TWI484146B - Method for determining temperature distribution of a coke oven - Google Patents

Method for determining temperature distribution of a coke oven Download PDF

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TWI484146B
TWI484146B TW102145638A TW102145638A TWI484146B TW I484146 B TWI484146 B TW I484146B TW 102145638 A TW102145638 A TW 102145638A TW 102145638 A TW102145638 A TW 102145638A TW I484146 B TWI484146 B TW I484146B
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temperature
value
heating unit
heating
preset
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TW102145638A
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TW201522926A (en
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Chaowen Chen
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China Steel Corp
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Description

煉焦爐溫度分佈之判斷方法Method for judging the temperature distribution of coke oven

本發明是有關於一種判斷方法,且特別是有關於一種煉焦爐溫度分佈之判斷方法。The present invention relates to a method of judging, and in particular to a method for judging the temperature distribution of a coke oven.

煉焦爐溫度是煉焦操作上主要考量之因素之一,通常穩定又正確的煉焦爐溫度才能透過較少的加熱成本,並且使煤料進行焦化反應形成高品質的焦炭。Coke oven temperature is one of the main considerations in coking operation. Usually, the stable and correct coke oven temperature can pass less heating cost, and the coal material can be coked to form high quality coke.

為了控制煉焦爐溫度,就必需考慮煉焦爐中的加熱單元,這些加熱單元通常是從煉焦爐的推焦側依序排列到導焦側,這些加熱單元提供了煉焦爐具有階段性或連續性的溫度分佈。In order to control the temperature of the coke oven, it is necessary to consider the heating units in the coke oven. These heating units are usually arranged from the push side of the coke oven to the lead side. These heating units provide the stage or continuity of the coke oven. Temperature Distribution.

一般而言,為了讓進入煉焦爐中的煤料在進行完焦化反應後容易推出煉焦爐,所以從推焦側的寬度到導焦側的寬度是以增加的方式設計。因此,加熱單元為了給予煉焦爐中的煤料類似或相同的熱量,從推焦側至導焦側的加熱單元的溫度是以漸增的方式來提供類似或相同的熱量給煉焦爐中的煤料。In general, in order to allow the coal material entering the coke oven to be easily pushed out of the coke oven after the coking reaction is completed, the width from the width on the push side to the width on the focus side is designed to be increased. Therefore, in order to give the coal in the coke oven a similar or identical heat, the temperature of the heating unit from the push side to the focus side is to provide similar or identical heat to the coal in the coke oven in an increasing manner. material.

然而,為了控制此些加熱單元的溫度符合理想的溫度分佈,通常需要依據操作者的經驗來調整加熱單元的溫度。但是,在經過調整後的煉焦爐,需要經過十個小時以上的時間,才能有穩定的溫度分佈,所以若是操作者經驗不足,將會花費更多時間以及加熱成本在調整加熱單元的溫度上,而導致煉焦的成本增加。However, in order to control the temperature of such heating units to meet the desired temperature profile, it is often necessary to adjust the temperature of the heating unit in accordance with the experience of the operator. However, in the adjusted coke oven, it takes more than ten hours to have a stable temperature distribution, so if the operator is not experienced enough, it will take more time and the heating cost to adjust the temperature of the heating unit. The cost of coking is increased.

有鑑於此,亟須提供一種溫度分佈之判斷方法,以改善習知溫度分佈之判斷方法的缺陷。In view of this, it is not necessary to provide a method for judging the temperature distribution to improve the defects of the conventional temperature distribution judging method.

鑒於以上的問題,本發明之一方面在於提供一種煉焦爐溫度分佈之判斷方法,藉以減少習知溫度分佈之判斷方法中因經驗不足的判斷失誤而產生成本增加的問題。In view of the above problems, an aspect of the present invention provides a method for judging a temperature distribution of a coke oven, thereby reducing the problem of an increase in cost due to an error in the judgment of a conventional temperature distribution.

根據本發明之一實施例,此煉焦爐具有複數個加熱單元,且加熱單元係自煉焦爐之推焦側依序排列至導焦側。在煉焦爐溫度分佈之判斷方法中,首先提供加熱單元之複數個溫度值、複數個預定溫度值以及預設標準偏差範圍值。接著,進行計算步驟,依據溫度值計算標準偏差值。然後,進行判斷步驟,判斷標準偏差值是否在預設標準偏差範圍值內,以提供判斷結果。其中,計算步驟係利用下列公式來計算出標準偏差值: 其中:(△T ) i 為自推焦側算起第i 個之加熱單元之溫度值與自 推焦側第i 個之加熱單元之預定溫度值之差值、n 為此些加熱單元之數量值以及σ 為標準偏差量。According to an embodiment of the present invention, the coke oven has a plurality of heating units, and the heating unit is sequentially arranged from the push side of the coke oven to the focus side. In the method for judging the temperature distribution of the coke oven, first, a plurality of temperature values of the heating unit, a plurality of predetermined temperature values, and a preset standard deviation range value are provided. Next, a calculation step is performed to calculate a standard deviation value based on the temperature value. Then, a judging step is performed to determine whether the standard deviation value is within the preset standard deviation range value to provide a judgment result. Among them, the calculation step uses the following formula to calculate the standard deviation value: Where: (Δ T ) i is the difference between the temperature value of the i- th heating unit from the push-to-focus side and the predetermined temperature value of the i- th heating unit on the push-to-focus side, n the number of the heating units The value and σ are the standard deviation quantities.

依據本發明之另一實施例,上述之預設標準偏差範圍值係0℃至15℃。According to another embodiment of the invention, the predetermined standard deviation range value is from 0 ° C to 15 ° C.

依據本發明之再一實施例,上述之提供加熱單元之溫度值之步驟中,加熱單元係從距離推焦側算起最近的第四個之加熱單元至距離導焦側算起最近的第四個之加熱單元。According to still another embodiment of the present invention, in the step of providing the temperature value of the heating unit, the heating unit is the fourth nearest heating unit from the push focus side to the fourth closest to the focus side. Heating unit.

根據本發明之另一態樣,此溫度分佈之判斷方法適用於煉焦爐,此煉焦爐具有複數個加熱單元,且加熱單元係自煉焦爐之推焦側依序排列至導焦側。在溫度分佈之判斷方法中,首先提供此些加熱單元之複數個溫度值、預定溫度斜率值以及預設溫度斜率差範圍值。接著,進行計算步驟,依據溫度值計算溫度斜率差值。然後,判斷溫度斜率差值是否在預設溫度斜率差範圍值內,以提供判斷結果。其中,計算步驟係利用下列公式來計算出溫度斜率差值:;以及△μ =μ -μ ID 其中:μ 為以此些溫度值計算得出之溫度斜率值、T i 為自推焦側算起第i 個之加熱單元之溫度值、n 為此些加熱單元之數量值、μ ID 為預定溫度斜率值以及△μ 為溫度斜率差值。According to another aspect of the present invention, the method for judging the temperature distribution is applicable to a coke oven having a plurality of heating units, and the heating unit is sequentially arranged from the push side of the coke oven to the focus side. In the method for determining the temperature distribution, a plurality of temperature values, a predetermined temperature slope value, and a preset temperature slope difference range value of the heating units are first provided. Next, a calculation step is performed to calculate a temperature slope difference based on the temperature value. Then, it is judged whether the temperature slope difference value is within the preset temperature slope difference range value to provide a judgment result. Wherein, the calculation step uses the following formula to calculate the temperature slope difference: And Δ μ = μ - μ ID where: μ is the temperature slope value calculated from these temperature values, T i is the temperature value of the i- th heating unit from the push-to-side, n is heated The number of cells, μ ID is the predetermined temperature slope value, and Δ μ is the temperature slope difference.

依據本發明之另一實施例,上述之預設溫度斜率差 範圍值係-1℃至1℃。According to another embodiment of the present invention, the preset temperature slope difference is The range value is -1 ° C to 1 ° C.

依據本發明之再一實施例,上述之之提供加熱單元之溫度值之步驟中,加熱單元係從距離推焦側算起最近的第四個之加熱單元至距離導焦側算起最近的第四個之加熱單元。According to still another embodiment of the present invention, in the step of providing the temperature value of the heating unit, the heating unit is the closest to the fourth heating unit from the push focus side to the closest to the focus side. Four heating units.

