201133522 六、發明說明： 【發明所屬之技術領域】 本發明係關於-種繞線方法，且特別是有關， 線方法以及執行該繞線方法製程的繞線裝置，用 j 壓器模組。 、座，交 【先前技術】 隨著電子技術的發展，各種數位化的電子裝置及 性電子產品已普及至企業、家庭及個人等各種應用場合。、 例如電腦、電視、錄影機、多媒體影音播放器 及複印機等電子裝置，上述電子裝置在工作狀態下各 要不同的電源供給(例如特定的電壓、電流錢功率） 了使上述電子裝置能正常運作，如何提供符合規格且穩定 的電力來源是一個重大的課題。 “ -般來說，電子I置或電源供絲巾大多設置有顏 器模組’變壓器模組可絲調整電氣訊號的電壓(升壓、 降壓、分壓）、電流及訊號相位等參數。此外，除了直接 用作電力調變的功能，變壓器模組根據其耦接方式，也可 用來作為隔離變壓器使用，隔離變壓器主要耦接於電路系 統的高壓側與低壓側之間，用來隔離高壓側與低壓側的電 氣訊號，避免高壓側的電路與低壓側的電路直接搭接而產 生的安全問題，其為目前提高電路安全規格的常見作法。 、此外，在訊號傳輸與訊號處理的應用中，也可以見到 變壓器模組的存在，這是因為變壓器模組本身具有一内建 201133522 電感的效果。例如應用於網路通訊用的抗流濾波電感，其 可採用陶瓷晶片電感(Ceramic Chip Inductors)、鐵心晶片 電感（Ferrite Chip Inductors)、繞線式電感（Wire_w_d201133522 VI. Description of the Invention: [Technical Field] The present invention relates to a winding method, and more particularly to a wire method and a winding device for performing the winding method, using a j-press module. [Previous technology] With the development of electronic technology, various digital electronic devices and electronic products have been widely used in enterprises, homes, and individuals. For example, electronic devices such as computers, televisions, video recorders, multimedia video players, and copiers, in which the electronic devices are supplied with different power supplies (for example, specific voltage, current, and power) to enable the electronic devices to operate normally. How to provide a stable and stable source of electricity is a major issue. "Generally speaking, most of the electronic I or power supply silk scarves are equipped with a sensor module. The transformer module can adjust the voltage (boost, step-down, voltage division), current and signal phase of the electrical signal. In addition, in addition to being directly used as a power modulation function, the transformer module can also be used as an isolation transformer according to its coupling mode. The isolation transformer is mainly coupled between the high voltage side and the low voltage side of the circuit system to isolate the high voltage. The electrical signals on the side and low-voltage sides avoid the safety problems caused by the direct connection between the high-voltage side circuit and the low-voltage side circuit. This is a common practice for improving circuit safety specifications. In addition, in signal transmission and signal processing applications. The presence of the transformer module can also be seen, because the transformer module itself has the effect of a built-in 201133522 inductor. For example, the anti-flow filter inductor used in network communication can use ceramic chip inductor (Ceramic Chip Inductors). ), Ferrite Chip Inductors, Wirewound Inductors (Wire_w_d)
Common Mode Choke)或亦可採用變壓器模組作為抗流滤 波電感。 〇 在現今輕薄短小的消費性電子装置上，各種元件的設 置空間被大幅侷限，且訊號的處理頻率同時不斷提升，並 為了符合電子裝置的電氣安規。使得，㈣賴組的設計 .流程變得十分_。此外，在賴諸_造過程中°，需 要將一次側繞線與二次側繞線有效率且精確地纏繞於繞線 架上，繞線方法操作流程的穩定性與時間效率相當程^地 決定了變壓器模組的製造品質與製造成本。 又 本㈣糾—纖翁法及齡裝置，其可採騎式的 j方法以較高的效率將繞線穩定地纏繞於變壓器模組的繞 、，架上，此種繞線方法可廣泛用於各種變麵的生產製造應 用之中。 w 【發明内容】 以將齡在於提供—種錄方法，此繞線方法用 •將苐線與第二繞線纏繞於繞線架，該繞線架包含第一 =板第—侧板以及繞線區域，該第_側板上設置有至少一 第—溝槽’該第二側板上設置有至少—第二溝槽。 根據-具體實施例，該齡方法包含頂步驟··利 第-給線機構料該第—繞線由該第—侧板依—第—旋轉方 5 201133522 向旋轉纏繞經該繞線區域，接著通過該第二溝槽至該第二側 板，且同時利用一第二給線機構導引該第二繞線由該第:侧 板依一第二旋轉方向旋轉纏繞經該繞線區域，接著通過該第 一溝槽至該第一侧板；以及，利用該第一給線機構導引該第 繞線由該第二側板通過該第二溝槽，並依該第一旋轉方向 旋轉纏繞經該繞線區域至該第一側板，且同時利用該第二給 線機構導引該第二繞線由該第一側板通過該第一溝槽，並依 該第二旋轉方向旋轉纏繞經該繞線區域至該第二侧板。 & 根據另一具體實施例’該繞線方法包含下列步驟：利用 一給線機構導引該第一繞線由該第一側板依一第一旋轉方 向旋轉纏繞經該繞線區域，接著通過該第二溝槽至該第二 側板，利用該給線機構導引該第一繞線由該第二侧板通過 該第二溝槽，並依該第一旋轉方向旋轉纏繞經該繞線區域 至該第一側板；翻轉該繞線架；利用該給線機構導弓丨該第 二繞線由該第二側板依一第二旋轉方向旋轉纏繞經該繞線 區域，接著通過該第一溝槽至該第一侧板；以及，利用該 給線機構導引該第二繞線由該第一侧板通過該第一溝槽，並 依該第二旋轉方向旋轉纏繞經該繞線區域至該第二側板。 本發明之另一範疇在於提供一種繞線裝置，該繞線裝置 用以將第一繞線與第二繞線纏繞於繞線架，該繞線架包含第 側板、弟二侧板以及繞線區域，該第一側板上設置有至少 一第一溝槽，該第二側板上設置有至少一第二溝槽。 根據一具體實施例，該繞線裝置包含第一給線機構、第 二給線機構以及夾持機構。第一給線機構用以導引該第一繞 201133522 線 第二給線機構用以導引該第二繞線。