TWI605480B - Cutting line method, mechanism and winding method using the cutting line method and mechanism Apparatus - Google Patents

Cutting line method, mechanism and winding method using the cutting line method and mechanism Apparatus Download PDF

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Publication number
TWI605480B
TWI605480B TW104131051A TW104131051A TWI605480B TW I605480 B TWI605480 B TW I605480B TW 104131051 A TW104131051 A TW 104131051A TW 104131051 A TW104131051 A TW 104131051A TW I605480 B TWI605480 B TW I605480B
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Taiwan
Prior art keywords
wire
shank
core
winding
cutting
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TW104131051A
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Chinese (zh)
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TW201712707A (en
Inventor
Chong-Han Wang
Wei-Teng Zhang
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All Ring Tech Co Ltd
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Priority to TW104131051A priority Critical patent/TWI605480B/en
Priority to CN201610410200.3A priority patent/CN106548864B/en
Publication of TW201712707A publication Critical patent/TW201712707A/en
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Publication of TWI605480B publication Critical patent/TWI605480B/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F11/00—Cutting wire

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coil Winding Methods And Apparatuses (AREA)
  • Wire Processing (AREA)
  • Scissors And Nippers (AREA)

Description

剪線方法、機構及使用該剪線方法、機構的繞線方法及 裝置 Wire cutting method, mechanism, and method for winding the same using the wire cutting method and mechanism Device

本發明係有關於一種剪線方法、機構及使用該剪線方法、機構的繞線方法及裝置，尤指一種將捲繞於鐵芯上的線材剪斷的剪線方法、機構及使用該剪線方法、機構的繞線方法及裝置。 The present invention relates to a method, a mechanism, a winding method and a device for using the same, and a method and a device for cutting a wire wound on a core, and a method for using the same Wire method, mechanism winding method and device.

按，一般功率電感元件經常需要在一鐵芯上捲繞線材，此類鐵芯通常包括：位於兩端之第一凸緣、第二凸緣以及位於其間的捲芯部；申請人曾提出公開第201445597號「線圈、線圈製造方法及裝置」案，該案提出一種在一鐵芯上捲繞線材的方法，其中該鐵芯之捲芯部捲繞線材時，其入線端及出線端分別但同一方向地自第一凸緣一側彎折並各覆靠於第一凸緣固定，其固定方式係僅由類如錫液之導電物質所沾覆固定而無電焊，並於一機台以兩個間歇旋轉流路完成繞線與沾錫之製程，其中在線材之入線端及出線端截斷方式係採用一斷線裝置，其包括一座架，以及可在座架之滑軌上受第一刀座驅動件作動作上下滑動位移之刀座，該刀座上端朝一側設有刀刃，該刀座兩側呈樞接狀態，並受一第二刀座驅動件所驅動間接拉引之連接件作用，而可作傾斜性地向刀刃側傾斜，該傾斜程度並受連接件以一旁設之觸抵件抵於一限位件而作限位，刀座上設有一鏤孔；並藉由初始步驟、翻轉步驟、入刮刀步驟、壓線步驟、回轉步驟、鬆壓步驟、退刮刀步驟等八個步驟，以完成將線材之入線端及出線端截斷。 According to the general power inductor component, it is often required to wind a wire on a core. The core usually comprises: a first flange at the two ends, a second flange and a core portion located therebetween; No. 201445597, "Method and Apparatus for Manufacturing Coil and Coil", the method of winding a wire on a core is proposed, wherein when the core of the core is wound around the wire, the wire inlet end and the outlet end are respectively But in the same direction, the first flange is bent and fixed to the first flange, and the fixing manner is only fixed by the conductive material such as tin liquid without welding, and is on a machine. The winding and dip soldering process is completed by two intermittent rotating flow paths, wherein the wire cutting end and the outlet end cutting mode adopt a wire breaking device, which comprises a frame and can be subjected to the sliding rail of the frame. a knife seat driving member is configured to move the upper and lower sliding displacement seat, the upper end of the knife seat is provided with a cutting edge on one side, the knife seat is pivotally connected on both sides, and is connected by an indirect pulling drive driven by a second blade seat driving member. Piece action, and can be tilted to the blade side Oblique, the degree of inclination is limited by the connecting member with a side contact member against a limiting member, and the boring holder is provided with a boring hole; and by the initial step, the turning step, the squeegeing step, the pressing line The steps of the step, the turning step, the loosening step, and the step of retracting the blade are completed in eight steps to complete the cutting of the wire inlet end and the outlet end of the wire.

該先前技術中，由於採用該鐵芯之捲芯部捲繞線材時，其入 線端及出線端分別但同一方向地自第一凸緣一側彎折並各覆靠於第一凸緣固定，其必須歷經初始步驟、翻轉步驟、入刮刀步驟、壓線步驟、回轉步驟、鬆壓步驟、退刮刀步驟等八個步驟，才能完成將線材之入線端及出線端截斷，在截線的效率上有待提昇，由於該斷線裝置僅為間歇旋轉流路中的一工作站，單一工作站即耗時冗長，將會影響整個間歇旋轉流路中的產出。 In the prior art, since the core of the core is used to wind the wire, the The wire end and the outlet end are respectively bent from the first flange side in the same direction and are respectively fixed to the first flange, and must pass through an initial step, a turning step, a blade step, a pressing step, and a turning step. The eight steps of the loosening step and the step of retracting the blade can complete the cutting of the wire inlet end and the outlet end of the wire, and the efficiency of the wire cutting needs to be improved, because the wire breaking device is only a workstation in the intermittent rotating flow path. A single workstation is time consuming and will affect the output in the entire intermittent rotating flow path.

爰是，本發明目的，在於提供一種可用以進行鐵芯繞線之線材剪斷的剪線方法。 Accordingly, it is an object of the present invention to provide a method of trimming which can be used to cut a wire of a core winding.

本發明另一目的，在於提供一種可用以進行鐵芯繞線之線材剪斷的剪線裝置。 Another object of the present invention is to provide a thread trimming device that can be used to cut a wire of a core winding.

本發明又一目的，在於提供一種使用本發明目的、另一目的之繞線方法。 It is still another object of the present invention to provide a winding method using the object of the present invention and another object.

本發明再一目的，在於提供一種使用本發明另一目的之繞線裝置。 It is still another object of the present invention to provide a winding device using another object of the present invention.

依據本發明目的之剪線方法，包括：用以進行鐵芯繞線之線材剪斷，該鐵芯包括：位於兩端之第一凸緣、第二凸緣以及位於該第一凸緣、該第二凸緣間的捲芯部，包括執行：一線材定位步驟，使一剪刀組之一第一刀柄下端的一抵頂面觸及該線材，使該鐵芯的該第一凸緣上方的該線材被該抵頂面觸及的部份被向下壓抵；一線材入刀口步驟，在該線材被該抵頂面向下壓抵同時，該線材未被壓抵的部份折靠入該第一刀柄上之一第一刃部與一第二刀柄上之一第二刃部間所形成的刀口中；一線材剪斷步驟，使該第二刀柄之該第二刃部夾抵伸經該刀口的該線材，而將該線材剪斷。 A method of trimming according to the purpose of the present invention includes: wire cutting for core winding, the core comprising: a first flange at two ends, a second flange, and the first flange, a core portion between the second flanges, comprising: performing a wire positioning step of contacting a wire against a top surface of a lower end of the first shank of a pair of scissors, above the first flange of the core The wire is pressed downward by the portion touched by the top surface; a wire is inserted into the knife edge, and the wire is pressed down by the abutting surface, and the portion of the wire that is not pressed is folded into the first a cutting edge formed between a first blade portion and a second blade portion of a second shank; a wire cutting step of clamping the second blade portion of the second shank The wire is stretched through the knife edge and the wire is cut.

