TWI579670B - Method and system for monitoring conditions in machine system - Google Patents
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本發明係為一種監控機台異常狀態方法及其系統，其中該方法係指透過監控設備對機台進行持續性控制，若發生異常狀態時，得以透過機台上的二維條碼快速進行維修與回報。而本發明同時也是一種監控機台異常狀態系統，藉由該系統得以對機台進行持續性控制，發生異常狀態時也能提供相關機台資訊，藉此協助維護作業。 The invention relates to a method for monitoring abnormal state of a machine and a system thereof, wherein the method refers to continuous control of the machine through the monitoring device, and if an abnormal state occurs, the maintenance can be quickly performed through the two-dimensional bar code on the machine. Return. The invention is also a monitoring machine abnormal state system, by which the machine can be continuously controlled, and the related machine information can be provided when an abnormal state occurs, thereby assisting the maintenance work.
在早期工業中所有產業都採用人工方式進行，不僅消耗大量人力成本，且品質也較不穩定，然而近年來科技進步，大多產業中的製造產線都轉趨為數位化機台進行管理。 In the early industry, all industries were carried out manually. Not only did they consume a lot of labor costs, but the quality was also unstable. However, in recent years, the technological progress in most industries has turned to digital machines for management.
現在化的數位管理機台，大多都是藉由軟硬體整合之自動化設備，該些設備將會對產線上的機台擷取資料，當發生異常狀態時，得以遠端通知相關人員進行處理，然而該些設備也能提供各機台間的產能效率、總產量以及不良品數等，進一步的作為公司管理階層經營決策的參考。又遂如中華民國專利公告號M503595之生產現況監控系統，該件內容主要包括有一資料庫、一資訊收集器及一主機，該資料庫係分別與該資訊收集器及該主機連結，該主機主要係由一連接該資料庫的微處理器、一設定模組、一機台監控模組、一通知模組及一顯示模組所構成；於使用時該資料庫分別自設定模組及資訊收集器擷取一個以上的現場資訊及設定資訊，該微處理器藉機台監控模組擷取一個以上的機台資訊，並由該資料庫取得設定資訊、現場資訊並整合該機台資訊後產生 一即時判斷結果，該即時判斷結果係顯示於顯示模組並透過通知模組傳輸予使用者，即達成即時監控生產現況的目的。 Most of the current digital management machines are automated devices that are integrated by software and hardware. These devices will retrieve data from the machines on the production line. When an abnormal state occurs, remote notifications can be notified to relevant personnel. However, these devices can also provide capacity efficiency, total output and number of defective products between the machines, and further serve as a reference for the management decisions of the company management. For example, the production status monitoring system of the Republic of China Patent Publication No. M503595 mainly includes a database, an information collector and a host, the database being respectively connected to the information collector and the host, the host mainly It consists of a microprocessor connected to the database, a setting module, a machine monitoring module, a notification module and a display module. The database is self-setting module and information collection during use. The device captures more than one on-site information and setting information. The microprocessor uses the machine monitoring module to capture more than one machine information, and the database obtains setting information, site information, and integrates the machine information to generate As a result of the instant judgment, the instant judgment result is displayed on the display module and transmitted to the user through the notification module, that is, the purpose of real-time monitoring of the production status is achieved.
但上述的專利案M503595僅是揭露提供機台資訊後，由後台之微處理器進行分析，藉此協助維修人員進行維修，但對於後續機台的監控並無再進一步的管制，通常發生過故障的機台，如因維修人員經驗不足或者不注意的情況下，還是仍有可能在短時間內再次發生故障，如此的來來往往，著實增加了許多公司的成本。 However, the above-mentioned patent case M503595 only reveals the information provided by the machine, and then analyzes it by the microprocessor in the background to assist the maintenance personnel in the maintenance. However, there is no further control on the monitoring of the subsequent machine, and usually the fault occurs. If the machine is inexperienced or inadvertent due to the maintenance personnel, it is still possible to fail again in a short period of time. Such a come and go often increases the cost of many companies.
