TWI537198B - Automatic collecting machine - Google Patents
Automatic collecting machine Download PDFInfo
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- TWI537198B TWI537198B TW104125029A TW104125029A TWI537198B TW I537198 B TWI537198 B TW I537198B TW 104125029 A TW104125029 A TW 104125029A TW 104125029 A TW104125029 A TW 104125029A TW I537198 B TWI537198 B TW I537198B
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Description
本發明係有關一種自動收料機，尤指一種可執行多個捲軸盤進行捲料作業之自動收料機。The invention relates to an automatic receiving machine, in particular to an automatic receiving machine which can execute a plurality of reels for winding work.
按，電子元件常利用捲帶收料於一捲軸之方式，作為保護電子元件以及運送之目的。According to the electronic components, the tape is often used to receive the material in a reel as a means of protecting the electronic components and transporting them.
然而，現行之收料機在執行收料作業時，僅能以單盤進行收料，當捲軸滿載時，必需以人工方式取出，並更換新的捲軸再次地進行收料，同時，更換時之捲軸與捲帶的穿伸程序也需以人工方式進行，如此造成作業人員必需一個一個的進行更換作業，使得作業無法達到自動化，浪費人力成本，不利於產業競爭。However, when the current receiving machine performs the receiving operation, it can only receive the material in a single tray. When the reel is fully loaded, it must be manually removed and replaced with a new reel to receive the material again. The stretching procedure of the reel and the reel also needs to be carried out manually, so that the operator must perform the replacement work one by one, so that the operation cannot be automated, waste labor cost, and is not conducive to industrial competition.
為解決上述課題，本發明揭露一種自動收料機，其能設置複數個捲軸盤於機體，並自動化地依序完成各捲軸盤捲料作業，以便在完成作業後，一次地同時取出，具有節能人力成本之功效。In order to solve the above problems, the present invention discloses an automatic receiving machine capable of setting a plurality of reels to the body, and automatically completing the reeling operations of the reels in order to be taken out at the same time after completing the operation, which is energy-saving. The effect of labor costs.
為達上述目的，本發明係提供一種自動收料機，其包括：一機體；一入料機構設置於機體前側，用以導引一捲帶進入機體；一轉動軸轉動設置於機體後側，轉動軸穿設有複數個捲軸盤，並具有一空轉段及一轉動段，而每一捲軸盤具有複數個插孔，以供捲帶之端部***；一推拉裝置設置於後側，包括一推移架及一拉移組件，推移架以將空載之該些捲軸盤側向推移，使其一捲軸盤位於一收料位置上，而拉移組件以將滿載之該些捲軸盤拉向空轉段；以及一導帶裝置，設置於入料機構與轉動軸之間，用以校正該捲帶之水平及高度位置，以使捲帶便於自動地***其一插孔定位。In order to achieve the above object, the present invention provides an automatic receiving machine, comprising: a body; a feeding mechanism is disposed on the front side of the body for guiding a tape to enter the body; and a rotating shaft is disposed on the rear side of the body, The rotating shaft is provided with a plurality of reels, and has an empty rotating section and a rotating section, and each reel has a plurality of jacks for inserting the end of the reel; a push-pull device is disposed on the rear side, including a a shifting frame and a pulling component, the shifting frame is configured to laterally move the reels of the reel so that a reel is located at a receiving position, and the pulling component is configured to pull the reels of the full reel to idle And a guiding device disposed between the feeding mechanism and the rotating shaft for correcting the horizontal and height positions of the tape to facilitate automatic insertion of the tape into a socket thereof.
藉此，本發明能在每一個捲軸盤收滿捲帶時，自動地待列於轉動軸一側，並且捲帶能夠自動地插設於下一個捲軸盤定位，以便重複地進行收料作業，直到轉動軸上之所有捲軸盤均滿載時，工作人員一次性地將其取出，如此具有自動化作業及節省人力之特性，極具產業之競爭力。Thereby, the present invention can automatically be listed on one side of the rotating shaft when each reel is full of the reel, and the reel can be automatically inserted into the next reel disc positioning to repeatedly perform the receiving operation. Until all the reels on the rotating shaft are fully loaded, the staff takes them out at one time, which has the characteristics of automation and labor saving, and is extremely competitive in the industry.
