TWI624578B - Acrylic wear-resistant waterproof layer structure and construction method - Google Patents
Acrylic wear-resistant waterproof layer structure and construction method Download PDFInfo
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Abstract
本創作為一種壓克力耐磨防水層結構及施工方法,於打除防水結構層所形成的溝槽設置一防水條後,於防水結構層表面灌注且靜置彈泥水,在排放彈泥水後於防水結構層表面設置一底塗層,在底塗層表面設一中塗層,在中塗層表面設一面塗層後進行圍水測試,最後於面塗層表面塗設抗UV的一面漆層;本創作的底塗層、中塗層與面塗層為採用壓克力樹脂的混合物而不易發生軟化與龜裂問題;此外,本創作僅進行小範圍的打除作業,可解決現有施工方法耗時及產生新滲水點的問題,提出一種耐磨耗且施工便捷的壓克力耐磨防水層結構及施工方法。The present invention is an acrylic wear-resistant waterproof layer structure and a construction method. After a waterproof strip is formed on the groove formed by removing the waterproof structural layer, the surface of the waterproof structural layer is poured and the slurry mud water is allowed to stand after the discharge of the muddy water. An undercoat layer is disposed on the surface of the waterproof structural layer, a middle coating layer is disposed on the surface of the undercoat layer, a coating is applied on the surface of the intermediate coating layer, and a water-repellent test is performed on the surface of the surface coating layer, and finally an anti-UV side is coated on the surface of the surface coating layer. Paint layer; the base coat, middle coat and top coat of this work are made of a mixture of acrylic resin and are not prone to softening and cracking; in addition, this creation only solves a small range of work, which can solve the existing The construction method takes time and generates new water seepage points. A structure and construction method of acrylic wear-resistant waterproof layer with wear resistance and convenient construction are proposed.
Description
本創作係涉及與屋頂覆蓋層有關的特殊安排或設施,尤其是指一種壓克力耐磨防水層結構及施工方法。This creation relates to special arrangements or facilities related to roof coverings, in particular to an acrylic wear-resistant waterproof layer structure and construction method.
如圖8所示,為了防止漏水,建物一般會於屋頂上的底層50鋪設一防水結構層60,這裡的底層50係指水泥,而現有的防水結構層60係包括有鋪設於底層50的一瀝青層61及鋪設於瀝青層61的一隔熱鋪面層62,隔熱鋪面層62通常採用泡沫混泥土或PU等材料;但其中鋪設的瀝青層61,在經過風吹、日曬及雨淋下,常會發生受熱軟化或遇冷龜裂的情況,除此之外,瀝青層61與金屬的接著性不佳,使得排水頭的周遭或其他交接界面處產生滲水點而無法發揮防水的功能,而且以瀝青層61為主體的防水結構層60也由於不具有耐磨耗的功能,因此不適用於設置於露天或地下室的停車場,在使用上有其限制。況且,現有的防水結構層60只能維持三年,一旦失去防水功能時就要打除防水結構層60而再重新鋪設,打除整個防水結構層60時的震動容易讓底層50產生新的裂縫或滲水點,而在打除防水結構層60後更得要清理打除後所產生的廢棄物,這樣的施工程序每兩到三年便得重複一次,造成了資源、時間與金錢上的浪費。As shown in FIG. 8, in order to prevent water leakage, the building generally lays a waterproof structural layer 60 on the bottom layer 50 on the roof, where the bottom layer 50 refers to cement, and the existing waterproof structural layer 60 includes a layer laid on the bottom layer 50. The asphalt layer 61 and an insulating surfacing layer 62 laid on the asphalt layer 61, the thermal insulation surfacing layer 62 is usually made of foam concrete or PU; however, the asphalt layer 61 laid therein is subjected to wind, sun and rain. In addition, the case where the heat is softened or cracked by cold often occurs, and in addition, the adhesion of the asphalt layer 61 to the metal is poor, so that a water seepage point is formed at the periphery of the drain head or other interface, and the function of waterproofing is not performed, and The waterproof structural layer 60 mainly composed of the asphalt layer 61 is also not suitable for use in a parking lot installed in an open air or a basement because it does not have a function of wear resistance, and has limitations in use. Moreover, the existing waterproof structural layer 60 can only be maintained for three years. Once the waterproof function is lost, the waterproof structural layer 60 is removed and re-laid. The vibration when the entire waterproof structural layer 60 is removed easily causes the bottom layer 50 to generate new cracks. Or water seepage, and after removing the waterproof structural layer 60, it is necessary to clean up the waste generated after the removal. This construction procedure is repeated every two to three years, resulting in waste of resources, time and money. .
