝置刀具(磨輪)之加工頭12;一中介座20,其係安裝於基座10上,如第三圖所示,此中介座20具有與Y軸向成一夾角A之斜頂面21,且於斜頂面21兩側外接有一能覆蓋基座10兩端緣之伸縮護罩22,該斜頂面21中央垂直設有如第四圖所示之第一樞部23,此第一樞部23係為一突出斜頂面21之環塊,此環塊之中心軸線係垂直於斜頂面21,且設有若干沉頭孔24,用以提供螺栓(圖中未示)穿掣而直接鎖固於斜頂面21上; 二滑軌總成30A、30B,其係對稱的設置於基座10與中介座20底部之間,且沿X軸向的互為平行設置,而第一樞部23係置中於二滑軌總成30A、30B間,令一滑軌總成30A與另一滑軌總成30B之間能形成與斜頂面21夾角A匹配之高度落差,該二滑軌總成30A、30B可分別採用第三圖所示之線性滑軌為之,亦可採用傳統之V形或其他形狀之凹槽、滑塊配合;一傳動總成40,其係安裝於基座10與中介座20之間,用以帶動中介座20沿二滑軌總成30A、30B的於基座20上作X軸向滑移,該傳動總成40係由伺服馬達41、導螺桿42及螺帽(圖中未示)所組成,伺服馬達41係安裝於基座10相對二滑軌總成30A、30B之間,至於導螺桿42則是樞設於二滑軌總成30A、30B之間,使之能被伺服馬達41帶動而自轉,而導螺桿42上螺合有一螺帽(圖中未示),此螺帽係固設於中介座20底部,如此即可以帶動中介座20作X軸向滑移;一工作台50,其頂端具有水平之基準面51,底端具有與斜頂面21匹配之斜底面52,如第五圖所示,該斜底面52中央設有與第一樞部23組合之第二樞部53,而第二樞部53係為一與環塊樞合之盲孔,以使工作台50得以第一樞部23、第二樞部53為中心的旋動斜底面52,用以切換該斜底面52與斜頂面21之相對接觸位置,具體而言,如第七圖所示 的順時針旋動工作台50會使基準面51產生正角度B變化,如第八圖所示的逆時針旋動工作台50會使基準面51產生負角度C變化,透過該種順時針或逆時針旋動工作台50手段,即可輕易的補償基準面51之誤差,故而本發明所指之工具機並無須回廠大修該誤差,而可就地解決此一問題;為提升操作準確性,本發明可於工作台51底緣安裝一調整座54,該調整座54則螺合有一抵接中介座20之調整螺栓55,令吾人能透過旋動調整螺栓55而微調工作台50旋轉角度;以及一固定單元60,其係控制工作台50是否緊固於中介座20之用,其主要在工作台50底緣兩側分別設有具若干鎖孔62之鎖座61,而中介座20則設有與鎖孔62匹配之螺孔63,以便透過固定螺栓64穿掣鎖孔62而螺入相對之螺孔63,用以將工作台50緊固於中介座20上,在此特別說明,該鎖孔62與固定螺栓64之間保持有一餘隙,使之能提供補償基準面51使用。 Referring to the first to eighth figures, the present invention at least includes: a base 10 at the bottom of the machine tool, a column 11 extending upwardly from one side thereof, and the column 11 is provided with a device cutter above the base 10 ( The processing head 12 of the grinding wheel); an intermediate seat 20 mounted on the base 10, as shown in the third figure, the intermediate seat 20 has an inclined top surface 21 at an angle A to the Y-axis, and is inclined A telescopic shield 22 covering the two ends of the base 10 is externally disposed on the two sides of the surface 21, and the first pivot portion 23 is vertically disposed in the center of the inclined top surface 21, and the first pivot portion 23 is a first The ring block of the inclined top surface 21 is protruded, the central axis of the ring block is perpendicular to the inclined top surface 21, and a plurality of countersunk holes 24 are provided for providing bolts (not shown) to be directly locked to the inclined Top surface 21; Two slide rail assemblies 30A, 30B are symmetrically disposed between the base 10 and the bottom of the intermediate base 20, and are disposed in parallel with each other along the X-axis, and the first pivot portion 23 is coupled to the second slide rail. Between the assemblies 30A and 30B, a height difference between the rail assembly 30A and the other rail assembly 30B can be formed to match the angle A of the inclined top surface 21, and the two rail assemblies 30A and 30B can be respectively used. The linear slide rail shown in the third figure may be a conventional V-shaped or other shaped groove and a slider fit; a transmission assembly 40 is mounted between the base 10 and the intermediate seat 20, The X-axis is slid on the base 20 along the two slide rail assemblies 30A, 30B. The transmission assembly 40 is composed of a servo motor 41, a lead screw 42 and a nut (not shown). The servo motor 41 is mounted between the base 10 and the two slide rail assemblies 30A, 30B, and the lead screw 42 is pivotally disposed between the two slide rail assemblies 30A, 30B so that it can be servoed. The motor 41 is driven to rotate, and a screw nut (not shown) is screwed on the lead screw 42. The nut is fixed to the bottom of the intermediate seat 20, so that the intermediate seat 20 can be driven to X-axis sliding. A work table 50 has a horizontal reference surface 51 at its top end and a sloped bottom surface 52 matching the inclined top surface 21 at the bottom end. As shown in the fifth figure, the inclined bottom surface 52 is centrally provided with the first pivot portion 23. The second pivot portion 53 is a blind hole that is pivoted with the ring block, so that the table 50 can be rotated by the first pivot portion 23 and the second pivot portion 53. For switching the relative contact position between the inclined bottom surface 52 and the inclined top surface 21, specifically, as shown in the seventh figure Rotating the table 50 clockwise causes the reference surface 51 to produce a positive angle B change. As shown in the eighth figure, the counterclockwise rotation of the table 50 causes the reference surface 51 to change at a negative angle C, through which the clockwise or By rotating the table 50 counterclockwise, the error of the reference surface 51 can be easily