TWI396345B - 電源連接器 - Google Patents
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- 230000000295 complement effect Effects 0.000 claims description 57
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- 230000014759 maintenance of location Effects 0.000 claims description 8
- 230000000717 retained effect Effects 0.000 claims description 4
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/627—Snap or like fastening
- H01R13/6275—Latching arms not integral with the housing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/514—Bases; Cases composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/113—Resilient sockets co-operating with pins or blades having a rectangular transverse section
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/64—Means for preventing incorrect coupling
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- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Description
本發明大致上係關於電連接器,且更明確而言係關於一種用於傳輸電源至(例如)一印刷電路板的電連接器。
電源連接器已為吾人所熟知,且其等包含攜載電源端子並且可額外地攜載電信號端子及/或接地端子之外殼。該等電端子界定相對的相配端及安裝端,該等相配端及安裝端分別界定電連接器之一相配介面及安裝介面。該等電端子之相配端係經構形以連接於一互補電連接器之電端子的對應相配端。在電源連接器之情形中,電源端子之安裝端係連接至一電源(諸如電源纜線),而互補電源端子之安裝端係連接至接收電源的一裝置(諸如一印刷電路板或其他電裝置)。可提供該等連接器作為經構形以在其等各自之相配介面處彼此相配的插頭連接器及插座連接器。
參考圖1,一習知的電源連接器20包含具有一第一部分22a及一第二部分22b的一蛤殼形式之一外殼22,在連接時,該連接器界定接納複數個電源纜線26的一安裝介面24,以及經構形以與一互補電連接器相配來供應電力至一電組件(諸如一印刷電路板)的一相配介面28。連接器20可進一步包含如所繪示的經構形以連接一電信號纜線30之信號插腳29。歸因於互補連接器之相配介面的尺寸約束,電源連接器20經配置以使電源纜線26垂直交錯,藉此增加電連接器20之高度。因此該蛤殼外殼22經構形以使該相配介面28具有對於外殼22而言足夠與互補連接器相配之一高度,而相配介面24具有足以容納電源纜線26之一高度。當然,應瞭解圖1係繪示電連接器之一種類型,且在此項技術中已知許多其他的電源連接器。
吾人需要的是一種對於習知的電源連接器進行簡化的電源連接器。
根據一個實施例,提供一電源連接器,該電源連接器經構形以與一互補電連接器相配。該電源連接器包含一連接器外殼,該連接器外殼在相對的側壁之間延伸以界定一端子固持空隙。該電源連接器進一步包含被固持在該端子固持空隙中的複數個電信號端子,以及被固持在該端子固持空隙中的複數個電源端子。該等電信號端子及電源端子界定各自的經構形以與該互補電連接器之互補信號端子及電源端子相配之相配端,且該等電源端子界定各自的經構形以耦接至各自的電纜之線性對準安裝端。該電源連接器進一步包含由該外殼攜載的一嚙合總成。該嚙合總成包含:1)至少一個非對稱定位的極化腔,該非對稱定位的極化腔由該等側壁之至少一者攜載且經構形以僅當該電源連接器在相對於該互補電連接器之一所需配向時才接納該互補電連接器之一極化構件;及2)一閂鎖,該閂鎖由該等側壁之該至少一者攜載,該閂鎖經構形以可釋放地嚙合該互補電連接器之一固定構件。
在閱讀時結合所附示意圖可更好地理解前述之發明內容及以下之例示性實施例的詳細描述。出於闡釋本發明之目的,該等圖式繪示目前較佳的實施例。然而本發明不限於圖式中所揭示之特定手段。
參考圖2A,根據一個實施例所建構之一電連接總成30包含一電源插頭連接器32形式的一第一電源連接器,該電源插頭連接器32經構形以與一直角電源插座連接器34形式的一第二電連接器相配。該插頭連接器32包含一介電連接器外殼36。該連接器外殼36進一步在該連接器外殼36之一相配介面43處界定至少一個極化腔80。該連接器外殼36進一步界定一頂端壁38及一相對的底端壁40,一前端42及一相對的後端44,以及相對的第一及第二側壁46。連接器外殼36沿著在該等相對的側壁46之間延伸的一連接器外殼軸CHA延伸以界定一端子固持空隙70,該端子固持空隙70佈置於該等側壁46之間,且因此至少部分是由側壁46及頂端壁38界定的。前端42界定電連接器外殼32之一相配介面43,且後端44界定電連接器32之一安裝介面45。由於相配介面43及安裝介面45彼此平行,因此將電源插頭連接器32構形為一垂直電源連接器。
