TWI408092B - Processing equipment - Google Patents

Processing equipment Download PDF

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Publication number
TWI408092B
TWI408092B TW099121033A TW99121033A TWI408092B TW I408092 B TWI408092 B TW I408092B TW 099121033 A TW099121033 A TW 099121033A TW 99121033 A TW99121033 A TW 99121033A TW I408092 B TWI408092 B TW I408092B
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Taiwan
Prior art keywords
floor
transport
engineering
room
container
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TW099121033A
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Chinese (zh)
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TW201200437A (en
Inventor
Masatsugu Ido
Masahiko Oono
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Jgc Corp
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Priority claimed from JP2010139802A external-priority patent/JP4630386B1/en
Priority claimed from JP2010139798A external-priority patent/JP2012001344A/en
Priority claimed from JP2010139787A external-priority patent/JP5745786B2/en
Priority claimed from JP2010139810A external-priority patent/JP4615620B1/en
Application filed by Jgc Corp filed Critical Jgc Corp
Publication of TW201200437A publication Critical patent/TW201200437A/en
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Publication of TWI408092B publication Critical patent/TWI408092B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q41/00Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
    • B23Q41/02Features relating to transfer of work between machines
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4189Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the transport system
    • G05B19/41895Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the transport system using automatic guided vehicles [AGV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/60Electric or hybrid propulsion means for production processes

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

Disclosed is a treatment facility which is provided with: a plurality of treatment rooms wherein treated materials are obtained by treating materials-to-be-treated; a conveyance region wherein materials-to-be-conveyed are conveyed and delivered to and from the treatment rooms, said materials comprising both materials-to-be-treated and treated materials; and a storage region wherein the materials-to-be-conveyed are placed. In the facility there is large degree of freedom with regard to the layout arrangement of the internal regions and the storage region. Distribution floors (2), wherein conveyance containers (C) are conveyed, are provided below treatment floors (1) wherein a plurality of treatment rooms (21) are arranged in a planar fashion, and delivery openings (22) are formed in floor surfaces (11) between the treatment floors (1) and the distribution floors (2). The conveyance containers (C) are delivered between the treatment floors (1) and the distribution floors (2) via the delivery openings (22) and by means of conveyance cars (5) which travel along the distribution floors (2). Shelves (71) for placing the conveyance containers (C) thereon are provided in the distribution floors (2) along a conveyance path (6) along which the conveyance cars (5) travel.

Description

處理設備Processing equipment 發明領域Field of invention

本發明係有關於一種設有複數用以對被處理體進行處理之工程室之處理設備。The present invention relates to a processing apparatus provided with a plurality of engineering rooms for processing a processed object.

發明背景Background of the invention

以製造醫藥品等固形製劑之工廠為例,設有複數用以對被處理物之粉體原料或該粉體原料所製成之中間產物等,進行如秤重、製粒、篩選、錠劑成形(打錠)、檢查及包裝等處理之工程室,且上述被處理物係以收納於例如集裝箱等搬運容器內之狀態搬運,再於工程室內由作業者進行處理。該等工程室內,設有用以進行各項處理之處理裝置,於該處理裝置設置搬運容器之高度位置,舉例言之,有時設定在較工程室之地面高約數m之位置。For example, a factory for producing a solid preparation such as a pharmaceutical product is provided with a plurality of powder raw materials for the object to be treated or an intermediate product made of the powder material, such as weighing, granulating, screening, and tableting. A processing room for processing (ingoting), inspection, packaging, and the like, and the processed object is transported in a state of being stored in a transport container such as a container, and is processed by an operator in the work chamber. The processing rooms are provided with processing means for performing various processes, and the processing device is provided with a height position of the transport container. For example, it may be set at a position several m higher than the floor of the engineering room.

此種工廠中,對上述工程室進行搬運容器之搬運之搬運裝置,舉例言之,已知有一種稱作堆高式起重機之容器搬運機構,可於水平舖設之軌道上運行且可保持搬運容器升降自如。使用該堆高式起重機時,以第46圖所示者為例,於供堆高式起重機100運行之搬運室101兩側配置工程室102,並藉由堆高式起重機100對該搬運室101兩側之工程室102經搬運口105搬運搬運容器。該工程室102之側面中與搬運室101相反方向之面,各配置有供作業者出入工程室102之作業者用通道103,且為防止污染,該等搬運室101或作 業者用通道103內部係保持在清淨之氣體環境中。In such a factory, a conveying device for carrying the handling container to the above-mentioned engineering room is exemplified, and a container conveying mechanism called a stacking crane is known, which can be operated on a horizontally laid rail and can hold the carrying container. Lifting freely. When the stacker is used, the work room 102 is disposed on both sides of the transfer chamber 101 in which the stacker 100 is operated, as shown in FIG. 46, and the transfer chamber 101 is supported by the stacker 100. The engineering chambers 102 on both sides carry the transport container through the transport port 105. In the side surface of the side of the work chamber 102 opposite to the transfer chamber 101, an operator passage 103 for the operator to enter and exit the workroom 102 is disposed, and in order to prevent contamination, the transfer chamber 101 or the work is performed. The interior of the channel 103 is maintained in a clean gaseous environment.

又,舉例言之,於作業者用通道103之側邊位置中與工程室102相反方向之面,設有用以設置如處理裝置之構件或配電盤之機械室107,該機械室107係配置成一端側或側面面向工廠外壁之狀態。再者,該工廠中一般設有例如用以進行各工程室102內之空氣進排氣之通風道,亦即導氣管,或設有例如可供參訪者通行參觀各工程室102內之參訪者用通道(皆未顯示於圖中),因此工廠內係按預定佈局配置有工程室102、作業者用通道103、搬運室101、機械室107、導氣管及參訪者用通道。進而,工廠內亦有將工程室102改為設置未內裝(未使用)之區塊(房間)104之情形,該未內裝區塊104為對應工廠建設後之增產等,才進行如內裝工事、形成搬運口105及搬入處理裝置等改造工事作為工程室102使用。Further, by way of example, a machine room 107 for arranging a member such as a processing device or a switchboard is provided on the side opposite to the engineering room 102 in the side position of the operator's passage 103, and the machine room 107 is configured as one end. The side or side faces the state of the outer wall of the factory. Furthermore, the factory is generally provided with a ventilation duct for conducting air in and out of each of the engineering rooms 102, that is, an air duct, or for example, a visitor can access the interior of each of the engineering rooms 102. Since the visitors use the passages (all are not shown in the drawings), the engineering room 102, the operator passage 103, the transfer chamber 101, the machine room 107, the air duct, and the passage for the visitor are arranged in a predetermined layout in the factory. Further, in the factory, there is also a case where the engineering room 102 is replaced with a block (room) 104 that is not built (unused), and the unbuilt block 104 is added to the factory after the construction of the factory. The renovation work such as the loading work, the formation of the transport port 105, and the loading and processing device are used as the engineering room 102.

藉由使用該堆高式起重機100,可如上述將作業者之路線(作業者用通道103)與物體(搬運容器)之路線(搬運室101)區隔,因此作業者或堆高式起重機100均可安全移動而無堆高式起重機100與作業者相撞之虞,亦無作業者干擾搬運容器或搬運容器內之被處理物之慮。此外,堆高式起重機100因可進行搬運容器之升降動作,故可針對搬運容器保持於處理裝置中之高度水平直接進行搬運容器之收授。因此,不需於各工程室102裝設用以升降搬運容器之升降裝置。By using the stacker 100, the route of the operator (the operator's passage 103) and the route of the object (transportation container) can be separated as described above, so that the operator or the stacker 100 can be used. It can be safely moved without the stacker colliding with the operator, and no operator interferes with the handling of the container or the handled object in the container. Further, since the stacking crane 100 can perform the lifting operation of the transport container, the transport container can be directly transported to the height level of the transport container held in the processing apparatus. Therefore, it is not necessary to install the lifting device for lifting and transporting the container in each of the engineering rooms 102.

但工廠建設後若欲加以變更,例如進行上述未內裝區塊之改造工事或工程室102內之處理裝置之替換工事時,處 理裝置須由鄰接工廠外壁之機械室107,拆除該機械室107與工程室102間之作業者用通道103之壁面後搬入。此時,因先前述及作業者用通道103內乃保持在清淨氣體環境中,故為不污染該作業者用通道103之內部氣體環境,必須由作業者用通道103分隔出一用以進行工事之領域106,但分隔出該工事領域106之工事在進行上甚為繁瑣,且作業者用通道103若因該工事領域106而中途阻斷,將使作業者無法經由該工事領域106往來通行。However, if the factory is to be changed after construction, for example, if the above-mentioned renovation work of the unbuilt block or the replacement work of the treatment device in the engineering room 102 is performed, The device is moved from the machine room 107 adjacent to the outer wall of the factory, and the wall surface of the operator passage 103 between the machine room 107 and the work room 102 is removed. At this time, since the inside of the operator and the channel 103 for the operator is kept in the clean gas atmosphere, the internal gas atmosphere of the operator passage 103 is not contaminated, and the operator must separate the passage 103 for the work. In the field 106, it is cumbersome to separate the work of the work area 106, and if the operator use channel 103 is blocked halfway through the work area 106, the operator cannot pass through the work area 106.

又,於未內裝區塊104形成搬運口105時,因搬運室101內保持清淨氣體環境,必須將搬運室101內加以劃分,恐將因該工事而使堆高式起重機100之移動受阻。因此,須於該未內裝區塊104預先形成搬運口105,但搬運口105之高度位置等因設於工程室102(未內裝區塊104)內之處理裝置種類而異,若預先形成搬運口105,或許將使可增設之工程室102之種類減少。Moreover, when the conveyance port 105 is formed in the interior block 104, since the clean gas atmosphere is maintained in the conveyance chamber 101, it is necessary to divide the inside of the conveyance chamber 101, and the movement of the stacker crane 100 may be hindered by the work. Therefore, the transport port 105 must be formed in advance in the unmounted block 104. However, the height position of the transport port 105 or the like varies depending on the type of the processing device provided in the engineering room 102 (without the built-in block 104), and is formed in advance. The handling port 105 may reduce the variety of additional engineering rooms 102.

尤其,因設置堆高式起重機100而配置成搬運室101將該工廠一分為二之狀態,故無法經由該搬運室101設置導氣管。又,關於參訪者通道,亦難以配置成可參觀各個工程室102內之狀態。因此,若使用堆高式起重機100,則工廠之佈局上相當不易,且工廠建設後難以進行變更工事。此外,堆高式起重機100故障時,在該堆高式起重機100修理或更換完畢之前,對搬運室101兩側之工程室102之搬運都將停止。In particular, since the stacking chamber 101 is disposed in the transfer chamber 101 in a state in which the factory is divided into two, the air duct cannot be installed through the transport chamber 101. Moreover, it is difficult to arrange the visitor passages to be able to visit the state in each of the engineering rooms 102. Therefore, if the stacker crane 100 is used, the layout of the factory is quite difficult, and it is difficult to change the work after the construction of the factory. Further, when the stacker crane 100 fails, the transportation of the work space 102 on both sides of the transfer chamber 101 is stopped before the stacker 100 is repaired or replaced.

另一方面,用以搬運搬運容器之搬運裝置,已知有稱 作AGV(Auto Guided Vehicle)之可水平移動之自動搬運裝置等,但亦無法解決上述課題。On the other hand, a handling device for transporting a transport container is known. It is an automatic transfer device that can be moved horizontally by AGV (Auto Guided Vehicle), but it cannot solve the above problems.

專利文獻1中有關於用以將粉體投入機器40之粉粒體投入系統之記載,但針對上述課題則未有任何檢討。Patent Document 1 describes the introduction of the powder and granules into the system for loading the powder into the machine 40. However, there is no review of the above problems.

【專利文獻1】日本專利公開公報特開第2007-30914號[Patent Document 1] Japanese Patent Laid-Open Publication No. 2007-30914

發明揭示Invention

本發明係上述情形下之產物,目的在於提供一種設有複數用以對被處理物進行處理製成處理物之工程室,並用以將被處理物或處理物收納於搬運容器中搬運至工程室之處理設備,且該處理設備可輕易對應工程室或機器之變更。The present invention is a product in the above case, and an object of the invention is to provide a engineering room provided with a plurality of materials for processing a processed object, and for storing the processed object or the processed object in the carrying container and transporting it to the engineering room. Processing equipment, and the processing equipment can easily correspond to changes in the engineering room or machine.

本發明之處理設備,係設有複數用以對被處理物進行處理製成處理物之工程室,並用以將被處理物或處理物收納於搬運容器中搬運至工程室者;該處理設備係具備有:第1樓層,係平面配置有複數工程室者;第2樓層,係設於該第1樓層之樓下,用以進行前述搬運容器之搬運者;收授口,係形成於複數工程室之各地面,用以於前述第1樓層與前述第2樓層間進行前述搬運容器之收授者;及,搬運車,係設於前述第2樓層以經由該等收授口對前述工程室進行搬運容器之收授者,且具有用以水平移動之走行車本體、及設於該走行車本體,用以保持搬運容器並進 行升降之收授機構。The processing apparatus of the present invention is provided with a plurality of engineering rooms for processing the processed object to form a processed object, and for storing the processed object or the processed object in the carrying container and transporting it to the engineering room; The first floor is provided with a plurality of engineering rooms on the plane; the second floor is installed below the first floor to carry the transport container; the receiving port is formed in the plurality of works. The entire area of the room is for the recipient of the transport container between the first floor and the second floor; and the transport vehicle is installed on the second floor to access the work room via the receiving port Carrying the carrier of the transport container, and having a walking body for horizontal movement, and being provided on the traveling body to hold the carrying container and proceeding The institution that lifts the line.

一種設有複數用以對被處理物進行處理製成處理物之工程室,並用以將被處理物或處理物收納於搬運容器中搬運至工程室之處理設備,係具備有:第1樓層,係平面配置有複數工程室者;第2樓層,係設於該第1樓層之樓下,用以進行前述搬運容器之搬運者;收授口,係形成於複數工程室之各地面,用以於前述第1樓層與前述第2樓層間進行前述搬運容器之收授者;及,搬運車,係設於前述第2樓層以經由該等收授口對前述工程室進行搬運容器之收授者,且具有用以水平移動之走行車本體,及設於該走行車本體、用以保持搬運容器並進行升降之收授機構。A processing room provided with a plurality of engineering rooms for processing a workpiece to prepare a processed object, and for storing the processed object or the processed object in the transport container and transported to the engineering room, the first floor is provided The second floor is installed under the first floor of the first floor to carry the carrier of the transport container; the receiving port is formed in various parts of the plurality of engineering rooms for The carrier of the transport container is disposed between the first floor and the second floor; and the transport vehicle is installed on the second floor to transport the container to the engineering room via the receiving port And having a walking body for horizontal movement, and a receiving mechanism provided on the traveling body, for holding and transporting the container.

又,本發明可更具備有:控制部,係用以控制前述搬運車之動作者;及保管領域,係設於前述第2樓層以保管被搬運物,並可藉由前述搬運車進行被搬運物之收授者;此時,前述保管領域係藉由前述控制部管理位置。Further, the present invention may further include: a control unit for controlling the actor of the transport vehicle; and a storage area for storing the object to be transported on the second floor, and being transportable by the transport vehicle The recipient of the object; at this time, the storage area is managed by the control unit.

本發明係一種設有複數用以對被處理物進行處理製成處理物之工程室,並用以將被處理物或處理物收納於搬運容器中搬運至工程室之處理設備,該處理設備係於平面配置有複數工程室之第1樓層(處理樓面)之樓下設有用以進行搬運容器之搬運之第2樓層(物流樓面)。且於第1樓層之地面 設置朝樓下開口之收授口,藉由運行於第2樓層之搬運車並經由收授口對工程室進行搬運容器之收授。因此,處理樓面與物流樓面上下分隔,故處理樓面之工程室或其他領域例如作業者用通道抑或機械室等之配置佈局之自由度提高。又,與搬運車之間收授搬運容器之收授口,因在工程室平面方向(X-Y方向)上之設置位置之自由度高,故極為有利。舉例言之,若打算在將來增設工程室而預先形成搬運口,亦可選擇可靈活因應增設之位置,從而便於工程室之增設。進而,不同於以堆高式起重機為主搬運裝置之習知系統,可於工程室兩側分別配置作業者用通道與機械室,因此欲於工程室內進行變更或維修時,可於機械室與工程室間直接進行機器等之搬入搬出,甚為便利。The present invention relates to a processing room provided with a plurality of engineering rooms for processing a processed object to form a processed object, and for storing the processed object or the processed object in the carrying container and transported to the engineering room, the processing device is attached to The second floor (logistics floor) for transporting the transport container is provided below the first floor (handling floor) of the plurality of engineering rooms. And on the ground floor of the first floor A receiving port that opens to the lower floor is provided, and the transport container that is operated on the second floor is transported to the engineering room via the receiving port. Therefore, since the processing floor is separated from the surface of the logistics floor, the degree of freedom in the layout of the floor or other areas such as the operator's passage or the machine room is improved. Further, it is extremely advantageous to receive the transfer port of the transfer container from the transport vehicle because the degree of freedom in the installation position in the plane direction (X-Y direction) of the work space is high. For example, if you plan to add a construction room in the future and pre-form the handling port, you can also choose the location that can be flexibly adapted to facilitate the addition of the engineering room. Furthermore, unlike the conventional system in which the stacker crane is the main transport device, the operator's passage and the machine room can be arranged on both sides of the engineering room. Therefore, when the engineering room is to be changed or repaired, it can be used in the machine room. It is very convenient to carry in and out of the machine directly between the engineering rooms.

圖式簡單說明Simple illustration

第1圖係概略顯示本發明之生產工廠要部之縱斷面圖。Fig. 1 is a schematic longitudinal sectional view showing the main part of the production plant of the present invention.

第2圖係本發明之生產工廠一例之透視圖。Fig. 2 is a perspective view showing an example of a production plant of the present invention.

第3圖係上述工廠之縱斷面圖。Figure 3 is a longitudinal sectional view of the above factory.

