TWI422490B - Thermo-pressed cushioning support device - Google Patents

Thermo-pressed cushioning support device Download PDF

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TWI422490B
TWI422490B TW100111073A TW100111073A TWI422490B TW I422490 B TWI422490 B TW I422490B TW 100111073 A TW100111073 A TW 100111073A TW 100111073 A TW100111073 A TW 100111073A TW I422490 B TWI422490 B TW I422490B
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layer
foam
pad structure
hot
buffer
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TW100111073A
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TW201238759A (en
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Fu Chieng Chen
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Description

熱壓墊結構Hot pad structure

本發明係關於一種熱壓墊結構,特別是指一種能夠藉由熱壓結合技術,將至少一個填充體結合於上層緩衝材及下層緩衝材間的緩衝室中,以便該熱壓墊應用於床墊、睡墊、坐墊、背墊或是背靠墊時,能夠有效支撑人體相關部位,以舒緩壓力。The invention relates to a hot press pad structure, in particular to a buffering chamber capable of bonding at least one filling body between an upper cushioning material and a lower cushioning material by a thermocompression bonding technique, so that the hot pressing pad is applied to the bed. When the pad, sleeping pad, cushion, back pad or back cushion is used, it can effectively support the relevant parts of the human body to relieve stress.

目前,市面上常見的坐墊或是背靠墊,會於織布層內包覆一片泡棉,並使用熱壓結合的方式,使整片泡棉層與該織布層密合,然而,當使用之發泡棉層偏硬時,其緩衝效果有限,且易造成使用者感覺疼痛;另外,若使用之發泡棉偏軟時,雖具有良好的彈性緩衝效果,但使用者的身體部位會陷於發泡材中,進而造成使用者在活動上的不便利性。At present, the common seat cushion or back cushion on the market will cover a piece of foam in the woven layer, and use a combination of hot pressing to make the whole foam layer closely adhere to the woven layer, however, when used When the foamed cotton layer is hard, the buffering effect is limited, and the user feels pain. In addition, if the foamed cotton used is soft, although the elastic cushioning effect is good, the user's body part may be trapped. In the foamed material, the user is inconvenient in activities.

因此,有廠商係以車縫方式將一緩衝材質與該織布層結合,以加強緩衝避震的效果,然而,這樣的結合方式,雖然能夠減低撞擊力道與加強避震的效果,但由於是使用車縫方式將織布層與緩衝材質做結合,若是織布層表面留有車縫線時,很可能會發生針線與使用者皮膚劇烈摩擦,進而導致皮膚疼痛或紅腫,如有傷口甚至傷口發炎;同時,於織布層表面的縫線在外觀賣相及功能上也降低消費者購買慾望;另外除了上述的缺點之外,使用車縫方式來固定緩衝材質,亦很容易因此針線脫落或是斷裂,而導致緩衝材質的晃動或是偏移,因此將會造成使用者操作應用上的不方便,也容易因為該緩衝材質的偏移或滑動,會大幅度的降低該緩衝材質原本對應使用者身體特定部份所能夠達到之功效。Therefore, some manufacturers use a cushioning material to combine a cushioning material with the woven fabric layer to enhance the effect of cushioning the shock absorber. However, such a combination method can reduce the impact force and enhance the shock absorber effect, but Use the sewing method to combine the woven fabric layer with the cushioning material. If the sewing thread is left on the surface of the woven fabric layer, it is likely that the sewing thread will rub sharply with the user's skin, which may cause skin pain or redness, such as wounds and even wounds. Inflammation; at the same time, the suture on the surface of the woven layer also reduces the consumer's desire to purchase in terms of appearance and function; in addition to the above shortcomings, it is easy to fix the cushioning material by sewing, and it is easy to fall off the needle or It is a break, which causes the buffer material to sway or shift, which will cause inconvenience to the user's operation. It is also easy to reduce the buffer material's original use due to the offset or sliding of the buffer material. The effect that a specific part of the body can achieve.

因此,若能提供一種熱壓墊結構,能夠使用熱壓結合的技術,將一具有吸震散壓或塑形效果的材料結合於該熱壓墊結構內,除了能夠結合的更加牢固及使用上更加舒適之外,亦能夠形成一凸出的緩衝墊來支撐人體相關部位,如此應為一最佳解決方案。Therefore, if a hot pad structure can be provided, a material having a shock absorbing or shaping effect can be incorporated into the hot pad structure by using a thermocompression bonding technique, in addition to being more secure and more usable to use. In addition to comfort, it is also possible to form a protruding cushion to support the relevant parts of the human body, which should be an optimal solution.

本發明之目的即在於提供一種熱壓墊結構,係能夠藉由熱壓結合技術將數個具有吸震散壓或塑形效果之材料結合於該上層緩衝材及下層緩衝材的緩衝室內,以達到輕巧及解除使用者壓力與酸痛的目的。The object of the present invention is to provide a hot press pad structure, which is capable of combining a plurality of materials having shock absorbing and compressing effects or a shaping effect into a buffer chamber of the upper cushioning material and the lower cushioning material by a thermocompression bonding technique. Lightweight and relieves user pressure and soreness.

本發明之次一目的即在於提供一種熱壓墊結構,係可於上層緩衝材上結合一表面層,該表面層可為織物,使該熱壓墊可直接被販售使用。A second object of the present invention is to provide a thermocompression pad structure in which a surface layer can be bonded to the upper cushioning material, and the surface layer can be a fabric, so that the hot press pad can be directly used for sale.

