TWI608171B - Fan assembling device and assembling and testing method thereof - Google Patents

Fan assembling device and assembling and testing method thereof Download PDF

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TWI608171B
TWI608171B TW104100859A TW104100859A TWI608171B TW I608171 B TWI608171 B TW I608171B TW 104100859 A TW104100859 A TW 104100859A TW 104100859 A TW104100859 A TW 104100859A TW I608171 B TWI608171 B TW I608171B
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fan
assembly device
blade
fan assembly
air
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TW104100859A
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Chinese (zh)
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TW201623806A (en
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孫巧云
季祥
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鴻準精密工業股份有限公司
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Description

風扇組裝裝置及其組裝和檢測方法 Fan assembly device and assembly and detection method thereof

本發明涉及一種輔助組裝治具,尤其涉及一種風扇組裝裝置及其組裝並檢測方法。 The present invention relates to an auxiliary assembly jig, and more particularly to a fan assembly device and a method of assembling and detecting the same.

風扇通常包括扇葉和扇框,扇葉通常卡持在扇座中以防止扇葉在旋轉時從扇框中脫落。如圖1為習知技術中的一風扇2組裝後的簡單示意圖。所述風扇2包括扇葉21和扇座22,所述扇葉21包括輪轂211和轉軸212。所述扇葉21通過一個特定的卡持結構卡持在扇座22上。該卡持結構為設置在扇座22上的卡掣件221。組裝時,在外力作用下下壓所述扇葉21直至將扇葉21之轉軸212壓合至扇座22之卡掣件221下方,以防止扇葉21脫落。但是,在實際生產時經常會出現因卡掣件221漏裝導致扇葉21無法固定於扇座22的情況,需要額外的增加人力對是否安裝卡掣件221進行檢查。 Fans typically include blades and fan frames, which are typically held in the fan seat to prevent the blades from falling out of the frame as they rotate. FIG. 1 is a simplified schematic diagram of a fan 2 assembled in the prior art. The fan 2 includes a blade 21 and a fan seat 22, and the blade 21 includes a hub 211 and a rotating shaft 212. The blade 21 is retained on the fan block 22 by a specific latching structure. The holding structure is a latching member 221 disposed on the fan seat 22. During assembly, the blade 21 is pressed down by an external force until the rotating shaft 212 of the blade 21 is pressed under the latching member 221 of the fan seat 22 to prevent the blade 21 from coming off. However, in actual production, there is often a case where the blade 21 cannot be fixed to the fan seat 22 due to the missing of the card member 221, and an additional manpower is required to check whether the card member 221 is mounted.

有鑑於此,有必要提供一種既可壓合組裝風扇,又可檢查風扇安裝情況之風扇組裝裝置及其組裝並檢測方法。 In view of the above, it is necessary to provide a fan assembly device that can press the assembled fan and check the fan installation condition, and the assembly and detection method thereof.

一種用以組裝扇葉和扇座之風扇組裝裝置,所述風扇組裝裝置包括一連接元件,一壓合元件和一控制元件,所述控制元件,連接元件和壓合元件依次連接,其中,所述連接元件和所述壓合元件中形成一氣流通道,該氣流通道的兩端分別連接所述扇葉和所述控制元件,所述控制元件抽取所述氣流通道內的氣體以抓取所述扇葉並將所述扇葉裝設於所述扇座上,所述風扇組裝裝置通過朝向背離所述扇葉方向的運動以檢查扇葉是否固定於扇座。 A fan assembly device for assembling a fan blade and a fan seat, the fan assembly device comprising a connecting component, a pressing component and a control component, wherein the control component, the connecting component and the pressing component are sequentially connected, wherein Forming a gas flow passage in the connecting member and the pressing member, the two ends of the air flow passage respectively connecting the blade and the control element, the control element extracting gas in the air flow passage to grasp the The fan blade mounts the fan blade on the fan seat, and the fan assembly device checks whether the blade is fixed to the fan seat by moving toward a direction away from the blade.

一種用於組裝扇葉和扇座之組裝並檢測方法,包括以下步驟:提供一上述風扇組裝裝置,並將所述風扇組裝裝置固定於一驅動裝置上,將風扇之扇座置於所述風扇組裝裝置的正下方; 將所述風扇之扇葉置於所述風扇組裝裝置之氣流通道的下端;啟動所述控制元件抽取該氣流通道內的氣體,使所述氣流通道內外形成一壓力差以將所述風扇之扇葉吸附於所述氣流通道的下端;控制驅動裝置使所述風扇組裝裝置帶動所述扇葉向下運動並將所述扇葉與所述扇座壓合固定;以及控制驅動裝置帶動所述風扇組裝裝置向上運動,檢測所述扇葉是否已固定於所述扇座。 A method for assembling and detecting a fan blade and a fan seat, comprising the steps of: providing a fan assembly device, and fixing the fan assembly device to a driving device, and placing a fan seat of the fan on the fan Immediately below the assembly device; Positioning a fan blade of the fan at a lower end of the airflow passage of the fan assembly device; starting the control component to extract gas in the airflow passage, so that a pressure difference is formed inside and outside the airflow passage to fan the fan The leaf is adsorbed to the lower end of the air flow passage; the control driving device causes the fan assembly device to drive the fan blade downward to move the blade and the fan seat to press and fix; and the control driving device drives the fan The assembly device moves upward to detect whether the blade is fixed to the fan seat.

