TWI378133B - Conductive tape and method for making the same - Google Patents

Conductive tape and method for making the same Download PDF

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TWI378133B
TWI378133B TW96112608A TW96112608A TWI378133B TW I378133 B TWI378133 B TW I378133B TW 96112608 A TW96112608 A TW 96112608A TW 96112608 A TW96112608 A TW 96112608A TW I378133 B TWI378133 B TW I378133B
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Taiwan
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conductive tape
carbon
conductive
adhesive
dispersion
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TW96112608A
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Chinese (zh)
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TW200840850A (en
Inventor
Wei-Qi Fu
Liang Liu
Peng Liu
Yuan-Chao Yang
Shou-Shan Fan
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Hon Hai Prec Ind Co Ltd
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1378133 _Ί 101年09月27日修正替換頁 六、發明說明: . 【發明所屬之技術領域】 [0001] 本發明涉及一種導電膠帶及其製造方法。 【先前技術】 [0002] 在進行掃描電鏡(SEM)和X —射線能譜(EDS)分析時, 人們常常需要用一種導電且具有粘性的物體來固定所要 觀測的樣品。目前,使用非常廣泛的係碳導電膠帶 (Carbon Conductive Tape,CCT),其中的石炭為無定 形礙。 | [0003] 惟上述碳導電膠帶存在二方面的缺點:一係電阻非常大 ,一般都在約700KQ/cin的級別;二係成本比較高(通常 ,一卷8nmx20m的碳導電膠帶的售價約為300元人民幣) 〇 【發明内容】 [0004] 有鑒於此,有必要提供一種電阻低及成本低的導電膠帶 及其製造方法。 [0005] 一種導電膠帶,包括:基底,及形成在基底至少一側上 的膠粘層,其中,所述的膠粘層包括碳奈米材料。 [0006] 一種導電膠帶的製造方法,其包括以下步驟:(1)製備 碳奈米材料導電溶液及膠粘劑;(2)將上述碳奈米材料 導電溶液與膠粘劑均勻混合後塗覆在基底上;及(3)乾 燥塗覆在基底上的混合物以形成該導電膠帶。 [0007] 所述的導電膠帶,其膠粘層中含有碳奈米材料,其導電 性要優於無定形碳的導電性,故含碳奈米材料的導電膠 單编號A〇101 第4頁/共11頁 1013368833-0 1378133 .· 泰 101年09月27日核正替换頁 帶的電阻低;製備導電膠帶時,要達到同樣的導電性, 那麼奈米碳管的用量會更少,因此導電膠帶的成本低。 [0008] 所述的導電膠帶的製造方法,藉由將碳奈米材料與膠粘 劑均勻昆合後塗覆在基底上,簡單且成本低。 [0009] 【實施方式】 下面將結合附圖對本發明實施例作進一步的詳細說明。 [0010] 請參閱圖1,本發明實施例提供一種導電膠帶10,其包括 基底102,及形成在基底一側上的膠粘層104。 _ [0011] 該基底102可選用柔韌性較好的聚合物薄膜,如一般透明 膠帶的不粘層。 [0012] 本實施例中,該膠粘層104為壓敏膠粘層。該膠粘層104 包括碳奈米材料和膠枯劑,其中,碳奈米材料可為奈米 碳管、碳奈米球或兩者的混合物,而奈米碳管可選自多 壁奈米碳管、單壁奈米碳管或兩者的混合物。奈米碳管 可藉由化學氣相沉積法、電弧放電法或鐳射蒸發法等現 • 有方法製備,並可藉由離心提純得到純度較高的奈米碳 管。目前,奈米碳管的量產已經可實現,參看Yao Wang, Fei Wei, Guangsheng Gu,Hao Yu等人發表 在 Physica B,323 (1-4): 327-329 (2002)上,題 為《Agglomerated Carbon Nanotubes and Its Mass Production in a Fluidized-Bed Reactor} 的論文。 • [0013] 可以理解的係,在基底102的另一侧上也可形成膠粘層 104,而使導電膠帶10成為雙面膠帶。 09611260^單編號 Αΰ1ίΗ 第 5 頁 / 共 11 頁 1013368833-0 1378133 101年09月27日核正替换頁 [0014] 請參閱圖2,本發明實施提供一種導電膠帶10的製造方法 ,該製造方法包括以下步驟: [0015] (100)製備碳奈米材料導電溶液及膠粘劑; [0016] (200)將上述碳奈米材料導電溶液與膠粘劑均勻混合後 塗覆在基底102上;及 [0017] (300)乾燥塗覆在基底102上的混合物以形成該導電膠 帶10 〇 [0018] 在步驟(100)中,製備碳奈米材料導電溶液的方法包括 以下步驟:(la)將碳奈米材料與二氣乙烷混合均勻分散 後得到分散液;及(2a)在該分散液中加入有機載體並均 勻分散得到該碳奈米材料導電溶液》 [0019] 當然,碳奈米材料可選自奈米碳管、碳奈米球或兩者的 混合物。在本實施例中,碳奈米材料選用奈米碳管,其 〇 品質為2克,而二氣乙烷的體積為400毫升。將奈米碳管 和二氯乙烷混合後用細胞破碎機持續分散15分鐘,然後 再用超聲清洗機分散30分鐘後得到分散液。可選的步驟 為使用400目的濾網過濾該分散液,這個過濾步驟係為了 將一些小團簇過濾掉。當然,若對分散液中粒徑的大小 有別的要求,可使用其他規格的濾網,或對粒徑的大小 沒特別要求,該過濾步驟可以省略。 [0020] 本實施例中,該有機載體的品質為30克,其包括5克的乙 基纖維素、5毫升的鄰位苯二曱酸二丁酯及90毫升松油醇 。分散液加入有機載體後用細胞破碎機持續分散15分鐘 ,然後再用超聲清洗機分散3 0分鐘後得到該碳奈米材料 _126〇产單编號A_ 第6頁/共u頁 1013368833-0 1378133 101年09月27日修正替換頁 導電溶液。可以理解的係,此時,奈米碳管的取向在該 導電溶液中係無序的。需要指出的係,上述材料的品質 、體積及分散步驟所花的時間可視實際情況增加或減少 以達到較好的效果,而不必具體以本實施例為限。在得 到的分散液中加入有機載體的目的係為了增強碳奈米材 料導電溶液的膠粘性。當然,若對碳奈米材料導電溶液 的膠粘性不作特別要求的話,添加有機載體的步驟可省 略。