TWI487649B - A packing pad and a packing unit using a packing pad - Google Patents
A packing pad and a packing unit using a packing pad Download PDFInfo
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- TWI487649B TWI487649B TW099133872A TW99133872A TWI487649B TW I487649 B TWI487649 B TW I487649B TW 099133872 A TW099133872 A TW 099133872A TW 99133872 A TW99133872 A TW 99133872A TW I487649 B TWI487649 B TW I487649B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/03—Wrappers or envelopes with shock-absorbing properties, e.g. bubble films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D81/051—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using pillow-like elements filled with cushioning material, e.g. elastic foam, fabric
- B65D81/052—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using pillow-like elements filled with cushioning material, e.g. elastic foam, fabric filled with fluid, e.g. inflatable elements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Buffer Packaging (AREA)
- Packages (AREA)
Description
本發明係關於進行物品特別是送貨到府(宅配)用的物品配送時所使用之捆包用墊及捆包用墊的捆包單元。The present invention relates to a packing unit for packing sheets and packing mats used for delivering articles, particularly articles for delivery to a house (home).
在進行物品運送之際，為了有效地保護物品不會受到運送中之衝撃、振動等，一般是使用具有緩衝性之紙、塑膠薄片等的其他緩衝材來捆包物品，進一步因應需要，填充使物品不會移動的填充物後捆包於外箱內。When the article is transported, in order to effectively protect the article from being washed or vibrated during transportation, it is generally used to wrap the article with other cushioning materials such as cushioning paper or plastic sheet, and further fill it with the need. The filler that does not move is then bundled in the outer box.
當將製品配送至廠商、量販店的修理中心等時、製品販賣時，為了作成為「個裝」，即，將物品各自進行包裝，提高物品之商品價值，或為了保護物品，需要將適當材料容器等施加於物品，但，當為了進行修理，而依賴宅配業者進行製品之運送時，不需要為製品販賣時這樣的「個裝」，即，能夠自進行運送中有可能承受的衝撃、外力等有效地保護製品即可。When the product is distributed to a manufacturer, a repair shop of a mass merchandiser, etc., when the product is sold, in order to be "packaged", that is, to pack the articles individually, to improve the commodity value of the article, or to protect the article, it is necessary to use appropriate materials. When a container or the like is applied to an article, when it is necessary to carry out the transportation of the product by the house-side supplier for the purpose of repair, there is no need for the "packing" for the product to be sold, that is, the flushing and external force that can be carried out during the transportation. The product can be effectively protected.
又，雖非為物品運送用袋，針對作為購物袋等來使用為目的之保溫袋，在專利文獻1中揭示有利用發泡粒狀體的隔熱效果之袋。此保溫袋係為具有在相互間形成有粒狀體收容部而可自由地變形之內側袋部及外側袋部的雙重袋，其具備有：形成為可收納保溫物且前述兩袋部中之至少外側袋部為非通氣性之袋本體；收容於前述粒狀體收容部，隨著此收容部被脫氣，而相互地集合成密接狀態，進而成為固化狀態之無數的發泡粒狀體；及與前述粒狀體收容部連通並設置於前述袋本體，且具有用來保持前述粒狀體收容部脫氣的狀態之吸氣閥的給排氣口之保溫袋。In addition, in the heat insulating bag for the purpose of use as a shopping bag or the like, the heat insulating bag for use as a shopping bag or the like is disclosed in Patent Document 1 as a bag that utilizes the heat insulating effect of the foamed granular body. The heat insulating bag is a double bag having an inner bag portion and an outer bag portion which are freely deformable by forming a granular body accommodating portion therebetween, and is formed to be storable in a heat insulating material and in the two bag portions At least the outer bag portion is a non-air permeable bag body; and the granule body accommodating portion is housed in the granular body accommodating portion, and the accommodating portion is degassed to be in close contact with each other, and further becomes a plurality of foamed granules in a solidified state. And a heat insulating bag that communicates with the granular body accommodating portion and is provided in the bag body, and has an air supply and exhaust port for holding the state in which the granular body accommodating portion is deaerated.
若依據專利文獻1所記載的保溫袋，藉由將被收容於粒狀體收容部內之無數的發泡粒狀體以沿著被保溫物的形狀之方式作成為固化狀態，使得能夠消除在袋本體內因被保溫物的周圍空氣的對流所引起之熱損，並且能以發泡粒狀體群進行隔熱，故，能夠長期間抑制被保溫物的溫度變化，並且，藉由以前述固化狀態的發泡粒狀體將被保溫物定位成不會在袋本體內移動，而可達到能夠防止因被保溫物移動所引起之被保溫物的品質劣化的效果。According to the thermal insulation bag described in Patent Document 1, the innumerable foamed granules accommodated in the granular body accommodating portion are solidified in a shape along the shape of the object to be insulated, so that the bag can be eliminated. Since the body is thermally damaged by the convection of the surrounding air of the heat retaining material, and the heat can be insulated by the foamed granular body group, the temperature change of the heat insulating material can be suppressed for a long period of time, and the curing is performed by the foregoing The foamed granules in the state are positioned so as not to move in the bag body, and the effect of preventing deterioration of the quality of the heat-insulated material caused by the movement of the heat-insulating material can be achieved.
