TWI355780B - Electric plug connector - Google Patents

Electric plug connector Download PDF

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Publication number
TWI355780B
TWI355780B TW096108879A TW96108879A TWI355780B TW I355780 B TWI355780 B TW I355780B TW 096108879 A TW096108879 A TW 096108879A TW 96108879 A TW96108879 A TW 96108879A TW I355780 B TWI355780 B TW I355780B
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TW
Taiwan
Prior art keywords
tongue
terminal
spring steel
current busbar
steel sheet
Prior art date
Application number
TW096108879A
Other languages
Chinese (zh)
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TW200810260A (en
Original Assignee
Wago Verwaltungs Gmbh
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Publication of TW200810260A publication Critical patent/TW200810260A/en
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Publication of TWI355780B publication Critical patent/TWI355780B/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/48185Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/03Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the relationship between the connecting locations
    • H01R11/09Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the relationship between the connecting locations the connecting locations being identical
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2101/00One pole
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/22End caps, i.e. of insulating or conductive material for covering or maintaining connections between wires entering the cap from the same end
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22Bases, e.g. strip, block, panel
    • H01R9/24Terminal blocks

Landscapes

  • Connections Arranged To Contact A Plurality Of Conductors (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Cable Accessories (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Clamps And Clips (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Breakers (AREA)
  • Installation Of Bus-Bars (AREA)

Abstract

The clamp has a contact insert, which has several clamping points arranged next to each other in a row. Stripped ends (18) of electrical conductors (15) are inserted through window recesses, which are originated from free cut of leaf spring guides in a spring steel plate (16). A main extension direction of the recesses cuts axles of the conductors under a maximum flat angle of incidence, which is obtained by positioning an upper edge region (23) of the plate with guide roots (22) and a lower edge region (24) of the plate with a contact rail adjacent to the ends.

Description

1355780 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種電導線之接線端子,其具一由絕緣材料 所構成之端子盒及一接觸組件,該組件具有許多排成一列、彼 此相鄰設置之端子接點,而去除絕緣之電導線末端,便能於端 子盒之同一側,以相互平行方式***。 該類端子之接觸组件’通常係由一片彈簧鋼片,及一個所 有端子接點均共用、由導電良好之材料所製成之電流匯流排構 成。該片彈簧鋼片上,裁切出(或是沖壓出)許多與端子接點數 量相等、形狀為彈簧舌片之簧片,且該舌片根部與彈篑鋼片之 上緣相連接。該彈簧舌片之自由端係往彈簧鋼片之下緣方向伸 展,並分別對準電流匯流排。該等舌片與電流匯流排分別形成 一個端子接點,用以做為該接線端子所***電導線之電子及機 械钳夾點。 【先前技術】 該類端子之原始型態,自1973年即為已知(德國專利案DE 23 17 _ C3)。該接線端子之基本構造,具一形狀為塊狀(厚實 的)、本質上為堅硬的、由導電良好之鋼料所製成之接觸板。該 接觸板即為接觸組件之載具^切轉簧舌片之彈夢鋼片,係 j於此接觸板上。於塊狀之_板上,每—端子接點均設有 ^形開口。需要被钳夾之電導線首先穿過該窗形開口,再讓 ,利用個別之彈簧舌片自由端及接觸板下緣或 下緣E域翻·央住。 如辞=接、線端子之原始型態,隨著時間進展已被多次修改。 如德國專利案DE 44 45 603 A1中所-„ isi. 中斤717,即為原始之扁平狀接 1可改成折角形式之一例、該類修改所無法改變的,係 S: 5 1355780 該接觸板或修改成㈣之制H都是接觸組件之塊狀(厚 實的)載具,該載具内設置了窗形開口,以便所插人之導線末端 被鉗夾於端子接點前,能讓被鉗夾之電導線先行穿過。 前述類型之端子至今仍大量被用於建築物内裝中。但即使 是成功的產品,也必須滿足市場要求。這些要求(一如過往)係 製造成本更便宜(即降佩本),以及射能地製作得更小巧(即 降低結構高度)。 為了滿足第-項降低成本之要求,便由前述之原始型態發 展出一種後續型態,其係由一截面積小很多之電流匯流排,取 代原先由相當昂貴之銅材所製成之塊狀(厚實的)接觸板/接觸 體,而該電流匯流排之形狀,則為橫跨於彈簧舌片上之電流匯 流排框架或電流匯流排條板。該類呈框架狀或條板狀之電流匯 流排,因考量昂貴銅材之使用,而有相對應之最小導線面積限 制。該等電流匯流排(相對於接觸組件而言)不再具備載具之功 能,而係利用彈簧鋼片之下緣加以固定。此處之窗形開口,則 設置於彈簧鋼片上(參見德國專利案DE 203 03 537 U1)。 本發明之緣由,係根據前述德國專利案DE 203 03 537 U1 之端子型態。該類型中’已去除絕緣之電導線末端先行穿過— 窗形開口,該窗口係由彈簧舌片經裁切後於彈簧鋼片上形成。 然後電導線便能以電子及機械之方式,被鉗夾於彈簧舌片之自 由端及相對應之框架式或條板式電流匯流排間所形成之端予 接點内。 【發明内容】 本發明之任務係創造出該種類型之接線端子,該接線端子 亦能滿足前述第二項市場要求,也就是能滿足結構高度降低之 要求。