TWI638374B - Method and device for iron core winding wire - Google Patents

Method and device for iron core winding wire Download PDF

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Publication number
TWI638374B
TWI638374B TW106128284A TW106128284A TWI638374B TW I638374 B TWI638374 B TW I638374B TW 106128284 A TW106128284 A TW 106128284A TW 106128284 A TW106128284 A TW 106128284A TW I638374 B TWI638374 B TW I638374B
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TW
Taiwan
Prior art keywords
winding
wire
iron core
clamp
component
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TW106128284A
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Chinese (zh)
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TW201913698A (en
Inventor
王瑞鴻
張巍騰
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萬潤科技股份有限公司
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Priority to TW106128284A priority Critical patent/TWI638374B/en
Priority to CN201710928982.4A priority patent/CN109427474A/en
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Publication of TWI638374B publication Critical patent/TWI638374B/en
Publication of TW201913698A publication Critical patent/TW201913698A/en

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H01F41/082—Devices for guiding or positioning the winding material on the former
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H01F41/098—Mandrels; Formers

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Wire Processing (AREA)

Abstract

本發明係一種鐵芯捲繞線材之方法及裝置，包括：使用一捲繞機構對一夾具上夾持的鐵芯進行捲繞線材，在進行捲繞前，先將預定捲繞在該鐵芯上的線材預先捲繞在一預捲繞機構的一預繞組件上，使進行鐵芯捲繞線材時，該鐵芯上所捲繞的線材由該已預先捲繞線材的該預繞組件提供；藉此可避免過度拉引造成捲繞於該鐵芯上的線材緊密度不足、鬆弛紊亂而形成不良品。 The invention relates to a method and a device for winding a core with a core, comprising: using a winding mechanism to wind the core held on a clamp, and winding the wire on the core before winding. The upper wire is wound in advance on a pre-winding component of a pre-winding mechanism, so that when the core is wound, the wire wound on the core is provided by the pre-winding component of the pre-wound wire. ; This can avoid excessive pulling caused by the tightness of the wire wound on the iron core, loose and disordered to form defective products.

Description

鐵芯捲繞線材之方法及裝置 Method and device for iron core winding wire

本發明係有關於一種捲繞線材之方法及裝置，尤指一種使用在對鐵芯進行捲繞線材的鐵芯捲繞線材之方法及裝置。 The present invention relates to a method and a device for winding a wire, and more particularly to a method and a device for winding a core using a core to wind a wire.

按，I576875提供一種「鐵芯捲繞線材之方法及裝置」，用以在一入料工作站的入料步驟中，以鐵芯的一第一凸緣部朝前的Y軸方向將鐵芯朝一第一夾爪前端夾口推移，並使一推料機構以被驅動的推抵件自該夾口相對於一擋抵部的另一側，以X軸向推移該鐵芯的該第一凸緣部左側之一垂直側緣，使該鐵芯的該第一凸緣部右側之該垂直側緣抵靠擋抵部，而令該鐵芯可以位於一壓扣部、一鉆部、及該擋抵部間的該夾口內作有效而精確的定位；另，使一捲繞機構的繞夾夾持線材於一第二夾爪外旋繞，並於旋繞前令一頂軸抵頂該第一夾爪前端的該夾口中之該鐵芯之一第二凸緣部的端面，除防止捲繞中該鐵芯脫離該第一夾爪前端的該夾口外，藉由該繞夾夾持線材執行一斜向移靠之操作，一方面將該線材移入該夾口中被夾持，另一方面則使預定圈數捲繞的線材作適當緊度的箍緊；並在繞夾的換夾、移夾步驟中，配合被驅動斜向前進剪線的裁切件，使該鐵芯完成線材捲繞並將一第一線端、一第二線端固定在該第一夾爪兩側的二第二夾爪上，以供下一製程之焊接工作站將該第一線端、第二線端焊固在該鐵芯的該第二凸緣部的端面二側與主電極部平行並呈彎折於九十度轉折之側緣的側電極部上。 According to the press, I576875 provides a "method and device for winding a core with a core", which is used in a feeding step of a feeding station, with a first flange portion of the core facing the Y-axis direction forward. The front jaw of the first jaw is pushed, and a pushing mechanism is driven by the pushing member from the other side of the jaw relative to a blocking part, and the first protrusion of the iron core is moved in the X-axis direction. A vertical side edge on the left side of the edge portion makes the vertical side edge on the right side of the first flange portion of the core abut against the blocking portion, so that the core can be located in a crimping portion, a drilling portion, and the Effective and accurate positioning is performed in the jaw between the abutment portions; in addition, the winding clamping wire of a winding mechanism is rotated outside a second jaw, and a top shaft is pressed against the first before the winding. An end surface of a second flange portion of one of the iron cores in the jaws at the front end of a jaw, in addition to preventing the iron core from detaching from the jaws at the front end of the first jaw during winding, the wire is clamped by the winding. Perform an oblique movement, on the one hand, move the wire into the jaw to be clamped, and on the other hand, make the wire wound with a predetermined number of turns appropriately. In the step of changing and moving the clamp, the cutting part driven with the diagonal cutting thread is driven to make the iron core complete the winding of the wire and a first wire end, a second The wire ends are fixed on two second jaws on both sides of the first jaw, so that the welding station of the next process welds the first wire end and the second wire end to the second flange of the iron core. Two sides of the end surface of the portion are parallel to the main electrode portion and are bent on the side electrode portion at a side edge of a ninety degree turn.

該先前技術中的該捲繞機構以該繞夾夾持線材進行旋繞於該鐵芯上時，由於該繞夾必須自一導線架上的導線孔牽引線材，該線材通常係由一線捲所提供，一般繞線設備通常設有張力裝置來對所該線捲所提供的線材進行適度張力的拉引，以防線材被過度拉引而呈鬆弛垂落狀態，但該等繞線方式因繞夾僅對單一夾爪上夾持的該鐵芯進行旋繞，故旋繞半徑小，線材被強力拉引長度有限，張力裝置可迅速將線材拉回保持適當張力；但在該先前技術中，因該繞夾必須旋繞在二個第二夾爪外，其旋繞半徑是一般繞線製程的二倍以上，該繞夾對線材抽拉的長度相當長，一般的張力裝置無法即時將線材拉回，導致線材被過度拉引而呈鬆弛垂落狀態，造成下一次的旋繞可能形成捲繞於該鐵芯上的線材緊密度不足，鬆持紊亂的線材捲繞亦將使該完成品形成不良品，此現像有待進一步解決。 When the winding mechanism in the prior art uses the winding clamp to hold the wire on the iron core, since the winding clamp must pull the wire from the wire hole on a lead frame, the wire is usually provided by a coil. Generally, the winding equipment is usually provided with a tension device to pull the wire provided by the coil with a moderate tension to prevent the wire from being pulled excessively and being in a slack state. The iron core clamped on a single clamping jaw is wound, so the winding radius is small, the wire is strongly pulled by a limited length, and the tension device can quickly pull the wire back to maintain the proper tension; however, in the prior art, because of the winding It must be wound outside the two second clamping jaws, and its winding radius is more than twice that of the ordinary winding process. The length of the winding to pull the wire is quite long, and the general tension device cannot pull the wire back immediately, resulting in the wire being caught. Excessive pulling leads to a loose and sag state, resulting in the next winding may cause insufficient tightness of the wire wound on the core, and loosely wound wire will also cause the finished product to form a defective product. To be further addressed.

爰是，本發明之目的，在於提供一種可避免線材被過度拉引而呈鬆弛垂落狀態的鐵芯捲繞線材之方法。 That is, an object of the present invention is to provide a method for winding a wire with an iron core, which can prevent the wire from being excessively pulled to a slack state.

本發明另一目的，在於提供一種可避免線材被過度拉引而呈鬆弛垂落狀態的鐵芯捲繞線材之裝置。 Another object of the present invention is to provide an iron core winding device which can prevent the wire from being pulled excessively and in a slack state.

本發明又一目的，在於提供一種用以執行如所述鐵芯捲繞線材之方法的裝置。 Another object of the present invention is to provide a device for performing the method for winding a wire with the iron core.

依據本發明目的之鐵芯捲繞線材之方法，包括：用於繞線的線材由一線捲提供並經一張力裝置的張力控制；提供一捲繞機構，其對應一夾持鐵芯的夾具，以該捲繞機構上一繞夾夾持該線材對該夾具上所夾持的該鐵芯進行捲繞該線材；提供一預捲繞機構，其以一捲線組件上的一預繞組件在該捲繞機構上的該繞夾對該鐵芯進行捲繞該線材前，預先捲繞一預定長度的該線材在該預繞組件上；使該捲繞機構上該繞夾夾持該線材對該夾具上所夾持的該鐵芯進行捲繞該線材時，該捲繞在該鐵芯上的該線材 係由該張力裝置外的該預捲繞機構的該預繞組件上所預先捲繞的該線材提供。 A method for winding a wire with an iron core according to the purpose of the present invention includes: the wire used for winding is provided by a wire coil and controlled by a tension device of a tension device; a winding mechanism is provided corresponding to a clamp holding the iron core, The wire is wound by a winding clamp on the winding mechanism, and the iron core held on the clamp is wound on the wire; a pre-winding mechanism is provided which uses a pre-winding assembly on a wire winding assembly on the wire. Before winding the wire by the winding clamp on the winding mechanism, a predetermined length of the wire is wound on the pre-winding component in advance; the winding clamp on the winding mechanism clamps the wire against the When winding the wire with the core held on the clamp, the wire wound on the core It is provided by the wire pre-wound on the pre-winding component of the pre-winding mechanism outside the tension device.