為便於說明本發明於上述發明內容一欄中所表示的中心思想，茲以具體實施例表達。實施例中各種不同物件係按適於列舉說明之比例，而非按實際元件的比例與以繪製，合先敘明。For the convenience of the description, the central idea expressed by the present invention in the column of the above summary of the invention is expressed by the specific embodiments. The various items in the embodiments are set forth in proportion to the description and not in the
請參閱圖1至圖8所示，本發明之自動收料機1，係用於捲收一其設上設有複數電子元件之捲帶2，以使捲帶2成捆狀，具有保護與易運輸之功效，自動收料機1包括有：Referring to FIG. 1 to FIG. 8 , the automatic receiver 15 of the present invention is used for winding a tape 2 provided with a plurality of electronic components, so that the tape 2 is bundled and has protection and Easy to transport, the automatic receiver 1 includes:
一機體10，係具有一前側11及一後側12。A body 10 has a front side 11 and a rear side 12.
一入料機構20，係設置於機體10之前側11，以便接收捲帶2進入機體10。其中，捲帶2係以透過一送料設備自動地經由入料機構20送入機體10進行捲料作業。於本發明中，入料機構20具有一固定部分21及一活動部分22，活動部分22係能透過氣動方式驅動以相對固定部分21產生離合，且於彼此間具有一S形之軌道23，用以導引捲帶2進入機體10內。其中，軌道23入口之水平高度較出口之水平高度低，如此一來，捲帶2自低處往高處送入，可以補償送料之高度，免除操作人員將捲帶2上抬進行入料之動作，以降低工作上之不便，並且S形之軌道23更提供引導轉寰之功能。A feeding mechanism 20 is disposed on the front side 11 of the body 10 to receive the winding tape 2 into the body 10. Among them, the tape 2 is automatically fed into the body 10 via the feeding mechanism 20 through a feeding device to perform a winding operation. In the present invention, the feeding mechanism 20 has a fixed portion 21 and a movable portion 22, and the movable portion 22 is pneumatically driven to generate a clutch with respect to the fixed portion 21, and has an S-shaped track 23 between them. The guide tape 2 is introduced into the body 10. Wherein, the level of the entrance of the track 23 is lower than the level of the outlet, so that the tape 2 is fed from a low place to a high place, which can compensate the height of the feeding, and exempt the operator from lifting the tape 2 for feeding. Actions to reduce work inconvenience, and the S-shaped track 23 provides a guiding function.
一轉動軸30，係轉動設置於機體10之後側12處，且轉動軸30主要用於穿設複數個捲收捲帶2之捲軸盤40。且轉動軸30具有一轉動段31及一空轉段32，空轉段32為平滑狀，而轉動段31周緣等距環設三個卡條311，以供該等捲軸盤40之軸心處卡掣定位，如圖3所示。另外，每一捲軸盤40於周緣上的捲料區域亦設有三個插孔41相對應於該等卡條311，該些插孔41提供捲帶2之端部***，以當轉動軸30受一驅動裝置（未標示）驅轉時，進而帶動位於轉動段31上之捲軸盤40同步轉動，以對捲帶2進行捲繞收納。A rotating shaft 30 is rotatably disposed at the rear side 12 of the body 10, and the rotating shaft 30 is mainly used for threading the reel discs 40 of the plurality of reeling belts 2. The rotating shaft 30 has a rotating section 31 and an idle section 32. The idle section 32 is smooth, and three strips 311 are equidistantly disposed around the circumference of the rotating section 31 for the axis of the reel disc 40 to be locked. Positioning, as shown in Figure 3. In addition, each of the reel discs 40 is also provided with three insertion holes 41 corresponding to the strips 311 on the peripheral portion of the reel, and the insertion holes 41 provide end portions of the reel 2 for insertion when the rotating shaft 30 is received. When a driving device (not shown) is driven, the reel disk 40 located on the rotating section 31 is driven to rotate synchronously to wind and store the winding tape 2.
