TWI609734B - Cutting fluid purifying device with heat-dissipating effect - Google Patents

Cutting fluid purifying device with heat-dissipating effect Download PDF

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TWI609734B
TWI609734B TW104144670A TW104144670A TWI609734B TW I609734 B TWI609734 B TW I609734B TW 104144670 A TW104144670 A TW 104144670A TW 104144670 A TW104144670 A TW 104144670A TW I609734 B TWI609734 B TW I609734B
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tank
cutting fluid
space
liquid
sedimentation tank
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TW104144670A
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TW201722616A (en
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劉國基
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遠東科技大學
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Abstract

本發明係為一種具淨化及散熱功能之切削液槽,包含:一槽體,內部 係設有一隔板而分隔成一沉澱槽及一儲液槽,該沉澱槽內之底部設有一導引斜面,於該導引斜面之最低處係形成一集屑空間;一回流室,設於該沉澱槽內上方,該回流室內部設有一進液空間,該進液空間內設有具一傾斜角之一回流導板。藉由回流導板導引切削液至沉澱槽底部,再迴轉溢流過隔板至儲液槽,增強切削液在沉澱槽內的擾動性,以加速散熱提升槽內自然冷卻效率,並透過導引斜面導引切削液挾帶之鐵屑雜質至集屑空間中,使切削液淨化更為完善。 The invention relates to a cutting fluid tank with purification and heat dissipation function, comprising: a tank body and an inner part The utility model is provided with a partition plate and is divided into a sedimentation tank and a liquid storage tank. The bottom of the sedimentation tank is provided with a guiding inclined surface, and a collecting space is formed at the lowest point of the guiding inclined surface; a returning chamber is disposed at the bottom A liquid inlet space is disposed inside the sedimentation tank, and a liquid return space is provided in the liquid inlet space. The cutting fluid is guided by the return guide to the bottom of the sedimentation tank, and then the overflow overflows through the partition plate to the liquid storage tank to enhance the disturbance of the cutting fluid in the sedimentation tank, thereby accelerating the natural cooling efficiency in the heat dissipation lifting tank, and transmitting the guide The inclined surface guides the iron scrap impurities in the cutting fluid to the collecting space, which makes the cutting fluid purification more perfect.

Description

具淨化及散熱功能之切削液槽 Cutting fluid bath with purification and heat dissipation

本發明係為一種切削液槽,尤指一種具淨化及散熱功能之切削液槽。 The invention relates to a cutting fluid tank, in particular to a cutting fluid tank with purification and heat dissipation functions.

中華民國發明專利公告第I453088號「切削液過濾裝置」,係於回收槽內部具備有:具有連結板及複數片區隔板的流路形成體。流路形成體,係具有:與回收槽之側壁平行的連結板、以及對連結板成直角且朝相互平行方向每隔適當間隔所配設的複數片區隔板。上述複數片區隔板,係在與鄰接之區隔板的端部分不同側的端部分形成缺口部。切削液過濾裝置,係藉由缺口部使切削液之流路蛇行於水平方向,使流路之全長變長,促進切削液中之切削粉屑的沈澱,各別的缺口部,係裝著有多數個貫通孔之金屬板作為過濾器,用以捕捉切削粉屑。 The Republic of China Invention Patent Publication No. I453088 "Cutter Fluid Filtration Apparatus" is provided with a flow path forming body having a connecting plate and a plurality of partition plates in the inside of the recovery tank. The flow path forming body has a connecting plate parallel to the side wall of the collecting groove, and a plurality of partition plates which are disposed at right angles to the connecting plate and are disposed at appropriate intervals in mutually parallel directions. The plurality of partition plates are formed with notch portions at end portions on the side different from the end portions of the adjacent partition plates. In the cutting fluid filtering device, the flow path of the cutting fluid is meandered in the horizontal direction by the notch portion, the entire length of the flow path is lengthened, and the deposition of the cutting dust in the cutting fluid is promoted, and the respective notch portions are attached. A plurality of through-hole metal plates serve as filters to capture cutting dust.

