TWI571014B - Manufacturing method of radio frequency connector - Google Patents

Manufacturing method of radio frequency connector Download PDF

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Publication number
TWI571014B
TWI571014B TW103144706A TW103144706A TWI571014B TW I571014 B TWI571014 B TW I571014B TW 103144706 A TW103144706 A TW 103144706A TW 103144706 A TW103144706 A TW 103144706A TW I571014 B TWI571014 B TW I571014B
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Taiwan
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workpiece
radio frequency
manufacturing
frequency connector
workpieces
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TW103144706A
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Chinese (zh)
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TW201624853A (en
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李炎光
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宣德科技股份有限公司
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Description

射頻連接器的製造方法 RF connector manufacturing method

本發明係關於一種射頻連接器,更特別的是關於一種射頻連接器的製造方法。 The present invention relates to a radio frequency connector, and more particularly to a method of fabricating a radio frequency connector.

射頻連接器在各種電子裝置中至為重要,其用以作為電子裝置與外界裝置彼此傳輸電性訊號的媒介。近年來,隨著各種微型電子裝置技術的高速發展,射頻連接器應用於各種通訊設備(例如手機)上已相當普遍。 Radio frequency connectors are of great importance in various electronic devices, and are used as a medium for transmitting electrical signals to each other between an electronic device and an external device. In recent years, with the rapid development of various microelectronic device technologies, it has become common for RF connectors to be applied to various communication devices such as mobile phones.

然而,由於習知射頻連接器的尺寸較小,所以當射頻連接器的絕緣本體在射出成型(injection molding)的過程中,射頻連接器的內導電柱與外導體之間難以精確定位。因此,習知之射頻連接器的製造方法有改進之必要。 However, since the size of the conventional RF connector is small, it is difficult to accurately position the inner conductive post and the outer conductor of the radio frequency connector during the injection molding of the insulative housing of the radio frequency connector. Therefore, the manufacturing method of the conventional RF connector has been improved.

本發明的主要目的在於提供一種射頻連接器的製造方法,其可以以較低的成本來大量生產尺寸精確的射頻連接器。 SUMMARY OF THE INVENTION A primary object of the present invention is to provide a method of manufacturing a radio frequency connector that can mass-produce a dimensionally accurate radio frequency connector at a low cost.

根據本發明的主要態樣,本發明提供一種射頻連接器的製造方法,包括:提供一第一工件,其中該第一工件為一金屬薄板材料,其至少具有一第一組裝單元與一第二組裝單元,該第一組裝單元與該第二組裝單 裝單元分別包括一金屬殼體與一第一連接部,各該金屬殼體包括一環體與至少一焊接腳,而各該環體分別藉由該第一連接部對應連接;提供一第二工件,其中該第二工件具有複數個中心端子與複數個第二連接部,各該中心端子包括一基部與一配置於該基部上的中心柱,而各該中心端子分別藉由該些第二連接部對應連接;將該第一工件與該第二工件彼此對應定位;在各該第一工件的環體與各該第二工件的中心端子間分別形成多個絕緣本體,其中各該絕緣本體至少對應包覆部分各該環體與部分各該基部;以及進行單體化製程,以形成多個獨立之射頻連接器。 According to a main aspect of the present invention, a method of manufacturing a radio frequency connector includes: providing a first workpiece, wherein the first workpiece is a metal sheet material having at least a first assembly unit and a second Assembly unit, the first assembly unit and the second assembly sheet Each of the mounting units includes a metal housing and a first connecting portion, each of the metal housings includes a ring body and at least one soldering leg, and each of the ring bodies is respectively connected by the first connecting portion; The second workpiece has a plurality of center terminals and a plurality of second connecting portions, each of the center terminals includes a base portion and a center post disposed on the base portion, and each of the center terminals is respectively connected by the second connections Corresponding connection; positioning the first workpiece and the second workpiece corresponding to each other; forming a plurality of insulating bodies between the ring body of each of the first workpiece and the center terminal of each of the second workpieces, wherein each of the insulating bodies is at least Corresponding to each of the ring body and the portion of the base portion; and performing a singulation process to form a plurality of independent RF connectors.