依據本發明目的之另一鐵芯捲繞線材之方法，包括：用於繞線的線材由一線捲提供並經一張力裝置的張力控制後，使用一捲繞機構對一夾具上夾持的該鐵芯進行捲繞該線材，在進行捲繞前，先將預定捲繞在該鐵芯上的該線材預先捲繞在一預捲繞機構的一預繞組件上，使進行該鐵芯捲繞該線材時，該鐵芯上所捲繞的該線材由該張力裝置外的已預先捲繞該線材的該預繞組件提供。 According to another object of the present invention, a method for winding a core wire includes: after the wire used for winding is provided by a wire coil and controlled by the tension of a tension device, a winding mechanism is used to clamp the wire on a jig. The core is wound with the wire. Before the winding, the wire intended to be wound on the core is pre-wound on a pre-winding component of a pre-winding mechanism, so that the core is wound. In the case of the wire, the wire wound on the iron core is provided by the pre-winding component outside the tension device that has been previously wound on the wire.

依據本發明另一目的之鐵芯捲繞線材之裝置，包括：用於繞線的線材由一線捲提供並經一張力裝置的張力控制；一捲繞機構，設有一頂軸及一繞夾；其中，該繞夾可被驅動夾持該線材對一鐵芯進行繞線，該頂軸可被驅動位移以對應頂抵該鐵芯；一預捲繞機構，設有一預繞組件可受驅動夾持該線材並進行旋轉使該線材捲繞其上；該捲繞機構的該繞夾以該頂軸為中心夾持該線材旋繞，並以該張力裝置外的該預捲繞機構上該預繞組件捲繞的該線材捲繞於該鐵芯上。 An apparatus for winding an iron core wire according to another object of the present invention includes: a wire used for winding is provided by a wire coil and controlled by a tension device of a tension device; a winding mechanism is provided with a top shaft and a winding clamp; The winding clamp can be driven to clamp the wire to wind an iron core, and the top shaft can be driven and displaced to correspond to the iron core. A pre-winding mechanism is provided with a pre-winding component that can be driven by the clamp. Hold the wire and rotate it to wind the wire; the winding clamp of the winding mechanism holds the wire around the top shaft and spins, and pre-winds on the pre-winding mechanism outside the tension device. The wire wound by the module is wound on the core.

依據本發明又一目的之鐵芯捲繞線材之裝置，包括：用以執行如所述鐵芯捲繞線材之方法的裝置。 An apparatus for winding a wire with an iron core according to another object of the present invention includes a device for performing the method for winding the wire with an iron core as described above.

本發明實施例之鐵芯捲繞線材之方法及裝置，由於用於繞線的線材由線捲提供並經張力裝置的張力控制後，使用一捲繞機構對一夾具上夾持的鐵芯進行捲繞線材，在進行捲繞前，先將預定捲繞在該鐵芯上的線材預先捲繞在一預捲繞機構的一預繞組件上，使進行鐵芯捲繞線材時，該鐵芯上所捲繞的線材由該已預先捲繞線材的該預繞組件提供；如此，即使該線捲上線材通過張力裝置適度張力的拉引仍呈鬆弛垂落狀態，在捲繞機構擬於鐵芯進行捲繞的線材已預先捲繞在該預捲繞機構的該預繞組件下 線材直接由該繞夾之該近側的該預繞組件提供，其間距短而與該繞夾同步連動，故可避免過度拉引造成捲繞於該鐵芯上的線材緊密度不足、鬆弛紊亂而形成不良品。 In the method and device for winding a wire with an iron core according to the embodiment of the present invention, after the wire used for winding is provided by the wire coil and controlled by the tension of the tension device, a winding mechanism is used to perform the iron core clamped on a clamp. Before winding the wire, the wire intended to be wound on the core is wound in advance on a pre-winding component of a pre-winding mechanism, so that when the core is wound on the wire, the core The wound wire is provided by the pre-wound assembly of the pre-wound wire; thus, even if the wire on the wire is pulled by a moderate tension of the tension device, the wire is still in a relaxed state, and the winding mechanism is intended to be used on the core. The coiled wire has been previously wound under the pre-winding component of the pre-winding mechanism The wire is directly provided by the pre-winding component on the near side of the winding clamp, and the distance is short and synchronized with the winding clamp, so it can avoid insufficient tightness and looseness of the wire wound on the core caused by excessive pulling. The formation of defective products.

