TWI509902B - Cable assembly and assembly method - Google Patents
Cable assembly and assembly method Download PDFInfo
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- TWI509902B TWI509902B TW101125240A TW101125240A TWI509902B TW I509902 B TWI509902 B TW I509902B TW 101125240 A TW101125240 A TW 101125240A TW 101125240 A TW101125240 A TW 101125240A TW I509902 B TWI509902 B TW I509902B
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Description
本發明涉及一種線纜連接器組件及其組裝方法，尤其涉及一種具有連接件的線纜連接器組件及其組裝方法。 The present invention relates to a cable connector assembly and a method of assembling the same, and more particularly to a cable connector assembly having a connector and a method of assembling the same.
目前，對線纜連接器而言，線纜與連接器導電端子之間的連接方式仍大多採用焊接等方式，需要手工焊接的程式，其自動化程度不高，難以提高生產效率及降低成本，且不利於環保。現有技術中也有以端子刺破線纜而與其內金屬芯線產生電性連接的組裝方式，此現有技術先將各線纜線定位於定位件，然後將該定位件組裝於絕緣本體後端，導電端子末端的刺破部將刺穿芯線的絕緣層並與其內的金屬裸線形成電連接，在此過程中，通常需要另一定位機構來輔助，上述現有技術雖可省去焊接的程式，但組裝不方便，結構較複雜。 At present, for the cable connector, the connection between the cable and the connector of the connector is still mostly by soldering, etc., and the program of manual soldering is required, and the degree of automation is not high, and it is difficult to improve production efficiency and reduce cost, and Not conducive to environmental protection. In the prior art, there is also an assembly method in which the terminal pierces the cable and electrically connects with the inner metal core wire. In the prior art, each cable wire is first positioned on the positioning component, and then the positioning component is assembled to the rear end of the insulating body, and the conductive component is electrically conductive. The piercing portion at the end of the terminal pierces the insulating layer of the core wire and is electrically connected to the bare metal wire therein. In the process, another positioning mechanism is usually required to assist, and the above prior art can save the welding program, but The assembly is inconvenient and the structure is complicated.
故，有必要提供一種改進之線纜連接器組件，以克服相關技藝之缺陷。 Accordingly, it would be desirable to provide an improved cable connector assembly that overcomes the deficiencies of the related art.
本發明所解決之技術問題係提供一種線纜連接器組件及其組裝方法，其組裝方便，且製造過程符合環保要求。 The technical problem solved by the present invention is to provide a cable connector assembly and an assembly method thereof, which are easy to assemble and have a manufacturing process that meets environmental protection requirements.
為解決前述技術問題，本發明提供一種線纜連接器組件，包括絕緣本體、固持於絕緣本體的複數導電端子、固定於絕緣本體後端 的定位件及與導電端子電性連接的線纜，該定位件形成有複數槽道，導電端子具有延伸出絕緣本體後端並收容於槽道底壁的尾部，線纜分別定位於各槽道中並抵壓於導電端子的尾部，線纜具有芯線及包覆於芯線的絕緣層，該線纜連接器組件還包括複數固定於定位件且彼此分離的連接件，所述複數連接件一端具有刺破部，該刺破部刺穿線纜的絕緣層並同時與芯線及導電端子的尾部相接觸，從而在線纜與導電端子之間形成電連接。 To solve the foregoing technical problem, the present invention provides a cable connector assembly including an insulative housing, a plurality of conductive terminals held on the insulative housing, and a rear end of the insulative housing. The positioning member and the cable electrically connected to the conductive terminal, the positioning member is formed with a plurality of channels, the conductive terminal has a tail portion extending from the rear end of the insulating body and being received in the bottom wall of the channel, and the cables are respectively positioned in the channels And pressing against the tail of the conductive terminal, the cable has a core wire and an insulating layer covering the core wire, the cable connector assembly further includes a plurality of connecting members fixed to the positioning member and separated from each other, the plurality of connecting members having a thorn at one end The rupture portion pierces the insulating layer of the cable and simultaneously contacts the tail of the core wire and the conductive terminal to form an electrical connection between the cable and the conductive terminal.