相比於習知技術,本發明之風扇組裝裝置設有控制元件,在具備壓合組裝所述風扇之扇葉和扇座的功能之外,還通過控制元件控制氣流的走向,進而改變扇葉上下端的大氣壓強以檢查風扇之安裝情況,既不用額外增加人力檢查,又可避免出現風扇安裝不良的情況。 Compared with the prior art, the fan assembly device of the present invention is provided with a control element, and in addition to the function of pressing and assembling the fan blades and the fan seat of the fan, the control element controls the flow of the air flow, thereby changing the blade. The upper and lower atmospheric pressure is used to check the installation of the fan, and there is no need to increase the manpower inspection, and the fan installation is not avoided.

1‧‧‧風扇組裝裝置 1‧‧‧Fan assembly device

11‧‧‧連接元件 11‧‧‧Connecting components

111‧‧‧功能段 111‧‧‧ functional section

1111‧‧‧出氣孔 1111‧‧‧ Vents

112‧‧‧固定段 112‧‧‧Fixed section

113‧‧‧接合段 113‧‧‧ joint section

1131‧‧‧接合面 1131‧‧‧ joint surface

1132‧‧‧第一固定孔 1132‧‧‧First fixed hole

114‧‧‧第一氣腔 114‧‧‧First air cavity

115‧‧‧第二氣腔 115‧‧‧Second air cavity

12‧‧‧壓合元件 12‧‧‧Compression components

121‧‧‧銜合面 121‧‧‧ joint face

122‧‧‧壓合面 122‧‧‧ Pressing surface

123‧‧‧第二固定孔 123‧‧‧Second fixing hole

124‧‧‧凹槽 124‧‧‧ Groove

125‧‧‧容置槽 125‧‧‧ accommodating slots

126‧‧‧通孔 126‧‧‧through hole

13‧‧‧控制元件 13‧‧‧Control elements

131‧‧‧真空發生器 131‧‧‧Vacuum generator

132‧‧‧進氣管 132‧‧‧Intake pipe

133‧‧‧吸氣管 133‧‧‧ suction pipe

14‧‧‧氣流通道 14‧‧‧Air passage

2‧‧‧風扇 2‧‧‧fan

21‧‧‧扇葉 21‧‧‧ fan leaves

211‧‧‧輪轂 211‧‧ wheels

212‧‧‧轉軸 212‧‧‧ shaft

22‧‧‧扇座 22‧‧‧fan

221‧‧‧卡掣件 221‧‧‧ Cards

圖1係習知技術中風扇組裝後的簡化示意圖。 Figure 1 is a simplified schematic diagram of a conventional fan assembly.

圖2係本發明之風扇組裝裝置的立體圖。 Figure 2 is a perspective view of the fan assembly device of the present invention.

圖3係圖2中所示風扇組裝裝置的分解圖。 Figure 3 is an exploded view of the fan assembly device shown in Figure 2.

圖4係圖2中所示風扇組裝裝置的剖面圖。 Figure 4 is a cross-sectional view of the fan assembly device shown in Figure 2.

圖5係圖2中所示風扇組裝裝置在用於組裝扇葉和扇座時的組裝並檢測方法的流程圖。 Figure 5 is a flow chart showing the assembly and detection method of the fan assembly device shown in Figure 2 when assembling the fan blades and the fan seats.

如下具體實施方式將結合上述附圖進一步說明本發明。 The invention will be further illustrated by the following detailed description in conjunction with the accompanying drawings.

本發明之實施方式提供的風扇組裝裝置1具體應用於將風扇之扇葉裝設在扇座上,在本實施方式中,以習知技術中的風扇2之扇葉21和扇座22之間的組裝為例簡述該風扇組裝裝置1之結構以及實現安裝風扇2之過程。在本實施方式中,採用所述風扇組裝裝置1將所述扇葉21壓合且固定於所述扇座22中,並在組裝後檢查所述扇葉21是否已固定於所述扇座22而不會發生脫落之情況。 The fan assembly device 1 provided by the embodiment of the present invention is specifically applied to the fan blade of the fan to be mounted on the fan seat. In the present embodiment, between the fan blade 21 and the fan seat 22 of the fan 2 in the prior art. The assembly is taken as an example to describe the structure of the fan assembly device 1 and the process of installing the fan 2. In the present embodiment, the fan assembly 21 is used to press and fix the blade 21 in the fan seat 22, and after assembly, it is checked whether the blade 21 is fixed to the fan seat 22. There will be no falling off.