第4圖係上述工廠之縱斷面圖。Figure 4 is a longitudinal sectional view of the above factory.

第5圖係上述工廠之平面圖。Figure 5 is a plan view of the above factory.

第6圖係上述工廠之平面圖。Figure 6 is a plan view of the above factory.

第7圖係上述工廠中用以收納被處理物之搬運容器之一例之透視圖。Fig. 7 is a perspective view showing an example of a conveyance container for accommodating a workpiece in the above factory.

第8圖係用以收授上述搬運容器之收授構件之一例之透視圖。Fig. 8 is a perspective view showing an example of a receiving member for receiving the above-described carrying container.

第9圖係上述工廠所用之堆高式起重機之透視圖。Figure 9 is a perspective view of the stacker crane used in the above factory.

第10圖係上述工廠中工程室之一例之縱斷面圖。Figure 10 is a longitudinal sectional view showing an example of the engineering room in the above factory.

第11(a)~(c)圖係上述工廠之作用之一例之縱斷側視圖。The 11th (a) to (c) drawings are longitudinal side views of an example of the function of the above factory.

第12圖係上述工廠之作用之一例之平面圖。Figure 12 is a plan view showing an example of the function of the above factory.

第13(a)~(c)圖係上述工廠之作用之一例之縱斷側視圖。Figures 13(a) to (c) are longitudinal side views of an example of the function of the above factory.

第14(a)、(b)圖係上述工廠之作用之一例之縱斷側視圖。The 14th (a) and (b) drawings are longitudinal side views of an example of the action of the above-mentioned factory.

第15(a)、(b)圖係上述工廠之作用之一例之縱斷側視圖。The 15th (a) and (b) drawings are longitudinal side views of an example of the function of the above factory.

第16圖係上述工廠之作用之一例之縱斷側視圖。Fig. 16 is a longitudinal side view showing an example of the action of the above factory.

第17(a)、(b)圖係上述工廠之作用之一例之縱斷側視圖。The 17th (a) and (b) drawings are longitudinal side views of an example of the function of the above-mentioned factory.

第18(a)~(c)圖係上述工廠之作用之一例之平面圖。Figures 18(a) to (c) are plan views showing an example of the function of the above factory.

第19(a)、(b)圖係上述工廠之作用之一例之縱斷側視圖。The 19th (a) and (b) drawings are longitudinal side views of an example of the function of the above-mentioned factory.

第20(a)、(b)圖係上述工廠之作用之一例之平面圖。Fig. 20(a) and (b) are plan views showing an example of the function of the above factory.

第21(a)、(b)圖係上述工廠之作用之一例之縱斷側視圖。The 21st (a) and (b) drawings are longitudinal side views of an example of the function of the above-mentioned factory.

第22圖係上述工廠之作用之一例之平面圖。Figure 22 is a plan view showing an example of the function of the above factory.

第23(a)、(b)圖係上述工廠之另一例之縱斷側視圖。Figures 23(a) and (b) are longitudinal side views of another example of the above factory.

第24圖係上述工廠之另一例之縱斷側視圖。Figure 24 is a longitudinal side view of another example of the above factory.

第25圖係上述工廠之另一例之平面圖。Figure 25 is a plan view of another example of the above factory.

第26圖係上述工廠之另一例之平面圖。Figure 26 is a plan view of another example of the above factory.

第27(a)、(b)圖係上述工廠之另一例之平面圖。Figures 27(a) and (b) are plan views of another example of the above factory.

第28圖係上述工廠之另一例之平面圖。Figure 28 is a plan view of another example of the above factory.

第29圖係上述工廠之另一例之縱斷側視圖。Figure 29 is a longitudinal side view of another example of the above factory.

第30圖係顯示收授口上方領域之切口透視圖。Figure 30 shows a perspective view of the cut in the area above the receiving port.

第31圖係上述工廠之另一例之縱斷側視圖。Figure 31 is a longitudinal side view of another example of the above factory.

第32(a)圖係上述工廠之另一例之縱斷側視圖。Figure 32(a) is a longitudinal side view of another example of the above factory.

第32(b)圖係水平移動機構之一例之透視圖。Figure 32(b) is a perspective view of an example of a horizontal moving mechanism.

第33圖係上述工廠之另一例之縱斷側視圖。Figure 33 is a longitudinal side view of another example of the above factory.

第34圖係上述工廠之另一例之平面圖。Figure 34 is a plan view of another example of the above factory.

第35圖係上述工廠之另一例之縱斷側視圖。Figure 35 is a longitudinal side view of another example of the above factory.

第36圖係上述工廠之另一例之縱斷側視圖。Figure 36 is a longitudinal side view of another example of the above factory.

第37圖係上述工廠之另一例之縱斷側視圖。Figure 37 is a longitudinal side view of another example of the above factory.

第38圖係上述工廠之另一例之平面圖。Figure 38 is a plan view of another example of the above factory.

第39圖係上述工廠之另一例之縱斷側視圖。Figure 39 is a longitudinal side view of another example of the above factory.

第40圖係顯示搬運車一部分之透視圖。Figure 40 is a perspective view showing a portion of the truck.

第41圖係顯示搬運車一部分之平面圖。Figure 41 is a plan view showing a part of the truck.

第42圖係顯示搬運車之動作之正視圖。Figure 42 is a front elevational view showing the operation of the truck.

第43圖係顯示設於搬運車上之抑振機構之說明圖。Fig. 43 is an explanatory view showing a vibration damping mechanism provided on the truck.

第44圖係上述工廠之另一例之縱斷側視圖。Figure 44 is a longitudinal side view of another example of the above factory.

第45圖係上述工廠之另一例之縱斷側視圖。Figure 45 is a longitudinal side view of another example of the above factory.

第46圖係習知工廠之一例之平面圖。Figure 46 is a plan view of an example of a conventional factory.

用以實施發明之最佳形態The best form for implementing the invention

針對本發明之處理設備,舉用以由被處理物之原料粉末製造處理物之醫藥品固形製劑之醫藥品製造工廠為例,參照第1圖~第10圖加以說明。首先,參照第1圖概略說明該工廠之要部。該工廠中配置有階層式結構體3,該階層式結構體3係由一形成第1樓層之處理樓面1,及,一設於該處理樓面1樓下、用以搬運內部收納有被處理物或處理物之搬運容器C之第2樓層之物流樓面2構成。處理樓面1係平面配置有複數工程室21。工程室21係用以對被處理物之原料粉 末或該原料粉末所製成之中間產物及製品之處理物,進行如保管、秤重、後述之原料粉末於搬運容器C中之裝填、製粒、篩選、錠劑成形(打錠)、膜衣包覆、檢查及包裝等之房間。工程室21之地面11形成有收授口22,於該等處理樓面1與物流樓面2間進行搬運容器C之收授時,乃如後述,由搬運車5經由收授口22搬運。另,前述「檢查」及「包裝」亦涵蓋於本說明書中所稱「處理」之用語之範圍內。In the processing equipment of the present invention, a pharmaceutical manufacturing plant for producing a pharmaceutical solid preparation of a processed material from a raw material powder of a processed object will be described with reference to Figs. 1 to 10 . First, the main part of the factory will be briefly described with reference to Fig. 1. In the factory, a hierarchical structure 3 is disposed, and the hierarchical structure 3 is formed by a processing floor 1 forming a first floor, and is disposed on the first floor of the processing floor, for transporting the inside. The logistics floor 2 of the second floor of the handling container C of the processed material or the processing object is configured. A plurality of engineering rooms 21 are disposed on the floor of the 1st floor of the processing floor. Engineering room 21 is used for raw material powder of the treated object The intermediate product and the product processed by the raw material powder are subjected to storage, weighing, loading of the raw material powder described later in the transport container C, granulation, screening, tablet forming (ingoting), and film. Room for clothing covering, inspection and packaging. The receiving floor 22 is formed in the floor 11 of the engineering room 21, and when the handling container C is transported between the processing floor 1 and the logistics floor 2, it is conveyed by the transportation vehicle 5 via the receiving port 22 as will be described later. In addition, the aforementioned "inspection" and "packaging" are also covered by the term "treatment" as used in this specification.

該物流樓面2中,如第4圖及第5圖所示,係設有複數台搬運車5,該搬運車5係構造成可沿附設於地面11上之例如磁帶等搬運路徑6於水平方向上移動自如者。搬運車5若舉例言之,係AGF(Auto Guided Forklift)等。該搬運車5係具備有走行車本體之車輪5a,及,用以保持搬運容器C升降自如之收授機構之貨叉5b。又,該搬運車5下面,設有可沿搬運路徑6移動以檢測該搬運路徑6、但圖上未予顯示之檢測部。搬運容器C乃如第7圖所示,係一口徑向下遞減之略呈箱型之容器,並構成可藉由該貨叉5b由左右兩側支持縮徑部之狀態。上述貨叉5b則如後述,係構成於搬運車5水平移動時向下縮退,於與工程室21間收授搬運容器C時向上伸出之狀態。In the logistics floor 2, as shown in Figs. 4 and 5, a plurality of transport vehicles 5 are provided, and the transport vehicle 5 is configured to be horizontally movable along a transport path 6 such as a magnetic tape attached to the floor 11. Move freely in the direction. The transport vehicle 5 is, for example, an AGF (Auto Guided Forklift) or the like. The transport vehicle 5 includes a wheel 5a for traveling the vehicle body, and a fork 5b for holding the transporting mechanism C to be lifted and lowered. Further, a lower portion of the transport vehicle 5 is provided with a detecting portion that is movable along the transport path 6 to detect the transport path 6, but is not shown. As shown in Fig. 7, the transport container C is a container having a slightly box shape which is reduced downward in the radial direction, and is configured to support the reduced diameter portion by the left and right sides of the fork 5b. As will be described later, the fork 5b is configured to be retracted downward when the transport vehicle 5 is horizontally moved, and is extended upward when the transport container C is transported between the workrooms 21.

上述搬運路徑6,舉例言之,係配置有一連結複數收授口22之下方位置呈橢圓形之主線(繞行軌道)6a,及,由該主線6a分出之複數支線6b。又,該支線6b係由例如一搬運車5故障時或接受保養時作業者使該搬運車5撤離之撤離支線8a、一代替撤離至該撤離支線8a之搬運車5進行搬運之預備 搬運車5候用時所在之預備支線8b、一配置成搬運車5可於面向後述收授構件15之位置上運行之狀態之收授用支線8c構成者。且複數之搬運車5係根據設於該工廠之後述控制部10指示依預定搬運程式移動。舉例言之,搬運車5係於對工程室21進行搬運容器C之收授時,在不互相干擾(相撞)之狀態下沿主線6a按例如順時針方向移動。此外,搬運車5係構成於故障時或接受保養時、抑或與後述之堆高式起重機12間進行搬運容器C之收授時,沿該支線6b(8a~8c)移動之狀態。For example, the transport path 6 is provided with a main line (circumferential track) 6a that connects the lower portion of the plurality of receiving ports 22 in an elliptical shape, and a plurality of branch lines 6b that are separated by the main line 6a. Further, the branch line 6b is prepared by, for example, evacuating the branch line 8a when the transport vehicle 5 fails or when the operator picks up the transport vehicle 5, and the transport vehicle 5 that is evacuated to the evacuation branch line 8a. The preparatory branch line 8b in which the transport vehicle 5 is in use is configured to be configured such that the transport vehicle 5 can be transported to the receiving branch line 8c in a state of being operated at a position to be described later. Further, the plurality of transport vehicles 5 are instructed to move according to a predetermined transport program by the control unit 10, which will be described later in the factory. For example, when the transport container 5 is transported to the workroom 21, the transport vehicle 5 moves in the clockwise direction along the main line 6a without interfering with each other (collision). In addition, the transport vehicle 5 is configured to move along the branch line 6b (8a to 8c) when the vehicle is in a state of failure or during maintenance, or when the transport container C is transported between the stacker 12 to be described later.

該第5圖中,9係地面11上搬運車5之停止位置、例如收授口22之下方位置附設之磁鐵、磁棒等標示器,搬運車5乃藉由設於下面但未予圖示之感測器等偵測標示器9之磁場。控制部10係藉由偵測出磁場使搬運車5停止。另一方面,控制部10對與搬運車5之運行用馬達連結之編碼器之脈衝進行計數,因此除可辨識標示器9之位置,並可知搬運車5運行於何處、在哪一位置停止,且可使搬運車停在目標位置。關於搬運車5之運行,係由設於搬運車5左右之感測器偵測沿搬運路徑6配置之磁線之磁場,兩者之磁場相同時操作把手,使搬運車5沿搬運路徑6運行。另,該物流樓面2之地面上,為使搬運車5可於收授口22之下方位置等進行180°反轉,舉例言之亦可設有由主線6a分出延伸成圓形之反轉用搬運路徑(未予圖示)。此外,該搬運車5,舉例言之亦可為作業者手動駕駛(操縱)之堆高機等。又,為補強工廠,於物流樓面2內不干擾搬運車5動作之位置設有用以連接地面11與頂面之複數柱部。In the fifth drawing, the stop position of the transport vehicle 5 on the 9th floor 11 is, for example, a magnet such as a magnet or a magnetic bar attached to the lower position of the receiving port 22, and the transport vehicle 5 is provided below but not shown. The sensor or the like detects the magnetic field of the marker 9. The control unit 10 stops the transport vehicle 5 by detecting a magnetic field. On the other hand, the control unit 10 counts the pulses of the encoder connected to the operation motor of the transport vehicle 5, so that the position of the marker 9 can be recognized, and it can be seen where the transport vehicle 5 is operated and at which position is stopped. And the truck can be parked at the target position. Regarding the operation of the transport vehicle 5, the magnetic field of the magnetic wire disposed along the transport path 6 is detected by a sensor provided on the left and right sides of the transport vehicle 5. When the magnetic fields of the two are the same, the handle is operated to operate the transport vehicle 5 along the transport path 6. . In addition, on the ground of the logistics floor 2, in order to make the truck 5 can be reversed by 180° at a position below the receiving port 22, for example, it may be provided with a main line 6a extending to a circular shape. Transfer to the transport path (not shown). Further, the transport vehicle 5 may be, for example, a stacker that is manually driven (manipulated) by an operator. Further, in order to reinforce the factory, a plurality of column portions for connecting the floor 11 and the top surface are provided at a position in the logistic floor 2 that does not interfere with the operation of the transport vehicle 5.

又,該例中,如前述第2圖~第4圖所示,處理樓面1與物流樓面2組成之階層式結構體3係層積有複數層,例如2層,並設有用以於上下層之物流樓面2、2間搬運搬運容器C之升降裝置之堆高式起重機12。該堆高式起重機12係配置於升降室13內,該升降室13係於工廠之端部、例如鄰接後述打錠室25之位置跨複數層物流樓面2而設者。該升降室13與物流樓面2間之壁面上,如第3圖所示,係各開設有用以於升降室13與物流樓面2間進行搬運容器C之收授之搬運口14、14。於物流樓面2面向該搬運口14之位置,係設有用以於堆高式起重機12與搬運車5間收授搬運容器C之收授構件15。該收授構件15乃如第8圖所示,舉例言之係由2個沿搬運容器C之搬運方向(後述搬運台45之進退方向)相間隔並列之字型構件15a、15a構成。另,第2圖中,省略了堆高式起重機12或搬運口14之繪製。此外,第4圖中為便宜行事則繪有該堆高式起重機12。Further, in this example, as shown in the second to fourth figures, the hierarchical structure 3 composed of the treatment floor 1 and the logistics floor 2 is laminated with a plurality of layers, for example, two layers, and is provided for A stacking crane 12 that transports the lifting device of the transport container C between the upper and lower logistics floors 2 and 2. The stacker 12 is disposed in the lift chamber 13 and is disposed at an end portion of the factory, for example, adjacent to the plurality of layers of the floor 2 adjacent to the tablet chamber 25 to be described later. As shown in FIG. 3, the transport ports 14 and 14 for transporting the transport container C between the lift chamber 13 and the log floor 2 are provided on the wall surface between the lift chamber 13 and the log floor 2. A receiving member 15 for transporting the transport container C between the stacker 12 and the transport vehicle 5 is provided at a position facing the transport port 14 at the logistic floor 2 . The receiving member 15 is as shown in Fig. 8, and is exemplified by two transporting directions along the transporting direction of the transport container C (the advancing and retracting direction of the transporting table 45 to be described later). The font members 15a and 15a are formed. In addition, in FIG. 2, the drawing of the stacker 12 or the conveyance port 14 is abbreviate|omitted. In addition, in Fig. 4, the stacker 12 is depicted as being inexpensive.

升降室13內之地面上,如第5圖所示,設有沿工廠外壁水平配置之軌條41。上述堆高式起重機12係如第9圖所示,具備有相互間隔朝並垂直方向延伸之2根柱部42、42及用以由上下支持該等柱部42、42之基部43、43。該第9圖中44及46分別為升降機及車輪,並構成堆高式起重機12可運行於軌條41上,且可使搬運容器C沿柱部42、42升降之狀態。該升降機44上設置有用以載置搬運容器C之搬運台45,該搬運台45係做成窄於上述字型構件15a、15a之間隙尺寸,並構成可對階層式結構體3(物流樓面2)於水平方向上進退自 如之狀態。On the floor in the lift chamber 13, as shown in Fig. 5, a rail 41 disposed horizontally along the outer wall of the factory is provided. As shown in Fig. 9, the stacking crane 12 includes two column portions 42 and 42 extending in the vertical direction from each other, and base portions 43 and 43 for supporting the column portions 42 and 42 up and down. In the ninth drawing, 44 and 46 are lifts and wheels, respectively, and the stacker 12 is operable to run on the rail 41, and the transport container C can be moved up and down along the column portions 42, 42. The lifter 44 is provided with a transfer table 45 on which the transport container C is placed, and the transfer table 45 is made narrower than the above. The gap size of the font members 15a and 15a constitutes a state in which the hierarchical structure 3 (the logistics floor 2) can be moved forward and backward in the horizontal direction.