依據本發明另一目的之剪線機構，用以進行鐵芯繞線之線材剪斷，包括：一剪刀組，其設有一第一刀柄以及以一銷軸固定件樞經並螺固於該 第一刀柄上的一第二刀柄，該第一刀柄可作上下位移，其下端形成一抵頂面，並設有一第一刃部；該第二刀柄形成一第二刃部；該第一刃部與該第二刃部間形成一刀口；複數個相隔間距的該剪刀組設於一剪刀座上，各第二刀柄分別各受一聯動件連動，而各以該銷軸固定件為軸心可作往復搖擺位移。 A wire cutting mechanism according to another object of the present invention is used for wire cutting of a core winding, comprising: a scissors set, which is provided with a first shank and pivoted by a pin fixing member and screwed thereto a second shank on the first shank, the first shank can be displaced up and down, the lower end forms an abutting surface, and is provided with a first blade portion; the second shank forms a second blade portion; Forming a knife edge between the first blade portion and the second blade portion; the plurality of spaced apart scissors are disposed on a scissor seat, and each of the second tool holders is respectively connected by a linkage member, and each of the pins is coupled to the pin shaft The fixing member is a shaft center for reciprocating rocking displacement.

依據本發明又一目的之繞線方法，使用如所述剪線方法或機構，進行：一夾線步驟，在一第一剪線工作站使一繞針牽引線材，將該線材牽經一夾線栓，將該線材一端夾壓定位；一捲繞步驟，該繞針牽引該線材捲繞鐵芯之捲芯部，在達到預定圈數後，該繞針牽引該線材折經鐵芯之第一凸緣並使該線材斜經一槽溝上方；一第一剪線步驟，使該剪刀組執行一線材剪斷步驟。 According to still another object of the present invention, the winding method comprises: using a thread cutting method or mechanism, performing a clamping step, pulling a wire around a needle at a first thread cutting station, and pulling the wire through a clamping line a bolt, which is clamped and positioned at one end; in a winding step, the winding needle pulls the core portion of the wound core of the wire, and after reaching a predetermined number of turns, the winding needle pulls the wire to the first of the iron core The flange and the wire are obliquely passed over a groove; a first thread cutting step causes the scissors set to perform a wire cutting step.

依據本發明再一目的之繞線裝置，使用如所述剪線機構，該剪線機構設於一作間歇旋轉的轉盤周緣外側，使其成為該繞線裝置進行該鐵芯繞線的一工作站。 According to still another object of the present invention, the wire splicing mechanism is provided on the outer side of the periphery of the rotary disk which is intermittently rotated, so that it becomes a workstation for winding the core by the winding device.

本發明實施例之剪線方法、機構及使用該剪線方法、機構的繞線方法及裝置，由於剪線機構在進行剪線時，可以執行線材定位步驟、線材入刀口步驟、線材剪斷步驟等三個程序，不僅可使其適用於入線端、出線端分別各折貼於該第一凸緣上槽溝之鐵芯上捲繞線材的剪線製程中作快速斷線，且採用二剪線機構分別位於間歇旋轉流路的二相鄰第一剪線工作站及第二剪線工作站中，分別進行第一剪線步驟、第二剪線步驟，使單一工作站僅進行一條線材之剪線作業，不僅單一工作站的製程時間縮短，連帶整體間歇旋轉流路的循環可以快速達成一個鐵芯的繞線製程，增加產能效率。 The wire cutting method and mechanism of the embodiment of the invention, and the winding method and device using the wire cutting method and mechanism, the wire positioning step, the wire material cutting step, and the wire cutting step can be performed when the thread cutting mechanism performs the trimming The three procedures are not only applicable to the fast-breaking of the wire-cutting process of winding the wire on the iron core of the groove on the first flange, and the wire-cutting end is fast-breaking, and adopts two The trimming mechanism is respectively located in the two adjacent first trimming stations and the second trimming workstation of the intermittent rotating flow path, respectively performing the first trimming step and the second trimming step, so that only one wire is cut by a single workstation. The operation not only shortens the processing time of a single workstation, but also the cycle of the overall intermittent rotating flow path can quickly achieve a winding process of the iron core and increase the productivity efficiency.