夾持機構用以 ΐ ΐ Γ 板、該第二側板錢第—侧板與該第二側板以固定 該繞線架 其中，該第一給線機構相對該夹持機構水平移 繞:咖第一側板依一第-旋轉方向W經 该％線&域，接著通過該第二溝槽至該第二側板， 二給線機構相對該夾持機構水平移動，藉以導引二=Common Mode Choke) can also use a transformer module as a current-resistant filter inductor. 〇 In today's thin and short consumer electronic devices, the installation space of various components is greatly limited, and the processing frequency of signals is constantly increasing, and in order to comply with the electrical safety regulations of electronic devices. So, (4) the design of the Lai group. The process has become very _. In addition, in the process of manufacturing, it is necessary to efficiently and accurately wind the primary side winding and the secondary side winding on the winding frame, and the stability of the winding process is equivalent to the time efficiency. The manufacturing quality and manufacturing cost of the transformer module are determined. In addition, this (4) correction-fibre method and ageing device, which can be used to ride the j-type method to wind the winding stably on the winding and the frame of the transformer module with high efficiency, the winding method can be widely used. In a variety of manufacturing applications. w [Summary] In the method of providing the seed recording method, the winding method is used to wrap the twisted wire and the second winding around the winding frame, the winding frame comprising the first = plate first side plate and the winding In the line region, the first side plate is provided with at least one first groove, and the second side plate is provided with at least a second groove. According to a specific embodiment, the method of the age includes a top step··········································· Passing the second groove to the second side plate, and simultaneously guiding the second winding by a second wire feeding mechanism, the first side plate is rotated and wound around the winding area in a second rotation direction, and then passed The first groove is guided to the first side plate; and the first wire feeding mechanism guides the first winding wire from the second side plate through the second groove, and is rotated and wound according to the first rotation direction Winding a region to the first side plate, and simultaneously guiding the second winding by the second wire feeding mechanism, the first side plate passes through the first groove, and is wound and wound according to the second rotation direction Zone to the second side panel. & According to another embodiment, the winding method comprises the steps of: guiding the first winding by a wire feeding mechanism, the first side plate is rotated and wound by the first side plate through the winding area, and then passed The second groove to the second side plate, the first winding is guided by the wire feeding mechanism to pass the second side plate through the second groove, and is wound and wound in the winding direction according to the first rotating direction To the first side plate; inverting the bobbin; guiding the second winding by the wire feeding mechanism, the second side plate is rotated and wound by the second side plate in a second rotation direction, and then passes through the first groove Slotting to the first side plate; and guiding the second winding by the wire feeding mechanism, the first side plate passes through the first groove, and is rotated and wound through the winding area according to the second rotation direction to The second side panel. Another aspect of the present invention is to provide a winding device for winding a first winding and a second winding on a bobbin, the winding frame including a first side plate, a second side plate, and a winding The first side plate is provided with at least one first groove, and the second side plate is provided with at least one second groove. According to a specific