請參見圖2,本發明之實施方式的所述風扇組裝裝置1包括一連接元件11,一壓合元件12和一控制元件13。所述控制元件13、連接元件11和壓合元件12依次連接。 Referring to FIG. 2, the fan assembly device 1 of the embodiment of the present invention includes a connecting member 11, a pressing member 12 and a control member 13. The control element 13, the connecting element 11 and the pressing element 12 are connected in sequence.

請參見圖3和圖4,所述連接元件11一體製成,包括一功能段111,分別連接於所述功能段111兩端的一固定段112和一接合段113。所述連接元件11中還開設有至少一氣腔。在本實施方式中,所述連接元件11呈圓柱型梯台, 即,所述固定段112、功能段111和接合段113均為圓柱形,且其直徑依次增大。所述固定段112、功能段111和接合段113的中心軸線均重合,在此定義為軸線OO1Referring to FIG. 3 and FIG. 4, the connecting member 11 is integrally formed, and includes a functional segment 111 connected to a fixed segment 112 and a joint segment 113 respectively at opposite ends of the functional segment 111. At least one air chamber is also formed in the connecting element 11. In the present embodiment, the connecting member 11 is a cylindrical step, that is, the fixing portion 112, the functional segment 111 and the engaging portion 113 are all cylindrical, and their diameters are sequentially increased. The central axes of the fixed section 112, the functional section 111 and the joint section 113 all coincide, here defined as the axis OO 1 .

所述功能段111設有一出氣孔1111。所述出氣孔1111是自所述功能段111之外側壁沿徑向方向向內凹陷至與所述氣腔導通。本實施方式中,所述出氣孔1111呈圓柱形。所述出氣孔1111用於與所述控制元件13連接以使氣體流通,如圖2所示。 The functional section 111 is provided with an air outlet 1111. The air outlet hole 1111 is recessed inward from the outer side wall of the functional segment 111 in the radial direction to be electrically connected to the air cavity. In the embodiment, the air outlet 1111 has a cylindrical shape. The air outlet 1111 is for connecting with the control element 13 to circulate a gas, as shown in FIG.

所述接合段113設置於所述功能段111之下部以與所述壓合元件12相接,所述接合段113之下部形成一接合面1131。在本實施方式中,所述接合面1131為水平面。所述接合段113設有若干第一固定孔1132用以連接所述壓合元件12。所述第一固定孔1132為貫穿所述接合段113兩端的穿孔。所述第一固定孔1132垂直於所述接合面1131。在本實施方式中,所述接合段113設有四個第一固定孔1132。所述四個第一固定孔1132以軸線OO1為中軸環形陣列排設於所述接合段113靠近外周緣處。在本實施方式中,其中相對的二第一固定孔1132與所述功能段111之出氣孔1111位於同一平面內。可以理解的,所述四個第一固定孔1132也可採用其它排布方式。 The joint portion 113 is disposed at a lower portion of the functional segment 111 to be in contact with the pressing member 12, and a lower surface of the joint portion 113 forms a joint surface 1131. In the present embodiment, the joint surface 1131 is a horizontal plane. The joint section 113 is provided with a plurality of first fixing holes 1132 for connecting the pressing elements 12. The first fixing hole 1132 is a through hole extending through both ends of the joint section 113. The first fixing hole 1132 is perpendicular to the joint surface 1131. In the embodiment, the joint segment 113 is provided with four first fixing holes 1132. The four first fixing holes 1132 are arranged in an annular array with the axis OO 1 as a central axis at the joint segment 113 near the outer circumference. In this embodiment, the two opposing first fixing holes 1132 are located in the same plane as the air outlets 1111 of the functional segment 111. It can be understood that the four first fixing holes 1132 can also adopt other arrangements.

在本實施方式中,所述至少一氣腔包括一第一氣腔114和第二氣腔115。所述第一氣腔114是自所述接合段113之接合面1131朝向所述功能段111凹陷形成。所述第二氣腔115是自所述第一氣腔114之頂部中央進一步向所述固定段112凹陷至與所述功能段111之出氣孔1111連通的位置。在本實施方式中,所述第一氣腔114和第二氣腔115均為圓柱形腔體,且所述第一氣腔114和第二氣腔115之中心軸線均與軸線OO1重合。所述第一氣腔114之直徑大於所述第二氣腔115之直徑。所述第一氣腔114、第二氣腔115和所述功能段111之出氣孔1111依次貫通。在本實施方式中,所述第一氣腔114之深度大於所述接合段113之高度,所述第一氣腔114之直徑小於所述功能段111之直徑。 In this embodiment, the at least one air chamber includes a first air chamber 114 and a second air chamber 115. The first air cavity 114 is formed to be recessed from the joint surface 1131 of the joint section 113 toward the functional section 111. The second air chamber 115 is recessed from the center of the top of the first air chamber 114 to the fixed section 112 to a position communicating with the air outlet 1111 of the functional section 111. In the present embodiment, the first air chamber 114 and the second air chamber 115 are both cylindrical cavities, and the central axes of the first air chamber 114 and the second air chamber 115 both coincide with the axis OO 1 . The diameter of the first air chamber 114 is larger than the diameter of the second air chamber 115. The first air chamber 114, the second air chamber 115, and the air outlet 1111 of the functional segment 111 are sequentially penetrated. In this embodiment, the depth of the first air cavity 114 is greater than the height of the joint segment 113, and the diameter of the first air cavity 114 is smaller than the diameter of the functional segment 111.