專利文獻1所記載的保溫袋係為以沿著被保溫物的形狀之方式作成為固化狀態，將發泡粒狀體群(珠)的隔熱效果利用在被保溫物的保溫上者，不過，能夠以前述固化狀態的發泡粒狀體將被保溫物定位成在袋本體內不會移動乙事，不僅作成為固化狀態之發泡粒狀體群可發揮隔熱效果，亦可期待緩衝效果，又，將物品穩定地保持於一定位置乙事，對於將作為宅配進行運送的物品進行捆包上，亦可期待高度的效果。The heat-insulating bag described in the patent document 1 is in a solidified state along the shape of the object to be insulated, and the heat insulating effect of the foamed granular group (bead) is used for heat preservation of the heat-insulated material, but The foamed granules in the solidified state can be positioned so as not to move in the bag body, and not only the foamed granules in a solidified state can exhibit a heat insulating effect, but also a buffer can be expected. The effect is that the article is stably held at a certain position, and it is possible to expect a high effect on the article to be transported as a house.
但是，僅將珠收容於墊的袋體內，是無法使珠均等地分散於捆包用墊內，特別是當以捆包用墊包住立體形狀的物品時，雖然捆包用墊會產生沿著物品外壁面起立的部分，但在該起立部分，捆包用墊內的珠的收納量變少，在極端的情況，會產生在起立部分之一定範圍，珠消失的情事。一旦當珠的收納量變少，或在局部，珠消失的情事產生時，不僅無法將捆包用墊密接於物品而予以穩定地保持，且亦無法期待藉由珠所達到的緩衝效果。However, it is impossible to disperse the beads evenly in the packing mat only by accommodating the beads in the bag body, and in particular, when the three-dimensional shape is wrapped by the packing mat, the packing mat may be produced along the edge. In the upright portion, the amount of the beads in the packing mat is reduced, and in an extreme case, the beads disappear in a certain range of the standing portion. When the amount of storage of the beads is small or the parts of the beads are lost, it is not possible to stably hold the packing mats in close contact with the articles, and the buffering effect by the beads cannot be expected.
[專利文獻1]日本特開2001-321217[Patent Document 1] Japanese Special Opening 2001-321217
[專利文獻2]日本專利第2847651號公報[Patent Document 2] Japanese Patent No. 2847651
本發明之欲解決的問題點係在於當以捆包用墊包住捆包物品時，被填充於捆包用墊之珠偏移存在，不僅無法將物品穩定地保持於一定位置，且也無法獲得利用珠所達到的緩衝效果的點。The problem to be solved by the present invention is that when the packaged article is wrapped by the packing mat, the beads filled in the packing mat are offset, and the article cannot be stably held at a certain position, and cannot be stably The point at which the buffering effect achieved by the beads is obtained is obtained.
為了解決上述課題，本發明之捆包用墊，其最大的特徵係由具有氣密性的外袋、內裝於外袋且具有通氣性之內袋、及填充於內袋內之緩衝體珠的組合來構成，將構成內袋之一對薄片面的對向面的重點部位在每一定間隔加以縫合，在藉由相互地鄰接之3點以上的各接合點所包圍的區塊內，填入定量的緩衝體珠，使被填充於捆包用墊之珠不會偏移存在。In order to solve the above problems, the packing pad of the present invention is characterized in that the outer bag is airtight, the inner bag is ventilated inside the outer bag, and the cushion beads are filled in the inner bag. In a combination of the inner bag, the key portion of the facing surface of the sheet surface is sewn at a predetermined interval, and is filled in the block surrounded by the joint points of three or more points adjacent to each other. A certain amount of buffer beads are introduced so that the beads filled in the packing mat are not offset.
本發明之捆包用墊係與浴室墊片同樣地，攤在地板或桌上後包住物品，或作為收納袋來將物品予以收納並折疊，或將物品夾持，而能夠將物品進行捆包，當進行物品捆包時，即使讓捆包用墊的一部分起立或折彎，被填充於捆包用墊內之緩衝體珠在內袋內也不會偏移。In the same manner as the bathroom gasket, the packing mat of the present invention is wrapped around a floor or a table to wrap the articles, or is used as a storage bag to store and fold the articles, or to hold the articles, and to bundle the articles. In the bag, when the article is bundled, even if a part of the pad for the package is erected or bent, the buffer beads filled in the pad for the package are not displaced in the inner bag.