現在也有直接於失去作用的防水結構層60表面直接塗設彈性防水隔熱塗料的作法,這種工法雖然能解決完全打除防水結構層60所帶來的諸多問題,但是彈性防水隔熱塗料的乾固時間較短,因此無法充分地填補防水結構結構層60的滲水點與趕出內部的水氣,因此在實際運用上仍有不足的地方。Nowadays, there is also a method of directly coating the surface of the waterproof structural layer 60 which is ineffective, directly applying the elastic waterproof and heat-insulating coating. Although this method can solve the problems caused by completely removing the waterproof structural layer 60, the elastic waterproof and heat-insulating coating is Since the drying time is short, the water seepage point of the waterproof structural structure layer 60 and the moisture which is driven out of the interior cannot be sufficiently filled, and thus there is still a shortage in practical use.
為了解決現有防水結構層的瀝青層於受熱或遇冷時容易發生軟化與龜裂問題,本創作的壓克力耐磨防水層結構設置由壓克力樹脂與耐磨石英砂組成的中塗層與面塗層,不易軟化、龜裂且具有耐磨耗的特性。In order to solve the problem that the asphalt layer of the existing waterproof structural layer is prone to softening and cracking when heated or cold, the acrylic wear-resistant waterproof layer structure of the present invention is provided with a middle coating composed of acrylic resin and wear-resistant quartz sand. With the top coat, it is not easy to soften, crack and wear-resistant.
本創作的施工方法只在交接處進行小範圍的打除作業,除了能解決現有施工方法整個打除防水結構層所帶來的耗時、不便與產生新滲水點問題,也能避免直接於防水層塗設彈性防水隔熱塗料所造成的填補不完全問題。The construction method of this creation only performs a small-scale removal operation at the junction, in addition to solving the problem of time-consuming, inconvenient and new water seepage caused by the entire construction method, and avoiding the problem of direct water leakage. The layer is coated with elastic waterproof and thermal insulation coating to fill the incomplete problem.
本創作解決技術問題所提出的壓克力耐磨防水層的施工方法,其包括: 溝槽設置:於一防水結構層之交接界面處形成一溝槽; 止水條設置:於該溝槽設一止水條; 彈泥水注入:於該防水結構層的表面灌注彈泥水且於靜置一段時間後將彈泥水排放; 底塗:在該防水結構層的表面設置一底塗層,該底塗層由壓克力樹脂、乳化瀝青及骨材混合而成; 中塗:其係於該底塗層的表面設置一中塗層,該中塗層由壓克力樹脂、耐磨石英砂及骨材混合而成; 面塗:其係於該中塗層的表面設置一面塗層,該面塗層係由壓克力樹脂與耐磨石英砂混合而成; 圍水測試:其於該面塗層的表面灌注清水且靜置一段時間來測試防水效果,在靜置三日內將清水排出;以及 面漆塗設:在該面塗層的表面塗設具抗UV特性的一面漆層。The present invention solves the technical problem of the construction method of the acrylic wear-resistant waterproof layer, which comprises: a groove setting: forming a groove at the interface of the waterproof structure layer; a water stop setting: setting the groove a water stop; a muddy water injection: injecting the muddy water on the surface of the waterproof structural layer and discharging the muddy water after standing for a period of time; and applying a primer layer on the surface of the waterproof structural layer, the primer The layer is made of a mixture of acrylic resin, emulsified asphalt and aggregate; the middle coating is provided with a middle coating on the surface of the primer layer, the middle coating is made of acrylic resin, wear-resistant quartz sand and aggregate Mixed: top coat: it is provided with a coating on the surface of the middle coating layer, which is made of acrylic resin and wear-resistant quartz sand; water test: it is coated on the surface The surface is filled with water and allowed to stand for a period of time to test the waterproof effect, and the clear water is discharged within three days of standing; and the top coat is applied: a surface layer having a UV-resistant property is coated on the surface of the top coat.