依據本發明之又一態樣,此溫度分佈之判斷方法適用於煉焦爐,此煉焦爐具有複數個加熱單元,且加熱單元係自煉焦爐之推焦側依序排列至導焦側。在溫度分佈之判斷方法中,首先,提供此些加熱單元之複數個溫度值、複數個預定溫度值、預設兩側平衡指標範圍值以及複數個第一分類函數係數,其中此些第一分類函數係數係由型態區分方法解析此些加熱單元所得。接著,進行計算步驟,依據使些溫度值計算兩側平衡指標值。然後,判斷兩側平衡指標值是否在預設兩側平衡指標範圍值內,以提供判斷結果。其中,計算步驟係利用下列公式來計算出兩側平衡指標值:φ 1a i (△T ) i 其中:φ 1 為兩側平衡指標值、(△T ) i 為第i 個之加熱單元之溫度值與第i 個之加熱單元之預定溫度值之差值以及a i 為第i 個加熱單元之第一分類函數係數。According to still another aspect of the present invention, the method for judging the temperature distribution is applicable to a coke oven having a plurality of heating units, and the heating unit is sequentially arranged from the push side of the coke oven to the focus side. In the method for determining the temperature distribution, first, a plurality of temperature values, a plurality of predetermined temperature values, a preset balance index range value, and a plurality of first classification function coefficients of the heating unit are provided, wherein the first classification The function coefficients are obtained by analyzing the heating units by the type discrimination method. Next, a calculation step is performed to calculate the balance index values on both sides based on the temperature values. Then, it is judged whether the balance index values on both sides are within the preset balance range value of the two sides to provide a judgment result. Wherein, the calculation step uses the following formula to calculate the balance index values on both sides: φ 1 = Σ a i T ) i where: φ 1 is the balance index value on both sides, and (Δ T ) i is the heating of the ith predetermined temperature difference between the temperature value of the i-th unit of the heating means and a i is the i th first classification function coefficient of the heating unit.

依據本發明之另一實施例,上述之預設兩側平衡指標範圍值係-150℃至150℃。According to another embodiment of the present invention, the preset two-side balance index range value is -150 ° C to 150 ° C.

依據本發明之再一態樣,此溫度分佈之判斷方法適用於煉焦爐,此煉焦爐具有複數個加熱單元,且加熱單元 係自煉焦爐之推焦側依序排列至導焦側。在溫度分佈之判斷方法中,首先,提供此些加熱單元之複數個溫度值、複數個預定溫度值、預設凹凸平衡指標值以及複數個第二分類函數係數,其中此些第二分類函數係數係由型態區分方法解析此些加熱單元所得。接著,進行計算步驟,依據此些溫度值計算凹凸平衡指標值。然後,判斷凹凸平衡指標值是否在預設凹凸平衡指標範圍值內,以提供判斷結果。其中,計算步驟係利用下列公式來計算出凹凸平衡指標值:φ 2b i (△T ) i 其中,φ 2 為凹凸平衡指標值、(△T ) i 為第i 個之加熱單元之溫度值與第i 個之加熱單元之預定溫度值之差值以及b i 為第i 個加熱單元之第二分類函數係數。According to still another aspect of the present invention, the method for judging the temperature distribution is applicable to a coke oven having a plurality of heating units, and the heating unit is sequentially arranged from the push side of the coke oven to the focus side. In the method for determining the temperature distribution, first, providing a plurality of temperature values, a plurality of predetermined temperature values, a preset bump balance index value, and a plurality of second classification function coefficients of the heating units, wherein the second classification function coefficients It is obtained by analyzing the heating units by the type discrimination method. Next, a calculation step is performed to calculate the unevenness balance index value based on the temperature values. Then, it is judged whether the unevenness balance index value is within the preset bump balance index range value to provide a judgment result. Wherein, the calculation step calculates the unevenness balance index value by using the following formula: φ 2 = Σ b i T ) i wherein φ 2 is the concave-convex balance index value, and (Δ T ) i is the i- th heating unit the temperature difference between the temperature value and the predetermined value of the i-th unit of the heating and b i is the i th coefficient of the second classification function of the heating unit.

依據本發明之另一實施例,上述之預設凹凸平衡指標範圍值係-150℃至150℃。According to another embodiment of the present invention, the preset pitch balance index range value is -150 ° C to 150 ° C.

因此,本發明之優點之一是在提供一種溫度分佈之判斷方法,其係利用計算步驟後所得之數值與預設值比較,進而判斷加熱單元的溫度分佈之態樣,藉以避免習知技術中操作者因經驗不足而判斷錯誤的情況發生。Therefore, one of the advantages of the present invention is to provide a method for judging the temperature distribution, which is obtained by comparing the value obtained after the calculation step with a preset value, thereby determining the temperature distribution of the heating unit, thereby avoiding the prior art. The operator judges the error due to lack of experience.

有關本發明的特徵、實作與功效,茲配合圖式作最佳實施例詳細說明如下。The features, implementations, and utilities of the present invention are described in detail below with reference to the drawings.

100、200、300、400、500‧‧‧溫度分佈之判斷方法Method for judging temperature distribution of 100, 200, 300, 400, 500‧‧

110、120、130‧‧‧判斷步驟110, 120, 130‧‧‧ judgment steps

150‧‧‧煉焦爐150‧‧‧Coke oven

151‧‧‧推焦側151‧‧‧Twist side

152‧‧‧導焦側152‧‧‧Guide side

153‧‧‧加熱單元153‧‧‧heating unit

210、220、230‧‧‧判斷步驟210, 220, 230‧‧‧ judgment steps

310、320、330‧‧‧判斷步驟310, 320, 330‧‧‧ judgment steps

410、420、430‧‧‧判斷步驟410, 420, 430‧‧‧ judgment steps

510、520、530‧‧‧判斷步驟510, 520, 530‧‧‧ judgment steps

第1圖係繪示依照本發明第一實施例之溫度分佈之判斷方 法之流程圖。Figure 1 is a diagram showing the judgment of the temperature distribution according to the first embodiment of the present invention. Flow chart of the law.

第1a圖係繪示煉焦爐之示意圖。Figure 1a is a schematic view of a coke oven.

第1b圖係繪示依照本發明之溫度分佈之判斷方法所判斷出之中心凹型之示意圖。Fig. 1b is a schematic view showing a central concave shape judged by the method for judging the temperature distribution according to the present invention.

第1c圖係繪示依照本發明之溫度分佈之判斷方法所判斷出之中心凸型之示意圖。Fig. 1c is a schematic view showing the central convex shape judged by the method for judging the temperature distribution according to the present invention.

第1d圖係繪示依照本發明之溫度分佈之判斷方法所判斷出之導焦側溫度偏高且推焦側溫度偏低之示意圖。Fig. 1d is a schematic view showing that the temperature on the lead side is high and the temperature on the push side is low as judged by the method for judging the temperature distribution according to the present invention.

第1e圖係繪示依照本發明之溫度分佈之判斷方法所判斷出之推焦側溫度偏高且導焦側溫度偏低之示意圖。Fig. 1e is a schematic view showing that the temperature on the push-side side is high and the temperature on the focus side is low, as judged by the method for judging the temperature distribution according to the present invention.

第1f圖係繪示依照本發明之溫度分佈之判斷方法所判斷出之斜率異常之示意圖。Fig. 1f is a schematic diagram showing the abnormality of the slope determined by the method for judging the temperature distribution according to the present invention.

第1g圖係繪示依照本發明之溫度分佈之判斷方法所判斷出之鋸齒狀之示意圖。Fig. 1g is a schematic view showing the zigzag shape judged by the method for judging the temperature distribution according to the present invention.

第2圖係繪示依照本發明第二實施例之溫度分佈之判斷方法之流程圖。2 is a flow chart showing a method of determining a temperature distribution according to a second embodiment of the present invention.

第3圖係繪示依照本發明第三實施例之溫度分佈之判斷方法之流程圖。Fig. 3 is a flow chart showing a method of judging a temperature distribution according to a third embodiment of the present invention.

第4圖係繪示依照本發明第四實施例之溫度分佈之判斷方法之流程圖。Fig. 4 is a flow chart showing a method of judging a temperature distribution according to a fourth embodiment of the present invention.

