TWI402870B - Winding apparatus and winding method - Google Patents
Winding apparatus and winding method Download PDFInfo
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- TWI402870B TWI402870B TW99107800A TW99107800A TWI402870B TW I402870 B TWI402870 B TW I402870B TW 99107800 A TW99107800 A TW 99107800A TW 99107800 A TW99107800 A TW 99107800A TW I402870 B TWI402870 B TW I402870B
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本發明係關於一種繞線方法，且特別是有關，一種繞線方法以及執行該繞線方法製程的繞線裝置，用於生產一變壓器模組。The present invention relates to a winding method, and more particularly to a winding method and a winding device for performing the winding method, for producing a transformer module.
隨著電子技術的發展，各種數位化的電子裝置及消費性電子產品已普及至企業、家庭及個人等各種應用場合。例如電腦、電視、錄影機、多媒體影音播放器、印表機以及複印機等電子裝置，上述電子裝置在工作狀態下各自需要不同的電源供給(例如特定的電壓、電流或電功率)，為了使上述電子裝置能正常運作，如何提供符合規格且穩定的電力來源是一個重大的課題。With the development of electronic technology, various digital electronic devices and consumer electronic products have been popularized in various applications such as enterprises, homes, and individuals. For example, electronic devices such as computers, televisions, video recorders, multimedia video players, printers, and copying machines, each of which requires a different power supply (for example, a specific voltage, current, or electric power) in operation, in order to make the above-mentioned electronic The device works properly, and how to provide a stable and stable source of electricity is a major issue.
一般來說，電子裝置或電源供應器中大多設置有變壓器模組，變壓器模組可用來調整電氣訊號的電壓(升壓、降壓、分壓)、電流及訊號相位等參數。此外，除了直接用作電力調變的功能，變壓器模組根據其耦接方式，也可用來作為隔離變壓器使用，隔離變壓器主要耦接於電路系統的高壓側與低壓側之間，用來隔離高壓側與低壓側的電氣訊號，避免高壓側的電路與低壓側的電路直接搭接而產生的安全問題，其為目前提高電路安全規格的常見作法。Generally, a transformer module is generally provided in an electronic device or a power supply, and the transformer module can be used to adjust parameters such as voltage (boost, step-down, voltage division), current, and signal phase of the electrical signal. In addition, in addition to being directly used as a power modulation function, the transformer module can also be used as an isolation transformer according to its coupling mode. The isolation transformer is mainly coupled between the high voltage side and the low voltage side of the circuit system to isolate the high voltage. The electrical signals on the side and the low-voltage side avoid the safety problems caused by the direct connection between the high-voltage side circuit and the low-voltage side circuit, which is a common practice for improving the circuit safety specifications at present.
此外，在訊號傳輸與訊號處理的應用中，也可以見到變壓器模組的存在，這是因為變壓器模組本身具有一內建電感的效果。例如應用於網路通訊用的抗流濾波電感，其可採用陶瓷晶片電感(Ceramic Chip Inductors)、鐵心晶片電感(Ferrite Chip Inductors)、繞線式電感(Wire-Wound Common Mode Choke)或亦可採用變壓器模組作為抗流濾波電感。In addition, in the application of signal transmission and signal processing, the presence of the transformer module can also be seen, because the transformer module itself has the effect of a built-in inductance. For example, the anti-flow filter inductor used for network communication can use Ceramic Chip Inductors, Ferrite Chip Inductors, Wire-Wound Common Mode Choke, or can also be used. The transformer module acts as a current-resistant filter inductor.
在現今輕薄短小的消費性電子裝置上，各種元件的設置空間被大幅侷限，且訊號的處理頻率同時不斷提升，並為了符合電子裝置的電氣安規。使得，變壓器模組的設計流程變得十分困難。此外，在變壓器模組製造過程中，需要將一次側繞線與二次側繞線有效率且精確地纏繞於繞線架上，繞線方法操作流程的穩定性與時間效率相當程度地決定了變壓器模組的製造品質與製造成本。In today's thin and short consumer electronic devices, the installation space of various components is greatly limited, and the processing frequency of the signal is continuously increased, and in order to comply with the electrical safety regulations of the electronic device. This makes the design process of the transformer module very difficult. In addition, in the manufacturing process of the transformer module, it is necessary to efficiently and accurately wind the primary side winding and the secondary side winding on the winding frame, and the stability and time efficiency of the winding method operation process are determined to a considerable extent. Manufacturing quality and manufacturing cost of transformer modules.
本發明提出一種繞線方法及繞線裝置，其可採用新式的繞線方法以較高的效率將繞線穩定地纏繞於變壓器模組的繞線架上，此種繞線方法可廣泛用於各種變壓器的生產製造應用之中。The invention provides a winding method and a winding device, which can adopt a new winding method to stably wind a winding on a winding frame of a transformer module with high efficiency, and the winding method can be widely used. A variety of transformer manufacturing applications.