1355780 IX. Description of the Invention: [Technical Field] The present invention relates to a terminal for an electric wire having a terminal box made of an insulating material and a contact assembly having a plurality of rows arranged in a row Adjacent to the terminal contacts, and the ends of the insulated electrical leads can be inserted in parallel with each other on the same side of the terminal box. Contact assemblies of such terminals are typically constructed of a piece of spring steel sheet and a current busbar that is shared by all of the terminal contacts and made of a material that is electrically conductive. On the piece of spring steel, a plurality of reeds having the same number of contacts as the spring tongue are cut out (or stamped out), and the root of the tongue is connected to the upper edge of the magazine steel piece. The free end of the spring tongue extends toward the lower edge of the spring steel sheet and is aligned with the current busbar. The tabs and the current busbar respectively form a terminal contact for use as an electronic and mechanical clamp point for the electrical conductor to which the terminal is inserted. [Prior Art] The original type of this type of terminal has been known since 1973 (German Patent Case DE 23 17 _ C3). The basic structure of the terminal block has a contact plate made of a steel material having a shape of a block (thickness) and being substantially rigid and electrically conductive. The contact plate is the spring steel piece of the carrier of the contact assembly, the cutting spring tongue, and the j is on the contact plate. On the block-shaped board, each terminal contact is provided with a ^-shaped opening. The electric wires that need to be clamped first pass through the window-shaped opening, and then use the free ends of the individual spring tongues and the lower edge or lower edge of the contact plate to sway. If the word = connection, the original type of the line terminal, has been modified several times as time progresses. For example, in the German patent application DE 44 45 603 A1, the isi. 717, which is an example of the original flat connection 1 can be changed into a folded angle form, which cannot be changed by the modification, is S: 5 1355780 The plate or modified to (4) is a block (thick) carrier of the contact assembly, the window is provided with a window-shaped opening, so that the end of the inserted wire is clamped to the terminal contact, allowing The clamped electrical conductors pass through first. The above types of terminals are still widely used in building interiors, but even successful products must meet market requirements. These requirements (as in the past) are more costly to manufacture. It is cheaper (ie, it is reduced), and the energy is made smaller (ie, the height of the structure is lowered). In order to meet the requirements of the first item to reduce the cost, a follow-up type is developed from the original type described above. A current busbar with a much smaller area, replacing the bulky (thick) contact plate/contact body originally made of relatively expensive copper material, and the shape of the current busbar is across the spring tongue Current busbar frame or current sink Bars. This type of frame or strip-shaped current busbars, due to the use of expensive copper, has a corresponding minimum wire area limit. These current busbars (relative to the contact components) are not The function of the carrier is further provided by the lower edge of the spring steel sheet. The window opening is here provided on the spring steel sheet (see German Patent No. DE 203 03 537 U1). According to the terminal type of the aforementioned German patent DE 203 03 537 U1. In this type, the end of the insulated electric wire is passed through a window-shaped opening which is formed by cutting the spring tongue on the spring steel sheet. Then, the electric wire can be clamped electronically and mechanically to the end of the spring tongue and the corresponding end of the frame or strip-type current bus bar. The task of the invention is to create such types of terminals, which also meet the aforementioned second market requirement, that is, to meet the structural height reduction requirements.