本發明還提供一種線纜連接器組件的組裝方法，其包括以下步驟：提供絕緣本體；提供複數導電端子，其分別固持於絕緣本體中，各導電端子具有延伸出絕緣本體後端的尾部；提供定位件，將其固定於絕緣本體後端，該定位件形成有複數槽道，導電端子的尾部支撐於槽道底壁；提供線纜，其分別定位於各槽道中並抵壓於對應導電端子的尾部，線纜具有芯線及包覆於芯線的絕緣層；提供複數個連接件，各連接件一端連接於料帶另一端具有刺破部，將連接件的刺破部一端***定位件的各槽道中，該刺破部刺穿線纜的絕緣層並同時與芯線及導電端子的尾部相接觸，從而在線纜與導電端子之間形成電連接，完成組裝後，將料帶去除。 The invention also provides a method for assembling a cable connector assembly, comprising the steps of: providing an insulating body; providing a plurality of conductive terminals respectively supported in the insulating body, each conductive terminal having a tail portion extending from a rear end of the insulating body; providing positioning a fixing member is fixed to the rear end of the insulating body, the positioning member is formed with a plurality of channels, the tail portion of the conductive terminal is supported on the bottom wall of the channel; and cables are provided, which are respectively positioned in the respective channels and pressed against the corresponding conductive terminals In the tail portion, the cable has a core wire and an insulating layer covering the core wire; a plurality of connecting members are provided, and one end of each connecting member is connected to the other end of the tape to have a piercing portion, and one end of the piercing portion of the connecting member is inserted into each slot of the positioning member In the track, the piercing portion pierces the insulating layer of the cable and simultaneously contacts the tail of the core wire and the conductive terminal, thereby forming an electrical connection between the cable and the conductive terminal, and after the assembly is completed, the tape is removed.
與先前技術相比，本發明通過連接件的刺破部刺穿線纜的絕緣層並同時與芯線及導電端子的尾部相接觸，從而在線纜與導電端子之間形成電連接，不需要手工焊接，組裝方便，且利於環保。 Compared with the prior art, the present invention pierces the insulating layer of the cable through the piercing portion of the connector and simultaneously contacts the tail of the core wire and the conductive terminal, thereby forming an electrical connection between the cable and the conductive terminal, without manual work. Welding, easy assembly and environmental protection.
100‧‧‧線纜連接器組件 100‧‧‧Cable Connector Assembly
1‧‧‧絕緣本體 1‧‧‧Insulating body
12‧‧‧扣持臂 12‧‧‧Bucking arm
2‧‧‧導電端子 2‧‧‧Electrical terminals
21‧‧‧尾部 21‧‧‧ tail
22‧‧‧接觸部 22‧‧‧Contacts
3‧‧‧定位件 3‧‧‧ Positioning parts
31‧‧‧槽道 31‧‧‧ channel
32‧‧‧間隔壁 32‧‧‧ partition wall
34‧‧‧凹槽 34‧‧‧ Groove
35‧‧‧凸台 35‧‧‧Boss
36‧‧‧容置槽 36‧‧‧ accommodating slots
361‧‧‧頂壁 361‧‧‧ top wall
362‧‧‧底壁 362‧‧‧ bottom wall
363‧‧‧內壁 363‧‧‧ inner wall
364‧‧‧扣持部 364‧‧‧Detention Department
4‧‧‧線纜 4‧‧‧ Cable
41‧‧‧芯線 41‧‧‧core
42‧‧‧絕緣層 42‧‧‧Insulation
5‧‧‧連接件 5‧‧‧Connecting parts
51‧‧‧刺破部 51‧‧‧Puncture
53‧‧‧折痕 53‧‧‧ crease
55‧‧‧倒刺 55‧‧‧ barbed
6‧‧‧金屬殼體 6‧‧‧Metal housing
7‧‧‧料帶 7‧‧‧Material
第一圖為本發明線纜連接器組件之立體分解圖；第二圖為第一圖所示線纜連接器組件之部分立體分解圖； 第三圖為第一圖所示線纜連接器組件之部分立體分解圖，其中，連接有料帶的連接件尚未組裝；第四圖為第三圖所示線纜連接器組件之立體圖，其中，料帶仍連接於連接件；第五圖為第四圖所示線纜連接器組件之立體圖，其中，料帶已被去除；第六圖為第二圖所示連接於料帶的連接件的立體圖；及第七圖為第五圖的VII-VII線剖視圖。 The first figure is an exploded perspective view of the cable connector assembly of the present invention; the second figure is a partially exploded perspective view of the cable connector assembly shown in the first figure; The third figure is a partially exploded perspective view of the cable connector assembly shown in the first figure, wherein the connector to which the tape is attached has not been assembled; and the fourth figure is a perspective view of the cable connector assembly shown in the third figure, wherein The tape is still connected to the connector; the fifth figure is a perspective view of the cable connector assembly shown in the fourth figure, wherein the tape has been removed; the sixth figure is the connection of the connector connected to the tape shown in the second figure. The perspective view; and the seventh diagram is a cross-sectional view taken along the line VII-VII of the fifth figure.