為了解決先前技術無法提供維修後機台持續監控之缺失，本發明人致力於研發一種監控機台異常狀態方法，使用在監控一產線上之至少一機台，包含以下之步驟：A.由一監控端對至少一機台執行監控，該監控端發現該至少一機台發生異常時由該監控端發出一異常訊號至一中控端，該中控端判定該至少一機台呈現一異常狀態；B.讀取發生異常狀態之該至少一機台上的一二維條碼，藉此取得一機台資訊，該機台資訊包含一運作紀錄、一查核資料或一維修資料；C.該至少一機台排除異常後，再次讀取該至少一機台上的二維條碼，藉此通知該中控端解除該至少一機台之異常狀態，同時通知該產線繼續執行作業；D.當任一機台產生該異常狀態時，該監控端即對該機台執行一持續監控模式，該持續監控模式係在一預定時間內定期監控該機台之機台資訊。 In order to solve the problem that the prior art cannot provide continuous monitoring of the machine after maintenance, the inventors have been working on a method for monitoring the abnormal state of the machine, using at least one machine on the monitoring line, including the following steps: A. The monitoring end performs monitoring on at least one machine, and the monitoring end detects that the abnormality signal is sent to the central control terminal by the monitoring terminal when the at least one machine is abnormal, and the central control terminal determines that the at least one machine station presents an abnormal state. B. reading a two-dimensional bar code on the at least one machine in which an abnormal state occurs, thereby obtaining a machine information, the machine information including an operation record, a check data or a maintenance data; C. After the machine excludes the abnormality, the two-dimensional barcode on the at least one machine is read again, thereby notifying the central control end to cancel the abnormal state of the at least one machine, and notifying the production line to continue the operation; D. When any of the machines generates the abnormal state, the monitoring terminal performs a continuous monitoring mode on the machine, and the continuous monitoring mode periodically monitors the machine information of the machine within a predetermined time.
進一步，其中該監控端係透過一影像單元或電性連結一監控單元至該至少一機台，當該監控端為該影像單元時，該異常訊號係為一影像訊號，又該監控端為該監控單元時，該異常訊號係為一電訊號。 Further, the monitoring terminal is connected to the at least one device through an image unit or electrically connected to the monitoring unit. When the monitoring terminal is the image unit, the abnormal signal is an image signal, and the monitoring terminal is the When the unit is monitored, the abnormal signal is a signal.
以及，在該預定時間內由該中控端定期對該機台發出一檢測訊號，藉此通知進行檢測。 And, the central control terminal periodically sends a detection signal to the machine during the predetermined time to notify the detection.
根據上述技術特徵可達成以下功效： According to the above technical features, the following effects can be achieved:
1、藉由上述的技術特徵除了能監控每一機台的運作情況，更能在機台發生異常狀態時，立即通知維修單位進行處理，進一步更持續性監控每一台發生過異常狀態的機台，避免再次發生故障之情事。 1. In addition to being able to monitor the operation of each machine, the above technical features can notify the maintenance organization immediately when the machine is in an abnormal state, and further continuously monitor each machine that has an abnormal state. Taiwan, to avoid the trouble of recurring.
2、上述預定時間可以根據該機台維修情事做調整，例如維修情況較為輕微可觀察4~8小時，然而維修情況較為複雜之機台可設定觀察時間為1~3天，視情況微調整，藉此達到最佳的監控目的。 2. The above-mentioned scheduled time can be adjusted according to the maintenance situation of the machine. For example, the maintenance condition can be observed for 4~8 hours. However, the maintenance time is more complicated. The observation time can be set to 1~3 days, and the adjustment is fine depending on the situation. In order to achieve the best monitoring purposes.