本發明得由下列的實施例配合所附的圖示,而能夠詳細地說明。 The invention will be described in detail by the following examples in conjunction with the accompanying drawings.

100‧‧‧第一工件 100‧‧‧ first workpiece

110‧‧‧第一組裝單元 110‧‧‧First assembled unit

120‧‧‧第二組裝單元 120‧‧‧Second assembly unit

130‧‧‧連接料帶 130‧‧‧Connecting tape

112‧‧‧第一料帶 112‧‧‧First belt

114‧‧‧金屬殼體 114‧‧‧Metal housing

114a‧‧‧環體 114a‧‧‧Act

114b‧‧‧焊接腳 114b‧‧‧welding feet

116‧‧‧孔 116‧‧‧ hole

118‧‧‧第一連接部 118‧‧‧First connection

132‧‧‧第一定位孔 132‧‧‧First positioning hole

200‧‧‧第二工件 200‧‧‧second workpiece

210‧‧‧第二料帶 210‧‧‧Second tape

202‧‧‧中心端子 202‧‧‧Center terminal

202a‧‧‧中心柱 202a‧‧‧ center column

202b‧‧‧基部 202b‧‧‧ base

202c‧‧‧第二連接部 202c‧‧‧Second connection

204‧‧‧第二定位孔 204‧‧‧Second positioning hole

402‧‧‧絕緣本體 402‧‧‧Insulated body

500‧‧‧射頻連接器 500‧‧‧RF connector

第1圖顯示本發明的第一工件的外觀圖。 Fig. 1 is a view showing the appearance of a first workpiece of the present invention.

第2圖顯示本發明的第二工件的外觀圖。 Fig. 2 is a view showing the appearance of a second workpiece of the present invention.

第3圖顯示本發明的第一工件與第二工件鉚接後的外觀圖。 Fig. 3 is a view showing the appearance of the first workpiece and the second workpiece of the present invention after riveting.

第4圖顯示進行射出成型製程於第3圖的結構所形成的射頻連接器的成品的外觀圖。 Fig. 4 is a view showing the appearance of the finished product of the RF connector formed by the structure of the injection molding process shown in Fig. 3.

第5圖顯示本發明的單一射頻連接器的外觀圖。 Figure 5 shows an external view of a single RF connector of the present invention.

第1圖至第4圖繪示本發明一實施例之一種射頻連接器的製造方法的流程示意圖。本實施例之射頻連接器的製造方法包括以下步驟。首先,請參考第1圖,提供一第一工件100,其為一金屬薄板材料。第一工件100具有一個第一組裝單元110與第二組裝單元120,第一組裝單元110與 第二組裝單元120經由一連接料帶130而互相連接。每個組裝單元110,120包含一個第一料帶112、一金屬殼體114,以及第一連接部118。第一料帶112上具有多個孔116,並且第一料帶112經由連接部118連接到金屬殼體114。每個金屬殼體114包含一個環體114a與兩個自環體114a的底面向外延伸的焊接腳114b。第一料帶112亦經由連接部118連接到連接料帶130。組裝單元110與112對稱排列於連接料帶130的相對兩側,且連接料帶130上具有多個第一定位孔132。在本實施例中,第一工件100的可藉由衝壓一金屬板體(未繪示)而成型。 1 to 4 are schematic flow charts showing a method of manufacturing a radio frequency connector according to an embodiment of the present invention. The manufacturing method of the radio frequency connector of this embodiment includes the following steps. First, referring to Fig. 1, a first workpiece 100 is provided which is a sheet metal material. The first workpiece 100 has a first assembly unit 110 and a second assembly unit 120, and the first assembly unit 110 The second assembly unit 120 is connected to each other via a connection strip 130. Each of the assembly units 110, 120 includes a first strip 112, a metal housing 114, and a first connection portion 118. The first web 112 has a plurality of holes 116 therein, and the first web 112 is coupled to the metal housing 114 via a connection 118. Each metal housing 114 includes a ring body 114a and two soldering legs 114b extending outwardly from the bottom surface of the ring body 114a. The first strip 112 is also connected to the connecting strip 130 via a connection 118. The assembly units 110 and 112 are symmetrically arranged on opposite sides of the connecting strip 130, and the connecting strip 130 has a plurality of first positioning holes 132 therein. In this embodiment, the first workpiece 100 can be formed by stamping a metal plate body (not shown).