6 S 1355780 、根據本發明,達成該目的之方式,係㈣簧鋼片上窗形開 口u要伸展万向與被域之電導線主轴,以最大扁平之定位 f相交’以使彈簧鋼片上緣及_定於定位點之電龜流排都 能分職|錄#著被域電料之*_末端處。 "本發明之準則含有一創新之想法。專業人員至今仍視為習 常及必要的’就是彈簧鋼片上緣及彈簧舌片之舌片根部,必須 儘可能遠練_之電導線,以使彈簧舌片之長度有足夠的彈 簧行,’紐㈣之彈簧舌片定位角能於被純之電導線上輸 出較局的導線拉力。而本發明之準顧走另—條路。該準則結 合了最大扁平定位角及較短之簧片長度,而使該創新且根據本 發明之端子,達成明顯的結構高度縮減,且這種方式(下文中會 更精確地再加以說明)不致於對導線之鉗夾力量及/或導線之拉 力,產生不良影響。 貫徹執行本發明之準則,就可得到結構最小之新式端子, 如詳細之附圖所示。圖式端子之接觸組件結構高度,並不會突 出超過電導線之外輪廓,該外輪廓係取決於導線之絕緣覆皮之 外徑。此類與結構高度有關之最小尺寸接線端子(例如接線盒之 钳夾端子)’至今仍未曾達成過。實務上,該類端子具有明顯之 優點。於每一空間單位内,可安裝更多此類型之接線端子。即 使於狹窄之配線盒或一般的機具用接線盒,均可良好的採用許 多此類創新且結構高度縮小之端子。 雖然新端子之結構高度有縮減,但仍保有足夠之導線鉗夾 力量及導線拉力,因為根據申請專利範園第2項所述,彈簧舌 片具有一個以加工技術預先成形之形狀,做法係由彈簧舌片之 舌片根部開始,於第一個彎角(即根部彎角)處,讓彈簧舌片避 開被鉗夾之電導線,再於緊接之第二彎角(即折返彎角)處,折 7 1355780 向被甜央之電導線。兩個預先成形(根部弯角及折返弯角),於 加工技術上係以彈簧材料之冷鑄技術來完成的,因此 ,即使彈 簧舌片於被#夹之電導線上有—扁平之定位角,仍能達到很高 的彈簧力。 、根據申請專利範圍第3項所述,彈著舌片之舌片末端,係 、如下方式與被甜夾之電導線構成夾角,即舌片末端之叙央邊 緣及電導線所夾之斜m〇。,以確保導線有足夠之拉力。 α此處必須指出,前述本發明之特徵不僅能應用於單排之接 線^»子’亦Α應用於雙排之接線端子,而該處之端子接點係設 計成彼此平行的兩排,如德國專利案DE 54 523 C2所示之 雙排六導線舒。雙排之接線端子—般而言财單排端子之鏡 面對稱式雙排而已。 、,力一裡剌新作法係關於技術上的解決方法,亦即如何將扁 平、,面厚度基本上很薄之電流匯流排,利用彈簧鋼片下緣加 以固定,而毋須額外之固定辅具(例如點洋、搭知或沖壓)。根 據申請專利範圍第4銜述之解決方法,彈簧鋼片下緣之電流 匯流排固疋,係將止於該處之窗形開口一部份,逆向導線*** 万向折回去’以便形成-個逆向導線***方向開啟,而另—側 係=金屬扣住之V形接受槽口。插於V形接受槽口裡的,係 面呈扁平狀且壁厚很薄之電流匯流排,而彈簧舌片之長度係如 此度量,即必須扣於沒有被使用、關閉之端子接點旁之彈簧鋼 片之窗形開π上,且搭靠於電龍流排之下緣,並將其固定住。 、該種將扁平、框架狀之電流匯流排(視需求,亦可為條板狀 之電流匯流排)固定於例如彈簧鋼片下緣之方法,在以自動加工 機替此種新端子進行加玉時,也有顯著之H魏匿流排可 以毫無_的插人彈簧鋼片v形接受槽口内,而不需其他辅助 1355780 =。此時,彈簧舌片將會由靜止位置往後壓,然後再把電流 trr於v形接受槽口_預先固定)。要被預先固定之 材料^子^制用自動加工機’全自動將其整體安裝於絕緣 紐右疋電流匯流排需預先被固定於v形接受槽口内,以使接 ’二件正組於後射裝程序上能簡易的加以裝人並分類則根 據申請專利侧第5項所建議,電魅流排於其滅至V形接 觉槽口内之雜,針對每個端子接關設有—突出之電流匯流 排負部型式為突出之支撐凸點),該等頭部於電流匯流排*** 接受槽口_ ’能扣住那些分設於彈簧鋼片之窗形開口、 逆著導線***方向往後折起之部分。 .選擇截面為扁平狀且壁厚相當薄之條板狀電流匯流排,有 助於結構高度縮減。此類電流匯流排具有一個扁平(沒有間隙的] 下表面,其能以如下方式固定於v形接受槽口内,即以傾斜之 方式、逆著導線***之方向來安放,而使電流匯流排之下表 面,能為端子接點所***之電導線,提供一個滑入的斜坡(參見 申請專利範圍第6項)。 【實施方式】 圖一所式為端子盒10之截面,其具一設置於導線***方 向前方之面板11 ’面板上設有導線***孔12、13及14,以使 其能正向、平行的***總數為三條之電導線15(參見圖三)。6 S 1355780, according to the invention, the manner of achieving the purpose is that the window opening u of the (four) spring steel sheet is to extend the main shaft of the universal and the electric wire of the domain, and intersect at the maximum flat position f to make the upper edge of the spring steel sheet and _ The electric turtle flow row that is set at the anchor point can be divided into jobs. "The guidelines of the present invention contain an innovative idea. Professionals still regard it as a habit and necessary 'is the upper edge of the spring steel sheet and the tongue root of the spring tongue. It is necessary to practice the electric wire as far as possible so that the length of the spring tongue has enough spring lines,' The spring tongue positioning angle of the New (4) can output a relatively constant wire tension on the pure electric wire. And the invention is allowed to take another path. This criterion combines the maximum flattening angle and the shorter reed length, resulting in a significant structural height reduction for this innovative and terminal according to the invention, and this approach (more precisely explained below) does not It has an adverse effect on the clamping force of the wire and/or the pulling force of the wire. By implementing the principles of the present invention, a new type of terminal having the smallest structure can be obtained, as shown in the detailed drawings. The contact assembly of the figure terminal is structurally high in height and does not protrude beyond the outer contour of the electrical conductor, which depends on the outer diameter of the insulating sheath of the conductor. This type of minimum size terminal (such as the clamp terminal of the junction box) that is related to the height of the structure has not been achieved so far. In practice, this type of terminal has obvious advantages. More terminals of this type can be installed in each space unit. Even in narrow wiring boxes or general machine tool junction boxes, many of these innovative and highly structurally narrow terminals can be used well. Although the structural height of the new terminal is reduced, sufficient wire clamping force and wire tension are maintained, because according to the second paragraph of the patent application, the spring tongue has a shape pre-formed by processing technology. The root of the tongue of the spring tongue starts at the first corner (ie, the corner of the