A‧‧‧鐵芯 A‧‧‧ iron core

A1‧‧‧第一凸緣 A1‧‧‧First flange

A11‧‧‧第一槽構 A11‧‧‧ first trough

A111‧‧‧第一錫液 A111‧‧‧First tin liquid

A12‧‧‧第二槽構 A12‧‧‧Second trough

A121‧‧‧第二錫液 A121‧‧‧Second tin bath

A2‧‧‧第二凸緣 A2‧‧‧second flange

A3‧‧‧捲芯部 A3‧‧‧core core

A4‧‧‧線材 A4‧‧‧Wire

A41‧‧‧入線端 A41‧‧‧ incoming line

A42‧‧‧出線端 A42‧‧‧ outlet

B‧‧‧剪線機構 B‧‧‧Thread cutting mechanism

B1‧‧‧第一座架 B1‧‧‧First frame

B11‧‧‧腳架 B11‧‧‧ tripod

B12‧‧‧台座 B12‧‧‧ pedestal

B13‧‧‧Y軸向滑軌 B13‧‧‧Y axial slide

B14‧‧‧第一驅動裝置 B14‧‧‧First drive

B2‧‧‧第二座架 B2‧‧‧Second frame

B21‧‧‧底座 B21‧‧‧Base

B22‧‧‧立座 B22‧‧‧ seats

B23‧‧‧Z軸向滑軌 B23‧‧‧Z axial slide

B24‧‧‧第二驅動裝置 B24‧‧‧Second drive

B25‧‧‧鏤空區間 B25‧‧‧Sketch interval

B3‧‧‧第三座架 B3‧‧‧ third frame

B31‧‧‧連動件 B31‧‧‧ linkages

B32‧‧‧靠座 B32‧‧‧ seat

B33‧‧‧懸座 B33‧‧‧suspension

B34‧‧‧X軸向滑軌 B34‧‧‧X axial slide

B35‧‧‧第三驅動裝置 B35‧‧‧ third drive

B36‧‧‧聯動件 B36‧‧‧ linkage

B361‧‧‧凹設區間 B361‧‧‧ recessed interval

B362‧‧‧樞銷 B362‧‧‧ pivot

B4‧‧‧剪刀座 B4‧‧‧ Scissor seat

B41‧‧‧剪刀組 B41‧‧‧Scissors

B411‧‧‧第一刀柄 B411‧‧‧First handle

B4111‧‧‧軸銷 B4111‧‧‧ axle pin

B4112‧‧‧肩部 B4112‧‧‧Shoulder

B4113‧‧‧盲孔 B4113‧‧‧Blind hole

B4114‧‧‧抵頂面 B4114‧‧‧ to the top

B4115‧‧‧肋部 B4115‧‧‧ ribs

B4116‧‧‧斜凹部 B4116‧‧‧ Oblique

B4117‧‧‧第一刃部 B4117‧‧‧ first blade

B412‧‧‧銷軸固定件 B412‧‧‧ pin fixing parts

B413‧‧‧螺孔 B413‧‧‧ screw hole

B414‧‧‧第二刀柄 B414‧‧‧second handle

B4141‧‧‧第二樞孔 B4141‧‧‧Second pivot hole

B4142‧‧‧刀部 B4142‧‧‧Knife Department

B4143‧‧‧側邊 B4143‧‧‧ side

B4144‧‧‧後表面 B4144‧‧‧Back surface

B4145‧‧‧第二刃部 B4145‧‧‧second blade

B415‧‧‧側固定件 B415‧‧‧ side fasteners

B416‧‧‧彈性元件 B416‧‧‧Flexible components

B417‧‧‧上固定件 B417‧‧‧Upper fixture

B418‧‧‧刀口 B418‧‧‧ knife edge

B42‧‧‧槽座 B42‧‧‧Slot

B421‧‧‧第一樞孔 B421‧‧‧First pivot hole

C‧‧‧繞線裝置 C‧‧‧Winding device

C1‧‧‧轉盤 C1‧‧‧ Turntable

C2‧‧‧第一剪線工作站 C2‧‧‧First wire cutting station

C3‧‧‧第二剪線工作站 C3‧‧‧Second wire cutting station

C4‧‧‧夾具組 C4‧‧‧ Fixture set

C41‧‧‧夾具 C41‧‧‧ fixture

D‧‧‧夾線栓 D‧‧‧Clamping bolt

D1‧‧‧栓座 D1‧‧‧ pedestal

D2‧‧‧壓扣件 D2‧‧‧ Pressing parts

E‧‧‧繞針 E‧‧‧needle

F‧‧‧夾線機構 F‧‧‧Clamping mechanism

F1‧‧‧夾口 F1‧‧‧ jaw

F2‧‧‧夾鉆 F2‧‧‧Clip drill

圖1係本發明實施例中所進行剪線的鐵芯之側面示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a side view showing the core of a wire trimmed in the embodiment of the present invention.

圖2係本發明實施例中所進行剪線的鐵芯之立體示意圖。 Fig. 2 is a perspective view showing the core of the wire trimming performed in the embodiment of the present invention.

圖3係本發明實施例中剪線機構之後側立體示意圖。 3 is a perspective view showing the rear side of the thread trimming mechanism in the embodiment of the present invention.

圖4係本發明實施例中剪線機構之前側立體示意圖。 4 is a perspective view showing the front side of the thread trimming mechanism in the embodiment of the present invention.

圖5係本發明實施例中剪刀座之立體示意圖。 Figure 5 is a perspective view of a scissors holder in an embodiment of the present invention.

圖6係本發明實施例中剪刀組之立體分解示意圖。 FIG. 6 is a perspective exploded view of the scissors set in the embodiment of the present invention.

圖7係本發明實施例中剪刀組之第二刀柄被連動之立體示意圖。 Figure 7 is a perspective view showing the second shank of the scissors set being interlocked in the embodiment of the present invention.

圖8係本發明實施例中剪刀組之第一刀刃、第二刀刃立體示意圖。 Figure 8 is a perspective view showing the first blade and the second blade of the scissors set in the embodiment of the present invention.

圖9係本發明實施例中繞線機構之立體示意圖。 Figure 9 is a perspective view of the winding mechanism in the embodiment of the present invention.

圖10係本發明實施例中繞線機構之夾具夾持鐵芯之立體示意圖。 Figure 10 is a perspective view showing the clamp core of the winding mechanism of the embodiment of the present invention.

圖11係本發明實施例中剪線機構對應設於轉盤一側之側面示意圖。 Figure 11 is a side elevational view of the thread trimming mechanism corresponding to one side of the turntable in the embodiment of the present invention.

圖12係本發明實施例中繞線方法之夾線步驟示意圖。 Figure 12 is a schematic view showing the step of clamping the winding method in the embodiment of the present invention.

圖13係本發明實施例中繞線方法之捲繞步驟示意圖。 Figure 13 is a schematic view showing the winding step of the winding method in the embodiment of the present invention.

圖14係本發明實施例中繞線方法之第一剪線步驟示意圖。 Figure 14 is a schematic view showing the first trimming step of the winding method in the embodiment of the present invention.

圖15係本發明實施例中繞線方法之轉站步驟示意圖。 Figure 15 is a schematic diagram showing the steps of the transfer process of the winding method in the embodiment of the present invention.

圖16係本發明實施例中繞線方法之拉線步驟示意圖(一)。 Figure 16 is a schematic view (1) of the step of pulling the wire in the winding method of the embodiment of the present invention.

圖17係本發明實施例中繞線方法之拉線步驟示意圖(二)。 Figure 17 is a schematic view (2) of the wire drawing step of the winding method in the embodiment of the present invention.

圖18係本發明實施例中繞線方法之第二剪線步驟示意圖。 Figure 18 is a schematic view showing the second trimming step of the winding method in the embodiment of the present invention.

圖19係本發明實施例中繞線方法完成線材捲繞後之示意圖。 Fig. 19 is a schematic view showing the winding of the wire after the winding method is completed in the embodiment of the invention.

請參閱圖1、2，本發明實施例剪線方法、機構及使用該剪線方法、機構的繞線方法及裝置，可適用如圖中所示功率電感元件之鐵芯A上捲繞線材，該鐵芯A包括：位於兩端之第一凸緣A1、第二凸緣A2以及位於第一凸緣A1、第二凸緣A2間的捲芯部A3，其中，該第一凸緣A1、第二凸緣A2略呈面狀並與捲芯部A3呈垂直設置，該第一凸緣A1上表面設有相隔間距且相互平行的第一槽溝A11、第二槽溝A12，線材A4捲繞於該捲芯部A3，並以一入線端A41折貼於該第一槽溝A11並受沾錫後第一錫液A111所固設， 及以一出線端A42折貼於該第二槽溝A12並受沾錫後第二錫液A121所固設。 Referring to FIG. 1 and FIG. 2, the method and mechanism for trimming the wire and the method and device for winding the wire using the wire cutting method and the mechanism can be applied to the wire A of the power core of the power inductor component as shown in the figure. The core A includes: a first flange A1 at the two ends, a second flange A2, and a core portion A3 between the first flange A1 and the second flange A2, wherein the first flange A1 The second flange A2 is slightly planar and disposed perpendicular to the core portion A3. The upper surface of the first flange A1 is provided with a first groove A11 and a second groove A12 which are spaced apart from each other and are parallel to each other. Wraps around the core portion A3, and is attached to the first groove A11 by a wire end A41 and is fixed by the first tin liquid A111 after being tinned. And the second tin liquid A121 is fixed by being attached to the second groove A12 by a wire end A42 and being tinned.

