TWI450996B - Receiving structure for coating material - Google Patents
Receiving structure for coating material Download PDFInfo
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- TWI450996B TWI450996B TW098116290A TW98116290A TWI450996B TW I450996 B TWI450996 B TW I450996B TW 098116290 A TW098116290 A TW 098116290A TW 98116290 A TW98116290 A TW 98116290A TW I450996 B TWI450996 B TW I450996B
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Description
本發明涉及一種鍍膜裝置，尤其涉及一種鍍膜原料收容裝置。The invention relates to a coating device, in particular to a coating material storage device.
在傳統的電子槍蒸鍍鍍膜過程中，通常將鍍膜原料放置在一坩堝內，該坩堝收容在一固定平台的收容槽內。鍍膜時，通過電子槍打擊坩堝內的鍍膜原料至待鍍設備上成膜。然而，使用上述方式鍍多層膜時或者每次用完坩堝內的鍍膜原料時，需要先將坩堝從收容槽內取出，然後更換鍍膜原料，再將更換後的鍍膜原料以及坩堝放入收容槽內，以供繼續蒸鍍。此過程步驟繁瑣，耗費時間較長，使得鍍膜效率較低，且由於鍍膜過程不連續，影響鍍膜品質。In the conventional electron gun evaporation coating process, the coating material is usually placed in a crucible, and the crucible is housed in a receiving groove of a fixed platform. When coating, the coating material in the crucible is struck by an electron gun to form a film on the equipment to be plated. However, when the multilayer film is used in the above manner, or when the coating material in the crucible is used up, the crucible needs to be taken out from the receiving tank, and then the plating material is replaced, and the replaced coating material and crucible are placed in the receiving tank. For continued evaporation. This process step is cumbersome and takes a long time, which makes the coating efficiency low, and the coating process is not continuous, which affects the coating quality.
有鑒於此，有必要提供一種能夠節省鍍膜時間的鍍膜原料收容裝置。In view of the above, it is necessary to provide a coating material storage device capable of saving coating time.
一種鍍膜原料收容裝置，該鍍膜原料收容裝置包括一承載座、複數疊加且相互固定設置的坩堝以及一升降機構。所述承載座具有一收容腔，所述坩堝用於收容鍍膜原料。所述坩堝固定在所述升降機構上且收容在所述收容腔內。所述承載座上開設有一開口，該開口與所述坩堝對正。所述升降機構包括一支撐軸，所述支撐軸一端與所述坩堝固定連接。所述升降機構能夠帶動所述坩堝相對所述承載座上下運動。A coating material storage device comprises a carrier, a plurality of stacked and fixedly arranged crucibles, and a lifting mechanism. The carrier has a receiving cavity for receiving a coating material. The crucible is fixed on the lifting mechanism and housed in the receiving cavity. An opening is defined in the bearing seat, and the opening is aligned with the cymbal. The lifting mechanism includes a support shaft, and one end of the support shaft is fixedly connected to the cymbal. The lifting mechanism can drive the cymbal to move up and down relative to the carrier.
與先前技術相比，本發明的鍍膜原料收容裝置同時使用複數坩堝來放置鍍膜原料，在用完坩堝內的鍍膜原料後，可通過該升降機構將空的坩堝從該承載座內移至開口處，方便拿取，同時又能夠將下一坩堝移至鍍膜位置，省去了重新放置坩堝的步驟，使得鍍膜時間減少，且鍍膜過程可以連貫進行。Compared with the prior art, the coating material storage device of the present invention simultaneously uses a plurality of crucibles to place the coating material, and after the coating material in the crucible is used, the empty crucible can be moved from the carrier to the opening by the lifting mechanism. It is easy to take, and at the same time it can move the next layer to the coating position, eliminating the need to re-place the crucible, so that the coating time is reduced, and the coating process can be carried out continuously.
下面將結合附圖，對本發明作進一步的詳細說明。The invention will be further described in detail below with reference to the accompanying drawings.