root), so that the spring tongue avoids the electric wire clamped, and then the second corner (ie, the corner of the fold) ), fold 7 1355780 to the electric wire of the sweet center. The two pre-forms (root corners and turn-back corners) are processed by the cold-casting technique of the spring material, so that even if the spring tongues have a flattened positioning angle on the electric wires of the clip, A high spring force can still be achieved. According to the third paragraph of the patent application scope, the end of the tongue of the tongue is tied with the electric wire of the sweet clip as follows, that is, the edge of the tip of the tongue and the oblique angle of the electric wire. Hey. To ensure that the wire has enough tension. α It must be pointed out here that the aforementioned features of the present invention can be applied not only to a single row of wires, but also to two rows of terminals, where the terminal contacts are designed in two rows parallel to each other, such as The double-row six-wire cable shown in German Patent No. DE 54 523 C2. Double-row terminal blocks—in general, the mirrors of the single-row terminals are symmetrical in two rows. , Li Yili's new practice is about the technical solution, that is, how to flatten the current busbar with a very thin surface thickness, and fix it with the lower edge of the spring steel sheet without additional fixing aids. (such as point, catch, or punch). According to the solution of the fourth application of the patent application scope, the current busbar of the lower edge of the spring steel sheet is fixed, and a part of the window-shaped opening will be stopped at this point, and the reverse line is inserted into the universal fold back to form a The reverse guide wire insertion direction is opened, and the other side is the metal-shaped V-shaped receiving slot. a current busbar that is inserted into the V-shaped receiving slot and has a flat surface and a thin wall thickness, and the length of the spring tongue is measured as such, that is, it must be fastened to the terminal contact that is not used or closed. The window of the spring steel sheet is opened π, and it is placed against the lower edge of the electric dragon row and fixed. This type of flat, frame-shaped current busbar (or bar-shaped current busbar as required) is fixed to the lower edge of, for example, a spring steel sheet, and is added to the new terminal by an automatic processing machine. When jade, there is also a significant H Wei Wei flow row can be inserted into the slot without springs, without the need for other auxiliary 1355780 =. At this point, the spring tongue will be pressed back from the rest position and then the current trr will be pre-fixed in the v-shaped receiving slot _. The material to be pre-fixed is made of automatic processing machine 'automatically mounted on the whole of the insulated wire. The current busbar must be fixed in the v-shaped receiving slot in advance so that the two pieces are assembled. The shooting program can be easily loaded and sorted according to the recommendation of the fifth item of the patent application side. The electric charm is discharged in the V-shaped sensing slot, and is provided for each terminal. The current busbar negative portion is a protruding support bump), and the heads are inserted into the receiving slot at the current busbar _' to buckle the window-shaped openings which are respectively disposed on the spring steel sheet, against the wire insertion direction The part that is folded back. A strip-shaped current busbar with a flat cross section and a relatively thin wall thickness is selected to help reduce the height of the structure. Such a current busbar has a flat (no gap) lower surface that can be fixed in the v-shaped receiving slot in such a manner that it is placed obliquely against the direction of wire insertion, and the current busbar is placed The lower surface can provide a sliding slope for the electrical wires inserted into the terminal contacts (see the scope of claim 6). [Embodiment] FIG. 1 is a cross section of the terminal box 10, which has a The panel 11' on the front side of the wire insertion direction is provided with wire insertion holes 12, 13 and 14 so that it can insert a total of three electric wires 15 in the forward and parallel directions (see Fig. 3).