本發明之一範疇在於提供一種繞線方法，此繞線方法用以將第一繞線與第二繞線纏繞於繞線架，該繞線架包含第一側板、第二側板以及繞線區域，該第一側板上設置有至少一第一溝槽，該第二側板上設置有至少一第二溝槽。One aspect of the present invention is to provide a winding method for winding a first winding and a second winding on a bobbin including a first side plate, a second side plate, and a winding area The first side plate is provided with at least one first groove, and the second side plate is provided with at least one second groove.
根據一具體實施例，該繞線方法包含下列步驟：利用一第一給線機構導引該第一繞線由該第一側板依一第一旋轉方向旋轉纏繞經該繞線區域，接著通過該第二溝槽至該第二側板，且同時利用一第二給線機構導引該第二繞線由該第二側板依一第二旋轉方向旋轉纏繞經該繞線區域，接著通過該第一溝槽至該第一側板；以及，利用該第一給線機構導引該第一繞線由該第二側板通過該第二溝槽，並依該第一旋轉方向旋轉纏繞經該繞線區域至該第一側板，且同時利用該第二給線機構導引該第二繞線由該第一側板通過該第一溝槽，並依該第二旋轉方向旋轉纏繞經該繞線區域至該第二側板。According to a specific embodiment, the winding method comprises the steps of: guiding the first winding by a first wire feeding mechanism, and rotating the first side plate through the winding area in a first rotation direction, and then passing the a second groove to the second side plate, and simultaneously guiding the second winding by a second wire feeding mechanism, the second side plate is rotated and wound around the winding area in a second rotation direction, and then passes through the first Channeling to the first side plate; and guiding, by the first wire feeding mechanism, the first winding wire from the second side plate through the second groove, and rotating and winding through the winding area according to the first rotation direction And the second side wire is guided by the second wire feeding mechanism to pass the first side plate through the first groove, and is rotated and wound through the winding area according to the second rotation direction to the Second side panel.
根據另一具體實施例，該繞線方法包含下列步驟：利用一給線機構導引該第一繞線由該第一側板依一第一旋轉方向旋轉纏繞經該繞線區域，接著通過該第二溝槽至該第二側板；利用該給線機構導引該第一繞線由該第二側板通過該第二溝槽，並依該第一旋轉方向旋轉纏繞經該繞線區域至該第一側板；翻轉該繞線架；利用該給線機構導引該第二繞線由該第二側板依一第二旋轉方向旋轉纏繞經該繞線區域，接著通過該第一溝槽至該第一側板；以及，利用該給線機構導引該第二繞線由該第一側板通過該第一溝槽，並依該第二旋轉方向旋轉纏繞經該繞線區域至該第二側板。According to another embodiment, the winding method comprises the steps of: guiding the first winding by a wire feeding mechanism, and rotating the first side plate through the winding area in a first rotation direction, and then passing the first Two grooves are formed to the second side plate; the first winding wire is guided by the wire feeding mechanism to pass the second side plate through the second groove, and is wound and wound in the first rotation direction through the winding area to the first a side plate; the wire reel is turned over; the second wire is guided by the wire feeding mechanism to be wound by the second side plate in a second rotation direction, and then passed through the first groove to the first a side plate; and guiding the second winding by the wire feeding mechanism, the first side plate passes through the first groove, and is wound around the winding area to the second side plate according to the second rotation direction.
本發明之另一範疇在於提供一種繞線裝置，該繞線裝置用以將第一繞線與第二繞線纏繞於繞線架，該繞線架包含第一側板、第二側板以及繞線區域，該第一側板上設置有至少一第一溝槽，該第二側板上設置有至少一第二溝槽。Another aspect of the present invention is to provide a winding device for winding a first winding and a second winding on a bobbin, the winding frame including a first side plate, a second side plate, and a winding The first side plate is provided with at least one first groove, and the second side plate is provided with at least one second groove.
根據一具體實施例，該繞線裝置包含第一給線機構、第二給線機構以及夾持機構。第一給線機構用以導引該第一繞線。第二給線機構用以導引該第二繞線。夾持機構用以夾持該第一側板、該第二側板或該第一側板與該第二側板以固定該繞線架。According to a specific embodiment, the winding device comprises a first wire feed mechanism, a second wire feed mechanism and a clamping mechanism. The first wire feeding mechanism is for guiding the first winding. The second wire feeding mechanism is for guiding the second winding. The clamping mechanism is configured to clamp the first side panel, the second side panel or the first side panel and the second side panel to fix the bobbin.
其中，該第一給線機構相對該夾持機構水平移動，藉以導引該第一繞線由該第一側板依一第一旋轉方向旋轉纏繞經該繞線區域，接著通過該第二溝槽至該第二側板，同時該第二給線機構相對該夾持機構水平移動，藉以導引該第二繞線由該第二側板依一第二旋轉方向旋轉纏繞經該繞線區域，接著通過該第一溝槽至該第一側板。The first wire feeding mechanism is horizontally moved relative to the clamping mechanism, so as to guide the first wire to be rotated and wound by the first side plate in a first rotation direction, and then through the second groove. And the second side plate is horizontally moved relative to the clamping mechanism, thereby guiding the second winding to be rotated by the second side plate in a second rotation direction through the winding area, and then passed The first groove is to the first side plate.