且，若在已將物品捆包的狀態下，將墊的外袋內進行脫氣，則內袋內的緩衝體珠的層會在一定厚度的狀態下固化，能以緩衝體珠的固化層將捆包物品穩定地支承，藉由緩衝體珠的固化層所具有的緩衝作用，可自當在搬運中有可能從外部所承受到的衝撃、振動之破損、損傷，來有效地保護捆包物品。Further, if the outer bag of the pad is degassed in a state in which the article has been bundled, the layer of the buffer bead in the inner bag is solidified in a certain thickness, and the cured layer of the buffer bead can be used. The packaged article is stably supported, and the buffering action of the solidified layer of the buffer bead can effectively protect the bale from damage or damage that may be received from the outside during transportation. article.
以下，詳細地說明關於本發明的實施形態。在圖1中，本發明之捆包用墊(以下簡稱為墊)10係由外袋1、內袋2、及被填充於內袋2內的緩衝體珠3之組合所構成。在此實施例，外袋1係為將具有氣密性之長方形的一對外層薄片1a、1b予以上下重疊，再將其周緣予以氣密地密封後加工成扁平的長方形的袋狀者。外袋1的薄片面的一部分，安裝有閥4。Hereinafter, embodiments of the present invention will be described in detail. In Fig. 1, a packing mat (hereinafter simply referred to as a mat) 10 of the present invention is composed of a combination of an outer bag 1, an inner bag 2, and a cushion bead 3 filled in the inner bag 2. In this embodiment, the outer bag 1 is formed by vertically overlapping a pair of outer-layer sheets 1a and 1b having a rectangular shape which is airtight, and sealing the periphery thereof to a flat rectangular shape. A valve 4 is attached to a part of the sheet surface of the outer bag 1.
內袋2係為具有伸縮性之通氣性的袋。將具有通氣性之長方形的一對薄片的周緣縫合後加工成較外袋小一圈之平坦的長方形的袋狀。填充有緩衝體珠3之內袋2***於外袋1。在本發明，內袋2係在形成袋之上下的薄片面上具有接合點5。接合點5係在內袋2的上下的薄片面的全面，如圖2所示，在每縱橫的一定間隔將微小範圍結合成一體之部分。在此實施例，各接合點5係如圖2(a)所示，當自上方觀看內袋時，在行列方向上之每個列，使縱橫的位置相互地偏移而分散在各部位，但，其亦可如圖2(b)所示，呈縱橫整齊地排列。The inner bag 2 is a bag having a stretchable air permeability. The peripheral edge of a pair of ventilated rectangular sheets is sewn and processed into a flat rectangular bag shape which is smaller than the outer bag. The inner bag 2 filled with the buffer beads 3 is inserted into the outer bag 1. In the present invention, the inner bag 2 has a joint 5 on the surface of the sheet formed above the bag. The joint 5 is a whole of the upper and lower sheet faces of the inner bag 2, and as shown in Fig. 2, a minute range is integrated into a unitary portion at regular intervals. In this embodiment, each joint 5 is as shown in Fig. 2(a). When the inner bag is viewed from above, the vertical and horizontal positions are shifted from each other in each row in the row and the direction, and are dispersed in each portion. However, it may be arranged in a vertical and horizontal manner as shown in Fig. 2(b).
內袋2係將通氣性的薄片的周緣予以縫合或針對袋狀之編織物將其重要部位予以接合而能獲得，但，在此實施例所使用的內袋之薄片，係使用由纖維紗的針織物之表針織物與裏針織物及將這些予以連結之連結紗所構成的立體編織物。這樣的編織物，具有例如旭化成(股)之立體編織物「雙面針織(Double Raschel)(商標)」(參照專利文獻2)。The inner bag 2 is obtained by sewing the peripheral edge of the air permeable sheet or joining the important portions of the bag-shaped woven fabric. However, the inner bag sheet used in this embodiment is made of fiber yarn. A knitted fabric composed of a knitted fabric, a knitted fabric, and a three-dimensional knitted fabric comprising the joined yarns. Such a knitted fabric has a three-dimensional knitted fabric "Double Raschel (trademark)" such as Asahi Kasei (see Patent Document 2).