本發明之又一目的即在於提供一種熱壓墊結構,係可將上層緩衝材及下層緩衝材當作內膽使用,並於其上套設一包覆體,該包覆體係可被拆卸清洗,以達到使用清潔之目的。Another object of the present invention is to provide a thermal pressure pad structure, which can use the upper buffer material and the lower buffer material as a liner, and a covering body is disposed thereon, and the coating system can be disassembled and cleaned. To achieve the purpose of cleaning.

可達成上述發明目的之熱壓墊結構,係包含上層緩衝材及下層緩衝材及至少一個含以上的填充體,其中,該填充體係結合於該上層緩衝材及下層緩衝材的預定位置之間,並在上層緩衝材及下層緩衝材表面的預定位置進行熱壓,該熱壓位置恰好會在填充體的周圍,使在熱壓過程中,不會壓到填充體,而熱壓會造成上層緩衝體及下層緩衝體被熱壓處熔融狀態,使上層緩衝材的表面會形成凹陷的熱壓痕,待凝固後,上層緩衝材及下層緩衝材的熱壓處會緊密結合成一體,以形成一緩衝室,而填充體會定位於緩衝室內;當該熱壓墊結構被製作成床墊、睡墊、坐墊或背墊時,該填充體即可有效支撐人體相關部位以舒緩使用者壓力及酸痛外,亦能夠使該熱壓墊結構具有緩衝壓力、防撞擊及塑形之功效。The hot press pad structure capable of achieving the above object of the invention comprises an upper buffer material and a lower buffer material and at least one filler body containing the above, wherein the filling system is coupled between the predetermined positions of the upper buffer material and the lower buffer material, And hot pressing at a predetermined position on the surface of the upper buffer material and the lower buffer material, the hot pressing position is just around the filling body, so that during the hot pressing process, the filling body is not pressed, and the hot pressing causes the upper layer buffering. The body and the lower buffer body are melted in a hot state, so that the surface of the upper buffer material forms a concave hot indentation. After being solidified, the hot pressing portions of the upper buffer material and the lower buffer material are tightly integrated to form a a buffer chamber, and the filling body is positioned in the buffer chamber; when the hot pressing pad structure is made into a mattress, a sleeping pad, a seat cushion or a back pad, the filling body can effectively support the relevant parts of the human body to relieve the user's pressure and pain The thermal pressure pad structure can also have the functions of buffering pressure, anti-collision and shaping.

有關於本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments.

請參閱圖一、圖二A、圖二B及圖三,為本發明熱壓墊結構之熱壓示意圖、立體分解結構圖、立體結合結構圖及剖面結構示意圖,由圖中可知,該熱壓墊結構係包含:一表面層1,係皆具有第一表面11及第二表面12,該表面層1之第一表面11係可為毛面;一上層緩衝材3,係具有第一表面31及第二表面32;該表面層1的第二表面12係結合於上層緩衝材3的第一表面31上;一防滑層2,係皆具有第一表面21及第二表面22,該防滑層2之第一表面21係可為防滑表面;下層緩衝材9,該下層緩衝材9係具有第一表面91及第二表面92;該防滑層2之第二表面22係與下層緩衝材9的第一表面91相結合;至少一個含以上的填充體4,係結合於該上層緩衝材3之第二表面32與下層緩衝材9的第二表面92間的預定位置上;而該表面層1、上層緩衝材3、防滑層2及下層緩衝材9及填充體4係能藉由熱壓技術進行結合,故使用一熱壓機構5於該表面層1之第一表面11及該防滑層2之第一表面21上,針對該填充體4之周圍區域進行熱壓,使上層緩衝材3及下層緩衝材9被熱壓處形成熔融結合狀態,冷卻後,該表面層1及上層緩衝材3的熱壓位置處形成一幾合形狀的凹陷熱壓痕111,進而形成一緩衝室112,該填充體4即會容置於該緩衝室112中。Please refer to FIG. 1 , FIG. 2A , FIG. 2B and FIG. 3 , which are schematic diagrams showing a hot pressing structure, a three-dimensional exploded structure, a three-dimensional combined structure and a cross-sectional structure of the thermal pressure pad structure according to the present invention. The pad structure comprises: a surface layer 1 having a first surface 11 and a second surface 12, the first surface 11 of the surface layer 1 being a matte surface; and an upper cushioning material 3 having a first surface 31 And a second surface 32; the second surface 12 of the surface layer 1 is bonded to the first surface 31 of the upper buffer material 3; a non-slip layer 2 has a first surface 21 and a second surface 22, the anti-slip layer The first surface 21 of the second surface 21 may be a non-slip surface; the lower cushioning material 9 has a first surface 91 and a second surface 92; the second surface 22 of the non-slip layer 2 is associated with the lower cushioning material 9. The first surface 91 is combined; at least one filler body 4 containing the above is bonded to a predetermined position between the second surface 32 of the upper cushioning material 3 and the second surface 92 of the lower cushioning material 9; and the surface layer 1 , the upper buffer material 3, the anti-slip layer 2 and the lower buffer material 9 and the filler body 4 can be controlled by hot pressing In combination, a hot pressing mechanism 5 is used on the first surface 11 of the surface layer 1 and the first surface 21 of the anti-slip layer 2, and the surrounding area of the filling body 4 is hot-pressed to make the upper cushioning material 3 and The underlying buffer material 9 is formed into a fusion bonded state by hot pressing. After cooling, a plurality of concave hot indentations 111 are formed at the hot pressing positions of the surface layer 1 and the upper buffering material 3, thereby forming a buffer chamber 112. The filling body 4 is accommodated in the buffer chamber 112.