請參閱圖1，為本發明實施方式提供的一種鍍膜原料收容裝置10，其用於一鍍膜裝置100中。該鍍膜裝置100包括所述鍍膜原料收容裝置10以及一鍍膜傘20。該鍍膜原料收容裝置10用於收容鍍膜原料30，其被固定在一固定平台(圖未示)上。該鍍膜原料收容裝置10內的鍍膜原料30經蒸發，可覆蓋在該鍍膜傘20的待鍍膜元件(圖未示)上成膜。Please refer to FIG. 1 , which is a coating material storage device 10 for use in a coating device 100 according to an embodiment of the present invention. The coating apparatus 100 includes the coating material storage device 10 and a coated umbrella 20. The coating material storage device 10 is for accommodating the coating material 30, which is fixed to a fixed platform (not shown). The coating material 30 in the coating material storage device 10 is evaporated to cover the film to be coated (not shown) of the coating umbrella 20 to form a film.
請結合圖2至圖4，該鍍膜原料收容裝置10包括一承載座11、複數坩堝12以及一升降機構13。所述坩堝12固定在所述升降機構13上且收容在所述承載座11內，所述升降機構13可驅動所述坩堝12沿著所述承載座11內壁升降。2 to 4, the coating material storage device 10 includes a carrier 11, a plurality of turns 12, and a lifting mechanism 13. The crucible 12 is fixed to the lifting mechanism 13 and housed in the carrier seat 11. The lifting mechanism 13 can drive the crucible 12 to ascend and descend along the inner wall of the carrier 11.
所述承載座11包括一本體11a以及一蓋體11b，所述蓋體11b與所述本體11a活動連接。本實施方式中，所述本體11a呈圓筒狀。具體的，所述本體11a包括一側壁111以及一連接在所述側壁111底部的底面112，所述側壁111以及所述底面112圍成一收容腔113，所述收容腔113用於***述複數坩堝12。與所述底面112相對的側壁111一端形成有一開口114，所述開口114的直徑與所述坩堝12的外徑相等。所述蓋體11b蓋合在所述開口114上，且可相對所述開口114打開或閉合。本實施方式中，所述側壁111內表面上設置有複數內螺紋115，所述蓋體11b外側壁設置有複數外螺紋116與所述內螺紋115對應螺合，使得所述蓋體11b可通過旋轉與所述本體11a螺接密封，或從所述本體11a上取下。所述蓋體11b能夠在非鍍膜狀態下密封該開口114，從而減少灰塵污染鍍膜原料30。所述底面112上開設有一第一通孔117，所述第一通孔117的中心與所述開口114的中心對正。The carrier 11 includes a body 11a and a cover 11b. The cover 11b is movably connected to the body 11a. In the present embodiment, the body 11a has a cylindrical shape. Specifically, the body 11a includes a sidewall 111 and a bottom surface 112 connected to the bottom of the sidewall 111. The sidewall 111 and the bottom surface 112 define a receiving cavity 113. The receiving cavity 113 is configured to receive the sidewall. The plural number is 12. An opening 114 is formed at one end of the side wall 111 opposite to the bottom surface 112, and the diameter of the opening 114 is equal to the outer diameter of the crucible 12. The cover 11b covers the opening 114 and is openable or closable relative to the opening 114. In the embodiment, the inner surface of the side wall 111 is provided with a plurality of internal threads 115, and the outer side wall of the cover 11b is provided with a plurality of external threads 116 corresponding to the internal threads 115, so that the cover 11b can pass The rotation is screwed to the body 11a or removed from the body 11a. The cover 11b can seal the opening 114 in a non-coated state, thereby reducing dust contamination of the coating material 30. A first through hole 117 is defined in the bottom surface 112, and a center of the first through hole 117 is aligned with a center of the opening 114.