1378133 _Ί Revised replacement page on September 27, 2011. VI. Description of the invention: [Technical Field of the Invention] [0001] The present invention relates to a conductive tape and a method of manufacturing the same. [Prior Art] [0002] In scanning electron microscopy (SEM) and X-ray energy spectroscopy (EDS) analysis, it is often necessary to use an electrically conductive and viscous object to fix the sample to be observed. At present, a very wide range of Carbon Conductive Tape (CCT) is used, in which the charcoal is indefinite. [0003] However, the above-mentioned carbon conductive tape has two disadvantages: the resistance of the first series is very large, generally at the level of about 700 KQ/cin; the cost of the second system is relatively high (usually, the price of a roll of 8 nm x 20 m carbon conductive tape is about 300 RMB) 〇 [Summary of the Invention] [0004] In view of the above, it is necessary to provide a conductive tape having low electrical resistance and low cost and a method of manufacturing the same. [0005] A conductive tape comprising: a substrate, and an adhesive layer formed on at least one side of the substrate, wherein the adhesive layer comprises a carbon nanomaterial. [0006] A method for manufacturing a conductive tape, comprising the steps of: (1) preparing a conductive solution of carbon nanomaterial and an adhesive; (2) uniformly mixing the conductive solution of the carbon nanomaterial with an adhesive and coating the substrate; And (3) drying the mixture coated on the substrate to form the conductive tape. [0007] The conductive tape has a carbon nanomaterial in an adhesive layer, and its conductivity is superior to that of amorphous carbon, so the conductive adhesive material containing carbon nanomaterial No. A〇101 is 4th. Page / Total 11 pages 1013368833-0 1378133 .· On September 27, 101, the replacement of the page strip has a low resistance; when preparing the conductive tape, to achieve the same conductivity, the amount of carbon nanotubes will be less. Therefore, the cost of the conductive tape is low. [0008] The method for manufacturing a conductive tape is simple and low in cost by uniformly bonding a carbon nanomaterial and an adhesive to a substrate. [Embodiment] Hereinafter, embodiments of the present invention will be further described in detail with reference to the accompanying drawings. [0010] Referring to FIG. 1, an embodiment of the present invention provides a conductive tape 10 including a substrate 102 and an adhesive layer 104 formed on one side of the substrate. [0011] The substrate 102 may be selected from a relatively flexible polymer film such as a non-stick layer of a general transparent tape. [0012] In this embodiment, the adhesive layer 104 is a pressure-sensitive adhesive layer. The adhesive layer 104 comprises a carbon nano material and a rubber paste, wherein the carbon nano material may be a carbon nanotube, a carbon nanosphere or a mixture of the two, and the carbon nanotube may be selected from the multi-walled nanometer. Carbon tube, single-walled carbon nanotube or a mixture of the two. The carbon nanotubes can be prepared by a conventional method such as chemical vapor deposition, arc discharge or laser evaporation, and can be purified by centrifugation to obtain a carbon nanotube having a higher purity. At present, the mass production of carbon nanotubes is already