插座連接器34包含一介電連接器外殼37,該介電連接器外殼37界定一頂端壁48及一相對的底端50、一前端52及一相對的後壁54,該介電連接器外殼37界定具有相對的側壁56的一端子接納空隙70(類似於圖4C中所繪示的插頭連接器,但插座端子具有兩個隔開的端子壁)。前端52界定電定的方向性分量使用的術語「內側」及「內部」以及「外側」及「外部」分別指稱沿著該方向性分量朝向或離開該中心設備的方向。術語「向前」或「前方」係用於描述朝向一連接器之前端的一方向,而術語「向後」或「後方」係用於描述朝向一連接器之後端的一方向。
應瞭解雖然將縱向及橫向方向繪示為沿著一水平平面,且將橫截方向繪示為沿著一垂直平面,但是在使用期間包含各種方向的該等平面可因(例如)電連接器之所需定向而異。相應地,術語「垂直」及「水平」係出於闡明之目的而用於描述連接器總成30以及所繪示之相關電連接器及組件,應瞭解在使用期間可改變此等配向。
插座連接器外殼37固持複數個將相配端進行構形以接納一互補插頭連接器(諸如插頭連接器32)之各自的電插頭電源端子的電插座電源端子(未繪示),且可進一步固持複數個將相配端進行構形以接納該互補插頭連接器之各自的電插頭信號端子的電插座信號端子(未繪示)。插座電源端子及信號端子進一步界定經構形以附接至一外部電裝置(諸如一印刷電路板)的安裝端。該等安裝端可以垂直於相配端的一角度延伸透過底端50致使連接器34如所繪示那樣構形為一直角連接器。或者,若有需要則該等安裝端可延伸透過後壁54,致使連接器34構形為一垂直連接器。
連接器總成30包含一嚙合系統59,該嚙合系統59經構形以確保連接器32及34以一預定配向安全地相配,致使該等電源端子與互補電源端子相配,且該等信號端子與互補信連接器34之一相配介面53,且底端52界定電連接器34之一安裝介面51。由於相配介面53及安裝介面51彼此垂直,因此將電源插座連接器34構形為一直角電源連接器。側壁56之一者或兩者可界定可與連接器外殼37之頂端壁48隔開的一閂鎖嚙合構件(諸如閂鎖耳狀物64)。相對的側壁56之另一者可界定與頂端壁48隔開比閂鎖嚙合構件(或閂鎖耳狀物64)更遠的一極化構件,諸如一突出物(切口或立體)。在一個實施例中,極化構件不接納一互補極化構件,而是經構形以被接納在一互補極化構件中。將相同連接器上的閂鎖耳狀物及極化構件進行定向可能有助於穩定經相配之連接器,且可能有助於使非閂鎖連接器對於閂鎖更為嚴格。
插頭連接器32之頂端壁及底端壁38及40在由一縱向方向L及一橫向方向A界定的一平面內延伸。外殼36沿著縱向方向L延長,該縱向方向L界定連接器32之一長度L1,且橫向方向A界定連接器32之一深度D。連接器32進一步界定沿著垂直於該等縱向及橫向方向延伸的一橫截方向T延伸之一高度H。插座連接器34之頂端壁及底端48及50同樣在由該縱向方向L及一橫向方向A界定的一平面內延伸。外殼37沿著該縱向方向L延長。
因此應瞭解本文中所描述的各種結構諸如沿著縱向方向「L」及橫向方向「A」水平地延伸,以及沿著一橫截方向「T」垂直地延伸。除非本文中另有說明,否則術語「橫向」、「縱向」及「橫截」係用於描述各種組件中之正交的方向性分量。對於一給定的設備,在本文中關於一特號端子相配。嚙合系統59包含插座連接器34的一第一對嚙合總成55,以及經構形以與該第一嚙合總成55介接的插頭連接器32之一第二對嚙合總成57。各個嚙合總成55由插座連接器外殼37攜載,且特定而言由相對的側壁56之至少一者攜載,且在所繪示之實施例中由相對的側壁56之各者攜載。同樣地,電插頭連接器32之各個嚙合總成57由插頭連接器外殼36攜載,且特定而言由相對的側壁46之至少一者攜載,且在所繪示之實施例中由相對的側壁46之各者攜載。因此,雖然以下描述的嚙合總成55及57係關於該等側壁之一者,但應瞭解亦可如所繪示的那樣將嚙合總成55及57佈置於相對的側壁之上。
插座連接器34之各個嚙合總成55包含一極化總成63及一固定總成65,且插頭連接器32之嚙合總成57包含一互補極化總成67及一固定總成69。極化總成63與67嚙合以確保連接器32與34以其等之適當相對配向互相連接,且固定總成65及69將連接器32及34固定於其等之相配組態。
極化總成63包含:一第一極化構件71,該第一極化構件71為縱向地從側壁56之至少一者及所繪示的各個側壁56處突出出來的下部極化導件壁58之形式;以及一第二極化構件73,該第二極化構件73為在該下部極化導件壁58上方、縱向地從側壁56之至少一者及所繪示的各個側壁56處突出出來的上部極化導件壁60之形式。所繪示的極化導件壁58及60為垂直對準,但在一替代實施例中可為垂直偏移。該等下部及上部極化導件壁58及60皆繪示為形狀為矩形的突出物,且為水平定向,但在需要的情況下可呈現任何幾何構形。下部極化導件壁58延伸側壁56的整體深度,然而在需要的情況下下部極化導件壁58可替代地界定任何橫向長度。
上部極化導件壁60佈置於下部極化導件壁58之上以便界定垂直地佈置於上部極化導件壁60及下部極化導件壁58之間的一間隙62。極化導件壁58及60各自非對稱地垂直佈置,致使間隙62相對垂直於側壁56之一垂直中點垂直偏移。根據所繪示的實施例,不同地塑形極化導件壁58及60致使下部極化導件壁58具有大於上部極化導件壁60之一高度。極化總成之非對稱性確保具有一對應的極化總成之一互補電連接器以一所需配向相配至電連接器34。應瞭解在需要的情況下可替代地相對於任何方向非對稱地建構極化總成63。上部極化導件壁60延伸側壁56的全部長度,然而在需要的情況下上部極化導件壁60可替代地界定任何橫向長度。上部極化導件壁60垂直地佈置於頂端表面48下方以便界定一凹口61,該凹口61在其下部端由上部極化導件壁60界定,且在一側由在上部極化導件壁60與上部表面48之間延伸的側壁56之部分界定。