所述複數坩堝12分別用於***述鍍膜原料30。每個所述坩堝12的外徑與所述承載座11的本體11a的內徑相等，所述坩堝12中心與所述開口114的中心對正。當鍍多層膜時，各所述坩堝12內按照順序分別放置有對應膜層的鍍膜原料30。由於預先排布對應膜層的鍍膜原料30的順序，使得在鍍膜過程中能夠避免取錯鍍膜原料30的誤操作。每個所述坩堝12中間均開設有一第二通孔120，所述升降機構13可部分收容在較靠近所述底面112的坩堝12的第二通孔120內，從而與所述坩堝12固定連接。每兩個所述坩堝12之間通過一兩頭銷釘14固定連接。所述兩頭銷釘14包括第一銷接端141、第二銷接端142以及連接所述第一銷接端141與第二銷接端142的抵持部143，所述第一銷接端141、第二銷接端142分別收容在相鄰兩個坩堝12的第二通孔120內，所述第一銷接端141、第二銷接端142的直徑均與所述第二通孔120的直徑相等，以堵塞所述坩堝12。可以理解，為了避免鍍膜原料30從第二通孔120漏出，所述坩堝12可形成為一環狀體。具體的，所述坩堝12包括一外側壁121以及一內側壁122，所述外側壁121與所述內側壁122高度大致相等，所述外側壁121與所述內側壁122之間形成有一收容槽123，所述鍍膜原料30收容在所述收容槽123內。此時，所述第二通孔120即為由所述內側壁122形成的通孔。本實施方式中，所述抵持部143的直徑大於所述第一銷接端141、第二銷接端142的直徑，當所述第一銷接端141、第二銷接端142收容在所述第二通孔120內時，所述抵持部143兩端與所述坩堝12抵持，從而能夠使兩個坩堝12之間保持一定距離，避免兩個坩堝12過於靠近而使鍍膜原料30相互污染。The plurality of turns 12 are used to house the coating material 30, respectively. The outer diameter of each of the weirs 12 is equal to the inner diameter of the body 11a of the carrier 11, and the center of the weir 12 is aligned with the center of the opening 114. When the multilayer film is plated, the plating material 30 corresponding to the film layer is placed in each of the crucibles 12 in order. Since the order of the plating raw materials 30 corresponding to the film layers is arranged in advance, it is possible to avoid erroneous operation of the wrong coating material 30 during the coating process. A second through hole 120 is defined in the middle of each of the cymbals 12, and the lifting mechanism 13 is partially received in the second through hole 120 of the cymbal 12 closer to the bottom surface 112, thereby being fixedly connected to the cymbal 12 . Each of the two turns 12 is fixedly connected by a two-terminal pin 14. The two-pin pin 14 includes a first pin end 141 , a second pin end 142 , and a resisting portion 143 connecting the first pin end 141 and the second pin end 142 . The first pin end 141 . The second pin ends 142 are respectively received in the second through holes 120 of the two adjacent turns 12, and the diameters of the first pin end 141 and the second pin end 142 are the same as the second through holes 120. The diameters are equal to block the crucible 12. It can be understood that, in order to prevent the coating material 30 from leaking out from the second through hole 120, the crucible 12 may be formed as an annular body. Specifically, the cymbal 12 includes an outer sidewall 121 and an inner sidewall 122. The outer sidewall 121 is substantially equal in height to the inner sidewall 122. A receiving slot is defined between the outer sidewall 121 and the inner sidewall 122. 123. The coating material 30 is housed in the receiving groove 123. At this time, the second through hole 120 is a through hole formed by the inner sidewall 122. In this embodiment, the diameter of the abutting portion 143 is larger than the diameters of the first pin end 141 and the second pin end 142. When the first pin end 141 and the second pin end 142 are received in the When the second through hole 120 is in the inner side, the two ends of the resisting portion 143 are abutted against the crucible 12, so that the distance between the two crucibles 12 can be kept at a certain distance, so that the two crucibles 12 are too close to each other to make the coating material. 30 mutual pollution.
所述升降機構13包括一支撐軸131以及與所述支撐軸131傳動連接的一驅動馬達132。The lifting mechanism 13 includes a support shaft 131 and a drive motor 132 that is drivingly coupled to the support shaft 131.