embodiment, the winding device includes a first wire feed mechanism, a second wire feed mechanism, and a clamping mechanism. The first wire feeding mechanism is configured to guide the first winding 201133522 wire to the second wire feeding mechanism for guiding the second wire. The clamping mechanism is configured to fix the Γ 、 , the second side panel and the second side panel to fix the winding frame, wherein the first wire feeding mechanism is horizontally wound relative to the clamping mechanism: The side plate passes through the % line & field in a first-rotation direction, and then passes through the second groove to the second side plate, and the second wire feeding mechanism moves horizontally relative to the clamping mechanism, thereby guiding two=
亥=板依一第二旋轉方向旋轉纏繞經該繞線區二接 者通過該第一溝槽至該第一侧板。 導引ΐί:ΪΓ給線機構相對該夾持機構水平移動，藉以 導引該第-繞線由該第二側板通過該第二溝槽，並依 旋轉方向旋轉纏繞經該繞線區域至該第-側板，同_第二 給線機構㈣做馳構水平魏，藉 該第-侧板通過該第-溝槽，並依該第二旋轉上 經該繞線區域至該第二亀。 π補纏沉 根據另-具體實施例，繞、钱置包含—給_構、 持機構以及-翻轉機構。給線機構用以依^ 以及該第二繞線。細構用以失持該第一侧板 板或該^側板與該第二側板·定該繞 = 以翻轉該繞線架。 荆轉機構用 其中，該給線機構相對該夾持機構水平 =繞，-側板依-第-旋轉方向旋轉纏= 線區域，接者通過該第二溝槽至該第二側板。 一 201133522 接著’該給線機構相對該夾持 構二當 轉^向旋賴馳魏魏域，縣顧辟 接者’該給賴構相賴赠機财平鶴 該第二繞線由該第-亀通過該第日」 方向旋轉纏繞經該繞線區域至該第二側板。依轉一方疋轉 2於習知的繞線方法’本發明的繞線方法可旦有較 :線：=率_’在不需要額外的步驟情況下可方便地進行 應用之中。、抽頭(center娜ping)，並可廣泛用於各種變壓器 關於本發明之優點與精神可以藉由以下的發述及 所附圖式得到進一步的瞭解。 【實施方式】 明參閱圖一以及圖八，圖一緣示根據本發明之第一具 體實施例中繞線裝置1的功能方塊圖，圖八繪示圖一中繞 線裝置1的外觀示意圖，如圖一及圖八所示，於此實施例 中繞線裝置1包含第一給線機構10、第二給線機構12、夾 持機構14以及焊接機構16。本發明的繞線裝置1可應用 於一變麗器模組的繞線結構的生產製造流程之中，請參閱 201133522 圖二以及圖三，圖二繪示第一 器模組2之示意圖，圖三繪示 架20之示意圖。 具體實施例中所製造的變壓 圖二中變壓器模組2的繞線 第一給線機構10用以導引變壓器模組2中的第—繞 線22，第一給線機構12則用以導引變壓器模組2中的第 一繞線24，藉此分別將第一繞線22與第二繞線24纏繞 於變壓器模組2中的繞線架20上(如圖二所示）。 於第一具體實施例中，該繞線架20包含第一侧板 2〇〇、第二側板202以及兩側板之間的繞線區域2〇4，於 此實施例中，繞線架的20的第一側板2〇〇、繞線區域2〇4 與弟一側板202大致呈工字型，如圖二所示。繞線裝置1 的夾持機構14用以固定該繞線架20，其固定方式可藉由以 單臂失持該第一侧板200或夾持該第二侧板202，或是由 兩側失持第一側板200與第二側板202，於圖八的實施例 中，夾持機構14係由兩侧以頂針方式夾持變壓器模組 2，但本發明並不以此為限。其中，於此實施例中，夾持機 構14可進一步帶動繞線架2〇延特定方向旋轉，藉以配合給 線機構將第一繞線22與第二繞線24纏繞在繞線架20上。另 一方面，夾持機構14亦可固定不旋轉，而改以給線機構環 繞著繞線架20旋轉亦可。 如圖三所示，第一側板200上可設置有至少一第一溝 槽，第二側板202上亦可設置有至少一第二溝槽。於此實 施例中’第一側板200上設置有兩組第一溝槽2〇0〇，第 二側板202上設置有兩組第二溝槽2020。 201133522 於第一具體實施例中，繞線裝置丨可執行一繞線方 法^其可有效率的將第一繞線22與第二繞線24纏繞於繞 線=jo上。請參閱圖四，圖四繪示根據本發明之第一具 體貫％例中繞線方法的方法流程圖。同時請—併參閱圖五 A至圖五D，圖五A至圖五D分別繪示第一繞線22及第 二繞線24纏繞於繞線架2〇的流程示意圖。 於此第一具體實施例中，該第-繞線22包含第-主繞線 段=及相對應的第—連接線段，第—側板2⑻上設置有第 :焊點w3以及第五焊點w5，第二繞線24包含第二主繞線 段以及至少-第二連接線段，第二側板搬上設置有第四 焊點w4以及第六焊點w6。 ^圖四及®五人所示，繞線裝置丨及其繞線方法首先 執利用焊接機構16將該第一繞線22之第一 =、、’線的其中-端焊翻定於該第三焊點Μ，並將第二 繞線24之第二主繞線段的其巾—端焊翻定於該第四焊點 w4 〇 接著，執行步驟S102，利用第一給線機構10導引該第 、、τ〇線22由該第—側板2〇〇依第一旋轉方向di旋轉纏繞於 繞線架20的繞線區域2〇4上，並同時利用第二給線機構 12導引第二繞線22由該第一侧板200依第二旋轉方向旋轉 纏繞於繞線架2〇的繞線區域2〇4上，於此例中第二旋轉方 向與該第一旋轉方向D1為同方向，但本發明並不以此為 限。須特別說明的是，第二繞線24的第二旋轉方向可與第 一旋轉方向D1同向或反向，視實際應用中變壓器模組2 1 201133522 次侧與二次侧的電壓相位(例如同向或反向）需求而定。The board is rotated in a second direction of rotation and passed through the first slot to the first side panel. Guide ΐ ί: the ΪΓ wire feeding mechanism is horizontally moved relative to the clamping mechanism, thereby guiding the first winding to pass the second side plate through the second groove, and is rotated and wound in the rotating direction through the winding area to the first - the side plate, with the second wire feeding mechanism (four) to make the horizontal level, through the first side plate through the first groove, and according to the second rotation through the winding area to the second side. Π-complementing and sinking According to another embodiment, the winding, the money, the inclusion, the holding mechanism, and the turning mechanism are included. The wire feeding mechanism is used for the second winding. The structure is used to fold the first side panel or the side panel and the second side panel to wrap the reel. The slewing mechanism is used, wherein the wire feeding mechanism is horizontally-wound relative to the clamping mechanism, and