接著，該第一給線機構相對該夾持機構水平移動，藉以導引該第一繞線由該第二側板通過該第二溝槽，並依該第一旋轉方向旋轉纏繞經該繞線區域至該第一側板，同時該第二給線機構相對該夾持機構水平移動，藉以導引該第二繞線由該第一側板通過該第一溝槽，並依該第二旋轉方向旋轉纏繞經該繞線區域至該第二側板。Then, the first wire feeding mechanism is horizontally moved relative to the clamping mechanism, thereby guiding the first winding to pass through the second groove by the second side plate, and is rotated and wound through the winding area according to the first rotation direction. And the second side wire mechanism is horizontally moved relative to the clamping mechanism, thereby guiding the second wire to pass through the first groove by the first side plate, and is wound and wound according to the second rotation direction Passing the winding area to the second side panel.
根據另一具體實施例，繞線裝置包含一給線機構、一夾持機構以及一翻轉機構。給線機構用以依序導引該第一繞線以及該第二繞線。夾持機構用以夾持該第一側板、該第二側板或該第一側板與該第二側板以固定該繞線架。翻轉機構用以翻轉該繞線架。According to another specific embodiment, the winding device includes a wire feed mechanism, a clamping mechanism, and a turning mechanism. The wire feeding mechanism is configured to sequentially guide the first winding and the second winding. The clamping mechanism is configured to clamp the first side panel, the second side panel or the first side panel and the second side panel to fix the bobbin. The turning mechanism is used to flip the bobbin.
其中，該給線機構相對該夾持機構水平移動，藉以導引該第一繞線由該第一側板依一第一旋轉方向旋轉纏繞經該繞線區域，接著通過該第二溝槽至該第二側板。The wire feeding mechanism is horizontally moved relative to the clamping mechanism, so as to guide the first winding wire to be wound and wound by the first side plate in a first rotation direction, and then pass through the second groove to the first groove. Second side panel.
接著，該給線機構相對該夾持機構水平移動，藉以導引該第一繞線由該第二側板通過該第二溝槽，並依該第一旋轉方向旋轉纏繞經該繞線區域至該第一側板。Then, the wire feeding mechanism is horizontally moved relative to the clamping mechanism, thereby guiding the first winding to pass through the second groove from the second side plate, and is rotated and wound through the winding area according to the first rotation direction to the The first side panel.
接著，當該繞線架翻轉之後，該給線機構相對該夾持機構水平移動，藉以導引該第二繞線由該第二側板依一第二旋轉方向旋轉纏繞經該繞線區域，接著通過該第一溝槽至該第一側板。Then, after the bobbin is turned over, the wire feeding mechanism is horizontally moved relative to the clamping mechanism, thereby guiding the second winding to be rotated and wound by the second side plate in a second rotation direction through the winding area, and then Passing the first groove to the first side plate.
接著，該給線機構相對該夾持機構水平移動，藉以導引該第二繞線由該第一側板通過該第一溝槽，並依該第二旋轉方向旋轉纏繞經該繞線區域至該第二側板。Then, the wire feeding mechanism is horizontally moved relative to the clamping mechanism, thereby guiding the second winding to pass through the first groove by the first side plate, and is rotated and wound through the winding area according to the second rotation direction to Second side panel.
相較於習知的繞線方法，本發明的繞線方法可具有較高的繞線效率，在不需要額外的步驟情況下可方便地進行繞線的中央抽頭(center-tapping)，並可廣泛用於各種變壓器應用之中。Compared with the conventional winding method, the winding method of the present invention can have higher winding efficiency, and can conveniently perform center-tapping of the winding without additional steps, and Widely used in a variety of transformer applications.
關於本發明之優點與精神可以藉由以下的發明詳述及所附圖式得到進一步的瞭解。The advantages and spirit of the present invention will be further understood from the following detailed description of the invention.
請參閱圖一以及圖八，圖一繪示根據本發明之第一具體實施例中繞線裝置1的功能方塊圖，圖八繪示圖一中繞線裝置1的外觀示意圖，如圖一及圖八所示，於此實施例中繞線裝置1包含第一給線機構10、第二給線機構12、夾持機構14以及焊接機構16。本發明的繞線裝置1可應用於一變壓器模組的繞線結構的生產製造流程之中，請參閱圖二以及圖三，圖二繪示第一具體實施例中所製造的變壓器模組2之示意圖，圖三繪示圖二中變壓器模組2的繞線架20之示意圖。Referring to FIG. 1 and FIG. 8 , FIG. 1 is a functional block diagram of a winding device 1 according to a first embodiment of the present invention, and FIG. 8 is a schematic diagram showing the appearance of the winding device 1 of FIG. 1 . As shown in FIG. 8, the winding device 1 in this embodiment includes a first wire feeding mechanism 10, a second wire feeding mechanism 12, a clamping mechanism 14, and a welding mechanism 16. The winding device 1 of the present invention can be applied to the manufacturing process of the winding structure of a transformer module. Referring to FIG. 2 and FIG. 3, FIG. 2 illustrates the transformer module 2 manufactured in the first embodiment. FIG. 3 is a schematic view showing the winding frame 20 of the transformer module 2 in FIG.