上述前案雖亦可解決屑泥沉澱之問題,但構造較為複雜且係透過金屬網狀的過濾器過濾恐有阻塞疑慮。 Although the above-mentioned previous case can also solve the problem of sedimentation of the mud, the structure is complicated and the filter through the metal mesh filter may have a blocking concern.

爰此,為解決上述缺失,本發明提出一種具淨化及散熱功能之切削液槽,包含: 一槽體,內部係設有一隔板而分隔成一沉澱槽及一儲液槽,該沉澱槽內之底部設有一導引斜面,於該導引斜面之最低處係形成一集屑空間;一 回流室,設於該沉澱槽內上方,該回流室內部設有一進液空間,該進液空間內設有具一傾斜角之一回流導板,該進液空間於該回流導板之最低處設有一開口,該開口對應該集屑空間。 Therefore, in order to solve the above-mentioned deficiencies, the present invention provides a cutting fluid bath having a purification and heat dissipation function, comprising: a trough body is internally provided with a partition plate and partitioned into a sedimentation tank and a liquid storage tank. The bottom of the sedimentation tank is provided with a guiding slope surface, and a debris space is formed at the lowest point of the guiding slope surface; a recirculation chamber is disposed above the precipitation tank, and a liquid inlet space is disposed inside the reflow chamber, and the liquid inlet space is provided with a reflow guide plate having an inclined angle, and the liquid inlet space is at a lowest point of the reflow guide plate An opening is provided which corresponds to the space for collecting debris.

其中,該開口係為該回流導板與該沉澱槽側壁相隔之最小間隙。 Wherein, the opening is a minimum gap between the return guide and the sidewall of the precipitation tank.

其中,該槽體外部設有一進液口,該進液口連通該進液空間。 Wherein, the outside of the tank body is provided with a liquid inlet, and the liquid inlet communicates with the liquid inlet.

其中,槽體外部設有一出液口,該出液口連通該儲液槽。 Wherein, a liquid outlet is arranged outside the tank, and the liquid outlet communicates with the liquid storage tank.

根據上述技術特徵可達成以下功效: According to the above technical features, the following effects can be achieved:

1.切削液穿越過濾網後,藉由回流導板導引至沉澱槽底部,再迴轉溢流過隔板至儲液槽,增強切削液在沉澱槽內的擾動性,以加速散熱提升槽內自然冷卻效率。 1. After the cutting fluid passes through the filter, it is guided to the bottom of the sedimentation tank by the return guide, and then flows through the partition to the liquid storage tank to enhance the disturbance of the cutting fluid in the sedimentation tank to accelerate the heat dissipation in the tank. Natural cooling efficiency.

2.利用重力與離心力來分離和收集切削液挾帶之鐵屑雜質,並透過導引斜面之斜度導引至沉澱槽底部的集屑空間中,使切削液的淨化更為完善。 2. Gravity and centrifugal force are used to separate and collect the iron scrap impurities in the cutting fluid and guide it to the collecting space at the bottom of the sedimentation tank through the inclination of the guiding slope, so that the cleaning of the cutting fluid is more perfect.

3.利用回流導板直接導引切削液至集屑空間,以避免較為細小的雜質漂浮於切削液面而流往儲液槽中。 3. Directly guide the cutting fluid to the collecting space by using the return guide to prevent the fine impurities from floating on the cutting liquid surface and flowing into the liquid storage tank.

4.經實驗數據得知,當進液空間內的回流導板之傾斜角設為60度、回流導板與該沉澱槽側壁相隔之最小間隙設為50毫米時,因回流導板***沉澱槽較深而增加雜質顆粒漂浮的阻力,且繞彎較大使離心效應增大,以致越過隔板到儲液槽的粒子數量最少,留下較多的雜質在沉澱槽,故最有助於沉澱。 4. According to the experimental data, when the inclination angle of the return guide in the liquid inlet space is set to 60 degrees, and the minimum gap between the return guide and the side wall of the sedimentation tank is set to 50 mm, the return guide is inserted into the sedimentation tank. The deeper one increases the resistance of the floating particles, and the larger the bending, the centrifugal effect increases, so that the number of particles passing through the separator to the liquid storage tank is the least, leaving more impurities in the sedimentation tank, so it is most helpful for precipitation.