the side plate is rotated in the first-rotation direction by the entanglement-line area, and the second-passing plate passes through the second groove. A 201133522 Then 'the line agency relative to the clamping structure of the second turn to the direction of the Lai Wei Wei Wei domain, the county Gu opener's to give to rely on the gift machine Caiping crane the second winding by the first - 亀 is wound through the winding area to the second side panel by the first day direction. According to the conventional winding method, the winding method of the present invention can be easily applied without the need for additional steps: the line: = rate _'. , center ping, and can be widely used in various transformers. The advantages and spirit of the present invention can be further understood from the following description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 and FIG. 8 are a functional block diagram of a winding device 1 according to a first embodiment of the present invention, and FIG. 8 is a schematic diagram showing the appearance of a winding device 1 of FIG. As shown in FIGS. 1 and 8, in this embodiment, the winding device 1 includes a first wire feeding mechanism 10, a second wire feeding mechanism 12, a clamping mechanism 14, and a welding mechanism 16. The winding device 1 of the present invention can be applied to the manufacturing process of the winding structure of the varnish module. Please refer to FIG. 2 and FIG. 3 of the 201133522. FIG. 2 is a schematic diagram of the first module 2 Three schematic diagrams of the display frame 20. The first wire feeding mechanism 10 of the transformer module 2 of the transformer module 2 is used to guide the first winding 22 in the transformer module 2, and the first wire feeding mechanism 12 is used for The first winding 24 in the transformer module 2 is guided, whereby the first winding 22 and the second winding 24 are respectively wound around the bobbin 20 in the transformer module 2 (as shown in FIG. 2). In the first embodiment, the bobbin 20 includes a first side panel 2, a second side panel 202, and a winding area 2〇4 between the two side panels. In this embodiment, the bobbin 20 The first side plate 2〇〇, the winding area 2〇4 and the side plate 202 are substantially I-shaped, as shown in FIG. The clamping mechanism 14 of the winding device 1 is used for fixing the winding frame 20 by fixing the first side plate 200 with a single arm or clamping the second side plate 202, or by both sides The first side plate 200 and the second side plate 202 are lost. In the embodiment of FIG. 8, the clamping mechanism 14 is clamped to the transformer module 2 by thimbles on both sides, but the invention is not limited thereto. In this embodiment, the clamping mechanism 14 can further drive the bobbin 2 to rotate in a specific direction, so as to cooperate with the wire feeding mechanism to wind the first winding 22 and the second winding 24 on the bobbin 20. On the other hand, the clamping mechanism 14 can also be fixed without rotating, and the wire mechanism can be rotated around the bobbin 20 instead. As shown in FIG. 3, at least one first groove may be disposed on the first side plate 200, and at least one second groove may be disposed on the second side plate 202. In this embodiment, the first side plate 200 is provided with two sets of first grooves 2〇0〇, and the second side plate 202 is provided with two sets of second grooves 2020. In the first embodiment, the winding device 丨 can perform a winding method which can efficiently wind the first winding 22 and the second winding 24 on the winding =jo. Referring to FIG. 4, FIG. 4 is a flow chart showing a method of winding in the first specific example according to the present invention. At the same time, please refer to FIG. 5A to FIG. 