A‧‧‧捲繞機構 A‧‧‧ Winding mechanism

A1‧‧‧頂軸 A1‧‧‧Top shaft

A11‧‧‧軸筒 A11‧‧‧Shaft

A2‧‧‧繞夾 A2‧‧‧ around the clip

A21‧‧‧繞夾驅動件 A21‧‧‧winding drive

A22‧‧‧夾鉆 A22‧‧‧Clip drill

A3‧‧‧驅動頭 A3‧‧‧Driver

A31‧‧‧轉座 A31‧‧‧Transposition

A32‧‧‧固定架 A32‧‧‧Fixed frame

A33‧‧‧長槽孔 A33‧‧‧long slot

A4‧‧‧配重 A4‧‧‧ Counterweight

A5‧‧‧固定座 A5‧‧‧Fixed

A51‧‧‧固定部 A51‧‧‧Fixed section

A6‧‧‧捲軸驅動件 A6‧‧‧Reel Drive

B‧‧‧搬送裝置 B‧‧‧ transport device

B1‧‧‧繞線工作站 B1‧‧‧winding workstation

B2‧‧‧固定座 B2‧‧‧Fixed

B21‧‧‧驅動件 B21‧‧‧Driver

B22‧‧‧連動件 B22‧‧‧ Linkage

B23‧‧‧滑軌 B23‧‧‧Slide

B24‧‧‧滑座 B24‧‧‧slide

B25‧‧‧固定件 B25‧‧‧Fixed parts

B26‧‧‧壓線座 B26‧‧‧ Crimping Seat

B261‧‧‧壓體 B261‧‧‧Press body

B262‧‧‧承座 B262‧‧‧bearing

B263‧‧‧通道 B263‧‧‧channel

B27‧‧‧導輪 B27‧‧‧Guide Wheel

C‧‧‧鐵芯 C‧‧‧ iron core

C1‧‧‧捲芯部 C1‧‧‧ core core

C2‧‧‧第一凸緣 C2‧‧‧First flange

C21‧‧‧水平側緣 C21‧‧‧Horizontal side edge

C22‧‧‧垂直側緣 C22‧‧‧Vertical side edge

C3‧‧‧第二凸緣 C3‧‧‧Second flange

C31‧‧‧端面 C31‧‧‧face

C32‧‧‧主電極部 C32‧‧‧Main electrode section

C33‧‧‧側緣 C33‧‧‧Side edge

C34‧‧‧側電極部 C34‧‧‧Side electrode section

D‧‧‧夾具 D‧‧‧Fixture

D1‧‧‧第一夾爪 D1‧‧‧First jaw

D2‧‧‧第二夾爪 D2‧‧‧Second gripper

E‧‧‧載座 E‧‧‧ Carrier

E1‧‧‧平台 E1‧‧‧platform

E2‧‧‧立座 E2‧‧‧ stand

E3‧‧‧Z軸向驅動機構 E3‧‧‧Z axial drive mechanism

E31‧‧‧第一滑座 E31‧‧‧First Slide

E32‧‧‧第一驅動件 E32‧‧‧First drive

E33‧‧‧Z軸向滑軌 E33‧‧‧Z axial slide

E4‧‧‧Y軸向驅動機構 E4‧‧‧Y axial drive mechanism

E41‧‧‧第二滑座 E41‧‧‧Second Slide

E42‧‧‧第二驅動件 E42‧‧‧Second driver

E43‧‧‧Y軸向滑軌 E43‧‧‧Y axial slide

E5‧‧‧X軸向驅動機構 E5‧‧‧X axial drive mechanism

E51‧‧‧第三滑座 E51‧‧‧Third Slide

E52‧‧‧第三驅動件 E52‧‧‧Third driver

E53‧‧‧X軸向滑軌 E53‧‧‧X axial slide

E6‧‧‧座架 E6‧‧‧Seat

E61‧‧‧側架 E61‧‧‧Side Frame

F‧‧‧預捲繞機構 F‧‧‧Pre-winding mechanism

F1‧‧‧捲線組件 F1‧‧‧Reel Assembly

F11‧‧‧固定元件 F11‧‧‧Fixed element

F12‧‧‧繞軸 F12‧‧‧ around the shaft

F121‧‧‧樞座 F121‧‧‧ Pivot

F122‧‧‧感應件 F122‧‧‧Sensor

F123‧‧‧感應器 F123‧‧‧Sensor

F124‧‧‧嵌接座 F124‧‧‧Flush socket

F125‧‧‧槽間 F125‧‧‧Slot

F126‧‧‧容置區 F126‧‧‧accommodation area

F2‧‧‧預繞組件 F2‧‧‧Pre-wound components

F21‧‧‧上夾 F21‧‧‧ Upper folder

F211‧‧‧樞接件 F211‧‧‧ Pivot

F212‧‧‧按壓柄 F212‧‧‧Press handle

F213‧‧‧第一凹溝 F213‧‧‧The first groove

F214‧‧‧斷線區間 F214‧‧‧ disconnection interval

F215‧‧‧凹陷區間 F215‧‧‧ Depression interval

F22‧‧‧下夾 F22‧‧‧ Lower clip

F221‧‧‧固定柄 F221‧‧‧Fixed handle

F222‧‧‧固定件 F222‧‧‧Fixed parts

F223‧‧‧第二凹溝 F223‧‧‧Second groove

F224‧‧‧斷線區間 F224‧‧‧ disconnection interval

F225‧‧‧凹陷區間 F225‧‧‧ Depression interval

F23‧‧‧夾縫 F23‧‧‧Slit

F231‧‧‧前分部 F231‧‧‧ Former Branch

F232‧‧‧後分部 F232‧‧‧Back Branch

F233‧‧‧銷件 F233‧‧‧pin

F24‧‧‧彈性元件 F24‧‧‧Elastic element

F3‧‧‧離合組件 F3‧‧‧ clutch assembly

F31‧‧‧離合桿 F31‧‧‧ Clutch

F311‧‧‧離合頭 F311‧‧‧Clutch head

F32‧‧‧固定座 F32‧‧‧Fixed

F33‧‧‧旋轉驅動件 F33‧‧‧Rotary drive

F331‧‧‧輸出端 F331‧‧‧output

F332‧‧‧滑座 F332‧‧‧slide

F34‧‧‧連動件 F34‧‧‧ Linkage

F35‧‧‧掣動組件 F35‧‧‧Stopper

F351‧‧‧樞座 F351‧‧‧ Pivot

F352‧‧‧掣壓臂 F352‧‧‧Presser arm

F353‧‧‧輸出端 F353‧‧‧output

F354‧‧‧驅動件 F354‧‧‧Driver

G‧‧‧斷線元件 G‧‧‧ disconnection element

圖1係本發明實施例與夾具對應關係之俯視示意圖。 FIG. 1 is a schematic top view of the correspondence between the embodiment of the present invention and the fixture.

圖2係本發明實施例之立體示意圖。 FIG. 2 is a schematic perspective view of an embodiment of the present invention.

圖3係本發明實施例中卸除捲繞機構及預捲繞機構之示意圖。 FIG. 3 is a schematic diagram of an unwinding mechanism and a pre-winding mechanism in an embodiment of the present invention.

圖4係本發明實施例中捲繞機構及預捲繞機構的立體示意圖。 FIG. 4 is a schematic perspective view of a winding mechanism and a pre-winding mechanism in the embodiment of the present invention.

圖5係本發明實施例中預捲繞機構的立體示意圖 5 is a schematic perspective view of a pre-winding mechanism in an embodiment of the present invention

圖6係本發明實施例中預捲繞機構之另一側立體示意圖。 FIG. 6 is a schematic perspective view of the other side of the pre-winding mechanism in the embodiment of the present invention.

圖7係本發明實施例中預繞組件及掣動組件之立體分解示意圖。 FIG. 7 is an exploded perspective view of the pre-winding component and the detent component in the embodiment of the present invention.

圖8係本發明實施例中預繞組件之前端面示意圖。 FIG. 8 is a schematic front view of a pre-wound component in the embodiment of the present invention.

圖9係本發明實施例中鐵芯之側面示意圖。 FIG. 9 is a schematic side view of the iron core in the embodiment of the present invention.

圖10係本發明實施例中鐵芯完成繞線之立體示意圖。 FIG. 10 is a schematic perspective view of the winding of the iron core in the embodiment of the present invention.

圖11係本發明實施例中對應之夾具端相關配合機構示意圖。 FIG. 11 is a schematic diagram of a corresponding mating end-side mating mechanism in the embodiment of the present invention.

圖12係本發明實施例中進行繞線之示意圖(一)。 FIG. 12 is a schematic diagram (1) of winding in the embodiment of the present invention.

圖13係本發明實施例中進行繞線之示意圖(二)。 FIG. 13 is a schematic diagram (2) of winding performed in the embodiment of the present invention.

圖14係本發明實施例中進行繞線之示意圖(三)。 FIG. 14 is a schematic diagram (3) of winding in the embodiment of the present invention.

圖15係本發明實施例中進行繞線之示意圖(四)。 FIG. 15 is a schematic diagram (4) of winding in the embodiment of the present invention.

請參閱圖1、2，本發明實施例鐵芯捲繞線材之方法及裝置，可由如圖所示鐵芯捲繞線材之裝置來說明，包括： 一捲繞機構A，對應設於繞線設備間歇旋轉流路之搬送裝置B中的一繞線工作站B1，用以對應一夾持鐵芯C的夾具D，該繞線工作站B1執行以該捲繞機構A夾持線材對該夾具上所夾持的該鐵芯C進行捲繞線材；該捲繞機構A對應於該夾具D之Y軸向前方，該捲繞機構A朝夾具D端設有一頂軸A1及一繞夾A2，其中，該繞夾A2對應設於該夾具D前方，該鐵芯C受夾具D上一第一夾爪D1夾持定位，該繞夾A2可被驅動夾持線材L對該鐵芯C進行繞線，而後將線材L端交付於該第一夾爪D1一側的一第二夾爪D2，並移夾至另一線端將其交付給另一側的第二夾爪D2；在進行繞線時，該頂軸A1被驅動位移以對應頂抵於該夾具D上所定位之該鐵芯C，同時該繞夾A2於該鐵芯C外周側的二第二夾爪D2外進行繞轉。 Please refer to FIGS. 1 and 2. The method and device for winding a core with an iron core according to the embodiment of the present invention can be described by the device for winding a core with a core as shown in the figure, including: A winding mechanism A corresponds to a winding station B1 provided in the conveying device B of the intermittent rotation flow path of the winding equipment, and corresponds to a clamp D holding the iron core C. The winding station B1 executes the winding The winding mechanism A clamps the wire and winds the wire core C held on the clamp; the winding mechanism A corresponds to the Y-axis forward of the clamp D, and the winding mechanism A is provided with a The top shaft A1 and a winding clamp A2, wherein the winding clamp A2 is correspondingly arranged in front of the clamp D, the iron core C is clamped and positioned by a first clamping claw D1 on the clamp D, and the winding clamp A2 can be driven and clamped The wire L winds the iron core C, and then the end of the wire L is delivered to a second jaw D2 on one side of the first jaw D1, and is moved to the other wire end to be delivered to the first side of the other side. Two clamping jaws D2; during winding, the top shaft A1 is driven and displaced to correspond to the iron core C positioned on the clamp D, and at the same time, the winding clamp A2 is on the second side of the outer periphery of the iron core C. The two clamping jaws D2 are rotated around.

該捲繞機構A之頂軸A1設於可作伸縮的一軸筒A11前端，軸筒A11設於一驅動頭A3一端的轉座A31中央呈Y軸向伸；軸筒A11外圓周一側設有一固定架A32使軸筒A11受氣壓驅動而連動頂軸A1伸出、縮入的位移間距受該固定架A32的長槽孔A33所拘限；該繞夾A2受繞夾驅動件A21之氣壓驅動，可使其前端二夾鉆A22作夾、放操作；繞夾A2與頂軸A1相隔間距地設於該轉座A31上，該轉座A31可受驅動進行旋轉，該繞夾A2與頂軸A1相隔之間距約為繞夾A2以頂軸A1為旋轉軸心旋繞之旋轉半徑；在該繞夾A2相對頂軸A1的直徑方向的對側，於轉座A31上設有一配重A4，以平衡繞夾A2旋繞時之離心力。 The top shaft A1 of the winding mechanism A is provided at the front end of a retractable shaft cylinder A11. The shaft cylinder A11 is provided at the center of the turret A31 at one end of a drive head A3 and extends axially in the Y direction. The fixed frame A32 causes the shaft cylinder A11 to be driven by air pressure, and the displacement distance of the top shaft A1 extending and retracting is restricted by the long slot A33 of the fixed frame A32; the winding clamp A2 is driven by the air pressure of the winding clamp driving member A21. , It can make the two clamp drills A22 at the front end for clamping and releasing operation; the clamp A2 and the top shaft A1 are spaced apart from each other on the turntable A31, the turntable A31 can be driven to rotate, and the clip A2 and the top shaft The distance between A1 is about the radius of rotation around the clamp A2 with the top axis A1 as the axis of rotation. On the opposite side of the diameter of the clamp A2 from the top axis A1, a counterweight A4 is provided on the turntable A31. Centrifugal force when the winding clamp A2 is wound.