(1)‧‧‧槽體 (1)‧‧‧

(11)‧‧‧隔板 (11) ‧ ‧ partition

(12)‧‧‧沉澱槽 (12)‧‧‧Sedimentation tank

(121)‧‧‧導引斜面 (121)‧‧‧ Guided slope

(122)‧‧‧側壁 (122)‧‧‧ Sidewall

(13)‧‧‧儲液槽 (13) ‧ ‧ liquid storage tank

(14)‧‧‧集屑空間 (14)‧‧‧Sand space

(15)‧‧‧切削液流道 (15)‧‧‧ cutting fluid flow path

(2)‧‧‧回流室 (2) ‧‧‧Return room

(21)‧‧‧進液空間 (21)‧‧‧Into the liquid space

(22)‧‧‧回流導板 (22)‧‧‧Reflow guide

(23)‧‧‧開口 (23) ‧ ‧ openings

(3)‧‧‧進液口 (3) ‧‧‧ inlet port

(31)‧‧‧進液管 (31)‧‧‧Inlet pipe

(32)‧‧‧過濾網 (32)‧‧‧ Filter

(4)‧‧‧出液口 (4) ‧‧‧ liquid outlet

(41)‧‧‧抽水泵浦 (41)‧‧‧ Pumps

(θ)‧‧‧回流導板之傾斜角 (θ)‧‧‧ inclination angle of the return guide

(A)‧‧‧切削液 (A)‧‧‧ cutting fluid

(A1)‧‧‧鐵屑雜質 (A1)‧‧‧ Iron filings impurities

[第一圖]係為本發明實施例之立體圖。 [First Figure] is a perspective view of an embodiment of the present invention.

[第二圖]係為本發明實施例之切削液流向的剖視示意圖。 [Second diagram] is a schematic cross-sectional view showing the flow direction of the cutting fluid according to the embodiment of the present invention.

[第三圖]係為本發明實施例之切削液沉澱雜質於集屑空間的剖視示意圖。 [Third image] is a schematic cross-sectional view showing the deposition of impurities in the cutting liquid space of the cutting fluid according to the embodiment of the present invention.

綜合上述技術特徵,本發明具淨化及散熱功能之切削液槽的主要功效將可於下述實施例清楚呈現。 In summary of the above technical features, the main effects of the cutting fluid bath of the present invention having a purifying and dissipating function will be apparent from the following examples.

請先參閱第一圖及第二圖所示,本發明之較佳實施例,為一種具淨化及散熱功能之切削液槽,包含: 一槽體(1),內部係設有一隔板(11)而分隔成一沉澱槽(12)及一儲液槽(13),該槽體(1)之頂端高於該隔板(11)之頂端,該隔板(11)頂端相對該槽體(1)頂端之高度差界定一切削液流道(15),該沉澱槽(12)內之底部設有一導引斜面(121),於該導引斜面(121)之最低處係形成一集屑空間(14)。 Referring to the first embodiment and the second figure, a preferred embodiment of the present invention is a cutting fluid bath having a purification and heat dissipation function, comprising: a tank body (1) is internally provided with a partition plate (11) and partitioned into a sedimentation tank (12) and a liquid storage tank (13). The top end of the tank body (1) is higher than the partition plate (11). a top end, a height difference between a top end of the partition plate (11) and a top end of the groove body (1) defines a cutting fluid flow path (15), and a bottom of the sedimentation groove (12) is provided with a guiding inclined surface (121). The lowest point of the guiding ramp (121) forms a chip space (14).