第一給線機構10用以導引變壓器模組2中的第一繞線22，第二給線機構12則用以導引變壓器模組2中的第二繞線24，藉此分別將第一繞線22與第二繞線24纏繞於變壓器模組2中的繞線架20上(如圖二所示)。The first wire feeding mechanism 10 is used to guide the first winding 22 in the transformer module 2, and the second wire feeding mechanism 12 is used to guide the second winding 24 in the transformer module 2, thereby respectively A winding 22 and a second winding 24 are wound around the bobbin 20 in the transformer module 2 (as shown in FIG. 2).
於第一具體實施例中，該繞線架20包含第一側板200、第二側板202以及兩側板之間的繞線區域204，於此實施例中，繞線架的20的第一側板200、繞線區域204與第二側板202大致呈工字型，如圖二所示。繞線裝置1的夾持機構14用以固定該繞線架20，其固定方式可藉由以單臂夾持該第一側板200或夾持該第二側板202，或是由兩側夾持第一側板200與第二側板202，於圖八的實施例中，夾持機構14係由兩側以頂針方式夾持變壓器模組2，但本發明並不以此為限。其中，於此實施例中，夾持機構14可進一步帶動繞線架20延特定方向旋轉，藉以配合給線機構將第一繞線22與第二繞線24纏繞在繞線架20上。另一方面，夾持機構14亦可固定不旋轉，而改以給線機構環繞著繞線架20旋轉亦可。In the first embodiment, the bobbin 20 includes a first side panel 200, a second side panel 202, and a winding area 204 between the two side panels. In this embodiment, the first side panel 200 of the bobbin 20 The winding area 204 and the second side plate 202 are substantially I-shaped, as shown in FIG. The clamping mechanism 14 of the winding device 1 is used for fixing the winding frame 20 by clamping the first side plate 200 with a single arm or clamping the second side plate 202, or by clamping on both sides. The first side plate 200 and the second side plate 202. In the embodiment of FIG. 8, the clamping mechanism 14 is clamped to the transformer module 2 by thimbles on both sides, but the invention is not limited thereto. In this embodiment, the clamping mechanism 14 can further drive the bobbin 20 to rotate in a specific direction, so as to cooperate with the wire feeding mechanism to wind the first winding 22 and the second winding 24 on the bobbin 20. On the other hand, the clamping mechanism 14 can also be fixed and not rotated, and the wire feeding mechanism can be rotated around the winding frame 20.
如圖三所示，第一側板200上可設置有至少一第一溝槽，第二側板202上亦可設置有至少一第二溝槽。於此實施例中，第一側板200上設置有兩組第一溝槽2000，第二側板202上設置有兩組第二溝槽2020。As shown in FIG. 3, at least one first groove may be disposed on the first side plate 200, and at least one second groove may be disposed on the second side plate 202. In this embodiment, the first side plate 200 is provided with two sets of first grooves 2000, and the second side plate 202 is provided with two sets of second grooves 2020.
於第一具體實施例中，繞線裝置1可執行一繞線方法，其可有效率的將第一繞線22與第二繞線24纏繞於繞線架20上。請參閱圖四，圖四繪示根據本發明之第一具體實施例中繞線方法的方法流程圖。同時請一併參閱圖五A至圖五D，圖五A至圖五D分別繪示第一繞線22及第二繞線24纏繞於繞線架20的流程示意圖。In the first embodiment, the winding device 1 can perform a winding method that can efficiently wind the first winding 22 and the second winding 24 on the bobbin 20. Referring to FIG. 4, FIG. 4 is a flow chart of a method for winding in accordance with a first embodiment of the present invention. At the same time, please refer to FIG. 5A to FIG. 5D. FIG. 5A to FIG. 5D respectively show the flow diagram of the first winding 22 and the second winding 24 wound around the winding frame 20.
於此第一具體實施例中，該第一繞線22包含第一主繞線段以及相對應的第一連接線段，第一側板200上設置有第三焊點w3以及第五焊點w5，第二繞線24包含第二主繞線段以及至少一第二連接線段，第二側板202上設置有第四焊點w4以及第六焊點w6。In the first embodiment, the first winding 22 includes a first main winding segment and a corresponding first connecting segment. The first side plate 200 is provided with a third soldering point w3 and a fifth soldering point w5. The second winding 24 includes a second main winding segment and at least one second connecting wire segment, and the second side plate 202 is provided with a fourth solder joint w4 and a sixth solder joint w6.
如圖四及圖五A所示，繞線裝置1及其繞線方法首先執行步驟S100，利用焊接機構16將該第一繞線22之第一主繞線段的其中一端焊接固定於該第三焊點w3，並將第二繞線24之第二主繞線段的其中一端焊接固定於該第四焊點w4。As shown in FIG. 4 and FIG. 5A, the winding device 1 and the winding method thereof first perform step S100, and the end of the first main winding segment of the first winding 22 is welded and fixed to the third by the welding mechanism 16. The solder joint w3 is soldered to one of the second main winding segments of the second winding 24 to the fourth solder joint w4.