請參閱圖2~3，該捲繞機構A設於一載座E上，該載座E包括一水平設置的平台E1及一垂直設置的立座E2；該載座E以該垂直設置的立座E2設於一Z軸向驅動機構E3的一第一滑座E31上，並受一第一驅動件E32所驅動，而可在一Z軸向滑軌E33上作Z軸向位移；該Z軸向驅動機構E3設於一Y軸向驅動機構E4的一第二滑座E41上，並受一第二驅 動件E42所驅動，而可在一Y軸向滑軌E43上作Y軸向位移；該Y軸向驅動機構E4設於一X軸向驅動機構E5的一第三滑座E51上，並受一第三驅動件E52所驅動，而可在一X軸向滑軌E53上作X軸向位移；該X軸向驅動機構E5設於一水平置設的座架E6之二立設平行側架E61上。 Please refer to FIGS. 2 to 3. The winding mechanism A is disposed on a carrier E. The carrier E includes a horizontal platform E1 and a vertically arranged stand E2. The carrier E is based on the vertically arranged stand. The seat E2 is arranged on a first slide seat E31 of a Z-axis drive mechanism E3 and is driven by a first drive member E32, and can perform Z-axis displacement on a Z-axis slide rail E33; the Z The axial drive mechanism E3 is disposed on a second slide E41 of a Y axial drive mechanism E4 and is driven by a second drive. It is driven by the moving member E42, and can perform Y-axis displacement on a Y-axis slide rail E43. The Y-axis drive mechanism E4 is provided on a third slide E51 of an X-axis drive mechanism E5, and is subject to Driven by a third driving member E52, which can perform X-axis displacement on an X-axis slide rail E53; the X-axis driving mechanism E5 is arranged on a horizontally-mounted seat frame E6 and a parallel side frame is erected E61.

請參閱圖4~5，該捲繞機構A的驅動頭A3以Y軸向樞設於一固定座A5，並受一捲軸驅動件A6所驅動而可作旋轉，該捲繞機構A並以該固定座A5固設於該載座E上，該固定座A5並於一側另凸設一固定部A51；一預捲繞機構F設於該捲繞機構A一側，且與該捲繞機構A共同連動地設於該載座E上而共同同步被驅動作X、Y、Z軸向位移；該預捲繞機構F包括： 一捲線組件F1，包括一固設於該捲繞機構A之轉座A31上的固定元件F11，該固定元件F11固設於該轉座A31徑向上的該繞夾A2外側，固定元件F11上樞設一Y軸向並與該驅動頭A3軸向平行的繞軸F12，該繞軸F12位於該固定元件F11的前端設有一叉狀樞座F121，而位於該固定元件F11的後端則設有一圓碟盤狀之感應件F122，其受一感應器F123所偵測； 一預繞組件F2，設於捲線組件F1的該樞座F121上，可受該繞軸F12連動進行旋轉；包括一位於上半部的上夾F21，以及一位於下半部的下夾F22；該上夾F21與該下夾F22間形成一可***作進行夾、放的水平X軸向夾縫F23； 一離合組件F3，包括一樞設於該捲繞機構A之該固定部A51上的一離合桿F31，該離合桿F31受末端一固定座F32上一旋轉驅動件F33的驅動而可作轉動；該固定部A51一側固設一滑動缸所構成的伸縮驅動件F33，該伸縮驅動件F33一輸出端F331與該固定座F32連結，該伸縮驅動件F33 上一滑座F332藉一連動件F34與一掣動組件F35連動，使該伸縮驅動件F33輸出端F331向後推伸時，該固定座F32將被連動及同時連動該離合桿F31往後(即Y1方向)位移，同時該滑座F332亦將被連動該連動件F34、該掣動組件F35往後(即Y1方向)位移；反之，當該伸縮驅動件F33輸出端F331向內縮回時，該固定座F32將被連動及同時連動該離合桿F31往前(即Y2方向)位移，同時該滑座F332亦將連動該連動件F34、該掣動組件F35往前(即Y2方向)位移。 Please refer to FIGS. 4 to 5. The driving head A3 of the winding mechanism A is pivotally mounted on a fixed base A5 in the Y-axis direction and can be rotated by being driven by a winding driving member A6. A fixing seat A5 is fixed on the carrier E, and the fixing seat A5 is provided with a fixing portion A51 on one side. A pre-winding mechanism F is provided on the side of the winding mechanism A, and is connected with the winding mechanism. A is set on the carrier E in a coordinated manner and is driven to move in the X, Y, and Z directions simultaneously. The pre-winding mechanism F includes: A reel assembly F1 includes a fixing element F11 fixed on the turntable A31 of the winding mechanism A, the fixing element F11 is fixed on the outside of the winding clip A2 in the radial direction of the turntable A31, and the upper end of the fixing element F11 is pivoted. A winding axis F12 is provided in the Y-axis direction and is axially parallel to the driving head A3. The winding axis F12 is provided at the front end of the fixing element F11 with a fork-shaped pivot seat F121, and the rear end of the fixing element F11 is provided with a A disc-shaped sensor F122, which is detected by a sensor F123; A pre-winding assembly F2 is provided on the pivot base F121 of the winding assembly F1 and can be rotated by the rotation of the winding shaft F12. The pre-winding assembly F2 includes an upper clamp F21 in the upper half and a lower clamp F22 in the lower half. A horizontal X-axis axial slit F23 is formed between the upper clamp F21 and the lower clamp F22 which can be operated for clamping and placing; A clutch assembly F3 includes a clutch lever F31 pivoted on the fixing part A51 of the winding mechanism A, and the clutch lever F31 is driven to rotate by a rotary drive member F33 on a fixed seat F32 at the end; A telescopic driving member F33 composed of a sliding cylinder is fixed on one side of the fixing portion A51. An output end F331 of the telescopic driving member F33 is connected to the fixed seat F32, and the telescopic driving member F33 is connected to the telescopic driving member F33. When the previous slide F332 is linked with a detent assembly F35 by a linkage F34, so that when the output end F331 of the telescopic drive F33 is pushed backward, the fixed seat F32 will be linked and the clutch lever F31 will be simultaneously linked backward (i.e. (Y1 direction) displacement, at the same time, the slide seat F332 will also be displaced backward (that is, in the Y1 direction) by interlocking the linkage F34 and the detent component F35; otherwise, when the output end F331 of the telescopic driving member F33 is retracted inward, The fixed seat F32 will be linked and simultaneously move the clutch lever F31 to move forward (that is, in the Y2 direction), and at the same time, the slide seat F332 will also move the link F34 and the detent assembly F35 to move forward (that is, in the Y2 direction).

請參閱圖6，該離合桿F31對應該捲線組件F1中該感應件F122的一端設有由例如工程塑膠類撓性體構成尖錐狀的一離合頭F311，該繞軸F12位於該固定元件F11的後端設有一凹錐形且與該離合桿F31之該離合頭F311對應的嵌接座F124；該離合桿F31被連動往前(即Y2方向)位移時，將以該離合頭F311對應嵌抵入該嵌接座F124，並藉旋轉驅動件F33對該離合桿F31的驅動，而連動該繞軸F12及該繞軸F12前端的該預繞組件F2轉動。 Please refer to FIG. 6. One end of the clutch lever F31 corresponding to the sensing element F122 of the winding assembly F1 is provided with a clutch head F311 formed by a flexible body such as an engineering plastic flexible body. The rear end is provided with a recessed cone-shaped engagement seat F124 corresponding to the clutch head F311 of the clutch lever F31; when the clutch lever F31 is moved forward (ie, in the Y2 direction), the clutch head F311 will be inserted correspondingly. Abutting on the engagement seat F124 and driving the clutch lever F31 by the rotation driving member F33, the rotation axis F12 and the pre-winding component F2 at the front end of the rotation axis F12 are rotated.