achievable. See Yao Wang, Fei Wei, Guangsheng Gu, Hao Yu et al., Physica B, 323 (1-4): 327-329 (2002), entitled Agglomerated Carbon Nanotubes and Its Mass Production in a Fluidized-Bed Reactor}. [0013] It will be understood that the adhesive layer 104 may also be formed on the other side of the substrate 102, and the conductive tape 10 may be a double-sided tape. 09611260^单单Αΰ1ίΗ Page 5 of 11 1013368833-0 1378133 September 27, 2010 Nuclear Replacement Page [0014] Referring to FIG. 2, the present invention provides a method of manufacturing a conductive tape 10, which includes The following steps: [0015] (100) preparing a carbon nanomaterial conductive solution and an adhesive; [0016] (200) uniformly coating the carbon nanomaterial conductive solution and the adhesive on the substrate 102; and [0017] 300) drying the mixture coated on the substrate 102 to form the conductive tape 10 00 [0018] In the step (100), the method for preparing the conductive solution of the carbon nanomaterial comprises the following steps: (la) the carbon nanomaterial and The dihalite is uniformly dispersed to obtain a dispersion; and (2a) an organic carrier is added to the dispersion and uniformly dispersed to obtain a conductive solution of the carbon nanomaterial. [0019] Of course, the carbon nano material may be selected from the group consisting of nanometers. Carbon tube, carbon nanosphere or a mixture of the two. In the present embodiment, the carbon nanomaterial is a carbon nanotube having a ruthenium quality of 2 g and a dioxane volume of 400 ml. The carbon nanotubes and dichloroethane were mixed and continuously dispersed by a cell crusher for 15 minutes, and then dispersed by an ultrasonic cleaner for 30 minutes to obtain a dispersion. An optional step is to filter the dispersion using a 400 mesh screen which is designed to filter out some small clusters. Of course, if the size of the particle size in the dispersion is different, other screens may be used, or the size of the particle size is not particularly required, and the filtration step may be omitted. In the present embodiment, the organic vehicle has a quality of 30 g, which comprises 5 g of ethyl cellulose, 5 ml of dibutyl orthophthalate and 90 ml of terpineol. The dispersion was added to the organic vehicle, and then continuously dispersed by a cell crusher for 15 minutes, and then dispersed by an ultrasonic cleaner for 30 minutes to obtain the carbon nanomaterial. _126〇Production No. A_ Page 6 / Total u Page 1013368833-0 1378133 On September 27, 101, the replacement page conductive solution was corrected. It will be understood that at this time, the orientation of the carbon nanotubes is disordered in the conductive solution. It should be noted that the quality, volume and dispersion time of the above materials may be increased or decreased depending on the actual situation to achieve a better effect, and need not be specifically limited to the present embodiment. The purpose of adding the organic vehicle to the obtained dispersion is to enhance the adhesiveness of the conductive solution of the carbon nanomaterial. Of course, if the tackiness of the conductive solution of the carbon nanomaterial is not particularly required, the step of adding the organic vehicle can be omitted.