所述之壓克力耐磨防水層的施工方法,其中於所述之溝槽設置係於所述防水結構層的交接處進行打除以形成所述溝槽。The method for constructing an acryl-resistant wear-resistant waterproof layer, wherein the groove is disposed at a junction of the waterproof structural layer to be removed to form the groove.
所述之壓克力耐磨防水層的施工方法,其中於所述之彈泥水注入步驟中灌注至少十公分深度的彈泥水。The construction method of the acrylic wear-resistant waterproof layer, wherein the slurry water infusion step is filled with at least 10 cm depth of the slurry water.
所述之壓克力耐磨防水層的施工方法,其中於所述之彈泥水注入步驟中靜置彈泥水二十四小時以上。The construction method of the acrylic wear-resistant waterproof layer, wherein the slurry water is allowed to stand for more than twenty-four hours in the slurry mud water injection step.
所述之壓克力耐磨防水層的施工方法,其中於所述之圍水測試步驟中靜置清水二十四至四十八小時。The method for constructing an acrylic wear-resistant waterproof layer, wherein the water is allowed to stand for twenty-four to forty-eight hours in the surrounding water test step.
本創作解決技術問題所提出的壓克力耐磨防水層結構,其包括: 一防水結構層,其設置於一底層,該防水結構層於交接處設有一溝槽,該溝槽設有一止水條; 一底塗層,其設於該防水結構層之表面且為壓克力樹脂、乳化瀝青及骨材的混合物; 一中塗層,其設於該底塗層之表面,該中塗層為壓克力樹脂、耐磨石英砂及骨材的混合物; 一面塗層,其設於該中塗層之表面,該面塗層係為壓克力樹脂與耐磨石英砂的混合物;以及 一面漆層,其設於該面塗層的表面。The present invention solves the technical problem of the acryl-resistant wear-resistant waterproof layer structure, which comprises: a waterproof structural layer disposed on a bottom layer, the waterproof structural layer is provided with a groove at the intersection, the groove is provided with a water stop a primer layer disposed on a surface of the waterproof structural layer and being a mixture of an acrylic resin, an emulsified asphalt and an aggregate; a middle coating layer disposed on a surface of the undercoat layer, the middle coating layer a mixture of acrylic resin, wear-resistant quartz sand and aggregate; a coating on the surface of the intermediate coating, the top coating being a mixture of acrylic resin and wear-resistant quartz sand; a topcoat layer disposed on the surface of the topcoat.
所述之壓克力耐磨防水層結構,其中所述之底塗層之厚度至少為六公釐。The acryl wear-resistant waterproof layer structure, wherein the undercoat layer has a thickness of at least six mm.
所述之壓克力耐磨防水層結構,其中所述之中塗層之厚度至少為二公釐。The acryl wear-resistant waterproof layer structure, wherein the middle coating has a thickness of at least two mm.
所述之壓克力耐磨防水層結構,其中所述之面塗層之厚度至少為一公釐。The acryl wear-resistant waterproof layer structure, wherein the top coat has a thickness of at least one millimeter.
所述之壓克力耐磨防水層結構,其中所述之防水結構層包括有一瀝青層及一隔熱鋪面層,該瀝青層設於所述底層的表面,該隔熱鋪面層設於該瀝青層的表面。The acryl wear-resistant waterproof layer structure, wherein the waterproof structural layer comprises an asphalt layer and an insulation surfacing layer, the asphalt layer is disposed on a surface of the bottom layer, and the heat insulation surfacing layer is disposed on the asphalt The surface of the layer.