請參閱圖7，該預繞組件F2的該下夾F22設有固定柄F221呈水平置設並受二固定件F222固設於該繞軸F12前端的樞座F121中一槽間F125下方，該上夾F21則以一樞接件F211活動方式樞設於該樞座F121中槽間F125上方，並於後端延伸設有一按壓柄F212；該樞座F121中槽間F125後方設有一容置區F126，其中設有一彈性元件F24恰受該上夾F21的按壓柄F212所壓抵；該掣動組件F35包括樞設於該連動件F34一端之樞座F351的一掣壓臂F352，以及以一輸出端F353驅動該掣壓臂F352一端上、下擺動的一驅動件F354，該掣壓臂F352另一端壓靠該預繞組件F2的該上夾F21的按壓柄F212，使該驅動件F354的輸出端F353被驅動上、下位移，而連動該掣壓臂F352操控壓抵或不壓抵該上夾F21的按壓柄F212， 在該彈性元件F24配合蓄積回復力下，使該上夾F21對應該下夾F22以該樞接件F211為支點作擺動，以進行對該夾縫F23的夾、放操作；該上夾F21的上半外圓周設有環形的一第一凹溝F213，該下夾F22的下半外圓周設有環形的一第二凹溝F223，該第一凹溝F213、第二凹溝F223在該上夾F21、下夾F22夾靠時，係共同對靠形成一環形凹溝狀可供捲繞線材的繞線區間；該上夾F21與該下夾F22以上下對應方式分別自前端朝後各形成一段槽間狀斷線區間F214、F224，該斷線區間F214、F224可供一剪刀狀或刀片狀之斷線元件G由上而下伸入其間。 Please refer to FIG. 7. The lower clip F22 of the pre-winding assembly F2 is provided with a fixing handle F221 horizontally and fixed by two fixing members F222 below a slot F125 in a pivot seat F121 at the front end of the shaft F12. The upper clip F21 is pivotally arranged above the slot F125 in the pivot base F121 by a pivoting member F211, and a pressing handle F212 is extended at the rear end; an accommodation area is provided behind the slot F125 in the pivot base F121. F126, in which an elastic element F24 is set to be pressed by the pressing handle F212 of the upper clip F21; the detent component F35 includes a detent arm F352 pivoted to a pivot base F351 at one end of the linkage F34, and a The output terminal F353 drives a driving member F354 that swings one end of the pressing arm F352 up and down. The other end of the pressing arm F352 is pressed against the pressing handle F212 of the upper clamp F21 of the pre-winding assembly F2, so that the driving member F354 The output terminal F353 is driven to move up and down, and the pressing arm F352 is operated to press or not press the pressing handle F212 of the upper clamp F21, With the elastic element F24 cooperating with the accumulated restoring force, the upper clamp F21 is oscillated corresponding to the lower clamp F22 with the pivot joint F211 as a fulcrum to perform clamping and releasing operations on the gap F23; A semi-outer circumference is provided with a ring-shaped first recessed groove F213, and a lower half-outer circumference of the lower clip F22 is provided with a ring-shaped second recessed groove F223. The first recessed groove F213 and the second recessed groove F223 are clamped on the upper clamp. When F21 and lower clamp F22 are clamped, they form a ring-shaped groove-shaped winding section for winding wire together; the upper clamp F21 and the lower clamp F22 form a section from the front to the rear respectively. Inter-slot-like disconnection sections F214, F224, which can be used to extend a scissors-like or blade-shaped disconnection element G from top to bottom.

請參閱圖8，該斷線區間F214、F224剖分該上夾F21、下夾F22間該夾縫F23為前分部F231及後分部F232，該後分部F232的該上夾F21、下夾F22分別各設有凹陷區間F215、F225，使該上夾F21、下夾F22進行夾靠時，僅有該前分部F231將線材L夾緊，而後分部F232則與線材L保持一餘裕而未夾緊狀態；位於該後分部F232處的該夾縫F23中設有一由該下夾F22往該上夾F21伸設的銷件F233，該銷件F233使橫伸於該夾縫F23中的該線材L的前後位置恰可保持在該斷線元件G下方以供剪切。 Please refer to FIG. 8, the broken section F214 and F224 divide the upper clamp F21 and the lower clamp F22. The gap F23 is the front section F231 and the rear section F232. The rear section F232 includes the upper clamp F21 and the lower clamp. F22 has recessed sections F215 and F225 respectively. When the upper clamp F21 and the lower clamp F22 are clamped, only the front section F231 clamps the wire L, and the rear section F232 maintains a margin with the wire L. Unclamped state; a pin F233 extending from the lower clamp F22 to the upper clamp F21 is provided in the gap F23 at the rear section F232, and the pin F233 enables the pin transversely extending in the gap F23 The front and rear positions of the wire L can be kept just below the disconnection element G for cutting.

請參閱圖9、10，在本實施例中，該線材L為截面呈長方形的俗稱扁線之線材；該鐵芯C設有一捲芯部C1，並在捲芯部C1兩端各設有一第一凸緣部C2及一第二凸緣部C3，該第一凸緣部C2及第二凸緣部C3的厚度較捲芯部C1的長度小；該第一凸緣部C2具有分別位於上、下之水平側緣C21，以及分別位於左、右兩側之垂直側緣C22；第二凸緣部C3在相對捲芯部C1端部外側的端面A31，設有相互平行並相隔間距的二沾附導電材質如錫液之主電極部C32，並在該第二凸緣部C3之端面C31二側與主電極部C32平行並呈彎折於九十度轉折之側緣C33上，設有沾附導電材質如錫液之側電極部C34；該線材L以長方形截面的長邊貼覆該捲 芯部C1方式作捲繞，並將二線端以長方形截面的長邊貼覆二側緣C33上作焊接定位。 Please refer to FIGS. 9 and 10. In this embodiment, the wire L is a wire commonly known as a flat wire with a rectangular cross-section; the iron core C is provided with a core portion C1, and a first core portion is provided at each end of the core portion C1. A flange portion C2 and a second flange portion C3. The thickness of the first flange portion C2 and the second flange portion C3 is smaller than the length of the core portion C1. The first flange portion C2 has upper portions respectively. , The lower horizontal side edge C21, and the vertical side edges C22 on the left and right sides respectively; the end face A31 of the second flange portion C3 on the outer side of the end opposite to the core portion C1 is provided with two parallel and spaced apart two The main electrode portion C32 with a conductive material such as tin bath is attached to the second edge portion C3 of the end surface C31 on both sides parallel to the main electrode portion C32 and is bent on a side edge C33 of a ninety degree turn. Adhere to conductive material such as tin electrode side C34; the wire L covers the roll with the long side of the rectangular cross section The core portion C1 is wound, and the two wire ends are pasted on the two side edges C33 with the long side of the rectangular cross section for welding positioning.

請參閱圖11，本發明實施例在實施時，該夾具D對應設於繞線設備間歇旋轉流路之搬送裝置B中的一繞線工作站B1，間歇旋轉搬送至該繞線工作站B1中的該夾具D，此時該第一夾爪D1已夾持該鐵芯C，而二第二夾爪D2上方則對應設有二驅動件D3以供進行其啟閉之操作；搬送裝置B上設有一固定座B2，其上設有一氣壓缸構成的驅動件B21以驅動一連動件B22在連結一Z軸向滑軌B23上滑座B24下，連動該斷線元件G可隨Z軸向滑軌B23上滑座B24作上下位移；該固定座B2同時延伸另一固定件B25，並於該固定件B25上設一壓線座B26及一導輪B27，該壓線座B26設有一可被驅動上下位移的壓體B261及一承座B262，並在承座B262一側設有一供線材L輸經的通道B263；該線材L由上輸入經該導輪B27轉折而輸經該壓線座B26的通道B263，而在該承座B262被壓體B261管制壓覆暫停或鬆放供通過，並在前一繞線製程後，該線材L恰位於該斷線元件G下方，且線材L恰完成捲繞於該第一夾爪D1上的鐵芯C，而兩線端分別各受該第一夾爪D1兩側的該第二夾爪D2夾持。 Please refer to FIG. 11. When the embodiment of the present invention is implemented, the fixture D corresponds to a winding station B1 provided in the transfer device B of the intermittent rotation flow path of the winding device, and is intermittently transferred to the winding station B1 in the winding station B1. Fixture D, at this time, the first clamping jaw D1 has clamped the iron core C, and two driving members D3 are correspondingly provided above the second clamping jaw D2 for the opening and closing operations thereof; The fixed seat B2 is provided with a driving member B21 constituted by a pneumatic cylinder to drive a linking member B22 under the upper slide seat B24 connected to a Z-axis slide rail B23, and the disconnection element G can be connected to the Z-axis slide rail B23 The upper slide B24 is moved up and down; the fixed seat B2 is extended with another fixing piece B25 at the same time, and a crimping seat B26 and a guide wheel B27 are provided on the fixing piece B25. The crimping seat B26 is provided with a drive up and down The displacement pressure body B261 and a bearing seat B262, and on the side of the bearing seat B262 is provided a passage B263 for the wire L to pass through; Passage B263, and at this seat B262, the pressing body B261 controls the pressing to be suspended or released for passage, and after the previous winding process, The wire L is located just below the disconnection element G, and the wire L is exactly wound around the iron core C on the first clamping claw D1, and the two wire ends are respectively received by the first sides of the first clamping claw D1. Two clamping jaws D2 hold.