請參閱圖3、4，本發明實施例剪線機構B包括：一第一座架B1，略呈ㄇ形，包括相隔間距位於兩側之二腳架B11以及跨設於二腳架B11間上方的台座B12，其台座B12上表面設有分置兩側相隔間距並平行的二Y軸向滑軌B13及一第一驅動裝置B14；一第二座架B2，設於該第一座架B1的Y軸向滑軌B13上，可受該第一驅動裝置B14驅動而在該Y軸向滑軌B13上作Y軸向位移；第二座架B2包括相互呈L型設置的水平部份之底座B21以及直立部份的立座B22，並以水平部份之底座B21設於該第一座架B1的Y軸向滑軌B13上；第二座架B2上設有位於立座B22前方且分置立座B22兩側相隔間距並平行的Z軸向滑軌B23及位於立座B22後方的一第二驅動裝置B24；該立座B22上設有一鏤空區間B25；一第三座架B3，設於該第二座架B2的立座B22上Z軸向滑軌B23，藉一伸經該立座B22之鏤空區間B25而於兩端分別與第三座架B3、第二驅動裝置B24連結的連動件B31，使第三座架B3可受該第二驅動裝置B24驅動而在該Z軸向滑軌B23上作Z軸向位移；第三座架B3略呈倒L形，包括相互呈倒L型設置的直立部份的靠座B32以及位於上方水平部份之懸座B33，並以直立部份的靠座B32設於該第二座架B2的立座B22上Z軸向滑軌B23，該連動件B31並藉與靠座B32連動而連動整個第三座架B3；該水平部份之懸座B33設有分置兩側相隔間距並同軸對應的二X軸向滑軌B34及位於二X軸向滑軌B34間的一第三驅動裝置B35；該懸座B33上並設有一聯動件B36坐設於該二X軸向滑軌B34上，其形成一鏤空的凹設區間B361供該第三驅動裝置B35位於其間，該第三驅動裝置B35並可驅動該聯動件B36在該二滑軌B34上作X軸向反復位移；聯動件B36前側設有複數個樞銷B362相隔間距呈Y軸向凸伸； 一剪刀座B4，設於該第三座架B3之懸座B33前端並與第三座架B3連動，請參閱圖5、6，該剪刀座B4上設有複數個相隔間距的剪刀組B41，每一剪刀組B41分別各設於剪刀座B4上所開設Z軸向凹設的槽座B42，該槽座B42中設有Z軸向長橢狀的第一樞孔B421；該剪刀組B41包括一第一刀柄B411以及以一銷軸固定件B412樞經並螺固於第一刀柄B411上螺孔B413的第二刀柄B414，第一刀柄B411滑設於該槽座B42中可作直線的Z軸向之上、下位移，並以後側一凸設的軸銷B4111樞嵌於該槽座B42中的第一樞孔B421；第一刀柄B411兩側形成凹設之肩部B4112，於第一刀柄B411滑設於該槽座B42時，各於兩側以一側固定件B415壓覆固設，使第一刀柄B411可在該槽座B42中以軸銷B4111在第一樞孔B421長度間距中作上下位移；第一刀柄B411上方設有一盲孔B4113，其中設有一彈簧構成的彈性元件B416，在藉一上固定件B417封靠槽座B42上方下，使彈性元件B416在上固定件B417與盲孔B4113中受到壓縮而蓄積回復力。 Referring to FIGS. 3 and 4, the thread trimming mechanism B of the embodiment of the present invention includes: a first frame B1 having a slightly dome shape, including a bipod B11 spaced apart from each other and spanning between the legs B11. The pedestal B12, the upper surface of the pedestal B12 is provided with two Y-axis slide rails B13 spaced apart from each other and parallel to each other, and a first driving device B14; a second frame B2 is disposed on the first frame B1 The Y-axis slide rail B13 can be driven by the first driving device B14 to perform Y-axis displacement on the Y-axis slide rail B13; the second mount B2 includes horizontal portions arranged in an L-shape. The base B21 and the upright portion of the stand B22 are disposed on the Y-axis slide rail B13 of the first mount B1 with a horizontal portion of the base B21; the second mount B2 is disposed in front of the stand B22 and a Z-axis slide rail B23 separated from the two sides of the stand B22 and a second drive device B24 located behind the stand B22; the stand B22 is provided with a hollow section B25; a third frame B3, The Z-axis slide rail B23 is disposed on the stand B22 of the second seat frame B2, and extends through the hollow space B25 of the stand B22 at the two ends and the third frame B3 and the second The linking device B31 connected to the moving device B24 enables the third frame B3 to be driven by the second driving device B24 to perform Z-axis displacement on the Z-axis sliding rail B23; the third frame B3 is slightly inverted L-shaped The base B32 including the upright portion of the inverted L-shaped arrangement and the suspension B33 at the upper horizontal portion are disposed on the stand B22 of the second mount B2 with the upright portion of the seat B32. The axial slide rail B23, the linkage member B31 is linked with the base B32 to interlock the entire third frame B3; the horizontal portion of the suspension B33 is provided with two X-axis axially spaced apart and coaxially corresponding a slide rail B34 and a third driving device B35 located between the two X-axis slide rails B34; the suspension B33 is provided with a linkage member B36 seated on the two X-axis slide rails B34, which forms a hollow The recessed section B361 is located between the third driving device B35, and the third driving device B35 can drive the linkage B36 to perform X-axis repeated displacement on the two sliding rails B34; the front side of the linkage B36 is provided with a plurality of pivots The pin B362 is spaced apart in a Y-axis direction; A scissor base B4 is disposed at the front end of the suspension base B33 of the third mount B3 and is interlocked with the third mount B3. Referring to Figures 5 and 6, the scissor base B4 is provided with a plurality of scissors sets B41 spaced apart from each other. Each of the scissors sets B41 is respectively disposed on a Z-axis recessed slot B42 formed on the scissors holder B4, and the slot B42 is provided with a first pivot hole B421 having a Z-axis long oval shape; the scissors group B41 includes a first shank B411 and a second shank B414 pivoted by a pin fixing member B412 and screwed to the screw hole B413 of the first shank B411, the first shank B411 is slidably disposed in the slot B42 The first axial hole B421 is pivotally embedded in the Z-axis of the straight line, and the protruding pin B4111 is embedded in the first pivot hole B421 of the groove B42; the concave shoulder is formed on both sides of the first shank B411 B4112, when the first shank B411 is slidably disposed on the socket B42, each side is fixedly fixed by a side fixing member B415 on both sides, so that the first shank B411 can be in the socket B42 with the shaft pin B4111 The first pivot hole B421 is vertically displaced in the length interval; a blind hole B4113 is disposed above the first shank B411, and a spring-shaped elastic member B416 is disposed therein, and the socket B is sealed by an upper fixing member B417. 42 is placed above and below, and the elastic member B416 is compressed in the upper fixing member B417 and the blind hole B4113 to accumulate a restoring force.