圖四、圖五及圖六所示為接觸組件,該組件設於端予盒内 部。其係由一片彈簧鋼片16(參見圖六)及一電流匯流排17(參 見圖五)所構成’該電流匯流排係由導電良好之鋼料所加工製 成。 於彈簧鋼片16上,裁切出與端子接點數量相等之三個彈 1355780 簧舌片21,如此一來,於彈簧鋼片上便形成三個窗形開口。窗 形開口之大小,基本上與被裁切出的簧片大小及其末端部分25 相等,該部份最好參見圖六。電導線之去絕緣末端18,於個別 被所屬之端子接點以电子式及機械式甜夾住之前,須先行穿過 該窗形開口。電導線係與其一段絕緣覆皮19,共同***放於端 子内。 圖式之三導線式之接線端子具三個端子接點。各個端子接 點皆建構於彈簧舌片21之自由端20及電流匯流排17之間。 最佳圖式係如圖四所示之已安裝完成之接觸組件側視圖。 彈簧舌片21係以如下方式自彈脊鋼片16上被裁切下來(參 見圖六),即其舌片根部22與所謂彈簧鋼片之上緣23固定連 接一起。彈簧舌片之自由端則朝彈簧鋼片之下緣24方向伸展。 彈簧鋼片之下緣24’係與止於該處之窗形開口一部分25, 一起逆著導線***方向被折回去,以便於彈簧鋼片上形成一個 逆向導線***方向開啟,而另一側以最寬幅金屬連接之v形接 受槽口 26。 ) 圖五所示之電流匯流排17,安裝於v形接受槽口 26内。 電流匯流排17之構造,係截面為扁平之條板式電流匯流排。 其橫跨於所有三端子接社。其壁厚之構造相#薄,且只U比彈 簧鋼片之材料厚度略厚—些而已(與圖四相叫。電流^排具 三個由側邊突出之電流匯流排頭部27,該等頭部係於電流匯^ 排***放至V形接受槽口 26之際,伸人至窗形開口内於導線u ***方向往後折起之部分〜扁平且相當薄之電流匯流排Η, 係以如下方式置於v形接受槽口 26内,即其光滑之下表面, 係作為所***之電導線之滑入斜坡。 被裁切出之彈簧舌片,以加工技術預先成形,其做Figure 4, Figure 5 and Figure 6 show the contact assembly, which is placed inside the end of the box. It consists of a spring steel sheet 16 (see Figure 6) and a current bus bar 17 (see Figure 5). The current busbar is made of a well-conducting steel. On the spring steel sheet 16, three springs 1355780 spring tongues 21 equal in number to the terminal contacts are cut, so that three window openings are formed on the spring steel sheets. The size of the window opening is substantially equal to the size of the reed which is cut and its end portion 25, which is best seen in Figure 6. The de-insulated end 18 of the electrical conductor must pass through the window opening before being individually clamped by the associated terminal contacts in electronic and mechanical sweetness. The electric conductor is inserted into the terminal together with a length of insulating sheath 19. The three-wire type terminal of the figure has three terminal contacts. Each of the terminal contacts is constructed between the free end 20 of the spring tongue 21 and the current busbar 17. The best drawing is a side view of the installed contact assembly shown in Figure 4. The spring tongue 21 is cut from the ridge steel sheet 16 in the following manner (see Fig. 6), i.e., the tongue root portion 22 is fixedly coupled to the upper edge 23 of the so-called spring steel sheet. The free end of the spring tongue extends toward the lower edge 24 of the spring steel sheet. The lower edge 24' of the spring steel sheet is folded back together with the window-shaped opening portion 25 stopped there, so as to be folded back against the wire insertion direction, so that a reverse wire insertion direction is formed on the spring steel sheet, and the other side is the most The v-shaped receiving slot 26 of the wide metal connection. The current busbar 17 shown in Figure 5 is mounted in the v-shaped receiving slot 26. The structure of the current busbar 17 is a flat strip-plate current busbar having a flat section. It spans all three terminal connections. The wall thickness of the structural phase is thin, and only U is slightly thicker than the material of the spring steel sheet - some (refer to Figure 4). The current ^ is provided with three current busbar heads 27 protruding from the side, which When the head is inserted into the V-shaped receiving slot 26, the portion that extends into the window-shaped opening and folded back in the direction in which the wire u is inserted is a flat and relatively thin current bus bar. , placed in the v-shaped receiving notch 26, that is, its smooth lower surface, as a sliding slope of the inserted electrical wire. The cut spring tongue is pre-formed by processing technology, do