請參閱第一圖及第七圖所示，本發明揭示了一種線纜連接器組件100，其包括絕緣本體1、套設於絕緣本體1外側的金屬殼體6、固持於絕緣本體1的複數導電端子2、固定於絕緣本體1後端的定位件3及與導電端子2電性連接的線纜4，該線纜連接器組件100還包括在線纜4與導電端子2之間實現電連接的連接件5。 Referring to the first and seventh figures, the present invention discloses a cable connector assembly 100 including an insulative housing 1 , a metal housing 6 sleeved on the outside of the insulative housing 1 , and a plurality of the insulative housing 1 . a conductive terminal 2, a positioning member 3 fixed to the rear end of the insulating body 1 and a cable 4 electrically connected to the conductive terminal 2, the cable connector assembly 100 further comprising an electrical connection between the cable 4 and the conductive terminal 2 Connector 5.
請參閱第二圖，定位件3形成有複數平行延伸的槽道31，在本實施例中，定位件具有上、下表面(未標示)，該上、下表面均設有槽道31，各槽道31之間具有間隔壁32，且上、下表面的槽道31錯開設置，也就是說，上表面的槽道31與下表面的間隔壁32相對應，上表面的間隔壁32與下表面的槽道31相對應，這樣有利於保持定位件3有較好的強度。 Referring to the second figure, the positioning member 3 is formed with a plurality of parallel extending channels 31. In this embodiment, the positioning member has upper and lower surfaces (not shown), and the upper and lower surfaces are respectively provided with channels 31, There are partition walls 32 between the channels 31, and the channels 31 of the upper and lower surfaces are staggered, that is, the channels 31 of the upper surface correspond to the partition walls 32 of the lower surface, and the partition walls 32 and the lower surface of the upper surface The channel 31 of the surface corresponds to this, which is advantageous for maintaining the positioning member 3 with good strength.
定位件3的相對兩端面凹設有一對容置槽36，該容置槽36具有頂壁361、底壁362及連接頂壁361和底壁362的內壁363，該容置槽36外側設有與其內壁363間隔一定距離的扣持部364，絕緣本體1 後端延伸有一對與扣持部364相配合的扣持臂12，從而將定位件3穩定組裝於絕緣本體1後端。 A pair of accommodating grooves 36 are defined in the opposite ends of the locating member 3, and the accommodating groove 36 has a top wall 361, a bottom wall 362, and an inner wall 363 connecting the top wall 361 and the bottom wall 362. There is a fastening portion 364 spaced apart from the inner wall 363 by a certain distance, and the insulating body 1 A pair of latching arms 12 that cooperate with the latching portions 364 extend from the rear end to stably assemble the positioning member 3 to the rear end of the insulative housing 1.
請同時參閱第一、二及七圖，導電端子2具有與對接端子(未圖示)相對接的接觸部22及延伸出絕緣本體1後端並容置於相應槽道31底壁的尾部21，線纜4分別定位於各槽道31中並抵壓於對應導電端子2的尾部21，線纜4具有芯線41及包覆於芯線41的絕緣層42。導電端子2的接觸部22排列成一排，尾部21相應地排列成兩排，與定位件3上、下表面的槽道31相配合，相鄰尾部21之間的距離可以設置得較大，這樣定位件3上、下表面相鄰槽道31間的距離相應地也較大，製造更容易，間隔壁32的強度也更好。 Please also refer to the first, second and seventh figures. The conductive terminal 2 has a contact portion 22 opposite to the mating terminal (not shown) and a tail portion 21 extending from the rear end of the insulating body 1 and received in the bottom wall of the corresponding channel 31. The cables 4 are respectively positioned in the respective channels 31 and pressed against the tail portion 21 of the corresponding conductive terminal 2, and the cable 4 has a core wire 41 and an insulating layer 42 coated on the core wire 41. The contact portions 22 of the conductive terminals 2 are arranged in a row, and the tail portions 21 are arranged in two rows correspondingly, and cooperate with the channels 31 of the upper and lower surfaces of the positioning member 3, and the distance between the adjacent tail portions 21 can be set larger. The distance between the adjacent grooves 31 of the upper and lower surfaces of the positioning member 3 is correspondingly larger, the manufacturing is easier, and the strength of the partition wall 32 is also better.