5D. FIG. 5A to FIG. 5D respectively show the flow diagram of the first winding 22 and the second winding 24 wound around the winding frame 2〇. In the first embodiment, the first winding 22 includes a first main winding segment=and a corresponding first connecting segment, and the first side plate 2 (8) is provided with a first: solder joint w3 and a fifth solder joint w5. The second winding 24 includes a second main winding segment and at least a second connecting wire segment, and the second side plate is provided with a fourth solder joint w4 and a sixth solder joint w6. ^ Figure 4 and the five persons, the winding device and its winding method firstly use the welding mechanism 16 to fix the first end of the first winding 22 to the middle end of the first winding 22 The third solder joint is turned on, and the towel-end welding of the second main winding segment of the second winding 24 is turned on the fourth solder joint w4. Then, step S102 is performed, and the first wire feeding mechanism 10 is used to guide the wire. The first and second τ lines 22 are rotatably wound around the winding area 2〇4 of the bobbin 20 by the first side plate 2 in the first rotation direction di, and simultaneously guided by the second wire feeding mechanism 12 The winding 22 is wound by the first side plate 200 in a second rotation direction and wound around the winding area 2〇4 of the bobbin 2〇. In this example, the second rotation direction is the same direction as the first rotation direction D1. However, the invention is not limited thereto. It should be particularly noted that the second rotation direction of the second winding 24 can be the same or opposite to the first rotation direction D1, depending on the voltage phase of the secondary side and the secondary side of the transformer module 2 1 201133522 in practical applications (for example The same or opposite) depends on the demand.
接著’如圖五B所示，第一繞線22纏繞達預定的閘 ，時，利用第一給線機構10導引第一繞線22通過其中一個 第二溝，2020至第二侧板2〇2處，同時利用第二給線機構 12導引第二繞線24通過其中一個第一溝槽2〇〇〇至第一側板 200處，需特別說明的是，在第一具體實施例中，第一給線 機構10與第二給線機構12係分別導引第一繞線22與第二 繞線24進行同時且相對的纏繞動作，此兩部分的纏繞動 作係同步進行且大致互為鏡像，故在圖五B至圖五c中 暫不^會出第二繞線24，以避免圖面上的混亂，但此實施例 中，第一繞線22與第二繞線24係為同時進行的。 圖五B所示，此外，當變壓器模組2的第一繞線 22需要中央抽猶路設料，如圖五 〇導引第一繞線22經過第二側板202之^科線 ^丁^刚，利用嬋接機構16將第—繞、㈣其大致上 的之中心點焊_定於該第二做上 wy圖五B所示），藉此該第二焊點^ ㈣點並不限制 於圖五上的特疋位置，實際應用 :==r—焊接表面區域二= 铉-认蝻嬙媸19道2丨蚀 南受〒央抽頭線路設計時’當 24其大致上的之中心點焊接柯妾機構16將第二繞線 w亥第—側板上200形成第 201133522 焊點wl(圖中暫時省略未綠示）。 一接著，如圖五C所示，繞線裝置丨及其繞線方法 :丁步驟S106 ’利用第一給線機構1〇導引該第一繞線& 第一側板202通過另—個第二溝槽誦，依該第—旋轉 D1纏繞經繞線區域2〇4回到第一側板2〇〇 ;同時，在步驟 S106中利用第二給線機構12導引該第二繞線％由第—側 ，200通過另—個第—溝槽麵，依該第二旋轉方向纏繞經 繞線區域204回到第二側板2〇2。 接著，執行步驟S108，第一繞線22回到第一側板200 時’利用焊接機構16將第一齡22其第—主繞線段的另一 端焊接固定於第五;^點w5上(如圖五c所示）；另—方面，在 步驟S108中’利用焊接機構16將第二繞線24其第二主繞 線丰又的另一端焊接固定於第六焊點w6上(圖五匸中暫時省略 未繪示）_。 於此實施例中，該第一繞線22可為變壓器模組2的一 二人側繞線(primary side win(jing)，該第二繞線24可為變壓 φ 器模組2的二次侧繞線(secondary side winding)，但本發 明並不此為限。此外，實際應用中，為了製程上的方便，該 第一繞線22除了第一主繞線段之外，另包含兩組第一連接線 段，該第二繞線24除了第二主繞線段之外，另包含兩組第二 連接線段。當步驟S108完成時，第一繞線22其第一主繞線 段的兩端分別焊接固定於第三焊點w3與第五焊點W5上，而 第二繞線24其第二主繞線段的兩端分別焊接固定於第四焊點 w4與第六焊點w6上。 12 201133522 如圖五D所示’接著，可執行步驟㈣，利 段’將該第三桿點w3連接至第一側板上之第二 :第-W5連接至第-侧板上 笛__接 _，利用兩組第二連接線段，將該 及將W4連接至第二侧板202上之第二輸入接.點in2 ’ ^ 。上弟六焊點w6連接至第二鑛2〇2上之第二輸出接點 也就疋# ’由第二烊點w3經過繞線區域 2 =為該第—繞線22的主繞線段，此第—主繞線段可由 =線機構出線，經焊接(於第三焊點w3)、旋轉繞線、 焊接(於第五焊點W5)等步驟獨立完成。當第L主 笛、、段完成後’可再由連接線路製造流程(如金屬打線），於 ^焊點W3與第一輸入接點inl間形成連接線段，並於第 此接點GUtl間形成另—連接線段，藉 1 、、又主、、線段、另一連接線段形成由第一輸入接 ‘證如至第一輸出接點0 u t i間完整的第一繞線2 2。同理， 士:線24亦然。最後’第一繞線22與第二繞線24皆完 、繞於繞線架20上的外觀即如圖五D所示。