本發明係為一種監控機台異常狀態之系統，包含：一監控端，對一產線上之至少一機台執行監控，當該至少一機台發生異常時由該監控端發出一異常訊號，該至少一機台上具有一二維條碼；一中控端，接收該異常訊號，並根據該異常訊號判定該至少一機台呈現一異常狀態，當該異常訊號被排除後，通知該產線繼續執行作業。 The invention is a system for monitoring an abnormal state of a machine, comprising: a monitoring end, performing monitoring on at least one machine on a production line, and sending an abnormal signal by the monitoring end when an abnormality occurs in the at least one machine, At least one machine has a two-dimensional barcode; a central control terminal receives the abnormal signal, and determines that the at least one machine presents an abnormal state according to the abnormal signal, and when the abnormal signal is excluded, notifying the production line to continue Execute the job.
進一步，該監控端係包含一影像單元或電性連結至少一機台之一監控單元，當該監控端為該影像單元時，該異常訊號係為一影像訊號，又該監控端為該監控單元時，該異常訊號係為一電訊號。 Further, the monitoring end includes an image unit or a monitoring unit electrically connected to at least one machine. When the monitoring end is the image unit, the abnormal signal is an image signal, and the monitoring end is the monitoring unit. The abnormal signal is a signal.
根據上述技術特徵可達成以下功效：藉由上述的技術特徵除了能監控每一機台的運作情況，更能在機台發生異常狀態時，立即通知維修單位進行處理，進一步更持續性監控每一台發生過異常狀態的機台，避免再次發生故障之情事。 According to the above technical features, the following effects can be achieved: in addition to being able to monitor the operation of each machine, the above technical features can be notified to the maintenance unit immediately when an abnormal state occurs in the machine, and further continuous monitoring is performed. A machine with an abnormal state has occurred in the station to avoid a malfunction.
(1)‧‧‧機台 (1)‧‧‧ Machines
(11)‧‧‧識別碼 (11) ‧ ‧ identification code
(2)‧‧‧監控端 (2) ‧‧‧Monitor
(21)‧‧‧影像單元 (21)‧‧‧Image unit
(22)‧‧‧監控單元 (22)‧‧‧Monitoring unit
(3)‧‧‧中控端 (3) ‧‧‧Central control
(4)‧‧‧維修單位 (4) ‧‧‧Maintenance unit
(41)‧‧‧手持電子裝置 (41)‧‧‧Handheld electronic devices
[第一圖]本發明之監控機台異常狀態方法的流程方塊示意圖。 [First figure] A block diagram showing the flow of the abnormal state method of the monitoring machine of the present invention.
[第二圖]本發明之監控機台異常狀態之系統區塊示意圖(一)。 [Second Picture] Schematic diagram of the system block of the abnormal state of the monitoring machine of the present invention (1).
[第三圖]本發明之監控機台異常狀態之系統區塊示意圖(二)。 [Third Figure] Schematic diagram of the system block of the abnormal state of the monitoring machine of the present invention (2).
[第四圖]本發明之監控機台異常狀態之系統的手持電子裝置上的畫面示意圖(一)。 [Fourth Diagram] A schematic diagram (1) of the screen on the handheld electronic device of the system for monitoring the abnormal state of the machine of the present invention.
[第五圖]本發明之監控機台異常狀態之系統的手持電子裝置上的畫面示意圖(二)。 [Fifth Diagram] Schematic diagram of the screen on the handheld electronic device of the system for monitoring the abnormal state of the machine of the present invention (2).
綜合上述之說明，為了能進一步的解決習知無法持續追蹤維修後機台之狀態缺失。以下將本發明之監控機台異常狀態方法及其系統的主要功效以下述不同實施例中清楚呈現。 Based on the above description, in order to further solve the problem, it is impossible to continuously track the state of the machine after the maintenance. The main effects of the monitoring machine abnormal state method of the present invention and its system are clearly presented below in the different embodiments.
特別說明，在任一附圖所示的實施例中，方向的指示(諸如上、下、左、右、前和後)用以解釋本發明的各種元件的結構和運動不是絕對的而是相對的。當這些元件處於附圖所示的位置時，這些說明是合適的。如果這些元件的位置的說明發生改變時，則這些方向指示也相應地改變。 In particular, in the embodiments shown in any of the figures, the indication of direction (such as up, down, left, right, front and back) is used to explain that the structure and motion of the various elements of the present invention are not absolute but relative. . These descriptions are suitable when the elements are in the positions shown in the figures. If the description of the position of these elements changes, then these direction indications also change accordingly.
