TWI379804B - Device for picking up lens - Google Patents

Device for picking up lens Download PDF

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Publication number
TWI379804B
TWI379804B TW96129575A TW96129575A TWI379804B TW I379804 B TWI379804 B TW I379804B TW 96129575 A TW96129575 A TW 96129575A TW 96129575 A TW96129575 A TW 96129575A TW I379804 B TWI379804 B TW I379804B
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Taiwan
Prior art keywords
lens
suction
chassis
pick
picking
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TW96129575A
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Chinese (zh)
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TW200906578A (en
Inventor
Chien Feng Huang
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Hon Hai Prec Ind Co Ltd
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Priority to TW96129575A priority Critical patent/TWI379804B/en
Publication of TW200906578A publication Critical patent/TW200906578A/en
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Publication of TWI379804B publication Critical patent/TWI379804B/en

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1379804 .九、發明說明: ^【發明所屬之技術領域】 v 本發明涉及拾取設備,尤其涉及一種鏡片製造過程中 • 用於拾取鏡片之裝置。 【先前技術】 隨著科技之不斷發展,攜帶式電子裝置,如移動電話 之應用日益廣泛,同時也日漸趨向於輕巧、美觀及多功能 化。其中,攝像功能係近年新發展之攜帶式電子裝置之附 #加功能。具數位相機之移動電話因為可實現即拍功能、使 .用方便,所以越來越受到廣大使用者之青睞。 光學鏡片係數位相機鏡頭模組内最主要之光學元件, . 目前製造光學鏡片主要採用模壓成型和注塑成型兩種方 . 法。模壓成型技術主要用於製造直徑為100毫米以上之光 學鏡片(請參見 “Quartz Glass Molding by Precision Glass Molding Method” , Trans. IEE Jpn., pp. 494-497, 2002);而 注塑成型主要用於批量生產直徑為100毫米以下之光學鏡 片,也可製造微型透鏡陣列。 用注塑成型方法製造光學鏡片,首先要將經過加熱成 流體之定量光學塑膠通過澆道注射進入模具之成型模穴 中,然後於加熱加壓條件下成型,最後經冷卻固化後打開 " 模具便可獲得光學鏡片之初製品。 '· 圖1所示為直接從一模四穴之注塑成型模具成型出之 - 未進行後續加工之鏡片初製品10,其包括四個鏡片12、流 道料頭14及澆道料頭16,連接部18形成於流道料頭14 5 -— 二:片12之間。鏡片初製品1〇需通過剪切裝置於連接部 處乂將流道料頭14及洗道料頭16剪除,以獲得與料頭14、 -個刀中片12°分離後之鏡片12通常會通過機械手臂 依次放入托Μ中,職再進行後續之組裝。 能it用^四穴之成型模具就需要機械手臂移動四次才 、、四,兄片移入托盤中,這樣嚴重影響 【發明内容】 王座 >文丰 〖取襄ίΐ::要提供一種能夠提高鏡片製造效率之鏡片拾 •-種鏡片拾取裝置,用於 二該機械臂包括機械桿和底盤,該機械桿垂直於 複於該底盤之中心。該鏡片拾取裝置進一步包括 取管之數吸取管’及複數設置於該抽氣管與該吸 面%壓閥。該複數氣壓閥固定於該底盤之外側 面’ 2吸取管之端部都具有—個吸取頭,用於吸取鏡片。 -機找臂鏡^取裝置’用於同時拾取複數鏡片,其包括 底般:二=械臂包括機械桿和底盤,該機械桿垂直於 括複數呈=以底盤之中心。該鏡片拾取裝置還進一步包 數吸取:。氣動桿之氣壓缸,複數抽氣管,及複 吸取管與該抽氣管相連通:::二二::相連通’該 吸取管都具有一個氣爆鬥乂固疋於该氣動桿上。每個 外側面。每個吸取管^ 亂壓闊固定於該底盤之 鏡片。 柒邛都具有一個吸取頭,用於吸取 6 1379804 ι .—相對於先前技術’利用本發明之鏡片拾取裝置一次便 •可完成複數鏡片之自動拾取,能夠節省拾取過程中運送、 /切換造成之良率損失,提高良率,同時也可提高生產效率。 *【實施方式】 明 > 閱圖2 ’本發明第一實施例以—模四穴之注塑成型 衣权為例提供一種鏡片拾取裝置20。該鏡片拾取裝置2〇 包括一個機械臂22及四個吸取器24。 汶機械,22包括一個機械桿22〇及一個底盤222,該 -底盤222為正四方體,也可為圓臺狀,於本實施例中該底 盔222為正四方體。該機械桿22〇垂直於底盤π]並固定 於底盤222之中心。 _ °亥吸取崙24包括一個用於抽真空之抽氣管240及一個 •用於吸取鏡片之吸取管242。該抽氣管24〇之一.端與一真空 泵(圖未不)相連,另—端通過一個氣壓閥244與吸取管Μ] 之一端連接在-起。該吸取管242之另一端具有一個吸取 籲頭246,忒吸取頭246係一個圓盤形吸嘴。該吸取管 ίτ、ΠΠ生的,可用鐵或不銹鋼等金屬材料製成,也可使用硬 塑膠等材料製成。該吸取頭246可由橡膠製成,並且係可 拆卸的。 . 本實施例中四個吸取器24之氣壓閥244分別固定於底 .盤222之四個侧壁上。四個吸取器以之吸取管242相互平 行且都垂直於底盤222。於拾取鏡片時,四個吸取管242 -端部之吸取頭240分別與四個待拾取之鏡片相對。可理解, 該底盤222之大小,每個吸取器24之間之間隔以及吸取器 1379804 24之個數都可根據模具模穴之設置來進行設計。 ‘ 下面將結合附圖詳細介紹利用上述鏡片拾取裝置20拾 i 取鏡片之過程。請參閱圖3,首先用一模四穴之注塑成型模 . 具(圖未示)成型出鏡片初製品,用剪切機將鏡片26與料頭 分離。然後調整機械臂22之位置使得鏡片拾取裝置20之 四個吸取頭246分別與四個待拾取之鏡片相對。請參見圖 4,向Z轴之負方向移動機械臂22,使吸取頭246之圓盤形 吸嘴剛好落於鏡片26之上表面。這時同時打開四個氣壓閥 • 244並利用真空泵進行抽真空,待吸取管242内之壓力小至 -可吸取鏡片26時,關閉氣壓閥244。向Z軸之正方向移動 機械臂22,這樣就可同時拾取四個鏡片26。