繼續參考圖2A,固定總成65包含繪示為一閂鎖耳狀物64的一固定構件89,該閂鎖耳狀物64從上部極化導件壁58及60之至少一者縱向突出出來,且如所繪示的那樣從上部極化導件壁60兩者縱向突出出來。因此,閂鎖耳狀物64亦從側壁56縱向突出出來。雖然所繪示的閂鎖耳狀物64從上部的極化導件壁60突出出來,應瞭解該閂鎖可替代地從外殼37或各自的側壁56之任何位置(諸如下部極化導件壁58)突出出來。各個閂鎖耳狀物64表示一凸輪表面66,該凸輪表面66沿著一後方方向縱向地向外延伸且在其後端終止在一後方卡掣表面68處,該後方卡掣表面68在上部極化導件壁60與凸輪表面66的後端之間縱向地延伸。正如以下更為詳細的描述那樣,雖然凸輪表面66被繪示為直的,但在需要的情況下可替代地為彎曲的或被界定成任何其他形狀,致使閂鎖耳狀物64經構形以嚙合互補插頭連接器32之一對應的閂鎖。
現參考圖2A至2B、4A及5A,插頭連接器32包含支撐在連接器外殼36中的複數個電插頭電源端子72及複數個電插頭信號端子74。特定而言,外殼36界定固持該等電端子72及74的一內部端子固持空隙70。雖然將信號端子74繪示為佈置於電源端子72與該等側壁46之一者之間,但應瞭解可替代地將信號端子74佈置於沿著外殼36的任何地方,諸如在電源端子72與另一側壁46之間,或居中地佈置於外殼36內致使電源端子72佈置在信號端子74的任一縱向側上。外殼36包含:複數個垂直地延伸透過上部壁38的第一保持孔76,該等第一保持孔76輔助電源端子72保持在外殼36中;以及複數個延伸透過上部壁及下部壁38及40的第二保持孔78,該等第二保持孔78輔助信號端子74保持在外殼36中。根據一替代實施例,連接器36無信號端子,且僅包含電源端子72。
電源端子72界定一相配端72a以及相對的平行地延伸至該相配端72a之一安裝端72b,致使電源端子72被構形為垂直的端子。應瞭解安裝端72b可替代地在相對垂直於相配端72a之一方向中延伸,致使電源端子72被構形為直角端子。將嚙合端子72a緊鄰連接器外殼36之相配介面43而佈置,而將安裝端72b緊鄰連接器外殼36之安裝介面45而佈置。電源端子72之相配端72a經構形以與插座連接器34之互補電源端子電相配,且電源端子72之安裝端72b經構形以與以電纜線導體102提供之電源導線電相配。
現在亦特別參考圖3A至3B,電源端子72各自安裝在一介電電源端子夾110中致使電源端子72被配置為彼此縱向隔開的一對垂直刀片75,以被接納在插座連接器34之互補電源插座端子之中。雖然將電源端子72繪示為構形為插頭端子,但若有需要可替代地將電源端子72提供作為插座端子。各個電源端子72在其安裝端72b包含進一步電連接至電纜線導體102之一捲曲套管112。該捲曲套管112包含在電纜線導體102上捲曲的可撓性臂114以使電源端子72之相配端與各自的電纜線導體102進行電通信。相應地,當電源端子72之相配端嚙合相配連接器34之電源端子的相配端時,電力從電纜線導體102轉移透過電源端子72及插座連接器34之互補電源端子並到達連接器34所安裝之電子裝置。
連接器32包含一鎖定構件116,該鎖定構件116將電源端子72固持在對應的電源端子夾110,且可進一步延伸至形成於外殼36之上部壁38中的保持孔76中以便將電源端子夾110固持在外殼36中,然而,應瞭解可提供固定對應的夾110中之電源端子並固定連接器外殼36中之夾110的任何合適的嚙合構件。又或者,電源端子72可為模製於電源端子夾110中的嵌件。雖然已根據一個實施例繪示並描述電源端子72,但應瞭解電連接器32可包含根據任何合適的替代實施例而建構之電源端子。
雖然將連接器32繪示為包含10個經構形以電連接至10個對應的纜線102的電源端子72,但應瞭解可提供任何數目(例如介於8與14之間、小於8以及大於14)的電源端子72及電纜導線102。此外,在需要的情況下可將各種規格的電源纜線102安裝在連接器32中。
應瞭解在連接器外殼36上各個電源端子72之安裝端72b被安裝在同一高度上致使安裝端72b沿著連接器外殼36之長度全部縱向地線性對準。因此延伸至外殼36且電連接至一互補安裝端72b的各個電纜線導體102亦沿著連接器外殼36之長度縱向地對準,藉此相對於習知的經構形以連接至垂直交錯之電纜線導體102的電源纜線連接器而言減少連接器32之高度。
因此在需要的情況下連接器外殼36可界定任何合適的高度H,且根據一個實施例其具有大約15 mm的高度。在需要的情況下連接器外殼36可界定任何長度L,且根據一個實施例其具有大約100 mm的長度。在需要的情況下連接器外殼36可界定任何深度D,且根據一個實施例其具有大約30 mm的深度。應瞭解此等尺寸僅以實例之方式提供,除非另有說明,否則並非意圖將本文中所描述之各種實施例限制於此等尺寸。本文中所繪示之尺寸證明具有針對所繪示之實施例所描述之類型的一電連接器相對於習知的具有交錯電源纜線之電源纜線連接器而言能夠實現佔用面積之減少。
現參考圖3C至3E,電信號端子74界定一相配端74a及平行於該相配端74a延伸的一相對的安裝端74b,致使電信號端子74被構形為垂直端子。應瞭解安裝端74b可替代地在相對垂直於相配端74a的方向中延伸致使電信號端子74被構形為直角端子。相配端74a緊鄰連接器外殼36之相配介面43而佈置,而安裝端74b緊鄰連接器外殼36之安裝介面45而佈置。信號端子72之相配端74a經構形以與插座連接器34之互補電信號端子電相配,且電源端子74之安裝端42a經構形以與以電纜線導體102提供之電源導體電相配。如圖2A所繪示,附接至複數個電信號端子74之線性對準安裝端74b之電纜線導體100沿著一橫截的第一共同軸FCA對準,該橫截的第一共同軸FCA垂直於穿過側壁46及56之一縱向連接器外殼軸CHA而定向。連接至電源端子74之線性對準安裝端74b之電纜線導體102沿著一橫截的第二共同軸SCA對準,該橫截的第二共同軸SCA平行於連接器外殼軸CHA且垂直於第一共同軸FCA。