請參閱圖7、12，在進行繞線製程時，該捲繞機構A及預捲繞機構F連動並共同被驅動使該捲繞機構A的該頂軸A1、繞夾A2及該預捲繞機構F的該預繞組件F2同步被移置於該夾具D與該壓線座B26間，一方面使位於該夾具D位於該壓線座B26側的該線材L另一端被推抵受該側之該夾具D上該第二夾爪D2夾持，另一方面並使該線材L被該預捲繞機構F該斷線元件G的該夾縫F23嵌入，及使線材L被該捲繞機構A的該繞夾A2夾持；此時該預繞組件F2的該斷線區間F214、F224恰對應於該斷線元件G下方，該掣動組件F35操作該掣壓臂F352另一端壓靠該預繞組 件F2的該上夾F21的按壓柄F212鬆放，使該彈性元件F24的回復力使該上夾F21對應該下夾F22以該樞接件F211為支點作擺動，以進行對該夾縫F23進行夾閉，而使該線材L線端被該斷線元件G之前分部F231的該夾縫F23所夾持，並在該斷線元件G被驅動向下伸入該斷線區間F214、F224，對位於該斷線區間F214、F224處的線材進行裁剪斷線。 Please refer to FIGS. 7 and 12. During the winding process, the winding mechanism A and the pre-winding mechanism F are interlocked and driven together to cause the top shaft A1, the winding clamp A2 and the pre-winding of the winding mechanism A. The pre-winding assembly F2 of the mechanism F is simultaneously moved between the clamp D and the crimping base B26. On the one hand, the other end of the wire L located on the clamp D on the crimping base B26 side is pushed against the side. The second clamping jaw D2 is clamped on the clamp D, and on the other hand, the wire L is inserted by the slit F23 of the pre-winding mechanism F and the wire breaking element G, and the wire L is inserted by the winding mechanism A. At this time, the disconnection section F214, F224 of the pre-winding assembly F2 corresponds to the disconnection element G at this moment, and the detent assembly F35 operates the other end of the detent arm F352 to press against the pre-tension Winding The pressing handle F212 of the upper clamp F21 of the piece F2 is loosened, so that the restoring force of the elastic element F24 makes the upper clamp F21 corresponding to the lower clamp F22 swinging with the pivot member F211 as a fulcrum to perform the clamp seam F23. Clamp, so that the wire end of the wire L is held by the gap F23 of the branch F231 before the disconnection element G, and the disconnection element G is driven downward into the disconnection interval F214, F224. The wire rods located at the broken line intervals F214 and F224 are cut and broken.

請參閱圖6、7、13，斷線後，該捲繞機構A及預捲繞機構F連動並共同被驅動後移，並使該捲繞機構A的該頂軸A1對應該夾具D上的鐵芯C前一段間距，而該夾具D則被驅動連同其上的鐵芯C間歇轉至下一焊接工作站，在該捲繞機構A及預捲繞機構F連動並共同被驅動後移的位移行程中，該預捲繞機構F的該離合頭F311被驅動位移嵌抵對應的嵌接座F124，使該繞軸F12及該繞軸F12前端的該預繞組件F2轉動，而在圓碟盤狀之感應件F122受一感應器F123所偵測下，使該上夾F21外圓周的該第一凹溝F213與該下夾F22的外圓周的該第二凹溝F223中共同捲繞線材L至一預定圈數，該預定圈數的線材L長度恰為完成一個鐵芯C捲繞所需的線材L長度；在該線材L可移動地適當緊度被該捲繞機構A的該繞夾A2夾持下，該預繞組件F2完成捲繞預定圈數的線材L後，該離合頭F311被驅動位移與嵌接座F124分離。 Please refer to FIGS. 6, 7 and 13. After the wire is disconnected, the winding mechanism A and the pre-winding mechanism F are driven and moved together, and the top shaft A1 of the winding mechanism A corresponds to the The core C is separated by a distance, and the fixture D is driven to the next welding station intermittently with the core C on it. The winding mechanism A and the pre-winding mechanism F are linked and driven to move backward. During the stroke, the clutch head F311 of the pre-winding mechanism F is driven and displaced into the corresponding engagement seat F124, so that the winding shaft F12 and the pre-winding assembly F2 at the front end of the winding shaft F12 are rotated, and the disk When the sensor F122 is detected by a sensor F123, the wire L is wound together in the first groove F213 on the outer circumference of the upper clamp F21 and the second groove F223 on the outer circumference of the lower clamp F22. To a predetermined number of turns, the length of the wire L of the predetermined number of turns is exactly the length of the wire L required to complete the winding of an iron core C; the wire L is movably and appropriately tightened by the winding clamp of the winding mechanism A After being clamped by A2, after the pre-winding component F2 finishes winding the wire L of a predetermined number of turns, the clutch head F311 is driven and displaced to be separated from the engagement seat F124.

請參閱圖6、7、14，下一夾持鐵芯C的該夾具D被間歇旋轉至該繞線工作站B1後，該捲繞機構A及預捲繞機構F連動並共同被驅動前移，並使該捲繞機構A的該頂軸A1對應頂抵該夾具D上的鐵芯C，然後該捲繞機構A的該轉座A31被驅動旋轉，使該繞夾A2在該夾具D的二第二夾爪D2外旋繞，而使該繞夾A2所夾持的線材L捲繞在鐵芯C上；在該繞夾A2旋繞時，該預捲繞機構F的該捲線組件F1上的該預繞組件F2亦隨該繞夾A2同步旋繞，同時在同步旋繞及該繞夾A2對鐵芯C捲繞線材 L時，預捲繞機構F的該預繞組件F2原該上夾F21外圓周的該第一凹溝F213與該下夾F22的外圓周的該第二凹溝F223中共同捲繞預定圈數的線材L被逐次拉引釋放，以提供予該繞夾A2用以捲繞在鐵芯C上，直到該原捲繞預定圈數的線材L被拉引釋放完剩下該前分部F231的該夾縫F23夾持部份時，該掣動組件F35操作該掣壓臂F352另一端壓按該預繞組件F2的該上夾F21的按壓柄F212，使該彈性元件F24受壓縮而使該上夾F21對應該下夾F22以該樞接件F211為支點作擺動，以進行對該夾縫F23進行開張，而使該線材L線端被該斷線元件G之前分部F231的該夾縫F23所釋放，使該線材L被拉引至僅該線材L線端被該繞夾A2所夾持。 Please refer to FIGS. 6, 7 and 14. After the jig D holding the iron core C is rotated to the winding station B1 intermittently, the winding mechanism A and the pre-winding mechanism F are linked and driven forward together. The top shaft A1 of the winding mechanism A is pressed against the iron core C on the clamp D, and then the turret A31 of the winding mechanism A is driven to rotate, so that the winding clamp A2 is in the second position of the clamp D. The second clamping claw D2 is wound externally, so that the wire L held by the winding clamp A2 is wound on the iron core C; when the winding clamp A2 is wound, the wire on the winding assembly F1 of the pre-winding mechanism F is wound. The pre-winding component F2 is also synchronously wound with the winding clip A2, and at the same time, the wire is wound on the core C by the synchronous winding and the winding clip A2. At L, the pre-winding component F2 of the pre-winding mechanism F is wound together with the first groove F213 on the outer circumference of the upper clamp F21 and the second groove F223 on the outer circumference of the lower clamp F22. The wire L is successively pulled and released to be provided to the winding clamp A2 for winding on the core C, until the original wire L with a predetermined number of windings is pulled and released, and the front section F231 is left. When the clamping portion F23 clamps the portion, the detent component F35 operates the other end of the detent arm F352 to press the pressing handle F212 of the upper clamp F21 of the pre-winding component F2, so that the elastic element F24 is compressed and the upper portion The clamp F21 swings with the lower clamp F22 with the pivot F211 as a fulcrum to open the gap F23, so that the end of the wire L is released by the gap F23 of the branch F231 before the disconnection element G. , So that the wire L is pulled so that only the wire end of the wire L is clamped by the winding clamp A2.

請參閱圖6、7、15，完成鐵芯C上線材L捲繞後，該捲繞機構A及預捲繞機構F再被連動並共同被驅動前移，使該繞夾A2所夾持的該線材L線端被交付給其所對應的該側之該夾具D上之該第二夾爪D2夾持，然後該捲繞機構A及預捲繞機構F再被連動並共同被驅動位移至該圖12的狀態。 Please refer to FIGS. 6, 7 and 15. After the winding of the wire L on the iron core C is completed, the winding mechanism A and the pre-winding mechanism F are linked and driven forward together, so that the winding clamped by the winding clamp A2 The wire L wire end is delivered to the second clamping claw D2 on the clamp D of the corresponding side, and then the winding mechanism A and the pre-winding mechanism F are linked and driven to move to The state of FIG. 12.