請參閱第六、七圖，連接件5固定於定位件3且彼此分離，該連接件5在組裝前一端連接於料帶7，另一端具有刺破部51，各刺破部51成鋸齒狀。刺破部51刺穿線纜4的絕緣層42並同時與芯線41及導電端子2的尾部21相接觸，在線纜4與導電端子2之間形成電連接，組裝完成後將料帶7折去。從而不需要手工焊接，組裝方便，且利於環保。連接件5與料帶7之間具有折痕53，在連接件5組裝於定位件3之後，方便於將料帶7折去。槽道31的相對側壁在靠近絕緣本體1處具有凹槽34，連接件5兩側具有倒刺55，從而干涉固持於凹槽34內。該定位件3上、下表面靠近絕緣本體1後端處均突設有凸台35，凹槽34形成於槽道31內與凸台35相對應的部分，這樣凹槽34具有更高的高度，從而可以更好地固持連接件5。在本實施例中，定位件3上、下表面的槽道31中分別組裝有連接件5，裝入上表面的槽道31中的所述連接件5連接於一條料帶7，裝入下表面的槽道31中的所述連接件5連接於另一條料帶7，完成組裝 後，分別將兩條料帶7從折痕53處折去。 Referring to the sixth and seventh figures, the connecting member 5 is fixed to the positioning member 3 and separated from each other. The connecting member 5 is connected to the strip 7 at the end before assembly, and has a piercing portion 51 at the other end, and each of the piercing portions 51 is serrated. . The piercing portion 51 pierces the insulating layer 42 of the cable 4 and simultaneously contacts the core wire 41 and the tail portion 21 of the conductive terminal 2, and forms an electrical connection between the cable 4 and the conductive terminal 2, and folds the tape 7 after the assembly is completed. go with. Therefore, manual welding is not required, assembly is convenient, and environmental protection is facilitated. There is a fold 53 between the connecting member 5 and the strip 7, and after the connecting member 5 is assembled to the positioning member 3, it is convenient to fold the strip 7. The opposite side walls of the channel 31 have grooves 34 near the insulative housing 1, and the connecting members 5 have barbs 55 on both sides thereof so as to interfere with the grooves 34. The upper and lower surfaces of the positioning member 3 are respectively provided with a boss 35 near the rear end of the insulative housing 1. The recess 34 is formed in a portion of the channel 31 corresponding to the boss 35, so that the recess 34 has a higher height. Thereby, the connector 5 can be better held. In the embodiment, the connecting member 5 is assembled in the channel 31 of the upper and lower surfaces of the positioning member 3, and the connecting member 5 in the channel 31 of the upper surface is connected to a strip of material 7 and is loaded under The connecting member 5 in the channel 31 of the surface is connected to another strip 7 to complete the assembly. Thereafter, the two strips 7 are respectively folded away from the folds 53.