所述支撐軸131的長度大於等於所述承載座11的縱向長度。所述支撐軸131部分收容在所述承載座11的收容腔113內。具體的，所述支撐軸131包括第一端131a與第二端131b，所述第一端131a穿過所述第一通孔117與所述坩堝12固定連接，所述第二端131b與所述驅動馬達132傳動連接。所述第一端131a的直徑與所述第一通孔117以及第二通孔120的直徑大致相等，使得所述支撐軸131能夠通過所述第一通孔117穩定定位在所述收容腔113內。所述第二端131b外表面上形成有複數鋸齒131c。The length of the support shaft 131 is greater than or equal to the longitudinal length of the carrier 11. The support shaft 131 is partially received in the receiving cavity 113 of the carrier 11 . Specifically, the support shaft 131 includes a first end 131a and a second end 131b. The first end 131a is fixedly connected to the crucible 12 through the first through hole 117, and the second end 131b is The drive motor 132 is drivingly connected. The diameter of the first end 131a is substantially equal to the diameter of the first through hole 117 and the second through hole 120, so that the support shaft 131 can be stably positioned in the receiving cavity 113 through the first through hole 117. Inside. A plurality of serrations 131c are formed on the outer surface of the second end 131b.
所述驅動馬達132連接有一轉動齒輪132a，所述轉動齒輪132a與所述鋸齒131c嚙合。所述驅動馬達132固定在一固定裝置(圖未示)上，如桌面或者牆壁，當所述轉動齒輪132a沿一設定方向旋轉時，所述驅動馬達132能夠帶動所述支撐軸131相對所述承載座11上下運動。當所述驅動馬達132驅動所述升降機構13升降時，所述坩堝12能夠沿著所述承載座11內壁軸向運動，且所述坩堝12能夠伸出開口114外或從所述開口114外進入所述承載座11內，從而能夠方便使用者更換鍍膜原料30。本實施方式中，當所述支撐軸131未被驅動時，鄰近所述承載座11底面的坩堝12與所述承載座11的底面貼合，所述轉動齒輪132a與所述支撐軸131的第二端131b較鄰近所述承載座11底面的部分鋸齒131c嚙合。另外，該驅動馬達132與一控制器133電連接，該控制器133用於根據預先設定的位移值來控制該支撐軸131的行程，以實現自動控制所述支撐軸131，從而節省人力。The drive motor 132 is coupled to a rotating gear 132a that meshes with the serration 131c. The driving motor 132 is fixed to a fixing device (not shown) such as a table top or a wall. When the rotating gear 132a rotates in a set direction, the driving motor 132 can drive the supporting shaft 131 relative to the The carrier 11 moves up and down. When the driving motor 132 drives the lifting mechanism 13 to move up and down, the crucible 12 can move axially along the inner wall of the carrier 11 and the crucible 12 can protrude out of the opening 114 or from the opening 114. The inside of the carrier 11 is externally inserted, so that the user can change the coating material 30. In this embodiment, when the support shaft 131 is not driven, the crucible 12 adjacent to the bottom surface of the carrier 11 is in contact with the bottom surface of the carrier 11, and the rotating gear 132a and the support shaft 131 are The two ends 131b are meshed with respect to the partial serrations 131c adjacent to the bottom surface of the carrier 11. In addition, the driving motor 132 is electrically connected to a controller 133 for controlling the stroke of the support shaft 131 according to a preset displacement value to realize automatic control of the support shaft 131, thereby saving labor.
本發明的鍍膜原料收容裝置10同時使用複數坩堝12來放置鍍膜原料30，在用完坩堝12內的鍍膜原料30後，可通過該升降機構13將空的坩堝12從該承載座11內移至開口114處，方便拿取，同時又能夠將下一坩堝12移至鍍膜位置，省去了重新放置坩堝12的步驟，使得鍍膜時間減少，且鍍膜過程可以連貫進行。The coating material storage device 10 of the present invention simultaneously uses the plurality of crucibles 12 to place the coating material 30. After the coating material 30 in the crucible 12 is used, the empty crucible 12 can be moved from the carrier 11 to the inside of the carrier 11 by the lifting mechanism 13. The opening 114 is convenient for taking, and at the same time, the next crucible 12 can be moved to the coating position, the step of repositioning the crucible 12 is omitted, the coating time is reduced, and the coating process can be performed continuously.