請再次參見圖3和圖4,所述壓合元件12一體製成,且可以與所述連接元件11緊密連接。所述壓合元件12呈圓柱形,其直徑與所述連接元件11之接合段113的直徑大致相等。當所述壓合元件12與所述連接元件11接合時,所述壓合元件12之中心軸線與軸線OO1重合。所述壓合元件12包括一銜合面121和與所述銜合面121背向且平行設置的一壓合面122。所述銜合面121朝向所述連接元件11,所述壓合面122背向所述連接元件11。 Referring again to FIGS. 3 and 4, the compression element 12 is integrally formed and can be tightly coupled to the connection element 11. The pressing element 12 has a cylindrical shape with a diameter substantially equal to the diameter of the engaging section 113 of the connecting element 11. When the nip member 12 is connected to the engaging member 11, the pressing member and the central axis coincides with the axis 12 of the OO 1. The pressing element 12 includes a engaging surface 121 and a pressing surface 122 disposed away from and parallel with the engaging surface 121. The engagement surface 121 faces the connecting element 11 , the pressing surface 122 facing away from the connecting element 11 .

所述壓合元件12上設有若干與所述連接元件11之第一固定孔1132相對應的第二固定孔123。所述第二固定孔123自所述壓合元件12之銜合面121朝向所述壓合面122凹陷形成的盲孔,該盲孔可以為螺紋孔。所述第二固定孔123垂直於所述銜合面121。在本實施方式中,所述壓合元件12上設有四個第二固定孔123。所述四個第二固定孔123分佈於所述壓合元件12上的位置與所述第一固定孔1132一一對應,以使所述壓合元件12與所述連接元件11接合時,所述第二固定孔123與所述第一固定孔1132能夠相互對接。所述壓合元件12 與所述連接元件11可通過螺釘固定,固定時,將螺釘穿過對應的第一固定孔1132並鎖緊於第二固定孔123中(圖未示)。 The pressing member 12 is provided with a plurality of second fixing holes 123 corresponding to the first fixing holes 1132 of the connecting member 11. The second fixing hole 123 is formed by a blind hole formed by the engaging surface 121 of the pressing member 12 toward the pressing surface 122. The blind hole may be a threaded hole. The second fixing hole 123 is perpendicular to the engaging surface 121 . In the embodiment, the pressing element 12 is provided with four second fixing holes 123. The positions of the four second fixing holes 123 distributed on the pressing element 12 are in one-to-one correspondence with the first fixing holes 1132, so that when the pressing element 12 is engaged with the connecting element 11, The second fixing hole 123 and the first fixing hole 1132 can be mutually abutted. The pressing element 12 The connecting member 11 can be fixed by screws. When fixed, the screw is passed through the corresponding first fixing hole 1132 and locked in the second fixing hole 123 (not shown).

所述壓合元件12還包括一凹槽124,一容置槽125和至少一通孔126。所述凹槽124正對所述連接元件11。所述凹槽124是自所述銜合面121朝向所述壓合面122凹陷形成。所述凹槽124之尺寸小於或等於所述第一氣腔114之尺寸。在本實施方式中,所述凹槽124呈圓柱形,且其直徑小於或等於所述第一氣腔114之直徑。所述容置槽125背向所述連接元件11。所述容置槽125是自所述壓合面122朝向所述銜合面121凹陷形成。所述容置槽125之形狀與所述風扇2之輪轂211的形狀相適應用以容置所述風扇2的扇葉21之輪轂211。在本實施方式中,所述容置槽125呈圓柱形,且其直徑大於所述第一氣腔114之直徑。所述通孔126自所述凹槽124延伸至所述容置槽125以貫穿所述壓合元件12。所述通孔126的形狀可任意設置,在本實施方式中,所述通孔126呈圓柱形。在本實施方式中,所述壓合元件12包括四個通孔126。所述四個通孔126間隔且均勻的沿所述凹槽124的內壁邊緣縱向設置,以沿軸線OO1的方向貫穿所述壓合元件12。在本實施方式中,其中相對的二通孔126與所述功能段111的出氣孔1111位於同一平面內。可以理解的,所述四個通孔126也可採用其它排布方式。 The pressing component 12 further includes a recess 124, a receiving slot 125 and at least one through hole 126. The groove 124 faces the connecting element 11. The groove 124 is formed to be recessed from the engaging surface 121 toward the pressing surface 122. The size of the groove 124 is less than or equal to the size of the first air cavity 114. In the present embodiment, the groove 124 has a cylindrical shape and a diameter smaller than or equal to the diameter of the first air chamber 114. The receiving groove 125 faces away from the connecting element 11 . The accommodating groove 125 is formed to be recessed from the pressing surface 122 toward the engaging surface 121 . The shape of the accommodating groove 125 is adapted to the shape of the hub 211 of the fan 2 for accommodating the hub 211 of the blade 21 of the fan 2. In the embodiment, the accommodating groove 125 has a cylindrical shape and a diameter larger than a diameter of the first air chamber 114. The through hole 126 extends from the groove 124 to the receiving groove 125 to penetrate the pressing member 12 . The shape of the through hole 126 can be arbitrarily set. In the embodiment, the through hole 126 has a cylindrical shape. In the present embodiment, the pressing element 12 includes four through holes 126. The four through holes 126 are longitudinally and evenly spaced along the inner wall edge of the groove 124 to penetrate the pressing member 12 in the direction of the axis OO1. In the present embodiment, the opposite two through holes 126 are located in the same plane as the air outlet holes 1111 of the functional segment 111. It can be understood that the four through holes 126 can also adopt other arrangements.