接著，執行步驟S102，利用第一給線機構10導引該第一繞線22由該第一側板200依第一旋轉方向D1旋轉纏繞於繞線架20的繞線區域204上，並同時利用第二給線機構12導引第二繞線22由該第一側板200依第二旋轉方向旋轉纏繞於繞線架20的繞線區域204上，於此例中第二旋轉方向與該第一旋轉方向D1為同方向，但本發明並不以此為限。須特別說明的是，第二繞線24的第二旋轉方向可與第一旋轉方向D1同向或反向，視實際應用中變壓器模組2其一次側與二次側的電壓相位(例如同向或反向)需求而定。Then, in step S102, the first winding 22 is guided by the first wire feeding mechanism 10 to be wound by the first side plate 200 in the first rotation direction D1 and wound around the winding area 204 of the bobbin 20, and simultaneously utilized. The second wire feeding mechanism 12 guides the second winding 22 to be wound by the first side plate 200 in a second rotation direction on the winding area 204 of the bobbin 20, in this example, the second rotation direction and the first The direction of rotation D1 is the same direction, but the invention is not limited thereto. It should be particularly noted that the second rotation direction of the second winding 24 can be the same or opposite to the first rotation direction D1, depending on the voltage phase of the primary side and the secondary side of the transformer module 2 in practical applications (for example, the same Depending on the demand or the reverse).
接著，如圖五B所示，第一繞線22纏繞達預定的閘數時，利用第一給線機構10導引第一繞線22通過其中一個第二溝槽2020至第二側板202處，同時利用第二給線機構12導引第二繞線24通過其中一個第一溝槽2000至第一側板200處，需特別說明的是，在第一具體實施例中，第一給線機構10與第二給線機構12係分別導引第一繞線22與第二繞線24進行同時且相對的纏繞動作，此兩部分的纏繞動作係同步進行且大致互為鏡像，故在圖五B至圖五C中暫不繪出第二繞線24，以避免圖面上的混亂，但此實施例中，第一繞線22與第二繞線24係為同時進行的。Next, as shown in FIG. 5B, when the first winding 22 is wound up to a predetermined number of gates, the first winding 22 is guided by the first wire feeding mechanism 10 through one of the second grooves 2020 to the second side plate 202. At the same time, the second wire feed mechanism 12 is used to guide the second wire 24 through one of the first grooves 2000 to the first side plate 200. Specifically, in the first embodiment, the first wire feed mechanism 10 and the second wire feeding mechanism 12 respectively guide the first winding 22 and the second winding 24 to perform simultaneous and opposite winding operations, and the winding operations of the two portions are synchronously performed and substantially mirror images of each other, so FIG. The second winding 24 is not drawn in the drawing to the fifth drawing C to avoid confusion on the drawing surface. However, in this embodiment, the first winding 22 and the second winding 24 are simultaneously performed.
如圖五B所示，此外，當變壓器模組2的第一繞線22需要中央抽頭線路設計時，如圖五B所示，當第一給線機構10導引第一繞線22經過第二側板202之側表面時，執行步驟S104，利用焊接機構16將第一繞線22其大致上的之中心點焊接固定於該第二側板上202形成第二焊點w2(如圖五B所示)，藉此該第二焊點w2可做為第一繞線22之中央抽頭接點。須特別說明的是，第二焊點w2並不限制於圖五B上的特定位置，實際應用中，第二焊點w2可被設置在第二側板202上的一焊接表面區域內的任意位置，此焊接表面區域可經特殊表面處理(例如鍍錫製程)以方便焊接。同時，第二繞線24需要中央抽頭線路設計時，當第二給線機構12導引第二繞線24經過第一側板200之側表面時，在步驟S104中亦可利用焊接機構16將第二繞線24其大致上的之中心點焊接固定於該第一側板上200形成第一焊點w1(圖五B中暫時省略未繪示)。As shown in FIG. 5B, in addition, when the first winding 22 of the transformer module 2 requires a center tap line design, as shown in FIG. 5B, when the first wire feeding mechanism 10 guides the first winding 22 through the first When the side surface of the two side plates 202 is performed, step S104 is performed, and the center point of the first winding 22 is welded and fixed to the second side plate 202 by the welding mechanism 16 to form a second solder joint w2 (as shown in FIG. 5B). The second solder joint w2 can be used as the center tap contact of the first winding 22. It should be particularly noted that the second solder joint w2 is not limited to a specific position on FIG. 5B. In practical applications, the second solder joint w2 may be disposed at any position within a soldering surface region on the second side plate 202. This soldering surface area can be specially surface treated (for example, tin plating process) to facilitate soldering. At the same time, when the second winding 24 requires the center tap line design, when the second wire feeding mechanism 12 guides the second winding 24 to pass the side surface of the first side plate 200, the welding mechanism 16 may also be used in step S104. The second winding wire 24 is substantially fixed to the first side plate 200 to form a first solder joint w1 (not temporarily shown in FIG. 5B).