一推拉裝置50，係設置於機體10之後側12，其包括有一推移架51及一拉移組件52，如圖4所示。推移架51概呈L形，並設置於轉動軸30之一端處，且能受一動力源53帶動而沿著轉動軸30之軸線方向往復移動，用以將位於轉動段31上之空載的捲軸盤40朝空轉段32方向側向推移，以便對應於軌道23出口之延伸方向，使待捲料之捲軸盤40位於一收料位置上。A push-pull device 50 is disposed on the rear side 12 of the body 10 and includes a shifting frame 51 and a pulling assembly 52, as shown in FIG. The shifting frame 51 is substantially L-shaped and disposed at one end of the rotating shaft 30, and is reciprocally movable along the axis of the rotating shaft 30 by a power source 53 for emptying the rotating section 31. The reel tray 40 is laterally displaced in the direction of the freewheeling section 32 so as to correspond to the direction in which the exit of the rail 23 extends, so that the reel tray 40 to be reeled is placed in a receiving position.
而拉移組件52係包括分別設置於該些捲軸盤40上下緣處之一第一拉動件54與第二拉動件55，第一拉動件54與第二拉動件55係同時受一傳動單元56驅動，使其分別擺動並卡掣於滿載之捲軸盤40周緣，以將捲軸盤40自轉動段31拉向空轉段32，如圖8所示。The first pull member 54 and the second pull member 55 are respectively disposed at the upper and lower edges of the reel discs 40, and the first pull member 54 and the second pull member 55 are simultaneously received by a transmission unit 56. The drive is swayed and snapped around the circumference of the fully loaded reel disc 40 to pull the reel disc 40 from the rotating section 31 toward the idle section 32, as shown in FIG.
一導帶裝置60，係設置於入料機構20與轉動軸30之間，用以校正捲帶2之水平及高度位置，以使捲帶2便於自動地***捲軸盤40之一插孔41定位。其中，導帶裝置60具有一固定架61及縱向設置於固定架61上之一第一導件62及一第二導件63，第一導件62與第二導件63係能在固定架61相對地進行開合動作，且兩者閉合時產生一導帶路徑64，以供捲帶2穿伸。A tape guide device 60 is disposed between the feeding mechanism 20 and the rotating shaft 30 for correcting the horizontal and height positions of the tape 2 so that the tape 2 can be automatically inserted into the insertion hole 41 of the reel disk 40. . The guiding device 60 has a fixing frame 61 and a first guiding member 62 and a second guiding member 63 disposed longitudinally on the fixing frame 61. The first guiding member 62 and the second guiding member 63 can be fixed on the fixing frame. 61 performs the opening and closing action relatively, and when the two are closed, a conduction path 64 is generated for the winding of the winding tape 2.
另外，第二導件63之底緣具有一光纖單元70，透過光纖單元70光線指向，而能精準地使導帶路徑64對準捲軸盤40之其一插孔41。藉此，當空載之捲軸盤40處於收料位置上時，藉由光纖單元70投射光線於捲軸盤40進行對位動作，如捲軸盤40之插孔41尚未與導帶路徑64對應時，則能驅動轉動軸30旋轉，直到插孔41與導帶路徑64對應於一直線上，隨後，利用送料設備使捲帶2經由入料機構20送入，捲帶2可沿著導帶路徑64自動地使端部插置於插孔41，以便進行後續捲料作業。In addition, the bottom edge of the second guiding member 63 has a fiber unit 70, and the light guiding through the fiber unit 70 is directed to precisely guide the tape path 64 to one of the insertion holes 41 of the reel disk 40. Thereby, when the idle reel disc 40 is in the receiving position, the optical fiber unit 70 projects the light on the reel disc 40 for alignment operation, for example, when the insertion hole 41 of the reel tray 40 has not been corresponding to the conduction belt path 64, Then, the rotating shaft 30 can be driven to rotate until the insertion hole 41 and the belt path 64 correspond to a straight line. Subsequently, the winding belt 2 is fed by the feeding mechanism 20 by the feeding device, and the winding belt 2 can be automatically along the conduction belt path 64. The end is inserted into the insertion hole 41 for subsequent winding work.