電信號端子74經構形為一陣列79且經構形以電連接至一互補導電信號纜線1000。信號端子之陣列79包含複數個緊鄰彼此縱向佈置的介電信號端子夾104。各個端子夾104包含沿著一垂直行配置的複數個垂直隔開之信號端子74。信號端子74可為模製在對應的端子夾104中之嵌件,或者在需要的情況下另外安裝在一夾中。雖然根據所繪示之實施例四個信號端子74佈置在各個夾104中,但應瞭解各個夾104可替代地依任何所需的配向固持任何數目之信號端子。
各個信號端子74電連接至一導電信號纜線捲曲套管106,該導電信號纜線捲曲套管106進一步電連接至纜線100。捲曲套管106包含在纜線導體上捲曲的可撓性臂108,以便機械地連接信號端子74及各自的纜線100,且將信號端子74之相配端與各自的纜線100進行電通信。相應地,當信號端子74之相配端74a嚙合互補插座連接器34之信號端子的相配端時,電信號從纜線100轉移透過電信號端子72及插座連接器34之互補電信號端子,且到達連接器34所安裝之電子裝置。各個夾104具有可撓性臂105,該等可撓性臂105具有與延伸透過外殼36之頂端壁及底端壁38及40之保持孔78聯鎖的突出物107。可在外殼36中安裝任何數目(諸如6個)之端子夾,該外殼36總共在陣列79中固持二十四個信號端子74。
現參考圖2A至2B,插頭連接器32之各個嚙合總成57包含經構形以與互補插座連接器34之極化總成63及固定總成65介接之一極化總成67及一固定總成69。根據所繪示的實施例,極化總成63包含:一第一極化構件83,該第一極化構件83之形式為一下部極化腔80,其由側壁46之至少一者攜載或在側壁46之至少一者中形成,以及如所繪示的那樣由各個側壁46攜載;以及一第二極化構件85,該第二極化構件85之形式為一上部極化腔84,其由側壁46之至少一者攜載或在側壁46之至少一者中形成,以及如所繪示的那樣由各個側壁46攜載。下部腔80經定尺寸及構形以接納互補插座連接器34之對應的下部極化導件壁58,且上部腔84經定尺寸及構形以接納互補插座連接器34之對應的上部極化導件壁60。
下部腔80界定端子固持空隙70的一縱向界限,且該下部腔80包含一橫截的下部腔壁80a、一縱向外部腔側壁80b以及平行於該下部腔壁80a延伸之一橫截的上部腔壁80c。縱向的外部腔側壁80b在下部腔壁與上部腔壁80a與80c之間延伸。根據所繪示之實施例,下部腔壁80a由外殼36之底端壁40界定,縱向外部壁80b由外殼36之側壁46界定,且上部壁80c由分隔壁82界定。因此,下部腔80形狀為矩形,且具有由在下部腔與上部腔80a與80c之間的橫截距離界定之一高度,該高度之尺寸大致等於或略大於下部極化導件壁58之高度。
連接器外殼36之縱向相對腔80界定在相對的側壁80b之間的距離大致等於或略大於在對應的下部極化導件壁58之縱向外部表面之間的距離。相應地,下部極化導件壁58可***下部腔80中。下部腔80界定向端子固持空隙70打開之一內部縱向端80d。雖然一般將下部腔80繪示為矩形,但應瞭解下部腔80可界定適合接納下部極化導件壁58的任何替代的幾何尺寸及形狀。
上部腔84包含一橫截的下部腔壁84a及平行於該下部腔壁84a延伸之一相對的橫截的上部腔壁84c。下部腔壁84a由分隔壁82界定,且上部腔84c由外殼36之上部壁38界定。腔84包含:一打開的縱向外端84b,該打開的縱向外端84b在下部壁與上部壁84a與84c之間延伸;以及一打開的縱向內端84d,該打開的縱向內端84d在下部壁與上部壁84a與84c之間延伸。縱向內端84d向端子固持空隙70打開,且縱向外端84b向固定總成69打開。
上部腔壁84c具有大於外殼之上部壁38的一垂直厚度或高度,且特定言之該上部腔壁84c相對於上部壁38橫截地向下延伸。上部腔壁84c具有大致等於或略小於凹口61之高度的一高度,致使上部腔壁84c經構形以當極化總成63與67嚙合時被接納在凹口61中。此外,上部腔84具有由在下部腔壁與上部腔壁84a與84c之間的橫截距離界定之一高度,該高度之尺寸大致等於或略大於上部極化導件壁60之高度,致使當極化總成63與67嚙合時上部極化導件壁60可***上部腔84中。應瞭解上部腔84可界定適合於接納上部極化導件壁60的任何幾何尺寸及形狀。
因此分隔壁82界定下部腔80之上部端及上部腔84之下部端兩者。腔80及84非對稱地垂直定位致使分隔壁82相對於側壁46之一垂直中點垂直地偏移。即各個腔80及84相對於外殼36或側壁46之一垂直中點偏移。根據所繪示的實施例,將腔80及84進行不同的塑形,且特定言之腔80及84具有不同高度,下部腔80具有大於上部腔84之一高度。分隔壁82之尺寸略小於佈置於極化導件壁58與60之間的互補間隙62,且分隔壁82經進一步之定位以當極化總成63與67嚙合時被接納於互補間隙62中。應瞭解在需要的情況下極化總成67可相對於任何方向進行非對稱建構以嚙合互補的極化總成63。
應瞭解因此極化總成63及67各自包含至少一個經非對稱定位之極化構件,該經非對稱定位之極化構件經構形以僅當電連接器32及34各自在相對於另一連接器之所需配向時進行嚙合。極化總成63之該至少一個非對稱定位之極化構件可為由極化導件壁58及60之一者或兩者提供的一壁,或者為由間隙62提供的一凹槽。極化總成67之該至少一個經非對稱定位之極化構件可為由分隔壁82及上部腔84之上部壁84c之一者或兩者提供的一壁,或為由腔80及84之一者或兩者提供的一凹槽。換句話說,側壁46及56攜載至少一個極化構件,該至少一個極化構件經構形以僅當電連接器32及34各自在相對於另一連接器之所需配向時進行嚙合。若連接器32或34之一者顛倒地定位,則極化總成63及67之至少一個極化構件將彼此介接,藉此防止互補連接器32及34之電端子相配。