第5圖係繪示依照本發明第五實施例之溫度分佈之判斷方法之流程圖。Fig. 5 is a flow chart showing a method of judging a temperature distribution according to a fifth embodiment of the present invention.

以下仔細討論本發明實施例之製造和使用。然而,可以理解的是,實施例提供許多可應用的發明概念,其可實施於各式各樣的特定內容中。所討論之特定實施例僅供說明,並非用以限定本發明之範圍。The making and using of the embodiments of the invention are discussed in detail below. However, it will be appreciated that the embodiments provide many applicable inventive concepts that can be implemented in a wide variety of specific content. The specific embodiments discussed are illustrative only and are not intended to limit the scope of the invention.

請參照第1及1a圖,第1圖係繪示依照本發明第一實施例之溫度分佈之判斷方法100之流程圖以及第1a圖係繪示煉焦爐之示意圖。本發明之溫度分佈之判斷方法100可適用於煉焦爐150。煉焦爐150係一種製造焦炭之設備,其具有推焦側151及導焦側152,以使煤料可自推焦側151推入,並在進行完焦化反應後,將反應後的煤料自導焦側152導出,而反應完成後的煤料即為焦炭。一般的煉焦爐150具有複數個加熱單元153,此些加熱單元153係自推焦側151依序排列至焦炭出口的導焦側152,藉以提供熱量予煤料,以使煤料吸收足夠的熱量以形成焦炭,其中,加熱單元153可以是火管(flue)。Please refer to FIG. 1 and FIG. 1a. FIG. 1 is a flow chart showing a method 100 for determining the temperature distribution according to the first embodiment of the present invention, and FIG. 1a is a schematic view showing the coke oven. The method 100 of determining the temperature distribution of the present invention is applicable to the coke oven 150. The coke oven 150 is a device for manufacturing coke, which has a push-focus side 151 and a focus side 152, so that the coal can be pushed in from the push-side side 151, and after the coking reaction is completed, the reacted coal is self-contained. The lead side 152 is led out, and the coal after the completion of the reaction is coke. The general coke oven 150 has a plurality of heating units 153 which are sequentially arranged from the push-focus side 151 to the focus side 152 of the coke outlet to provide heat to the coal material so that the coal material absorbs sufficient heat. To form coke, wherein the heating unit 153 may be a flue.

在本發明第一實施例中,步驟110係提供加熱單元153之複數個溫度值、複數個預定溫度值、預設標準偏差範圍值、預定溫度斜率值、預設溫度斜率差範圍值、預設兩側平衡指標範圍值、複數個第一分類函數係數、預設凹凸平衡指標範圍值以及複數個第二分類函數係數。In the first embodiment of the present invention, step 110 provides a plurality of temperature values of the heating unit 153, a plurality of predetermined temperature values, a preset standard deviation range value, a predetermined temperature slope value, a preset temperature slope difference range value, and a preset. The balance indicator range value on both sides, the plurality of first classification function coefficients, the preset bump balance index range value, and the plurality of second classification function coefficients.

在第一實施例中,前述的溫度值是測量各個加熱單元153在運作時的溫度,前述的預定溫度值是使用者預設各個加熱單元153理想狀態下的溫度值,前述的預設標準偏差範圍值是作為在判斷步驟130中的判斷基準,前述 的預定溫度斜率值是以各個加熱單元153之預設溫度值依照加熱單元153排列順序作圖,各個加熱單元153之預設溫度值連線所產生之斜率,前述的預設溫度斜率差範圍值是作為在判斷步驟130中的判斷基準,前述的預設兩側平衡指標範圍值是作為在判斷步驟130中的判斷基準,前述的第一分類函數係數係由型態區分方法解析此些加熱單元153所得,前述的預設凹凸平衡指標範圍值是作為在判斷步驟130中的判斷基準,前述的第二分類函數係數係由型態區分方法解析此些加熱單元153所得,其中預設標準偏差範圍值可以是但不限於0℃至15℃,預設溫度斜率差範圍值可以是但不限於-1℃至1℃,預設兩側平衡指標範圍值可以是但不限於-150℃至150℃,預設凹凸平衡指標範圍值可以是但不限於-150℃至150℃。In the first embodiment, the foregoing temperature value is a temperature at which each heating unit 153 is in operation, and the predetermined temperature value is a temperature value in a desired state by the user preset each heating unit 153, the aforementioned preset standard deviation. The range value is taken as the criterion for judgment in the determining step 130, the foregoing The predetermined temperature slope value is plotted according to the preset temperature value of each heating unit 153 according to the arrangement order of the heating unit 153, and the slope of the preset temperature value of each heating unit 153 is generated, and the foregoing preset temperature slope difference range value As a criterion for determination in the determining step 130, the preset two-side balance index range value is used as a criterion for determination in the determining step 130, and the first classifying function coefficient is analyzed by the type distinguishing method. 153, the foregoing preset bump balance index range value is taken as the judgment criterion in the determining step 130, and the foregoing second classification function coefficient is obtained by parsing the heating units 153 by the pattern distinguishing method, wherein the preset standard deviation range is obtained. The value may be, but not limited to, 0 ° C to 15 ° C, the preset temperature slope difference range value may be, but not limited to, -1 ° C to 1 ° C, the preset two-sided balance index range value may be, but not limited to, -150 ° C to 150 ° C The preset bump balance index range value may be, but not limited to, -150 ° C to 150 ° C.

在第一實施例中,針對第一分類函數係數而言,型態區分方法是一種第一分類函數係數的數值分析方式,用來建立各個加熱單元153的溫度值對於靠近推焦側及導焦側的加熱單元153是否符合預定溫度值的重要性。在型態區分方法中,先解析特徵值以及特徵向量,一般特徵值會有其對應的特徵向量,並且可能解析出多組的特徵值及特徵向量。其中,特徵值越大代表其對應的特徵向量越重要,且特徵值需大於1,其特徵向量才有數值意義。通常,可選擇特徵值最大的特徵向量做為第一分類函數係數。較佳地,特徵向量的數值可在經過正規化後始作為第一分類函數係數,其中,第一分類函數係數可例如為-1.237至 1.289。In the first embodiment, for the first classification function coefficient, the type discrimination method is a numerical analysis method of the first classification function coefficient, and is used to establish the temperature value of each heating unit 153 for approaching the push focus side and the focus Whether the heating unit 153 on the side meets the importance of the predetermined temperature value. In the type distinction method, the feature value and the feature vector are first analyzed. The general feature value has its corresponding feature vector, and it is possible to parse out multiple sets of feature values and feature vectors. Among them, the larger the eigenvalue is, the more important the corresponding eigenvector is, and the eigenvalue needs to be greater than 1, and the eigenvector has numerical significance. Generally, the feature vector with the largest feature value can be selected as the first classification function coefficient. Preferably, the value of the feature vector may be used as a first classification function coefficient after being normalized, wherein the first classification function coefficient may be, for example, -1.237 to 1.289.

在第一實施例中,針對第二分類函數係數而言,型態區分方法是一種第二分類函數係數的數值分析方式,用來建立各個加熱單元153的溫度值對於位於推焦側及導焦側中間區域的加熱單元153是否符合預定溫度值的重要性。在型態區分方法中,先解析特徵值以及特徵向量,一般特徵值會有其對應的特徵向量,並且可能解析出多組的特徵值及特徵向量。其中,特徵值越大代表其對應的特徵向量越重要,且特徵值需大於1,其特徵向量才有統計上的數值意義。通常,可選擇特徵值最大的特徵向量做為第二分類函數係數。較佳地,特徵向量的數值可在經過正規化後始作為第二分類函數係數,其中,第二分類函數係數可例如為-1.132至1.097。In the first embodiment, for the second classification function coefficient, the type discrimination method is a numerical analysis method of the second classification function coefficient, and is used to establish the temperature value of each heating unit 153 for the focus side and the focus. Whether or not the heating unit 153 of the side intermediate portion conforms to the predetermined temperature value. In the type distinction method, the feature value and the feature vector are first analyzed. The general feature value has its corresponding feature vector, and it is possible to parse out multiple sets of feature values and feature vectors. Among them, the larger the eigenvalue is, the more important the corresponding eigenvector is, and the eigenvalue needs to be greater than 1, and the eigenvector has statistical significance. In general, the feature vector with the largest feature value can be selected as the second classification function coefficient. Preferably, the value of the feature vector may be used as a second classification function coefficient after being normalized, wherein the second classification function coefficient may be, for example, -1.132 to 1.097.