若依據這樣的立體編織物，構成為相互地接近的3點以上的若干個區塊，在此實施例，則如圖3所示，被4個接合點5，5，5，5所包圍的區塊實質上為獨立的構造體，針織物具有優良的伸縮性，因此，能夠在將各接合點5所連結的區塊內實質地填充關住緩衝體珠3，進而填充有緩衝體珠3之內袋2成為平坦的大致一定厚度。又，當為上述立體編織物時，當最先欲將緩衝體珠3封入至內袋2內之際，於內袋2的一部分設置開口(未圖示)，自該開口，以高壓空氣壓送緩衝體珠，能夠將適量的緩衝體珠均等地封入至將各接合點5連結的區塊內。開口係在之後予以關閉，以防止緩衝體珠的流失。再者，形成內袋2之上下的薄片需要具有伸縮性，但，並非一定需要為編織物。亦可使用具有伸縮性的織物。According to such a three-dimensional knitted fabric, a plurality of blocks of three or more points which are close to each other are formed, and in this embodiment, as shown in FIG. 3, surrounded by four joints 5, 5, 5, and 5. The block is substantially an independent structure, and the knitted fabric has excellent stretchability. Therefore, the buffer beads 3 can be substantially filled in the block to which the joints 5 are joined, and the buffer beads 3 can be filled. The inner bag 2 has a flat and substantially constant thickness. Further, in the case of the above-described three-dimensional knit fabric, when the buffer bead 3 is first to be enclosed in the inner bag 2, an opening (not shown) is provided in a part of the inner bag 2, and high pressure air pressure is applied from the opening. By sending the buffer beads, an appropriate amount of buffer beads can be equally enclosed in the block connecting the joints 5. The opening is then closed to prevent loss of the buffer beads. Further, the sheet formed above and below the inner bag 2 needs to have stretchability, but it is not necessarily required to be a braid. A stretchable fabric can also be used.
緩衝體珠3係為發泡聚乙烯或發泡聚苯乙烯的粒狀體，其粒徑的大小不受限制，但，粒徑越小，越能夠與物品的形狀理想地融合。藉由將填充有緩衝體珠3之通氣性的內袋2***到氣密性的外袋1內，使得緩衝體珠3被填充於外袋1的密閉空間。緩衝體珠3之層的厚度會受到內袋2的高度所限制，內袋2會成為大致一定厚度的緩衝層，外袋1與內袋2組合而獲得扁平的墊。The buffer beads 3 is a granular body of foamed polyethylene or expanded polystyrene, and the size of the particle diameter is not limited. However, the smaller the particle diameter, the better the shape can be fused with the shape of the article. The inner bag 2 filled with the air permeability of the cushion beads 3 is inserted into the airtight outer bag 1 so that the buffer beads 3 are filled in the sealed space of the outer bag 1. The thickness of the layer of the buffer beads 3 is limited by the height of the inner bag 2, and the inner bag 2 becomes a buffer layer of a substantially constant thickness, and the outer bag 1 is combined with the inner bag 2 to obtain a flat pad.
設置於外袋1的薄片面之閥4係由逆止閥與吸氣閥的組合所構成。圖4係顯示閥4的構造。閥4係由逆止閥6與吸氣閥7之組合所構成，吸氣閥7係組裝到圓筒狀閥箱8的內部中心之流路，逆止閥6係組裝到在其周圍形成為同心上的位置之流路。The valve 4 provided on the sheet surface of the outer bag 1 is composed of a combination of a check valve and an intake valve. Figure 4 shows the construction of the valve 4. The valve 4 is composed of a combination of the check valve 6 and the intake valve 7, and the intake valve 7 is assembled to the flow path at the inner center of the cylindrical valve casing 8, and the check valve 6 is assembled to be formed around it. The flow of concentric positions.
逆止閥6係在進行墊10內的脫氣之際，當泵浦的吸引力作用時，承受該吸引力而開閥，在脫氣後進行閉閥，阻止外氣導入至墊10內者，而吸氣閥7係藉由以手動來旋轉設置於閥箱8的上端之蓋9，來壓下而進行開閥，可將外氣導入到已進行脫氣之墊1內者。已被脫氣之墊10產生固化，密接於所收納之物品M的表面，將該物品M保持於定位置。再者，外袋、內袋之平面形狀係以長方形的例子進行了說明，但亦可為正方形。墊10的形狀不受限制。The check valve 6 is opened when the pump 10 is degassed, and when the suction force of the pump acts, the valve is opened by the suction force, and after the degassing, the valve is closed to prevent the introduction of the outside air into the mat 10 . The intake valve 7 is opened by manually rotating the cover 9 provided at the upper end of the valve casing 8, and the outside air can be introduced into the mat 1 that has been degassed. The degassed mat 10 is solidified and adhered to the surface of the stored article M to hold the article M in a fixed position. Further, although the planar shape of the outer bag and the inner bag has been described as a rectangular shape, it may be a square shape. The shape of the pad 10 is not limited.