現參考圖2A至2C,各個固定總成69包含一固定構件91,該固定構件91經構形以可釋放地嚙合插座連接器34之連接器外殼之固定構件89。根據所繪示的實施例,固定構件91被繪示為安裝於連接器外殼36上之一閂鎖90的形式。特定言之,連接器外殼36包含一托架98,該托架98包含一橫截的下部托架壁98a,一縱向外部托架壁98b及平行於該下部托架壁98a延伸的一上部橫斷托架壁98c。腔壁84a至84c之前端相對於外殼36之前端42橫向地向後凹陷。
根據所繪示之實施例,上部的托架壁98c由外殼36之上部表面38界定,且下部托架壁98a與分隔壁82垂直地對準。縱向外端98b亦在一相對於下部腔80之橫向外部壁80b橫向地向外的位置處在下部托架壁與上部托架壁98a與98c之間延伸。托架98包含在下部托架壁與上部托架壁98a與98c之間垂直延伸的一縱向內端98d。該縱向內端98d向端子固持間隙70打開。
閂鎖90包含:一閂鎖本體92;一把手94,該把手94佈置在該閂鎖本體92之後端;以及一嚙合指狀部96,該嚙合指狀部佈置在該閂鎖本體92之前端。把手94包含縱向面朝外經紋理化的一握柄95,以及相對的縱向面朝內之一表面101。嚙合指狀部96包含一凸輪表面97,該凸輪表面97沿著一朝後的方向縱向地朝內延伸且在其後端終止於一後方卡掣表面99,該後方卡掣表面99在凸輪表面之內端與閂鎖本體92之間縱向延伸。雖然凸輪表面97被繪示為彎曲的,但在需要的情況下可為直的或界定任何其他形狀,致使閂鎖90經構形以嚙合互補插座連接器34之對應的閂鎖耳狀物64。
連接器32包含一垂直插銷93,該垂直插銷93延伸透過閂鎖本體92且進入下部托架壁及上部托架壁98a及98c。因此閂鎖90圍繞插銷93可樞轉地安裝於插頭連接器外殼36。把手94之內表面101是可壓縮的。就此而言,可將閂鎖90用任何合適的可壓縮(較佳而言為介電)材料製成。根據所繪示的實施例,閂鎖90界定一壓縮孔103,該壓縮孔103在內表面101與握柄95之間的一位置垂直地延伸穿過把手94。相應地,當一縱向朝內的力施加於握柄95時(例如,當一使用者按著握柄95時),內表面101被帶至對應的側壁46,該側壁46壓縮把手94及壓縮孔103,藉此提供使把手94縱向朝內偏置的一偏置彈力。
可在一第一或最初位置操作閂鎖90,在該位置內表面101抵靠著側壁46,但並未抵著側表面46壓縮。在該最初位置上,凸輪表面97在對準互補閂鎖耳狀物64之凸輪表面66的一位置突出至上部腔84中。可在一第二或閂鎖位置操作閂鎖90,在該位置凸輪表面66沿著凸輪表面97停靠,且使該凸輪表面朝外縱向偏置導致內表面101抵著側壁46壓縮。因此,閂鎖64及90之持續嚙合係抵抗著源自內表面101之壓縮的閂鎖把手94之一彈力。就此而言,應瞭解把手94提供一彈性構件。
可在一第三或經閂鎖的位置操作閂鎖,在該位置後方卡掣表面99及68滑動經過彼此,且把手之彈力將後方卡掣表面99縱向朝內偏置成與後方卡掣表面68干涉,致使除非閂鎖90被移至一第四或非閂鎖位置否則連接器32與34不能夠分離。特定言之,將引起內表面101抵著側壁46壓縮的一縱向朝內的力施加於把手94(例如當使用者按著握柄時)。當將一足夠的朝內力施加於把手時,後方卡掣表面99被縱向朝外移置而不再對準互補後方卡掣表面66,且連接器32與34可不相配。因此在閂鎖90與64之間的嚙合防止在使用期間連接器32與34不慎分離。
應瞭解把手94可替代地由不需壓縮孔103便可充分壓縮的一材料製成,以容許內表面101按上述方式抵著側壁46壓縮。又或者,可由閂鎖90攜載(例如在壓縮孔103內部或插銷93附近)將內表面101縱向朝外偏置(且因此將嚙合指狀部96向內縱向偏置)之一彈性構件。就此而言,應瞭解連接器外殼36(且特定而言為閂鎖90)包含一偏置構件,該偏置構件抵著嚙合指狀部96施加使該指狀部96偏置成與互補閂鎖耳狀物64嚙合之一壓力。
應進一步瞭解固定構件89及91或閂鎖64及90係佈置於從各自的側壁56及46之垂直中點偏移的一位置上。相應地,閂鎖64及90將僅當連接器外殼36及37處於相配互補電源端子及互補信號端子的適當配向時才進行嚙合。就此而言,應瞭解當連接器外殼36及37經適當定位時閂鎖64及90提供防止連接器32及34在使用期間不慎分離的極化構件。
在操作期間,連接器32可相配於連接器34致使下部腔80接納下部極化導件壁58,且上部腔84接納上部導件壁60。分隔壁82由間隙62接納,且區域的上部腔壁84c被接納於凹口61中。此外,凸輪表面97在閂鎖耳狀物64之凸輪表面66上頂起直至卡掣表面99緊扣在閂鎖耳狀物64的後方卡掣表面68上。當需要分離連接器32及34時,一使用者可能抗拒彈力施加一朝內力至握柄95,該彈力係由把手94抵著側壁46壓縮而產生。該使用者所施加的力引起閂鎖90繞著插銷93樞轉,藉此將嚙合指狀部96從與所關聯之閂鎖耳狀物64的干涉中移除。接著可分離連接器32及34。
應瞭解因此固定總成65及69各自包含至少一個經構形以嚙合的固定構件,以將連接器32及34可釋放地鎖定為其等之相配構形。根據一個實施例,僅當電連接器32與34處在相對於另一連接器之所需配向時固定總成65與69才嚙合。該至少一個固定構件可為閂鎖64及90之一者或兩者之形式。
應瞭解雖然將連接器32及34分別繪示為一插頭連接器及一插座連接器,但連接器外殼36及37可替代地分別固持插座端子及插頭端子。此外,雖然將連接器32及34繪示為垂直連接器,但連接器32及34之一者或兩者可替代地建構為一直角連接器。