繼之,由該堆高式起重機12朝物流樓面2搬運搬運容器C時,舉例言之,係將搬運容器C載置於該搬運台45上,再由堆高式起重機12使該搬運台45經前述搬運口14伸到字型構件15a、15a之上方位置。其次降下升降機44令搬運台45向下通過字型構件15a、15a間,使搬運容器C載置於收授構件15上。又,由物流樓面2收取搬運容器C時,堆高式起重機12係以與該次序相反之順序運作。更且,前述搬運車5由該收授構件15收取搬運容器C時,搬運車5移動至面向收授構件15之位置,由搬運容器C之下方側或由僅比該搬運容器C之縮徑部上端位置稍下方側,使貨叉5b上升將搬運容器C舉起。由搬運車5將搬運容器C收授至收授構件15時,搬運車5係以與該搬運動作相反之順序動作。Then, when the stacker 12 transports the transport container C to the log floor 2, for example, the transport container C is placed on the transport table 45, and the stacker 12 is used to move the transport table. 45 through the aforementioned handling port 14 The position above the font members 15a, 15a. Secondly, the elevator 44 is lowered to pass the transfer table 45 downward. Between the font members 15a and 15a, the transport container C is placed on the receiving member 15. Further, when the transport container C is collected from the log floor 2, the stacker crane 12 operates in the reverse order of the order. Further, when the transport vehicle 5 receives the transport container C by the receiving member 15, the transport vehicle 5 moves to a position facing the receiving member 15, and the lower side of the transport container C or the reduced diameter of the transport container C only The lower end portion of the upper portion is positioned slightly lower, and the fork 5b is raised to lift the transport container C. When the transport container C is transported to the receiving member 15 by the transport vehicle 5, the transport vehicle 5 operates in the reverse order of the transport operation.

於處理樓面1,如前述第2圖、第4圖及第6圖所述,複數工程室21沿前後方向(第2圖中之Y方向)排成一列,且該工程室21之列係以相互平行間隔之狀態配置有複數列,例如2列。該工程室21之地面11上,形成有用以與樓下之物流樓面2之搬運車5間進行搬運容器C之收授之收授口22。In processing the floor 1, as described in the above-mentioned FIGS. 2, 4, and 6, the plurality of engineering rooms 21 are arranged in a row in the front-rear direction (the Y direction in FIG. 2), and the column of the engineering room 21 is A plurality of columns, for example, two columns, are arranged in parallel with each other. On the floor 11 of the engineering room 21, a receiving port 22 for transporting the transport container C to the transport vehicle 5 of the underground floor 2 is formed.

該收授口22係如第6圖所示,有各工程室21皆形成有一個,或鄰接之複數例如2個工程室21共有一個之情形。收授口22為共有時,舉例言之,若將形成有收授口22之工程室21稱為第1工程室21a,未形成有收授口22之工程室21稱為第2工程室21b,則於第1工程室21a與第2工程室21b間之壁面上,形成有用以收授搬運容器C之搬入搬出口24。又,該 搬入搬出口24,舉例言之係構成可藉由門等開閉機構24a開啟關閉之狀態。將搬運容器C搬入第2工程室21b時,搬運容器C係利用搬運車5經由收授口22、第1工程室21a及搬入搬出口24進行搬運。The receiving port 22 is as shown in Fig. 6, and one of the plurality of engineering rooms 21 is formed, or a plurality of adjacent ones, for example, two engineering rooms 21 are shared. When the receiving port 22 is shared, for example, if the engineering room 21 in which the receiving port 22 is formed is referred to as the first engineering room 21a, the engineering room 21 in which the receiving port 22 is not formed is referred to as the second engineering room 21b. In the wall surface between the first engineering room 21a and the second engineering room 21b, a loading/unloading port 24 for transporting the transport container C is formed. Again, the The loading/unloading port 24 is exemplified by a state in which the opening and closing mechanism 24a such as a door is opened and closed. When the transport container C is carried into the second engineering room 21b, the transport container C is transported by the transport vehicle 5 via the receiving port 22, the first engineering room 21a, and the loading/unloading port 24.

又,該工程室內21,設有用以於該工程室21對處理物進行處理之處理裝置27。該處理裝置27係接近前述收授口22配置,且於前述第2工程室21b中,設於接近搬入搬出口24之位置。該處理裝置27,假如於用以進行膜衣包覆之工程室21時,即為約2.5m見方之大型膜衣機。因此,該處理裝置27中設置搬運容器C之高度位置,有時距離該處理樓面1之地面11高達約2.5m,且隨處理之種類或處理裝置27而各有不同。Further, the work chamber 21 is provided with a processing device 27 for processing the processed material in the work chamber 21. The processing device 27 is disposed close to the receiving port 22, and is disposed at a position close to the loading/unloading port 24 in the second engineering room 21b. The processing device 27 is a large-sized film coater of about 2.5 m square, if it is used for the coating chamber 21 for film coating. Therefore, the height position of the conveyance container C in the processing apparatus 27 may be as high as about 2.5 m from the floor 11 of the treatment floor 1, and may vary depending on the type of treatment or the treatment device 27.

又,用以進行如打錠處理之工程室21,即第10圖所示之打錠室25係藉由隔板26劃分為投入區域25a與處理區域25b上下2層。於上層之投入區域25a,設有用以將收納有被處理物之搬運容器C搬入之收授部28。於下層之處理區域25b,設有用以對由該收授部28上之搬運容器C投入落下之被處理物進行打錠處理之處理裝置(打錠機)27。該打錠室25中,可將收納有例如1t左右重量物之被處理物之搬運容器C載置於收授部28。該第10圖中,27b係用以取出業已於處理裝置27中完成打錠處理之處理物之搬運構件,藉由該搬運構件27b可由處理裝置27對載置於處理區域25b之搬運容器C進行處理物之搬運。另,第2圖中,係將該打錠室25簡化示之。Further, the engineering chamber 21 for performing the ingot processing, that is, the tableting chamber 25 shown in Fig. 10 is divided into the upper and lower layers of the input region 25a and the processing region 25b by the partition plate 26. The receiving area 28 of the upper layer is provided with a receiving unit 28 for carrying in the transport container C in which the object to be processed is stored. In the processing area 25b of the lower layer, a processing device (spinning machine) 27 for performing ingot processing on the object to be processed which has been dropped by the transport container C on the receiving unit 28 is provided. In the tableting chamber 25, the carrying container C in which the object to be processed, for example, having a weight of about 1 t, is placed is placed in the receiving unit 28. In Fig. 10, 27b is a transport member for taking out a processed material which has been subjected to the tableting process in the processing device 27, and the transporting member 27b can be carried by the processing device 27 on the transport container C placed in the processing region 25b. Handling of handling materials. In addition, in Fig. 2, the tableting chamber 25 is simplified.

該打錠室25係與配置有前述堆高式起重機12之升降室13鄰接設置,並於收授部28與升降室13間之壁面,形成有用以於該打錠室25與堆高式起重機12間進行搬運容器C之收授之搬運口28a。此時,若設有複數打錠室25,該等打錠室25係沿升降室13上下配置。The tableting chamber 25 is disposed adjacent to the lifting chamber 13 in which the stacking crane 12 is disposed, and is formed on the wall surface between the receiving portion 28 and the lifting chamber 13 to form the spindle chamber 25 and the stacker crane. 12 conveyance ports 28a for carrying the conveyance container C. At this time, if a plurality of tablet chambers 25 are provided, the tablet chambers 25 are arranged up and down along the lift chamber 13.

收授部28與前述字型構件15a、15a相同,係由1對沿搬運台45之進退方向間隔配置,並形成比堆高式起重機12之搬運台45之寬度尺寸大且比搬運容器C之寬度尺寸小之狀態之傳送帶等構成。該傳送帶係構成可沿搬運台45之進退方向水平搬運搬運容器C之狀態。且收授部28係構成藉由使搬運台45相對於該收授部28之載置面升降,可與堆高式起重機12之間進行搬運容器C之收授之狀態。此外,收授部28,係構成可於用以與堆高式起重機12間收授搬運容器C之收授位置、及處理裝置27之上方位置之間,水平搬運搬運容器C之狀態。Receiving department 28 and the foregoing Similarly, the pair of the shape members 15a and 15a are arranged at intervals in the advancing and retracting direction of the conveyance table 45, and are formed to be larger than the width of the conveyance table 45 of the stacker 12 and smaller than the width of the conveyance container C. Conveyor belt and the like. This conveyor belt is in a state in which the conveyance container C can be conveyed horizontally in the advancing and retracting direction of the conveyance table 45. In addition, the receiving unit 28 is configured to move the transport container C to and from the stacker 12 by raising and lowering the transport table 45 with respect to the mounting surface of the receiving unit 28. In addition, the receiving unit 28 is configured to be capable of horizontally transporting the transport container C between the receiving position for transporting the transport container C between the stacker crane 12 and the upper position of the processing device 27.

又,於處理裝置27上方位置之隔板26形成有開口部26a。由處理裝置27伸出有一管狀投入道27a,並經由開口部26a向上方延伸。該投入道27a係用以將被處理物由搬運容器C投入處理裝置27中者,並於投入區域25a形成開口。該處理裝置27之側方位置,載置有用以收納業已於處理裝置27進行打錠處理之處理物之搬運容器C。進而,於該打錠室25進行打錠處理時,首先將用以回收處理物之空的搬運容器C藉由搬運車5搬入處理區域25b內。其次,由例如作業者將投入道27a之開口端連接與設於投入區域25a之搬運容 器C下面但未予圖示之投入口連接,再向處理裝置27投入被處理物。業已於該處理裝置27進行打錠處理之處理物,將藉由前述搬運構件27b收納於處理裝置27側方之搬運容器C內,並由搬運車5搬向物流樓面2。此外,業已於收授部28取出被處理物(清空)之搬運容器C,則由如堆高式起重機12搬至未予圖示之倉庫。Further, an opening 26a is formed in the partition plate 26 at a position above the processing device 27. A tubular input passage 27a extends from the processing device 27 and extends upward through the opening portion 26a. The input path 27a is for inserting the workpiece into the processing device 27 from the transport container C, and forms an opening in the input region 25a. At a side position of the processing device 27, a transport container C for storing a processed object that has been subjected to tableting processing by the processing device 27 is placed. Further, when the tableting chamber 25 performs the tableting process, the transport container C for emptying the processed material is first carried into the processing region 25b by the transport vehicle 5. Next, for example, the operator connects the open end of the input path 27a with the carrying capacity provided in the input area 25a. Below the device C, but not shown, the input ports are connected, and the processed object is placed in the processing device 27. The processed material that has been subjected to the tableting process in the processing device 27 is stored in the transport container C on the side of the processing device 27 by the transporting member 27b, and is transported by the transport vehicle 5 to the logistics floor 2. In addition, the conveyance container C which has taken out the object to be processed (emptied) at the receiving unit 28 is moved to a warehouse (not shown) by the stacker crane 12.

又,以第6圖所示之未使用區塊31為例,有時設有內壁面或地面未經內裝之領域(房間)作為工程室21。該未使用區塊31,係於工廠建設後,為了例如醫藥品之增產而增設工程室21時等情形下,作為工程室21使用之領域,因此在建設工廠當下為不予使用之領域。該未使用區塊31中,未形成收授口22,而與鄰接之工程室21共用收授口22。又,如前所述,設置搬運容器C之高度位置(搬入搬出口24之高度位置)係隨處理裝置27之種類而異,故該未使用區塊31中未形成有搬入搬出口24。因此未使用區塊31於增設工程室21時,係因應設於該工程室21(未使用區塊31)內之處理裝置27種類等方才施工形成搬入搬出口24。此外,增設工程室21時,除該搬入搬出口24之工事外,並進行內裝工事或後述之搬入處理裝置27之工事等。另,亦可預先形成可藉由門等氣密或半氣密開閉之搬入搬出口24。Further, the unused block 31 shown in Fig. 6 is exemplified, and an area (room) in which an inner wall surface or a floor is not built may be provided as the engineering room 21. In the case where the construction room 21 is added to the production of the pharmaceutical product, for example, the unused block 31 is used in the construction room 21, and therefore it is not used in the construction plant. In the unused block 31, the receiving port 22 is not formed, and the receiving port 22 is shared with the adjacent engineering room 21. Further, as described above, the height position of the transport container C (the height position of the loading/unloading port 24) varies depending on the type of the processing device 27. Therefore, the loading/unloading port 24 is not formed in the unused block 31. Therefore, when the unused building block 21 is not used, the loading/unloading port 24 is constructed in accordance with the type of the processing device 27 provided in the engineering room 21 (unused block 31). In addition, when the construction room 21 is added, in addition to the work of the loading and unloading port 24, the work of the internal work or the carry-in processing device 27 to be described later is performed. Further, the loading/unloading port 24 that can be opened or closed by airtight or semi-hermetic sealing such as a door can be formed in advance.

於工程室21列之左側側面及右側側面中之一方側或另一方側,各沿該工程室21之列設有機械室61及用以供在該工程室21內進行作業之作業者出入該工程室21內之作業者用通道62。此例中,如第2圖及第4圖所示,沿工廠外壁於 處理樓面1兩側配置有機械室61、61,並設有形成挾於2個工程室21、21列間(位於內側)之作業者用通道62、62。該機械室61中面向工廠外部之壁面(外壁)上,形成有用以進行前述處理裝置27之搬入搬出之門,但圖中未予顯示。作業者用通道62之頂面,亦可比工程室21之頂面降低一預定高度。On one of the left side and the right side of the left side and the right side of the workroom 21, a mechanical room 61 is provided along the workroom 21, and an operator for working in the workroom 21 enters and exits the work room. The operator in the engineering room 21 uses the passage 62. In this example, as shown in Figures 2 and 4, along the outer wall of the factory The machine rooms 61 and 61 are disposed on both sides of the processing floor 1, and the operator passages 62 and 62 are formed between the two engineering rooms 21 and 21 (on the inner side). In the machine room 61, a wall surface (outer wall) facing the outside of the factory is formed to allow the loading and unloading of the processing device 27, but it is not shown. The top surface of the operator's passage 62 may also be lowered by a predetermined height from the top surface of the workroom 21.

該機械室61,舉例言之,係用以設置與工程室21內處理裝置27相關之構件如集塵機或空調機抑或配電盤等機械設備61a之領域,並設定為清淨度低於上述工程室21或物流樓面2、抑或作業者用通道62等。該等工程室21與機械室61間之壁面上雖未予圖示,但形成有用以拉設連接處理裝置27與上述機械設備61a之線路、管道之開口部。又,該機械室61並如後述,係一用以於工廠外部與工程室21間更換處理裝置27時,由形成於工廠外壁(機械室61之側面)但未予圖示之門經由該機械室61搬運處理裝置27之領域。上述更換(交換)處理裝置27之例,舉例言之,有將工程室21內之舊處理裝置27換成新處理裝置27者,或變更該工程室21內處理之種類者等。The mechanical chamber 61 is, for example, used to set a field of a mechanical device 61a such as a dust collector or an air conditioner or a switchboard associated with the processing device 27 in the engineering room 21, and is set to have a lower degree of cleanliness than the above-mentioned engineering room 21 or Logistics floor 2, or operator channel 62. Although not shown in the wall surface between the engineering room 21 and the machine room 61, an opening portion for pulling a line connecting the processing device 27 and the mechanical device 61a and a pipe is formed. Further, as will be described later, the machine room 61 is used to replace the processing device 27 between the outside of the factory and the engineering room 21, and the door (not shown) is formed by the door formed on the outer wall of the factory (the side of the machine room 61). The chamber 61 carries the field of the processing device 27. As an example of the above-described replacement (exchange) processing device 27, for example, the old processing device 27 in the engineering room 21 is replaced with a new processing device 27, or the type of processing in the engineering room 21 is changed.

此時,亦有不更換處理裝置27之情形,而處理裝置27之大小亦隨處理之種類各有不同。因此,於機械室61與工程室21間將處理裝置27搬入搬出時,可藉由施工,隨時於機械室61與工程室21間之壁面形成開口部。另,亦可預先於該壁面形成開口部,並於不進行處理裝置27之搬運時以門片等關閉。此外,該機械室61配置成除面對工程室21之壁面以外之3個側面中任一側面緊鄰工廠外壁之狀態即 可。另,第6圖中,前述機械設備61a僅概略繪製1個。At this time, there is also a case where the processing device 27 is not replaced, and the size of the processing device 27 varies depending on the type of processing. Therefore, when the processing device 27 is carried in and out between the machine room 61 and the engineering room 21, an opening can be formed in the wall surface between the machine room 61 and the engineering room 21 at any time by construction. Further, an opening may be formed in advance on the wall surface, and may be closed by a door piece or the like when the processing device 27 is not transported. Further, the machine room 61 is disposed in a state in which any one of the three side faces other than the wall surface of the engineering room 21 is adjacent to the outer wall of the factory, that is, can. In addition, in Fig. 6, the mechanical device 61a is roughly drawn one by one.

繼而,於該處理樓面1,該等工程室21、機械室61及作業者用通道62組成處理站7,並有複數列平行設置,例如2列。作業者用通道62之側面中與工程室21相反側之那面,沿作業者用通道62(工程室21)配置有用以供參訪者透過形成於作業者用通道62之側壁及工程室21之側壁但未予圖示之窗戶參觀工程室21內之參訪者用通道63。該參訪者用通道63之頂面,係設定為與作業者用通道63之頂面相同高度。此例中,以參訪者用通道63為界,左右兩側之作業者用通道62、工程室21及機械室61配置成左右對稱之狀態,故在此情況下,係於左右2個處理站7共用參訪者用通道63。另,第4圖及第6圖中之29,係用以供作業者由作業者用通道62出入工程室21內之門。又,該等作業者用通道62、物流樓面2及工程室21內,為抑制污染產生乃保持在清淨之氣體環境中。Then, in the processing floor 1, the engineering rooms 21, the machine room 61, and the operator channel 62 constitute the processing station 7, and a plurality of columns are arranged in parallel, for example, two columns. The side of the side surface of the operator passage 62 that is opposite to the workroom 21 is disposed along the operator's passage 62 (engineering room 21) for the visitor to pass through the side wall of the operator passage 62 and the workroom 21 The side walls, but not shown, visit the access passage 63 of the visitor in the workroom 21. The top surface of the passage 63 for the visitor is set to the same height as the top surface of the operator passage 63. In this example, the operator uses the channel 63 as the boundary, and the operator on the left and right sides uses the channel 62, the engineering room 21, and the machine room 61 to be arranged in a bilaterally symmetrical state. Therefore, in this case, the process is performed on the left and right. The station 7 shares the channel 63 for the visitor. In addition, FIG. 4 and FIG. 29 are used for the operator to enter and exit the door in the workroom 21 by the operator using the passage 62. Moreover, these operators use the passage 62, the flow floor 2, and the workroom 21 to maintain the clean atmosphere in order to suppress contamination.