Then, as shown in FIG. 5B, when the first winding 22 is wound up to a predetermined gate, the first winding mechanism 12 is used to guide the first winding 22 through one of the second grooves 2020 to the second side plate 2 At the same time, in the first embodiment, the second winding wire 24 is guided by the second wire feeding mechanism 12 through one of the first grooves 2 to the first side plate 200, in particular, in the first embodiment. The first wire feeding mechanism 10 and the second wire feeding mechanism 12 respectively guide the first winding 22 and the second winding 24 to perform simultaneous and opposite winding operations, and the winding operations of the two portions are synchronously performed and substantially mutually Mirroring, so the second winding 24 is temporarily omitted in FIG. 5B to FIG. 5c to avoid confusion on the drawing surface. However, in this embodiment, the first winding 22 and the second winding 24 are At the same time. As shown in FIG. 5B, in addition, when the first winding 22 of the transformer module 2 needs to be centrally pumped, the first winding 22 is guided through the second side plate 202 as shown in FIG. Immediately, the splicing mechanism 16 is used to fix the center of the first winding, and (4) the center spot welding _ is set to the second wy FIG. 5B, whereby the second welding point ^ (four) point is not limited In the special position on Figure 5, the actual application: == r - welding surface area 2 = 铉 - 蝻嫱媸 蝻嫱媸 19 2 2 丨 南 〒 〒 〒 〒 〒 〒 〒 〒 〒 设计 设计 设计 设计 设计 设计 设计 设计 设计 设计 设计 设计 设计 设计 设计 设计 设计 设计The welding corrugated mechanism 16 forms the second welding line w1 of the second winding w-th side plate 200 (the ellipse is omitted in the figure). First, as shown in FIG. 5C, the winding device 丨 and its winding method: the step S106' guides the first winding & the first side plate 202 to pass the other one The second groove 诵 is wound back to the first side plate 2〇〇 according to the first rotation D1 winding through the winding area 2〇4; meanwhile, the second winding line is guided by the second wire feeding mechanism 12 in step S106. The first side, 200 passes through the other first groove surface, and is wound around the winding area 204 in the second rotation direction to return to the second side plate 2〇2. Next, in step S108, when the first winding 22 returns to the first side plate 200, the other end of the first main winding section of the first age 22 is welded and fixed to the fifth by the welding mechanism 16; 5c); on the other hand, in step S108, the other end of the second main winding 24 of the second winding 24 is welded and fixed to the sixth solder joint w6 by the welding mechanism 16 (Fig. 5) Temporarily omitted (not shown) _. In this embodiment, the first winding 22 can be a primary side win (jing) of the transformer module 2, and the second winding 24 can be a second of the transformer φ module 2 Secondary side winding, but the invention is not limited thereto. In addition, in practical applications, the first winding 22 includes two groups in addition to the first main winding section for process convenience. a first connecting line segment, the second winding 24 includes two sets of second connecting line segments in addition to the second main winding segment. When step S108 is completed, the first winding 22 has its first main winding segment at both ends respectively The welding is fixed on the third welding point w3 and the fifth welding point W5, and the two ends of the second main winding section of the second winding 24 are respectively welded and fixed on the fourth welding point w4 and the sixth welding point w6. 