首先，先說明到本發明之一種監控機台異常狀態方法，使用在監控一產線上之至少一機台，包含以下之步驟，以下步驟請搭配的一圖所示，以下逐步說明。 First, the method for monitoring the abnormal state of the monitoring machine of the present invention will be described. The following steps are used to monitor at least one machine on the production line. The following steps are shown in the following figure, and the following steps are explained step by step.
A.由一監控端對至少一機台執行監控，該監控端發現該至少一機台發生異常時由該監控端發出一異常訊號至一中控端，該中控端判定該至少一機台呈現一異常狀態。 A. performing monitoring by at least one machine by a monitoring terminal, and the monitoring terminal sends an abnormal signal to the central control terminal by the monitoring terminal when the abnormality occurs in the at least one machine, and the central control terminal determines the at least one machine Present an abnormal state.
在A步驟中，搭配第一圖，可以清楚的了解到，由該監控端先對該產線上的所有或者特定連線的機台執行監控，當所監控的任一該機台發生異常時，該監控端會立即的偵測到，同時向該中控端發出該異常訊號，當該中控端收到該異常訊號後，經過運算即可判斷該機台呈現該異常狀態。進一步該監控端係透過一影像單元或電性連結一監控單元至該機台，當該監控端為該影像 單元時，該異常訊號係為一影像訊號，又該監控端為該監控單元時，該異常訊號係為一電訊號。 In the A step, with the first figure, it can be clearly understood that the monitoring terminal first performs monitoring on all or a specific connected machine on the production line, and when any of the monitored machines is abnormal, The monitoring terminal will immediately detect the same, and send the abnormal signal to the central control terminal. When the central control terminal receives the abnormal signal, it can judge that the machine station presents the abnormal state after the operation. Further, the monitoring end is connected to the machine through an image unit or electrically connected to the monitoring unit, and the monitoring terminal is the image. In the case of the unit, the abnormal signal is an image signal, and when the monitoring terminal is the monitoring unit, the abnormal signal is an electrical signal.
B.讀取發生異常狀態之該至少一機台上的一二維條碼，藉此取得一機台資訊，該機台資訊包含一運作紀錄、一查核資料或一維修資料。 B. reading a two-dimensional barcode on the at least one machine in which the abnormal state occurs, thereby obtaining a machine information, where the machine information includes an operation record, a check data or a maintenance data.
在B步驟中，搭配第一圖所示，由該中控端通知一維修單位，當該維修單位到達發生異常狀態之機台後，先讀取該機台上的該二維條碼，藉此取得該機台上的資料，包含有該機台運作紀錄(啟動時間、停止時間、機台當前狀態...等)、該查核紀錄(每月查核時間、查核結果...等)以及該維修紀錄(每月維修時間、維修處理情形...等)，該維修單位得以依據該些資訊快速維修，並且排除該機台之異常狀態。 In step B, in conjunction with the first figure, the central control station notifies a maintenance unit that when the maintenance unit reaches the machine where the abnormal state occurs, the two-dimensional barcode on the machine is read first. Obtaining the information on the machine, including the machine operation record (starting time, stop time, current state of the machine, etc.), the check record (monthly check time, check result, etc.) and Maintenance records (monthly repair time, repair processing situation, etc.), the maintenance unit can quickly repair according to the information, and eliminate the abnormal state of the machine.
C.該至少一機台排除異常後，再次讀取該至少一機台上的二維條碼，藉此通知該中控端解除該至少一機台之異常狀態，同時通知該產線繼續執行作業。 C. After the at least one machine excludes the abnormality, the two-dimensional bar code on the at least one machine is read again, thereby notifying the central control end to cancel the abnormal state of the at least one machine, and notifying the line to continue the operation .