所述壓合元件12的通孔126、凹槽124、所述連接元件11的第一氣腔114和第二氣腔115以及出氣孔1111共同構成一氣流通道14。所述氣流通道14的兩端分別與所述控制元件13和風扇2的扇葉21連接。 The through hole 126 of the pressing member 12, the groove 124, the first air chamber 114 and the second air chamber 115 of the connecting member 11 and the air outlet 1111 together constitute an air flow passage 14. Both ends of the air flow passage 14 are connected to the control element 13 and the fan blade 21 of the fan 2, respectively.

請再次參見圖2,所述控制元件13包括一真空發生器131和分別連接於所述真空發生器131兩端的進氣管132與吸氣管133。所述進氣管132與所述連接元件11之出氣孔1111緊密連接用以導出所述氣流通道14內的空氣。 Referring again to FIG. 2, the control element 13 includes a vacuum generator 131 and an intake pipe 132 and an intake pipe 133 that are respectively connected to both ends of the vacuum generator 131. The intake pipe 132 is tightly coupled to the air outlet 1111 of the connecting member 11 for guiding air in the air flow passage 14.

請再次參見圖4,本發明之所述風扇組裝裝置1組合時:先將所述連接元件11和所述壓合元件12緊密連接,連接時可以在二者之間設置一密封圈,以隔絕氣流通道14內部與外部之空氣流通。連接時,需將所述連接元件11之第一固定孔1132和所述壓合元件12之第二固定孔123對應接合,然後以螺釘固定。接著,將所述控制元件13與所述連接元件11緊密接合。連接時,同樣也可採用置入密封圈的方法,將所述控制元件13之進氣管132與所述連接元件11之出氣孔1111接合。 Referring to FIG. 4 again, when the fan assembly device 1 of the present invention is combined, the connecting member 11 and the pressing member 12 are first tightly connected, and a sealing ring can be disposed between the two to isolate the two. The inside of the air flow passage 14 circulates with the outside air. When connecting, the first fixing hole 1132 of the connecting member 11 and the second fixing hole 123 of the pressing member 12 are correspondingly engaged, and then fixed by screws. Next, the control element 13 is in close engagement with the connecting element 11. When connecting, the intake pipe 132 of the control element 13 can also be engaged with the air outlet 1111 of the connecting element 11 by means of a sealing ring.

請參見圖5,本發明之實施方式還提供上述風扇組裝裝置1在用於組裝風扇2之扇葉21和扇座22時的組裝並檢測方法,該組裝並檢測方法包括以下步驟:S1提供一上述風扇組裝裝置,並將所述風扇組裝裝置固定於一驅動裝置上,將風扇的扇座置於所述風扇組裝裝置的正下方;S2將所述風扇的扇葉置於所述風扇組裝裝置的氣流通道的下端;S3啟動所述控制元件抽取該氣流通道內的氣體,使所述氣流通道內外形成一壓力差以將所述風扇的扇葉吸附於所述氣流通道的下端; S4控制驅動裝置使所述風扇組裝裝置帶動所述扇葉向下運動並將所述扇葉與所述扇座壓合固定;S5控制驅動裝置帶動所述風扇組裝裝置向上運動,檢測所述扇葉是否已固定於所述扇座。 Referring to FIG. 5, an embodiment of the present invention further provides an assembly and detection method for the fan assembly device 1 for assembling the fan blade 21 and the fan seat 22 of the fan 2. The assembly and detection method includes the following steps: S1 provides a The fan assembly device, and fixing the fan assembly device to a driving device, placing a fan seat of the fan directly under the fan assembly device; S2 placing the fan blade of the fan in the fan assembly device The lower end of the air flow passage; S3 starts the control element to extract the gas in the air flow passage, so that a pressure difference is formed inside and outside the air flow passage to adsorb the fan blade of the fan to the lower end of the air flow passage; S4 controls the driving device to drive the fan assembly device to move the blade downward and press the fan blade and the fan seat to be fixed; S5 controls the driving device to drive the fan assembly device to move upward, and detects the fan Whether the leaf has been fixed to the fan seat.