請參見第2圖,提供一第二工件200。第二工件200具有一個第二料帶210,其上具有多個第二定位孔204。料帶210的相對兩側邊分別具有多個中心端子202,每個中心端子係彼此以一節距間隔開來。每個中心端子202包括一基部202b與一配置於基部202b上的中心柱202a,以及一第二連接部202c,而第二料帶210與中心柱202a及基部202b分別藉由第二連接部202c互相連接。在本實施例中,第二工件200可藉由衝壓另一金屬板體(未繪示)而成型。 Referring to FIG. 2, a second workpiece 200 is provided. The second workpiece 200 has a second strip 210 having a plurality of second locating holes 204 therein. The opposite side edges of the strip 210 each have a plurality of center terminals 202, each center terminal being spaced apart from one another by a pitch. Each of the center terminals 202 includes a base portion 202b and a center post 202a disposed on the base portion 202b, and a second connecting portion 202c, and the second strip 210 and the center post 202a and the base portion 202b are respectively connected by the second connecting portion 202c. Connect to each other. In the present embodiment, the second workpiece 200 can be formed by stamping another metal plate body (not shown).

請參見第3圖,將第一工件100上的第一定位孔132與第二工件200中上的第二定位孔204彼此重疊定位接觸,使得每個中心柱202a對應定位於各個環體114a內。在此必須說明的是,第一工件100的外型與第二工件200的外型可以依照設計需求而有所改變,只要在不影響上述第一工件100上的第一定位孔132與第二工件200上的第二定位孔204彼此重疊定位接觸,且各個中心柱202a對應定位於各個環體114a內即可。例如,金屬殼體114的位置與中心端子202的位置可分別對應交換,亦即每個第一組裝單元110與第二組裝單元120包括一第一料帶112、中心端子202與第一連接部 118,而第二工件200具有一個第二料帶210與金屬殼體114,但是並未以圖面繪示。 Referring to FIG. 3, the first positioning hole 132 on the first workpiece 100 and the second positioning hole 204 in the second workpiece 200 are overlapped and positioned with each other such that each center post 202a is correspondingly positioned in each ring body 114a. . It should be noted that the outer shape of the first workpiece 100 and the outer shape of the second workpiece 200 may be changed according to design requirements, as long as the first positioning holes 132 and the second on the first workpiece 100 are not affected. The second positioning holes 204 on the workpiece 200 are overlapped and positioned in contact with each other, and each of the center pillars 202a is correspondingly positioned in each of the ring bodies 114a. For example, the position of the metal housing 114 and the position of the center terminal 202 can be respectively exchanged, that is, each of the first assembly unit 110 and the second assembly unit 120 includes a first tape 112, a center terminal 202 and a first connection portion. 118, while the second workpiece 200 has a second tape 210 and a metal casing 114, but is not shown in the drawings.