一回流室(2),設於該沉澱槽(12)內上方,該回流室(2)內部設有一進液空間(21),該進液空間(21)內設有具一傾斜角(θ)之一回流導板(22),該傾斜角(θ)於本實施例中係為60度,該進液空間(21)於該回流導板(22)之最低處設有一開口(23),該開口(23)對應該集屑空間(14),該開口(23)係為該回流導板(22)與該沉澱槽(12)之側壁(122)相隔之最小間隙,且該開口(23)係位於該集屑空間(14)之正上方,該隔板(11)之頂端高於該開口(23),該開口(23)於本實施例中係為50毫米,需特別說明的是,回流導板(22)之傾斜角(θ)與最低處之開口(23)可依冷卻液性質而界定。 a recirculation chamber (2) is disposed above the precipitation tank (12), and an inlet space (21) is disposed inside the recirculation chamber (2), and the inlet space (21) is provided with an inclination angle (θ) a reflow guide (22), the inclination angle (θ) is 60 degrees in this embodiment, and the liquid inlet space (21) is provided with an opening (23) at the lowest point of the return guide (22). The opening (23) corresponds to the chip space (14), which is the minimum gap between the return guide (22) and the side wall (122) of the precipitation tank (12), and the opening ( 23) is located directly above the gathering space (14), the top end of the partition (11) is higher than the opening (23), and the opening (23) is 50 mm in this embodiment, which is specially described. Yes, the angle of inclination (θ) of the return guide (22) and the opening (23) of the lowest point can be defined by the nature of the coolant.

一進液管(31),一端連接該槽體(1)之一進液口(3),前述傾斜角(θ)係為該進液口(3)平面與該回流導板(22)之間的夾角,該進液管(31)另一端連接車床,該進液口(3)連通該回流室(2)之進液空間(21),該進液口(3)與該進液管(31)之間設有一過濾網(32)。 a liquid inlet pipe (31), one end of which is connected to one of the inlet ports (3) of the tank body (1), and the inclination angle (θ) is the plane of the liquid inlet port (3) and the return guide plate (22) The angle between the other end of the inlet pipe (31) is connected to the lathe, and the liquid inlet (3) communicates with the liquid inlet space (21) of the return chamber (2), and the liquid inlet (3) and the inlet pipe A filter (32) is provided between (31).

一抽水泵浦(41),設於該槽體(1)外部以連通該槽體(1)之一出液口(4),該出液口(4)連通該儲液槽(13)。 A pump (41) is disposed outside the tank body (1) to communicate with a liquid outlet (4) of the tank body (1), and the liquid outlet port (4) communicates with the liquid storage tank (13).

請再搭配參閱第二圖及第三圖所示,該進液管(31)導入之一切削液(A)穿越該過濾網(32)後,經該回流導板(22)導引至該沉澱槽(12)底部的集屑空間(14),該切削液(A)流經該切削液流道(15)而溢流過該隔板(11)至該儲液槽(13),藉以增強該切削液(A)在該沉澱槽(12)內的擾動性,加速散熱及提升槽內自然冷卻效率。 Referring to the second and third figures, the liquid inlet pipe (31) is introduced into the filter mesh (32), and then guided to the filter plate (22) through the return guide plate (22). a collecting space (14) at the bottom of the sedimentation tank (12) through which the cutting fluid (A) flows and overflows through the partition (11) to the liquid storage tank (13), whereby the cutting fluid (A) flows through the cutting fluid flow path (15) The disturbance of the cutting fluid (A) in the sedimentation tank (12) is enhanced, and the heat dissipation and the natural cooling efficiency in the tank are accelerated.

藉由該切削液(A)流動過程離心力以及重力作用,把該切削液(A)挾帶之一鐵屑雜質(A1)慢慢沉澱在該沉澱槽(12)底部,並藉由該導引斜面(121)之斜度導引該鐵屑雜質(A1)至該集屑空間(14),係利用該回流導板(22)件導引該切削液(A)至該集屑空間(14),以避免較為細小的鐵屑雜質(A1)漂浮於該切削液(A)液面而流往該儲液槽(13)中。 By the centrifugal force of the flow of the cutting fluid (A) and the action of gravity, an iron filing impurity (A1) of the cutting fluid (A) is slowly precipitated at the bottom of the sedimentation tank (12), and by the guiding The slope of the inclined surface (121) guides the iron filing impurity (A1) to the collecting space (14), and the cutting fluid (A) is guided by the returning guide (22) to the collecting space (14) ), to prevent the fine iron scrap impurities (A1) from floating in the liquid of the cutting fluid (A) and flowing into the liquid storage tank (13).