compensated. Therefore, the machine tool referred to in the present invention does not need to go back to the factory to overhaul the error, but can solve the problem on the spot; In the present invention, an adjusting seat 54 can be mounted on the bottom edge of the worktable 51. The adjusting seat 54 is screwed with an adjusting bolt 55 abutting the intermediate seat 20, so that the rotating angle of the working table 50 can be finely adjusted by rotating the adjusting bolt 55. And a fixing unit 60 for controlling whether the worktable 50 is fastened to the intermediate seat 20, and is mainly provided with a lock seat 61 having a plurality of lock holes 62 on both sides of the bottom edge of the work table 50, and the intermediate seat 20 The screw hole 63 is matched with the locking hole 62 so as to be screwed into the opposite screw hole 63 through the fixing bolt 64 through the locking hole 62 for fastening the table 50 to the intermediate seat 20, which is specifically described herein. a clearance is maintained between the locking hole 62 and the fixing bolt 64 to enable it to 51 used for compensating the reference plane.
由上述說明得知,本發明至少具有以下技術特點: It is known from the above description that the present invention has at least the following technical features:
一、本發明另在工作台50下方增設有一中介座20,此中介座20具有與Y軸向成一夾角之斜頂面21,且於該斜頂面21垂直設有第一樞部23,至於工作台50則具有與斜頂面21匹配之斜底面52,以及具有與第一樞部23匹配之第二樞部53,使工作台50得以第一、二樞部23、53為中心的旋動斜底面52,用以切換該斜底面52與斜頂面21之接觸 位置,俾能差動補償工作台50基準面51之水平度,如此即可以克服傳統須回廠大修之諸多困擾。 In the present invention, an intermediate seat 20 is further disposed under the workbench 50, and the intermediate seat 20 has an inclined top surface 21 at an angle with the Y-axis, and a first pivot portion 23 is vertically disposed on the inclined top surface 21. The table 50 has an inclined bottom surface 52 matching the inclined top surface 21, and a second pivot portion 53 matching the first pivot portion 23, so that the table 50 is centered on the first and second pivot portions 23, 53. The inclined bottom surface 52 is configured to switch the contact between the inclined bottom surface 52 and the inclined top surface 21 The position, the differential compensation of the level of the reference surface 51 of the worktable 50, can overcome the many problems of the traditional overhaul.
二、本發明中介座20係透過二滑軌總成30A、30B而安裝於工具機之基座10上,使中介座20能沿X軸向移動,令一滑軌總成30A與另一滑軌總成30B之間形成與中介座20斜頂面21夾角A匹配之高度落差,而第一、二樞部23、53係各自置中的位於該二滑軌總成30A、30B之間,此種整體斜向配置可以有效加大工作台50之負載以及可承受之加工應力,更能消除加工背隙的增進加工精密度。 2. The intermediate frame 20 of the present invention is mounted on the base 10 of the machine tool through the two slide rail assemblies 30A, 30B, so that the intermediate seat 20 can be moved along the X-axis, so that one slide rail assembly 30A and another slide A height drop is formed between the rail assemblies 30B and an angle A matching the angled top surface 21 of the intermediate seat 20, and the first and second pivot portions 23, 53 are respectively centered between the two slide rail assemblies 30A, 30B. The overall oblique arrangement can effectively increase the load of the worktable 50 and the processing stress that can be withstood, and can further improve the processing precision of the processing backlash.
由以上說明得知,本發明整體結構配置屬新穎,且能改善現有工作台無法就地補償基準面水平度之不足處,確是一技術理念上的高度發明,應符專利申請要件,爰依法提出申請。惟以上所述者,僅為本發明之一較佳實施例而已,當不能以之限定其實施範圍,即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明涵蓋之範圍內。 It is known from the above description that the overall structural configuration of the present invention is novel and can improve the inadequacy of the existing workbench to compensate for the level of the reference plane. It is indeed a high-invention in the technical concept, and should meet the requirements of the patent application. submit application. However, the above description is only a preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the equivalent changes and modifications made by the scope of the present invention should still be covered by the present invention. Within the scope.
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CN203317052U (en) * | 2013-05-30 | 2013-12-04 | 上海拖拉机内燃机有限公司 | Bidirectional adjusting fixture platform |
TWM505994U (en) * | 2014-10-09 | 2015-08-01 | Jainnher Machine Co Ltd | Working stage level error compensation device of machine |
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CN203317052U (en) * | 2013-05-30 | 2013-12-04 | 上海拖拉机内燃机有限公司 | Bidirectional adjusting fixture platform |
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