作業者用通道62及參訪者用通道63之上方,設有配置成頂面與工程室21之頂面相同高度之狀態之通風道(導氣管)35,並鄰接工程室21側面之上部側。該通風道35,係沿依前後方向排列之工程室21形成長形。該通風道35係一用以將工程室21之環境氣體排出工廠外,或由工廠外部等吸入清淨之大氣之領域,並拉設有由各工程室21向工廠外部延伸但未予圖示之供氣道或排氣道。Above the operator passage 62 and the visitor passage 63, a ventilation duct (air duct) 35 is disposed in a state in which the top surface is at the same height as the top surface of the workroom 21, and is adjacent to the upper side of the side of the workroom 21. . The air passages 35 are formed in an elongated shape along the engineering chambers 21 arranged in the front-rear direction. The air passage 35 is used to discharge the ambient gas of the engineering room 21 to the outside of the factory, or to be sucked into the clean atmosphere by the outside of the factory, and is extended by the various engineering rooms 21 to the outside of the factory but not shown. Air supply or exhaust.

該工廠係如第5圖所示,具備有用以控制堆高式起重機12及搬運車5或堆高式起重機12之搬運動作之控制部10。該 控制部10具有CPU、記憶體及程式儲存部,並可對工廠之各部(搬運車5或堆高式起重機12)輸出控制信號,以對被處理物進行處理製成處理物。該程式儲存部內所儲存之程式,可由例如硬碟、光碟、磁光碟或記憶卡等未予圖示之儲存媒體安裝在控制部10中。As shown in Fig. 5, the factory includes a control unit 10 for controlling the conveyance operation of the stacker 12, the transport vehicle 5, or the stacker crane 12. The The control unit 10 includes a CPU, a memory, and a program storage unit, and can output a control signal to each part of the factory (the transport vehicle 5 or the stacker 12) to process the workpiece to form a processed object. The program stored in the program storage unit can be installed in the control unit 10 by a storage medium (not shown) such as a hard disk, a compact disk, a magneto-optical disk, or a memory card.

其次,參照第11圖~第22圖說明該工廠之作用。首先,由設在與物流樓面2同一階層但未予圖示之倉庫,利用搬運車5領取例如重約500kg之搬運容器C。繼而,如第11(a)圖所示,搬運車5朝用以對該搬運容器C內之被處理物進行處理之工程室21移動。即,如第12圖所示,搬運車5係一面檢測前述搬運路徑6之軌道一面沿搬運路徑6(主線6a)順時針移動。次之,搬運車5一探測到設於工程室21之收授口22下方位置之標示器9即停止,並進行預定之收授動作。具體言之,搬運車係如第11(b)圖所示,使貨叉5b上升,經由收授口22將搬運容器C搬入工程室21內,並使其置位於比在處理裝置27設置搬運容器C之高度位置略高之處。接著搬運車5後退使搬運容器C位於處理裝置27之上方。再如第11(c)圖所示,降下貨叉5b使搬運容器C送至處理裝置27。Next, the role of the factory will be described with reference to Figs. 11 to 22 . First, a transport container C having a weight of about 500 kg is picked up by the transport vehicle 5 from a warehouse provided in the same level as the logistics floor 2 but not shown. Then, as shown in Fig. 11(a), the transport vehicle 5 moves toward the engineering room 21 for processing the workpiece in the transport container C. That is, as shown in Fig. 12, the transport vehicle 5 moves clockwise along the transport path 6 (main line 6a) while detecting the track of the transport path 6. Next, the truck 5 detects that the marker 9 provided at the position below the receiving port 22 of the engineering room 21 is stopped, and performs a predetermined receiving operation. Specifically, as shown in FIG. 11(b), the transport vehicle 55 raises the fork 5b, carries the transport container C into the workroom 21 via the receiving port 22, and places it in the handling device 27. The height of the container C is slightly higher. The transport vehicle 5 is then retracted so that the transport container C is positioned above the processing device 27. Further, as shown in Fig. 11(c), the fork 5b is lowered to transport the transport container C to the processing device 27.

其後,搬運車5則如第13(a)圖所示,前進至收授口22之下方位置,並如同圖(b)所示使貨叉5b縮回物流樓面2內。該搬運車5為進行下一次搬運,乃沿搬運路徑6順時針移動。然後,作業者由作業者用通道62進入該工程室21內,同時經由通風道35調整該工程室21內或處理裝置27內部之氣體環境,再利用該處理裝置27對搬運容器C內之被處理物 進行處理。繼之,將業已於該工程室21內處理完畢之處理物,例如收納於搬運容器C內,並以與搬入次序相反之順序藉由搬運車5搬往物流樓面2。接著,該搬運容器C則藉由搬運車5朝未予圖示之倉庫或用以進行下一處理之工程室21,沿搬運路徑6依例如順時針方向搬走。Thereafter, the transport vehicle 5 advances to a position below the receiving port 22 as shown in Fig. 13(a), and retracts the fork 5b into the log floor 2 as shown in Fig. (b). The transport vehicle 5 moves clockwise along the transport path 6 for the next transport. Then, the operator enters the workroom 21 by the operator using the passage 62, and at the same time, adjusts the gas environment in the workroom 21 or inside the processing device 27 via the air passage 35, and then uses the processing device 27 to the inside of the transport container C. Treatment Process it. Then, the processed material that has been processed in the engineering room 21 is stored in the transport container C, for example, and is transported to the logistics floor 2 by the transport vehicle 5 in the reverse order of the loading order. Next, the transport container C is transported along the transport path 6 in the clockwise direction by the transport vehicle 5 toward a warehouse (not shown) or a workroom 21 for performing the next process.

此時,若用以進行下一處理之工程室21中尚有未結束之處理時,則如第13(c)圖所示,搬運車5於收授口22之下方位置沿前述未予圖示之反轉用搬運路徑移動並反轉180°。進而搬運車5將搬運容器C載至工程室21內不會干擾處理裝置27或作業者之位置,再為進行別的搬運而移動。待該工程室21中之前一處理完畢後,由作業者或搬運車5,將該載置於不干擾位置之搬運容器C設置於處理裝置27。At this time, if there is an unfinished process in the engineering room 21 for performing the next process, as shown in Fig. 13(c), the position of the transport vehicle 5 below the receiving port 22 is not shown. The reverse rotation is moved by the conveyance path and reversed by 180°. Further, the transport vehicle 5 carries the transport container C into the engineering room 21 without interfering with the position of the processing device 27 or the operator, and moves for another transport. After the previous processing in the engineering room 21 is completed, the operator or the transport vehicle 5 sets the transport container C placed in the non-interfering position to the processing device 27.

又,共有收授口22之工程室21b中,如第14(a)圖所示,搬運車5之貨叉5b係由鄰接該工程室21b之工程室21a之收授口22向上伸出。其次如第14(b)圖所示,經由搬入搬出口24將搬運容器C搬入該工程室21b,並載置於該工程室21b內之處理裝置27上。Further, in the engineering room 21b in which the receiving port 22 is shared, as shown in Fig. 14 (a), the fork 5b of the transport vehicle 5 is extended upward from the receiving port 22 of the engineering room 21a adjacent to the engineering room 21b. Next, as shown in Fig. 14(b), the transport container C is carried into the engineering chamber 21b via the loading/unloading port 24, and placed on the processing device 27 in the engineering chamber 21b.

接著,進行下一處理之工程室21配置於該物流樓面2上層側之階層式結構體3時,如第15(a)圖及第16圖所示,搬運車5係沿收授用支線8c朝收授用構件15移動後,將搬運容器C載置於該收授構件15上。堆高式起重機12係使搬運台45移動至面向該收授構件15之位置,同時對該收授構件15上之載置面之下方側伸出搬運台45,再由搬運容器C之下方側升起搬運台45並領取搬運容器C。接著縮回搬運台45使搬運 容器C收納於升降機44上,且使搬運容器C上升至上層側之階層式結構體3中面向物流樓面2之收授構件15之位置。其次,如第15(b)圖所示,堆高式起重機12以與由收授構件15領取搬運容器C之順序相反之次序,經由該收授構件15將搬運容器C收授至搬運車5。如此一來可由下層側之物流樓面2(搬運車5)對上層側之物流樓面2進行搬運容器C之搬運,並依序進行下一處理。此外,將搬運容器C由上層側之物流樓面2搬至下層側之物流樓面2時,同樣藉由搬運車5及堆高式起重機12收授搬運容器C。Next, when the engineering room 21 that performs the next process is placed on the hierarchical structure 3 on the upper side of the log floor 2, as shown in the fifteenth (a) and sixteenth, the transport vehicle 5 is along the branch line for admission. After moving 8c to the receiving member 15, the transport container C is placed on the receiving member 15. The stacker 12 moves the conveyance table 45 to a position facing the receiving member 15, and projects the lower side of the placement surface on the receiving member 15 to the conveyance table 45, and then the lower side of the conveyance container C. The transfer table 45 is raised and the transport container C is picked up. Then retract the transfer table 45 for handling The container C is housed in the elevator 44, and the conveyance container C is raised to the position of the receiving member 15 facing the logistics floor 2 in the hierarchical structure 3 on the upper side. Next, as shown in Fig. 15(b), the stacker 12 receives the transport container C to the transport vehicle 5 via the receiving member 15 in the reverse order of the order in which the transport container C is picked up by the receiving member 15. . In this way, the transport floor 2 on the upper side can be transported by the transport floor 2 (the transport vehicle 5) on the lower side, and the next process can be carried out in sequence. Further, when the transport container C is moved from the logistics floor 2 on the upper floor side to the logistics floor 2 on the lower floor side, the transport container C is also received by the transport vehicle 5 and the stacker crane 12.

又,將搬運容器C搬至前述進行打錠處理之工程室21(打錠室25)時,如第17(a)圖所示,係對投入區域25a之收授部28以堆高式起重機12搬入如重約1t之搬運容器C。該搬運容器C係藉由收授部28由收授位置搬運至處理裝置27之上方位置。此外,舉例言之,搬運車5係於收授口22之下方位置沿前述未予圖示之反轉用搬運路徑移動並反轉180°,再由收授口22將收納處理物之搬運容器C搬入處理區域25b。接著,作業者登上設於該打錠室25內但未予圖示之階梯,將投入道27a連接投入區域25a之搬運容器C下面,並將被處理物由該搬運容器C圖入處理裝置27。該被處理物係於處理裝置27中進行打錠處理,再由搬運構件27b收納至處理區域25b之搬運容器C內。Further, when the transport container C is transported to the above-described processing room 21 (the tableting chamber 25) for performing the tableting process, as shown in Fig. 17(a), the receiving portion 28 of the input region 25a is a stacker crane. 12 Move into the handling container C which weighs about 1t. The transport container C is transported from the delivery position to the upper position of the processing device 27 by the receiving unit 28. Further, for example, the transport vehicle 5 is moved at a position below the receiving port 22 along the unillustrated reverse transport path and reversed by 180°, and the transport container for storing the processed object is transported by the receiving port 22 C is carried into the processing area 25b. Next, the operator climbs the step provided in the tableting chamber 25 but not shown, and connects the input path 27a to the lower side of the transport container C of the input area 25a, and the processed object is drawn into the processing apparatus from the transport container C. 27. The object to be processed is subjected to tableting treatment in the processing device 27, and is stored in the transport container C of the processing region 25b by the transport member 27b.

進行打錠處理一預定時間後,如第17(b)圖所示,以搬運車5將收納有處理物之搬運容器C由打錠室25搬出,再由例如另一搬運車5將再次淨空之搬運容器C搬入處理區域 25b,繼續進行打錠處理。而且,搬運車5於處理區域25b將搬運容器C搬入搬出,係進行至投入區域25a之搬運容器C內之被處理物用罄或變少為止。其後,投入區域25a之搬運容器C清空或被處理物變少時,藉由堆高式起重機12將該搬運容器C搬出。因此打錠室25中係以搬運車5及堆高式起重機12搬運搬運容器C。該等工程室21中所舉處理裝置27或作業者之動作,可讓通行於參訪者用通道63之參訪者觀看(檢查)。如此一來藉由在複數階層之工程室21中對被處理物進行複數處理,可製造出最終產物之醫藥品。After performing the tableting process for a predetermined period of time, as shown in Fig. 17(b), the transport container 5 in which the processed object is stored is carried out by the transport vehicle 5 from the tableting chamber 25, and the other transport vehicle 5 is again emptied. Carrying container C into the processing area 25b, continue to ingot processing. Further, the transport vehicle 5 carries in and out the transport container C in the processing area 25b, and the processed object in the transport container C of the input area 25a is used or reduced. Thereafter, when the conveyance container C of the input region 25a is emptied or the amount of the workpiece is reduced, the conveyance container C is carried out by the stacker crane 12. Therefore, in the tableting chamber 25, the transport container C is transported by the transport vehicle 5 and the stacker crane 12. The operation of the processing device 27 or the operator in the engineering room 21 allows the visitor to view (check) the visitor of the passage 63. In this way, the pharmaceutical product of the final product can be produced by performing a plurality of treatments on the object to be processed in the engineering room 21 of the plurality of classes.

其次,說明工程室21內之處理裝置27之替換(更換)情形。首先,如第18(a)圖及第19(a)圖所示,為使工程室21內因施工產生之粉塵等不由該工程室21侵入物流樓面2或作業者用通道62抑或其他工程室21,乃以例如板狀之覆蓋構件65將收授口22或搬入搬出口24密閉,並將門29關閉。繼之,如第18(b)圖所示,進行施工拆除機械室61與工程室21間之壁面。雖該施工將產生粉塵等,但可如上所述將該工程室21保持為氣密狀態,因此粉塵不會由該工程室21侵入物流樓面2或作業者用通道62抑或鄰接該工程室21之工程室21。Next, the replacement (replacement) of the processing device 27 in the engineering room 21 will be described. First, as shown in Fig. 18(a) and Fig. 19(a), dust or the like generated in the construction room 21 is not invaded by the engineering room 21 into the logistics floor 2 or the operator's passage 62 or other engineering room. 21, the receiving port 22 or the loading/unloading port 24 is sealed by, for example, a plate-shaped covering member 65, and the door 29 is closed. Then, as shown in Fig. 18(b), the wall surface between the machine room 61 and the engineering room 21 is removed by construction. Although dust or the like is generated in the construction, the engineering chamber 21 can be kept in an airtight state as described above, so that the dust does not intrude into the logistics floor 2 or the operator passage 62 or the adjacent engineering room 21 by the engineering room 21. Engineering room 21.

接著如第18(c)圖及第19(b)圖所示,將處理裝置27由工程室21經機械室61搬至工廠外部,並將新處理裝置27搬入該工程室21內。此時,若如上述機械室61配置於2層以上高度之階層時,處理裝置27係由工廠外部以起重機等進行搬運。其後,清掃該工程室21內並形成(修復)工程室21與機械 室61間之壁面,卸下覆蓋構件65後再重新進行前述處理。另,該等第18圖及第19圖中,僅描繪1個工程室21。Next, as shown in FIGS. 18(c) and 19(b), the processing device 27 is moved from the engineering room 21 to the outside of the factory via the machine room 61, and the new processing device 27 is carried into the engineering room 21. At this time, when the machine room 61 is disposed at a level of two or more levels, the processing device 27 is transported by a crane or the like from outside the factory. Thereafter, the engineering room 21 is cleaned and the (repair) engineering room 21 and machinery are formed After the cover member 65 is removed from the wall surface of the chamber 61, the above treatment is repeated. In addition, in the 18th and 19th drawings, only one engineering room 21 is depicted.

又,對前述未使用區塊31重新設置工程室21時,如第20(a)圖及第21(a)圖所示,與該未使用區塊31共用收授口22之(鄰接)工程室21中,同樣以覆蓋構件65緊閉收授口22。繼之如第20(b)圖及第21(b)圖所示,施工拆除未使用區塊31與該工程室21間之壁面形成搬入搬出口24。該搬入搬出口24之高度位置,舉例言之係依設置於該未使用區塊31之處理裝置27設定。接著,例如藉由對該未使用區塊31進行內裝工事,或如上述進行拆除與機械室61間之壁面並重新搬入處理裝置27之工事,可對該未使用區塊31設一新的工程室21。即使在此情形下,進行工事時粉塵等亦不會由未使用區塊31及與該未使用區塊31共用收授口22之工程室21,侵入物流樓面2或作業者用通道62抑或其他工程室21中。而且,同樣於清掃或修復與機械室61間之壁面後,該未使用區塊31可作為工程室21使用。Further, when the engineering room 21 is newly provided to the unused block 31, as shown in Figs. 20(a) and 21(a), the (adjacent) project of the receiving port 22 is shared with the unused block 31. In the chamber 21, the receiving port 22 is also tightly closed by the covering member 65. Then, as shown in the 20th (b)th and 21st (b), the loading and unloading port 24 is formed in the wall surface between the unused block 31 and the engineering room 21. The height position of the loading/unloading port 24 is set by the processing device 27 provided in the unused block 31, for example. Next, for example, by performing the built-in work for the unused block 31, or by performing the work of removing the wall surface between the machine room 61 and re-loading into the processing device 27 as described above, a new one can be set for the unused block 31. Engineering room 21. Even in this case, dust or the like does not pass through the unused block 31 and the engineering room 21 sharing the receiving port 22 with the unused block 31, and invades the logistic floor 2 or the operator's passage 62 or In other engineering rooms 21 . Moreover, the unused block 31 can be used as the engineering room 21 after cleaning or repairing the wall surface with the machine room 61.