請再參閱下列表一及表二。 Please refer to Tables 1 and 2 below.

表一:該回流導板(22)於各種條件時(即不同的傾斜角(θ)及不同的開口(23)大小),該儲液槽(13)的粒子數量比較。 Table 1: Comparison of the number of particles of the liquid return tank (13) under various conditions (i.e., different tilt angles (θ) and different openings (23)).

Figure TWI609734BD00001
Figure TWI609734BD00001

表二:該回流導板(22)的傾斜角(θ)為60度,該回流導板(22)與該回流導板(22)及該沉澱槽(12)之側壁(122)相隔最小間隙為50毫米的條件中,該儲液槽(13)粒子數的統計表。 Table 2: The inclination angle (θ) of the return guide (22) is 60 degrees, and the return guide (22) is separated from the return guide (22) and the side wall (122) of the sedimentation tank (12) by a minimum gap. A statistical table of the number of particles in the reservoir (13) for a condition of 50 mm.

Figure TWI609734BD00002
Figure TWI609734BD00002

由上述實驗數據可知,當進液空間(21)內的回流導板(22)之傾斜角(θ)設為60度,以及該回流導板(22)與該沉澱槽(12)之側壁(122)相隔最小間隙設為50毫米時,因該回流導板(22)***該沉澱槽(12)較深而增加該鐵屑雜質(A1)顆粒漂浮的阻力,且繞彎較大使離心效應增大,以致溢流過該隔板(11)到儲液槽(13)的粒子數量最少,留下較多的鐵屑雜質(A1)在該沉澱槽(12),故該回流導板(22)之傾斜角(θ)為60度及該開口(23)為50毫米時,該切削液(A)的鐵屑雜質(A1)沉澱效果最佳,並可使該切削液(A)的回流擾動現象更顯著,以將熱能帶至該槽體(1)的壁面,而增強冷卻效率,使該切削液(A)產生良好的擾動,以達淨化及散熱之功效。 It can be seen from the above experimental data that the inclination angle (θ) of the reflux guide (22) in the liquid inlet space (21) is set to 60 degrees, and the side walls of the reflux guide (22) and the precipitation tank (12) ( 122) When the minimum gap is set to 50 mm, the reflow guide (22) is inserted deep into the sedimentation tank (12) to increase the resistance of the iron filings (A1) particles floating, and the bending is large to increase the centrifugal effect. Therefore, the amount of particles overflowing the separator (11) to the liquid storage tank (13) is the least, leaving more iron scrap impurities (A1) in the precipitation tank (12), so the reflux guide (22) When the inclination angle (θ) is 60 degrees and the opening (23) is 50 mm, the iron filing impurity (A1) of the cutting fluid (A) has the best precipitation effect, and the backflow of the cutting fluid (A) can be disturbed. The phenomenon is more remarkable to bring thermal energy to the wall surface of the tank body (1), thereby enhancing the cooling efficiency, so that the cutting fluid (A) produces a good disturbance to achieve the effect of purification and heat dissipation.

綜合上述實施例之說明,當可充分瞭解本發明之操作、使用及本發明產生之功效,惟以上所述實施例僅係為本發明之較佳實施例,當不能以此 限定本發明實施之範圍,即依本發明申請專利範圍及發明說明內容所作簡單的等效變化與修飾,皆屬本發明涵蓋之範圍內。 In view of the above description of the embodiments, the operation and use of the present invention and the effects produced by the present invention are fully understood, but the above embodiments are merely preferred embodiments of the present invention. The scope of the present invention is defined by the scope of the invention, and the equivalent equivalents and modifications of the invention are intended to be included within the scope of the invention.