值得一提的是,該表面層1係能夠由織布、彈性針織布或是皮革所製作而成。It is worth mentioning that the surface layer 1 can be made of woven fabric, elastic knitted fabric or leather.

值得一提的是,該防滑層2係能夠用以防滑使用,而該防滑層2係能夠由織布、彈性針織布、皮革或是防滑材質所製作而成。It is worth mentioning that the anti-slip layer 2 can be used for anti-slip, and the anti-slip layer 2 can be made of woven fabric, elastic knitted fabric, leather or non-slip material.

另外,該上層緩衝材3及下層緩衝材9可為PU泡棉製作而成,該PU泡棉遇熱會熔化並產生黏性,使上層緩衝材3及下層緩衝材9被熱壓處會形成凹陷的熱壓痕111,凝固後,該熱壓痕111會緊密結合,不會回復原狀。In addition, the upper cushioning material 3 and the lower cushioning material 9 can be made of PU foam, and the PU foam melts and generates viscous heat, so that the upper cushioning material 3 and the lower cushioning material 9 are formed by hot pressing. The hot indentation 111 of the depression, after solidification, the hot indentation 111 will be tightly combined and will not return to the original state.

值得一提的是,該填充體4係由凝膠材料、乳膠材料或矽膠或其他彈性材所製作而成,使填充體4可將承受的壓力分散,而達到具有支撐、吸收震動、分散壓力及緩衝撞擊力的功效。且該凝膠材料、乳膠材料或矽膠 材料可視需求製作成網狀或格狀或實心體或設置穿孔或在表面佈設凸粒或凸塊。It is worth mentioning that the filling body 4 is made of a gel material, a latex material or a silicone rubber or other elastic material, so that the filling body 4 can disperse the pressure to withstand, absorb and absorb pressure. And the effect of buffering impact force. And the gel material, latex material or silicone rubber The material can be made into a mesh or lattice or a solid body or a perforation or a bump or a bump on the surface.

值得一提的是,該填充體4係由記憶泡棉製作而成,使填充體4會隨著人體的體溫而塑形,一旦遇到支撐時,即可塑造出支撐物的表面形狀,以提供一種具有舒適性的支撐。It is worth mentioning that the filling body 4 is made of memory foam, so that the filling body 4 is shaped according to the body temperature of the human body, and once the support is encountered, the surface shape of the supporting object can be shaped to Provide a comfortable support.

值得一提的是,該熱壓機構5係具有一下壓結構51及一上壓結構52,其中該上壓結構52表面係具有一平面521,而該下壓結構51表面具有複數個對應於該填充體4大小之凹槽511,因此當該下壓結構51於該表面層1之第一表面11,而該上壓結構52於該防滑層2之第一表面21,進行相互熱壓處理時,會於該表面層1之第一表面11上形成複數個對應於該填充體4之幾何圖形或圖案的熱壓痕111,因此該填充體4會將該表面層1及該上層緩衝材3向上擠壓凸出,並於該熱壓痕112範圍內凸出形成一緩衝室112。It is worth mentioning that the hot pressing mechanism 5 has a lower pressing structure 51 and an upper pressing structure 52, wherein the surface of the pressing structure 52 has a plane 521, and the surface of the pressing structure 51 has a plurality of surfaces corresponding thereto. The groove 4 of the size of the body 4 is filled, so that when the pressing structure 51 is on the first surface 11 of the surface layer 1 and the pressing structure 52 is on the first surface 21 of the anti-slip layer 2, the mutually pressing process is performed. A plurality of hot indentations 111 corresponding to the geometry or pattern of the filler body 4 are formed on the first surface 11 of the surface layer 1, so that the filler layer 4 will have the surface layer 1 and the upper buffer layer 3 The protrusion is pressed upward and protrudes to form a buffer chamber 112 within the range of the thermal indentation 112.

另外,上述的填充體4係局部分布於上層緩衝材3及下層緩衝材9之間,故具有重量輕,易於攜帶運輸的功能。Further, since the above-described filler body 4 is partially distributed between the upper cushioning material 3 and the lower cushioning material 9, it has a light weight and is easy to carry and transport.

另外,上述結構可被加工製成床墊、坐墊、背靠墊等產品用途。In addition, the above structure can be processed into product applications such as mattresses, cushions, and back cushions.

請參閱圖四,為本發明熱壓墊結構之第二實施剖面示意圖,其與圖三的差異性在於,若該填充體4為凝膠或其他本身含油脂的產品時,該填充體4即會有油脂自然滲出之虞,造成油脂會透出上層緩衝材3,造成上層緩衝材3表面會形成油汙。因此,為解決上述問題,係如圖四所示,於填充體4與上層緩衝材3間設置有一薄膜層30,經熱壓技術後,該薄膜層30會將填充體4包覆,避免填充體4本身所含油脂滲出至上層緩衝材3。4 is a schematic cross-sectional view showing a second embodiment of the thermal pad structure of the present invention, which differs from FIG. 3 in that, if the filler body 4 is a gel or other product containing oil itself, the filler body 4 is There will be a natural oozing of the grease, causing the grease to pass through the upper cushioning material 3, causing oil to form on the surface of the upper cushioning material 3. Therefore, in order to solve the above problem, as shown in FIG. 4, a film layer 30 is disposed between the filling body 4 and the upper buffer material 3. After the hot pressing technique, the film layer 30 covers the filling body 4 to avoid filling. The grease contained in the body 4 itself oozes to the upper cushioning material 3.