接著，為了進行作為宅配之運送，能夠與外箱11組合而作為物品的捆包單元加以利用。以下，說明將物品包於墊10再將其捆包於外箱11內之情況時的順序。在圖5(a)中，首先，對外箱11內***墊10，再如同圖(b)所示，在外箱11的底部鋪設墊10，將其端緣(四角)沿著內壁豎立，自外箱11的緣部垂到外部。Next, in order to carry out transportation as a house, it can be utilized as a packing unit of an article in combination with the outer case 11. Hereinafter, the procedure in the case where the article is wrapped in the mat 10 and then wrapped in the outer casing 11 will be described. In Fig. 5(a), first, the mat 10 is inserted into the outer casing 11, and as shown in Fig. (b), the mat 10 is laid at the bottom of the outer casing 11, and its end edges (four corners) are erected along the inner wall. The edge of the outer box 11 is dropped to the outside.
接著，將欲進行捆包之物品M收容於外箱11內後再放置於墊上(圖5(c))，然後將墊的端緣(四角)以圖5(d)～(e)的順序依次折返而覆蓋物品M的上面，在將物品M包於墊10之狀態下，如圖5(f)所示，對安裝於墊10的外袋1的一部分之閥4***泵浦12，操作把手13來將墊10內進行脫氣。藉此，如圖5(g)所示，墊10產生固化，而密接於物品M的表面。Next, the article M to be packaged is placed in the outer box 11 and then placed on the mat (Fig. 5(c)), and then the end edges (four corners) of the mat are in the order of Figs. 5(d) to (e). The upper surface of the article M is sequentially folded back, and in the state where the article M is wrapped in the mat 10, as shown in FIG. 5(f), the pump 12 is inserted into the valve 4 attached to a part of the outer bag 1 of the mat 10, and the operation is performed. The handle 13 is used to degas the inside of the mat 10. Thereby, as shown in FIG. 5(g), the mat 10 is cured and adhered to the surface of the article M.
在此狀態下，如圖5(h)所示，若將外箱11的開口加蓋其完成捆包，但，為了作為宅配來加以運送，需要將包住物品M之墊10固定於外箱11，使在搬送中，物品不會在外箱內移動。圖6係設置將包住物品M之墊10固定於外箱11之固定用帶14的例子。固定用帶14係為例如平面扣具(魔鬼氈(商標))，其中，圖6(a)為與外箱11的對向內壁面對齊而設置一對固定用帶14之例子。In this state, as shown in FIG. 5(h), when the opening of the outer casing 11 is covered, the packaging is completed, but in order to be transported as a house, it is necessary to fix the pad 10 enclosing the article M to the outer casing. 11, so that during the transfer, the items will not move inside the outer box. Fig. 6 shows an example in which the fixing tape 14 for fixing the pad 10 enclosing the article M to the outer casing 11 is provided. The fixing belt 14 is, for example, a flat fastener (Devil's Felt (trademark)), and FIG. 6(a) is an example in which a pair of fixing belts 14 are provided in alignment with the facing inner wall surface of the outer casing 11.
另外，在墊10，亦如圖7所示，設置用來保持已包住物品的狀態之固定用帶15為佳。若依據此例子，在已包住物品之狀態下，如圖6(b)所示，藉由固定用帶15將墊的對向端緣間予以固定，接著，將附設於外箱11的內壁之一對固定用帶14固定於墊10的上面後進行施蓋。Further, in the pad 10, as shown in Fig. 7, it is preferable to provide the fixing belt 15 for holding the state in which the article is wrapped. According to this example, in the state in which the article has been wrapped, as shown in FIG. 6(b), the opposing edges of the mat are fixed by the fixing belt 15, and then attached to the outer casing 11 One of the walls is fixed to the upper surface of the mat 10 with the fixing belt 14 and then covered.
藉此，被墊所包住之物品被固定於外箱11，在運搬中即使受到振動，衝撃等，也不會在外箱內浮動、滾動，在進行搬運中有可能會承受的振動、衝撃等在墊10內，會被幾乎固體化之緩衝體珠3的緩衝層所吸收。為了將送達到目的地後之貨物開箱，打開外箱11的蓋，取下固定用帶14、15，然後旋轉閥4的蓋9來壓下吸氣閥7後打開流路，透過該流路將外氣導入到墊10內。In this way, the article wrapped by the mat is fixed to the outer casing 11, and even if it is subjected to vibration, flushing, etc. during transportation, it does not float or roll in the outer casing, and may be subjected to vibration, flushing, etc. during transportation. In the mat 10, it is absorbed by the buffer layer of the almost solidified buffer beads 3. In order to unpack the goods after reaching the destination, the cover of the outer box 11 is opened, the fixing belts 14, 15 are removed, and then the cover 9 of the valve 4 is rotated to press the suction valve 7 to open the flow path, and the flow is transmitted through the flow. The road introduces outside air into the mat 10.
藉由外氣的流入，使得墊10內的容量增加而緩衝體珠3的充填密度減少，墊10的緊張解除而變得柔軟，成為容易打開墊10而能夠從外箱11將物品M予以取出。By the inflow of the outside air, the capacity in the mat 10 is increased, the packing density of the cushion beads 3 is reduced, the tension of the mat 10 is released, and the mat 10 is easily opened, so that the article M can be taken out from the outer box 11 .