請參閱圖6、7，該第二刀柄B414以銷軸固定件B412為界的上方柄段較長且截面較寬並設有一長橢狀第二樞孔B4141，下方柄段較短且有一段截面束縮呈較窄的刀部B4142，各第二刀柄B414上的第二樞孔B4141分別各樞套於該聯動件B36前側相隔間距呈Y軸向凸伸的樞銷B361，並受該聯動件B36連動而各以銷軸固定件B412為軸心可作往復搖擺位移；其中，該樞銷B361的X軸向位置偏靠銷軸固定件B412之Z軸向中心軸的右側，而使第二刀柄B414上方柄段朝右而下方柄段朝左地傾斜。 Referring to FIGS. 6 and 7, the second shank B414 has a longer upper section and a wider cross section bounded by the pin fixing member B412, and is provided with a long elliptical second pivot hole B4141, and the lower shank is short and has The section of the second shank B414 is slid into a narrower shank portion B4142, and the second pivoting holes B4141 of the second shank B414 are respectively pivotally mounted on the front side of the linkage member B36 at a distance of a Y-axis extending from the pivot pin B361. The linkage member B36 is interlocked with each of the pin shaft fixing members B412 as an axis for reciprocating rocking displacement; wherein the X-axis position of the pivot pin B361 is offset to the right side of the Z-axis central axis of the pin shaft fixing member B412, and The upper shank of the second shank B414 is turned to the right and the lower shank is inclined to the left.

請參閱圖8，第一刀柄B411下端形成一抵頂面B4114，而第一刀柄B411兩側形成凹設之肩部B4112相對使中央形成隆凸的肋部B4115，該肋部B4115之前表面除供該螺孔B413設置外，其近下端一側與抵頂面B4114相隔一段間距處，自該肋部B4115之前表面向後傾斜至該抵頂面B4114而形成一斜凹 部B4116，使該肋部B4115之前表面與該斜凹部B4116間形成一角部狀的第一刃部B4117；該第二刀柄B414的刀部B4142之一側邊B4143與和該肋部B4115之前表面貼靠之一後表面B4144間形成一角部狀的第二刃部B4145；該第一刃部B4117與第二刃部B4145間的該斜凹部B4116前方形成一鏤空區間狀的刀口B418。 Referring to FIG. 8, a lower end surface B4114 is formed at a lower end of the first shank B411, and a concave portion B4112 is formed on both sides of the first shank B411, and a rib portion B4115 having a convex portion is formed at a center thereof, and a front surface of the rib portion B4115 is formed. In addition to the screw hole B413, the near lower end side is spaced apart from the top surface B4114 by a distance from the front surface of the rib B4115 to the top surface B4114 to form an oblique recess. a portion B4116, a first blade portion B4117 having a corner shape formed between the front surface of the rib portion B4115 and the oblique recess portion B4116; a side edge B4143 of the blade portion B4142 of the second shank B414 and a front surface of the rib portion B4115 A corner portion of the second blade portion B4145 is formed between the first surface portion B4144 and the second blade portion B4145. The edge portion B418 is formed in front of the oblique portion B4116 between the first blade portion B4117 and the second blade portion B4145.

請參閱圖9、10，本發明實施例之使用該剪線機構B的繞線裝置C，係將剪線機構B設於一作間歇旋轉的多邊形轉盤C1周緣外側，使其成為該繞線方裝置C進行鐵芯A繞線的一工作站，在本實施例中，繞線裝置C設有相鄰的第一剪線工作站C2及第二剪線工作站C3，其分別各由一該剪線機構B所構成，轉盤C1上設有可在間歇旋轉停止時分別各對應第一剪線工作站C2或第二剪線工作站C3的夾具組C4，每一夾具組C4各設有複數個夾具C41，各夾具C41可夾持鐵芯A之第二凸緣A2，而使第一凸緣A1設有相隔間距且相互平行的第一槽溝A11、第二槽溝A12的上表面朝上；請參閱圖11，每一夾具具C41同時相隔間距與一個同設於轉盤C1上夾線栓D對應，各夾線栓D分別各設有一栓座D1及可受驅動在栓座D1上作上、下位移的壓扣件D2；該剪線機構B之第三座架B3的懸座B33恰可被位移至夾具組C4及栓座D1上方，使各剪刀組B41分別各對應一夾具C41上所夾持的鐵芯A。 Referring to FIG. 9 and FIG. 10, the winding device C using the thread cutting mechanism B according to the embodiment of the present invention sets the thread cutting mechanism B to the outer side of the periphery of the polygon rotating disc C1 which is intermittently rotated, so as to become the winding device. C is a workstation for winding the core A. In the embodiment, the winding device C is provided with an adjacent first trimming station C2 and a second trimming station C3, each of which is respectively composed of a trimming mechanism B. The switch C1 is provided with a clamp group C4 corresponding to the first trimming station C2 or the second trimming station C3, respectively, when the intermittent rotation stops, and each clamp group C4 is provided with a plurality of clamps C41, each fixture C41 can clamp the second flange A2 of the core A, and the first flange A1 is provided with the first groove A11 and the upper surface of the second groove A12 which are spaced apart from each other and face upward; see FIG. Each clamp has a C41 spacing at the same time corresponding to a clamping pin D disposed on the turntable C1, and each of the clamping pins D is respectively provided with a socket D1 and can be driven to be displaced up and down on the socket D1. The pressing member D2; the suspension B33 of the third frame B3 of the thread cutting mechanism B can be displaced to the clamp group C4 and the socket D1 , Each cutting unit, respectively, each corresponding B41 C41 jig on a core sandwiched A.