最後,將機械 - 臂22移動至托盤處,將鏡片26放入托盤後再打開氣壓閥 -244,鏡片26與吸取頭246脫離,機械臂22再回到原來位 置進行下一次之拾取動作。 請參見圖5,本發明第二實施例以一模八穴之注塑成型 製程為例,提供一種鏡片拾取裝置30。該鏡片拾取裝置30 包括一個機械臂32,八個吸取器34及8個氣壓缸36。 ' 該機械臂32包括一個機械桿320及一個底盤322 ’該 底盤322為正棱柱體也可為圓臺狀,於本實施例中該底盤 322為正八棱柱。該機械桿320垂直於底盤322並固定於底 盤322之中心。 • 該氣壓缸36具有一個氣動桿362。該八個氣壓缸36 - 分別固定於底盤322之八個外側面上,八個氣壓缸36之氣 動桿362相互平行且都垂直於底盤.322。可理解,該底盤 8 ij/you^ -鉍之大J每個氣屋虹36之間之間隔以及氣麼缸36之個 數都可根據模具模穴之設置來進行設計。 之個 該吸取器;34包& _彳 μ 個用於抽真空之抽氣管340及一個1379804. IX. Description of the invention: ^ [Technical field to which the invention pertains] v The present invention relates to a pick-up device, and more particularly to a device for picking up a lens during the manufacture of the lens. [Prior Art] With the continuous development of technology, portable electronic devices, such as mobile phones, have become more and more widely used, and at the same time, they are becoming lighter, more beautiful, and more multifunctional. Among them, the camera function is the addition function of the newly developed portable electronic device in recent years. Mobile phones with digital cameras are more and more popular among users because they can realize the instant shooting function and make it easy to use. Optical lens coefficient is the most important optical component in the camera lens module. Currently, optical lenses are mainly used in both compression molding and injection molding. Molding technology is mainly used to manufacture optical lenses with a diameter of 100 mm or more (see "Quartz Glass Molding by Precision Glass Molding Method", Trans. IEE Jpn., pp. 494-497, 2002); and injection molding is mainly used for injection molding. Microlens arrays can also be fabricated by mass production of optical lenses up to 100 mm in diameter. To manufacture optical lenses by injection molding, firstly, the quantitative optical plastic heated into a fluid is injected into the molding cavity of the mold through a runner, and then formed under heat and pressure conditions, and finally cooled and solidified to open the mold. An initial product of an optical lens can be obtained. '· Figure 1 shows a lens preform 10 that is directly formed from a four-hole injection molding die, which includes four lenses 12, a runner head 14 and a sprue head 16, The connecting portion 18 is formed between the flow path heads 14 5 - 2: sheets 12. The lens first product 1 needs to be cut off at the joint portion by the shearing device, and the flow path head 14 and the shampoo head 16 are cut off to obtain the lens 12 which is separated from the material head 14 and the inner knife piece by 12°. The mechanical arm is placed in the tray in turn, and the post is assembled. It can use the four-point forming mold to move the robot arm four times, and four, the brothers are moved into the tray, which seriously affects the [invention content] Throne > Wenfeng 〖take 襄 ΐ ΐ:: To provide a way to improve Lens manufacturing efficiency lens pick-up lens pick-up device for two mechanical arms including a mechanical rod and a chassis, the mechanical rod being perpendicular to the center of the chassis. The lens pick-up device further includes a plurality of suction tubes ??? and a plurality of suction valves disposed on the suction tube and the suction surface. The plurality of pneumatic valves are fixed to the outer side of the chassis. 