在第一實施例中,由於在推焦側及導焦側是位於煉焦爐150與外界空氣的交界處,所以推焦側及導焦側附近的加熱單元153的溫度會設定的較低,以保持煉焦爐150位於推焦側及導焦側附近的材料結構不會因為溫差過大而損壞。因此,在提供加熱單元153之溫度值之步驟110中,可僅提供從距離推焦側151算起最近的第四個加熱單元153的溫度值至距離導焦側152算起最近第四個之加熱單元153溫度值,亦即在靠近外界前三個加熱單元153的溫度不列入後續的計算範圍內,以測得較準確的結果。In the first embodiment, since the push focus side and the focus side are located at the boundary between the coke oven 150 and the outside air, the temperature of the heating unit 153 near the push focus side and the focus side is set lower, The material structure that keeps the coke oven 150 located near the push side and the focus side is not damaged by excessive temperature difference. Therefore, in the step 110 of providing the temperature value of the heating unit 153, only the temperature value of the nearest fourth heating unit 153 from the push-side side 151 may be provided to the nearest fourth from the focus side 152. The temperature value of the heating unit 153, that is, the temperature of the first three heating units 153 near the outside is not included in the subsequent calculation range, to obtain a more accurate result.

在進行完步驟110後,進行計算步驟120,依據前述的溫度值計算標準偏差值、溫度斜率差值、兩側平衡指 標值以及凹凸平衡指標值,其中計算步驟120係利用下列公式來計算出標準偏差值、溫度斜率差值、兩側平衡指標值以及凹凸平衡指標值: μ =μ -μ ID φ 1a i (△T ) i ;以及φ 2b i (△T ) i 其中,(△T ) i 為自推焦側151算起第i 個之加熱單元153之溫度值與自推焦側151第i 個之加熱單元153之預定溫度值之差值、n 為此些加熱單元153之數量值、σ 為標準偏差量、μ 為以此些溫度值計算得出之溫度斜率值、T i 為自推焦側151算起第i 個之加熱單元153之溫度值、μ ID 為預定溫度斜率值、△μ 為溫度斜率差值、φ 1 為兩側平衡指標值、a i 為第i 個之加熱單元153之第一分類函數係數、φ 2 為凹凸平衡指標值以及b i 為第i 個加熱單元153之第二分類函數係數。After the step 110 is performed, the calculating step 120 is performed, and the standard deviation value, the temperature slope difference value, the two-side balance index value, and the bump balance index value are calculated according to the foregoing temperature value, wherein the calculating step 120 uses the following formula to calculate the standard. Deviation value, temperature slope difference, balance value of both sides, and bump balance indicator values: △ μ = μ - μ ID; φ 1 = Σ a i (△ T) i; and φ 2 = Σ b i (△ T) he wherein, (△ T) i 151 is counted from the side pushing the i-th The difference between the temperature value of the heating unit 153 and the predetermined temperature value of the i- th heating unit 153 from the re-focusing side 151, n the number of the heating unit 153, the σ is the standard deviation amount, and μ is The temperature slope value calculated by the temperature value, T i is the temperature value of the i- th heating unit 153 from the push-focus side 151, μ ID is a predetermined temperature slope value, Δ μ is a temperature slope difference, and φ 1 is The balance index values on both sides, a i is the first classification function coefficient of the i- th heating unit 153, φ 2 is the unevenness balance index value, and b i is the second classification function coefficient of the i- th heating unit 153.

接著,進行判斷步驟130,判斷標準偏差值、溫度斜率差值、兩側平衡指標值以及凹凸平衡指標值是否分別在預設標準偏差範圍值、預設溫度斜率差範圍值、預設兩側平衡指標範圍值及預設凹凸平衡指標範圍值內,以提供判斷結果。Next, a determining step 130 is performed to determine whether the standard deviation value, the temperature slope difference value, the two-side balance index value, and the bump balance index value are respectively in a preset standard deviation range value, a preset temperature slope difference range value, and a preset side balance. The indicator range value and the preset bump balance indicator range value are provided to provide a judgment result.

前述的判斷結果中,若是所有經計算步驟所得數 值皆在預設範圍值內,則判斷此些加熱單元153的溫度分佈是屬於正常分佈;反之,若有一個或多個經計算步驟所得數值未在預設範圍值則為異常分佈,需要進行加熱單元153溫度的調整。Among the above judgment results, if all the calculation steps are obtained If the values are within the preset range value, it is determined that the temperature distribution of the heating units 153 is a normal distribution; otherwise, if one or more of the calculated steps are not within the preset range, the abnormal distribution is required. The temperature of the heating unit 153 is adjusted.

根據本發明第一實施例所進行之判斷結果,若是加熱單元153的溫度分佈是異常分佈,通常可分類為六種分佈圖型。請參閱第1b至1g圖,其分別為本發明繪示依照之溫度分佈之判斷方法所判斷出之異常溫度分佈之示意圖,其中,火管編號係將加熱單元153自推焦側由小到大依序編號到導焦側,以第1a圖的煉焦爐150為例,每一列的加熱單元153都各有31個,所以火管編號就是從距離推焦側151最近的加熱單元153開始,依序從1開始編號到31。首先,若是凹凸平衡指標值未落在預設凹凸平衡指標範圍值內,加熱單元153的溫度分佈的異常分佈圖型可被分類中心凸型或是中心凹型,其中,若是凹凸平衡指標值小於預設凹凸平衡指標範圍值,加熱單元153的溫度分佈的圖型則為中心凹型,亦即位於推焦側及導焦側中間區域的加熱單元153,其溫度小於理想溫度;反之,若是凹凸平衡指標值大於預設凹凸平衡指標範圍值,加熱單元153的溫度分佈的圖型則為中心凸型,亦即位於推焦側及導焦側中間區域的加熱單元153,其溫度大於理想溫度。According to the judgment result of the first embodiment of the present invention, if the temperature distribution of the heating unit 153 is an abnormal distribution, it can be generally classified into six distribution patterns. Please refer to the figures 1b to 1g, which are schematic diagrams showing the abnormal temperature distribution determined by the method for determining the temperature distribution according to the present invention, wherein the fire tube number is from the small to large side of the heating unit 153 from the push focus side. In the order of the coke oven 150 of the first drawing, the heating unit 153 of each column has 31, so the fire pipe number is started from the heating unit 153 closest to the push side 151. The sequence is numbered from 1 to 31. First, if the bump balance index value does not fall within the preset bump balance index range value, the abnormal distribution pattern of the temperature distribution of the heating unit 153 may be classified as a center convex or a concave shape, wherein if the unevenness balance index value is less than the pre- The unevenness balance index range value is set, and the temperature distribution pattern of the heating unit 153 is a central concave type, that is, the heating unit 153 located at the intermediate side of the push focus side and the focus side, the temperature of which is lower than the ideal temperature; The value is greater than the preset bump balance index range value, and the pattern of the temperature distribution of the heating unit 153 is a center convex type, that is, the heating unit 153 located at the intermediate side of the push focus side and the focus side, the temperature of which is greater than the ideal temperature.

另外,若是兩側平衡指標值未落在預設兩側平衡指標範圍值內,加熱單元153的溫度分佈的異常分佈圖型可被分類為:導焦側溫度偏高且推焦側溫度偏低的圖型; 或是推焦側溫度偏高且導焦側溫度偏低的圖型,其中,若是兩側平衡指標值小於預設兩側平衡指標範圍值,加熱單元153的溫度分佈的圖型則為導焦側溫度偏高且推焦側溫度偏低的圖型,亦即位於導焦側的加熱單元153的溫度大於理想溫度,且位於推焦側的加熱單元153的溫度小於理想溫度;反之,若是兩側平衡指標值大於預設兩側平衡指標範圍值,加熱單元153的溫度分佈的圖型則為推焦側溫度偏高且導焦側溫度偏低的圖型,亦即位於推焦側的加熱單元153的溫度大於理想溫度,且導焦側的加熱單元153的溫度小於理想溫度。In addition, if the balance index value of the two sides does not fall within the preset balance balance range value, the abnormal distribution pattern of the temperature distribution of the heating unit 153 can be classified into: the temperature on the lead side is high and the temperature on the push side is low. Pattern Or a pattern in which the temperature on the push-focus side is high and the temperature on the focus side is low, wherein if the balance index value on both sides is smaller than the preset balance index range value, the temperature distribution pattern of the heating unit 153 is the focus. The pattern in which the side temperature is high and the temperature on the push side is low, that is, the temperature of the heating unit 153 located on the focus side is greater than the ideal temperature, and the temperature of the heating unit 153 located on the push side is lower than the ideal temperature; The value of the side balance index is greater than the preset balance range value, and the temperature profile of the heating unit 153 is a pattern in which the temperature on the push side is high and the temperature on the focus side is low, that is, the heating on the push side. The temperature of the unit 153 is greater than the ideal temperature, and the temperature of the heating unit 153 on the focus side is less than the ideal temperature.