雖然已根據一例示性實施例描述插頭連接器32,但應瞭解可能需要將類似於連接器32之一連接器安裝至嚙合總成57可能異於上述連接器32之嚙合總成的一相配連接器。此外,可能需要提供經特別調適的類似於連接器32之一連接器以安裝至一面板上。圖4B至4D繪示電插頭連接器132、232及332,該等電插頭連接器包含關於電連接器32而按上述進行建構的電源端子72及信號端子74。各個連接器132、232及332包含各自的連接器外殼,該等連接器外殼界定容納端子72及74之內部空隙,且係關於電連接器32按上述進行建構。事實上,除可根據所繪示的替代實施例構形的嚙合總成以外,電連接器132、232及332可相對於電連接器32係相同而進行建構。
例如,現參考圖4B、5B及6,一個替代實施例確認電連接器132包含由側壁146之一者攜載(或如所繪示的那樣由各個側壁146攜載)的至少一個嚙合總成157,各個嚙合總成157包含一固定總成169但缺少一分離的極化總成(但已知固定總成169可以上述方式提供一極化構件)。固定總成169包含一固定構件,該固定構件為由托架98以上述方式攜載之一閂鎖90之形式。托架98從一安裝區塊145向外縱向延伸繼而從側壁146縱向突出出來。安裝區塊145之前端相對於連接器外殼136之前端凹陷,以界定一凹口147形式的一腔,該凹口147由側壁146及安裝區塊145之前端界定。
凹口147朝後橫向凹陷一足夠的距離致使當連接器132及34相配時可將上部極化導件壁及下部極化導件壁58及60接納在凹口147中。由於凹口147延伸連接器外殼136之全部高度,因此可不管連接器34相對於連接器132之配向而將上部極化導件壁及下部極化導件壁58及60接納於凹口147中。因此,凹口147不以上述方式設置一極化構件。當閂鎖耳狀物64被接納於凹口147中時,閂鎖90向前延伸至凹口147中以便當連接器132及34以上述方式相配時嚙合至互補的閂鎖耳狀物64。
參考圖4C、5C以及7,一電插頭連接器232包含一連接器外殼236。該連接器外殼236沿著相對的側壁246之間的一連接器外殼軸CHA延伸,且進一步包括在相對的側壁246之間延伸的一頂端壁以界定在頂端與相對的側壁246之間的一端子固持空隙70,相對之側壁246之一者界定與連接器外殼236之頂端壁隔開的一固定總成269(諸如一閂鎖嚙合構件),且相對之側壁246之另一者界定與頂端壁隔開比閂鎖嚙合構件遠的極化構件(諸如一下部腔280)。換句話說,連接器外殼236進一步包含至少一個嚙合總成257,該嚙合總成257包含根據一替代實施例建構的一極化總成267及一固定總成269。特定言之,極化總成267包含由側壁246攜載之一下部腔280之形式的一極化構件,且該極化總成267經構形以接納一電連接器之一互補極化構件,該電連接器係經構形以在一所需配向相配連接器232。固定總成269包含以閂鎖290提供的一固定構件,該閂鎖290在腔280上方之一位置與側壁246一體形成(或替代地機械連接至側壁246)。閂鎖290由一分隔壁282與下部腔分離。閂鎖290包含沿著一後方方向朝外縱向突出的一成角度之凸輪表面297。閂鎖290包含在凸輪表面297之後端與側壁246之間縱向突出的一後方卡掣表面299。因此閂鎖290經構形以按上述方式嚙合一互補電連接器之一固定構件。將插頭連接器232建構為具有小於電連接器32之長度的一縱向長度。如上所述之高度H2大約為15 mm且深度D2大約為30 mm,而根據所繪示之實施例長度L2大約為89 mm。
現參考圖3F、4D、5D以及8A至8E,根據另一替代實施例建構之一電插頭連接器332經構形以安裝至一面板363上,該面板可經垂直定向。電連接器332包含至少一個嚙合總成357,該嚙合總成357包含一極化總成367及一固定總成369。特定言之,連接器外殼336包含從各個側壁346縱向延伸出來的一支撐壁365。外殼336界定橫向延伸進入或透過各個支撐壁365之一外部的大致為圓柱之孔379,以及在相對於外部孔379縱向向內的一位置橫向延伸進入或透過外殼336之一內部孔377。內部孔377之尺寸可小於外部孔379,且於外部孔379稍微上方而居中。內部孔377形狀可為圓柱,或可為大致圓形但達不到完整的圓柱,或者在需要的情況下界定任何替代的合適形狀。例如,內部孔377可在其縱向內端向端子固持空隙70打開。
因此電連接器332經構形以使用任何合適的機械扣件附接至一相配連接器以及面板壁363。可將外殼336之前端***延伸透過面板363之一開口直至該面板貼抵支撐壁365之前端。如上所述,極化總成367由支撐壁365攜載,且可包含在一個或多個腔、突出結構或類似物,該等腔、突出結構或類似物在需要的情況下經構形及配置以確保連接器332在一所需配向中相配一互補連接器。就此而言,應瞭解,孔377及379之垂直偏移可確保所需配向。固持信號端子72及電源端子74的外殼336之內部空隙70可由一分隔壁371分離而被劃分為一信號端子空隙70A及一電源端子空隙。
應瞭解支撐壁365及所關聯之孔379可採取適用於接納任何經構形以將連接器332安裝至面板363之合適機械扣件(未繪示)的所需形狀。連接器332可按上述方式界定大約15 mm之一高度H3以及大約30 mm之一深度D3,以及大約127 mm之一縱向長度L。
前面的描述係出於解釋的目的而提供且無限制性。雖已參考較佳的實施例或較佳方法進行描述,但應瞭解本文中已使用的文字為描述性及闡釋性文字而非限制性文字。此外,除非另有註釋,否則如上所述的各個實施例之各種結構及特徵可併入上述的任何其他實施例中。雖然本文已關於特定結構、方法及實施例描述本發明,但並非意圖將本發明限制於本文所揭示的細節中,而是延伸至所有結構、方法以及使用,諸如在所附隨的專利申請範圍的範圍內。獲益於本發明之教示的熟悉相關技術者可實現對本文所述之本發明的許多修改,且可在不脫離本發明的範圍及精神下作出改變,例如像所附隨的專利申請範圍所定義的那樣。
20...電源連接器
22...外殼
22a...第一部分