2 The end of the suction tube has a suction head for sucking the lens. The machine is used to pick up a plurality of lenses at the same time, including the bottom: the second arm includes a mechanical rod and a chassis, the mechanical rod being perpendicular to the plural number = the center of the chassis. The lens pick-up device further includes a suction: The pneumatic cylinder of the pneumatic rod, the plurality of suction pipes, and the suction pipe are connected with the suction pipe::: 22:: connected to each other. The suction pipe has a gas blasting pipe fixed to the pneumatic rod. Each outer side. Each suction tube ^ is variably widened to the lens fixed to the chassis. The crucible has a suction head for sucking 6 1379804 ι. - Compared with the prior art 'Using the lens pick-up device of the present invention for one time, the automatic picking of the plurality of lenses can be completed, which can save the transportation, / switching caused by the picking process. Loss of yield, increase yield, and increase productivity. *[Embodiment] FIG. 2 is a lens pickup device 20 as an example of a first embodiment of the present invention. The lens pick-up device 2A includes a robot arm 22 and four pickers 24. The mechanical machine 22 includes a mechanical rod 22 and a chassis 222. The chassis 222 is a regular square or a truncated cone. In the present embodiment, the bottom helmet 222 is a regular square. The mechanical rod 22 is perpendicular to the chassis π] and is fixed to the center of the chassis 222. The _ °Hao suction hoist 24 includes an evacuation tube 240 for evacuation and a suction tube 242 for sucking the lens. One end of the exhaust pipe 24 is connected to a vacuum pump (not shown), and the other end is connected to one end of the suction pipe 通过 through a pneumatic valve 244. The other end of the suction tube 242 has a suction head 246 which is a disc-shaped nozzle. The suction tube is made of metal such as iron or stainless steel, and can also be made of materials such as hard plastic. The suction head 246 can be made of rubber and is detachable. In the present embodiment, the air pressure valves 244 of the four suction devices 24 are respectively fixed to the four side walls of the bottom plate 222. The four suction devices are in parallel with each other and are perpendicular to the chassis 222. When picking up the lens, the four suction tubes 242 - the end of the suction head 240 are respectively opposed to the four lenses to be picked up. It will be appreciated that the size of the chassis 222, the spacing between each of the pickers 24, and the number of pickers 1379804 24 can be designed according to the settings of the mold cavity. ‘ The process of picking up the lens by the above lens picking device 20 will be described in detail below with reference to the accompanying drawings. Referring to Fig. 3, first, a four-hole injection molding die is formed (not shown) to form a lens preliminary product, and the lens 26 is separated from the material head by a shearing machine. The position of the robot arm 22 is then adjusted so that the four pick-up heads 246 of the lens pick-up device 