在C步驟中，搭配第一圖所示，當該維修單位排除掉該機台之異常狀態後，需再次讀取該機台上的二維條碼，藉此紀錄該次維修資訊，同時也通知該中控端須解除該機台之異常狀態顯示，並告知該產線得以繼續作業。 In the C step, as shown in the first figure, when the maintenance unit excludes the abnormal state of the machine, it needs to read the two-dimensional bar code on the machine again, thereby recording the maintenance information and also notifying. The central control terminal shall release the abnormal state display of the machine and inform the production line to continue the operation.
D.當任一機台產生該異常狀態時，該監控端即對該機台執行一持續監控模式，該持續監控模式係在一預定時間內定期監控該機台之機台資訊。 D. When any of the machines generates the abnormal state, the monitoring terminal performs a continuous monitoring mode on the machine, and the continuous monitoring mode periodically monitors the machine information of the machine within a predetermined time.
在D步驟中，搭配第一圖所示，只要有任一機台曾經發生過該異常狀態，該監控端即對該機台執行該持續監控模式，該持續監控模式係讓使用者自行設定該預定時間(或者預先設定)，在該預定時間內會定期讀取該機台的機台資訊，並傳輸至該維修單位，藉此讓維修單位判斷目前該機台是否正常，避免再次發生故障之情事。進一步在該預定時間內由該中控端定期對該機台發 出一檢測訊號，該機台必須依循著該檢測訊號的指令操作，藉此判定該機台是否正常。 In the D step, as shown in the first figure, as long as any abnormal state has occurred in any of the machines, the monitoring terminal executes the continuous monitoring mode on the machine, and the continuous monitoring mode allows the user to set the abnormality. The scheduled time (or preset), the machine information of the machine will be periodically read and transmitted to the maintenance unit, so that the maintenance unit can judge whether the machine is normal or not, and avoid the failure again. The situation. Further, the central control terminal periodically sends the machine to the machine during the predetermined time. When a detection signal is issued, the machine must follow the instruction of the detection signal to determine whether the machine is normal.
本發明進一步係為一種監控機台異常狀態之系統，請參閱第二圖所示，包含：一產線上之複數機台(1)，在每一機台(1)上，設置有至少一識別碼(11)，該識別碼(11)可在本實施例中使用二維條碼，但不依此作為限制條件。 The invention further relates to a system for monitoring an abnormal state of a machine, as shown in the second figure, comprising: a plurality of machines (1) on a production line, and at least one identification is set on each machine (1) The code (11), which can use the two-dimensional barcode in the present embodiment, is not limited thereto.
一監控端(2)，與該等機台(1)透過有線/無線方式連線，在本實施例中可為一影像單元(21)或者一監控單元(22)，當該監控端(2)為該影像單元(21)時則透過攝影或拍照方式對該機台(1)進行監控，當發現任一機台(1)異常時，則會由該監控端(2)對該中控端(3)發出一異常訊號，收到該異常訊號的中控端(3)經過運算即可判斷該機台(1)呈現該異常狀態。 A monitoring unit (2) is connected to the machines (1) through a wired/wireless manner. In this embodiment, it may be an image unit (21) or a monitoring unit (22), when the monitoring terminal (2) When the image unit (21) is used, the machine (1) is monitored by photography or photographing. When any machine (1) is found to be abnormal, the monitoring terminal (2) controls the center. The terminal (3) sends an abnormal signal, and the central control terminal (3) that receives the abnormal signal can judge that the machine (1) exhibits the abnormal state after an operation.