更且,例如於搬運車5故障時或接受保養時,係如第22圖所示,由作業者將該搬運車5撤至撤離支線8a。然後將於預備支線8b候用之搬運車5移動至主線6a,代替該撤至撤離支線8a之搬運車5繼續搬運之工作。Further, for example, when the transport vehicle 5 fails or when maintenance is performed, as shown in Fig. 22, the operator evacuates the transport vehicle 5 to the evacuation branch line 8a. Then, the transport vehicle 5 waiting for the preparatory branch line 8b is moved to the main line 6a, and the transport work is resumed instead of the transport vehicle 5 that has been evacuated to the evacuation branch line 8a.

上述實施型態,係設有平面配置有複數工程室21之處理樓面1、及設於該處理樓面1樓下並用以進行搬運容器C之搬運之物流樓面2。又,於工程室21之地面,設有用以於處理樓面1與物流樓面2間進行搬運容器C之收授之收授口 22。且藉由物流樓面2之搬運車5使搬運容器C經由收授口22升降,可於物流樓面2與工程室21間收授搬運容器C。由此可見,相對於習知所使用之由側方側將搬運容器C搬至工程室21之觀點,本發明乃採用於樓下之物流樓面2與樓上之處理樓面1間收授搬運容器C之全新觀點。因此,由於處理樓面1設有用以進行搬運容器C之搬運之搬運路徑,故可以說物的動線之物流樓面2與人的動線之作業者用通道62乃個別設置,且處理樓面1之各部之工程室21、機械室61、作業者用通道62及參訪者用通道63之配置佈局自由度提高。因此,可使工程室21緊鄰機械室61。通常,機械室61係面向工廠外壁,故工廠建設後欲更換工程室21內之處理裝置27時,可經由機械室61於工廠外部與工程室21間搬運處理裝置27等機器,因此僅藉由停止該工程室21中之處理即可進行工事,而不需進行例如封鎖作業者用通路62之工事等,亦不影響其他工程室21。如此一來,將可輕易且迅速交換處理裝置27,且因必須採用預先將例如另外拉設作業者用通道62等工事規劃在內之佈局,故具有容易進行工廠設計之優點,亦可減少工廠之設置面積。In the above embodiment, a processing floor 1 in which a plurality of engineering rooms 21 are arranged in a plane, and a logistics floor 2 which is disposed on the first floor of the processing floor and is used for carrying the transportation container C are provided. Moreover, on the ground of the engineering room 21, there is provided a receiving port for handling the transportation container C between the floor 1 and the logistics floor 2 twenty two. The transport container C is transported by the transport vehicle 5 of the log floor 2 via the receiving port 22, and the transport container C can be transported between the log floor 2 and the project room 21. It can be seen that the present invention is applied between the logistics floor 2 downstairs and the processing floor on the upper floor in view of the conventional use of moving the carrying container C to the engineering room 21 from the side. A new perspective on handling container C. Therefore, since the processing floor 1 is provided with a conveyance path for carrying the conveyance container C, it can be said that the flow floor 2 of the moving line of the object and the operator's passage 62 of the moving line are individually provided, and the treatment floor is disposed. The degree of freedom in arrangement of the construction room 21, the machine room 61, the operator passage 62, and the visitor passage 63 of each of the faces 1 is improved. Therefore, the engineering room 21 can be brought close to the machine room 61. Usually, since the machine room 61 is facing the outer wall of the factory, when the processing device 27 in the engineering room 21 is to be replaced after the factory construction, the processing device 27 can be transported between the outside of the factory and the work room 21 via the machine room 61, and therefore only by the machine The work in the workroom 21 can be stopped to perform the work, and it is not necessary to perform, for example, the work of the passage 62 for the operator, and the other workrooms 21 are not affected. In this way, the processing device 27 can be easily and quickly exchanged, and since it is necessary to adopt a layout in which the operator is planned to use the channel 62, for example, it is easy to carry out the design of the factory, and the factory can be reduced. Set the area.

進而,由於係藉由搬運車5將搬運容器C由樓下往樓上收授,因此鄰接之工程室21、21間可共用收授口22,故可減少收授口22之設置數量。又,即使於對未使用區塊31增設工程室21時,亦僅藉由停止與該未使用區塊31共用收授口22之工程室21中之處理即可進行工事,因此例如醫藥品之增產等問題亦可輕易對應。此外,對未使用區塊31增設 工程室21時,可配合將設置於該未使用區塊31(工程室21)中之處理裝置27設置搬入搬出口24之高度位置,故可使未使用區塊31對應各式各樣之工程室21。Further, since the transport container C is transported from the lower floor to the upper floor by the transport vehicle 5, the receiving port 22 can be shared between the adjacent engineering rooms 21 and 21, so that the number of the receiving ports 22 can be reduced. Further, even when the engineering room 21 is added to the unused block 31, the work can be performed only by stopping the processing in the engineering room 21 in which the receiving port 22 is shared with the unused block 31, and thus, for example, the pharmaceutical product Problems such as increasing production can also be easily matched. In addition, the additional block 31 is added. In the construction room 21, the processing device 27 installed in the unused block 31 (the engineering room 21) can be placed at the height position of the loading and unloading port 24, so that the unused block 31 can be made to correspond to various types of engineering. Room 21.

因此,即使工廠建設後又開發了例如醫藥品之新製造方法或處理裝置27等之新技術,仍可輕易將該等新技術導入工廠,增產等亦可輕易對應,故可成為一自由度高之工廠。Therefore, even if a new technology such as a new manufacturing method of the pharmaceutical product or the processing device 27 is developed after the construction of the factory, the new technology can be easily introduced into the factory, and the production can be easily matched, so that it can be a high degree of freedom. Factory.

又,物流樓面2與作業者用通道62乃分別設置,因此可防止搬運車5與作業者相撞,並可防止作業者干擾搬運容器C或被處理物抑或處理物。再者,由於搬運車5可進行水平移動與升降動作,因此各工程室21中不需要升降裝置,故可減少工廠建設之支出。進而,因可將參訪者用通道63設於工程室21之側方位置,故相較於設於工程室21上方時,可更確實觀看(檢查)如處理裝置27之動作等。Further, since the log floor 2 and the operator channel 62 are provided separately, it is possible to prevent the transport vehicle 5 from colliding with the operator, and it is possible to prevent the operator from interfering with the transport container C or the object to be treated or the processed object. Further, since the transport vehicle 5 can perform the horizontal movement and the lifting operation, the lifting device is not required in each of the engineering rooms 21, so that the factory construction expenditure can be reduced. Further, since the visitor passage 63 can be provided at the side of the project room 21, the operation of the processing device 27 can be more reliably observed (checked) as compared with the case where it is provided above the workroom 21.

進而,由於係於水平之物流樓面2以搬運車5搬運搬運容器C,因此相較於例如沿複數階層之工程室21於高度方向上設置搬運室時,作業者更容易於該物流樓面2內清掃。此外,物流樓面2設有複數搬運車5,因此有1台故障時或進行保養時,可由其他搬運車5代替該搬運車5之搬運工作。Further, since the transport container C is transported by the transport vehicle 5 on the horizontal log floor 2, it is easier for the operator to install the transport chamber in the height direction than, for example, the plurality of engineering rooms 21 in the horizontal direction. 2 cleaning inside. Further, since the plurality of transport vehicles 5 are provided in the logistic floor 2, when one fault occurs or maintenance is performed, the transport work of the transport vehicle 5 can be replaced by another transport vehicle 5.

又,必須於上下階層之物流樓面2、2間搬運搬運容器C時,或必須如前述使重達1t之重量物升降時,可藉由堆高式起重機12升降搬運容器C,故可層積階層式結構體3,並可減少工廠之設置面積。因此,搬運車5連重量達難以搬運或無法搬運程度之搬運容器C亦可加以搬運。此時,堆高式起重機12之升降室13可以面向複數階層之物流樓面2,即面 向工廠外壁等之狀態自由設置,因此不干擾工廠內之佈局。In addition, when it is necessary to transport the transport container C between the upper and lower logistics floors 2 and 2, or when the weight of the weight of 1 t must be raised and lowered as described above, the container C can be lifted and transported by the stacking crane 12, so the layer can be layered. The hierarchical structure 3 is integrated and the installation area of the factory can be reduced. Therefore, the transport vehicle 5 can also be transported by the transport container C having a weight that is difficult to transport or cannot be transported. At this time, the lifting chamber 13 of the stacking crane 12 can face the logistics floor 2 of the plurality of classes, that is, the surface It is freely set to the state of the factory wall, etc., so it does not interfere with the layout in the factory.

另,如前所述,搬運車5係於縮徑部由側方側保持搬運容器C,此外堆高式起重機12係由下方側保持搬運容器C,因此亦可不設前述收授構件15,而於該等搬運車5與堆高式起重機12間直接收授搬運容器C。又,關於搬運車5,可使該搬運車5上具有用以使貨叉5b前進後退之機構,或者做成可於搬運車5上調整貨叉5b(搬運容器C)之方向之型態。Further, as described above, the transport vehicle 5 holds the transport container C on the side of the reduced diameter portion, and the stacker 12 holds the transport container C from the lower side. Therefore, the transport member 15 may not be provided. The transport container C is directly received between the transport vehicle 5 and the stacker crane 12. Further, the transport vehicle 5 can have a mechanism for advancing and retracting the fork 5b or a configuration for adjusting the direction of the fork 5b (transport container C) on the transport vehicle 5.

又,如前所述,搬運車5係由兩側保持縮徑部而非由下面側保持搬運容器C,故可直接對物流樓面2之地面11收授搬運容器C。因此,亦可如第23(a)圖所示,將例如業已處理完畢之搬運容器C、處理至一半暫時保管之搬運容器C或清空之搬運容器C,載置於物流樓面2中不會干擾搬運車5之動作之位置。如此一來可說是將物流樓面2作為倉庫(載置領域)使用,藉此可不需另外設置倉庫用之空間,減少保管搬運容器C之花費。進而,如第23(b)圖所示,可於物流樓面2設置托架71,將該托架71作為倉庫使用。Further, as described above, the transport vehicle 5 holds the transport container C by the both sides of the reduced floor portion instead of the lower side, so that the transport container C can be directly received on the floor 11 of the log floor 2. Therefore, as shown in Fig. 23(a), for example, the transport container C that has been processed, the transport container C that has been temporarily stored in the middle, or the transport container C that has been emptied may be placed in the log floor 2 The position of the action of the truck 5 is disturbed. In this way, it can be said that the logistics floor 2 is used as a warehouse (mounting area), thereby eliminating the need to separately provide space for the warehouse and reducing the cost of storing the transport container C. Further, as shown in Fig. 23(b), a bracket 71 can be provided on the log floor 2, and the bracket 71 can be used as a warehouse.

又,亦可如第24圖所示,於收授口22下方位置之物流樓面2,設一連接該物流樓面2之頂面與地面11之分隔室72,並形成在周向上圍繞搬運車5經由該收授口22收授搬運容器C時所移動(進退)之領域之狀態。此時,分隔室72之內部領域可謂形成一用以控制污染之氣鎖室,且可將物流樓面2與工程室21間之氣體環境加以區隔。該第24圖中之73,係於搬運車5出入分隔室72內時可開啟或關閉之門等開關門,並於搬運車5不出入分隔室72內時關閉。此時,舉例言 之亦可於工程室21內設一用以開啟或關閉收授口22之開閉構件,在非收授搬運容器C之時間將工程室21內予以關閉。Moreover, as shown in Fig. 24, a logistics room 2 at a position below the receiving port 22 may be provided with a compartment 72 connecting the top surface of the logistics floor 2 and the floor 11, and formed to be carried around in the circumferential direction. The vehicle 5 receives the state of the field of movement (advance and retreat) when the container C is transported through the receiving port 22. At this time, the internal field of the compartment 72 can be said to form an air lock chamber for controlling pollution, and can separate the gas environment between the logistics floor 2 and the engineering room 21. 73 in Fig. 24 is a switch door such as a door that can be opened or closed when the transport vehicle 5 enters and exits the compartment 72, and is closed when the transport vehicle 5 does not enter or exit the compartment 72. At this time, for example Alternatively, an opening and closing member for opening or closing the receiving port 22 may be provided in the engineering room 21, and the working chamber 21 may be closed at a time when the conveying container C is not received.

又,亦可於工程室21內設一氣鎖室。此時,工程室21內係如第25圖所示,設有可載置經由收授口22以搬運車5送入之搬運容器C並將搬運容器C水平搬運之傳送帶81,及,用以收取由該傳送帶81搬至工程室21內部之搬運容器C之傳送帶82,且於搬送帶81、82間配置一設有未予圖示之門之分隔壁83。而且,搬送容器C一旦以搬運車5經由收授口22載置於傳送帶81上,則分隔壁83之未予圖示之門開啟並將搬送容器C朝傳送帶82搬運,其後分隔壁83再關閉。在此情形下亦可於收授口22設置開閉構件。Further, an air lock chamber may be provided in the engineering room 21. At this time, as shown in FIG. 25, the inside of the construction room 21 is provided with a conveyor belt 81 that can carry the conveyance container C fed by the conveyance vehicle 5 via the receiving port 22, and conveys the conveyance container C horizontally, and A conveyor belt 82 that is transported by the conveyor belt 81 to the conveyance container C inside the project room 21 is received, and a partition wall 83 provided with a door (not shown) is disposed between the conveyor belts 81 and 82. When the transport container C is placed on the transport belt 81 via the receiving port 22, the door (not shown) of the partition wall 83 is opened and the transport container C is transported toward the transport belt 82, and thereafter the partition wall 83 is again shut down. In this case, the opening and closing member can also be provided at the receiving port 22.

又,上述例中,係以2個鄰接之工程室21a、21b間共有收授口22者為例進行說明,但亦可如第26圖所示,於鄰接之3個工程室21中位在中央之工程室21a形成收授口22,並與鄰接該工程室21a之工程室21b、21c共有該收授口22。此時,若收授口22與工程室21c(21b)之搬入搬出口24相隔較遠,亦可於收授口22與該搬入搬出口24間設置一傳送帶91。進而,亦可如第27(a)圖所示,不設傳送帶91,而於工程室21a形成2個分別靠近工程室21b、21c之搬入搬出口24、24之收授口22、22,或可如同圖(b)所示,擴大形成一靠近工程室21b、21c各自之搬入搬出口24、24之收授口22。在此情形下,欲經由收授口22之上方領域於工程室21a與機械室61間搬運處理裝置27時,為封閉收授口22乃設一金屬製之未予圖示之載運道,處理裝置27則於該載運道上進行搬運。Further, in the above example, the case where the receiving port 22 is shared between the two adjacent engineering rooms 21a and 21b will be described as an example. However, as shown in Fig. 26, it may be located in the adjacent three engineering rooms 21 The central engineering room 21a forms a receiving port 22, and shares the receiving port 22 with the engineering rooms 21b and 21c adjacent to the engineering room 21a. At this time, if the receiving port 22 is far apart from the loading/unloading port 24 of the engineering room 21c (21b), a conveyor belt 91 may be provided between the receiving port 22 and the loading/unloading port 24. Further, as shown in Fig. 27(a), the transfer port 91 may be omitted, and the receiving ports 22 and 22 of the loading/unloading ports 24 and 24 adjacent to the engineering rooms 21b and 21c may be formed in the engineering room 21a, or As shown in Fig. (b), the receiving port 22 of each of the loading and unloading ports 24, 24 adjacent to the engineering chambers 21b, 21c can be enlarged. In this case, when the processing device 27 is to be transported between the engineering room 21a and the machine room 61 via the upper area of the receiving port 22, a metal carrier (not shown) is provided for the closed receiving port 22, and the processing is performed. The device 27 is transported on the carrier.

又,上述例中係以將未使用區塊31改造成工程室21者為例進行說明,但該工廠中假如將取代工程室21配置之未予圖示之倉庫改造成工程室21時亦可同樣進行工事。Further, in the above example, the case where the unused block 31 is converted into the engineering room 21 will be described as an example. However, if the unillustrated warehouse in place of the engineering room 21 is converted into the engineering room 21, Do the same fortifications.

進而,如第28圖所示,前述打錠室25橫向並列配置有複數間時,為使堆高式起重機12可對該等打錠室25之搬運口28a搬運搬運容器C,宜將升降室13及軌條41沿該等打錠室25延長配置。此外,雖於堆高式起重機12設置車輪46構成可水平移動之狀態,但若搬運口14、28a之位置形成在高度方向上排成一列之狀態,亦可將堆高式起重機12改為設置垂直升降機或電梯等升降機構。Further, as shown in Fig. 28, when the plurality of chambers 25 are arranged side by side in the lateral direction, in order to allow the stacker 12 to transport the transport container C to the transport port 28a of the tablet chamber 25, the lift chamber should be used. 13 and the rails 41 are extended along the beating chambers 25. Further, although the wheel 46 is disposed in the state in which the wheel 46 is horizontally movable, the position of the conveying ports 14 and 28a may be arranged in a row in the height direction, and the stacker 12 may be changed to a setting. Lifting mechanism such as a vertical lift or an elevator.