本創作的技術手段可獲得的功效增進在於: 1.本創作之壓克力耐磨防水層的施工方法,只需要對失去作用之防水結構層的交接處進行打除並鋪設止水條,與現有的施工方法相較之下,本創作不需要完全打除以瀝青為主體的防水結構層,具有節省時間與資源的優點、不易因打除作業而產生新的滲水點。 2.本創作係採用壓克力樹脂,因此具有耐天候變化的特性,能避免現有防水層採用瀝青而導致受熱變軟與遇冷龜裂的問題,而本創作的面塗層係混合壓克力樹脂與耐磨石英砂,具有耐磨耗的特性,有助於延長本創作的使用期限;此外,本創作於防水結構層交接處所設的止水條能更進一步加強本創作的防水效能。 3.本創作所採用的壓克力樹脂與瀝青的接著性佳,能適用於不同的施工方法,在使用範圍上更具彈性。The enhancements that can be obtained by the technical means of this creation are as follows: 1. The construction method of the acrylic wear-resistant waterproof layer of the present invention only needs to remove the interface of the ineffective waterproof structural layer and lay the water stop strip, and Compared with the existing construction methods, the creation does not need to completely remove the waterproof structural layer mainly composed of asphalt, which has the advantages of saving time and resources, and is not easy to generate new water seepage points due to the removal operation. 2. This creation system uses acrylic resin, so it has the characteristics of weather resistance, which can avoid the problem that the existing waterproof layer uses asphalt to cause heat to be soft and cracked, and the surface coating of this creation is mixed and pressed. The resin and wear-resistant quartz sand have wear-resisting properties, which help to extend the life of the creation. In addition, the water-stop strips provided at the junction of the waterproof structural layer can further enhance the waterproof performance of the creation. 3. The acrylic resin used in this creation has good adhesion to asphalt, can be applied to different construction methods, and is more flexible in the scope of use.
為能詳細瞭解本創作的技術特徵及實用功效,並可依照創作內容來實現,玆進一步以如圖式所示的較佳實施例,詳細說明如后:In order to understand the technical features and practical functions of the present work in detail, and in accordance with the creative content, the following further describes the preferred embodiment as shown in the following figure:
請參閱圖1所示,本創作之壓克力耐磨防水層結構及施工方法係包括:溝槽設置A、止水條設置B、彈泥水注入C、底塗D、中塗E、面塗F、圍水測試G、缺失修正H及面漆塗設I等步驟。本創作的施工方法係於鋪設於一防水結構層60,該防水結構層60通常事先設置於一底層50且已經失去了防水功能,該防水層結構60包括有一瀝青層61及一隔熱鋪面層62,該瀝青層61鋪設於該底層50的表面,該隔熱鋪面層62鋪設於該瀝青層61的表面。Please refer to FIG. 1 , the structure and construction method of the acrylic wear-resistant waterproof layer of the present invention include: groove setting A, water stop setting B, slurry mud injection C, primer D, intermediate coating E, top coating F , water testing G, missing correction H and topcoat I. The construction method of the present invention is laid on a waterproof structural layer 60, which is usually disposed in advance on a bottom layer 50 and has lost its waterproof function. The waterproof layer structure 60 includes an asphalt layer 61 and an insulating surfacing layer. 62. The asphalt layer 61 is laid on the surface of the bottom layer 50, and the heat insulation surfacing layer 62 is laid on the surface of the asphalt layer 61.
溝槽設置A:如圖2所示,本創作的溝槽設置A係將陰腳處、排水頭周圍的交接界面處等容易產生滲水點的防水結構層60打除以形成一V形的溝槽63,並清除打除後所產生的碎屑與廢棄物;應用上,也可直接在鋪設該防水結構層60的同時,形成該溝槽63。Groove setting A: As shown in Fig. 2, the groove setting A of the present invention is to remove the waterproof structural layer 60 which is easy to generate a water seepage point at the intersection of the female foot and the drainage head to form a V-shaped groove. The groove 63 and the debris and waste generated after the removal are removed; in application, the groove 63 may be formed directly while laying the waterproof structure layer 60.