在第3圖中,第一工件100中與對應的第二工件200彼此鉚接接合,使得每個金屬殼體114與對應的各個中心端子202的相對位置固定。在本實施例中,將第一工件100中與對應的第二工件200彼此鉚接接合的方法包括衝壓第一工件100。由上述可知,由於第一工件100中的第一定位孔132與對應的第二工件200中的第二定位孔204彼此對應重疊接觸,因此各個中心柱202a可對應精確定位於各個環體114a內。此外,由於第一工件100與對應的第二工件200彼此鉚接接合,因此各個中心端子202與對應之各個金屬殼體114的相對位置可加以固定。另外,第一工件100與第二工件200的定位可使用雷射焊接手段、鉚接手段或點焊手段來完成。 In FIG. 3, the first workpiece 100 and the corresponding second workpiece 200 are riveted to each other such that the relative positions of each of the metal housings 114 and the respective center terminals 202 are fixed. In the present embodiment, the method of riveting the first workpiece 100 with the corresponding second workpiece 200 to each other includes stamping the first workpiece 100. As can be seen from the above, since the first positioning holes 132 in the first workpiece 100 and the second positioning holes 204 in the corresponding second workpieces 200 are in overlapping contact with each other, the respective center pillars 202a can be accurately positioned in the respective ring bodies 114a. . Further, since the first workpiece 100 and the corresponding second workpiece 200 are riveted to each other, the relative positions of the respective center terminals 202 and the corresponding metal housings 114 can be fixed. In addition, the positioning of the first workpiece 100 and the second workpiece 200 can be accomplished using laser welding means, riveting means or spot welding means.

然後,請參考第4圖,可藉由射出成型的方式將絕緣本體材料充填於第一工件100的環體114a與第二工件200的中心端子202,形成多個絕緣本體402。各個絕緣本體402至少對應包覆部分各個環體114a與部分各個基部202b。在本實施例中,各個絕緣本體402更對應包覆部分焊接腳114b與部分第一連接部118。 Then, referring to FIG. 4, the insulating body material can be filled into the ring body 114a of the first workpiece 100 and the center terminal 202 of the second workpiece 200 by injection molding to form a plurality of insulating bodies 402. Each of the insulative housings 402 corresponds at least to each of the ring portions 114a and a portion of each of the base portions 202b of the covering portion. In this embodiment, each of the insulating bodies 402 further corresponds to the covering portion soldering leg 114b and a portion of the first connecting portion 118.

之後,可藉由衝壓的方式進行單體化製程。各個環體114a與對應的各個第一連接部118分離,且各個中心柱202a及對應的各個基部202b與第二連接部202c分離,進而形成多個獨立之射頻連接器500,如第5圖所示。由第5圖可知,各個獨立之射頻連接器500的金屬殼體114與中心端子202的相對位置是藉由絕緣本體402所固定維持。 Thereafter, the singulation process can be carried out by means of stamping. Each of the ring bodies 114a is separated from the corresponding first connecting portions 118, and each of the central posts 202a and the corresponding respective bases 202b are separated from the second connecting portions 202c, thereby forming a plurality of independent RF connectors 500, as shown in FIG. Show. As can be seen from FIG. 5, the relative positions of the metal housing 114 of each of the independent RF connectors 500 and the center terminal 202 are maintained by the insulating body 402.

請參考第5圖,其中第5圖顯示本發明的單一射頻連接器的外觀圖。本實施例之射頻連接器500包括一金屬殼體114、一中心端子202與一絕緣本體402。金屬殼體114包括一環體114a與二焊接腳114b,且二焊接腳114b由環體114a之底面向外延伸。中心端子202包括一基部202b與一中心柱202a,且中心柱202a配置於基部202b上並穿設於環體114a內。絕緣本體 402至少包覆部分環體114a與部分基部202b,以固定維持金屬殼體114與中心端子202的相對位置。 Please refer to FIG. 5, in which FIG. 5 shows an external view of a single RF connector of the present invention. The RF connector 500 of this embodiment includes a metal housing 114, a center terminal 202 and an insulative housing 402. The metal housing 114 includes a ring body 114a and two soldering legs 114b, and the two soldering legs 114b extend outwardly from the bottom surface of the ring body 114a. The center terminal 202 includes a base portion 202b and a center post 202a, and the center post 202a is disposed on the base portion 202b and extends through the ring body 114a. Insulating body 402 at least covers a portion of the ring body 114a and a portion of the base portion 202b to securely maintain the relative position of the metal housing 114 and the center terminal 202.