另外,該薄膜層30亦可將填充體4完成密封後,再容置於緩衝室112中。In addition, the film layer 30 can also be sealed in the filling body 4 and then placed in the buffer chamber 112.

另外,該薄膜層30係為TPU薄膜或PE薄膜。Further, the film layer 30 is a TPU film or a PE film.

請參閱圖五,為本發明熱壓墊結構之第三實施示意圖,由圖中可知,與圖三之差異處在於,該填充體4可包含一吸震散壓體41與塑形體42疊 合而成,使該填充體4同時具有支撐、吸收震動、分散壓力及遇熱塑形等多種功效。Please refer to FIG. 5 , which is a schematic diagram of a third embodiment of the thermal pressure pad structure of the present invention. As can be seen from the figure, the difference from FIG. 3 is that the filling body 4 can include a shock absorbing and dissipating body 41 and a shaping body 42 . The composite body 4 has the functions of supporting, absorbing vibration, dispersing pressure and heat shaping.

另外,該吸震散壓體41係為凝膠或乳膠或矽膠等材料。而塑形體42可為記憶泡棉。因此,可透過吸震散壓體41進行壓力吸收及分散傳遞,再透過塑形體42遇熱塑形,而達到舒適支撐,當將該熱壓墊結構製成床墊或坐墊或背墊時,即可有效對使用者的頸部、背部、腰部及腿部進行舒適支撐及壓力分散的功效。Further, the shock absorbing and diffusing body 41 is made of a material such as a gel or a latex or silicone. The shaped body 42 can be a memory foam. Therefore, the pressure absorption and dispersion transmission can be performed through the shock absorbing and dissipating body 41, and then the plastic body 42 is heated and shaped to achieve comfortable support. When the heat pressure pad structure is formed into a mattress or a cushion or a back pad, It can effectively support the user's neck, back, waist and legs with comfortable support and pressure dispersion.

另外,該吸震散壓體41及塑形體42的上下位置是可隨意調整,並無侷限。In addition, the upper and lower positions of the shock absorbing and diffusing body 41 and the shaping body 42 are arbitrarily adjustable and are not limited.

請參閱圖六所示,為本發明熱壓墊結構之第四實施示意圖,由圖中可知,與上述圖一~圖五之差異處為,該上層緩衝材3的第一表面31未結合表面層1,而下層緩衝材9的第二表面92未結合及該防滑層2,因此當該上層緩衝材3與下層緩衝材9進行熱壓結合後,會於該上層緩衝材3之第一表面31上形成至少一個含以上略呈幾合圖形的凹陷熱壓痕311,並於該熱壓痕311範圍內凸出形成一緩衝室312,使填充體4定位於緩衝室312中,致使該上層緩衝材3及下層緩衝材9及填充體4可被當作一內膽使用,最後,將該結合有填充體4之上層緩衝材3及下層緩衝材9置入一包覆體10內,該包覆體10的底面設置一防滑層,達到防滑效果。Please refer to FIG. 6 , which is a fourth embodiment of the thermal pressure pad structure of the present invention. As can be seen from the figure, the difference from the above-mentioned FIG. 1 to FIG. 5 is that the first surface 31 of the upper buffer material 3 has no unbonded surface. Layer 1 and the second surface 92 of the lower cushioning material 9 is not bonded to the anti-slip layer 2, so when the upper cushioning material 3 and the lower cushioning material 9 are thermocompression bonded, the first surface of the upper cushioning material 3 is applied. At least one recessed hot indentation 311 having the above-mentioned slightly combined pattern is formed on 31, and a buffer chamber 312 is protruded in the range of the hot indentation 311 to position the filling body 4 in the buffer chamber 312, so that the upper layer The cushioning material 3, the lower cushioning material 9 and the filling body 4 can be used as a liner. Finally, the buffering material 3 and the lower cushioning material 9 combined with the filling body 4 are placed in a covering body 10, which The bottom surface of the covering body 10 is provided with a non-slip layer to achieve an anti-slip effect.

值得一提的是,該包覆體10係由織布、彈性針織布或是皮革所製作而成。It is worth mentioning that the covering body 10 is made of woven fabric, elastic knitted fabric or leather.