如此，在作為捆包單元加以利用之情況，外箱11係為將包住欲捆包之物品M的墊10予以收容並固定之箱，本發明之墊10係為在將欲捆包之物品M包住的狀態下，沿著物品M的表面形狀進行固化，成為密接於物品M的表面，用以保護物品之緩衝層。As described above, in the case of being used as a packing unit, the outer case 11 is a case in which the pad 10 enclosing the article M to be bundled is housed and fixed, and the pad 10 of the present invention is an item to be bundled. In the state in which M is wrapped, it is solidified along the surface shape of the article M to be adhered to the surface of the article M to protect the buffer layer of the article.
作為捆包單元加以利用之例子，不限於與外箱組合。亦可與覆蓋薄片組合來作為袋子加以利用。在此情況，如圖8(a)，(b)所示，覆蓋薄片16係為較袋之全長更長的長方形的薄片，將成為翼片17之部分殘留於一部份，在該薄片面重疊墊10，再將墊10的一面覆蓋並予以一體地接合，然後以墊10的露出面作成為內側的方式，將墊10與覆蓋薄片16一同地對折方式折彎，將其兩側緣如圖8(c)所示地可接合或開閉地加以封止。藉此，對折的墊10係成為袋(或盒)，而翼片17成為用來封住袋之開口的蓋。當將物品M收納於袋內，再將墊10內予以脫氣使其固化，則其固化層可將捆包物品M支承於定位置，又，該固化層成為緩衝層，能夠從自外部有可能受到的衝撃、振動來保護捆包物品M。An example of use as a packing unit is not limited to being combined with an outer case. It can also be used as a bag in combination with a cover sheet. In this case, as shown in Figs. 8(a) and (b), the cover sheet 16 is a rectangular sheet longer than the entire length of the bag, and a portion of the flap 17 remains in a portion on the sheet surface. The mat 10 is overlapped, and one side of the mat 10 is covered and integrally joined. Then, the mat 10 is folded in the same manner as the cover sheet 16 so that the exposed surface of the mat 10 is formed inside, and the both sides thereof are folded. The joint shown in Fig. 8(c) can be joined or opened and closed. Thereby, the folded pad 10 is a bag (or a case), and the flap 17 becomes a cover for closing the opening of the bag. When the article M is stored in the bag and the inside of the pad 10 is deaerated and cured, the cured layer can support the packaged article M at a fixed position, and the cured layer becomes a buffer layer, which can be externally It is possible to protect the bale item M by the rushing and vibration.
以下，針對將珠充填於使用立體編織物所構成之內袋內，改變其充填量時，珠偏移存在性及折疊性進行評價。再者，內袋之立體編物係使用聚酯纖度75丹尼、外形1000mm×1000mm、表裏的編入圖案為全體點狀、點狀部的直徑10mm、點間距離50mm、基材重量205g，而緩衝體珠使用發泡聚乙烯、發泡倍率30倍±3%、球徑4.5mm±10%之發泡體珠。In the following, when the beads were filled in the inner bag formed by using the three-dimensional knit, and the amount of the beads was changed, the bead offset existence and the folding property were evaluated. In addition, the three-dimensional knitting of the inner bag is made of polyester denier 75 denier, outer shape 1000mm×1000mm, the pattern in the table is all dots, the diameter of the dot is 10mm, the distance between the points is 50mm, and the weight of the substrate is 205g. The body beads were foamed polyethylene, foam beads having a foaming ratio of 30 times ± 3% and a ball diameter of 4.5 mm ± 10%.
評價的方法如以下所述。The method of evaluation is as follows.
‧將具有平滑均等之珠的內袋，如圖9所示，分別固定於垂直壁面之左右及中央的各自上端，在該狀態下經過5分鐘後，測量珠在內袋內中的位移量。‧ The inner bag having smooth equal beads is fixed to the respective upper ends of the left and right and the center of the vertical wall surface as shown in Fig. 9, and after 5 minutes in this state, the amount of displacement of the beads in the inner bag is measured.
‧測定部位係左端、右端及中央部的3點，依據以下的基準，進行○、△、×之判定。‧ The measurement site is the three points of the left end, the right end, and the center, and the determination of ○, △, and × is performed based on the following criteria.
珠對被放置成垂直姿勢的內袋之高度L的位移量X，當未滿0～5%則判定為○，當未滿5%～10%則判定為△，而當為10%以上時則判定為×。判定結果如表1所示。The displacement amount X of the height L of the inner bag placed in the vertical posture is determined to be ○ when it is less than 0 to 5%, and is determined to be Δ when it is less than 5% to 10%, and is 10% or more when it is less than 5% to 10%. Then it is judged as ×. The judgment results are shown in Table 1.