一張力裝置80，係設置於導帶裝置60與入料機構20之間，用以控制捲帶2之張力。於本發明中，張力裝置80具有一立柱81及一昇降設置於立柱81之輪體82，當捲帶2之端部***插孔41後，捲軸盤40先預轉1圈至2圈，隨後，張力裝置80之輪體82開始上頂捲帶2，以增加捲帶2之張力，使捲軸盤40以一定張力開始進行捲料作業，參閱圖6。A tensioning device 80 is disposed between the belt guide device 60 and the feeding mechanism 20 for controlling the tension of the web 2. In the present invention, the tension device 80 has a column 81 and a wheel body 82 that is lifted and lowered on the column 81. When the end of the tape 2 is inserted into the insertion hole 41, the reel disk 40 is pre-rotated for 1 to 2 turns, and then The wheel body 82 of the tensioning device 80 starts to wind up the top tape 2 to increase the tension of the tape 2, so that the reel disk 40 starts the winding operation with a certain tension, see Fig. 6.
如圖7，本發明更包括一點膠單元90，係昇降地設置於捲軸盤40之上方處，用以對滿載之捲軸盤40施以點膠，使捲帶2之末端與其自身膠黏，進而避免鬆脫。As shown in FIG. 7, the present invention further includes a dispensing unit 90 that is disposed above and below the reel tray 40 for dispensing the fully loaded reel tray 40 so that the end of the reel 2 is glued to itself. To avoid loosening.
接著，係說明利用本發明之自動收料機1進行收料作業之流程與動作，首先工作人員利用轉動軸30穿伸於五個空載之捲軸盤40，並使該些捲軸盤40處於轉動軸30之轉動段31位置處，接著將捲軸盤40放置於機體10之後側12，並確認無誤後啟動設備。Next, the flow and operation of the receiving operation by the automatic receiver 1 of the present invention will be described. First, the worker uses the rotating shaft 30 to extend through the five idle reels 40, and the reels 40 are rotated. At the position of the rotating section 31 of the shaft 30, the reel tray 40 is then placed on the rear side 12 of the body 10, and the device is activated after confirmation.
此時，推拉裝置50之推移架51係將轉動段31上空載之捲軸盤40往空轉段32方向側推，並使較靠近空轉段32之捲軸盤40位於收料位置上，隨後，導帶裝置60產生作動，使第一導件62與第二導件63相對靠近閉合，並利用第二導件63底緣之光纖單元70投射光線於捲軸盤40進行對位動作，使捲軸盤40之插孔41與導帶路徑64對應於一直線後，再利用機體10發送信號通知外部之送料設備將捲帶2間歇地經由閉合狀之入料機構20送入機體10內，當捲帶2持續地送入，其端部即能夠***於捲軸盤40之插孔41內定位。At this time, the shifting frame 51 of the push-pull device 50 pushes the reel disk 40 that is idling on the rotating section 31 toward the direction of the idling section 32, and places the reel disk 40 closer to the idling section 32 at the receiving position, and then guides The belt device 60 is actuated to close the first guiding member 62 and the second guiding member 63, and the optical fiber unit 70 at the bottom edge of the second guiding member 63 projects the light on the reel disk 40 for the alignment operation to make the reel disk 40. After the jack 41 and the tape guide path 64 correspond to the straight line, the body 10 sends a signal to the external feeding device to intermittently feed the tape 2 into the body 10 via the closed feeding mechanism 20, when the tape 2 continues. The ground is fed, and the end portion thereof can be inserted into the insertion hole 41 of the reel tray 40 for positioning.