請同時參閱圖四及圖五及圖七A、B所示,為本發明熱壓墊結構之製作成坐墊示意圖,由圖七A、B中可知,係將該熱壓墊結構製作成一坐墊結構6,係可於該坐墊結構6的表面並在填充體4的周圍熱壓出一個略呈幾合圖形的凹陷熱壓痕111(如圖七A所式)或複數個略呈幾何圖形或圖案的凹陷熱壓痕111(如圖七B所示),使該坐墊結構6於表面層1上形成一個或複數個緩衝室112,使每一個緩衝室112內皆具有一填充體,該填充體4 係對應於使用者大腿根部(股骨)及使用者臀部(髖骨)位置;因此,當使用者坐下時,該除透過上層填充材3及下層填充材9支撐人體重樣外,並可透過一個填充體4或複數個填充體4及緩衝室112來支撐及緩衝由使用者大腿根部及臀部所向下產生之撞擊力與壓力。Please refer to FIG. 4 and FIG. 5 and FIG. 7A and B respectively, which are schematic diagrams of the seat cushion of the present invention. As shown in FIG. 7A and B, the hot press pad structure is formed into a cushion structure. 6, a concave hot indentation 111 (as shown in FIG. 7A) or a plurality of slightly geometric figures or patterns may be hot pressed on the surface of the cushion structure 6 and around the filling body 4. The recessed hot indentation 111 (shown in FIG. 7B) causes the cushion structure 6 to form one or a plurality of buffer chambers 112 on the surface layer 1 such that each of the buffer chambers 112 has a filling body therein. 4 Corresponding to the position of the user's thigh root (femur) and the user's buttocks (hip bone); therefore, when the user sits down, the upper layer filler 3 and the lower layer filler 9 support the body weight sample, and A filling body 4 or a plurality of filling bodies 4 and a buffer chamber 112 support and cushion the impact force and pressure generated by the user's thigh roots and buttocks.

請同時參閱圖四及圖五及圖八所示,為本發明熱壓墊結構之製作成坐靠墊示意圖,由圖中可知,該熱壓墊結構係為一坐靠墊結構7,該坐靠墊結構7係分為坐墊區域71及靠墊區域72,其中該坐墊區域71係在填充體4的周圍經由熱壓技術形成複數個略呈幾何圖形或圖案的凹陷熱壓痕111,以形成複數個緩衝室112,每個緩衝室112內皆結合一填充體4,該填充體4係別對應於使用者兩個大腿根部之股骨及使用者臀部之髖骨;另外,該靠墊區域72同樣在填充體4的周圍經由熱壓技術形成複數個略呈幾何圖形或圖案的凹陷熱壓痕111,以形成複數個緩衝室112,每個緩衝室112內皆結合一填充體4,該填充體4設置之位置係必須分別對應於使用者後頸部及腰部及背部。Please refer to FIG. 4 and FIG. 5 and FIG. 8 simultaneously, which is a schematic diagram of the structure of the hot press pad of the present invention. As can be seen from the figure, the structure of the hot pad is a seat cushion structure 7, and the seat cushion structure The 7 series is divided into a cushion area 71 and a cushion area 72, wherein the cushion area 71 forms a plurality of concave hot indentations 111 of a slight geometric pattern or pattern via a hot pressing technique around the filling body 4 to form a plurality of buffer chambers. 112, each of the buffer chambers 112 is combined with a filling body 4 corresponding to the femur of the user's two thigh roots and the hip bone of the user's buttocks; in addition, the cushioning area 72 is also in the filling body 4 A plurality of concave hot indentations 111 are formed by hot pressing techniques through a plurality of slightly geometric patterns or patterns to form a plurality of buffer chambers 112. Each of the buffer chambers 112 is combined with a filling body 4, and the filling body 4 is disposed at a position The system must correspond to the user's back neck and waist and back.

因此,當使用者坐下並靠在該背靠墊結構7時,該填充體4係同時對應於使用者的頸部、背部、腰部、臀部及大腿根部,當使用者坐下背靠時所產生的壓力及撞擊力,會經由填充體4及緩衝室112支撐、吸震、散壓及塑形,以達到舒適坐靠之目的。Therefore, when the user sits down and leans against the back cushion structure 7, the filler body 4 simultaneously corresponds to the neck, the back, the waist, the buttocks and the thigh root of the user, which is generated when the user sits down and leans back. The pressure and impact force are supported, shock-absorbing, diffused and shaped by the filling body 4 and the buffer chamber 112 for the purpose of comfortable seating.

值得一提的是,該坐靠墊結構7經由熱壓處理之後,會於中央壓出一道折痕73,以區分出坐墊區域71及靠墊區域72,因此使用者能夠對折形成L狀,讓使用者能夠坐於該坐墊區域71,並將背部倚靠於該靠墊區域72。It is worth mentioning that after the seat cushion structure 7 is subjected to hot pressing treatment, a crease 73 is pressed out at the center to distinguish the seat cushion region 71 and the cushion region 72, so that the user can fold into an L shape for the user to It is possible to sit on the cushion area 71 and lean the back against the cushion area 72.

請同時參閱圖四及圖五及圖九A~D所示,為本發明熱壓墊結構之製作成背靠墊示意圖,由圖中可知,該熱壓墊結構係為一背靠墊結構8,該背靠墊結構8係在填充體4的周圍經由熱壓技術形成一個或複數個略呈幾何圖形或圖案的凹陷熱壓痕111,以形成複數個緩衝室112,每個緩衝室112內皆結合一填充體4;如圖九A所示,係在背靠墊結構8與腰部對應之處熱壓出一個容置有填充體4的緩衝室112,因此,當使用者坐下時,該填充體4及緩衝室112係能夠緩衝及塑形由使用者後腰部所向後產生之撞擊力與壓力。Please refer to FIG. 4 and FIG. 5 and FIG. 9A to D, which are schematic diagrams of the back surface of the thermal pressure pad structure of the present invention. As can be seen from the figure, the thermal pressure pad structure is a back cushion structure 8, which The back cushion structure 8 is formed around the filling body 4 by heat pressing technology to form one or a plurality of concave hot indentations 111 of a slightly geometric pattern or pattern to form a plurality of buffer chambers 112, each of which is combined with a buffer chamber 112. The filling body 4; as shown in FIG. 9A, is a hot buffering chamber 112 that accommodates the filling body 4 at a position corresponding to the waist portion of the back cushion structure 8, so that when the user sits down, the filling body 4 And the buffer chamber 112 is capable of buffering and shaping the impact force and pressure generated by the rear waist of the user.