S 10 ,係該舌片(由其舌片根部22開始)首先於第—個彎角 即根部彎角28)處避開被鉗夾之電導線’紐再於後 =之第二彎角(即折返彎角29)處,折向被鉗夾之電導 比較圖二與圖四即可精確看出此點。彈簧舌片之舌 片末端20與被鉗夾之電導線構成夾角,因此,舌片末端 之甜夾邊緣與電導線所夾之斜角_。。這個小小的角 度拉高了導線拉力。 因加工技術預先成形之根部彎角28及預先成形之折 返考角29’使彈簧舌片施加於被鉗夾之電導線上之導線 钳夾力相當大。導線钳夾力受到彈簧鋼片上之隔離片3〇 的支擇(參見圖六),該_片係由關於兩側且鄰近於 每片彈簧舌片疋支撐板31所構成,且當彈簽舌片張開 之際’能夠獨立的施加辅助彈力。為了強化支撐板”上 所預期之辅助彈力的強度,每—支轉板都具預先成形之 彈性彎角32 (參見圖四及圖六)。 前述之接觸組件,於組裝完成狀態下只需端子絕緣 材料盒内很少空間即可。圖二及圖-顯示,不僅彈簧鋼 片之m3與彈簧舌片之舌片根部22’可安置於緊鄰於 ㈣央之電導線15之去絕緣末端18處,彈夢鋼片之下 緣24及位置被固定住之電流匯流排17亦可。結果顯示, 於彈簧鋼片上,由彈簧舌片之裁切(或是沖壓)而形成 之窗形開π主要伸展方向,係與㈣夾之電導線主轴, ,最^扁平之^位角㈣。如此—來,便能顯著縮減接 觸組件《結構向度(連帶整個接線端予之結構高度亦 然)。 由圖-及圖二可明顯觀察到端子之結構高度降低。 11 1355780 彈簧鋼片上緣23(包括由此處長出之彈簧舌片21),及 彈簧鋼片下緣24(包括位置固定不動之電流匯流排17), 均不會突出於外輪廓之外,一個取決於軸線平行延伸出 去之導線絕緣覆皮19外徑之外輪廓,該覆皮係為導線最 大之橫截面,而且可被鉗夾於圖示之接線端子内。 【圖式簡單說明】 以下為本發明根據圖式所示,進一步加以說明之實施例。 各圖式為: 圖一及圖二穿過該新式端子之截面,其包含及不含被钳 夾之電導線; 圖三該端子之絕緣材料端子盒外觀; 圖四至圖六接觸組件之詳圖。S 10 , the tongue (starting from the tongue root 22) first avoids the clamped electrical conductor 'news and then the second corner at the first corner (ie, the root corner 28) That is, at the turnback corner 29), the comparison of the conductance of the clamped clamp to FIG. 2 and FIG. 4 can accurately see this point. The tongue end 20 of the spring tongue forms an angle with the clamped electrical conductor, so that the edge of the sweet clip at the end of the tongue is at an oblique angle to the electrical conductor. . This small angle pulls up the wire pull. The root bending angle 28 pre-formed by the processing technique and the pre-formed folding corner 29' cause the spring tongue to exert a considerable clamping force on the clamped electrical conductor. The wire clamping force is limited by the spacer 3〇 on the spring steel sheet (see Fig. 6), which is formed by the support plate 31 on both sides and adjacent to each spring tongue, and when the tongue is played When the film is opened, it can independently apply auxiliary elastic force. In order to reinforce the strength of the auxiliary elastic force expected on the support plate, each of the rotating plates has a pre-formed elastic corner 32 (see Fig. 4 and Fig. 6). The aforementioned contact assembly requires only terminals in the assembled state. There is little space in the insulating material box. Figure 2 and Figure - show that not only the m3 of the spring steel piece and the tongue root 22' of the spring tongue can be placed next to the de-insulating end 18 of the (four) central electrical conductor 15. The lower edge 24 of the bomb and the current busbar 17 where the position is fixed can also be used. The result shows that on the spring steel sheet, the window formed by the cutting (or punching) of the spring tongue is mainly opened. The direction of extension, the main axis of the electrical conductor with (4) clips, and the flattened angle of the flat (4). This way, the contact component "structural dimension (which is also the same as the structural height of the entire terminal) can be significantly reduced. Fig. and Fig. 2 can clearly observe the structural height reduction of the terminal. 11 1355780 Spring steel sheet upper edge 23 (including the spring tongue 21 that grows here), and the spring steel sheet lower edge 24 (including the stationary current) Bus 17), will not stand out In addition to the outer contour, a profile of the outer diameter of the wire insulation cover 19 extending parallel to the axis, the cover is the largest cross section of the wire and can be clamped in the illustrated terminal. BRIEF DESCRIPTION OF THE DRAWINGS The following are examples of further illustrating the invention in accordance with the drawings. Each of the figures is: Figure 1 and Figure 2 through the section of the new terminal, including and without the clamped electricity Figure 3. Appearance of the terminal block of the insulating material of the terminal; Figure 4 to Figure 6 detail of the contact component.