隨後，捲軸盤40預轉1圈至2圈以便定位捲帶2後，張力裝置80產生動作，利用輪體82將捲帶2上頂，增加捲帶2之捲收張力（此時入料機構20已隨其呈現打開狀），以便捲軸盤40開始進行收捲動作。其中，入料機構20內可設有一捲帶計量裝置，用以控制捲帶2進入機體10內之長度，當捲軸盤40收料滿載時，停止送料並剪斷捲帶2，接著利用點膠單元90對捲軸盤40施以點膠，使捲帶2之末端與其自身膠黏，以便完成單一個捲軸盤40之收料作業。Subsequently, after the reel disc 40 is pre-rotated 1 to 2 turns to position the reel 2, the tension device 80 generates an action, and the reel 2 is topped by the wheel body 82, thereby increasing the take-up tension of the reel 2 (at this time, the feeding mechanism) 20 has been opened with it so that the reel tray 40 begins to wind up. Wherein, the feeding mechanism 20 can be provided with a tape measuring device for controlling the length of the tape 2 entering the body 10. When the reel tray 40 is fully loaded, the feeding is stopped and the tape 2 is cut, and then the dispensing is utilized. The unit 90 applies a dispensing to the reel tray 40 to glue the end of the web 2 to itself to complete the receipt of a single reel tray 40.
然而，滿載捲帶2之捲軸盤40可受拉移組件52驅使而自轉動段31移至空轉段32，使其不會產生旋轉，因此，本發明能重複前述之進料與收料之動作，使五個捲軸盤40均為滿載捲帶2後，再一次地同步取出。However, the reel tray 40 of the fully loaded web 2 can be driven by the pulling assembly 52 and moved from the rotating section 31 to the idle section 32 so that it does not rotate. Therefore, the present invention can repeat the aforementioned feeding and receiving operations. After the five reel trays 40 are fully loaded with the reel 2, they are taken out synchronously again.
於是，於收料過程中，工作人員不需要執行任何動作，即可達到自動地進料與收捲之作業，並能在五個捲軸盤40一次取出，如此具有自動化作業及節省人力之特性，極具產業之競爭力。Therefore, during the receiving process, the worker can perform the automatic feeding and winding operations without performing any action, and can be taken out at the five reels 40 at a time, thus having the characteristics of automatic operation and labor saving. Very competitive in the industry.
雖然本發明是以一個最佳實施例作說明，精於此技藝者能在不脫離本發明精神與範疇下作各種不同形式的改變。以上所舉實施例僅用以說明本發明而已，非用以限制本發明之範圍。舉凡不違本發明精神所從事的種種修改或改變，俱屬本發明申請專利範圍。While the invention has been described in terms of a preferred embodiment, the various embodiments may The above embodiments are merely illustrative of the invention and are not intended to limit the scope of the invention. All modifications or changes made without departing from the spirit of the invention are within the scope of the invention.
1‧‧‧自動收料機
10‧‧‧機體
12‧‧‧後側
21‧‧‧固定部分
23‧‧‧軌道
31‧‧‧轉動段
311‧‧‧卡條
41‧‧‧插孔
51‧‧‧推移架
53‧‧‧動力源
55‧‧‧第二拉動件
60‧‧‧導帶裝置
62‧‧‧第一導件
64‧‧‧導帶路徑
80‧‧‧張力裝置
82‧‧‧輪體
2‧‧‧捲帶
11‧‧‧前側
20‧‧‧入料機構
22‧‧‧活動部分
30‧‧‧轉動軸
32‧‧‧空轉段
40‧‧‧捲軸盤
50‧‧‧推拉裝置
52‧‧‧拉移組件
54‧‧‧第一拉動件
56‧‧‧傳動單元
61‧‧‧固定架
63‧‧‧第二導件
70‧‧‧光纖單元
81‧‧‧立柱
90‧‧‧點膠單元1‧‧‧Automatic Receiver
10‧‧‧ body
12‧‧‧ Back side
21‧‧‧Fixed part
23‧‧‧ Track
31‧‧‧Rotating section
311‧‧‧ card strip
41‧‧‧ jack
51‧‧‧Moving frame
53‧‧‧Power source
55‧‧‧Second puller
60‧‧‧ Guide belt device
62‧‧‧First Guide
64‧‧‧guide path
80‧‧‧ Tension device
82‧‧‧ wheel body