將具有平滑均等之珠的內袋如圖10所示地作成4折，在其上部放置平板後再進行測定。測定部位係當作成4折時，2次折疊的角之厚度。The inner bag having the smooth equal beads was folded at four times as shown in Fig. 10, and the flat plate was placed on the upper portion thereof, and then measured. The measurement site is taken as the thickness of the angle of the second fold when it is folded at 4 folds.
對具有平滑均等之珠的內袋之厚度的4倍，進行4折時的2次折疊之角的厚度X，當未滿+10%時則判定為○，當未滿10～15%時則判定為△，而為15%以上時則判定為×。The thickness X of the angle of the second folding at the time of the four-fold folding of the inner bag having the smooth equal beads is determined to be ○ when less than +10%, and when it is less than 10 to 15%. It is judged as Δ, and when it is 15% or more, it is judged as ×.
判定結果如表1所示。The judgment results are shown in Table 1.
從表1的結果可明白地得知，當每一袋之珠容量480～490g時，珠的偏移存在性、折疊性皆為○之判定結果。As is clear from the results of Table 1, when the bead volume of each bag was 480 to 490 g, the existence of the offset of the beads and the folding property were all judged by ○.
本發明的墊係即使當以小方綢巾折疊(日本用來包禮用小方綢巾)方式折彎來包住物品時，加工成袋狀後收納物品時，或折成2折來夾持物品時所產生之墊的折彎、折疊、起立等之任一狀態，收納於內袋內之珠的層之厚度不會產生大變動，在脫氣後也幾乎保持成一定厚度，可確保緩衝作用，能夠穩定地保持物品。The pad system of the present invention is wrapped in a bag shape and then stored in an object when folded in a small square silk scarf (used in Japan for wrapping a small square silk scarf), or folded into 2 folds. The thickness of the layer of the bead accommodated in the inner bag does not largely change, and the thickness of the layer of the bead accommodated in the inner bag is not greatly changed, and is ensured to a certain thickness after degassing, thereby ensuring a state in which the pad is formed when the article is held, such as bending, folding, and standing. The cushioning function can stably hold the article.
本發明之捆包用墊係不僅能夠廣泛地運用於在自商店、量販店，將商品送至買主之情況，為了進行物品的修理，而從物品的使用者將物品送至修理中心之情況，將修理完畢之製品從修理中心回送至依賴人之情況，亦可活用於搬家、宅配之商品的運送、百貨公司、商店之商品的配送、工場、事務所間之物品、書類的運送等等。The packing mat of the present invention can be widely used not only in the case of delivering goods to a buyer from a store or a mass merchandiser, but also in the case of carrying out the repair of the article, and the article is sent to the repair center by the user of the article. When the repaired product is returned from the repair center to the dependent person, it can also be used for the transportation of the house, the delivery of the house, the distribution of the goods of the department store, the store, the goods of the workshop, the office, the book, and the like.
1．．．外袋1. . . Outer bag
1a，1b．．．外層薄片1a, 1b. . . Outer layer
2．．．內袋2. . . Inner pocket
3．．．緩衝體珠3. . . Buffer body beads
4．．．閥4. . . valve
5．．．接合點5. . . Joint
6．．．逆止閥6. . . Check valve
7．．．吸氣閥7. . . Suction valve
8．．．閥箱8. . . Valve box
9．．．蓋9. . . cover
10．．．墊10. . . pad
11．．．外箱11. . . Outer box
12．．．泵浦12. . . Pump
13．．．把手13. . . handle
14，15．．．固定用帶14,15. . . Fixing belt
16．．．覆蓋薄片16. . . Cover sheet
17．．．翼片17. . . Wing
圖1係顯示本發明之捆包用墊的1實施例的圖，其中(a)為斜視圖、(b)為(a)的A-A線斷面圖。Fig. 1 is a view showing an embodiment of a packing mat of the present invention, wherein (a) is a perspective view and (b) is a cross-sectional view taken along line A-A of (a).
圖2(a)、(b)係為顯示設置於內袋的接合點的形態之圖。2(a) and 2(b) are views showing a form of a joint provided at the inner bag.
圖3係顯示形成有接合點的區塊之圖。Fig. 3 is a view showing a block in which a joint is formed.
圖4係顯示閥的構造之圖，(a)為平面圖、(b)為(a)的B-B線斷面圖。Fig. 4 is a view showing the structure of a valve, (a) being a plan view, and (b) being a cross-sectional view taken along line B-B of (a).
圖5係顯是將捆包用墊與外箱組合而形成單元的例子之圖。Fig. 5 is a view showing an example in which a packing mat is combined with an outer box to form a unit.