下面結合其它圖示對本實施方式之所述風扇組裝裝置1的組裝並檢測方法作詳細說明。 The assembly and detection method of the fan assembly device 1 of the present embodiment will be described in detail below with reference to other drawings.

請同時參見圖1和圖4,本發明之所述風扇組裝裝置1工作時:先將所述風扇組裝裝置1之連接元件11的固定段112固定於一驅動裝置上(圖未示),將風扇2之扇座22置於所述風扇組裝裝置1正下方(圖未示)。接著將所述風扇2之扇葉21的輪轂211置於所述壓合元件12之容置槽125內,並使輪轂211之頂端貼合所述容置槽125之頂面,進而使得所述氣流通道14形成一密封空間。同時啟動所述控制元件13之真空發生器131抽取所述氣流通道14內的氣體,使所述氣流通道14內外形成一壓力差以將所述扇葉21吸附於所述壓合元件12之容置槽125內。然後,通過控制驅動裝置使所述風扇組裝裝置1帶動所述扇葉21向下運動並將所述扇葉21與所述扇座22壓合,使得扇葉21之轉軸212被扇座22之卡掣件221扣合。最後控制驅動裝置帶動所述風扇組裝裝置1向上運動,如果所述扇葉21與所述扇座22未固定好,所述扇葉21將與所述扇座22分離並隨著所述風扇組裝裝置1一起向上運動,需要重新安裝或檢測扇座22上是否安裝有卡掣件221;反之,所述扇葉21將與所述風扇組裝裝置1分離,所述風扇組裝裝置1的所述氣腔內會重新進入空氣,恢復平常的大氣壓。 Referring to FIG. 1 and FIG. 4, the fan assembly device 1 of the present invention is configured to fix the fixing portion 112 of the connecting component 11 of the fan assembly device 1 to a driving device (not shown). The fan seat 22 of the fan 2 is placed directly below the fan assembly device 1 (not shown). The hub 211 of the fan blade 21 of the fan 2 is placed in the receiving groove 125 of the pressing member 12, and the top end of the hub 211 is attached to the top surface of the receiving groove 125, thereby making the The air flow passage 14 forms a sealed space. At the same time, the vacuum generator 131 that activates the control element 13 extracts the gas in the air flow passage 14 to form a pressure difference between the inside and the outside of the air flow passage 14 to adsorb the blade 21 to the pressure of the pressing member 12. Placed in slot 125. Then, the fan assembly device 1 is caused to move the fan blade 21 downward by the control driving device, and the fan blade 21 is pressed against the fan seat 22, so that the rotating shaft 212 of the blade 21 is blocked by the fan seat 22. The latch member 221 is fastened. Finally, the control driving device drives the fan assembly device 1 to move upward. If the blade 21 and the fan seat 22 are not fixed, the blade 21 will be separated from the fan seat 22 and assembled with the fan. The device 1 moves upward together, and it is necessary to reinstall or detect whether the cartridge 22 is mounted on the fan seat 22; otherwise, the blade 21 will be separated from the fan assembly device 1, the gas of the fan assembly device 1 The chamber will re-enter the air and restore normal atmospheric pressure.

需要說明的是,所述氣流通道14內外形成的壓力差的大小介於所述扇葉21之重力和所述扇座22之卡掣件221所能承受的彎曲應力之間,並小於所述扇座和扇葉的重力之和。當然,為方便控制該壓力差的大小,可在所述控制元件13的進氣管132上安裝一氣壓錶(圖未示)。 It should be noted that the magnitude of the pressure difference formed between the inside and the outside of the airflow passage 14 is between the gravity of the blade 21 and the bending stress of the latching member 221 of the fan seat 22, and is smaller than the said The sum of the gravity of the fan seat and the fan blade. Of course, in order to facilitate the control of the magnitude of the pressure difference, a barometer (not shown) may be mounted on the intake pipe 132 of the control element 13.

相比於習知技術,本發明之風扇組裝裝置1除了可以壓合組裝所述風扇2之扇葉21和扇座22之外,所述風扇組裝裝置1還設有控制元件13,通過控制元件13控制風扇組裝裝置1的氣腔內的氣流走向,以改變扇葉21上下端之大氣壓強形成壓力差,進而吸附風扇2的扇葉21並檢查風扇2的安裝情況,既不用額外增加人力檢查,又可避免出現風扇2安裝不良的情況。 The fan assembly device 1 of the present invention is provided with a control element 13 through a control element, in addition to the fan assembly 21 and the fan seat 22 of the fan 2, in addition to the prior art. 13 controlling the airflow direction in the air chamber of the fan assembly device 1 to change the atmospheric pressure between the upper and lower ends of the fan blade 21 to form a pressure difference, thereby adsorbing the fan blade 21 of the fan 2 and checking the installation condition of the fan 2, without additional manpower inspection In addition, the fan 2 can be prevented from being installed poorly.