2‧‧‧Reel
11‧‧‧ front side
20‧‧‧Feeding agency
22‧‧‧ activities section
30‧‧‧Rotary axis
32‧‧‧ idling section
40‧‧‧Reel
50‧‧‧Pushing device
52‧‧‧Drawing components
54‧‧‧First puller
56‧‧‧Transmission unit
61‧‧‧ Fixing frame
63‧‧‧Second Guide
70‧‧‧Fiber unit
81‧‧‧ column
90‧‧‧ Dispensing unit
[圖1]係為本發明之立體示意圖。 [圖2]係為本發明之結構剖視圖。 [圖3]係為本發明之捲軸盤穿設於轉動軸之示意圖。 [圖4]係為本發明後側結構示意圖。 [圖5]係為本發明導帶裝置導引捲帶插設於捲軸盤之示意圖。 [圖6]係為本發明進行捲料作業動作示意圖。 [圖7]係為本發明捲軸盤完成收料並進行點膠動作之示意圖。 [圖8]係為本發明拉移組件拉移滿載之捲軸盤動作之示意圖。FIG. 1 is a schematic perspective view of the present invention. Fig. 2 is a cross-sectional view showing the structure of the present invention. Fig. 3 is a schematic view showing the reel disk of the present invention being passed through a rotating shaft. Fig. 4 is a schematic view showing the structure of the rear side of the present invention. Fig. 5 is a schematic view showing the guide tape of the tape guide device of the present invention inserted into a reel tray. Fig. 6 is a schematic view showing the operation of the winding operation of the present invention. [Fig. 7] is a schematic view showing the completion of the receiving of the reel of the present invention and the dispensing operation. [Fig. 8] is a schematic view showing the action of the reeling assembly of the present invention for pulling the fully loaded reel disk.
11‧‧‧前側 11‧‧‧ front side
12‧‧‧後側 12‧‧‧ Back side
20‧‧‧入料機構 20‧‧‧Feeding agency
21‧‧‧固定部分 21‧‧‧Fixed part
22‧‧‧活動部分 22‧‧‧ activities section
23‧‧‧軌道 23‧‧‧ Track
30‧‧‧轉動軸 30‧‧‧Rotary axis
311‧‧‧卡條 311‧‧‧ card strip
40‧‧‧捲軸盤 40‧‧‧Reel
41‧‧‧插孔 41‧‧‧ jack
50‧‧‧推拉裝置 50‧‧‧Pushing device
54‧‧‧第一拉動件 54‧‧‧First puller
55‧‧‧第二拉動件 55‧‧‧Second puller
56‧‧‧傳動單元 56‧‧‧Transmission unit
60‧‧‧導帶裝置 60‧‧‧ Guide belt device
61‧‧‧固定架 61‧‧‧ Fixing frame
62‧‧‧第一導件 62‧‧‧First Guide
63‧‧‧第二導件 63‧‧‧Second Guide
70‧‧‧光纖單元 70‧‧‧Fiber unit
80‧‧‧張力裝置 80‧‧‧ Tension device
81‧‧‧立柱 81‧‧‧ column
82‧‧‧輪體 82‧‧‧ wheel body
90‧‧‧點膠單元 90‧‧‧ Dispensing unit
1‧‧‧自動收料機 1‧‧‧Automatic Receiver
Claims (11)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104125029A TWI537198B (en) | 2015-07-31 | 2015-07-31 | Automatic collecting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104125029A TWI537198B (en) | 2015-07-31 | 2015-07-31 | Automatic collecting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TWI537198B true TWI537198B (en) | 2016-06-11 |
| TW201704132A TW201704132A (en) | 2017-02-01 |
Family
ID=56755844
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW104125029A TWI537198B (en) | 2015-07-31 | 2015-07-31 | Automatic collecting machine |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI537198B (en) |
-
2015
- 2015-07-31 TW TW104125029A patent/TWI537198B/en active
Also Published As
| Publication number | Publication date |
|---|---|
| TW201704132A (en) | 2017-02-01 |
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