本發明實施例之鐵芯捲繞線材之方法及裝置，由於用於繞線的線材由線捲提供並經張力裝置的張力控制後，使用一捲繞機構A對一夾具D上夾持的鐵芯C進行捲繞線材L，在進行捲繞前，先將預定捲繞在該鐵芯C上的線材L預先捲繞在一預捲繞機構F的一預繞組件F2上，使進行鐵芯C捲繞線材L時，該鐵芯C上所捲繞的線材L由該已預先捲繞線材L的該預繞組件F2提供；如此，即使該線捲上線材L通過張力裝置適度張力的拉引仍呈鬆弛垂落狀態的線材L，在捲繞機構A擬於鐵芯C進行捲繞的線材L已預先捲繞在該預捲繞機構F的該預繞組件F2下，線材L直接由該繞夾A2之該近側的該預繞組件F2提供，其間距短而與該繞夾A2同步連動，故可避免過度拉引造成捲繞於該鐵芯C上的線材L緊密度不足、鬆弛紊亂而形成不良品。 In the method and device for winding a wire by the iron core according to the embodiment of the present invention, after the wire used for winding is provided by the wire coil and controlled by the tension of the tension device, a winding mechanism A is used to clamp the iron held on a clamp D. The core C is wound with the wire L. Before the winding, the wire L intended to be wound on the core C is wound in advance on a pre-winding component F2 of a pre-winding mechanism F, so that the core is carried out. When the wire L is wound by C, the wire L wound on the iron core C is provided by the pre-winding component F2 that has been previously wound with the wire L; thus, even if the wire L on the wire is pulled by the tension device with a moderate tension The wire L that is still in a slack state is drawn, and the wire L intended to be wound on the core C by the winding mechanism A has been previously wound under the pre-winding component F2 of the pre-winding mechanism F, and the wire L is directly from the The pre-winding component F2 on the near side of the winding clamp A2 is provided, and the pitch is short and synchronized with the winding clamp A2, so that the excessive tightness and looseness of the wire L wound on the iron core C can be avoided. Disorders form defective products.

惟以上所述者，僅為本發明之較佳實施例而已，當不能以此限定本發明實施之範圍，即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾，皆仍屬本發明專利涵蓋之範圍內。 However, the above are only the preferred embodiments of the present invention. When the scope of implementation of the present invention cannot be limited by this, that is, the simple equivalent changes and modifications made according to the scope of the patent application and the description of the invention, All are still within the scope of the invention patent.

Claims (22)