22b...第二部分
24...安裝介面
26...電源纜線
28...相配介面
29...信號插腳
30...電信號纜線
32...插頭連接器
34...插座連接器
36...連接器外殼
37...介電連接器外殼
38...頂端壁
40...底端壁
42...前端
42a...安裝端
43...相配介面
44...後端
45...安裝介面
46...側壁
48...頂端壁
50...底端
51...安裝端
52...前端
53...相配介面
54...後壁
55...第一對嚙合總成
56...側壁
57...第二對嚙合總成
58...下部極化導件壁
59...嚙合系統
60...上部極化導件壁
61...凹口
62...間隙
63...極化總成
64...閂鎖耳狀物
65...固定總成
66...凸輪表面
67...極化總成
68...後方卡掣表面
69...固定總成
70...端子接納空隙
70A...信號端子空隙
71...第一極化構件
72...電插頭電源端子
72a...相配端
72b...安裝端
73...第二極化構件
74...電插頭信號端子
74a...相配端
74b...安裝端
75...垂直刀片
76...第一保持孔
78...第二保持孔
79...陣列
80...下部極化腔
80a...下部腔壁
80b...橫向外部壁
80c...上部腔壁
80d...內部縱向端
82...分隔壁
83...第一極化構件
84...上部極化腔
84a...下部腔壁
84b...縱向外端
84c...上部腔壁
84d...縱向內端
85...第二極化構件
89...固定構件
90...閂鎖
91...固定構件
92...閂鎖本體
93...插銷
94...把手
95...握柄
96...嚙合指狀部
97...凸輪表面
98...托架
98a...下部托架壁
98b...縱向外部托架壁
98c...上部托架壁
98d...縱向內端
99...後方卡掣表面
100...電纜線導體
101...表面
102...電纜線導體
103...壓縮孔
104...夾
105...可撓性臂
106...捲曲套管
107...突出物
108...可撓性臂
110...端子夾
112...捲曲套管
114...可撓性臂
116...鎖定構件
132...頭連接器
136...連接器外殼
145...安裝區塊
146...側壁
147...凹口
157...嚙合總成
169...固定總成
232...電插頭連接器
236...連接器外殼
246...側壁
257...嚙合總成
267...極化總成
269...固定總成
280...下部腔
282...分隔壁
290...閂鎖
297...凸輪表面
299...後方卡掣表面
332...電插頭連接器
336...連接器外殼
346...側壁
357...嚙合總成
363...面板
365...支撐壁
367...極化總成
369...固定總成
371...分隔壁
377...內部孔
379...外部孔
1000...互補導電信號纜線
圖1係根據先前技術建構的一電源連接器之一俯視圖;
圖2A係包含一電源插頭連接器之一電源連接器總成的一透視圖以及一示意性繪示的根據一個實施例建構之互補電源插座連接器,該圖繪示該插頭連接器電連接至複數個電源纜線及電信號纜線;
圖2B係圖2A中所繪示之該電源插頭連接器之一嚙合總成的一放大前視圖;
圖2C係圖2B中所繪示之該嚙合總成之一閂鎖的一俯視圖;
圖3A係圖2中所繪示的耦接至一電源纜線之該電連接器的一電源端子之一透視圖;
圖3B係繪示在圖3A中所繪示的耦接至該電源纜線之電源端子的一透視圖;
圖3C係圖2中所繪示的以一豎行配置之插頭連接器的複數個電信號端子之一透視圖,該圖繪示耦接至對應的電信號纜線之信號端子;
圖3D係圖3C中所繪示之該等電信號端子之一者的一透視圖,該圖繪示信號端子至一對應的電信號纜線之連接;
圖3E係圖3C中所繪示之類型的信號端子的複數個鄰近豎行的一透視圖;
圖3F係一連接器外殼之一透視圖,該連接器外殼類似於圖2中所繪示之連接器外殼,但具有根據一替代實施例而建構之相配特徵;
圖4A係圖2中所繪示之電源連接器之一透視圖;
圖4B係根據一替代實施例而建構之一電源連接器之一透視圖;
圖4C係根據另一替代實施例而建構之一電源連接器之一透視圖;
圖4D係包含圖3F中所繪示之該連接器外殼的一電源連接器之一透視圖,該圖繪示安裝至一面板上的電源連接器;
圖5A至5D係分別為圖4A至4D中所繪示之電源連接器之前視圖,該等圖式繪示各自的相配介面;
圖6係圖4B中所繪示之電源連接器之一放大的透視圖;
圖7係圖4C中所繪示之電源連接器之一放大的透視圖;
圖8A係圖4D中所繪示之電源連接器的一俯視圖;
圖8B係圖8A中所繪示之電源連接器之一側視圖;
圖8C係圖8A中所繪示之電源連接器之一前視圖;
圖8D係圖8A中所繪示之電源連接器之一前視透視圖;及
圖8E係圖8A中所繪示之電源連接器之一後視透視圖。
30...電信號纜線
32...插頭連接器
34...插座連接器
36...連接器外殼
37...介電連接器外殼
38...頂端壁
40...底端壁
42...前端
43...相配介面
44...後端
45...安裝介面
46...側壁
48...頂端壁
50...底端
52...前端
54...後壁
55...第一對嚙合總成
56...側壁
57...第二對嚙合總成
58...下部極化導件壁
59...嚙合系統
60...上部極化導件壁
61...凹口
62...間隙
63...極化總成
64...閂鎖耳狀物
65...固定總成
66...凸輪表面
67...互補極化總成
68...後方卡掣表面
69...固定總成
70...端子接納空隙
71...第一極化構件