請參閱第一、五圖，組裝線纜連接器組件100時，其包括以下步驟：提供絕緣本體1；提供複數導電端子2，其分別固持於絕緣本體1中，各導電端子2具有延伸出絕緣本體1後端的尾部21；提供定位件3，將其固定於絕緣本體1後端，該定位件3形成有複數槽道31，導電端子2的尾部21支撐於槽道31底壁；提供線纜4，其分別定位於各槽道31中並抵壓於對應導電端子2的尾部21，線纜4具有芯線41及包覆於芯線41的絕緣層42；提供複數個連接件5，各連接件5一端連接於料帶7，另一端具有刺破部51，將連接件5的刺破部51一端***定位件3的各槽道31中，該刺破部51刺穿線纜4的絕緣層42並同時與芯線41及導電端子2的尾部21相接觸，從而在線纜4與導電端子2之間形成電連接，完成組裝後，將料帶7去除。其中，定位件3具有上、下表面，該上、下表面均設有槽道31，導電端子2的尾部21排列成兩排並收容於相應槽道31底壁，所述上、下表面槽道31中分別組裝有連接件5，裝入上表面的槽道中的所述連接件5連接於一條料帶7，裝入下表面的槽道中的所述連接件5連接於另一條料帶7，完成組裝後，分別將兩條料帶7從折痕53處折去。該組裝方法不需要手工焊接，組裝方便，且利於環保。 Referring to the first and fifth figures, when assembling the cable connector assembly 100, the method includes the following steps: providing the insulative housing 1; providing a plurality of conductive terminals 2 respectively held in the insulative housing 1, each of the conductive terminals 2 having an insulation extending a tail portion 21 of the rear end of the body 1; a positioning member 3 is provided to be fixed to the rear end of the insulative housing 1, the positioning member 3 is formed with a plurality of slots 31, and the tail portion 21 of the conductive terminal 2 is supported on the bottom wall of the channel 31; 4, which are respectively positioned in each channel 31 and pressed against the tail portion 21 of the corresponding conductive terminal 2, the cable 4 has a core wire 41 and an insulating layer 42 coated on the core wire 41; a plurality of connecting members 5 are provided, and each connecting member 5 is connected to the strip 7 at one end and has a piercing portion 51 at the other end. The end of the piercing portion 51 of the connecting member 5 is inserted into each of the channels 31 of the positioning member 3, and the piercing portion 51 pierces the insulating layer of the cable 4. At the same time, 42 is simultaneously brought into contact with the core wire 41 and the tail portion 21 of the conductive terminal 2, thereby forming an electrical connection between the cable 4 and the conductive terminal 2, and after the assembly is completed, the tape 7 is removed. The positioning member 3 has upper and lower surfaces, and the upper and lower surfaces are respectively provided with channels 31. The tail portions 21 of the conductive terminals 2 are arranged in two rows and are received in the bottom wall of the corresponding channel 31, and the upper and lower surfaces are grooved. The connecting member 5 is assembled in the lane 31, and the connecting member 5 incorporated in the channel of the upper surface is connected to a strip 7 which is connected to the other strip 7 in the channel of the lower surface. After the assembly is completed, the two strips 7 are respectively folded away from the fold 53. The assembly method does not require manual welding, is easy to assemble, and is environmentally friendly.
21‧‧‧尾部 21‧‧‧ tail
22‧‧‧接觸部 22‧‧‧Contacts
41‧‧‧芯線 41‧‧‧core
42‧‧‧絕緣層 42‧‧‧Insulation
5‧‧‧連接件 5‧‧‧Connecting parts
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101125240A TWI509902B (en) | 2012-07-13 | 2012-07-13 | Cable assembly and assembly method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101125240A TWI509902B (en) | 2012-07-13 | 2012-07-13 | Cable assembly and assembly method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201403955A TW201403955A (en) | 2014-01-16 |
| TWI509902B true TWI509902B (en) | 2015-11-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101125240A TWI509902B (en) | 2012-07-13 | 2012-07-13 | Cable assembly and assembly method |
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| Country | Link |
|---|---|
| TW (1) | TWI509902B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI679820B (en) * | 2014-12-15 | 2019-12-11 | 德商厄尼產品有限兩合公司 | Plug connector |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201112574Y (en) * | 2007-08-29 | 2008-09-10 | 隆承科技有限公司 | Connector and terminal thereof |
| TWM364993U (en) * | 2009-02-23 | 2009-09-11 | Hon Hai Prec Ind Co Ltd | Electrical connector |
-
2012
- 2012-07-13 TW TW101125240A patent/TWI509902B/en not_active IP Right Cessation
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201112574Y (en) * | 2007-08-29 | 2008-09-10 | 隆承科技有限公司 | Connector and terminal thereof |
| TWM364993U (en) * | 2009-02-23 | 2009-09-11 | Hon Hai Prec Ind Co Ltd | Electrical connector |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI679820B (en) * | 2014-12-15 | 2019-12-11 | 德商厄尼產品有限兩合公司 | Plug connector |
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| Publication number | Publication date |
|---|---|
| TW201403955A (en) | 2014-01-16 |
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