S 1355780 【主要元件符號說明】 10 端子盒 11 面板 12, 13, 14 導線***孔 15 電導線 16 彈簧鋼片 17 電流匯流排 18 去絕緣末端 19 絕緣覆皮 20 自由端 21 彈簧舌片 22 舌片根部 23 上緣 24 下緣 25 部份 26 V形接受槽口 27 電流匯流排頭部 28 根部彎角 29 折返彎角 30 隔離片 31 支撐板 32 預先成形之彈性彎角 13 .5,S 1355780 [Description of main component symbols] 10 Terminal box 11 Panel 12, 13, 14 Wire insertion hole 15 Electrical wire 16 Spring steel plate 17 Current busbar 18 De-insulated end 19 Insulation cover 20 Free end 21 Spring tongue 22 Tab Root 23 Upper edge 24 Lower edge 25 Part 26 V-shaped receiving notch 27 Current busbar head 28 Root angle 29 Foldback corner 30 Spacer 31 Support plate 32 Pre-formed elastic corner 13.5,

Claims (1)

、申請專利範圍: 一種電導線(15)之接線端子, -具一由絕緣材料所構成之端子盒(1〇)及一接觸組件,該 組件具有許多排成一列彼此相鄰設置之端子接點,而電 導線(15)去除絕緣的端點(18),則能由端予盒(1〇)之同 一側,以相互平行方式***, -該接觸組件係由一片彈簧鋼片(16)及一個所有端子接點 均共用而由導電良好之材料所製成之電流匯流排(17)所 構成, -該片彈簧鋼片上(16),裁切出(或沖壓出)許多與端子接點數 量相等、形狀為薄片彈簧舌片⑵)之簧片,方式為該舌片***(22)與彈簧鋼片(16)之上緣區域相連接, 一該薄片彈簧舌片(21)之自由端(20),係往彈簧鋼片(16)之 下緣區域(24)方向伸展,並分別對準電流匯流排(17),而 該匯流排係橫跨於薄片彈簧舌片(21)之長軸伸展方向,並 利用彈簧鋼片(16)之下緣區域(24)加以固定, -已去除絕緣之電導線(15)末端(18),先行穿過一窗形開 口,而該窗口係由薄片彈簧舌片(21)經裁切之後,於彈簧 鋼片(16)上形成,然後電導線便能以電子及機械之方式, 被紐夾於薄片彈簧舌片(21)之自由端(2G)及電流匯流排 (17)之間所形成的端子接點内,而且, -彈簧鋼片(16)上之窗形開口之主要伸展方向,與被鉗夾電 導線(15)之主軸,係以取大扁平定位角交又,以達成如下 目的,即讓彈簧鋼片(16)之上緣區域(23)及薄片彈簧舌片 (2 2之舌片根部(22)、以及讓彈簧鋼片(丨6)之下緣(24)及被 固疋於疋位點之電流匯流排(17),都能分別被置於緊靠著 1355780 被鉗夾電導線(15)之去絕緣末端(18)處,其特徵為, -(由端子接點之橫截面加以觀察)彈簧鋼片(16)之 下緣區域(24),與止於該處的窗形開口之一部分 (25),係逆著導線***之方向折回去,以便形成一 個逆著導線方向開著口而另一侧則是以金屬扣住 之V形接受槽口(26), -於導線***V形接受槽口(26)之方向上,安裝一個截 面呈扁平狀而且壁厚很薄之電流匯流排(1乃, -薄片彈簧舌片(21)之長度尺寸,係於端子接點為未 使用、關閉時,讓舌片根部能扣住彈簧鋼片(16)之 窗形開口,而且搭靠於電流匯流排(17)之下緣。 2.根據申請專利範圍第1項所述之接線端子,其特徵為, 一(由端子接點之橫截面觀察)彈簧舌片(21)具有一個以加 工技術預先成型之形狀,方式為該薄片彈簧舌片係自舌 片根部(22)開始,於第一個彎角(即根部彎角28)處,避開 被鉗夾之電導線(15),然後再於後續之第二彎角(即折返 弯角29)處’折向被甜夾之電導線(15)。 3·根據申請專利範圍第丨項或第2項所述之接線端子,其特徵 為, -(由端子接點之橫截面加以觀察)薄片彈簧舌片(21)之舌片 末端(20),係以如下方式與被鉗夹之電導線(15)構成夾 角,即舌片末端之鉗夾邊緣與電導線(15)所夾之斜角^ 10。。 4.根據申請專利範圍第丨項所述之接線端子,其特徵為, -電流匯流排(17)於每一端子接點之插放前緣,均設有一個 突出之電流匯流排頭部(27),該等頭部能扣住那些分設鈐 15 1355780 彈簧鋼片之窗形開口,逆著導線***方向往後折起 分(25)。 5. 根據申請專利範圍第丨項所述之接線端子,其特徵為, -於V形接受槽口⑽内所***之電流匯流排⑼之下表 : 面係以傾斜之方式,逆著導線***方向來安放,即讓 ’ 電流匯流排(17)之下表面,能為端子接點所插人之電導線 · (15),提供一個滑入之斜坡。 6. 根據申請專利範圍第丨項所述之接線端子,其特徵為, -(由端子接點之橫截面觀察)彈簧鋼片(16)上緣區 域(23)及此處長出之薄片彈簧舌片(21),以及彈 簧鋼片(16)下緣區域(24)及位置固定不動之電流匯 流排(17),於端子接點為未使用、關閉時,及端子 接點為完全開啟時,皆不會突出於外輪廓之外,其 取決於由轴線平行延伸出去之被钳夾電導線(15)之 絕緣覆皮(19)外徑之外輪廓。 7. 根據申請專利範圍第丨項所述之接線端子,其特徵為, -電流匯流排(17)於每一端子接點之插放前緣,均設有一個 突出之電流匯流排頭部(27),該等頭部能扣住那些分設於 彈簧鋼片之窗形開口,逆著導線***方向往後折起之部 分(25),以及 -於V形接受槽口(26)内所***之電流匯流排(Π)之下表 面,係以傾斜之方式,逆著導線***方向來安放,即讓 電流匯流排(17)之下表面,能為端子接點所***之電導線 (15) ’提供一個滑入之斜坡。 S 16 1355780 七、指定代表圖: (一) 本案指定代表圖為:第(二)圖。 (二) 本代表圖之元件符號簡單說明: 10 端子盒 11 面板 15 電導線 17 電流匯流排 18 去絕緣末端 19 絕緣覆皮 21 彈簧舌片 22 舌片根部 23 上緣 24 下緣 八、本案若有化學式時,請揭示最能顯示發明特徵的化學 式:Patent application scope: A terminal for an electric wire (15), having a terminal box (1〇) composed of an insulating material and a contact assembly having a plurality of terminal contacts arranged adjacent to each other in a row And the electrical wires (15) are removed from the insulated end points (18), and can be inserted in parallel with each other by the same side of the terminal (1〇), the contact assembly is composed of a piece of spring steel sheet (16) and A current busbar (17) made of a material with good electrical conductivity is shared by all the terminal contacts. - The spring steel plate (16) is cut (or punched out) by a number of terminal contacts. a reed that is equal in shape to a leaf spring tongue (2) in such a manner that the tongue root (22) is connected to the upper edge region of the spring steel sheet (16), and the free end of the leaf spring tongue (21) 20) extending in the direction of the lower edge region (24) of the spring steel sheet (16) and respectively aligned with the current busbar (17), and the busbar straddles the long axis of the leaf spring tongue (21) The direction of extension is fixed by the lower edge region (24) of the spring steel sheet (16), - the insulation has been removed The end (18) of the electric wire (15) passes through a window-shaped opening, and the window is cut by the leaf spring tongue (21), formed on the spring steel piece (16), and then the electric wire can be Electronically and mechanically, the clip is clamped in the terminal contact formed between the free end (2G) of the leaf spring tongue (21) and the current busbar (17), and - spring steel sheet (16) The main extension direction of the upper window-shaped opening, and the main axis of the clamped electric wire (15), is to take a large flat positioning angle to achieve the following purpose, that is, the upper edge region of the spring steel sheet (16) ( 23) and the leaf spring tongue (2 2 tongue root (22), and the spring steel plate (丨6) lower edge (24) and the current busbar (17) fixed to the clamp point, both Can be placed next to the de-insulated end (18) of the 1355780 clamped electrical conductor (15), characterized by - (observed by the cross section of the terminal contact) under the spring steel (16) The edge region (24), and a portion (25) of the window-shaped opening stopped there, is folded back against the direction of wire insertion to form a direction opposite to the wire. The other side is a V-shaped receiving slot (26) that is fastened by a metal, and the wire is inserted into the V-shaped receiving slot (26), and a flat section is formed and the wall thickness is thin. The current busbar (1, - the length dimension of the leaf spring tongue (21) is such that when the terminal contact is unused or closed, the root of the tongue can hold the window opening of the spring steel sheet (16), and Depending on the lower edge of the current busbar (17). 