一種鐵芯捲繞線材之方法，包括：用於繞線的線材由一線捲提供並經一張力裝置的張力控制；提供一捲繞機構，其對應一夾持鐵芯的夾具，以該捲繞機構上一繞夾夾持該線材對該夾具上所夾持的該鐵芯進行捲繞該線材；提供一預捲繞機構，其以一捲線組件上的一預繞組件在該捲繞機構上的該繞夾對該鐵芯進行捲繞該線材前，預先捲繞一預定長度的該線材在該預繞組件上；使該捲繞機構上該繞夾夾持該線材對該夾具上所夾持的該鐵芯進行捲繞該線材時，該捲繞在該鐵芯上的該線材係由該張力裝置外的該預捲繞機構的該預繞組件上所預先捲繞的該線材提供。A method for winding a wire by an iron core includes: a wire used for winding is provided by a wire coil and controlled by a tension device of a tension device; a winding mechanism is provided corresponding to a clamp holding the iron core, and the winding A winding clamp on the mechanism clamps the wire to wind the wire clamped on the iron core clamped on the clamp; a pre-winding mechanism is provided which uses a pre-winding assembly on a winding assembly on the winding mechanism Before winding the wire with the iron core, a predetermined length of the wire is wound on the pre-winding component in advance; the winding clamp on the winding mechanism clamps the wire to the clamp on the clamp; When the held iron core is used to wind the wire, the wire wound on the iron core is provided by the wire pre-wound on the pre-winding component of the pre-winding mechanism outside the tension device. 一種鐵芯捲繞線材之方法，包括：用於繞線的線材由一線捲提供並經一張力裝置的張力控制後，使用一捲繞機構對一夾具上夾持的該鐵芯進行捲繞該線材，在進行捲繞前，先將預定捲繞在該鐵芯上的該線材預先捲繞在一預捲繞機構的一預繞組件上，使進行該鐵芯捲繞該線材時，該鐵芯上所捲繞的該線材由該張力裝置外的已預先捲繞該線材的該預繞組件提供。A method for winding an iron core by a wire, comprising: after the wire used for winding is provided by a wire coil and controlled by a tension of a tension device, a winding mechanism is used to wind the iron core clamped on a clamp. Before winding the wire, the wire intended to be wound on the iron core is pre-wound on a pre-winding component of a pre-winding mechanism, so that when the core is wound on the wire, the iron The wire wound on the core is provided by the pre-winding component outside the tension device, which has been previously wound on the wire. 如申請專利範圍第1項所述鐵芯捲繞線材之方法，其中，該繞夾旋繞時，該預捲繞機構的該捲線組件上的該預繞組件亦隨該繞夾同步旋繞。According to the method for winding a wire with an iron core as described in item 1 of the scope of the patent application, when the winding is rotated, the pre-winding component on the winding component of the pre-winding mechanism is also synchronously rotated with the winding. 如申請專利範圍第1項所述鐵芯捲繞線材之方法，其中，該預繞組件捲繞該線材前，執行一夾持該線材的步驟；該捲繞機構上該繞夾夾持該線材對該夾具上所夾持的該鐵芯進行捲繞該線材完成前，該預繞組件執行一鬆放該線材的步驟。For example, the method for winding a wire with an iron core according to item 1 of the scope of the patent application, wherein before the pre-winding component winds the wire, a step of clamping the wire is performed; the winding clamps the wire on the winding mechanism Before the winding of the wire on the iron core held on the jig is completed, the pre-winding assembly performs a step of loosening the wire. 如申請專利範圍第1或2項所述鐵芯捲繞線材之方法，其中，該鐵芯進行捲繞該線材後，該線材以一斷線元件被驅動伸入該預繞組件中的一斷線區間，對位於該斷線區間處的該線材進行裁剪斷線。For example, the method for winding a wire with an iron core according to item 1 or 2 of the scope of patent application, wherein after the iron core winds the wire, the wire is driven into a break of the pre-winding component by a wire breaking element. The line section is used to cut and cut the wire located at the broken section. 如申請專利範圍第1或2項所述鐵芯捲繞線材之方法，其中，該預繞組件轉動係受一離合組件上一旋轉驅動件對一離合桿的驅動，而該離合桿對該預繞組件進行離合操作而連動。For example, the method for winding a wire with an iron core according to item 1 or 2 of the scope of the patent application, wherein the rotation of the pre-winding component is driven by a rotating drive member on a clutch component to a clutch rod, and the clutch rod controls the pre-winding rod. The clutch is operated around the component to interlock. 如申請專利範圍第1或2項所述鐵芯捲繞線材之方法，其中，該預捲繞機構與該捲繞機構共同連動地設於一載座上，而共同同步被驅動作X、Y、Z軸向位移。For example, the method for winding a wire with an iron core according to item 1 or 2 of the scope of the patent application, wherein the pre-winding mechanism and the winding mechanism are set on a carrier in conjunction with each other, and are driven simultaneously as X, Y in synchronization. , Z axial displacement. 如申請專利範圍第1或2項所述鐵芯捲繞線材之方法，其中，該預繞組件經由一掣動組件對該線材的夾、放操作；該預繞組件經由一離合組件上一離合桿的驅動而捲繞該線材；該掣動組件與該離合組件上的該離合桿連動。For example, the method for winding a wire with an iron core as described in item 1 or 2 of the scope of patent application, wherein the pre-winding component clamps and puts the wire through a detent component; the pre-winding component performs a clutch on a clutch component The rod is driven to wind the wire; the detent component is linked with the clutch rod on the clutch component. 一種鐵芯捲繞線材之裝置，包括：用於繞線的線材由一線捲提供並經一張力裝置的張力控制；一捲繞機構，設有一頂軸及一繞夾；其中，該繞夾可被驅動夾持該線材對一鐵芯進行繞線，該頂軸可被驅動位移以對應頂抵該鐵芯；一預捲繞機構，設有一預繞組件可受驅動夾持該線材並進行旋轉使該線材捲繞其上；該捲繞機構的該繞夾以該頂軸為中心夾持該線材旋繞，並以該張力裝置外的該預捲繞機構上該預繞組件捲繞的該線材捲繞於該鐵芯上。An iron core winding wire device includes: a wire used for winding is provided by a wire coil and controlled by a tension device of a tension device; a winding mechanism is provided with a top shaft and a winding clamp; wherein the winding clamp can be Driven by the wire to wind an iron core, the top shaft can be driven to displace to correspond to the iron core; a pre-winding mechanism is provided with a pre-winding component that can be driven to hold the wire and rotate The wire is wound thereon; the winding clamp of the winding mechanism holds the wire around the top shaft as a center, and the wire is wound by the pre-winding component on the pre-winding mechanism outside the tension device. It is wound on this core. 如申請專利範圍第9項所述鐵芯捲繞線材之裝置，其中，該預捲繞機構包括一捲線組件及一離合組件；其中，該捲線組件包括一繞軸，該繞軸一端設有一預繞組件；該離合組件包括一離合桿，該離合桿受一旋轉驅動件的驅動而可作轉動，該離合桿並與一掣動組件同受一伸縮驅動件驅動；該預繞組件受該掣動組件操作夾持或鬆放該線材，並受該離合組件的離合桿操作旋轉以捲繞該線材在該預繞組件上。For example, the device for winding a wire with an iron core according to item 9 of the scope of the patent application, wherein the pre-winding mechanism includes a winding assembly and a clutch assembly; wherein the winding assembly includes a winding shaft, and one end of the winding shaft is provided with a pre-winding device. The clutch assembly includes a clutch lever, which is driven by a rotary drive member to be rotatable, and the clutch lever is driven by a telescopic drive member together with a detent assembly; the pre-winding assembly is subject to the detent The moving component operates to clamp or release the wire, and is rotated by the clutch lever operation of the clutch component to wind the wire on the pre-winding component. 如申請專利範圍第10項所述鐵芯捲繞線材之裝置，其中，該捲線組件包括一固設於該捲繞機構之一轉座上的固定元件，該固定元件固設於該轉座徑向上一繞夾外側，該固定元件上樞設該繞軸。According to the device for winding an iron core according to item 10 of the scope of patent application, the winding assembly includes a fixing element fixed on a turntable of the winding mechanism, and the fixing element is fixed on the turntable diameter. An outer side of the upper winding clamp is pivotally provided on the fixing element. 如申請專利範圍第10項所述鐵芯捲繞線材之裝置，其中，該繞軸一端則設有一感應件，其受一感應器所偵測。For example, the device for winding a wire with an iron core according to item 10 of the scope of the patent application, wherein one end of the winding shaft is provided with a sensing element, which is detected by a sensor. 如申請專利範圍第10項所述鐵芯捲繞線材之裝置，其中，該預繞組件受該繞軸連動進行旋轉；該預繞組件包括一位於上半部的上夾，以及一位於下半部的下夾；該上夾與該下夾間形成一可***作進行夾、放的夾縫。For example, the device for winding a wire with an iron core as described in item 10 of the scope of patent application, wherein the pre-winding component is rotated by being linked with the shaft; the pre-winding component includes an upper clip located at an upper half and a lower half The lower clamp of the part; the upper clamp and the lower clamp form a clamp gap which can be operated for clamping and placing. 如申請專利範圍第13項所述鐵芯捲繞線材之裝置，其中，該上夾的上半外圓周設有環形的一第一凹溝，該下夾的下半外圓周設有環形的一第二凹溝，該第一凹溝、第二凹溝在該上夾、下夾夾靠時，係共同對靠形成一環形凹溝狀可供捲繞該線材的繞線區間。According to the device of claim 13 in the scope of patent application, the upper half of the upper clamp is provided with a ring-shaped first groove, and the lower half of the lower clamp is provided with a ring-shaped first groove. The second groove, when the first groove and the second groove are clamped against each other by the upper clamp and the lower clamp, form a ring-shaped groove in a winding interval for winding the wire. 如申請專利範圍第13項所述鐵芯捲繞線材之裝置，其中，該上夾與該下夾以上下對應方式分別自前端朝後各形成一段槽間狀斷線區間，該斷線區間可供一斷線元件伸入其間。For example, the device for winding a core wire according to item 13 of the scope of the patent application, wherein the upper clamp and the lower clamp correspond to each other from the front end to the rear to form a slot-shaped disconnection interval, and the disconnection interval may be A disconnection element is extended into it. 如申請專利範圍第15項所述鐵芯捲繞線材之裝置，其中，該斷線區間剖分該上夾、下夾間該夾縫為前分部及後分部，該後分部的該上夾、下夾分別各設有凹陷區間，使該上夾、下夾進行夾靠時，僅有該前分部將該線材夾緊，而後分部則與該線材保持一餘裕而未夾緊狀態。For example, the device for winding an iron core wire according to item 15 of the scope of the patent application, wherein the broken section divides the upper clamp, the lower clamp, the gap between the front section and the rear section, and the upper section of the rear section. The clip and the lower clip are each provided with a recessed section. When the upper clip and the lower clip are clamped, only the front section clamps the wire, and the rear section maintains a margin with the wire without being clamped. . 如申請專利範圍第16項所述鐵芯捲繞線材之裝置，其中，該位於該後分部處的該夾縫中設有一銷件，該銷件使橫伸於該夾縫中的該線材的前後位置恰可保持在該斷線元件下方。According to the device of claim 16 in the scope of the patent application, a pin is provided in the gap at the rear portion, and the pin makes the wire transverse to the front and back of the gap in the gap. The position can be held just below the disconnection element. 如申請專利範圍第10項所述鐵芯捲繞線材之裝置，其中，該離合組件的該離合桿對應該捲線組件中該感應件的一端設有一離合頭，該繞軸設有一與該離合桿之該離合頭對應的嵌接座；該離合桿對應嵌抵入該嵌接座，而連動該繞軸及該繞軸的該預繞組件轉動。For example, the device for winding a wire with an iron core according to item 10 of the scope of the patent application, wherein the clutch rod of the clutch assembly corresponds to one end of the induction member of the coil assembly with a clutch head, and the winding shaft is provided with a clutch rod. The clutch seat corresponding to the clutch head; the clutch lever correspondingly fits into the socket, and rotates the shaft and the pre-winding component of the shaft. 如申請專利範圍第10項所述鐵芯捲繞線材之裝置，其中，該離合組件包括一樞設於該捲繞機構之一固定部上的該離合桿，該離合桿受末端一固定座上一旋轉驅動件的驅動而可作轉動；該固定部一側固設一伸縮驅動件，該伸縮驅動件一輸出端與該固定座連結，該伸縮驅動件上一滑座藉一連動件與一掣動組件連動，使該伸縮驅動件輸出端連動該固定座及該離合桿位移。According to the device of claim 10 in the scope of patent application, the clutch assembly includes the clutch rod pivotally mounted on a fixed part of the winding mechanism, and the clutch rod is supported on a fixed end of the clutch rod. A rotary driving member can be driven to rotate; a telescopic driving member is fixed on one side of the fixed portion, an output end of the telescopic driving member is connected to the fixed seat, and a sliding seat on the telescopic driving member borrows a linking member and a The actuating component is linked to cause the output end of the telescopic driving member to move the fixed seat and the clutch lever to displace. 如申請專利範圍第10項所述鐵芯捲繞線材之裝置，其中，該掣動組件包括樞設於一樞座的一掣壓臂，以及以一輸出端驅動該掣壓臂一端上、下擺動的一驅動件，該掣壓臂另一端壓靠該預繞組件的按壓柄，使該驅動件的輸出端被驅動上、下位移，而連動該掣壓臂操控該按壓柄，在一彈性元件配合蓄積回復力下，以進行夾持或鬆放該線材操作。According to the device of claim 10 in the scope of patent application, the detent assembly includes a detent arm pivoted on a pivot base, and one end of the detent arm is driven by an output end. A swinging driving member, the other end of the depressing arm is pressed against the pressing handle of the pre-winding component, so that the output end of the driving member is driven to move up and down, and the pressing arm is controlled to control the pressing handle in a flexible manner. The component cooperates with the accumulated restoring force to clamp or loosen the wire. 如申請專利範圍第9項所述鐵芯捲繞線材之裝置，其中，該預捲繞機構與該捲繞機構共同設於一載座上，該載座包括一水平設置的平台及一垂直設置的立座；該載座以該立座設於一Z軸向驅動機構的一第一滑座上，並受一第一驅動件所驅動，而可在一Z軸向滑軌上作Z軸向位移；該Z軸向驅動機構設於一Y軸向驅動機構的一第二滑座上，並受一第二驅動件所驅動，而可在一Y軸向滑軌上作Y軸向位移；該Y軸向驅動機構設於一X軸向驅動機構的一第三滑座上，並受一第三驅動件所驅動，而可在一X軸向滑軌作X軸向位移；該X軸向驅動機構設於一水平置設的座架之二立設平行側架上。For example, the device for winding a wire with an iron core according to item 9 of the scope of the patent application, wherein the pre-winding mechanism and the winding mechanism are co-located on a carrier, and the carrier includes a horizontal platform and a vertical installation The bearing seat is provided on the first slide seat of a Z-axis drive mechanism with the stand seat and driven by a first driving member, and can be used as a Z-axis on a Z-axis slide rail. The Z-axis drive mechanism is located on a second slide of a Y-axis drive mechanism and is driven by a second drive member, and can perform Y-axis displacement on a Y-axis slide rail The Y-axis drive mechanism is set on a third slide seat of an X-axis drive mechanism and is driven by a third drive member, and can be X-axis displacement by an X-axis slide rail; the X The axial driving mechanism is arranged on two parallel side frames of a horizontally arranged seat frame. 一種鐵芯捲繞線材之裝置，包括：用以執行如申請專利範圍第1至8項所述鐵芯捲繞線材之方法的裝置。An apparatus for winding an iron core wire includes a device for performing the method for winding an iron core wire according to items 1 to 8 of the scope of patent application.
TW106128284A 2017-08-21 2017-08-21 Method and device for iron core winding wire TWI638374B (en)

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