當射頻連接器500應用於一電路板(未繪示)時,金屬殼體114的焊接腳114b與中心端子202均焊接於電路板之相應的電性接點上。此外,當另一對接之連接器(未繪示)***射頻連接器500時,即可達成傳輸電性訊號的功能。 When the RF connector 500 is applied to a circuit board (not shown), the soldering legs 114b and the center terminal 202 of the metal housing 114 are soldered to corresponding electrical contacts of the circuit board. In addition, when another mating connector (not shown) is inserted into the RF connector 500, the function of transmitting the electrical signal can be achieved.

綜合言之,本發明的射頻連接器的製造方法的特徵在於,可以將第二工件200的第二料帶210裁切成多節距,使其重疊第一工件100來定位。同時,第一工件100提供對稱雙邊的金屬殼體114且第二工件200提供對稱雙邊的中心端子202,因此可形成對稱雙邊的射頻連接器成品。因此,利用本發明可以以較低的成本來大量生產尺寸精確的射頻連接器。 In summary, the method of manufacturing the RF connector of the present invention is characterized in that the second strip 210 of the second workpiece 200 can be cut into a plurality of pitches so as to overlap the first workpiece 100 for positioning. At the same time, the first workpiece 100 provides a symmetric bilateral metal housing 114 and the second workpiece 200 provides a symmetric bilateral center terminal 202, thus forming a symmetric bilateral RF connector finished product. Therefore, with the present invention, it is possible to mass-produce a dimensionally accurate RF connector at a low cost.

本發明得由熟悉本技術領域的人員任意修飾與變化,然皆不脫所附申請專利範圍所保護者。 The invention is susceptible to modification and alteration by those skilled in the art, without departing from the scope of the appended claims.

110‧‧‧第一組裝單元 110‧‧‧First assembled unit

120‧‧‧第二組裝單元 120‧‧‧Second assembly unit

112‧‧‧第一料帶 112‧‧‧First belt

114a‧‧‧環體 114a‧‧‧Act

114b‧‧‧焊接腳 114b‧‧‧welding feet

116‧‧‧孔 116‧‧‧ hole

118‧‧‧第一連接部 118‧‧‧First connection

132‧‧‧第一定位孔 132‧‧‧First positioning hole

202a‧‧‧中心柱 202a‧‧‧ center column

204‧‧‧第二定位孔 204‧‧‧Second positioning hole

402‧‧‧絕緣本體 402‧‧‧Insulated body

Claims (7)