72...電插頭電源端子
72a...相配端
73...第二極化構件
74...電插頭信號端子
74a...相配端
76...第一保持孔
78...第二保持孔
79...陣列
80...下部極化腔
82...分隔壁
83...第一極化構件
84...上部極化腔
89...固定構件
90...閂鎖
91...固定構件
92...閂鎖本體
93...插銷
94...把手
95...握柄
96...嚙合指狀部
98...托架
100...電纜線導體
102...電纜線導體
Claims (11)
- 一種電源連接器,其經構形以與一互補電連接器相配,該電源連接器包括:一連接器外殼,其在相對的側壁之間延伸以界定一端子固持空隙;被固持在該端子固持空隙中的複數個電信號端子,以及被固持在該端子固持空隙中的複數個電源端子,其中該等電信號端子及電源端子界定各自的經構形以與該互補電連接器之互補信號端子及互補電源端子相配之相配端,且該等電源端子界定各自的經構形以耦接至各自的電纜線導體之線性對準安裝端;及一嚙合總成,其包含:1)至少一個非對稱定位的極化腔,該非對稱的極化腔由該等側壁之至少一者攜載且經構形以僅當該電源連接器在相對於該互補電連接器之一所需配向時才接納該互補電連接器之一極化構件;及2)一閂鎖,該閂鎖由該等側壁之該至少一者攜載,該閂鎖經構形以可釋放地嚙合該互補電連接器之一固定構件,其中該極化腔為一下部極化腔,且該嚙合總成進一步包括佈置於該第一極化腔之上的一上部極化腔且其中該閂鎖突出至該上部極化腔中。
- 如請求項1之電源連接器,其中該下極化腔為非對稱垂直定位。
- 如請求項1之電源連接器,其中該下極化腔界定相對的內端及外端,且該下極化腔在其內端向該端子固持空隙 打開。
- 如請求項3之電源連接器,其中該下極化腔在其外端封閉。
- 如請求項3之電源連接器,其中該上極化腔在其外端打開。
- 如請求項5之電源連接器,其中該閂鎖經定位致使該閂鎖之一嚙合指狀部突出至該上極化腔中。
- 如請求項1之電源連接器,其中該下部極化腔經塑形異於該上部極化腔。
- 如請求項7之電源連接器,其中該下部極化腔具有大於該上部極化腔之一高度的一高度。
- 如請求項8之電源連接器,其中該等上部及下部極化腔由一分隔壁分開,該分隔壁界定該下部極化腔之一上部壁以及該上部極化腔之一上部壁兩者。
- 如請求項1之電連接器,其中該等電端子包括經構形以被接納在該互補電連接器之插座端子中的插頭端子。
- 如請求項1之電連接器,其中該嚙合總成由側壁兩者攜載。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US14864609P | 2009-01-30 | 2009-01-30 | |
US12/694,047 US8323049B2 (en) | 2009-01-30 | 2010-01-26 | Electrical connector having power contacts |
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Publication Number | Publication Date |
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TW201044713A TW201044713A (en) | 2010-12-16 |
TWI396345B true TWI396345B (zh) | 2013-05-11 |
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TW099102719A TWI396345B (zh) | 2009-01-30 | 2010-01-29 | 電源連接器 |
Country Status (6)
Country | Link |
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US (1) | US8323049B2 (zh) |
JP (1) | JP2012516548A (zh) |
CN (1) | CN102301537B (zh) |
MY (1) | MY160293A (zh) |
TW (1) | TWI396345B (zh) |
WO (1) | WO2010088453A2 (zh) |
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- 2010-01-29 TW TW099102719A patent/TWI396345B/zh active
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Also Published As
Publication number | Publication date |
---|---|
TW201044713A (en) | 2010-12-16 |
CN102301537B (zh) | 2014-08-20 |
WO2010088453A3 (en) | 2010-11-18 |
CN102301537A (zh) | 2011-12-28 |
JP2012516548A (ja) | 2012-07-19 |
MY160293A (en) | 2017-02-28 |
WO2010088453A2 (en) | 2010-08-05 |
US8323049B2 (en) | 2012-12-04 |
US20100197166A1 (en) | 2010-08-05 |
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