若是兩側平衡指標值落在預設兩側平衡指標範圍值,且凹凸平衡指標值落在預設凹凸平衡指標範圍值,但是溫度斜率差值未落在預設溫度斜率差範圍值內,且標準偏差值未落在預設標準偏差範圍值內,加熱單元153的溫度分佈的異常分佈圖型可被分類為斜率異常的圖型。If the balance index value of the two sides falls on the preset balance range value, and the bump balance index value falls within the preset bump balance index range value, but the temperature slope difference does not fall within the preset temperature slope difference range value, and The standard deviation value does not fall within the preset standard deviation range value, and the abnormal distribution pattern of the temperature distribution of the heating unit 153 can be classified into a pattern of abnormal slope.

若是兩側平衡指標值落在預設兩側平衡指標範圍值;凹凸平衡指標值落在預設凹凸平衡指標範圍值;且溫度斜率差值落在預設溫度斜率差範圍值內,但是標準偏差值未落在預設標準偏差範圍值內,加熱單元153的溫度分佈的異常分佈圖型可被分類為鋸齒狀的圖型。If the balance index value of the two sides falls on the preset balance range value; the bump balance index value falls within the preset bump balance index range value; and the temperature slope difference falls within the preset temperature slope difference range value, but the standard deviation The value does not fall within the preset standard deviation range value, and the abnormal distribution pattern of the temperature distribution of the heating unit 153 can be classified into a sawtooth pattern.

要提到的是,前述各種異常分佈所分類出的圖型可用來判斷目前加熱單元153的溫度分佈為何,也就是透過分析標準偏差值、溫度斜率差值、兩側平衡指標值以及凹凸平衡指標值是否分別在各自設定的預設值內,來判斷 目前加熱單元153的溫度分佈為正常分佈或異常分佈,並且可界定出異常分佈是趨向何種型態,因此可提供使用者在判斷異常分佈更細微的分別。在一例示,使用者可針對各個異常分佈的圖型制定出對應的調整加熱單元153的溫度的方法,以便使用者有規則依據來調整加熱單元153的溫度,進而減少因使用者經驗不足而判斷錯誤的溫度調整方式所造成的成本上升問題。It should be mentioned that the patterns classified by the above various abnormal distributions can be used to determine the temperature distribution of the current heating unit 153, that is, by analyzing the standard deviation value, the temperature slope difference, the balance index values on both sides, and the bump balance index. Whether the value is within the preset value set by each At present, the temperature distribution of the heating unit 153 is a normal distribution or an abnormal distribution, and can define which type of the abnormal distribution is tending, and thus can provide a more subtle difference in the judgment of the abnormal distribution by the user. For example, the user can formulate a corresponding method for adjusting the temperature of the heating unit 153 for each abnormal distribution pattern, so that the user can adjust the temperature of the heating unit 153 according to the rule, thereby reducing the judgment of the user. The problem of rising costs caused by incorrect temperature adjustment methods.

請參照第2圖,第2圖係繪示依照本發明第二實施例之溫度分佈之判斷方法之流程圖。本發明之溫度分佈之判斷方法200可適用於煉焦爐150,並且煉焦爐150具有複數個加熱單元153,其中有關煉焦爐150及加熱單元153的排列方式的例示已在第一實施例說明,故不再贅述。Please refer to FIG. 2, which is a flow chart showing a method for determining the temperature distribution according to the second embodiment of the present invention. The method for determining the temperature distribution of the present invention is applicable to the coke oven 150, and the coke oven 150 has a plurality of heating units 153, wherein an illustration of the arrangement of the coke oven 150 and the heating unit 153 has been described in the first embodiment, No longer.

在本發明第二實施例中,步驟210係提供加熱單元153之複數個溫度值、複數個預定溫度值以及預設標準偏差範圍值。其中,前述的溫度值是測量各個加熱單元153在運作時的溫度,前述的預定溫度值是使用者預設各個加熱單元153理想狀態下的溫度值,前述的預設標準偏差範圍值是作為在判斷步驟230中的判斷基準,其中預設標準偏差範圍值可以是但不限於0℃至15℃。In the second embodiment of the present invention, step 210 provides a plurality of temperature values, a plurality of predetermined temperature values, and a preset standard deviation range value of the heating unit 153. The foregoing temperature value is used to measure the temperature of each heating unit 153 during operation. The predetermined temperature value is a temperature value that is preset by the user in the ideal state of each heating unit 153, and the aforementioned preset standard deviation range value is used as The judgment criterion in step 230 is judged, wherein the preset standard deviation range value may be, but not limited to, 0 ° C to 15 ° C.

在第二實施例中,由於在推焦側及導焦側是位於煉焦爐150與外界空氣的交界處,所以推焦側及導焦側附近的加熱單元153的溫度會設定的較低,以保持煉焦爐150位於推焦側及導焦側附近的材料結構不會因為溫差過大而損壞。因此,在提供加熱單元153之溫度值之步驟210中, 可僅提供從距離推焦側151算起最近的第四個加熱單元153的溫度值至距離導焦側152算起最近第四個之加熱單元153溫度值,亦即在靠近外界前三個加熱單元153的溫度不列入後續的計算範圍內,以測得較準確的結果。In the second embodiment, since the push focus side and the focus side are located at the boundary between the coke oven 150 and the outside air, the temperature of the heating unit 153 near the push focus side and the focus side is set lower, The material structure that keeps the coke oven 150 located near the push side and the focus side is not damaged by excessive temperature difference. Therefore, in step 210 of providing the temperature value of the heating unit 153, It is possible to provide only the temperature value of the fourth heating unit 153 closest to the distance from the push-focus side 151 to the temperature value of the heating unit 153 closest to the fourth from the focus side 152, that is, the first three heatings near the outside. The temperature of unit 153 is not included in the subsequent calculation range to measure more accurate results.

在進行完步驟210後,進行計算步驟220,依據前述的溫度值計算標準偏差值,其中計算步驟220係利用下列公式來計算出標準偏差值: 其中,各數值代號之代表意義已在第一實施例中說明,故不再贅述。After step 210 is performed, a calculation step 220 is performed to calculate a standard deviation value according to the aforementioned temperature value, wherein the calculation step 220 calculates the standard deviation value by using the following formula: The representative meaning of each numerical code has been described in the first embodiment, and therefore will not be described again.

接著,進行判斷步驟230,判斷標準偏差值是否在預設標準偏差範圍值內,以提供判斷結果。Next, a determining step 230 is performed to determine whether the standard deviation value is within the preset standard deviation range value to provide a determination result.

在第二實施例中,前述的判斷結果若是在預設標準偏差範圍值內,則判斷此些加熱單元153的溫度分佈是屬於正常分佈;反之,則為異常分佈,需要進行加熱單元153溫度的調整。In the second embodiment, if the foregoing determination result is within the preset standard deviation range value, it is determined that the temperature distribution of the heating units 153 is a normal distribution; otherwise, the abnormal distribution is required, and the temperature of the heating unit 153 is required. Adjustment.

請參閱第3圖,第3圖係繪示依照本發明第三實施例之溫度分佈之判斷方法之流程圖。本發明之溫度分佈之判斷方法300可適用於煉焦爐150,並且煉焦爐150具有複數個加熱單元153,其中有關煉焦爐150及加熱單元153的排列方式的例示已在第一實施例說明,故不再贅述。Please refer to FIG. 3, which is a flow chart showing a method for determining the temperature distribution according to the third embodiment of the present invention. The method 300 for determining the temperature distribution of the present invention is applicable to the coke oven 150, and the coke oven 150 has a plurality of heating units 153, wherein an illustration of the arrangement of the coke oven 150 and the heating unit 153 has been described in the first embodiment, No longer.