再者,為於上下物流樓面2、2間或於打錠室25搬運搬運容器C而設有堆高式起重機12,但若不於物流樓面2、2間搬運搬運容器C,或如打錠室25等不升降重達1t之重量物時,亦可不設該堆高式起重機12。又,階層式結構體3係層積有例如2層之複數層,但如第29圖所示僅1層亦可。此外,打錠室25中對投入區域25a係以堆高式起重機12收授搬運容器C,對處理區域25b係以搬運車5進行搬運容器C之收授,但亦可於處理區域25b與升降室13間之壁面形成搬運口,並於處理區域25b與堆高式起重機12間收授搬運容器C。Further, the stacker 12 is provided to transport the transport container C to the upper and lower flow floor 2 or 2 or to the tablet chamber 25. However, if the transport container C is not transported between the logistics floors 2 and 2, or When the tableting chamber 25 or the like does not lift or lower the weight of 1 t, the stacker 12 may not be provided. Further, the hierarchical structure 3 has a plurality of layers of, for example, two layers stacked, but as shown in Fig. 29, only one layer may be used. Further, in the tableting chamber 25, the transport container C is received by the stacking crane 12 in the input area 25a, and the transport container 5 is transported by the transport vehicle 5 in the processing area 25b, but the processing area 25b and the lifting and lowering are also possible. The wall surface of the chamber 13 forms a transport port, and the transport container C is accommodated between the processing area 25b and the stacker crane 12.

進而,於打錠室25使重達1t之重量物升降時,係使用堆高式起重機12,但若因處理裝置27中載置搬運容器C之高度位置比物流樓面2之地面11高約10m以上,以致搬運車5難以使搬運容器C升降時,亦可使用堆高式起重機12。另外,共有收授口22之工程室21a、21b係配置於該處理樓面1 內,但亦可就任何工程室21形成收授口22。在此情形下,未使用區塊31可與鄰接之工程室21共用收授口22,或可於該未使用區塊31預先形成收授口22。又,於鄰接之工程室21a、21b共用收授口22時,亦可沿該等工程室21a、21b間之壁面延長形成工程室21a中之收授口22。如此一來藉由形成收授口22,對於形成搬入搬出口24之位置,不僅高度位置,連橫向上之設計自由度皆提高。Further, when the weighting device of the weight of 1 t is lifted and lowered in the tableting chamber 25, the stacker 12 is used. However, if the height of the transport container C is placed in the processing device 27, the height is higher than the floor 11 of the log floor 2 When the transport vehicle 5 is difficult to lift and lower the transport container C, the stacker crane 12 can be used. In addition, the engineering rooms 21a and 21b of the shared receiving port 22 are disposed on the processing floor 1 The receiving port 22 can be formed in any of the engineering rooms 21 as well. In this case, the unused block 31 may share the receiving port 22 with the adjacent engineering room 21, or the receiving port 22 may be formed in advance in the unused block 31. Further, when the adjacent management rooms 21a and 21b share the receiving port 22, the receiving port 22 in the engineering room 21a can be formed along the wall surface between the engineering rooms 21a and 21b. As a result, by forming the receiving port 22, the position of the loading/unloading port 24 is improved not only in the height position but also in the lateral direction.

上述例中係以製造固形製劑之醫藥品工廠為例說明本發明,但除該類固形製劑外,設有複數用以對被處理物進行處理之工程室21之處理設備,例如製造食品、化學品之工廠等亦適用本發明。In the above examples, the present invention is described by taking a pharmaceutical factory for producing a solid preparation as an example, but in addition to the solid preparation, there are provided a plurality of processing apparatuses for the treatment room 21 for processing the processed object, for example, manufacturing food, chemical The present invention is also applicable to the factory of the product.

本發明進一步之實施型態列舉如下。Further embodiments of the invention are listed below.

[1]收授口周圍涉有分隔壁之例[1] Example of a partition wall around the receiving mouth

第30圖所示之例,係一於工程室21之收授口22周圍,設有用以分隔收授口22之上方領域與工程室21之處理氣體環境之分隔壁200之構造。該分隔壁200係由圍繞收授口22四方之垂直壁201、與在該垂直壁201上端封閉垂直壁201所圍成之開口之頂壁202構成。又,於區隔壁200設有一如第30圖所示用以開閉搬運口204並可沿例如水平方向滑動之門203,藉由該門203之開啟,可於搬運車5之貨叉5b與工程室21內之間進行搬運容器C之收授。門203係於不進行搬運容器C之收授時關閉,將工程室21之處理氣體環境與收授口之間加以分隔。所謂分隔,並非指氣密性分隔,門203與垂直壁201間仍有空隙存在。另,工程室21之處理氣體環境與 收授口間亦可施以氣密性分隔。The example shown in Fig. 30 is provided around the receiving port 22 of the engineering room 21, and is provided with a partition wall 200 for separating the upper surface of the receiving port 22 from the processing gas environment of the engineering room 21. The partition wall 200 is composed of a vertical wall 201 that surrounds the receiving port 22 and a top wall 202 that closes the opening defined by the vertical wall 201 at the upper end of the vertical wall 201. Further, the partition wall 200 is provided with a door 203 for opening and closing the transport opening 204 as shown in FIG. 30 and sliding in, for example, a horizontal direction. By opening the door 203, the fork 5b and the work of the transport vehicle 5 can be used. The transfer container C is instructed between the chambers 21. The door 203 is closed when the conveyance container C is not instructed, and the processing gas environment of the engineering room 21 is separated from the receiving port. The term "separation" does not mean a hermetic separation, and there is still a gap between the door 203 and the vertical wall 201. In addition, the processing gas environment of the engineering room 21 is Airtight separation can also be applied to the mouth.

[2]用以於門203開啟時,於收授口附近收授被搬運物之構造之例[2] An example of the structure for receiving the object to be transported near the receiving port when the door 203 is opened

第31圖所示之例,係於第30圖所示設有門203之例中,於比門203更往工程室21內設有搬運部300。該搬運部300,係用以與搬運車5之貨叉5b間進行搬運容器C之收授者。搬運部300係構成一由基台301及以與該基台301成正交之狀態水平移動之移動體302所組成之滑動機構。用以使移動體302水平移動之機構,舉例言之可於基台301設置未予圖示之導件及氣缸,並將移動體固定於該氣缸,藉由該氣缸之伸縮使移動體302沿導件移動。In the example shown in Fig. 31, in the example in which the door 203 is provided as shown in Fig. 30, the transport unit 300 is provided in the workroom 21 in the door 203. The transport unit 300 is used to carry the transport container C between the forks 5b of the transport vehicle 5. The transport unit 300 constitutes a slide mechanism composed of a base 301 and a movable body 302 that is horizontally moved in a state orthogonal to the base 301. For the mechanism for moving the moving body 302 horizontally, for example, a guide member and a cylinder (not shown) may be provided on the base 301, and the moving body is fixed to the cylinder, and the moving body 302 is moved along the expansion and contraction of the cylinder. The guide moves.

移動體302於與搬運車5之貨叉5b間進行搬運容器C之收授時,係處於跨過門203之移動領域(門203關閉時該門203所處之領域)之狀態。上述構造之形成,具有以下優點。未設有前述搬運部300時,貨叉5b必須越過門203之移動領域進入工程室21內,進行搬運容器C之收授。相對於此,若設有搬運部300,則搬運容器C收授時,可縮短貨叉5b之衝程。When the transport container 302 is transported between the forks 5b of the transport vehicle 5 and the transport container C, it is in a state of moving across the mobile field of the door 203 (the area in which the door 203 is located when the door 203 is closed). The formation of the above configuration has the following advantages. When the transport unit 300 is not provided, the fork 5b must enter the project room 21 beyond the moving area of the door 203, and the transport container C can be instructed. On the other hand, when the conveyance part 300 is provided, when the conveyance container C is received, the stroke of the fork 5b can be shortened.

第32圖係搬運部300之另一例。此例之搬運部300係具備有水平搬運機構311與輔助搬運部312。水平搬運機構311係具備有一構成上面之高度位置高於搬運口22c之下端位置之狀態之支持台320、及於該支持台320上相對於搬運容器C在工程室21之搬入搬出方向朝正交方向水平延伸並形成圓筒狀之旋動體321。旋動體321舉例言之係藉由未予圖示之馬達等驅動部,軸支於支持台320上繞水平軸旋轉自 如,在此例中沿前述搬入搬出方向並列有複數旋動體321。該水平搬運機構311係於工程室21內之處理氣體環境側配置於分隔壁200附近。且該分隔壁200與收授口22間,為輔助搬運容器C於水平搬運機構311與搬運車5間之收授,設有一由下方側支持搬運容器C之輔助搬運部312。Fig. 32 is another example of the transport unit 300. The transport unit 300 of this example includes a horizontal transport mechanism 311 and an auxiliary transport unit 312. The horizontal conveyance mechanism 311 is provided with a support base 320 that is in a state in which the height position of the upper surface is higher than the lower end position of the conveyance port 22c, and the support table 320 is orthogonal to the conveyance and discharge direction of the conveyance container C in the workroom 21 with respect to the conveyance container 320. The direction extends horizontally and forms a cylindrical rotating body 321 . The rotating body 321 is exemplified by a driving portion such as a motor (not shown), and the shaft is pivoted on the support table 320 about a horizontal axis. For example, in this example, the plurality of rotating bodies 321 are arranged side by side in the loading/unloading direction. The horizontal transport mechanism 311 is disposed in the vicinity of the partition wall 200 on the processing gas environment side in the engineering room 21. Between the partition wall 200 and the receiving port 22, in order to assist the transport container C between the horizontal transport mechanism 311 and the transport vehicle 5, an auxiliary transport portion 312 for supporting the transport container C from the lower side is provided.

該輔助搬運部312係具備有一支持部314及一旋動體313;支持部314係設成上面之高度位置與前述水平搬運機構311上之搬運容器C載置面之高度齊平者;旋動體313係相對於搬運容器C在工程室21之搬入搬出方向朝正交方向水平延伸並形成圓筒狀,且長度方向上兩端部軸支於支持部314上形成可繞水平方向軸旋轉之狀態者。因此,該輔助搬運部312係構成可由下方側支持搬運容器C,於收授口22與水平搬運機構311間沿前述搬入搬出方向進退自如之狀態。該等輔助搬運部312與水平搬運機構311間之間距,舉例言之係設定為前述搬入搬出方向上搬運容器C底面之長度尺寸之一半以下,理想者為1/3以下。由該等水平搬運機構311及輔助搬運部312即構成搬運部300。The auxiliary transport unit 312 is provided with a support portion 314 and a rotating body 313. The support portion 314 is arranged such that the height position of the upper surface is flush with the height of the carrying surface of the transport container C on the horizontal transport mechanism 311; The body 313 is horizontally extended in the orthogonal direction with respect to the transport container C in the loading/unloading direction of the engineering chamber 21, and is formed in a cylindrical shape, and the both end portions in the longitudinal direction are axially supported on the support portion 314 so as to be rotatable about the horizontal axis. State. Therefore, the auxiliary conveyance unit 312 is configured to support the conveyance container C from the lower side, and is movable in the loading/unloading direction between the receiving port 22 and the horizontal conveyance mechanism 311. The distance between the auxiliary conveyance unit 312 and the horizontal conveyance mechanism 311 is, for example, set to be one-half or less of the length dimension of the bottom surface of the conveyance container C in the loading/unloading direction, and is preferably 1/3 or less. The transport unit 300 is configured by the horizontal transport mechanism 311 and the auxiliary transport unit 312.

設有該水平搬運機構311及輔助搬運部312時,經由收授口22抬進處理樓面1內之搬運容器C,係通過搬運口204與門203之開閉領域後,橫跨載置於輔助搬運部312及水平搬運機構311上。繼之,藉由控制部10驅動水平搬運機構311後,搬運容器C下面靠收授口22側之領域受到輔助搬運機構311輔助(支持),而搬運容器C下面靠工程室21側之領域則藉由該水平搬運機構311工程室21側挪移,使搬運容器C搬 入該工程室21內。此時,係將該等水平搬運機構311與輔助搬運部312間之間距如前述設定為搬運容器C之搬入搬出方向上該搬運容器C底面之長度尺寸之一半以下,因此搬運容器C搬入工程室21內時即使搬運容器C之下端離開輔助搬運部312,搬運容器C亦不會倒向收授口22。將搬運容器C由工程室21搬出時,係以與搬入時相反之順序驅動該等水平搬運機構311、輔助搬運部312及搬運車5。在此情形下,亦可配置與水平搬運機構311同樣之傳送帶等作為輔助搬運部312。另,第32圖呈現切除分隔壁200及門203之一部分。When the horizontal conveyance mechanism 311 and the auxiliary conveyance unit 312 are provided, the conveyance container C that is carried into the treatment floor 1 via the receiving port 22 is placed in the auxiliary opening and closing area of the conveyance opening 204 and the door 203, and is placed across the auxiliary The conveyance unit 312 and the horizontal conveyance mechanism 311 are provided. Then, after the horizontal transport mechanism 311 is driven by the control unit 10, the area of the transport container C on the side of the receiving port 22 is assisted (supported) by the auxiliary transport mechanism 311, and the area below the transport container C on the side of the workroom 21 is The transport container C is moved by the horizontal movement of the horizontal transport mechanism 311 Enter the engineering room 21. In this case, the distance between the horizontal transport mechanism 311 and the auxiliary transport unit 312 is set to be one-half or less of the length dimension of the bottom surface of the transport container C in the loading/unloading direction of the transport container C as described above. Therefore, the transport container C is carried into the engineering room. In the case of 21, even if the lower end of the transport container C leaves the auxiliary transport unit 312, the transport container C does not fall to the receiving port 22. When the transport container C is carried out from the engineering room 21, the horizontal transport mechanism 311, the auxiliary transport unit 312, and the transport vehicle 5 are driven in the reverse order of loading. In this case, a conveyor belt or the like similar to the horizontal transport mechanism 311 may be disposed as the auxiliary transport unit 312. In addition, Fig. 32 shows a portion of the partition wall 200 and the door 203.

如上所述,此例中,前述搬運部300係一用以與前述搬運車5之貨叉5b間進行搬運容器C之收授之機構,但構成可於對貨叉5b收授搬運容器C之位置與比前述門203更近處理氣體環境側之位置間搬運搬運容器C之狀態。於搬運部300與貨叉5b間收授搬運容器C之位置,係跨越前述門203之移動領域。As described above, in this example, the transport unit 300 is a mechanism for transporting the transport container C between the forks 5b of the transport vehicle 5, but the transport container C can be transported to the fork 5b. The position is in a state in which the transport container C is transported closer to the position on the gas atmosphere side than the door 203. The position of the conveyance container C between the conveyance unit 300 and the fork 5b is the movement area of the door 203.

[3]於第2層之物流樓面2設有用以保管搬運容器C之保管領域之例[3] In the second floor of the logistics floor 2, there is an example of a storage area for storing the transport container C.

如第33圖所示,於物流樓面2配置有用以先暫時保管(載置)搬運容器C之保管領域之保管托架401。第34圖係將保管托架401之配置佈局具體呈現之例。保管托架401係沿搬運路徑6配置。該保管托架401係一於經工程室21進行之處理所需之時間隨處理之種類而不一時,用以先暫時保管收納有處理物或中間產物之搬運容器C之緩衝領域。As shown in Fig. 33, a storage tray 401 for storing a storage area of the transport container C is temporarily stored in the logistic floor 2. Fig. 34 is a view showing an example in which the arrangement layout of the storage tray 401 is specifically presented. The storage tray 401 is disposed along the conveyance path 6. The storage tray 401 is used to temporarily store the buffer area of the transport container C in which the processed material or the intermediate product is stored, when the time required for the processing by the engineering room 21 varies depending on the type of processing.

又,該保管托架401並為一用以於對工廠進貨之原料粉 末開始處理前,或最終產物由工廠出貨前,同樣先暫時保管收納有該等原料粉末或最終產物之搬運容器C(或包裝容器)之領域。進而,對於處理後之處理物或中間產物,在開始下一處理前必須經過某一程度之熟化時間或反應時間時,亦將使用保管托架401。因此,包裝容器或搬運容器C保管於保管托架401之時間(期間)不一,即使暫時載置於保管托架401,以下說明中均使用「保管」一詞。Moreover, the storage tray 401 is a raw material powder for feeding the factory. Before the start of the treatment, or before the final product is shipped from the factory, the field of the transport container C (or packaging container) in which the raw material powder or the final product is stored is also temporarily stored. Further, for the treated material or intermediate product after the treatment, the storage tray 401 is also used when a certain degree of ripening time or reaction time has to elapse before starting the next treatment. Therefore, the time (period) in which the packaging container or the transport container C is stored in the storage tray 401 is different, and even if it is temporarily placed in the storage tray 401, the term "storage" is used in the following description.

該保管托架401係設於可由前述搬運車5之貨叉5b收授搬運容器C之位置。保管領域非以托架為限,亦可在地面11,但係一位置在用以控制搬運車5之控制部10管理之下之領域。搬運車5係如前述沿搬運路徑6移動,而控制部10依據與搬運車5之搬運用馬達連接之編碼器之脈衝數,管理搬運車5之位置。因此於控制部10之記憶體中,先儲存對應各保管領域與位置之數據,藉以管理保管領域之位置。所謂保管領域之位置係包含搬運車5之停止位置、業已停止之搬運車5相對之水平方向位置、及距離地面之高度位置。The storage tray 401 is provided at a position where the conveyance container C can be received by the fork 5b of the transport vehicle 5. The storage area is not limited to the bracket, but may be on the ground 11, but in a field where the control unit 10 for controlling the transport vehicle 5 is under control. The transport vehicle 5 moves along the transport path 6 as described above, and the control unit 10 manages the position of the transport vehicle 5 based on the number of pulses of the encoder connected to the transport motor of the transport vehicle 5. Therefore, in the memory of the control unit 10, data corresponding to each storage area and location is stored first, thereby managing the location of the storage area. The position in the storage area includes the stop position of the transport vehicle 5, the horizontal position of the transport vehicle 5 that has been stopped, and the height position from the ground.