一種射頻連接器的製造方法,包括:提供一第一工件,其中該第一工件為一金屬薄板材料,其至少具有一第一組裝單元與一第二組裝單元,該第一組裝單元與該第二組裝單元分別包括一金屬殼體與一第一連接部,各該金屬殼體包括一環體與至少一焊接腳,而各該環體分別藉由該第一連接部對應連接;提供一第二工件,其中該第二工件具有複數個中心端子與複數個第二連接部,各該中心端子包括一基部與一配置於該基部上的中心柱,而各該中心端子分別藉由該些第二連接部對應連接;該第一工件提供對稱雙邊的金屬殼體,且該第二工件提供對稱雙邊的中心端子;將該第一工件與該第二工件彼此對應定位;在各該第一工件的環體與各該第二工件的中心端子間分別形成多個絕緣本體,其中各該絕緣本體至少對應包覆部分各該環體與部分各該基部;以及進行單體化製程,以形成多個獨立之射頻連接器。 A method of manufacturing a radio frequency connector, comprising: providing a first workpiece, wherein the first workpiece is a metal sheet material having at least a first assembly unit and a second assembly unit, the first assembly unit and the first The second assembly unit includes a metal housing and a first connecting portion, each of the metal housings includes a ring body and at least one soldering leg, and each of the ring bodies is respectively connected by the first connecting portion; a workpiece, wherein the second workpiece has a plurality of center terminals and a plurality of second connecting portions, each of the center terminals includes a base portion and a center post disposed on the base portion, and each of the center terminals is respectively provided by the second portions a connecting portion correspondingly connected; the first workpiece provides a symmetric bilateral metal shell, and the second workpiece provides a symmetric bilateral center terminal; the first workpiece and the second workpiece are positioned corresponding to each other; at each of the first workpiece Forming a plurality of insulative bodies between the ring body and the center terminal of each of the second workpieces, wherein each of the insulative bodies corresponds to at least each of the ring body and the portion of the base portion; Singulation process is performed to form a plurality of independent RF connector. 如申請專利範圍第1項所述之射頻連接器的製造方法,其中該第一工件包括多數個第一定位孔,且該第二工件具有多數個第二定位孔,該二工件彼此對應定位的方法包括透過將各該第一定位孔與各該第二定位孔彼此對應定位。 The method of manufacturing the radio frequency connector of claim 1, wherein the first workpiece comprises a plurality of first positioning holes, and the second workpiece has a plurality of second positioning holes, wherein the two workpieces are positioned corresponding to each other. The method includes positioning each of the first positioning holes and each of the second positioning holes corresponding to each other. 如申請專利範圍第1項所述之射頻連接器的製造方法,其中形成多個絕緣本體的方法是以射出成型法將絕緣本體材料充填於各該第一工件的環體與各該第二工件的中心端子間。 The method for manufacturing a radio frequency connector according to claim 1, wherein the method of forming the plurality of insulating bodies is to fill the insulating body material into the ring body of each of the first workpieces and each of the second workpieces by injection molding. Center terminal. 如申請專利範圍第1項所述之射頻連接器的製造方法,其中進行單體化製程是藉由衝壓的方式使得各該環體與對應的各該第一連接部分離,且各該基部與對應的各該第二連接部分離。 The method for manufacturing a radio frequency connector according to claim 1, wherein the singulation process is performed by means of stamping, each ring body is separated from the corresponding first connecting portion, and each of the base portions is Each of the corresponding second connecting portions is separated. 如申請專利範圍第1項所述之射頻連接器的製造方法,其中將該二工件彼 此對應定位的方法包括使用雷射焊接手段。 The method of manufacturing the radio frequency connector according to claim 1, wherein the two workpieces are This method of corresponding positioning includes the use of laser welding means. 如申請專利範圍第1項所述之射頻連接器的製造方法,其中將該二工件彼此對應定位的方法包括使用鉚接手段。 The method of manufacturing the radio frequency connector according to claim 1, wherein the method of positioning the two workpieces corresponding to each other comprises using a riveting means. 如申請專利範圍第1項所述之射頻連接器的製造方法,其中將該二工件彼此對應定位的方法包括使用點焊手段。 The method of manufacturing the radio frequency connector of claim 1, wherein the method of positioning the two workpieces corresponding to each other comprises using spot welding means.
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TWI786100B (en) * 2017-04-28 2022-12-11 美商康寧光纖通信射頻有限責任公司 Radio frequency (rf) connector pin assembly

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EP4087069A3 (en) * 2021-02-18 2022-12-28 Raydiall Metal single-piece blank for assembly by crimping of a connector to an insulated cable, preassembled connector subassembly including the blank or comprising a central contact and two parts for crimping of different material and/or thickness, associated methods for assembling a connector to a cable.

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TWI404276B (en) * 2008-01-30 2013-08-01 Harumoto Prec Co Ltd Coaxial connector and manufacturing method thereof

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Publication number Priority date Publication date Assignee Title
TWI404276B (en) * 2008-01-30 2013-08-01 Harumoto Prec Co Ltd Coaxial connector and manufacturing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI786100B (en) * 2017-04-28 2022-12-11 美商康寧光纖通信射頻有限責任公司 Radio frequency (rf) connector pin assembly

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