2. The terminal according to claim 1 of the patent application, characterized in that: (viewed by the cross section of the terminal contact) the spring tongue (21) has A pre-formed shape in the form of a processing technique in which the leaf spring tongue begins at the root of the tongue (22) and at the first corner (ie, the root corner 28), avoiding the clamped electrical conductor ( 15), and then at the subsequent second corner (ie, the turnback corner 29) 'folded toward the electric wire (15) of the sweet clip. 3. The terminal according to the scope of claim 2 or 2, characterized in that - (observed from the cross section of the terminal contact) the tongue end (20) of the leaf spring tongue (21), The angle is formed with the clamped electrical lead (15) in such a manner that the edge of the clip at the end of the tongue is at an oblique angle to the electrical lead (15). . 4. The terminal according to the scope of the application of the patent application, characterized in that - the current busbar (17) is provided with a protruding current busbar head at the insertion leading edge of each terminal contact ( 27) These heads can hold the window-shaped openings of the 15 1355780 spring steel sheets, and fold back (25) against the direction of wire insertion. 5. The terminal according to the scope of the patent application, characterized in that - under the current busbar (9) inserted in the V-shaped receiving slot (10): the face is tilted against the wire The direction is placed, that is, the surface under the current busbar (17) can provide a sliding slope for the electrical conductor (15) inserted into the terminal contact. 6. The terminal according to the scope of the patent application, characterized in that - (from the cross section of the terminal contact) the upper edge region (23) of the spring steel sheet (16) and the leaf spring grown there The tongue piece (21), and the lower edge region (24) of the spring steel piece (16) and the current bus bar (17) with fixed position, when the terminal contact is unused, closed, and the terminal contact is fully open They do not protrude beyond the outer contour, which depends on the outer contour of the outer diameter of the insulating sheath (19) of the clamped electrical conductor (15) extending parallel from the axis. 7. The terminal according to the scope of the application of the patent application, characterized in that - the current busbar (17) is provided with a protruding current busbar head at the insertion leading edge of each terminal contact ( 27), the heads can hold the portion of the window-shaped opening that is divided into the spring steel sheet, folded back against the direction of insertion of the wire (25), and - in the V-shaped receiving slot (26) The surface under the inserted current busbar (Π) is placed in a tilted manner against the direction of wire insertion, that is, the lower surface of the current busbar (17), which can be inserted into the terminal contacts. ) 'Provides a slope to slide in. S 16 1355780 VII. Designated representative map: (1) The representative representative of the case is: (2). (2) Brief description of the symbol of the representative diagram: 10 Terminal box 11 Panel 15 Electrical conductor 17 Current busbar 18 De-insulated end 19 Insulation cover 21 Spring tongue 22 Tongue root 23 Upper edge 24 Lower edge Eight, if this case When there is a chemical formula, please reveal the chemical formula that best shows the characteristics of the invention:
TW096108879A 2006-04-21 2007-03-15 Electric plug connector TWI355780B (en)

Applications Claiming Priority (1)

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DE102006019150A DE102006019150B4 (en) 2006-04-21 2006-04-21 Electrical connection terminal

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TW200810260A TW200810260A (en) 2008-02-16
TWI355780B true TWI355780B (en) 2012-01-01

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JP (1) JP4496548B2 (en)
KR (1) KR101005157B1 (en)
CN (1) CN101060207B (en)
AT (1) ATE511708T1 (en)
DE (1) DE102006019150B4 (en)
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EP1855353A2 (en) 2007-11-14
ATE511708T1 (en) 2011-06-15
CN101060207A (en) 2007-10-24
DE102006019150A1 (en) 2007-11-15
EP1855353B1 (en) 2011-06-01
EP1855353A3 (en) 2008-05-28
TW200810260A (en) 2008-02-16
JP2007294469A (en) 2007-11-08
DE102006019150B4 (en) 2011-06-09
PL1855353T3 (en) 2011-10-31
KR101005157B1 (en) 2011-01-04
RU2340989C1 (en) 2008-12-10
CN101060207B (en) 2010-06-09
KR20070104220A (en) 2007-10-25
PT1855353E (en) 2011-07-29

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