將設置保管領域之優點之一闡述如下。物流樓面2實際上位於複數工程室之樓下,因此大多為相當廣大之領域。故形成於處理樓面1之收授口22,宜於物流樓面2之地面之投影領域附近設置保管領域。所謂「附近」,舉例言之係指與經由收授口22收授搬運容器C至工程室21時搬運車5之位置,距離例如10m以內之位置。此時,保管在保管區領域之搬運容器C,係可經由該收授口22搬入工程室21之搬運容器C。若構造如上,即可以搬運車5由保管領域領取該搬運容 器C後立即經由收授口22輸往處理樓面1。若於處理樓面2設置保管領域,則經由搬運車5將搬運容器C搬至目的地之工程室21之時間將拉長。此一優點於搬運車5之移動速度緩慢時尤為顯著。One of the advantages of setting up the storage area is as follows. The logistics floor 2 is actually located downstairs in a number of engineering rooms, so it is mostly in a large area. Therefore, it is formed in the receiving port 22 of the processing floor 1, and it is preferable to install a storage area near the projection area of the floor of the logistics floor 2. The term "nearby" means, for example, a position at which the transport vehicle 5 is transported to the workroom 21 via the receiving port 22, and the distance is, for example, within 10 m. At this time, the transport container C stored in the storage area can be carried into the transport container C of the engineering room 21 via the receiving port 22. If the structure is as above, the transport vehicle 5 can be picked up from the storage area. Immediately after the device C, it is sent to the processing floor 1 via the receiving port 22. When the storage floor area is installed in the processing floor 2, the time during which the transportation container C is moved to the destination engineering room 21 via the transportation vehicle 5 is lengthened. This advantage is particularly remarkable when the moving speed of the transport vehicle 5 is slow.

[4]設有預備無塵室之例[4] Example of preparing a clean room

該預備無塵室亦可稱為氣鎖室。氣鎖室(預備無塵室)係一介於工程室21中至少1個工程室21及物流樓面2之搬運領域之間,可於在其等間搬運搬運容器C時供搬運容器C暫時置放之房間。藉由設置該氣鎖室,可抑制物流樓面2之搬運領域之空氣流入工程室21內。The preliminary clean room can also be referred to as an air lock chamber. The air lock chamber (prepared clean room) is interposed between the at least one engineering room 21 and the transport floor 2 of the workroom 21, and the transport container C can be temporarily placed while transporting the transport container C therebetween. Put the room. By providing the air lock chamber, it is possible to suppress the air in the transportation area of the log floor 2 from flowing into the workroom 21.

第35圖係跨越處理樓面1與物流樓面2設有氣鎖室500之一例。於物流樓面2,設有將收授口22之下方領域四面包圍之垂直壁501,構成一自物流樓面2之搬運領域分隔之房間。於處理樓面1,設有將收授口22之上方領域四面包圍之垂直壁502,並設有一頂板503將該等垂直壁502所包圍而成之空間之上端側封閉。如此一來即於收授口22上下形成分隔室,該分隔室相當於氣鎖室500。垂直壁501、502係設成4面,但第30圖中所載僅相對向之2面。Fig. 35 shows an example in which the air lock chamber 500 is provided across the processing floor 1 and the logistics floor 2. In the logistics floor 2, there is a vertical wall 501 surrounded by the four sides of the receiving area 22, which constitutes a room separated from the transportation area of the logistics floor 2. The processing floor 1 is provided with a vertical wall 502 surrounded by the upper surface of the receiving port 22, and a top plate 503 is provided to close the upper end side of the space surrounded by the vertical walls 502. In this way, a compartment is formed above and below the receiving port 22, and the compartment corresponds to the air lock chamber 500. The vertical walls 501, 502 are arranged in four faces, but the opposite faces are shown in Fig. 30.

物流樓面2側之垂直壁501一面側,形成有搬運口504,並設有門505,乃用以開啟關閉該搬運口504之開閉部。該搬運口504係供搬運車5於氣鎖室500與該氣鎖室500外部之間移動者。On one side of the vertical wall 501 on the side of the logistics floor 2, a conveying port 504 is formed, and a door 505 is provided to open and close the opening and closing portion of the conveying port 504. The conveyance port 504 is for moving the transport vehicle 5 between the air lock chamber 500 and the outside of the air lock chamber 500.

此外處理樓面1側之垂直壁502一面側,形成有搬運口506,並設有門507,乃用以開閉該搬運口506之開閉部。該 搬運口506係為供搬運車5進行與工程室21間之搬運容器C收授而設。氣鎖室500內藉由例如未予圖示之氣流形成部,設定成空氣為正壓(略高於大氣壓力之壓力)之氣體環境。又氣鎖室500內亦可設定成空氣為負壓(略低於大氣壓力之壓力)之氣體環境。Further, a handle 506 is formed on one side of the vertical wall 502 on the side of the floor surface, and a door 507 is provided to open and close the opening and closing portion of the transport port 506. The The transport port 506 is provided for the transport vehicle 5 to be transported to the transport container C between the work rooms 21 . In the air lock chamber 500, for example, a gas atmosphere having a positive pressure (a pressure slightly higher than atmospheric pressure) is set by a flow forming portion (not shown). Further, in the air lock chamber 500, a gas atmosphere in which the air is a negative pressure (a pressure slightly lower than atmospheric pressure) can be set.

第36圖係僅於物流樓面1側設有氣鎖室500之一例,並設有擋門508,乃用以開閉收授口22之開閉部。該擋門508具有分隔氣鎖室500與工程室21之氣體環境之作用。Fig. 36 shows an example in which the air lock chamber 500 is provided only on the side of the logistics floor 1 and is provided with a shutter 508 for opening and closing the opening and closing portion of the receiving port 22. The door 508 has a function of separating the gas environment of the air lock chamber 500 and the work chamber 21.

第37圖係僅於處理樓面1側設有氣鎖室500之一例。509、510為門。收授口22之上方領域係藉由垂直壁502及頂壁503分隔,並於一面垂直壁502上設有前述門509。Fig. 37 is an example in which the air lock chamber 500 is provided only on the side of the processing floor 1. 509, 510 are the doors. The upper area of the receiving port 22 is separated by a vertical wall 502 and a top wall 503, and the door 509 is provided on one vertical wall 502.

[5]工廠內之佈局例[5] Layout example in the factory

又,先前已述及藉由設置處理樓面1與物流樓面2將提高工廠各領域之配置佈局自由度,而佈局異於前述所舉之例之工廠則參照第38圖及第39圖說明。該工廠中,前述機械室61改為沿成列之工程室21設有作業者用通道95,該作業者用通道95與各工程室21間之側面,分別設有供作業者用之門29。該作業者用通道95係為分開作業者進入各個工程室21之通道與作業者退出工程室21之通道而設,以防止由出入工程室21之作業者之衣服等帶來污染。因此,作業者用通道62、95中有一方為供進入各個工程室21之作業者用之通道,而作業者用通道62、95中之另一方則為供退出該等工程室21之作業者用之通道。第39圖中之401a係搬運容器之保管領域。Moreover, it has been previously described that by setting the processing floor 1 and the logistics floor 2, the degree of freedom of arrangement in each area of the factory will be improved, and the factory having a layout different from the above-mentioned example will be described with reference to Figs. 38 and 39. . In the factory, the machine room 61 is provided with an operator passage 95 along the row of the engineering chambers 21, and the operator's door 95 and the respective engineering chambers 21 are provided with doors for the operator. . The operator uses the passage 95 to separate the passage from the operator into each of the workrooms 21 and the passage from which the operator exits the workroom 21 to prevent contamination by the clothes of the operator entering and leaving the workroom 21. Therefore, one of the operator passages 62, 95 is a passage for the operator entering the respective construction rooms 21, and the other of the operator passages 62, 95 is the operator for withdrawing from the construction rooms 21. Use the channel. The 401a in Fig. 39 is a storage area of the transport container.

即使如上述將2個作業者用通道62、95以分別鄰接工程室21之狀態配置,仍可由物流樓面2將搬運容器C搬入工程室21,故各個工程室21中不需要用以使搬運容器C升降之升降機等升降裝置。如此一來,因處理樓面1與物流樓面2上下分隔,故可控制建設費成本提高,並可自由設定處理樓面1及托架71之佈局。Even if the two operator passages 62 and 95 are disposed adjacent to the workroom 21 as described above, the transport container C can be carried into the workroom 21 by the log floor 2, so that it is not necessary to carry the transport in each of the work rooms 21. Lifting device such as a lifter for container C. In this way, since the processing floor 1 and the logistics floor 2 are vertically separated, the construction cost can be controlled to be increased, and the layout of the processing floor 1 and the bracket 71 can be freely set.

另,前述機械室61亦可改為鄰接工程室21設置用以洗淨搬運容器C之內部或外部之洗淨室。Further, the mechanical chamber 61 may be provided instead of the adjacent engineering chamber 21 for cleaning the inside or the outside of the transport container C.

此外複數工程室21之配置佈局並非以排成一列為限,例如將四角形縱橫分為4等分時各等分領域相當於工程室之佈局亦可。In addition, the layout of the plurality of engineering rooms 21 is not limited to being arranged in a row. For example, when the square is divided into four equal parts, each of the equal fields is equivalent to the layout of the engineering room.

[6]搬運車之構造之例[6] Example of the structure of the truck

以下由第40圖~第43圖詳述搬運車5之構造之一例。搬運車5係藉由走行車本體50於物流樓面2上水平移動自如。該走行車本體50上部,在左右方向(第6圖中X方向)上分開垂直立起2根作為支柱之固定臂651。於該等2根固定臂651、651上設有一由兩側部導引並升降自如之板狀升降臂652。該升降臂652上設有一朝X方向延伸呈橫長型態且升降自如之升降體653。該升降體653係由橫長之升降體653a、653b於Y方向上兩段重疊而成,並可沿X方向依序伸出,增加伸出衝程。繼之,對該升降體653朝Y方向伸出有一支持臂654,該支持臂654之前端側設有一可藉由旋轉軸655繞Z軸(繞垂直軸)旋轉自如之貨叉構件56。因此,該貨叉構件56係可繞垂直軸旋動,且可藉由支持臂654於X方向上移動。 再者,由於該升降體653沿升降臂652升降,貨叉構件56亦隨之升降。進而,隨著該升降臂652沿固定臂651升降,貨叉構件56面對物流樓面2之高度位置可更向上伸出。又,亦可再設一相對於升降臂652升降自如之升降臂,形成與升降體653之兩段構造相同之構造,如此一來可獲得更大之上升衝程。An example of the structure of the transport vehicle 5 will be described in detail below with reference to Figs. 40 to 43. The transport vehicle 5 is horizontally movable on the log floor 2 by the walker body 50. In the upper portion of the traveling body 50, two fixed arms 651 as vertical pillars are vertically erected in the left-right direction (X direction in Fig. 6). The two fixed arms 651 and 651 are provided with a plate-shaped lifting arm 652 which is guided by both side portions and is movable up and down. The lifting arm 652 is provided with a lifting body 653 extending in the horizontal direction and extending in the X direction. The elevating body 653 is formed by overlapping the horizontally long lifting bodies 653a and 653b in two stages in the Y direction, and can be sequentially extended in the X direction to increase the extension stroke. Then, a support arm 654 is protruded from the elevating body 653 in the Y direction, and the front end side of the support arm 654 is provided with a fork member 56 rotatable about the Z axis (around the vertical axis) by the rotating shaft 655. Thus, the fork member 56 is rotatable about a vertical axis and is movable in the X direction by the support arm 654. Furthermore, as the lifting body 653 moves up and down along the lifting arm 652, the fork member 56 also moves up and down. Further, as the lifting arm 652 moves up and down along the fixed arm 651, the height of the fork member 56 facing the logistics floor 2 can protrude upward. Further, a lifting arm that can be lifted and lowered with respect to the lifting arm 652 can be further provided to have the same structure as the two-stage structure of the lifting body 653, so that a larger ascending stroke can be obtained.

另外,該升降臂652之貨叉構件56伸出側之側部,係設有抑振機構690。該抑振機構690係由伸縮機構691、支持構件692、彈性構件693、檢測部694及抑振控制部695構成。伸縮機構691係設於升降臂652之側部,支持構件692係形成可伸縮之狀態,該支持構件692之前端部係由橡膠之類組成之彈性構件693形成。該彈性構件693之前端部設有作為壓力感測器之檢測部694,當直接接觸後述收授口22之內周壁時,藉由設於走行車本體50側之抑振控制部695使伸出動作停止。又,該抑振機構690之設定高度位置,係設定於當貨叉構件56位於收授口22上方側,與工程室21側之搬運機構間進行收授時或或往工程室21側移載時與收授口22之內周壁對向之高度位置。Further, the side of the fork member 56 of the lifting arm 652 is extended to the side of the side, and a vibration damping mechanism 690 is provided. The vibration damping mechanism 690 is composed of a telescopic mechanism 691, a support member 692, an elastic member 693, a detecting portion 694, and a vibration suppression control portion 695. The telescopic mechanism 691 is provided on the side of the elevating arm 652, and the support member 692 is formed in a telescopic state. The front end portion of the support member 692 is formed of an elastic member 693 composed of rubber or the like. The front end portion of the elastic member 693 is provided with a detecting portion 694 as a pressure sensor. When the inner peripheral wall of the receiving port 22 is directly contacted, the vibration suppressing control portion 695 provided on the side of the traveling vehicle body 50 is extended. The action stops. Further, the set height position of the vibration damping mechanism 690 is set when the fork member 56 is positioned above the receiving port 22, and when it is transported between the transport mechanism on the engineering room 21 side or when it is transferred to the engineering room 21 side. The height position opposite to the inner peripheral wall of the receiving port 22.

第44圖所示者係抑振機構690之作用。將貨叉構件56上升至相較於在處理裝置27設置搬運容器C之高度位置略高之高度位置,再經由收授口22將搬運容器C搬入工程室21內。其後,伸長抑振機構690之支持構件693,當支持構件693之前端部直接接觸收授口22之內周壁時,檢測部694將輸出測知接觸信號,藉以停止伸縮機構691之前進動作。接著,令升降體653朝左右方向滑動使貨叉構件56沿水平方向 移動以使搬運容器C位於處理裝置27上方後,將貨叉構件56降下使搬運容器C收授至處理裝置27。另,搬運容器C亦有收授至工程室21內之收授站之情形。在保持搬運容器C之狀態下若伸出貨叉構件56,將於升降臂652形成極大力矩,但因支持構件692由升降臂652朝貨叉構件56側伸出並接觸收授口22之內周面,故可抑制升降臂652往貨叉構件56側振動。The function shown in Fig. 44 is the action of the vibration suppression mechanism 690. The fork member 56 is raised to a position slightly higher than the height at which the processing device 27 is disposed at the height of the transport container C, and the transport container C is carried into the work chamber 21 via the receiving port 22. Thereafter, when the support member 693 of the elongation suppressing mechanism 690 directly contacts the inner peripheral wall of the receiving port 22, the detecting portion 694 outputs a sensing contact signal, thereby stopping the forward movement of the telescopic mechanism 691. Next, the lifting body 653 is slid in the left-right direction so that the fork member 56 is horizontally After moving so that the transport container C is placed above the processing device 27, the fork member 56 is lowered to receive the transport container C to the processing device 27. In addition, the transport container C is also received into the receiving station in the engineering room 21. If the fork member 56 is extended while the carrier C is held, a maximum moment is formed in the lift arm 652, but the support member 692 is extended from the lift arm 652 toward the fork member 56 side and contacts the receiving port 22. The circumferential surface can suppress the vibration of the lifting arm 652 toward the fork member 56 side.

上述例中,抑振機構690係設於升降臂692之單側,但亦可如第45圖所示設於兩側。進而,上述例中係於搬運車5側設有抑振機構690,但亦可設於收授口22側,例如收授口22之內周面。此時,抑振機構690之支持構件692伸出後將接觸搬運車5之升降臂692。In the above example, the vibration damping mechanism 690 is provided on one side of the lifting arm 692, but may be provided on both sides as shown in Fig. 45. Further, in the above example, the vibration suppression mechanism 690 is provided on the side of the transport vehicle 5, but it may be provided on the receiving port 22 side, for example, the inner circumferential surface of the receiving port 22. At this time, the support member 692 of the vibration suppression mechanism 690 is extended to contact the lift arm 692 of the transport vehicle 5.

[7]工程室之佈局例[7] Example of the layout of the engineering room

本發明亦可如第44圖所示,於處理樓面之地面部除收授口22外再設有另一收授口701。該另一收授口701係連通工程室21之2樓部分之投入區域25a側壁之開口部702。收授口701至開口部702之搬運路徑,四方由壁部包圍。收授口701係專為將裝有原料(亦包含中間處理物)之搬運容器C收授至工程室21時使用者,收授口22係專為收授裝有處理物之搬運容器C時使用者。工程室21之1樓部分為處理區域25b,且於投入區域25a與處理區域25b間配置有隔板26。According to the present invention, as shown in Fig. 44, another receiving port 701 is provided in addition to the receiving port 22 on the floor portion of the processing floor. The other receiving port 701 is an opening 702 that communicates with the side wall of the input region 25a of the second floor portion of the engineering room 21. The conveyance path from the port 701 to the opening 702 is surrounded by the wall. The receiving port 701 is designed for the user to carry the handling container C containing the raw material (including the intermediate processing material) to the engineering room 21, and the receiving port 22 is exclusively for receiving the handling container C containing the processed material. user. The first floor portion of the engineering room 21 is the processing area 25b, and a partition plate 26 is disposed between the input area 25a and the processing area 25b.

又,第45圖係第44圖所示例之變形例。第45圖之例係將第44圖之例中收授口701與收授口22共通化者。因此裝有原料之搬運容器C係經由收授口22及2樓部分25a之側壁之開口部702,於工程室21與物流樓面間進行收授。Further, Fig. 45 is a modification of the example shown in Fig. 44. In the example of Fig. 45, the receiving port 701 and the receiving port 22 are common to each other in the example of Fig. 44. Therefore, the transport container C containing the raw material is received between the engineering room 21 and the logistics floor through the opening portion 702 of the side wall of the receiving port 22 and the second floor portion 25a.