12 201133522 As shown in FIG. 5D, 'following, step (4) can be performed, and the third section w3 is connected to the second side of the first side panel: the -W5 is connected to the first side panel flute__ Using two sets of second connecting segments, the W4 is connected to the second input on the second side plate 202. The point is in2 ' ^. The upper six solder joints w6 are connected to the first The second output contact on the second mine 2〇2 is also 疋# 'from the second winding point w3 through the winding area 2 = is the main winding section of the first winding 22, the first main winding section can be = line The mechanism is out of line, and is independently completed by welding (at the third welding point w3), rotating winding, welding (at the fifth welding point W5), etc. When the Lth main flute, the segment is completed, it can be manufactured by the connecting line. The process (such as metal wire) forms a connecting line segment between the solder joint W3 and the first input contact inl, and forms another connecting line segment between the first contact GUtl, borrowing 1, and the main, the line segment, and the other The connecting line segment forms a complete first winding 2 2 from the first input connection to the first output contact 0 uti. Similarly, the line 24 is the same. Finally the 'first winding 22 and the second winding The appearance of the wire 24 and the winding around the bobbin 20 is as shown in Fig. 5D.
Mi在第一具體實施例中，第一繞線22與第二繞線24分 ^由兩套獨立的給線機構同時出線，於此實施例中，兩套獨 的給線機構分別由第一侧板200與第二側板202處同時出 二相向將第-繞線22與第二繞線Μ分別往復纏繞後， 應端分別耦接各自的輸出/入接點。如此一來，兩套給線 ★構在-次往復之後，便完成一次侧繞線(第一繞線22)與二 人侧繞線(第二繞線24)的纏繞，且可一併完成中央抽頭接 13 201133522 點的設置，相當具有製程上的時間效率優勢。 在上述實施例中，繞線裝置1係利用兩組給線機構(第 一給線機構10以及第二給線機構12)同時將第一繞線22 .與第二繞線24進行往復纏繞，然而，本發明並不以此為 限。In the first embodiment, the first winding 22 and the second winding 24 are simultaneously separated by two independent feeding mechanisms. In this embodiment, the two independent feeding mechanisms are respectively After the two sides of the one side plate 200 and the second side plate 202 are respectively reciprocally wound, the first winding wire 22 and the second winding wire are respectively reciprocally wound, and the respective ends are respectively coupled to the respective output/intake points. In this way, after the two sets of wire feeds are arranged in one-time reciprocation, the winding of the one side winding (the first winding 22) and the two-side winding (the second winding 24) are completed, and can be completed together. The central tap is connected to the 13 201133522 point setting, which has considerable time efficiency advantages in the process. In the above embodiment, the winding device 1 simultaneously reciprocates the first winding 22 and the second winding 24 by using two sets of wire feeding mechanisms (the first wire feeding mechanism 10 and the second wire feeding mechanism 12). However, the invention is not limited thereto.
或是，於另一具體實施例中，本發明的繞線裝置亦可 僅包含單一組給線機構。請參閱圖六，圖六繪示根據本發明 之第二具體實施例之繞線裝置3的功能方塊圖。於第二具體 實施例中，與先前實施例最大不同之處在於，繞線裝置3包 含一組給線機構30，給線機構30用以依序導引兮笔一績錄 以及該第二繞線。須注意的是，繞線裝置3 構34，翻轉機構34用以翻轉變壓器模組的繞線架。此外， 繞線裝置3還包含夾持機構32以及焊接機構％。〃 於第二具體實關巾，繞線裝置3所執行的繞線方法，Alternatively, in another embodiment, the winding device of the present invention may also include only a single set of wire feeding mechanisms. Referring to Figure 6, Figure 6 is a functional block diagram of the winding device 3 in accordance with a second embodiment of the present invention. In the second embodiment, the greatest difference from the previous embodiment is that the winding device 3 includes a set of wire feeding mechanisms 30 for sequentially guiding the stylus and the second winding. line. It should be noted that the winding device 3 is configured to flip the winding frame of the transformer module. Furthermore, the winding device 3 further comprises a clamping mechanism 32 and a welding mechanism %. 〃 In the second specific real towel, the winding method performed by the winding device 3,