另外，本領域技術人員可在本發明精神內做其他變化，但是，凡依據本發明精神實質所做的變化，都應包含在本發明所要求保護的範圍之內。In addition, those skilled in the art can make other changes in the spirit of the invention, and all changes that are made according to the spirit of the invention should be included in the scope of the invention.
100．．．鍍膜裝置100. . . Coating device
10．．．鍍膜原料收容裝置10. . . Coating material storage device
11．．．承載座11. . . Carrier
12．．．坩堝12. . . crucible
13．．．升降機構13. . . Lifting mechanism
14．．．兩頭銷釘14. . . Two-pin
11a．．．本體11a. . . Ontology
11b．．．蓋體11b. . . Cover
111．．．側壁111. . . Side wall
112．．．底面112. . . Bottom
113．．．收容腔113. . . Containment chamber
114．．．開口114. . . Opening
115．．．內螺紋115. . . internal thread
116．．．外螺紋116. . . External thread
117．．．第一通孔117. . . First through hole
120．．．第二通孔120. . . Second through hole
121．．．外側壁121. . . Outer side wall
122．．．內側壁122. . . Inner side wall
123．．．收容槽123. . . Storage slot
131．．．支撐軸131. . . Support shaft
132．．．驅動馬達132. . . Drive motor
133．．．控制器133. . . Controller
131a．．．第一端131a. . . First end
131b．．．第二端131b. . . Second end
131c．．．鋸齒131c. . . Sawtooth
132a．．．轉動齒輪132a. . . Rotating gear
141．．．第一銷接端141. . . First pin end
142．．．第二銷接端142. . . Second pin end
143．．．抵持部143. . . Responsible department
20．．．鍍膜傘20. . . Coated umbrella
30．．．鍍膜原料30. . . Coating material
圖1為本發明實施方式提供的鍍膜原料收容裝置與鍍膜傘的示意圖；1 is a schematic view of a coating material storage device and a coating umbrella according to an embodiment of the present invention;
圖2為圖1的鍍膜原料收容裝置的承載座與坩堝的分解示意圖；2 is a schematic exploded view of the carrier and the crucible of the coated material storage device of FIG. 1;
圖3為圖2的鍍膜原料收容裝置的坩堝與支撐軸的分解示意圖；3 is an exploded perspective view of the crucible and the support shaft of the coated material storage device of FIG. 2;
圖4為圖2的鍍膜原料收容裝置的剖視圖。Fig. 4 is a cross-sectional view showing the coating material storage device of Fig. 2;
10．．．鍍膜原料收容裝置10. . . Coating material storage device
11．．．承載座11. . . Carrier
12．．．坩堝12. . . crucible
13．．．升降機構13. . . Lifting mechanism
14．．．兩頭銷釘14. . . Two-pin
11a．．．本體11a. . . Ontology
11b．．．蓋體11b. . . Cover
111．．．側壁111. . . Side wall
131．．．支撐軸131. . . Support shaft
132．．．驅動馬達132. . . Drive motor
133．．．控制器133. . . Controller
131c．．．鋸齒131c. . . Sawtooth
132a．．．轉動齒輪132a. . . Rotating gear
30．．．鍍膜原料30. . . Coating material
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW098116290A TWI450996B (en) | 2009-05-15 | 2009-05-15 | Receiving structure for coating material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW098116290A TWI450996B (en) | 2009-05-15 | 2009-05-15 | Receiving structure for coating material |
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| TW201040301A TW201040301A (en) | 2010-11-16 |
| TWI450996B true TWI450996B (en) | 2014-09-01 |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6250758B1 (en) * | 1997-05-16 | 2001-06-26 | Hoya Corporation | Plastic optical devices having antireflection film and mechanism for equalizing thickness of antireflection film |
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2009
- 2009-05-15 TW TW098116290A patent/TWI450996B/en not_active IP Right Cessation
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6250758B1 (en) * | 1997-05-16 | 2001-06-26 | Hoya Corporation | Plastic optical devices having antireflection film and mechanism for equalizing thickness of antireflection film |
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| Publication number | Publication date |
|---|---|
| TW201040301A (en) | 2010-11-16 |
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