C‧‧‧搬運容器C‧‧‧Handling container

1‧‧‧處理樓面1‧‧‧Handling floor

2‧‧‧物流樓面2‧‧‧Logistics floor

3‧‧‧階層式結構體3‧‧‧ Hierarchical structure

5‧‧‧搬運車5‧‧‧Truck

5a‧‧‧車輪5a‧‧‧ Wheels

5b‧‧‧貨叉5b‧‧‧ fork

6‧‧‧搬運路徑6‧‧‧Transportation path

6a‧‧‧主線6a‧‧‧ Main line

6b‧‧‧支線6b‧‧‧ branch line

7‧‧‧處理站7‧‧‧Processing station

8a‧‧‧撤離支線8a‧‧‧Withdrawal of branch line

8b‧‧‧預備支線8b‧‧‧Prepared branch line

8c‧‧‧收授用支線8c‧‧‧receiving feeder lines

9‧‧‧標示器9‧‧‧ marker

10‧‧‧控制部10‧‧‧Control Department

11‧‧‧地面11‧‧‧ Ground

12‧‧‧堆高式起重機12‧‧‧Head height crane

13‧‧‧升降室13‧‧‧ Lifting room

14‧‧‧搬運口14‧‧‧Transportation port

15‧‧‧收授構件15‧‧‧Received components

15a‧‧‧字型構件15a‧‧‧ Font component

21‧‧‧工程室21‧‧‧Engineering room

21a‧‧‧第1工程室21a‧‧‧1st engineering room

21b‧‧‧第2工程室21b‧‧‧2nd Engineering Room

21c‧‧‧工程室21c‧‧‧Engineering room

22‧‧‧收授口22‧‧‧ Receiving mouth

22c‧‧‧搬運口22c‧‧‧ports

24‧‧‧搬入搬出口24‧‧‧ Move in and out

24a‧‧‧開閉機構24a‧‧‧Opening and closing agency

25‧‧‧打錠室25‧‧‧inning room

25a‧‧‧投入區域25a‧‧‧Investment area

25b‧‧‧處理區域25b‧‧‧Processing area

26‧‧‧隔板26‧‧‧Baffle

26a‧‧‧開口部26a‧‧‧ openings

27‧‧‧處理裝置27‧‧‧Processing device

27a‧‧‧投入道27a‧‧‧ Input Road

27b‧‧‧搬運構件27b‧‧‧Transporting components

28‧‧‧收授部28‧‧‧ Receiving Department

28a‧‧‧搬運口28a‧‧‧porting port

29‧‧‧門29‧‧‧

31‧‧‧未使用區塊31‧‧‧ unused blocks

35‧‧‧通風道35‧‧‧ ventilation duct

41‧‧‧軌條41‧‧‧ rails

42‧‧‧柱部42‧‧‧ Column

43‧‧‧基部43‧‧‧ base

44‧‧‧升降機44‧‧‧ Lifts

45‧‧‧搬運台45‧‧‧Passport

46‧‧‧車輪46‧‧‧ Wheels

50‧‧‧走行車本體50‧‧‧Traveling body

56‧‧‧貨叉構件56‧‧‧Fork components

61‧‧‧機械室61‧‧‧ machine room

61a‧‧‧機械設備61a‧‧‧Mechanical equipment

62‧‧‧作業者用通道62‧‧‧ Operator channel

63‧‧‧參訪者用通道63‧‧‧Visitors use channels

65‧‧‧覆蓋構件65‧‧‧ Covering components

71‧‧‧托架71‧‧‧ bracket

72‧‧‧分隔室72‧‧ ‧ compartment

73‧‧‧開關門73‧‧‧Opening door

81、82‧‧‧傳送帶81, 82‧‧‧ conveyor belt

83‧‧‧分隔壁83‧‧‧ partition wall

91‧‧‧傳送帶91‧‧‧Conveyor belt

95‧‧‧作業者用通道95‧‧‧ Operator channel

100‧‧‧堆高式起重機100‧‧‧Head height crane

101‧‧‧搬運室101‧‧‧Transportation room

102‧‧‧工程室102‧‧‧Engineering room

103‧‧‧作業者用通道103‧‧‧ Operator channel

104‧‧‧未內裝區塊104‧‧‧Without built-in blocks

105‧‧‧搬運口105‧‧‧Transportation port

106‧‧‧工事領域106‧‧‧Fortune area

107‧‧‧機械室107‧‧‧Mechanical room

200‧‧‧分隔壁200‧‧‧ partition wall

201‧‧‧垂直壁201‧‧‧ vertical wall

202‧‧‧頂壁202‧‧‧ top wall

203‧‧‧門203‧‧‧

204‧‧‧搬運口204‧‧‧Transportation port

300‧‧‧搬運部300‧‧‧Transportation Department

301‧‧‧基台301‧‧‧Abutment

302‧‧‧移動體302‧‧‧Mobile

311‧‧‧水平搬運機構311‧‧‧ horizontal handling mechanism

312‧‧‧輔助搬運部312‧‧‧Auxiliary Transport Department

313‧‧‧旋動體313‧‧‧Rotating body

314‧‧‧支持部314‧‧‧Support Department

320‧‧‧支持台320‧‧‧Support Desk

321‧‧‧旋動體321‧‧‧Rotating body

401‧‧‧保管托架401‧‧‧Warehousing bracket

401a‧‧‧保管領域401a‧‧‧Storage area

500‧‧‧氣鎖室500‧‧‧ air lock room

501、502‧‧‧垂直壁501, 502‧‧‧ vertical walls

503‧‧‧頂板503‧‧‧ top board

504‧‧‧搬運口504‧‧‧ports

505‧‧‧門505‧‧‧

506‧‧‧搬運口506‧‧‧ports

507‧‧‧門507‧‧‧

508‧‧‧擋門508‧‧ ‧ blocking

509、510‧‧‧門509, 510‧‧‧

651‧‧‧固定臂651‧‧‧Fixed Arm

652‧‧‧升降臂652‧‧‧ lifting arm

653、653a、653b‧‧‧升降體653, 653a, 653b‧‧‧ Lifting body

654‧‧‧支持臂654‧‧‧Support arm

655‧‧‧旋轉軸655‧‧‧Rotary axis

690‧‧‧抑振機構690‧‧‧Suppression mechanism

691‧‧‧伸縮機構691‧‧‧Flexing mechanism

692‧‧‧支持構件692‧‧‧Support components

693‧‧‧彈性構件693‧‧‧Flexible components

694‧‧‧檢測部694‧‧‧Detection Department

695‧‧‧抑振控制部695‧‧‧Suppression Control Department

701‧‧‧另一收授口701‧‧‧ another receiving mouth

702‧‧‧開口部702‧‧‧ openings

第1圖係概略顯示本發明之生產工廠要部之縱斷面圖。Fig. 1 is a schematic longitudinal sectional view showing the main part of the production plant of the present invention.

第2圖係本發明之生產工廠一例之透視圖。Fig. 2 is a perspective view showing an example of a production plant of the present invention.

第3圖係上述工廠之縱斷面圖。Figure 3 is a longitudinal sectional view of the above factory.

第4圖係上述工廠之縱斷面圖。Figure 4 is a longitudinal sectional view of the above factory.

第5圖係上述工廠之平面圖。Figure 5 is a plan view of the above factory.

第6圖係上述工廠之平面圖。Figure 6 is a plan view of the above factory.

第7圖係上述工廠中用以收納被處理物之搬運容器之一例之透視圖。Fig. 7 is a perspective view showing an example of a conveyance container for accommodating a workpiece in the above factory.

第8圖係用以收授上述搬運容器之收授構件之一例之透視圖。Fig. 8 is a perspective view showing an example of a receiving member for receiving the above-described carrying container.

第9圖係上述工廠所用之堆高式起重機之透視圖。Figure 9 is a perspective view of the stacker crane used in the above factory.

第10圖係上述工廠中工程室之一例之縱斷面圖。Figure 10 is a longitudinal sectional view showing an example of the engineering room in the above factory.

第11(a)~(c)圖係上述工廠之作用之一例之縱斷側視圖。The 11th (a) to (c) drawings are longitudinal side views of an example of the function of the above factory.

第12圖係上述工廠之作用之一例之平面圖。Figure 12 is a plan view showing an example of the function of the above factory.

第13(a)~(c)圖係上述工廠之作用之一例之縱斷側視圖。Figures 13(a) to (c) are longitudinal side views of an example of the function of the above factory.

第14(a)、(b)圖係上述工廠之作用之一例之縱斷側視圖。The 14th (a) and (b) drawings are longitudinal side views of an example of the action of the above-mentioned factory.

第15(a)、(b)圖係上述工廠之作用之一例之縱斷側視圖。The 15th (a) and (b) drawings are longitudinal side views of an example of the function of the above factory.

第16圖係上述工廠之作用之一例之縱斷側視圖。Fig. 16 is a longitudinal side view showing an example of the action of the above factory.

第17(a)、(b)圖係上述工廠之作用之一例之縱斷側視圖。The 17th (a) and (b) drawings are longitudinal side views of an example of the function of the above-mentioned factory.

第18(a)~(c)圖係上述工廠之作用之一例之平面圖。Figures 18(a) to (c) are plan views showing an example of the function of the above factory.

第19(a)、(b)圖係上述工廠之作用之一例之縱斷側視圖。The 19th (a) and (b) drawings are longitudinal side views of an example of the function of the above-mentioned factory.

第20(a)、(b)圖係上述工廠之作用之一例之平面圖。Fig. 20(a) and (b) are plan views showing an example of the function of the above factory.

第21(a)、(b)圖係上述工廠之作用之一例之縱斷側視圖。The 21st (a) and (b) drawings are longitudinal side views of an example of the function of the above-mentioned factory.

第22圖係上述工廠之作用之一例之平面圖。Figure 22 is a plan view showing an example of the function of the above factory.

第23(a)、(b)圖係上述工廠之另一例之縱斷側視圖。Figures 23(a) and (b) are longitudinal side views of another example of the above factory.

第24圖係上述工廠之另一例之縱斷側視圖。Figure 24 is a longitudinal side view of another example of the above factory.

第25圖係上述工廠之另一例之平面圖。Figure 25 is a plan view of another example of the above factory.

第26圖係上述工廠之另一例之平面圖。Figure 26 is a plan view of another example of the above factory.

第27(a)、(b)圖係上述工廠之另一例之平面圖。Figures 27(a) and (b) are plan views of another example of the above factory.

第28圖係上述工廠之另一例之平面圖。Figure 28 is a plan view of another example of the above factory.

第29圖係上述工廠之另一例之縱斷側視圖。Figure 29 is a longitudinal side view of another example of the above factory.

第30圖係顯示收授口上方領域之切口透視圖。Figure 30 shows a perspective view of the cut in the area above the receiving port.

第31圖係上述工廠之另一例之縱斷側視圖。Figure 31 is a longitudinal side view of another example of the above factory.

第32(a)圖係上述工廠之另一例之縱斷側視圖。Figure 32(a) is a longitudinal side view of another example of the above factory.

第32(b)圖係水平移動機構之一例之透視圖。Figure 32(b) is a perspective view of an example of a horizontal moving mechanism.

第33圖係上述工廠之另一例之縱斷側視圖。Figure 33 is a longitudinal side view of another example of the above factory.

第34圖係上述工廠之另一例之平面圖。Figure 34 is a plan view of another example of the above factory.

第35圖係上述工廠之另一例之縱斷側視圖。Figure 35 is a longitudinal side view of another example of the above factory.

第36圖係上述工廠之另一例之縱斷側視圖。Figure 36 is a longitudinal side view of another example of the above factory.

第37圖係上述工廠之另一例之縱斷側視圖。Figure 37 is a longitudinal side view of another example of the above factory.

第38圖係上述工廠之另一例之平面圖。Figure 38 is a plan view of another example of the above factory.

第39圖係上述工廠之另一例之縱斷側視圖。Figure 39 is a longitudinal side view of another example of the above factory.

第40圖係顯示搬運車一部分之透視圖。Figure 40 is a perspective view showing a portion of the truck.

第41圖係顯示搬運車一部分之平面圖。Figure 41 is a plan view showing a part of the truck.

第42圖係顯示搬運車之動作之正視圖。Figure 42 is a front elevational view showing the operation of the truck.

第43圖係顯示設於搬運車上之抑振機構之說明圖。Fig. 43 is an explanatory view showing a vibration damping mechanism provided on the truck.

第44圖係上述工廠之另一例之縱斷側視圖。Figure 44 is a longitudinal side view of another example of the above factory.

第45圖係上述工廠之另一例之縱斷側視圖。Figure 45 is a longitudinal side view of another example of the above factory.

第46圖係習知工廠之一例之平面圖。Figure 46 is a plan view of an example of a conventional factory.

1‧‧‧處理樓面1‧‧‧Handling floor

2‧‧‧物流樓面2‧‧‧Logistics floor

3‧‧‧階層式結構體3‧‧‧ Hierarchical structure

5‧‧‧搬運車5‧‧‧Truck

5a‧‧‧車輪5a‧‧‧ Wheels

5b‧‧‧貨叉5b‧‧‧ fork

7‧‧‧處理站7‧‧‧Processing station

11‧‧‧地面11‧‧‧ Ground

12‧‧‧堆高式起重機12‧‧‧Head height crane

14‧‧‧搬運口14‧‧‧Transportation port

15‧‧‧收授構件15‧‧‧Received components

21‧‧‧工程室21‧‧‧Engineering room

22‧‧‧收授口22‧‧‧ Receiving mouth

25‧‧‧打錠室25‧‧‧inning room

27‧‧‧處理裝置27‧‧‧Processing device

28‧‧‧收授部28‧‧‧ Receiving Department

28a‧‧‧搬運口28a‧‧‧porting port

29‧‧‧門29‧‧‧

35‧‧‧通風道35‧‧‧ ventilation duct

61‧‧‧機械室61‧‧‧ machine room

62‧‧‧作業者用通道62‧‧‧ Operator channel

63‧‧‧參訪者用通道63‧‧‧Visitors use channels

C‧‧‧搬運容器C‧‧‧Handling container

Claims (8)

一種處理設備,設有複數可對被處理物進行處理而得到處理物之工程室,而可將被處理物或處理物收納於搬運容器並搬運至工程室,該處理設備係具備有:第1樓層,係平面配置有複數工程室;第2樓層,係設於該第1樓層之樓下,用以進行前述搬運容器之搬運;複數收授口,形成於前述第1樓層之地面,用以透過第2樓層進行前述第1樓層之工程室間之搬運容器之搬運;及,搬運車,係可自由水平移動地設於前述第2樓層以經由前述收授口對前述工程室進行搬運容器之收授,且前述搬運車具有保持搬運容器而沿著支柱升降之貨叉,前述支柱構成為可在較收授口位於上方之高度位置及較收授口低之高度位置之間自由伸縮,而前述較收授口位於上方之高度位置是貨叉於與第1樓層間進行搬運容器之收授時之高度位置,前述較收授口低之高度位置是該支柱在第2樓層水平移動時之高度位置。 A processing apparatus is provided with a plurality of engineering rooms that can process a workpiece to obtain a processed object, and the processed object or the processed object can be stored in a transport container and transported to a engineering room, and the processing equipment is provided with: a plurality of engineering rooms are arranged on the floor, and the second floor is disposed below the first floor for transporting the transport container; a plurality of receiving ports are formed on the floor of the first floor for The transportation of the transportation container between the engineering rooms of the first floor is performed through the second floor; and the transportation vehicle is provided on the second floor so as to be horizontally movable, and the transportation container is transported through the receiving port. And the carrier has a fork that moves along the pillar while holding the transport container, and the pillar is configured to be freely expandable and contractible between a height position higher than the receiving opening and a height position lower than the receiving opening. The height position above the receiving port is the height position when the fork is transported between the container and the first floor, and the height position lower than the receiving port is the pillar on the second floor. The height position of the horizontal movement. 如申請專利範圍第1項之處理設備,係具備有:控制部,用以控制前述搬運車之動作;及保管領域,設於前述第2樓層以保管被搬運物,並可藉由前述搬運車進行被搬運物之收授;前述保管領域係藉由前述控制部管理位置。 The processing apparatus according to claim 1 is characterized in that: a control unit for controlling the operation of the transport vehicle; and a storage area for storing the object to be transported on the second floor, and the transport vehicle is provided The conveyance is carried out; the storage area is managed by the control unit. 如申請專利範圍第2項之處理設備,其中該保管領域係 於前述第2樓層沿前述搬運車運行之運行路線配置。 For example, the processing equipment of claim 2, wherein the storage area is The second floor is arranged along the operation route of the transport vehicle. 如申請專利範圍第2項之處理設備,其中該保管領域係於前述第2樓層靠近前述收授口之投影領域而設置。 The processing apparatus of claim 2, wherein the storage area is provided in a projection area of the second floor adjacent to the receiving port. 如申請專利範圍第1項之處理設備,其中該第1樓層及該第2樓層所組成之階層式結構體係層積有複數層。 The processing apparatus of claim 1, wherein the hierarchical structure formed by the first floor and the second floor is laminated with a plurality of layers. 如申請專利範圍第1項之處理設備,設有用以出入前述工程室內之作業者用通道,該通道係經由前述工程室之側壁鄰接該工程室。 The processing device of claim 1 is provided with an operator passage for entering and exiting the work chamber, the passage being adjacent to the work chamber via a side wall of the work chamber. 如申請專利範圍第6項之處理設備,具備有配置有與前述工程室內之處理裝置相關連之機械設備之機械室,該機械室係經由前述工程室中與前述作業者用通道相反側之側壁鄰接該工程室而設。 The processing apparatus of claim 6 is provided with a machine room equipped with a mechanical device associated with the processing device in the engineering room, the machine room passing through a side wall of the engineering room opposite to the operator channel Adjacent to the engineering room. 如申請專利範圍第6項之處理設備,其中,經由前述工程室中與前述作業者用通道相反側之側壁,鄰接該工程室設有另一作業者用通道。 The processing apparatus according to claim 6, wherein a side wall adjacent to the operator passage in the engineering room is provided adjacent to the engineering room with another operator passage.
TW099121033A 2010-06-18 2010-06-28 Processing equipment TWI408092B (en)

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