本發明實施例之使用該剪線機構B的繞線方法，如以下步驟，包括：一夾線步驟，請參閱圖9、12，在第一剪線工作站C2使一供線材A4穿經的針管狀繞針E牽引線材A4，將線材A4牽經該夾線栓D並令壓扣件D2下壓，將線材A4一端夾壓在栓座D1與壓扣件D2間作定位； 一捲繞步驟，請參閱圖13，繞針E續牽引線材A4捲繞鐵芯A之捲芯部A3，在達到預定圈數後，繞針E牽引線材A4折經第一凸緣A1並使線材A4斜經第二槽溝A12上方；一第一剪線步驟，請參閱圖7、8、14，其剪線方法係使剪刀組B41下移至第一刀柄B411下端的抵頂面B4114觸及線材A4並抵觸鐵芯A的第一凸緣A1，致第一刀柄B411壓縮彈性元件B416而蓄積回復力，以執行一線材A4定位步驟，使斜經第二槽溝A12上方的線材A4被抵頂面B4114觸及的部份將被向下壓抵在第二槽溝A12中；在線材A4被抵頂面B4114向下壓抵同時，線材A4未被壓抵的部份將折靠入該斜凹部B4116，而使該線材A4未被壓抵的部份進入該第一刃部B4117與第二刃部B4145間的該斜凹部B4116前方形成的刀口B418中，以執行一線材A4入刀口步驟；使聯動件B36連動各樞銷B361以連動第二刀柄B414上方柄段朝左而下方柄段朝右地傾斜移靠，俾第二刃部B4145夾抵伸經刀口B418的線材A4抵於第一刃部B4117，而執行一線材A4剪斷步驟，以形成該出線端A42；一轉站步驟，請參閱圖9、14、15，完成第一剪線步驟後的繞針E、剪刀組B41移離，使轉盤C1進行間歇性旋轉，將已完成繞線的鐵芯A移轉至第二剪線工作站C3；一拉線步驟，請參閱圖16，使一夾線機構F以一夾口F1含扣該夾線栓D與夾具C41間遺留之線材A4，並以其中之一夾鉆F2夾抵定位該被夾口F1含扣的線材A4；請參閱圖17，夾線機構F將握夾的線材A4折經第一凸緣A1並使線材A4斜經第一槽溝A11上方；一第二剪線步驟，請參閱圖7、8、18，其剪線方法係使剪刀組B41下移至第一刀柄B411下端的抵頂面B4114觸及線材A4並抵觸鐵芯A的第一凸緣A1，致第一刀柄B411壓縮彈性元件B416而蓄積回復力，以執行一線材A4定 位步驟，使斜經第二槽溝A12上方的線材A4被抵頂面B4114觸及的部份將被向下壓抵在第二槽溝A12中；在線材A4被抵頂面B4114向下壓抵同時，線材A4未被壓抵的部份將折靠入該斜凹部B4116，而使該線材A4未被壓抵的部份進入該第一刃部B4117與第二刃部B4145間的該斜凹部B4116前方形成的刀口B418中，以執行一線材A4入刀口步驟；使聯動件B36連動各樞銷B361以連動第二刀柄B414上方柄段朝左而下方柄段朝右地傾斜移靠，俾第二刃部B4145夾抵伸經刀口B418的線材A4抵於第一刃部B4117，而執行一線材A4剪斷步驟，以形成如圖19所示之該入線端A41，並完成鐵芯A的線材A4捲繞；完成線材A4捲繞的鐵芯A再進行後續的沾錫製程，惟該沾錫製程非本發明特徵，茲不贅述。 The winding method using the thread cutting mechanism B according to the embodiment of the present invention, as in the following steps, includes: a clamping step, referring to FIG. 9 and FIG. 12, a needle through which the wire A4 is passed at the first thread cutting station C2. The tubular winding needle E pulls the wire A4, the wire A4 is pulled through the clamping pin D and the pressing member D2 is pressed down, and the end of the wire A4 is clamped between the socket D1 and the pressing member D2 for positioning; In a winding step, referring to FIG. 13, the winding core A4 of the winding core A4 is wound around the needle E, and after the predetermined number of turns is reached, the wire A4 is pulled around the first flange A1 by the needle E. The wire A4 is obliquely passed over the second groove A12; a first trimming step, please refer to Figures 7, 8, and 14. The trimming method is to move the scissors set B41 down to the top surface B4114 of the lower end of the first handle B411. Touching the wire A4 against the first flange A1 of the core A, causing the first shank B411 to compress the elastic member B416 to accumulate the restoring force to perform a wire A4 positioning step to slant the wire A4 above the second groove A12 The portion touched by the top surface B4114 will be pressed down in the second groove A12; the wire A4 is pressed down against the top surface B4114, and the portion of the wire A4 that is not pressed will be folded into The inclined portion B4116, the portion of the wire A4 that is not pressed is inserted into the edge B418 formed in front of the inclined portion B4116 between the first blade portion B4117 and the second edge portion B4145 to perform a wire A4 entrance. Step; causing the linkage B36 to interlock the pivot pins B361 to interlock the upper shank of the second shank B414 to the left and the lower shank to the right to the right, 俾The second blade portion B4145 is clamped against the wire A4 extending through the blade edge B418 against the first blade portion B4117, and a wire A4 cutting step is performed to form the wire outlet end A42. For a transfer step, please refer to FIG. 15. After the completion of the first trimming step, the winding needle E and the scissors group B41 are moved away, so that the turntable C1 is intermittently rotated, and the core A that has completed the winding is transferred to the second trimming station C3; Steps, referring to FIG. 16, a wire clamping mechanism F is provided with a wire A4 left between the clamping pin D and the clamp C41 by a clip F1, and the pin F1 is clamped by one of the clamps F1 to position the pinched F1. The buckled wire A4; referring to FIG. 17, the wire clamping mechanism F folds the wire A4 of the gripper through the first flange A1 and obliquely passes the wire A4 over the first groove A11; a second trimming step, see 7, 8, and 18, the trimming method is such that the scissor set B41 is moved down to the lower end surface B4114 of the lower end of the first shank B411 to touch the wire A4 and abut against the first flange A1 of the iron core A, resulting in the first shank B411 compresses the elastic element B416 and accumulates the restoring force to execute a wire A4 In the step of step, the portion of the wire A4 above the second groove A12 that is obliquely touched by the top surface B4114 will be pressed downward in the second groove A12; the wire A4 is pressed down against the top surface B4114. At the same time, the portion of the wire A4 that is not pressed will be folded into the inclined recess B4116, and the portion where the wire A4 is not pressed enters the oblique recess between the first blade portion B4117 and the second blade portion B4145. In the cutting edge B418 formed in front of the B4116, the step of inserting a wire A4 into the cutting edge is performed; the linking member B36 is interlocked with the pivot pins B361 to interlock the upper shank of the second shank B414 to the left and the lower shank to the right, 俾The second blade portion B4145 is pressed against the wire A4 extending through the blade edge B418 against the first blade portion B4117, and a wire A4 cutting step is performed to form the wire entry end A41 as shown in FIG. 19, and the core A is completed. The wire A4 is wound; the core A wound by the wire A4 is completed and then subjected to a subsequent soldering process, but the soldering process is not a feature of the present invention and will not be described again.

本發明實施例之剪線方法、機構及使用該剪線方法、機構的繞線方法及裝置，由於剪線機構在進行剪線時，可以執行線材A4定位步驟、線材A4入刀口步驟、線材A4剪斷步驟等三個程序，不僅可使其適用於入線端A41、出線端A42分別各折貼於該第一凸緣A1上第一槽溝A11、A12之鐵芯A上捲繞線材A4的剪線製程中作快速斷線，且採用二剪線機構B分別位於間歇旋轉流路的二相鄰第一剪線工作站C2及第二剪線工作站C3中，分別進行第一剪線步驟、第二剪線步驟，使單一工作站僅進行一條線材A4之剪線作業，不僅單一工作站的製程時間縮短，連帶整體間歇旋轉流路的循環可以快速達成一個鐵芯A的繞線製程，增加產能效率。 The wire cutting method and mechanism of the embodiment of the invention, and the winding method and device using the wire cutting method and mechanism, can perform the wire A4 positioning step, the wire A4 blade cutting step, and the wire A4 when the wire cutting mechanism performs the trimming The three steps of the cutting step are not only applicable to the wire A4 and the wire end A42, respectively, which are respectively wound on the iron core A of the first groove A11, A12 on the first flange A1, and the wire A4 is wound. In the trimming process, a quick disconnection is performed, and the second trimming mechanism B is respectively located in the two adjacent first trimming station C2 and the second trimming station C3 of the intermittent rotating flow path, respectively performing the first trimming step, The second trimming step enables a single workstation to perform only one wire A4 trimming operation, not only the processing time of a single workstation is shortened, but also the cycle of the overall intermittent rotating flow path can quickly achieve a winding process of the iron core A, thereby increasing the productivity efficiency. .