20 are respectively opposed to the four lenses to be picked up. Referring to Figure 4, the robot arm 22 is moved in the negative direction of the Z-axis such that the disc-shaped nozzle of the suction head 246 just falls on the upper surface of the lens 26. At this time, four air pressure valves are simultaneously opened • 244 and vacuumed by a vacuum pump, and the pressure in the suction pipe 242 is so small that the air pressure valve 244 can be closed when the lens 26 can be sucked. The robot arm 22 is moved in the positive direction of the Z-axis so that four lenses 26 can be picked up simultaneously. Finally, the machine arm 22 is moved to the tray, the lens 26 is placed in the tray and the air valve -244 is opened, the lens 26 is disengaged from the suction head 246, and the robot arm 22 is returned to the original position for the next picking action. Referring to Fig. 5, a second embodiment of the present invention provides a lens picking device 30 by taking an injection molding process of an eight-hole method as an example. The lens pick-up device 30 includes a robot arm 32, eight pickers 34, and eight pneumatic cylinders 36. The mechanical arm 32 includes a mechanical rod 320 and a chassis 322. The chassis 322 is a positive prism or a truncated cone. In the present embodiment, the chassis 322 is a regular octagonal prism. The mechanical rod 320 is perpendicular to the chassis 322 and is fixed to the center of the chassis 322. • The pneumatic cylinder 36 has a pneumatic rod 362. The eight pneumatic cylinders 36 - are respectively fixed to the eight outer side faces of the chassis 322, and the pneumatic rods 362 of the eight pneumatic cylinders 36 are parallel to each other and perpendicular to the chassis .322. It can be understood that the spacing between the chassis 8 ij/you^-铋大J and the number of the gas cylinders 36 can be designed according to the setting of the mold cavity. One of the suction devices; 34 packs & _彳 μ exhaust tubes 340 for vacuuming and one

用於及取鏡片之吸取普U , 取吕3420該抽氣管340之一端盥一直允 泵(圖未示)相連,另—她 具工 •畜,兮明你其 知通過—軟管343與吸取管342相連 I 〜及取官342與該抽氣管 動桿如上。該抽氣管_ 1 / ^連;1之—端固定於氣 344與氣壓幻6固π ”有—個氣㈣344 ’該氣塵間 製成。該吸取管。該抽氣管㈣可由橡膝材料 ^具有一個吸取頭346,今嗯敌 頭346係一個圓盤形吸嘴 。亥及取 鐵或不錄鋼等金屬材料製成:官342係剛性的,可用 成。該吸取頭346 使用硬塑㈣材料製 取鏡片時,八個吸取管342 ,並且係爾^ 待拾取之鏡片相對。知部之吸取頭346分別與八個 附圖詳細之介紹利用上述鏡片拾取裝置- ::=Γ。請參閱圖6,首先用-模八穴之注塑成型 匕成良出鏡片初製品’用剪 盘 然後調整機械臂32之 片8 /、枓頭刀離。 取請分別舆八個待拾八個吸 氣壓缸36控制氣動桿% ^ ❸見圖7’ 3仏之圓盤形吸嘴剛好覆蓋鏡Τ Ι負方向伸長’使吸取頭 内之壓力小二抽真空,待吸取管Μ 圖U缸36控制氣動桿向4之正方向收縮,這樣^ 1379804 可同時拾取八個鏡片38。最後,將機械臂32移動至托盤 處,將鏡片38故入托盤後再打開氣壓閥344,鏡片38與吸 取頭346脫離,機械臂32再回到原來之位置進行下一次之 拾取動作。 相對於先前技術’利用本發明之鏡片拾取裝置一次便 可完成複數鏡片之自動拾取,能夠節省拾取過程中運送、 切換造成之良率損失,提高良率,同時也可提高生產效率。 ‘上所述,本發明確已符合發明專利之要件,遂依法 提出專利申請。惟,以上所述者僅為本發明之較佳實施方 式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案 技藝之人士援依本發明之精神所作之等效修飾或變化,皆 應涵蓋於以下申請專利範圍内。 【圖式簡單說明】 圖1係先如技術之鏡片初製品之立體示意圖。 圖2係本發明第一實施例之鏡片拾取裝置之立體示意 圖。 ' 圖3至圖4係本發明第—實施例之鏡片拾取裝置之工 作狀態示意圖。 圖5係本發明第二實施例之鏡片拾取裝置之立體示意 圖。 圖6至圖8係本發明第二實施例之鏡片拾取裝置之工 作狀態示意圖。 