(11)‧‧‧隔板 (11) ‧ ‧ partition

(12)‧‧‧沉澱槽 (12)‧‧‧Sedimentation tank

(121)‧‧‧導引斜面 (121)‧‧‧ Guided slope

(122)‧‧‧側壁 (122)‧‧‧ Sidewall

(13)‧‧‧儲液槽 (13) ‧ ‧ liquid storage tank

(14)‧‧‧集屑空間 (14)‧‧‧Sand space

(15)‧‧‧切削液流道 (15)‧‧‧ cutting fluid flow path

(2)‧‧‧回流室 (2) ‧‧‧Return room

(21)‧‧‧進液空間 (21)‧‧‧Into the liquid space

(22)‧‧‧回流導板 (22)‧‧‧Reflow guide

(23)‧‧‧開口 (23) ‧ ‧ openings

(3)‧‧‧進液口 (3) ‧‧‧ inlet port

(31)‧‧‧進液管 (31)‧‧‧Inlet pipe

(32)‧‧‧過濾網 (32)‧‧‧ Filter

(4)‧‧‧出液口 (4) ‧‧‧ liquid outlet

(41)‧‧‧抽水泵浦 (41)‧‧‧ Pumps

(θ)‧‧‧回流導板之傾斜角 (θ)‧‧‧ inclination angle of the return guide

(A)‧‧‧切削液 (A)‧‧‧ cutting fluid

(A1)‧‧‧鐵屑雜質 (A1)‧‧‧ Iron filings impurities

Claims (3)

一種具淨化及散熱功能之切削液槽,包含:一槽體,內部係設有一隔板而分隔成一沉澱槽及一儲液槽,該沉澱槽外部設有一進液口,該沉澱槽內之底部設有一導引斜面,於該導引斜面之最低處係形成一集屑空間,該槽體之頂端高於該隔板之頂端,該隔板頂端相對該槽體頂端之高度差界定一切削液流道;一回流室,設於該沉澱槽內上方,該回流室內部設有一進液空間,該進液口連通該進液空間,該進液空間內設有具一傾斜角之一回流導板,該傾斜角係為該進液口平面與該回流導板之間的夾角,該傾斜角係為60度,該進液空間於該回流導板之最低處設有一開口,該開口係為該回流導板與該沉澱槽側壁相隔之最小間隙,該開口對應該集屑空間,且該開口位於該集屑空間之正上方,該隔板之頂端高於該開口,該開口係為50毫米。 A cutting fluid tank having a purifying and dissipating function, comprising: a tank body having a partition and dividing into a sedimentation tank and a liquid storage tank, wherein the sedimentation tank is provided with a liquid inlet, the bottom of the sedimentation tank a guiding inclined surface is formed, and a collecting space is formed at a lowest point of the guiding inclined surface, a top end of the groove body is higher than a top end of the partition plate, and a height difference between a top end of the partition plate and a top end of the groove body defines a cutting fluid a flow chamber; a recirculation chamber disposed above the precipitation tank, the inlet chamber is provided with an inlet space, the inlet port is connected to the inlet space, and the inlet space is provided with a reflow guide having an inclination angle The angle of the inclined angle is the angle between the plane of the liquid inlet and the returning guide, and the angle of inclination is 60 degrees. The liquid inlet space is provided with an opening at the lowest point of the returning guide. a minimum gap between the return guide and the sidewall of the sedimentation tank, the opening corresponding to the chip space, and the opening is directly above the chip space, the top of the partition is higher than the opening, the opening is 50 mm . 如申請專利範圍第1項所述之具淨化及散熱功能之切削液槽,其中,該進液口設有一過濾網。 The cutting fluid tank having the purifying and heat dissipating function according to the first aspect of the patent application, wherein the liquid inlet is provided with a filter net. 如申請專利範圍第1項所述之具淨化及散熱功能之切削液槽,其中,該槽體外部設有一出液口,該出液口連通該儲液槽。 The cutting fluid tank having the purifying and heat dissipating function according to the first aspect of the patent application, wherein the tank body is provided with a liquid outlet, and the liquid outlet communicates with the liquid storage tank.
TW104144670A 2015-12-31 2015-12-31 Cutting fluid purifying device with heat-dissipating effect TWI609734B (en)

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CN109176131A (en) * 2018-10-31 2019-01-11 德阳卡邦斯阳光科技有限公司 A kind of lathe excretion separator
CN111822748B (en) * 2020-05-29 2021-11-26 武汉船用机械有限责任公司 Deep hole machining system

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