圖6(a)係顯示設有將包住物品後的墊固定於外箱之固定用帶的例子之圖、(b)為顯示以固定用帶固定將物品包住的墊，且用外箱的固定用帶將包住物品的墊固定於外箱的狀態之圖。Fig. 6(a) is a view showing an example in which a fixing tape for fixing a pad after wrapping an article to an outer case is provided, and (b) is a pad for displaying an article wrapped with a fixing tape, and an outer case is used. The fixing belt is a diagram of a state in which the pad covering the article is fixed to the outer box.
圖7係顯示設有將墊保持成已將物品包住的狀態之固定用帶的例子之圖。Fig. 7 is a view showing an example in which a fixing belt for holding a mat in a state in which an article has been wrapped is provided.
圖8係顯示將捆包用墊與覆蓋薄片組合而形成單元的例子之圖，(a)為底面圖、(b)為(a)的X-X線斷面圖、(c)為將墊對折而作成為袋或盒(holder)的例子之圖。Fig. 8 is a view showing an example in which a packing mat and a cover sheet are combined to form a unit, wherein (a) is a bottom view, (b) is a cross-sectional view taken along line XX of (a), and (c) is a half-folded mat; A diagram showing an example of a bag or a holder.
圖9係顯示評價1的測定要領之圖。Fig. 9 is a view showing the measurement method of Evaluation 1.
圖10係顯示評價2的測定要領之圖。Fig. 10 is a view showing the measurement method of Evaluation 2.
1．．．外袋1. . . Outer bag
1a，1b．．．外層薄片1a, 1b. . . Outer layer
2．．．內袋2. . . Inner bag
3．．．緩衝體珠3. . . Buffer body beads
4．．．閥4. . . valve
5．．．接合點5. . . Joint
10．．．墊10. . . pad
Claims (5)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009231644A JP5424392B2 (en) | 2009-10-05 | 2009-10-05 | Packing mat |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201134731A TW201134731A (en) | 2011-10-16 |
| TWI487649B true TWI487649B (en) | 2015-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW099133872A TWI487649B (en) | 2009-10-05 | 2010-10-05 | A packing pad and a packing unit using a packing pad |
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| Country | Link |
|---|---|
| US (1) | US20120187015A1 (en) |
| JP (1) | JP5424392B2 (en) |
| CN (1) | CN102596750B (en) |
| MY (1) | MY156146A (en) |
| TW (1) | TWI487649B (en) |
| WO (1) | WO2011043302A1 (en) |
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| JP6110836B2 (en) * | 2014-11-19 | 2017-04-05 | 株式会社武田産業 | Packing bag |
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| JP7479294B2 (en) * | 2018-04-23 | 2024-05-08 | ランパク コーポレーション | Packaging products and methods of making and using them |
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| DE102018127755A1 (en) * | 2018-11-07 | 2020-05-07 | Bayerische Motoren Werke Aktiengesellschaft | Device for transporting objects |
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| US11975909B1 (en) * | 2019-12-27 | 2024-05-07 | Daniel H. Walden | Multi-purpose cushioning system |
| GB202016196D0 (en) * | 2020-10-13 | 2020-11-25 | Kvatt Ltd | Packaging for article |
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| JP5276363B2 (en) * | 2008-06-04 | 2013-08-28 | ヤマト包装技術研究所株式会社 | Method of packing two or more articles having different shapes and packing mat |
-
2009
- 2009-10-05 JP JP2009231644A patent/JP5424392B2/en active Active
-
2010
- 2010-10-04 CN CN201080044998.5A patent/CN102596750B/en active Active
- 2010-10-04 WO PCT/JP2010/067381 patent/WO2011043302A1/en active Application Filing
- 2010-10-04 MY MYPI2012001432A patent/MY156146A/en unknown
- 2010-10-04 US US13/499,510 patent/US20120187015A1/en not_active Abandoned
- 2010-10-05 TW TW099133872A patent/TWI487649B/en active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5009318A (en) * | 1986-04-09 | 1991-04-23 | Lepinoy Industrie | Method, device and padded product for maintaining an object |
| US5595806A (en) * | 1988-04-30 | 1997-01-21 | Karfmacher Trading Gmbh | Mat for bearing and supporting objects, especially for packaging |
| JP2001163361A (en) * | 1999-12-06 | 2001-06-19 | Toshiba Tec Corp | Packing device |
| JP2009190775A (en) * | 2008-02-17 | 2009-08-27 | Ko Shitsufun | Air suction type article holding device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102596750B (en) | 2014-07-23 |
| TW201134731A (en) | 2011-10-16 |
| JP2011079537A (en) | 2011-04-21 |
| WO2011043302A1 (en) | 2011-04-14 |
| MY156146A (en) | 2016-01-15 |
| JP5424392B2 (en) | 2014-02-26 |
| CN102596750A (en) | 2012-07-18 |
| US20120187015A1 (en) | 2012-07-26 |
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