惟以上所述者，僅為本發明之較佳實施例而已，當不能以此限定本發明實施之範圍，即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾，皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

B411‧‧‧第一刀柄 B411‧‧‧First handle

B4112‧‧‧肩部 B4112‧‧‧Shoulder

B4114‧‧‧抵頂面 B4114‧‧‧ to the top

B4115‧‧‧肋部 B4115‧‧‧ ribs

B4116‧‧‧斜凹部 B4116‧‧‧ Oblique

B4117‧‧‧第一刃部 B4117‧‧‧ first blade

B414‧‧‧第二刀柄 B414‧‧‧second handle

B4142‧‧‧刀部 B4142‧‧‧Knife Department

B4143‧‧‧側邊 B4143‧‧‧ side

B4144‧‧‧後表面 B4144‧‧‧Back surface

B4145‧‧‧第二刃部 B4145‧‧‧second blade

B418‧‧‧刀口 B418‧‧‧ knife edge

Claims (21)

一種剪線方法，用以進行鐵芯繞線之線材剪斷，該鐵芯包括：位於兩端之第一凸緣、第二凸緣以及位於該第一凸緣、該第二凸緣間的捲芯部，包括執行：一線材定位步驟，使一剪刀組之一第一刀柄下端的一抵頂面觸及該線材，使該鐵芯的該第一凸緣上方的該線材被該抵頂面觸及的部份被向下壓抵；一線材入刀口步驟，在該線材被該抵頂面向下壓抵同時，該線材未被壓抵的部份折靠入該第一刀柄上之一第一刃部與一第二刀柄上之一第二刃部間所形成的刀口中；一線材剪斷步驟，使該第二刀柄之該第二刃部夾抵伸經該刀口的該線材，而將該線材剪斷。 A wire cutting method for cutting a wire of a core winding, the core comprising: a first flange at two ends, a second flange, and a space between the first flange and the second flange The core portion includes: performing a wire positioning step of contacting a wire against a top surface of the first shank of one of the scissors sets such that the wire above the first flange of the core is capped The portion touched by the surface is pressed downward; a wire is inserted into the edge of the blade, and the wire is pressed against the top of the abutting portion, and the portion of the wire that is not pressed is folded into the first handle. a cutting edge formed between the first blade portion and a second blade portion of a second shank; a wire cutting step of clamping the second blade portion of the second shank against the blade edge Wire the wire and cut the wire. 如申請專利範圍第1項所述剪線方法，其中，該線材定位步驟中，該第一刀柄下端的該抵頂面抵觸該鐵芯的該第一凸緣。 The method of trimming according to claim 1, wherein in the wire positioning step, the abutting surface of the lower end of the first shank interferes with the first flange of the iron core. 如申請專利範圍第1項所述剪線方法，其中，該線材定位步驟中該第一刀柄受一彈性作用而蓄積回復力。 The method of trimming according to claim 1, wherein the first shank is subjected to an elastic force to accumulate a restoring force in the wire positioning step. 一種剪線機構，用以進行鐵芯繞線之線材剪斷，包括：一剪刀組，其設有一第一刀柄以及以一銷軸固定件樞經並螺固於該第一刀柄上的一第二刀柄，該第一刀柄可作上下位移，其下端形成一抵頂面，並設有一第一刃部；該第二刀柄形成一第二刃部；該第一刃部與該第二刃部間形成一刀口；複數個相隔間距的該剪刀組設於一剪刀座上，各第二刀柄分別各受一聯動件連動，而各以該銷軸固定件為軸心可作往復搖擺位移。 A wire cutting mechanism for cutting a wire of a core winding, comprising: a scissors set, which is provided with a first shank and pivoted by a pin fixing member and screwed on the first shank a second shank, the first shank can be displaced up and down, the lower end forms an abutting surface, and is provided with a first blade portion; the second shank forms a second blade portion; the first blade portion and the first blade portion A plurality of spaced apart scissors are disposed on a scissor seat, and each of the second handles is respectively connected by a linkage, and each of the pin fixing members is axially Make a reciprocating rocking displacement. 如申請專利範圍第4項所述剪線機構，其中，該剪刀座上開設凹設的槽座供該第一刀柄滑設於該槽座中可作直線軸向之上、下位移。 The thread trimming mechanism of claim 4, wherein the scissor seat has a recessed slot for the first shank to slide in the slot for linear upward and downward displacement. 如申請專利範圍第5項所述剪線機構，其中，該槽座中設有一第一樞孔，該第一刀柄後側設有一凸設的軸銷樞嵌於該第一樞孔。 The thread trimming mechanism of claim 5, wherein a first pivot hole is disposed in the socket, and a protruding shaft pin is disposed on the rear side of the first handle to be pivotally embedded in the first pivot hole. 如申請專利範圍第5項所述剪線機構，其中，該第一刀柄兩側形成凹設之肩部，於該第一刀柄滑設於該槽座時，各於兩側以一側固定件壓覆固設。 The thread cutting mechanism of claim 5, wherein the first shank has a concave shoulder on both sides, and when the first shank is slidably disposed on the seat, each side is on one side The fixing member is pressed and fixed. 如申請專利範圍第5項所述剪線機構，其中，該第一刀柄上方設有一盲孔，其中設有一彈性元件，在藉一上固定件封靠該槽座上方下，使該彈性元件在該上固定件與該盲孔中受到壓縮而蓄積回復力。 The thread trimming mechanism of claim 5, wherein a blind hole is disposed above the first shank, wherein an elastic component is disposed, and the elastic component is closed by an upper fixing member under the socket The upper fixing member and the blind hole are compressed to accumulate a restoring force. 如申請專利範圍第4項所述剪線機構，其中，該第二刀柄上設有一第二樞孔，各第二刀柄上的該第二樞孔分別各樞套該聯動件前側相隔間距凸伸的一樞銷，而受該聯動件連動。 The thread trimming mechanism of claim 4, wherein the second shank is provided with a second pivot hole, and the second pivot hole on each of the second shanks respectively pivots the front side of the linkage A pivot pin that protrudes and is interlocked by the linkage. 如申請專利範圍第9項所述剪線機構，其中，該第二刀柄以該銷軸固定件為界的上方柄段較長且截面較寬，該第二樞孔下方柄段較短且有一段截面束縮呈較窄的刀部，該第二刃部設於該刀部上。 The thread trimming mechanism of claim 9, wherein the second shank has a longer upper section and a wider section bounded by the pin fixing member, and the lower shank of the second pivot hole is shorter and A section of the beam is narrowed to form a narrower blade portion, and the second blade portion is disposed on the blade portion. 如申請專利範圍第9項所述剪線機構，其中，該樞銷的X軸向位置偏靠該銷軸固定件之Z軸向中心軸的右側，而使該第二刀柄上方柄段朝右而下方柄段朝左地傾斜。 The thread trimming mechanism of claim 9, wherein the X-axis position of the pivot pin is offset to the right side of the Z-axis central axis of the pin-axis fixing member, and the upper handle portion of the second shank is facing toward The right and lower handle segments are tilted to the left. 如申請專利範圍第4項所述剪線機構，其中，該第一刀柄兩側形成凹設之肩部相對使中央形成隆凸的肋部，該肋部之前表面近下端一側與該抵頂面相隔一段間距處，自該肋部之前表面向後傾斜至該抵頂面而形成一斜凹部，使該肋部之前表面與該斜凹部間形成一角部狀的該第一刃部。 