，參閱圖七’圖馈示根據本發明之第二具體實施例中繞 線方法的方法流程圖。 繞線裝置3利用單一組給線機構3〇，先 元成第-繞線的纏繞流程(如步驟s勤至步驟s 的流程細節與第-具體實施例(步驟動 關第-繞線的部分大致相同。 =S110)其中有 S310完成後，繞線裝置3執 田=驟S300至步驟 ㈣怒減杜- 執订^S312利用翻轉機構34將 繞線条翻轉，接者，觸第二鱗再 驟S314至步驟S324)。复 ·對應的步 點的連接+ '、中有關知接、輪出/入接點至焊 點的連接線W步驟亦可射至最後—併執行，也就是說， 14 201133522 士發明的繞線步驟並不限定於與第二具體實施例完全相 步驟次序。 提，明的繞線裝置與祕方法，其有助於 t祕讀組的製造效率，可廣泛用於各種變壓器應用之 藉由以上較佳具體實施例之詳述，係 t 描述本創作之錄與猶， a 2更加清楚 來對本創作之範嘴加以限制較佳具 希望能涵蓋各歡變及具相雜的㈣ 、目的是 之專利範圍的範_内。 、作所欲申請 201133522 【圖式簡單說明】 圖一繪示根據本發明之第一具體實施例中繞線裝置的 功能方塊圖。 圖二繪示第一具體實施例中所製造的變壓器模組之示 意圖。 圖三繪示圖二中變壓器模組的繞線架之示意圖。 圖四繪示根據本發明之第一具體實施例中繞線方法的 方法流程圖。 圖五A至圖五D分別繪示繞線裝置將第一繞線及第二 繞線纏繞於繞線架的流程示意圖。 圖六繪示根據本發明之第二具體實施例之繞線裝置的功 能方塊圖。 圖七繪示根據本發明之第二具體實施例中繞線方法的籲 方法流程圖。 圖八繪示圖一中繞線裝置的外觀示意圖。 【主要元件符號說明】 1、3 :繞線政置 10 :第一給線機構 12 :第二給線機構 30 :給線機構 14、32 :夾持機構 16、36 :焊接機構 16 201133522 34 :翻轉機構 2:變壓器模組 20 :繞線架 22 :第一繞線 24 :第二繞線 200 :第一側板 202 :第二側板 204 :繞線區域 2000 :第一溝槽 2020 :第二溝槽 ini :第一輸入接點 outl :第一輸出接點 in2 :第二輸入接點 out2 :第二輸出接點 wl :第一焊點 w2 :第二焊點 w3 :第三焊點 w4 :第四焊點 w5 :第五焊點 w6 :第六焊點 D1 :第一旋轉方向 S100〜S110、S300〜S324 :步驟 17Referring to Figure 7', a flowchart of a method for winding in accordance with a second embodiment of the present invention is provided. The winding device 3 utilizes a single set of wire feeding mechanisms 3, and the first winding into a first-winding winding process (such as the step s to the process details of the step s and the specific embodiment (steps of the moving-off portion) Substantially the same. =S110) After S310 is completed, the winding device 3 executes the field = step S300 to step (4) anger reduction du - the binding ^S312 uses the turning mechanism 34 to turn around the line, pick up, touch the second scale again Step S314 to step S324). The connection of the corresponding step point + ', the connection line of the relevant connection, the round/in contact point to the solder joint W step can also be shot to the end - and executed, that is, 14 201133522 invented winding The steps are not limited to the complete sequence of steps with the second embodiment. The winding device and the secret method are helpful for the manufacturing efficiency of the t-reading group, and can be widely used in various transformer applications by the detailed description of the above specific embodiments, t describing the creation of the creation With Jue, a 2 is more clear to limit the scope of this creation. It is hoped that it will cover the various variations and four (4) and the scope of the patent scope. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a functional block diagram of a winding device in accordance with a first embodiment of the present invention. Figure 2 is a schematic illustration of a transformer module fabricated in the first embodiment. FIG. 3 is a schematic view showing the winding frame of the transformer module in FIG. Figure 4 is a flow chart showing the method of winding in accordance with the first embodiment of the present invention. FIG. 5A to FIG. 5D respectively show schematic diagrams of winding the first winding and the second winding on the winding frame by the winding device. Figure 6 is a block diagram showing the function of a winding device in accordance with a second embodiment of the present invention. Figure 7 is a flow chart showing a method of calling a winding method in accordance with a second embodiment of the present invention. FIG. 8 is a schematic view showing the appearance of the winding device of FIG. [Description of main component symbols] 1, 3: Winding administration 10: First wire feeding mechanism 12: Second wire feeding mechanism 30: Wire feeding mechanism 14, 32: Clamping mechanism 16, 36: Welding mechanism 16 201133522 34: Inverting mechanism 2: Transformer module 20: Winding frame 22: First winding 24: Second winding 200: First side plate 202: Second side plate 204: Winding area 2000: First groove 2020: Second groove Slot ini: first input contact outl: first output contact in2: second input contact out2: second output contact wl: first solder joint w2: second solder joint w3: third solder joint w4: Four solder joints w5: fifth solder joint w6: sixth solder joint D1: first rotation direction S100~S110, S300~S324: step 17