如圖九B所示,係在使用者之後腰部及上背部對應處熱壓形成容置有填充體4之緩衝室112;因此,當使用者坐下時,該填充體4及緩衝室112係能夠各自緩衝及塑形由使用者後腰部及上背部所向後產生之撞擊力與壓力。As shown in FIG. 9B, the buffer chamber 112 accommodating the filling body 4 is formed by hot pressing at the waist and the upper back of the user; therefore, when the user sits down, the filling body 4 and the buffer chamber 112 are Each can cushion and shape the impact force and pressure generated by the back waist and upper back of the user.

如圖九C所示,係在使用者之脊椎兩側及頸椎部相對應處熱壓成形有容置填充體4之緩衝室112;因此,當使用者坐下時,該填充體4及緩衝室112係能夠各自緩衝及塑形由使用者脊椎兩側及頸椎部所向後產生之撞擊力與壓力。As shown in FIG. 9C, the buffer chamber 112 for accommodating the filling body 4 is formed by hot pressing on the sides of the spine of the user and the cervical vertebrae; therefore, when the user sits down, the filling body 4 and the buffering body The chambers 112 are capable of buffering and shaping the impact forces and pressures generated by the sides of the user's spine and the cervical vertebrae.

如圖九D所示,係在使用者之脊椎兩側相對應位置處熱壓成形有容置填充體4之緩衝室112;因此,當使用者坐下時,該填充體4及緩衝室係能夠緩衝及塑形由使用者脊椎兩側所向後產生之撞擊力與壓力。As shown in FIG. 9D, the buffer chamber 112 for accommodating the filling body 4 is formed by hot pressing at corresponding positions on both sides of the user's spine; therefore, when the user sits down, the filling body 4 and the buffer chamber are It can cushion and shape the impact force and pressure generated by the back of the user's spine.

請同時參閱圖四及圖五及圖十所示,為本發明熱壓墊結構之製作成床墊示意圖,由圖中可知,該熱壓墊結構係應用於一床墊結構20,該床墊結構20係在填充體4的周圍經由熱壓技術形成一個或複數個略呈幾何圖形或圖案的凹陷熱壓痕111,以形成複數個緩衝室112,每個緩衝室112內皆結合一填充體4,該填充體4設置之位置係必須同時對應於使用者之頸椎、脊椎兩側、腰部及腿部;因此,當使用者躺下時,該填充體4及緩衝室112係能夠各自緩衝或塑形由使用者頸椎、脊椎兩側、腰部及腿部所向下產生之撞擊力與壓力。Please refer to FIG. 4 and FIG. 5 and FIG. 10 at the same time, which is a schematic view of the structure of the thermal pressure pad structure of the present invention. As can be seen from the figure, the thermal pressure pad structure is applied to a mattress structure 20, the mattress. The structure 20 is formed around the filling body 4 by heat pressing technology to form one or a plurality of concave hot indentations 111 of a slightly geometric pattern or pattern to form a plurality of buffer chambers 112, each of which is combined with a filling body. 4, the position of the filling body 4 must correspond to the cervical vertebrae, the sides of the spine, the waist and the legs of the user; therefore, when the user lies down, the filling body 4 and the buffer chamber 112 can be buffered or The shaping is caused by the impact force and pressure generated by the user's cervical vertebrae, the sides of the spine, the waist and the legs.

另外,圖七A、B及及圖八A~D及圖九及圖十所述之填充體4可單獨為凝膠或矽膠或乳膠等吸震散壓體41或單獨為記憶泡棉等塑形體42,或者為吸震散壓體41與塑形體42的疊合而成。In addition, the filling body 4 described in FIG. 7A, B and FIG. 8A to D and FIGS. 9 and 10 may be a gel or a shock absorbing body 41 such as silicone or latex alone or a shape such as a memory foam. 42 or a superposition of the shock absorbing and dissipating body 41 and the shaping body 42.

另外,上述圖一至圖十所述之上層緩衝材上略呈幾何圖形或圖案的凹陷熱壓痕數量為1~30個為最佳。In addition, the number of concave hot indentations of the geometrical pattern or pattern on the upper buffer material in the above-mentioned FIG. 1 to FIG. 10 is preferably 1 to 30.

本發明所提供之熱壓墊結構,與其他習用技術相互比較時,更具備下列優點:The hot press pad structure provided by the invention has the following advantages when compared with other conventional technologies:

1. 本發明係能夠藉由熱壓結合技術將數個具有吸震散壓或塑形效果之材料結合於該上層緩衝材及下層緩衝材的緩衝室內,除達到輕巧易於攜帶外,並可有效解除使用者壓力與酸痛的目的。1. The present invention is capable of combining a plurality of materials having shock absorbing or shaping effects into the buffer chamber of the upper cushioning material and the lower cushioning material by hot pressing bonding technology, in addition to being light and easy to carry, and being effectively released. User pressure and sore purpose.