接著，如圖五C所示，繞線裝置1及其繞線方法可執行步驟S106，利用第一給線機構10導引該第一繞線22由第二側板202通過另一個第二溝槽2020，依該第一旋轉方向D1纏繞經繞線區域204回到第一側板200；同時，在步驟S106中利用第二給線機構12導引該第二繞線24由第一側板200通過另一個第一溝槽2000，依該第二旋轉方向纏繞經繞線區域204回到第二側板202。Next, as shown in FIG. 5C, the winding device 1 and its winding method may perform step S106, and the first wire feeding mechanism 10 is used to guide the first winding 22 from the second side plate 202 to the other second groove. 2020, according to the first rotation direction D1, winding the winding area 204 back to the first side panel 200; meanwhile, guiding the second winding 24 by the second wire feeding mechanism 12 to pass the first side panel 200 through the other in step S106 A first trench 2000 is wound around the wound region 204 in the second rotational direction to return to the second side panel 202.
接著，執行步驟S108，第一繞線22回到第一側板200時，利用焊接機構16將第一繞線22其第一主繞線段的另一端焊接固定於第五焊點w5上(如圖五C所示)；另一方面，在步驟S108中，利用焊接機構16將第二繞線24其第二主繞線段的另一端焊接固定於第六焊點w6上(圖五C中暫時省略未繪示)。Next, in step S108, when the first winding 22 returns to the first side plate 200, the other end of the first main winding segment of the first winding 22 is welded and fixed to the fifth soldering point w5 by the welding mechanism 16 (as shown in the figure). 5C); on the other hand, in step S108, the other end of the second main winding section of the second winding 24 is welded and fixed to the sixth solder joint w6 by the welding mechanism 16 (omitted temporarily in FIG. 5C) Not shown).
於此實施例中，該第一繞線22可為變壓器模組2的一次側繞線(primary side winding)，該第二繞線24可為變壓器模組2的二次側繞線(secondary side winding)，但本發明並不此為限。此外，實際應用中，為了製程上的方便，該第一繞線22除了第一主繞線段之外，另包含兩組第一連接線段；該第二繞線24除了第二主繞線段之外，另包含兩組第二連接線段。當步驟S108完成時，第一繞線22其第一主繞線段的兩端分別焊接固定於第三焊點w3與第五焊點w5上，而第二繞線24其第二主繞線段的兩端分別焊接固定於第四焊點w4與第六焊點w6上。In this embodiment, the first winding 22 can be a primary side winding of the transformer module 2, and the second winding 24 can be a secondary side winding of the transformer module 2. Winding), but the invention is not limited thereto. In addition, in practical applications, the first winding 22 includes two sets of first connecting line segments in addition to the first main winding segment for convenience in the process; the second winding 24 is in addition to the second main winding segment. There are two sets of second connecting line segments. When the step S108 is completed, the first winding 22 has two ends of the first main winding section welded and fixed to the third soldering point w3 and the fifth soldering point w5, respectively, and the second winding 24 of the second main winding section thereof. The two ends are respectively welded and fixed on the fourth solder joint w4 and the sixth solder joint w6.
如圖五D所示，接著，可執行步驟S110，利用兩組第一連接線段，將該第三焊點w3連接至第一側板200上之第一輸入接點in1，以及將該第五焊點w5連接至第一側板200上之第一輸出接點out1；同時，利用兩組第二連接線段，將該第四焊點w4連接至第二側板202上之第二輸入接點in2，以及將該第六焊點w6連接至第二側板202上之第二輸出接點out2。As shown in FIG. 5D, step S110 may be performed to connect the third solder joint w3 to the first input contact in1 on the first side panel 200 by using two sets of first connecting line segments, and the fifth soldering Point w5 is connected to the first output contact out1 on the first side panel 200; meanwhile, the second solder joint w4 is connected to the second input contact in2 on the second side panel 202 by using two sets of second connecting line segments, and The sixth solder joint w6 is connected to the second output contact out2 on the second side plate 202.
也就是說，由第三焊點w3經過繞線區域204到第五焊點w5為該第一繞線22的主繞線段，此第一主繞線段可由第一給線機構出線，經焊接(於第三焊點w3)、旋轉繞線、以及最後焊接(於第五焊點w5)等步驟獨立完成。當第一主繞線段完成後，可再由連接線路製造流程(如金屬打線)，於第三焊點w3與第一輸入接點in1間形成連接線段，並於第五焊點w5與第一輸出接點out1間形成另一連接線段，藉此以連接線段、主繞線段、另一連接線段形成由第一輸入接點in1至第一輸出接點out1間完整的第一繞線22。同理，第二繞線24亦然。最後，第一繞線22與第二繞線24皆完成纏繞於繞線架20上的外觀即如圖五D所示。That is, the third winding point w3 passes through the winding area 204 to the fifth welding point w5 as the main winding section of the first winding 22, and the first main winding section can be taken out by the first wire feeding mechanism, and is welded. The steps (at the third solder joint w3), the rotating winding, and the final soldering (at the fifth solder joint w5) are independently performed. After the first main winding section is completed, the connecting line manufacturing process (such as metal wire bonding) may be further formed, and a connecting line segment is formed between the third soldering point w3 and the first input contact point in1, and the fifth soldering point w5 is first Another connecting line segment is formed between the output contacts out1, thereby forming a complete first winding 22 between the first input contact in1 and the first output contact out1 in the connecting line segment, the main winding segment and the other connecting line segment. Similarly, the second winding 24 is also the same. Finally, the appearance of the first winding 22 and the second winding 24 being wound on the bobbin 20 is as shown in FIG. 5D.