首先,步驟310係提供加熱單元153之複數個溫度值、預定溫度斜率值以及預設溫度斜率差範圍值。其中, 前述的溫度值是測量各個加熱單元153在運作時的溫度,前述的預定溫度斜率值是以各個加熱單元153之預設溫度值依照加熱單元153排列順序作圖,各個加熱單元153之預設溫度值連線所產生之斜率,前述的預設溫度斜率差範圍值是作為在判斷步驟330中的判斷基準,其中預設溫度斜率差範圍值可以是但不限於-1℃至1℃。First, step 310 provides a plurality of temperature values, a predetermined temperature slope value, and a preset temperature slope difference range value of the heating unit 153. among them, The foregoing temperature value is used to measure the temperature of each heating unit 153 during operation. The predetermined temperature slope value is plotted according to the preset temperature value of each heating unit 153 according to the arrangement order of the heating unit 153, and the preset temperature of each heating unit 153. The slope generated by the value connection, the aforementioned preset temperature slope difference range value is taken as the determination reference in the determining step 330, wherein the preset temperature slope difference range value may be, but not limited to, -1 ° C to 1 ° C.

本發明第三實施例可類似第一實施例,在提供加熱單元153之溫度值之步驟310中,加熱單元153可從距離推焦側151算起最近的第四個之加熱單元153至距離導焦側152算起最近的第四個之加熱單元153,亦即在靠近外界前三個加熱單元153的溫度不列入後續的計算範圍內,以測得較準確的結果,其理由已在第一實施例中說明,故不再贅述。The third embodiment of the present invention can be similar to the first embodiment. In the step 310 of providing the temperature value of the heating unit 153, the heating unit 153 can calculate the fourth heating unit 153 from the closest to the push side 151 to the distance guide. The focal side 152 counts the nearest fourth heating unit 153, that is, the temperature of the first three heating units 153 near the outside is not included in the subsequent calculation range, so as to measure a more accurate result, the reason is already It is explained in an embodiment, so it will not be described again.

在進行完步驟310後,進行計算步驟320,依據前述的溫度值計算溫度斜率差值,其中計算步驟320係利用下列公式來計算出溫度斜率差值:;以及△μ =μ -μ ID 其中,各數值代號之代表意義已在第一實施例中說明,故不再贅述。After step 310 is performed, a calculation step 320 is performed to calculate a temperature slope difference based on the aforementioned temperature value, wherein the calculating step 320 calculates the temperature slope difference using the following formula: And Δ μ = μ - μ ID, wherein the representative meaning of each numerical code has been explained in the first embodiment, and therefore will not be described again.

接著,進行判斷步驟330,判斷溫度斜率差值是否在預設溫度斜率差範圍值內,以提供判斷結果。Next, a determining step 330 is performed to determine whether the temperature slope difference is within a preset temperature slope difference range value to provide a determination result.

在第三實施例中,前述的判斷結果若是在預設溫 度斜率差範圍值內,則判斷此些加熱單元153的溫度分佈是屬於正常分佈;反之,則為異常分佈,需要進行加熱單元153溫度的調整。In the third embodiment, if the foregoing determination result is at the preset temperature Within the range of the degree of slope difference, it is judged that the temperature distribution of the heating units 153 is a normal distribution; otherwise, it is an abnormal distribution, and the temperature of the heating unit 153 needs to be adjusted.

參閱第4圖,第4圖係繪示依照本發明第四實施例之溫度分佈之判斷方法之流程圖。本發明之溫度分佈之判斷方法400可適用於煉焦爐150,並且煉焦爐150具有複數個加熱單元153,其中有關煉焦爐150及加熱單元153的排列方式的例示已在第一實施例說明,故不再贅述。Referring to FIG. 4, FIG. 4 is a flow chart showing a method for determining a temperature distribution according to a fourth embodiment of the present invention. The method 400 for determining the temperature distribution of the present invention is applicable to the coke oven 150, and the coke oven 150 has a plurality of heating units 153, wherein an illustration of the arrangement of the coke oven 150 and the heating unit 153 has been described in the first embodiment, No longer.

首先,步驟410係提供加熱單元153之複數個溫度值、預定溫度值、預設兩側平衡指標範圍值以及複數個第一分類函數係數。其中,前述的溫度值是測量各個加熱單元153在運作時的溫度,前述的預定溫度值是使用者預設各個加熱單元153理想狀態下的溫度值,前述的預設兩側平衡指標範圍值是作為在判斷步驟430中的判斷基準,前述的第一分類函數係數係由型態區分方法解析此些加熱單元153所得。其中,預設兩側平衡指標範圍值可以是但不限於-150℃至150℃。First, step 410 provides a plurality of temperature values of the heating unit 153, a predetermined temperature value, a preset two-side balance index range value, and a plurality of first classification function coefficients. The foregoing temperature value is used to measure the temperature of each heating unit 153 during operation. The predetermined temperature value is a temperature value that is preset by the user to the ideal state of each heating unit 153. The preset two-side balance indicator range value is As a criterion for determination in the decision step 430, the aforementioned first classification function coefficients are obtained by analyzing the heating units 153 by the pattern discrimination method. The preset balance index range value may be, but not limited to, -150 ° C to 150 ° C.

在第四實施例中,第一分類函數係數之型態區分方法已在第一實施例中說明,故不再贅述。其中,第一分類函數係數可例如為-1.237至1.289。In the fourth embodiment, the type discrimination method of the first classification function coefficients has been explained in the first embodiment, and therefore will not be described again. Wherein, the first classification function coefficient may be, for example, -1.237 to 1.289.

本發明第四實施例可類似第一實施例,在提供加熱單元153之溫度值之步驟410中,加熱單元153可從距離推焦側151算起最近的第四個之加熱單元153至距離導焦側152算起最近的第四個之加熱單元153,亦即在靠近外 界前三個加熱單元153的溫度不列入後續的計算範圍內,以測得較準確的結果,其理由已在第一實施例中說明,故不再贅述。The fourth embodiment of the present invention can be similar to the first embodiment. In the step 410 of providing the temperature value of the heating unit 153, the heating unit 153 can calculate the fourth heating unit 153 from the closest to the push side 151 to the distance guide. The focal side 152 counts the nearest fourth heating unit 153, that is, near the outside The temperature of the first three heating units 153 is not included in the subsequent calculation range to measure a more accurate result. The reason for this has been explained in the first embodiment, and therefore will not be described again.

在進行完步驟410後,進行計算步驟420,依據前述的溫度值計算兩側平衡指標值,其中計算步驟420係利用下列公式來計算出兩側平衡指標值:φ 1a i (△T ) i 其中,各數值代號之代表意義已在第一實施例中說明,故不再贅述。After the step 410 is performed, a calculating step 420 is performed to calculate the two-side balance index value according to the foregoing temperature value, wherein the calculating step 420 calculates the two-side balance index value by using the following formula: φ 1 = Σ a i T i , the representative meaning of each numerical code has been explained in the first embodiment, and therefore will not be described again.

接著,進行判斷步驟430,判斷兩側平衡指標值是否在預設兩側平衡指標範圍值內,以提供判斷結果。Next, a determining step 430 is performed to determine whether the balance index values on both sides are within the preset two-side balance index range values to provide a determination result.

在第四實施例中,前述的判斷結果若是在預設兩側平衡指標範圍值內,則判斷此些加熱單元153的溫度分佈是屬於正常分佈;反之,則為異常分佈,需要進行加熱單元153溫度的調整。In the fourth embodiment, if the foregoing determination result is within the preset two-side balance index range value, it is determined that the temperature distribution of the heating units 153 is a normal distribution; otherwise, the abnormal distribution is required, and the heating unit 153 is required. Temperature adjustment.