止水條設置B:如圖3所示,在溝槽設置A時所形成的溝槽63埋設一止水條64,該止水條64為一種水膨脹橡膠止水條,由吸水膨脹樹脂與合成樹脂聚合而成且具有吸水而脹大體積的特性,因此在水分滲入時能吸收滲水分膨脹來填滿間隙,達到防止水分滲入結構的效果。Water stop strip setting B: As shown in FIG. 3, a water stop strip 64 is embedded in the groove 63 formed in the groove setting A. The water stop strip 64 is a water-expanding rubber water stop strip, which is made of water swellable resin and The synthetic resin is polymerized and has the property of absorbing water and expanding the volume. Therefore, when moisture penetrates, it can absorb the osmotic water to expand and fill the gap, thereby achieving the effect of preventing moisture from penetrating into the structure.
彈泥水注入C:灌注至少十公分深度的彈泥水至該防水結構層60的表面,讓彈泥水靜置二十四小時以上,彈泥水係由丙烯聚酸壓克力彈泥與水以1:5至1:10的比例混合製成,由於彈泥水所含的丙烯聚酸壓克力彈泥的比重較水來得大,再加上深度所造成的壓力,讓彈泥水的丙烯聚酸壓克力彈泥在靜置的過程中能充分地沉積於防水結構層60的孔隙,藉此來消除滲水點;在彈泥水靜置完成且填補完孔隙之後,將彈泥水排放。Injecting muddy water into C: injecting at least 10 cm depth of slurry mud water to the surface of the waterproof structural layer 60, allowing the muddy water to stand for more than twenty-four hours, and the muddy water system is made of acrylic acid and acrylic water and water: 5 to 1:10 ratio mixing, because the proportion of acryl polyacrylic acrylic mud contained in the muddy water is larger than that of water, plus the pressure caused by the depth, so that the acrylic acid of the muddy water is pressed. The force slug can be fully deposited in the pores of the waterproof structural layer 60 during the standing process, thereby eliminating the water seepage point; after the slurry mud water is completely settled and the pores are filled, the muddy water is discharged.
底塗D:如圖4所示,在彈泥水排放之後,接著在該防水結構層60的表面設置厚度至少為六公釐的一底塗層10,該底塗層10塗設於該防水結構層60之隔熱鋪面層62的表面,該底塗層10由壓克力樹脂、乳化瀝青及骨材混合而成;其中,骨材係為一種填充材料,其包含了細砂、碎石之類的顆粒。Primer D: As shown in FIG. 4, after the discharge of the slurry water, an undercoat layer 10 having a thickness of at least six mm is disposed on the surface of the waterproof structure layer 60, and the primer layer 10 is coated on the waterproof structure. The surface of the thermal insulation surfacing layer 62 of the layer 60 is formed by mixing an acrylic resin, an emulsified asphalt and an aggregate; wherein the aggregate is a filling material, which comprises fine sand and gravel. Class of particles.
中塗E:如圖5所示,在進行完底塗D的步驟後,接著進行中塗E的步驟,所述的中塗E係於該底塗層10的表面設置厚度至少為二公釐的一中塗層20,該中塗層20係由壓克力樹脂、耐磨石英砂及骨材混合而成。The intermediate coating E: as shown in FIG. 5, after the step of performing the primer D, the step of applying the intermediate coating E, wherein the intermediate coating E is disposed on the surface of the undercoat layer 10 to have a thickness of at least two mm. The coating 20 is formed by mixing acrylic resin, wear-resistant quartz sand and aggregate.
面塗F:如圖6所示,所述的面塗F係於該中塗層11的表面設置厚度至少為一公釐的一面塗層30,該面塗層30係由壓克力樹脂與耐磨石英砂混合而成。Top coating F: as shown in FIG. 6, the top coating F is provided on the surface of the intermediate coating layer 11 with a coating layer 30 having a thickness of at least one millimeter, and the top coating layer 30 is made of acrylic resin and Made of wear-resistant quartz sand.
圍水測試G:在該面塗層30的表面灌注清水且靜置二十四至四十八小時來測試防水效果,在測試完成之後將清水排出。Water Surrounding Test G: The surface of the top coat 30 was filled with water and allowed to stand for twenty-four to forty-eight hours to test the waterproof effect, and the water was drained after the test was completed.