再由該中控端(3)通知一維修單位(4)，當該維修單位(4)到達發生異常狀態之機台(1)後，該維修單位(4)以一手持電子裝置(41)(如手機等)先讀取該機台(1)上的該識別碼(11)，藉此取得該機台上的資料，包含有該機台運作紀錄(啟動時間、停止時間、機台當前狀態...等)、該查核紀錄(每月查核時間、查核結果...等)以及該維修紀錄(每月維修時間、維修處理情形...等)，該維修單位(4)得以依據該些資訊快速維修，並且排除該機台(1)之異常狀態。請參閱第四圖所示，圖中係表示該維修單位(圖中未示出)以該手持電子裝置(圖中未示出)讀取該識別碼(圖中未示出)之畫面示意圖。 Then, the central control terminal (3) notifies a maintenance unit (4), and when the maintenance unit (4) reaches the machine (1) in which the abnormal state has occurred, the maintenance unit (4) uses a handheld electronic device (41). (such as mobile phone, etc.) first read the identification code (11) on the machine (1), thereby obtaining the data on the machine, including the machine operation record (starting time, stop time, machine current) Status...etc), the check record (monthly check time, check result, etc.) and the maintenance record (monthly repair time, repair processing situation, etc.), the maintenance unit (4) is based on This information is quickly repaired and the abnormal state of the machine (1) is excluded. Referring to the fourth figure, the figure shows a schematic diagram of the maintenance unit (not shown) reading the identification code (not shown) in the handheld electronic device (not shown).
繼續參閱第三圖所示，當該維修單位(4)排除掉該機台(1)之異常狀態後，需再次讀取該機台(1)上的該識別碼(11)，藉此紀錄該次維修資訊，同時也通知該中控端(3)須解除該機台之異常狀態顯示，並告知該產線得以繼續作業。請搭配參閱第五圖所示，圖中係表示該維修單位(圖中未示出)以該手持電 子裝置(圖中未示出)再次讀取該識別碼(圖中未示出)之畫面示意圖，藉此進行維修紀錄的輸入，並電子簽名以示負責。 Continuing to refer to the third figure, when the maintenance unit (4) excludes the abnormal state of the machine (1), it is necessary to read the identification code (11) on the machine (1) again, thereby recording The maintenance information is also notified to the central control terminal (3) to release the abnormal status display of the machine and inform the production line to continue the operation. Please refer to the figure shown in the fifth figure. The figure shows the maintenance unit (not shown) with the handheld power. The sub-device (not shown) reads the picture of the identification code (not shown) again, thereby inputting the maintenance record and electronically signing it to be responsible.
再回到第三圖所示，只要有任一機台(1)曾經發生過該異常狀態，該監控端即(圖中未示出)對該機台(1)執行一持續監控模式，該持續監控模式係讓使用者自行設定該預定時間(或者預先設定)，在該預定時間內會定期讀取該機台(1)的機台資訊，並傳輸至該維修單位(4)，藉此讓維修單位(4)判斷目前該機台(1)是否正常，避免再次發生故障之情事。進一步在該預定時間內由該中控端(3)定期對該機台(1)發出一檢測訊號，該機台(1)必須依循著該檢測訊號的指令操作，藉此判定該機台(1)是否正常。 Returning to the third figure, as long as any abnormality has occurred in any of the machines (1), the monitoring terminal (not shown) performs a continuous monitoring mode on the machine (1), which The continuous monitoring mode allows the user to set the predetermined time (or preset), and periodically reads the machine information of the machine (1) and transmits it to the maintenance unit (4). Let the maintenance unit (4) judge whether the machine (1) is normal or not, and avoid the failure again. Further, during the predetermined time, the central control terminal (3) periodically sends a detection signal to the machine (1), and the machine (1) must follow the instruction of the detection signal to determine the machine ( 1) Is it normal?
惟以上所述實施例僅係為本發明之較佳實施例，當不能以此限定本發明實施之範圍，即依本發明申請專利範圍及發明說明內容所作簡單的等效變化與修飾，皆屬本發明涵蓋之範圍內。 However, the above-mentioned embodiments are merely preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, that is, simple equivalent changes and modifications according to the scope of the present invention and the description of the invention are It is within the scope of the invention.
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| CN112785006A (en) * | 2019-10-22 | 2021-05-11 | 捷普电子(广州)有限公司 | Machine equipment state monitoring system and method, computer readable storage medium |
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