在第一具體實施例中，第一繞線22與第二繞線24分別由兩套獨立的給線機構同時出線，於此實施例中，兩套獨立的給線機構分別由第一側板200與第二側板202處同時出發，相向將第一繞線22與第二繞線24分別往復纏繞後，兩端分別耦接各自的輸出/入接點。如此一來，兩套給線機構在一次往復之後，便完成一次側繞線(第一繞線22)與二次側繞線(第二繞線24)的纏繞，且可一併完成中央抽頭接點的設置，相當具有製程上的時間效率優勢。In the first embodiment, the first winding 22 and the second winding 24 are respectively taken out by two independent wire feeding mechanisms. In this embodiment, the two independent wire feeding mechanisms are respectively provided by the first side plate. 200 and the second side plate 202 start at the same time, and the first winding 22 and the second winding 24 are respectively reciprocally wound, and the two ends are respectively coupled to the respective output/intake points. In this way, the two sets of wire feeding mechanisms complete the winding of the one side winding (the first winding 22) and the secondary side winding (the second winding 24) after one reciprocation, and the center taps can be completed together. The setting of the contacts is quite advantageous in terms of time efficiency in the process.
在上述實施例中，繞線裝置1係利用兩組給線機構(第一給線機構10以及第二給線機構12)同時將第一繞線22與第二繞線24進行往復纏繞，然而，本發明並不以此為限。In the above embodiment, the winding device 1 simultaneously rewinds the first winding 22 and the second winding 24 by using two sets of wire feeding mechanisms (the first wire feeding mechanism 10 and the second wire feeding mechanism 12). The invention is not limited thereto.
或是，於另一具體實施例中，本發明的繞線裝置亦可僅包含單一組給線機構。請參閱圖六，圖六繪示根據本發明之第二具體實施例之繞線裝置3的功能方塊圖。於第二具體實施例中，與先前實施例最大不同之處在於，繞線裝置3包含一組給線機構30，給線機構30用以依序導引該第一繞線以及該第二繞線。須注意的是，繞線裝置3另包含一翻轉機構34，翻轉機構34用以翻轉變壓器模組的繞線架。此外，繞線裝置3還包含夾持機構32以及焊接機構36。Alternatively, in another embodiment, the winding device of the present invention may also include only a single set of wire feeding mechanisms. Referring to FIG. 6, FIG. 6 is a functional block diagram of the winding device 3 according to the second embodiment of the present invention. In the second embodiment, the biggest difference from the previous embodiment is that the winding device 3 includes a set of wire feeding mechanisms 30 for sequentially guiding the first winding and the second winding. line. It should be noted that the winding device 3 further includes a turning mechanism 34 for turning the winding frame of the transformer module. Furthermore, the winding device 3 further comprises a clamping mechanism 32 and a welding mechanism 36.
於第二具體實施例中，繞線裝置3所執行的繞線方法，請參閱圖七，圖七繪示根據本發明之第二具體實施例中繞線方法的方法流程圖。In the second embodiment, the winding method performed by the winding device 3 is referred to FIG. 7. FIG. 7 is a flow chart of a method for winding in accordance with the second embodiment of the present invention.
如圖七所示，繞線裝置3利用單一組給線機構30，先完成第一繞線的纏繞流程(如步驟S300至步驟S310)，這部分的流程細節與第一具體實施例(步驟S100至步驟S110)其中有關第一繞線的部分大致相同。於例中，當步驟S300至步驟S310完成後，繞線裝置3執行步驟S312利用翻轉機構34將繞線架翻轉，接著，針對第二繞線再次重複相對應的流程(步驟S314至步驟S324)。其中，有關焊接、輸出/入接點至焊點的連接線段等步驟亦可集中至最後一併執行，也就是說，本發明的繞線步驟並不限定於與第二具體實施例完全相同的步驟次序。As shown in FIG. 7, the winding device 3 uses a single group feeding mechanism 30 to complete the winding process of the first winding (steps S300 to S310). The flow details of this part are compared with the first embodiment (step S100). Go to step S110) where the portions related to the first winding are substantially the same. In the example, after the step S300 to the step S310 are completed, the winding device 3 performs step S312 to invert the bobbin by the inverting mechanism 34, and then repeats the corresponding flow for the second winding (steps S314 to S324). . Wherein, the steps of welding, output/input-to-weld connection line segments, and the like may also be concentrated to the last one, that is, the winding step of the present invention is not limited to the same as the second embodiment. Step order.