The thread trimming mechanism of claim 4, wherein the first shank has a concave shoulder formed on the opposite side of the first shank opposite to the lower end of the front surface of the rib. The top surface is spaced apart from the front surface of the rib to the top surface to form a slanted recess, so that the first blade portion is formed at a corner between the front surface of the rib and the inclined recess. 如申請專利範圍第4項所述剪線機構，其中，該剪刀座設於一第三座架之一懸座前端並與該第三座架連動，該懸座上設有該聯動件坐設於二X 軸向滑軌上，其形成一鏤空的凹設區間供一第三驅動裝置位於其間，該第三驅動裝置並可驅動該聯動件在二X軸向滑軌上作X軸向反復位移。 The thread trimming mechanism of claim 4, wherein the scissors seat is disposed at a front end of a suspension of a third frame and is coupled with the third frame, and the linkage is provided with the linkage Yu II X On the axial slide rail, a hollow recessed section is formed for a third driving device therebetween, and the third driving device can drive the linkage member to perform X-axis repeated displacement on the two X-axis slide rails. 如申請專利範圍第13項所述剪線機構，其中，該第三座架包括一直立部份的靠座以及位於上方水平部份之該懸座，並以該直立部份的該靠座設於一第二座架的一立座上Z軸向滑軌。 The thread trimming mechanism of claim 13, wherein the third frame comprises a standing portion of the standing portion and the hanging portion at the upper horizontal portion, and the seat portion of the upright portion is provided A Z-axis slide rail on a stand of a second frame. 如申請專利範圍第14項所述剪線機構，其中，該立座設有一鏤空區間，一伸經該鏤空區間而於兩端分別與該第三座架、一第二驅動裝置連結的連動件，使該第三座架可受該第二驅動裝置驅動而在該第二座架的該立座上Z軸向滑軌作Z軸向位移。 The thread trimming mechanism of claim 14, wherein the stand has a hollow section, and a linkage extending through the hollow section and connected to the third frame and a second driving device at both ends, The third mount is drivable by the second drive to axially displace the Z-axis slide on the stand of the second mount. 如申請專利範圍第14項所述剪線機構，其中，該第二座架包括呈水平部份之底座以及直立部份的該立座，並以水平部份之該底座設於一第一座架的Y軸向滑軌上，可受一第一驅動裝置驅動而在該Y軸向滑軌上作Y軸向位移。 The thread trimming mechanism of claim 14, wherein the second frame comprises a base portion of the horizontal portion and the upright portion, and the base portion of the horizontal portion is disposed in the first seat The Y-axis slide rail of the frame is driven by a first driving device to perform Y-axis displacement on the Y-axis slide rail. 如申請專利範圍第16項所述剪線機構，其中，該第一座架包括相隔間距位於兩側之二腳架以及跨設於該二腳架間上方的台座，該台座上表面設有分置兩側相隔間距並平行的二Y軸向滑軌及該第一驅動裝置。 The thread trimming mechanism of claim 16, wherein the first frame comprises a tripod spaced apart on both sides and a pedestal disposed above the tripod, the upper surface of the pedestal is provided with a branch Two Y-axis slide rails spaced apart from each other and parallel to each other and the first driving device are disposed. 一種繞線方法，使用如申專利範圍第1至17項任一項所述剪線方法或機構，進行：一夾線步驟，在一第一剪線工作站使一繞針牽引線材，將該線材牽經一夾線栓，將該線材一端夾壓定位；一捲繞步驟，該繞針牽引該線材捲繞鐵芯之捲芯部，在達到預定圈數後，該繞針牽引該線材折經鐵芯之第一凸緣並使該線材斜經一槽溝上方；一第一剪線步驟，使該剪刀組執行一線材剪斷步驟。 A winding method, using a thread cutting method or mechanism according to any one of claims 1 to 17, wherein: a clamping step, pulling a wire around a needle at a first thread cutting station, the wire Pulling a wire tie to clamp the wire at one end; in a winding step, the wire pulls the core of the wound core of the wire, and after reaching a predetermined number of turns, the wire pulls the wire through the wire The first flange of the iron core and the wire is obliquely passed over a groove; a first trimming step causes the scissors set to perform a wire cutting step. 如申請專利範圍第18項所述繞線方法，其中，該第一剪線步驟形成一出線端；並執行：一轉站步驟，完成該第一剪線步驟後的該繞針、該剪刀組移離，使完成繞線的該鐵芯移轉至一第二剪線工作站；一拉線步驟，使一夾線機構握夾該線材折經該第一凸緣並使該線材斜經鐵芯之另一槽溝上方；一第二剪線步驟，使該剪刀組執行一線材剪斷步驟，以形成一入線端，並完成該鐵芯的該線材捲繞。 The winding method according to claim 18, wherein the first thread cutting step forms an outlet end; and: performing a transfer step, completing the winding needle after the first trimming step, the scissors Moving away from the group, the core of the completed winding is transferred to a second thread cutting station; a pulling step, causing a wire clamping mechanism to grip the wire to pass through the first flange and to bend the wire through the iron Above the other groove of the core; a second thread cutting step, the scissors set performs a wire cutting step to form an incoming end, and the wire winding of the core is completed. 一種繞線裝置，使用如申請專利範圍第4至17項任一項所述剪線機構，該剪線機構設於一作間歇旋轉的轉盤周緣外側，使其成為該繞線裝置進行該鐵芯繞線的一工作站。 A wire-wounding device using the wire-cutting mechanism according to any one of claims 4 to 17, wherein the wire-cutting mechanism is disposed outside a circumference of the intermittently rotating turntable, so that the winding device performs the core winding A workstation for the line. 如申請專利範圍第20項所述繞線裝置，其中，該繞線裝置設有相鄰的第一剪線工作站及第二剪線工作站，其分別各由一該剪線機構所構成，該轉盤上設有可在間歇旋轉停止時分別各對應該第一剪線工作站或該第二剪線工作站的夾具組，每一夾具組各設有複數個夾具，使該鐵芯一第一凸緣設有相隔間距且相互平行的槽溝的上表面朝上，而各夾具夾持該鐵芯之一第二凸緣。 The winding device of claim 20, wherein the winding device is provided with an adjacent first trimming station and a second trimming station, each of which is composed of a trimming mechanism, the turntable The utility model is provided with a clamp group which can respectively correspond to the first trimming station or the second trimming workstation when the intermittent rotation stops, and each clamp group is provided with a plurality of clamps, so that the first flange of the iron core is set The upper surface of the groove having the spacing and parallel to each other faces upward, and each of the clamps holds a second flange of the core.
TW104131051A 2015-09-18 2015-09-18 Cutting line method, mechanism and winding method using the cutting line method and mechanism Apparatus TWI605480B (en)

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