2. 本發明係可於上層緩衝材上結合一表面層,該表面層可為織物,使該熱壓墊可直接被販售使用。2. The present invention can incorporate a surface layer on the upper cushioning material, which can be a fabric, so that the hot pressing pad can be directly used for sale.

3. 本發明係可將上層緩衝材及下層緩衝材當作內膽使用,並於其上套設一包覆體,該包覆體係可被拆卸清洗,以達到使用清潔之目的。3. In the present invention, the upper cushioning material and the lower cushioning material can be used as a liner, and a covering body is sleeved thereon, and the covering system can be disassembled and cleaned for the purpose of cleaning.

4. 本發明係使用熱壓技術進行結合,因此能夠加強兩層緩衝材及填充體之間的密合程度,故能夠有效的避面該填充體滑動與脫落的情況發生。4. Since the present invention is combined by the hot pressing technique, the degree of adhesion between the two layers of the cushioning material and the filler can be enhanced, so that the sliding and falling of the filler can be effectively prevented.

5. 本發明係能夠適用於床墊、坐墊或背靠墊,並能夠針對不同的墊體結構所需對應之人體相關部位,來設置該填充體之位置與數量。5. The present invention can be applied to a mattress, a seat cushion or a back cushion, and can set the position and number of the filler body for the corresponding body-related parts required for different body structures.

藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。The features and spirit of the present invention will be more apparent from the detailed description of the preferred embodiments. On the contrary, the intention is to cover various modifications and equivalents within the scope of the invention as claimed.

1...表面層1. . . Surface layer

11...第一表面11. . . First surface

111...熱壓痕111. . . Hot indentation

112...緩衝室112. . . Buffer chamber

12...第二表面12. . . Second surface

2...防滑層2. . . Anti-slip layer

21...第一表面twenty one. . . First surface

22...第二表面twenty two. . . Second surface

3...上層緩衝材3. . . Upper cushioning material

31...第一表面31. . . First surface

311...熱壓痕311. . . Hot indentation

312...緩衝室312. . . Buffer chamber

32...第二表面32. . . Second surface

4...填充體4. . . Filler

41...吸震散壓體41. . . Shock absorber

42...塑形體42. . . Shaped body

5...熱壓機構5. . . Hot pressing mechanism

51...下壓結構51. . . Pressing structure

511...凹槽511. . . Groove

52...上壓結構52. . . Upper pressure structure

521...平面521. . . flat

6...坐墊結構6. . . Cushion structure

7...坐靠墊結構7. . . Sitting cushion structure

71...坐墊區域71. . . Cushion area

72...靠墊區域72. . . Cushion area

73...折痕73. . . Crease

8...背墊結構8. . . Back pad structure

9...下層緩衝材9. . . Lower cushioning material

91...第一表面91. . . First surface

92...第二表面92. . . Second surface

10...包覆體10. . . Wrap

20...床墊結構20. . . Mattress structure

30...薄膜30. . . film

圖一為本發明熱壓墊結構之第一實施結合示意圖;Figure 1 is a schematic view showing the first embodiment of the thermal pressure pad structure of the present invention;

圖二A、B為本發明熱壓墊結構之第一實施結合示意圖;2A and B are schematic views showing the first embodiment of the thermal pressure pad structure of the present invention;

圖三為本發明熱壓墊結構之第一實施剖面結構示意圖;Figure 3 is a schematic cross-sectional view showing the first embodiment of the thermal pressure pad structure of the present invention;

圖四為本發明熱壓墊結構之第二實施剖面結構示意圖;4 is a schematic cross-sectional structural view showing a second embodiment of the thermal pressure pad structure of the present invention;

圖五為本發明熱壓墊結構之第三實施示意圖;Figure 5 is a third embodiment of the thermal pressure pad structure of the present invention;

圖六為本發明熱壓墊結構之第四實施示意圖;Figure 6 is a fourth embodiment of the thermal pressure pad structure of the present invention;

圖七A、B為本發明熱壓墊結構之製作成坐墊示意圖;7A and B are schematic views showing the manufacture of a thermal pressure pad structure of the present invention;

圖八為本發明熱壓墊結構之製作成坐靠墊示意圖;Figure 8 is a schematic view showing the structure of the thermal pressure pad structure of the present invention;

圖九A、B、C、D為本發明熱壓墊結構之製作成背靠墊示意圖;以及9A, B, C, and D are schematic views showing the fabrication of the thermal pressure pad structure of the present invention as a back cushion;

圖十為本發明熱壓墊結構之製作成床墊示意圖。Figure 10 is a schematic view showing the manufacture of the thermal pressure pad structure of the present invention.