參閱第5圖,第5圖係繪示依照本發明第五實施例之溫度分佈之判斷方法之流程圖。本發明之溫度分佈之判斷方法500可適用於煉焦爐150,並且煉焦爐150具有複數個加熱單元153,其中有關煉焦爐150及加熱單元153的排列方式的例示已在第一實施例說明,故不再贅述。Referring to FIG. 5, FIG. 5 is a flow chart showing a method for determining a temperature distribution according to a fifth embodiment of the present invention. The method for determining the temperature distribution of the present invention is applicable to the coke oven 150, and the coke oven 150 has a plurality of heating units 153, wherein an illustration of the arrangement of the coke oven 150 and the heating unit 153 has been described in the first embodiment, No longer.

首先,步驟510係提供加熱單元153之複數個溫度值、預定溫度值、預設凹凸平衡指標範圍值以及複數個第二分類函數係數。其中,前述的溫度值是測量各個加熱單元153在運作時的溫度,前述的預定溫度值是使用者預 設各個加熱單元153理想狀態下的溫度值,前述的預設凹凸平衡指標範圍值是作為在判斷步驟530中的判斷基準,前述的第二分類函數係數係由型態區分方法解析此些加熱單元153所得。其中,預設凹凸平衡指標範圍值可以是但不限於-150℃至150℃。First, step 510 provides a plurality of temperature values of the heating unit 153, a predetermined temperature value, a preset bump balance index range value, and a plurality of second classification function coefficients. Wherein, the foregoing temperature value is a temperature at which each heating unit 153 is in operation, and the predetermined temperature value is a user pre-predetermined The temperature values in the ideal state of the respective heating units 153 are set, and the aforementioned preset unevenness balance index range values are used as the determination criteria in the determining step 530, and the second classification function coefficients are analyzed by the type discrimination method. 153 income. The preset bump balance index range value may be, but not limited to, -150 ° C to 150 ° C.

本發明第五實施例可類似第一實施例,在提供加熱單元153之溫度值之步驟510中,加熱單元153可從距離推焦側151算起最近的第四個之加熱單元153至距離導焦側152算起最近的第四個之加熱單元153,亦即在靠近外界前三個加熱單元153的溫度不列入後續的計算範圍內,以測得較準確的結果,其理由已在第一實施例中說明,故不再贅述。The fifth embodiment of the present invention can be similar to the first embodiment. In the step 510 of providing the temperature value of the heating unit 153, the heating unit 153 can calculate the fourth heating unit 153 from the closest to the push side 151 to the distance guide. The focal side 152 counts the nearest fourth heating unit 153, that is, the temperature of the first three heating units 153 near the outside is not included in the subsequent calculation range, so as to measure a more accurate result, the reason is already It is explained in an embodiment, so it will not be described again.

在第五實施例中,其中,第二分類函數係數之型態區分方法已在第一實施例中說明,故不再贅述。其中,第二分類函數係數可例如為-1.132至1.097。In the fifth embodiment, the type discrimination method of the second classification function coefficient has been explained in the first embodiment, and therefore will not be described again. Wherein, the second classification function coefficient may be, for example, -1.132 to 1.097.

在進行完步驟510後,進行計算步驟520,依據前述的溫度值計算凹凸平衡指標值,其中計算步驟520係利用下列公式來計算出凹凸平衡指標值:φ 2b i (△T ) i 其中,各數值代號之代表意義已在第一實施例中說明,故不再贅述。After the step 510 is performed, a calculation step 520 is performed to calculate the unevenness balance index value according to the foregoing temperature value, wherein the calculating step 520 calculates the unevenness balance index value by using the following formula: φ 2 = Σ b i T ) i The representative meaning of each numerical code has been described in the first embodiment, and therefore will not be described again.

接著,進行判斷步驟530,判斷凹凸平衡指標值是否在預設凹凸平衡指標範圍值內,以提供判斷結果。Next, a determining step 530 is performed to determine whether the bump balance index value is within the preset bump balance index range value to provide a judgment result.

在第五實施例中,前述的判斷結果若是在預設凹 凸平衡指標範圍值內,則判斷此些加熱單元153的溫度分佈是屬於正常分佈;反之,則為異常分佈,需要進行加熱單元153溫度的調整。In the fifth embodiment, the foregoing determination result is in the preset concave Within the value of the convex balance index range, it is judged that the temperature distribution of the heating unit 153 is a normal distribution; otherwise, it is an abnormal distribution, and the temperature of the heating unit 153 needs to be adjusted.

要特別提到的是,第一實施例至第五實施例之正常分佈或異常分佈的判斷是基於使用者所設定之預設標準偏差範圍值、預設溫度斜率差範圍值、預設兩側平衡指標範圍值或預設凹凸平衡指標範圍值為基準,所以可依照情況或製程等不同進行各個預設值的範圍大小的調整。It is particularly mentioned that the determination of the normal distribution or the abnormal distribution of the first embodiment to the fifth embodiment is based on the preset standard deviation range value set by the user, the preset temperature slope difference range value, and the preset sides. The balance indicator range value or the preset bump balance indicator range value is a reference, so the range of each preset value can be adjusted according to the situation or the process.

另外,前述的第二實施例至第五實施例可以一併或選擇性地針對加熱單元153的溫度分佈判斷,例如只要第二實施例至第五實施例的其中一種判斷結果為異常分佈,即便其他三種判斷結果為正常分佈,仍視為加熱單元153的溫度分佈為異常分佈,因此需要再進一步調整加熱單元153的溫度分佈;或例如只要第二實施例與第四實施例的其中一種判斷結果為異常分佈,則視為加熱單元153的溫度分佈為異常分佈,因此需要再進一步調整加熱單元153的溫度分佈。In addition, the foregoing second to fifth embodiments may collectively or selectively determine the temperature distribution of the heating unit 153, for example, as long as one of the determination results of the second embodiment to the fifth embodiment is abnormally distributed, even if The other three judgment results are normal distributions, and the temperature distribution of the heating unit 153 is still regarded as an abnormal distribution, so that the temperature distribution of the heating unit 153 needs to be further adjusted; or, for example, one of the judgment results of the second embodiment and the fourth embodiment is required. If the distribution is abnormal, it is considered that the temperature distribution of the heating unit 153 is an abnormal distribution, and therefore it is necessary to further adjust the temperature distribution of the heating unit 153.

綜合以上所述,在本發明之溫度分佈之判斷方法中,主要是依照加熱單元的溫度值來計算標準偏差值、溫度斜率差值、兩側平衡指標值或凹凸平衡指標值,並將前述所計算出的各個數值與預設範圍值做比較,進而判斷出加熱單元的溫度分佈為正常或異常分佈,以便使用者有所依據來制定加熱單元的溫度調整方法,並減少因使用者經驗不足而導致成本上升的習知問題。In summary, in the method for determining the temperature distribution of the present invention, the standard deviation value, the temperature slope difference value, the two-side balance index value or the unevenness balance index value are mainly calculated according to the temperature value of the heating unit, and the foregoing The calculated values are compared with the preset range values to determine whether the temperature distribution of the heating unit is normal or abnormally distributed, so that the user can determine the temperature adjustment method of the heating unit and reduce the user experience. A conventional problem that leads to an increase in costs.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。The present invention has been disclosed in the above embodiments, and is not intended to limit the present invention. Any one of ordinary skill in the art to which the present invention pertains can make various changes without departing from the spirit and scope of the invention. The scope of protection of the present invention is therefore defined by the scope of the appended claims.