缺失修正H:經過圍水測試G後,對於發現到的滲水點進行補救修改措施。Missing correction H: After the water test G, the remediation modification measures are taken for the discovered water seepage point.
面漆塗設I:如圖7所示,在該面塗層30的表面塗設具抗UV特性的一面漆層40。Topcoat I: As shown in Fig. 7, a surface layer 40 having UV resistance is applied to the surface of the top coat 30.
本創作在結構方面鋪設有一底塗層10、一中塗層20與一面塗層30,除了採用壓克力樹脂能避免瀝青受熱變軟、遇冷龜裂的情況外,混合有耐磨石英砂的面塗層30更具有抗磨耗的特性;而在施工方法方面,本創作只要在該防水結構層60的交接界面處進行小部份的溝槽設置A作業,在埋入止水條64後,便能於該防水結構層60的表面進行新防水層的鋪設程序,能免去完全打除該防水結構層60所耗費的時間與資源,更能避免溝槽設置A時的震動導致新滲水點的問題。The creation has a bottom coating 10, a middle coating 20 and a coating 30 on the structure, except that the acrylic resin can avoid the softening of the asphalt and the cold cracking, and the wear-resistant quartz sand is mixed. The top coat 30 has more anti-wear properties; in terms of the construction method, the present invention only needs to perform a small part of the groove setting A at the interface of the waterproof structure layer 60, after the water stop 64 is buried. A new waterproof layer laying process can be performed on the surface of the waterproof structural layer 60, which can eliminate the time and resources required to completely remove the waterproof structural layer 60, and can avoid the vibration caused by the groove setting A, resulting in new water seepage. Point problem.
A‧‧‧溝槽設置A‧‧‧ trench setting
B‧‧‧止水條設置B‧‧‧ water stop setting
C‧‧‧彈泥水注入C‧‧‧Bullet water injection
D‧‧‧底塗D‧‧‧ primer
E‧‧‧中塗E‧‧‧中涂
F‧‧‧面塗F‧‧‧Face coating
G‧‧‧圍水測試G‧‧‧Water testing
H‧‧‧缺失修正H‧‧‧ Missing correction
I‧‧‧面漆塗設I‧‧‧Face painting
10‧‧‧底塗層10‧‧‧Undercoat
20‧‧‧中塗層20‧‧‧Metal coating
30‧‧‧面塗層30‧‧‧Face coating
40‧‧‧面漆層40‧‧‧Face paint layer
50‧‧‧底層50‧‧‧ bottom layer
60‧‧‧防水結構層60‧‧‧Waterproof structural layer
61‧‧‧瀝青層61‧‧‧Asphalt layer
62‧‧‧隔熱鋪面層62‧‧‧Insulation surfacing
63‧‧‧溝槽63‧‧‧ trench
64‧‧‧止水條64‧‧‧ water stop
圖1係本創作較佳實施例之流程圖。 圖2係本創作之步驟A的示意圖。 圖3係本創作之步驟B的示意圖。 圖4係本創作之步驟C的示意圖。 圖5係本創作之步驟D的示意圖。 圖6係本創作之步驟E的示意圖。 圖7係本創作之步驟F的示意圖。 圖8係現有防水層結構的示意圖。1 is a flow chart of a preferred embodiment of the present invention. Figure 2 is a schematic diagram of step A of the present creation. Figure 3 is a schematic diagram of step B of the present creation. Figure 4 is a schematic diagram of step C of the present creation. Figure 5 is a schematic illustration of step D of the present creation. Figure 6 is a schematic diagram of step E of the present creation. Figure 7 is a schematic diagram of step F of the present creation. Fig. 8 is a schematic view showing the structure of a conventional waterproof layer.
Claims (10)
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TW201215621A (en) * | 2010-10-15 | 2012-04-16 | Champward Chemical Ind Co Ltd | A polymerization method for acrylic latex without emulisifier |
TW201408845A (en) * | 2012-08-27 | 2014-03-01 | Hong-Mao You | Construction method and structure of immersion water-proof layer |
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