同時,本發明在組裝風扇2的扇葉21和扇座22的過程中,全程採用氣壓吸附之方式控制扇葉21,不會對產品造成任何的影響。 At the same time, in the process of assembling the fan blade 21 and the fan seat 22 of the fan 2, the fan blade 21 is controlled by the air pressure adsorption method in the whole process without any influence on the product.

另外,本發明之風扇組裝裝置1的壓合元件12與風扇2之扇葉21的接觸部位為平面,在壓合過程中,扇葉21之受力處為整個平面而非單一的某一處,受力均勻,對扇葉21的影響小。 In addition, the contact portion of the pressing member 12 of the fan assembling device 1 of the present invention with the blade 21 of the fan 2 is a flat surface, and during the pressing process, the force applied to the blade 21 is the entire plane instead of a single point. The force is uniform and the influence on the blade 21 is small.

綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限製本案之申請專利範圍。舉凡熟悉本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。 In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.

1‧‧‧風扇組裝裝置 1‧‧‧Fan assembly device

11‧‧‧連接元件 11‧‧‧Connecting components

111‧‧‧功能段 111‧‧‧ functional section

1111‧‧‧出氣孔 1111‧‧‧ Vents

112‧‧‧固定段 112‧‧‧Fixed section

113‧‧‧接合段 113‧‧‧ joint section

12‧‧‧壓合元件 12‧‧‧Compression components

13‧‧‧控制元件 13‧‧‧Control elements

131‧‧‧真空發生器 131‧‧‧Vacuum generator

132‧‧‧進氣管 132‧‧‧Intake pipe

133‧‧‧吸氣管 133‧‧‧ suction pipe

Claims (10)