100‧‧‧溫度分佈之判斷方法100‧‧‧Method for judging temperature distribution

110、120、130‧‧‧判斷步驟110, 120, 130‧‧‧ judgment steps

Claims (10)

一種溫度分佈之判斷方法,適用於一煉焦爐,該煉焦爐具有複數個加熱單元,且該些加熱單元係自該煉焦爐之一推焦側依序排列至一導焦側,其中該煉焦爐溫度分佈之判斷方法包含:提供該些加熱單元之複數個溫度值、複數個預定溫度值以及一預設標準偏差範圍值;進行一計算步驟,依據該些溫度值計算一標準偏差值,該計算步驟係利用下列公式來計算出該標準偏差值: 其中:(△T ) i 為自該推焦側算起第i 個之該加熱單元之溫度值與自該推焦側第i 個之該加熱單元之預定溫度值之差值;n 為該些加熱單元之數量值;以及σ 為該標準偏差量;以及進行一判斷步驟,判斷該標準偏差值是否在該預設標準偏差範圍值內,以提供一判斷結果。A method for judging a temperature distribution is applicable to a coke oven having a plurality of heating units, and the heating units are sequentially arranged from a push side of the coke oven to a lead side, wherein the coke oven The method for judging the temperature distribution includes: providing a plurality of temperature values, a plurality of predetermined temperature values, and a preset standard deviation range value of the heating units; performing a calculating step, and calculating a standard deviation value according to the temperature values, the calculating The steps are calculated using the following formula: Wherein: (△ T) i i-th counting the difference of the temperature values from the temperature value predetermined pushing side of the i-th unit of the heating of the heating unit is pushing from the side; for some n- a quantity value of the heating unit; and σ is the standard deviation amount; and performing a determining step of determining whether the standard deviation value is within the preset standard deviation range value to provide a determination result. 如申請專利範圍第1項所述之溫度分佈之判斷方法,其中該預設標準偏差範圍值係0℃至15℃。The method for judging the temperature distribution as described in claim 1, wherein the preset standard deviation range value is 0 ° C to 15 ° C. 如申請專利範圍第1項所述之溫度分佈之判斷方 法,其中在該提供該些加熱單元之該些溫度值之步驟中,該些加熱單元係從距離該推焦側算起最近的第四個之該加熱單元至距離該導焦側算起最近的第四個之該加熱單元。As judged by the temperature distribution mentioned in item 1 of the patent application scope The method, wherein in the step of providing the temperature values of the heating units, the heating units are the nearest fourth heating unit from the push side to the closest to the guiding side The fourth of the heating unit. 一種溫度分佈之判斷方法,適用於一煉焦爐,該煉焦爐具有複數個加熱單元,且該些加熱單元係自該煉焦爐之一推焦側依序排列至一導焦側,其中該煉焦爐溫度分佈之判斷方法包含:提供該些加熱單元之複數個溫度值、一預定溫度斜率值以及一預設溫度斜率差範圍值;進行一計算步驟,依據該些溫度值計算一溫度斜率差值,其中該計算步驟係利用下列公式來計算出該溫度斜率差值:;以及 △μ =μ -μ ID 其中:μ 為以該些溫度值計算得出之一溫度斜率值;T i 為自該推焦側算起第i 個之該加熱單元之溫度值;n 為該些加熱單元之數量值;μ ID 為該預定溫度斜率值;以及△μ 為該溫度斜率差值;以及 判斷該溫度斜率差值是否在該預設溫度斜率差範圍值內,以提供一判斷結果。A method for judging a temperature distribution is applicable to a coke oven having a plurality of heating units, and the heating units are sequentially arranged from a push side of the coke oven to a lead side, wherein the coke oven The method for determining the temperature distribution includes: providing a plurality of temperature values, a predetermined temperature slope value, and a preset temperature slope difference range value of the heating units; performing a calculating step, and calculating a temperature slope difference according to the temperature values, Wherein the calculation step uses the following formula to calculate the temperature slope difference: And Δ μ = μ - μ ID where: μ is a temperature slope value calculated from the temperature values; T i is the temperature value of the i- th heating unit from the push side; n is a quantity value of the heating units; μ ID is the predetermined temperature slope value; and Δ μ is the temperature slope difference value; and determining whether the temperature slope difference value is within the preset temperature slope difference range value to provide a judgment result. 如申請專利範圍第4項所述之溫度分佈之判斷方法,其中該預設溫度斜率差範圍值係-1℃至1℃。The method for judging the temperature distribution as described in claim 4, wherein the preset temperature slope difference ranges from -1 ° C to 1 ° C. 如申請專利範圍第4項所述之溫度分佈之判斷方法,其中在該提供該些加熱單元之該些溫度值之步驟中,該些加熱單元係從距離該推焦側算起最近的第四個之該加熱單元至距離該導焦側算起最近的第四個之該加熱單元。The method for judging the temperature distribution according to claim 4, wherein in the step of providing the temperature values of the heating units, the heating units are the fourth nearest from the push side The heating unit is the fourth closest to the heating side. 一種溫度分佈之判斷方法,適用於一煉焦爐,該煉焦爐具有複數個加熱單元,且該些加熱單元係自該煉焦爐之一推焦側依序排列至一導焦側,其中該煉焦爐溫度分佈之判斷方法包含:提供該些加熱單元之複數個溫度值、複數個預定溫度值、一預設兩側平衡指標範圍值以及複數個第一分類函數係數,其中該些第一分類函數係數係由型態區分方法解析該些加熱單元所得;進行一計算步驟,依據該些溫度值計算一兩側平衡指標值,其中該計算步驟係利用下列公式來計算出該兩側平衡指標值:φ 1a i (△T ) i 其中:φ 1 為該兩側平衡指標值;(△T ) i 為第i 個之該加熱單元之溫度值與第i 個之該加熱單元之預定溫度值之差值;以及a i 為第i 個之該加熱單元之第一分類函數係數;以及判斷該兩側平衡指標值是否在該預設兩側平衡指標範圍值內,以提供一判斷結果。A method for judging a temperature distribution is applicable to a coke oven having a plurality of heating units, and the heating units are sequentially arranged from a push side of the coke oven to a lead side, wherein the coke oven The method for judging the temperature distribution comprises: providing a plurality of temperature values of the heating unit, a plurality of predetermined temperature values, a preset two-side balance index range value, and a plurality of first classification function coefficients, wherein the first classification function coefficients The method for distinguishing the heating units by the type discrimination method; performing a calculation step of calculating a balance index value according to the temperature values, wherein the calculating step uses the following formula to calculate the balance index value of the two sides: φ 1 = Σ a i (△ T ) i wherein: φ 1 for both balance index; (△ T) i is the predetermined temperature value temperature value of the i-th unit of the heating and the heating of the i-th unit of the difference; and a i is the i-th coefficient of the first classification function of the heating unit; and determining whether both sides of the balance index within the predetermined range of index values on both sides of the balance, to provide a determination result 如申請專利範圍第7項所述之溫度分佈之判斷方法,其中該預設兩側平衡指標範圍值係-150℃至150℃。The method for judging the temperature distribution as described in claim 7 wherein the preset two-side balance index range is -150 ° C to 150 ° C. 一種溫度分佈之判斷方法,適用於一煉焦爐,該煉焦爐具有複數個加熱單元,且該些加熱單元係自該煉焦爐之一推焦側依序排列至一導焦側,其中該煉焦爐溫度分佈之判斷方法包含:提供該些加熱單元之複數個溫度值、複數個預定溫度值、一預設凹凸平衡指標值以及複數個第二分類函數係數,其中該些第二分類函數係數係由型態區分方法解析該些加熱單元所得;進行一計算步驟,依據該些溫度值計算一凹凸平衡指標值,其中該計算步驟係利用下列公式來計算出該凹凸平衡指標值:φ 2b i (△T ) i 其中:φ 2 為該凹凸平衡指標值;(△T ) i 為第i 個之該加熱單元之溫度值與第i 個之該加熱單元之預定溫度值之差值;以及b i 為第i 個之該加熱單元之第二分類函數係數;以及判斷該凹凸平衡指標值是否在該預設凹凸平衡指標範圍值內,以提供一判斷結果。A method for judging a temperature distribution is applicable to a coke oven having a plurality of heating units, and the heating units are sequentially arranged from a push side of the coke oven to a lead side, wherein the coke oven The method for judging the temperature distribution comprises: providing a plurality of temperature values of the heating unit, a plurality of predetermined temperature values, a preset bump balance index value, and a plurality of second classification function coefficients, wherein the second classification function coefficients are The type discrimination method analyzes the heating units; performs a calculation step of calculating a concave-convex balance index value according to the temperature values, wherein the calculating step calculates the unevenness balance index value by using the following formula: φ 2b i (△ T) i wherein: φ 2 for uneven balance index; (△ T) i is the i-th value of the difference between the temperature of the heating unit and the predetermined temperature values of the i-th unit of the heating; and b i is the second classification function coefficient of the i- th heating unit; and determining whether the unevenness balance index value is within the preset bump balance index range value to provide a judgment result. 如申請專利範圍第9項所述之溫度分佈之判斷方法,其中該預設凹凸平衡指標範圍值係-150℃至150℃。The method for judging the temperature distribution according to claim 9 is characterized in that the preset unevenness balance index range is -150 ° C to 150 ° C.
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