【主要元件符號說明】 26 » 38 鏡片 1379804 鏡片拾取裝置 20,30 機械臂 22,32 吸取器 24,34 氣壓缸 36 機械桿 220 , 320 底盤 222 , 322 柚氣管 240 , 340 吸取管 242 , 342 氣壓閥 244 , 344 吸取頭 246 , 346 軟管 343 氣動桿 362 11It is used to take the lens and take the lens U, take the Lv 3420, one end of the exhaust pipe 340 is always connected to the pump (not shown), and the other is her work, the animal, and you know the passage - the hose 343 and the suction The tube 342 is connected to the I and the 342 and the suction tube are as above. The suction pipe _ 1 / ^ connection; 1 - end fixed to the gas 344 and the pressure illusion 6 solid π "has a gas (four) 344 ' between the gas dust. The suction pipe. The suction pipe (four) can be rubber and knee material ^ It has a suction head 346, and the enemy 346 is a disc-shaped nozzle. It is made of metal materials such as iron or non-recorded steel: the official 342 series is rigid and can be used. The suction head 346 uses hard plastic (4) When the material is taken up, eight suction tubes 342 are attached, and the lenses to be picked up are opposite to each other. The pick-up heads 346 of the knowing parts are respectively described in detail with the eight drawings, respectively, using the above-mentioned lens pick-up device - ::=Γ. Figure 6, firstly, using the injection molding of the - die eight-hole into the lens of the original product 'with the cutting disk and then adjusting the piece of the mechanical arm 32 8 /, the boring knife away. Please pick up eight to pick up eight suction cylinders 36 control pneumatic rod % ^ ❸ see Figure 7' 3仏 disc-shaped nozzle just cover the mirror Ι Ι 方向 伸长 ' 使 使 ' ' ' 使 使 使 使 使 使 使 使 使 使 使 吸 吸 吸 吸 吸 吸 吸 吸 吸 吸 Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Shrinks in the positive direction of 4, so that ^ 1379804 can pick up eight lenses 38 at the same time. Finally, the arm 3 2 Move to the tray, open the lens 38 and then open the air pressure valve 344, the lens 38 is separated from the suction head 346, and the mechanical arm 32 returns to the original position for the next picking operation. The lens pick-up device of the invention can complete the automatic picking of the plurality of lenses at one time, can save the yield loss caused by the transportation and switching during the picking process, improve the yield, and can also improve the production efficiency. The above description has indeed been met. The patent application is filed according to law, but the above description is only a preferred embodiment of the present invention, and the scope of the patent application of the present invention cannot be limited thereby. Those who are familiar with the skill of the present invention are in accordance with the spirit of the present invention. Equivalent modifications or variations are to be included in the following claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a lens preform as in the prior art. Fig. 2 is a lens pickup according to a first embodiment of the present invention. 3 is a schematic view showing the working state of the lens pick-up device of the first embodiment of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 6 to FIG. 8 are schematic diagrams showing the working state of the lens pick-up device according to the second embodiment of the present invention. [Key element symbol description] 26 » 38 Lens 1379804 Lens pick-up device 20, 30 Robot 22, 32 Suction 24, 34 Pneumatic Cylinder 36 Mechanical Rod 220, 320 Chassis 222, 322 Pomelo Tube 240, 340 Suction Tube 242, 342 Pneumatic Valve 244, 344 Suction Head 246, 346 Hose 343 Pneumatic Rod 362 11