一種用以組裝扇葉和扇座的風扇組裝裝置,所述風扇組裝裝置包括一連接元件,一壓合元件和一控制元件,所述控制元件,連接元件和壓合元件依次連接,其改良在於:所述連接元件和所述壓合元件中形成一氣流通道,該氣流通道的兩端分別連接所述扇葉和所述控制元件,所述連接元件中還開設有一第一氣腔和第二氣腔,所述壓合元件設有一凹槽、一容置槽和至少一通孔,所述通孔位於所述第一氣腔外周緣,以及位於所述第二氣腔朝向所述容置槽方向延長線的外側,所述控制元件抽取所述氣流通道內的氣體以抓取所述扇葉並將所述扇葉裝設於所述扇座上,所述風扇組裝裝置通過朝向背離所述扇葉方向的運動以檢查扇葉是否固定於扇座。 A fan assembly device for assembling a fan blade and a fan seat, the fan assembly device comprising a connecting component, a pressing component and a control component, wherein the control component, the connecting component and the pressing component are sequentially connected, and the improvement is An air flow channel is formed in the connecting component and the pressing component, and two ends of the airflow channel respectively connect the blade and the control component, and a first air cavity and a second are further disposed in the connecting component. An air chamber, the pressing member is provided with a groove, a receiving groove and at least one through hole, the through hole is located at an outer circumference of the first air chamber, and the second air chamber is located toward the receiving groove An outer side of the direction extension line, the control element extracts gas in the airflow passage to grasp the blade and mount the blade on the fan seat, the fan assembly device facing away from the Movement in the direction of the blade to check if the blade is fixed to the fan. 如申請專利範圍第1項所述之風扇組裝裝置,其中,所述連接元件包括一功能段,分別與所述功能段兩端相接的一固定段和一接合段,所述接合段設置於所述功能段的下部以與所述壓合元件相接,所述功能段設有一出氣孔,所述出氣孔是自所述功能段之外側壁沿徑向方向向內凹陷至與所述至少一氣腔導通。 The fan assembly device of claim 1, wherein the connecting member comprises a functional segment, a fixed segment and an engaging segment respectively contacting the two ends of the functional segment, wherein the engaging segment is disposed at a lower portion of the functional segment is in contact with the pressing member, the functional segment is provided with an air outlet, and the air outlet is recessed inward from a sidewall of the functional segment in a radial direction to the at least An air cavity is turned on. 如申請專利範圍第2項所述之風扇組裝裝置,其中,所述壓合元件呈圓柱形,其直徑與所述連接元件的接合段之直徑相等,所述壓合元件包括一銜合面和與其背向且平行設置的一壓合面,所述銜合面朝向所述連接元件。 The fan assembly device of claim 2, wherein the pressing member has a cylindrical shape having a diameter equal to a diameter of a joint portion of the connecting member, the pressing member including a engaging surface and The engagement surface faces the connecting element with a pressing surface which is arranged opposite and parallel. 如申請專利範圍第3項所述之風扇組裝裝置,其中,所述凹槽是自銜合面朝向壓合面凹陷形成,所述容置槽是自壓合面朝向銜合面凹陷形成,所述至少一通孔、凹槽、所述連接元件的至少一氣腔以及出氣孔共同構成所述氣流通道,所述容置槽位於所述氣流通道下端。 The fan assembly device of claim 3, wherein the groove is formed by recessing from the engaging surface toward the pressing surface, and the receiving groove is formed by recessing from the pressing surface toward the engaging surface. The at least one through hole, the groove, the at least one air chamber of the connecting element, and the air outlet together constitute the air flow passage, and the receiving groove is located at a lower end of the air flow passage. 如申請專利範圍第2項所述之風扇組裝裝置,其中,,所述第一氣腔是自所述接合段之自由端朝向所述功能段凹陷形成,所述第二氣腔凹陷至與所述功能段之出氣孔連通的位置,所述第一氣腔、第二氣腔和所述出氣孔依次貫通。 The fan assembly device of claim 2, wherein the first air chamber is formed from a free end of the joint portion toward the functional segment, and the second air chamber is recessed to The first air chamber, the second air chamber and the air outlet are sequentially penetrated at a position where the air outlets of the functional section communicate. 如申請專利範圍第5項所述之風扇組裝裝置,其中,所述第一氣腔和第二氣腔均為圓柱形腔體,所述第一氣腔之直徑大於所述第二氣腔之直徑,所述第一氣腔之直徑小於所述功能段之直徑,所述第一氣腔和第二氣腔之中心軸線與所述接合段之中心軸線重合。 The fan assembly device of claim 5, wherein the first air chamber and the second air chamber are both cylindrical cavities, and the diameter of the first air chamber is larger than the second air chamber The diameter of the first air chamber is smaller than the diameter of the functional segment, and the central axes of the first and second air chambers coincide with the central axis of the joint. 如申請專利範圍第4項所述之風扇組裝裝置,其中,所述接合段設有若干第一固定孔,所述第一固定孔為貫穿所述接合段兩端的穿孔,所述壓合元件上設有與所述第一固定孔相對應的第二固定孔,所述第二固定孔為自銜合面朝向壓合面凹陷凹陷形成的盲孔,所述第一固定孔和第二固定孔用於接合所述連接元件和壓合元件。 The fan assembly device of claim 4, wherein the joint portion is provided with a plurality of first fixing holes, and the first fixing holes are perforations penetrating through the two ends of the joint portion, on the pressing member And a second fixing hole corresponding to the first fixing hole, wherein the second fixing hole is a blind hole formed by the concave depression from the engaging surface toward the pressing surface, the first fixing hole and the second fixing hole For engaging the connecting element and the pressing element. 如申請專利範圍第2項所述之風扇組裝裝置,其中,所述控制元件包括一真空發生器和分別與所述真空發生器兩端相接的進氣管與吸氣管,所述進氣管與所述連接元件的出氣孔連接,所述真空發生器用於改變所述氣流通道內的氣體流向。 The fan assembly device of claim 2, wherein the control element comprises a vacuum generator and an intake pipe and an intake pipe respectively connected to both ends of the vacuum generator, the intake air A tube is coupled to the vent of the connecting member for varying the direction of gas flow within the gas flow passage. 一種用於組裝扇葉和扇座之組裝並檢測方法,包括以下步驟:提供如申請專利範圍第1-8項中任意一項所述之風扇組裝裝置,並將所述風扇組裝裝置固定於一驅動裝置上,將風扇的扇座置於所述風扇組裝裝置之正下方;將所述風扇之扇葉置於所述風扇組裝裝置的氣流通道的下端;啟動所述控制元件抽取該氣流通道內的氣體,使所述氣流通道內外形成一壓力差以將所述風扇的扇葉吸附於所述氣流通道的下端;控制驅動裝置使所述風扇組裝裝置帶動所述扇葉向下運動並將所述扇葉與所述扇座壓合固定;以及控制驅動裝置帶動所述風扇組裝裝置向上運動,檢測所述扇葉是否已固定於所述扇座。 A method for assembling and detecting a fan blade and a fan seat, comprising the steps of: providing a fan assembly device according to any one of claims 1 to 8 and fixing the fan assembly device to a fan assembly device Disposing a fan seat of the fan directly under the fan assembly device; placing a fan blade of the fan at a lower end of the airflow passage of the fan assembly device; and starting the control component to extract the airflow passage a gas that causes a pressure difference between the inside and the outside of the air flow passage to adsorb the fan blades of the fan to the lower end of the air flow passage; and the control driving device causes the fan assembly device to drive the fan blade downward and move The fan blade is press-fitted with the fan seat; and the control driving device drives the fan assembly device to move upward to detect whether the blade is fixed to the fan seat. 如申請專利範圍第9項所述之組裝並檢測方法,其中,所述氣流通道內外形成的壓力差的大小介於所述扇葉的重力和扇座所能承受之彎曲應力之間,並小於所述扇座和扇葉的重力之和。 The assembly and detection method of claim 9, wherein the pressure difference formed inside and outside the air flow passage is between the gravity of the blade and the bending stress that the fan seat can withstand, and is smaller than The sum of the gravity of the fan seat and the fan blade.
TW104100859A 2014-12-27 2015-01-09 Fan assembling device and assembling and testing method thereof TWI608171B (en)

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