綜上所述，本發明的繞線裝置與繞線方法，其有助於提高變壓器模組的製造效率，可廣泛用於各種變壓器應用之中。In summary, the winding device and the winding method of the present invention contribute to improving the manufacturing efficiency of the transformer module, and can be widely used in various transformer applications.
藉由以上較佳具體實施例之詳述，係希望能更加清楚描述本創作之特徵與精神，而並非以上述所揭露的較佳具體實施例來對本創作之範疇加以限制。相反地，其目的是希望能涵蓋各種改變及具相等性的安排於本創作所欲申請之專利範圍的範疇內。The features and spirit of the present invention are more clearly described in the above detailed description of the preferred embodiments, and the scope of the present invention is not limited by the preferred embodiments disclosed herein. On the contrary, it is intended to cover all kinds of changes and equivalences within the scope of the patent application to which the present invention is intended.
1、3．．．繞線裝置1, 3. . . Winding device
10．．．第一給線機構10. . . First line agency
12．．．第二給線機構12. . . Second line agency
30．．．給線機構30. . . Line agency
14、32．．．夾持機構14, 32. . . Clamping mechanism
16、36．．．焊接機構16, 36. . . Welding mechanism
34．．．翻轉機構34. . . Flip mechanism
2．．．變壓器模組2. . . Transformer module
20．．．繞線架20. . . Winding frame
22．．．第一繞線twenty two. . . First winding
24．．．第二繞線twenty four. . . Second winding
200．．．第一側板200. . . First side panel
202．．．第二側板202. . . Second side panel
204．．．繞線區域204. . . Winding area
2000．．．第一溝槽2000. . . First groove
2020．．．第二溝槽2020. . . Second groove
in1．．．第一輸入接點In1. . . First input contact
out1．．．第一輸出接點Out1. . . First output contact
in2．．．第二輸入接點In2. . . Second input contact
out2．．．第二輸出接點Out2. . . Second output contact
w1．．．第一焊點W1. . . First solder joint
w2．．．第二焊點W2. . . Second solder joint
w3．．．第三焊點W3. . . Third solder joint
w4．．．第四焊點W4. . . Fourth solder joint
w5．．．第五焊點W5. . . Fifth solder joint
w6．．．第六焊點W6. . . Sixth solder joint
D1．．．第一旋轉方向D1. . . First direction of rotation
S100~S110、S300~S324．．．步驟S100~S110, S300~S324. . . step
圖一繪示根據本發明之第一具體實施例中繞線裝置的功能方塊圖。1 is a functional block diagram of a winding device in accordance with a first embodiment of the present invention.
圖二繪示第一具體實施例中所製造的變壓器模組之示意圖。2 is a schematic diagram of a transformer module manufactured in the first embodiment.
圖三繪示圖二中變壓器模組的繞線架之示意圖。FIG. 3 is a schematic view showing the winding frame of the transformer module in FIG.
圖四繪示根據本發明之第一具體實施例中繞線方法的方法流程圖。4 is a flow chart showing a method of winding in accordance with a first embodiment of the present invention.
圖五A至圖五D分別繪示繞線裝置將第一繞線及第二繞線纏繞於繞線架的流程示意圖。FIG. 5A to FIG. 5D respectively show schematic diagrams of winding the first winding and the second winding on the winding frame by the winding device.
圖六繪示根據本發明之第二具體實施例之繞線裝置的功能方塊圖。Figure 6 is a functional block diagram of a winding device in accordance with a second embodiment of the present invention.
圖七繪示根據本發明之第二具體實施例中繞線方法的方法流程圖。7 is a flow chart showing a method of winding in accordance with a second embodiment of the present invention.
圖八繪示圖一中繞線裝置的外觀示意圖。FIG. 8 is a schematic view showing the appearance of the winding device of FIG.
S100~S110．．．步驟S100~S110. . . step
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| TW99107800A TWI402870B (en) | 2010-03-17 | 2010-03-17 | Winding apparatus and winding method |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI402870B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI578345B (en) * | 2014-05-19 | 2017-04-11 | Murata Manufacturing Co | Manufacturing method of wound electronic parts |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI558494B (en) * | 2013-01-25 | 2016-11-21 | All Ring Tech Co Ltd | Deoxidation method and device for welding head of winding machine |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW403919B (en) * | 1997-12-17 | 2000-09-01 | Taiyo Yuden Kk | Surface mounting type coil component |
-
2010
- 2010-03-17 TW TW99107800A patent/TWI402870B/en not_active IP Right Cessation
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW403919B (en) * | 1997-12-17 | 2000-09-01 | Taiyo Yuden Kk | Surface mounting type coil component |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI578345B (en) * | 2014-05-19 | 2017-04-11 | Murata Manufacturing Co | Manufacturing method of wound electronic parts |
| US10546690B2 (en) | 2014-05-19 | 2020-01-28 | Murata Manufacturing Co., Ltd. | Method of manufacturing winding-type electronic component |
| US11515087B2 (en) | 2014-05-19 | 2022-11-29 | Murata Manufacturing Co., Ltd. | Method of manufacturing winding-type electronic component |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201133522A (en) | 2011-10-01 |
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| MM4A | Annulment or lapse of patent due to non-payment of fees |