[0021] 製備膠粘劑的方法包括:將丙烯酸丁酯、丙烯酸-2-乙基[0021] A method of preparing an adhesive comprises: butyl acrylate, 2-ethyl acrylate

已I旨、醋酸乙稀、曱基丙稀酸縮水甘油醋、丙稀酸、過 氧化苯f醯、T苯及醋酸乙酯混合均勻分散後得到該膠 粘劑。上述各種物質的品質份數分別為:112. 5份的丙烯 酸丁酯、116. 5份的丙烯酸-2-乙基已酯、12. 5份的醋酸 乙烯、1.25份的曱基丙稀酸縮水甘油自旨、7. 5份的丙烯酸 、0. 5份的過氧化苯甲醯、87. 5份的曱苯及162. 5份的醋 酸乙酯。該膠粘劑具有較高的内聚力和膠接強度,適用 於製備膠粘帶、自粘標籤及雙面膠帶等。當該膠粘劑用 於雙面膠帶時,其膠接強度可達5. 6N/cm。當然,上述各 種物質的品質份數可依實際需要而作相應變更,而不必 具體以本實施例為限。 [0022] 在步驟(200 )中,奈米碳管導電溶液與膠粘劑充分混合, 其混合分散的方法可以參考步驟(100)中實施。充分混合 後所得到的混合物置於100攝氏度的水浴環境中並用攪拌 棒攪拌,直至將溶劑蒸發掉。然後,將蒸發過的混合物 塗覆於基底102上。 09611260^^ A0101 第7頁/共11頁 1013368833-0 1378133 _ 101年09月27日按正替換頁 [0023] 在步驟(300 )中,將在步驟(200)中得到的塗覆有混合物 的基底102再充分乾燥後得到該導電膠帶10。乾燥的方法 可採用風乾、熱幹或兩者相結合。 [0024] 本發明實施例所提供的導電膠帶10,其膠粘層104中含有 碳奈米材料,尤其係奈米碳管,其導電性要優於無定形 碳的導電性,故含碳奈米材料的導電膠帶的電阻低;製 備導電膠帶10時,如要達到同樣的導電性,那麼碳奈米 材料的用量會更少,因此導電膠帶10的成本低;使用本 發明實施例提供的膠粘劑,可使導電膠帶的粘性好。 _ [0025] 需要指出的係,本發明實施例提供的導電膠帶10還可用 〇於防靜電包裝材料。 [0026] 綜上所述,本發明確已符合發明專利之要件,爰依法提 出專利申請。惟,以上所述者僅為本發明之較佳實施方 式,本發明之範圍並不以上述實施方式為限,舉凡熟習 本案技藝之人士援依本發明之精神所作之等效修飾或變 化,皆應涵蓋於以下申請專利範圍内。 j 【圖式簡單說明】 [0027] 圖1為本發明實施例提供的一種導電膠帶的截面示意圖。 [0028] 圖2為本發明實施例提供的一種導電膠帶的製造流程圖。 【主要元件符號說明】 [0029] 導電膠帶:10 [0030] 基底:102 [0031] 膠粘層:104 _26〇产單编號A_ 第8頁/共11頁 1013368833-0The adhesive is obtained by uniformly mixing and dispersing ethylene acetate, thioglycolic acid glycidyl vinegar, acrylic acid, benzoyl peroxide, Tbenzene and ethyl acetate. The mass fraction of each of the above materials is: 12.5 parts of butyl acrylate, 116.5 parts of 2-ethylhexyl acrylate, 12.5 parts of vinyl acetate, 1.25 parts of mercapto acrylic acid shrinkage 5份的酯酯。 glycerin, 7.5 parts of acrylic acid, 0.5 parts of benzoyl peroxide, 87.5 parts of benzene and 162.5 parts of ethyl acetate. The adhesive has high cohesion and bonding strength and is suitable for the preparation of adhesive tapes, self-adhesive labels and double-sided tapes. 6N/厘米。 When the adhesive is used up to 5. 6N / cm. Of course, the number of parts of the above various substances can be changed as needed, and it is not necessary to specifically limit the present embodiment. [0022] In the step (200), the carbon nanotube conductive solution is thoroughly mixed with the adhesive, and the method of mixing and dispersing thereof can be carried out by referring to the step (100). After thorough mixing, the resulting mixture was placed in a water bath at 100 ° C and stirred with a stir bar until the solvent was evaporated. The evaporated mixture is then applied to substrate 102. 09611260^^ A0101 Page 7 of 11 1013368833-0 1378133 _ September 27, 2011 Pressing the replacement page [0023] In step (300), the mixture obtained in step (200) is coated with a mixture. The conductive tape 10 is obtained after the substrate 102 is sufficiently dried. The method of drying can be air dried, dried or combined. [0024] The conductive tape 10 provided by the embodiment of the present invention has a carbon nanomaterial in the adhesive layer 104, especially a carbon nanotube, and the conductivity is better than the conductivity of the amorphous carbon, so the carbonaceous naphthalene is contained. The conductive tape of the rice material has low electrical resistance; when the conductive tape 10 is prepared, if the same conductivity is to be achieved, the amount of the carbon nanomaterial is less, so the cost of the conductive tape 10 is low; using the adhesive provided by the embodiment of the present invention The adhesive tape