1...表面層1. . . Surface layer

11...第一表面11. . . First surface

111...熱壓痕111. . . Hot indentation

112...緩衝墊112. . . Cushion

12...第二表面12. . . Second surface

2...防滑層2. . . Anti-slip layer

21...第一表面twenty one. . . First surface

22...第二表面twenty two. . . Second surface

3...上層緩衝材3. . . Upper cushioning material

31...第一表面31. . . First surface

32...第二表面32. . . Second surface

4...填充體4. . . Filler

9...下層緩衝材9. . . Lower cushioning material

91...第一表面91. . . First surface

92...第二表面92. . . Second surface

Claims (10)

一種熱壓墊結構,包含:一上層PU泡棉,其係具有第一表面及第二表面;一下層PU泡棉,其係具有第一表面及第二表面;至少一個含以上的填充體,係結合於該上層PU泡棉之第二表面與該下層PU泡棉的第一表面間的預定位置上;以及經熱壓技術,在該上層PU泡棉形成至少一略呈幾何圖形或圖案的凹陷熱壓痕,使該上層PU泡棉及該下層PU泡棉在熱壓痕處緊密結合,並形成一緩衝室,該緩衝室內容置有填充體。 A thermal pressure pad structure comprising: an upper layer PU foam having a first surface and a second surface; a lower layer PU foam having a first surface and a second surface; at least one filler body comprising the above Attaching to a predetermined position between the second surface of the upper PU foam and the first surface of the lower PU foam; and forming, by the hot pressing technique, at least one slightly geometric pattern or pattern on the upper PU foam The hot indentation is recessed, so that the upper PU foam and the lower PU foam are tightly combined at the hot indentation, and a buffer chamber is formed, and the buffer chamber is provided with a filling body. 如申請專利範圍第1項所述之熱壓墊結構,更包含一包覆體,該包覆體係將結合有填充體之上層緩衝材及下層緩衝材包覆。 The thermal pad structure according to claim 1, further comprising a covering body which is coated with the upper buffer layer and the lower cushioning material. 如申請專利範圍第1項所述之熱壓墊結構,其中該填充體係為吸震散壓體。 The hot press pad structure according to claim 1, wherein the filling system is an shock absorbing and diffusing body. 如申請專利範圍第1項所述之熱壓墊結構,其中該填充體係為塑形體。 The thermal pad structure of claim 1, wherein the filling system is a shaped body. 如申請專利範圍第1項所述之熱壓墊結構,其中該填充體係為吸震散壓材及塑形體疊合而成。 The hot press pad structure according to claim 1, wherein the filling system is formed by stacking a shock absorbing and squeezing material and a shaping body. 如申請專利範圍第1項所述之熱壓墊結構,其中該上層緩衝材及下層緩衝材係為坐墊型態或背靠墊型態或床墊型態或背墊型態。 The thermal pad structure according to claim 1, wherein the upper buffer material and the lower buffer material are a cushion type or a back cushion type or a mattress type or a back cushion type. 如申請專利範圍第1項所述之熱壓墊結構,其中該上層緩衝材與填充體間可設置一薄膜層,該薄膜係將填充體包覆。 The thermal pad structure according to claim 1, wherein a film layer is disposed between the upper buffer material and the filling body, and the film covers the filling body. 一種熱壓墊結構,包括:一表面層,其係具有第一表面及第二表面; 一上層PU泡棉,其係具有第一表面及第二表面,該表面層的第二表面係結合於上層PU泡棉的第一表面上;一防滑層,其係具有第一表面及第二表面,該防滑層之第一表面係可為防滑表面;一下層PU泡棉,該下層PU泡棉係具有第一表面及第二表面,該防滑層之第二表面係與下層PU泡棉的第一表面相結合;以及至少一個含以上的填充體,係結合於該上層PU泡棉之第二表面與下層PU泡棉的第一表面間的預定位置上;係經由熱壓技術,在該表面層及該上層緩衝材上形成一略呈幾何圖形或圖案之凹陷熱壓痕,透過該凹陷熱壓痕將該表面層、該上層緩衝材、該下層緩衝材、該防滑層緊密結合成一體,並形成供該填充體容置的緩衝室。 A thermal pad structure comprising: a surface layer having a first surface and a second surface; An upper layer PU foam having a first surface and a second surface, the second surface of the surface layer being bonded to the first surface of the upper PU foam; a non-slip layer having the first surface and the second surface a surface, the first surface of the anti-slip layer may be a non-slip surface; a lower layer PU foam having a first surface and a second surface, the second surface of the anti-slip layer being associated with the underlying PU foam The first surface is combined; and the at least one filler body is bonded to a predetermined position between the second surface of the upper PU foam and the first surface of the lower PU foam; Forming a slightly geometric pattern or pattern of concave hot indentations on the surface layer and the upper buffer material, and the surface layer, the upper buffer material, the lower buffer material, and the anti-slip layer are tightly integrated through the concave hot indentation And forming a buffer chamber for the filling body. 如申請專利範圍第8項所述之熱壓墊結構,其中該填充體係為吸震散壓體。 The hot press pad structure of claim 8, wherein the filling system is an shock absorbing and diffusing body. 如申請專利範圍第8項所述之熱壓墊結構,其中該填充體係為塑形體。The thermal pad structure of claim 8, wherein the filling system is a shaped body.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5995134A (en) * 1982-11-22 1984-06-01 株式会社イノアックコーポレーション Manufacture of ornamental laminated material with three-dimensional ornamental section
JPS63296935A (en) * 1987-05-28 1988-12-05 Kiyuubitsuku Eng:Kk Gel-filled sheet and its manufacture
JPH0424339U (en) * 1990-06-22 1992-02-27

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5995134A (en) * 1982-11-22 1984-06-01 株式会社イノアックコーポレーション Manufacture of ornamental laminated material with three-dimensional ornamental section
JPS63296935A (en) * 1987-05-28 1988-12-05 Kiyuubitsuku Eng:Kk Gel-filled sheet and its manufacture
JPH0424339U (en) * 1990-06-22 1992-02-27

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