Claims (1)

十、申請專利範圍: 二臂種置’用於同時拾取複數鏡片’其包括-機 桿垂…=定機械桿和底盤’該機械 一步包括㈣u— 心、,該鏡片拾取裝置進 管與該吸取管之=3數吸取管’及複㈣置於該抽氣 之外側面,每個二取複數氣壓間固定於該底盤 取鏡片。 s之鳊邛都具有—個吸取頭,用於吸 其中,該底 !:如申請專利範圍第1項所述之鏡片拾取裝置 尨為正棱柱或圓臺狀。 其中’該抽 申請專利範圍第1項所述之鏡片拾取裝置 氣官與一真空泵相連。 其中,該吸 4·如申請專利範圍第1項所述之鏡片拾取裝置 取頭係一圓盤形吸嘴。 5取t申請專利顧第1項所述之鏡片拾取裝置,其中,亨吸 剛性的,該吸取管之材料係金屬或者硬塑膠。/ 鏡片u裝置,用於同時拾取複數鏡片,其包括—機 “直二 =:該機械臂包括機械桿和底盤,該機械 ^ 疋於該底盤之中心,該鏡片拾取裝置進 V匕括稷數具有一可伸縮氣動桿之氣壓 =及複數吸取管;該抽氣管之-端與該吸取管之 :通:該吸取管與該抽氣管相連通之一端固定於: :般=吸取管都具有一氣麼間,該複編闕固定㈣: -现之外側面;每個吸取管之端部都具有—吸取頭,心 12 .°及取鏡片。 7·如申請專利範圍第6項所述之尹 t ^ 鏡片拾取裝置,其中,該柚 糸軟性的,該抽氣管之材料係橡膠。 •如申請專利範圍第6項所述 取总# αι 1、爻纜片拾取裝置,其中,該吸 巨係剛性的,該吸取管之材料俾 9如由咬* 7寸如、至屬或者硬塑膠。 .申岣專利範圍第ό項所述之鏡 取頭係-圓盤形吸嘴。 &片拾取裝置’其中’該吸 10.如申請專觀圍第9項所述之鏡片 吸取頭可拆卸。 取衣置,其中,該X. Patent application scope: Two-arm type 'for picking up multiple lenses at the same time' includes: - rod hanging...= fixed mechanical rod and chassis' The mechanical step includes (4) u-heart, the lens pick-up device inlet and the suction The tube=3 number suction tube' and the complex (4) are placed on the outer side of the suction, and each of the two is fixed to the chassis to take the lens. Each of the s has a suction head for sucking therein, and the bottom is: the lens pick-up device according to claim 1 is a positive prism or a truncated cone. The lens pick-up device of the first aspect of the patent application is connected to a vacuum pump. Wherein, the suction lens of the lens pick-up device according to claim 1 is a disc-shaped nozzle. The lens pick-up device of claim 1, wherein the material of the suction tube is metal or hard plastic. / lens u device for simultaneously picking up a plurality of lenses, including - "straight two =: the mechanical arm includes a mechanical rod and a chassis, the machine is at the center of the chassis, and the lens picking device is inserted into the V The air pressure of a retractable pneumatic rod=and a plurality of suction pipes; the end of the suction pipe and the suction pipe: a pass: one end of the suction pipe connected to the suction pipe is fixed at: : General = the suction pipe has a gas In the meantime, the replica is fixed (4): - the outer side; the end of each suction tube has a suction head, a heart 12 ° and a lens. 7 · as described in claim 6 t ^ lens picking device, wherein the pomelo pulp is soft, the material of the suction pipe is rubber. • The total #αι 1 , 爻 cable picking device, as described in claim 6 of the patent scope, wherein the sucking giant Rigid, the material of the suction tube 俾9 is such as a bite * 7 inch, genus or hard plastic. The scope of the stylus head according to the scope of the patent application - disc-shaped nozzle. The device 'where' the suction 10. If applying for the lens described in item 9 Take the detachable head. Take clothes set, wherein the 1313
TW96129575A 2007-08-10 2007-08-10 Device for picking up lens TWI379804B (en)

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TWI386303B (en) * 2008-06-13 2013-02-21 Hon Hai Prec Ind Co Ltd Molding separating device
MY187396A (en) * 2013-11-26 2021-09-22 Kla Tencor Corp Pick-and-place head and method for picking workpieces

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