can be made sticky. [0025] It should be noted that the conductive tape 10 provided by the embodiment of the present invention can also be used for antistatic packaging materials. In summary, the present invention has indeed met the requirements of the invention patent, and the patent application is filed according to law. However, the above description is only the preferred embodiment of the present invention, and the scope of the present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make equivalent modifications or changes in accordance with the spirit of the present invention. It should be covered by the following patent application. BRIEF DESCRIPTION OF THE DRAWINGS [0027] FIG. 1 is a schematic cross-sectional view of a conductive tape according to an embodiment of the present invention. 2 is a flow chart of manufacturing a conductive tape according to an embodiment of the present invention. [Explanation of main component symbols] [0029] Conductive tape: 10 [0030] Substrate: 102 [0031] Adhesive layer: 104 _26 〇 单 编号 A_ Page 8 of 11 1013368833-0

Claims (1)

1378133 101年.09月27日按正替換頁 七、申請專利範圍: 1 . 一種導電膠帶的製造方法,其包括以下步驟: 將碳奈米材料與二氣乙烷混合均勻分散後得到分散液;及 在該分散液t加入有機載體並均勻分散得到該碳奈米材料 導電溶液; 將上述碳奈米材料導電溶液與膠粘劑均勻混合後塗覆在基 底上;及 乾燥塗覆在基底上的混合物以形成該導電膠帶。1378133 101. September 27th, according to the replacement page VII, the scope of application for patents: 1. A method for manufacturing a conductive tape, comprising the following steps: mixing the carbon nano material with di-ethane and uniformly dispersing to obtain a dispersion; And adding the organic carrier to the dispersion t and uniformly dispersing to obtain the conductive solution of the carbon nano material; uniformly coating the conductive solution of the carbon nano material and the adhesive on the substrate; and drying the mixture coated on the substrate to The conductive tape is formed. 2. 如申請專利範圍第1項所述之導電膠帶的製造方法,其中 ,在加入有機載體前後進一步包括使用濾網過濾該分散液 的步驟。 3. 如申請專利範圍第1項所述之導電膠帶的製造方法,其中 ,所述之分散步驟藉由細胞破碎機及超聲清洗機分散實現 4. 如申請專利範圍第1項所述之導電膠帶的製造方法,其中2. The method of producing a conductive tape according to claim 1, wherein the step of filtering the dispersion using a sieve before and after the addition of the organic vehicle is further included. 3. The method of manufacturing the conductive tape according to claim 1, wherein the dispersing step is achieved by a cell crusher and an ultrasonic cleaner. 4. The conductive tape according to claim 1 Manufacturing method, wherein ,所述之有機載體包含乙基纖維素、鄰位苯二f酸二丁酯 及松油醇。 5. 如申請專利範圍第1項所述之導電膠帶的製造方法,其中 ,所述之膠粘劑的製備方法包括:將丙烯酸丁酯、丙烯酸 -2-乙基已酯、醋酸乙烯、曱基丙烯酸縮水甘油酯、丙烯 酸、過氡化苯甲醯、甲苯及醋酸乙酯混合均勻分散後得到 該膠粘劑。 6. 如申請專利範圍第1項所述之導電膠帶的製造方法,其中 ,所述之碳奈米材料選自奈米碳管、碳奈米球或兩者的混 合物。 09611260^^ A〇101 第9頁/共11頁 1013368833-0The organic carrier comprises ethyl cellulose, dibutyl phthalate and terpineol. 5. The method for producing a conductive tape according to claim 1, wherein the method for preparing the adhesive comprises: shrinking butyl acrylate, 2-ethylhexyl acrylate, vinyl acetate, methacrylic acid The adhesive is obtained by uniformly mixing and dispersing glyceride, acrylic acid, fluorinated benzamidine, toluene and ethyl acetate. 6. The method of producing a conductive tape according to claim 1, wherein the carbon nanomaterial is selected from the group consisting of a carbon nanotube, a carbon nanosphere, or a mixture of the two. 09611260^^ A〇101 Page 9 of 11 1013368833-0
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