TWI321501B - - Google Patents
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- TWI321501B TWI321501B TW97106316A TW97106316A TWI321501B TW I321501 B TWI321501 B TW I321501B TW 97106316 A TW97106316 A TW 97106316A TW 97106316 A TW97106316 A TW 97106316A TW I321501 B TWI321501 B TW I321501B
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Description
九、發明說明: 【發明所屬之技術領域】 夕本發明係有關於一種鋼材續直機,特別指一種適用於 多種不同雜與尺相材之贿橋直機。 【先前技術】 線材係以小鋼胚為原料,經加熱後軋延以製成盤元, ^再經過加工後可生產獅、及鋼線訂游產品。依 量之不同’線材可區分為高、中及低碳線材,其中含 ^里在G.45%m上者為高碳線材’含碳量在 ^者為中碳線材,含碳量在G22%以下者為低碳線材。 、不_途之需要,線材之直徑係介於5 至14亳米之間。 及伸長率等驗係可獲得線材之抗拉強度、降伏強度 之押^非$ 讀’因此其對於產品之研發及品質放行 重要。在使用拉力試驗機進行拉力試驗之 驗機使^ ^材盤喊f並駐,以製備成符合拉力試 驗機使用之試片,否 ^ 力試驗,其㈣直即進行拉 及面積縮減率之精=夾頭處而影響抗拉強度值 之直=各=碳:之線材的降伏強度差異極大且線材 R ’ _習知針對具有不同特性與尺寸之 ^21501 夕種線條,非常難以於同一台鋼材橋直機以進行橋直而 若欲直接以人力手動來進行線材之矯直,不僅非常費力與 危險,且難以達到所需直度的要求。 【發明内容】Nine, the invention description: [Technical field to which the invention belongs] The present invention relates to a steel straightening machine, in particular to a brig bridge straight machine suitable for a plurality of different miscellaneous and ruled materials. [Prior Art] The wire is made of small steel embryos, which are rolled and heated to form a disk element. After processing, it can produce lion and steel wire booking products. According to the difference of quantity, the wire can be divided into high, medium and low carbon wire, and the wire containing G.45% m is high carbon wire. The carbon content is medium carbon wire, and the carbon content is G22. % or less are low carbon wire. The diameter of the wire is between 5 and 14 mm. And the elongation and other tests can obtain the tensile strength and the strength of the tensile strength of the wire. Therefore, it is important for product development and quality release. In the tensile test using the tensile tester, the machine is shouted and placed in order to prepare the test piece for use with the tensile tester, no force test, and (4) straight pull and area reduction rate = Straight at the impact of the tensile strength value = each = carbon: the difference in the strength of the wire rod is very large and the wire R ' _ is known for the different characteristics and size of the 21501 eve line, very difficult to the same steel The bridge straight machine is used for straightening and if the straightening of the wire is directly carried out manually, it is not only very laborious and dangerous, and it is difficult to achieve the required straightness requirement. [Summary of the Invention]
有鑑於此,為解決上述問題,本發明之主要目的係提 供-種鋼材矯直機’以改善習知難以於同—台鋼材橋直機 對具有不同特性與尺寸之多種鋼材進行矯直之缺點。 局運上迷 但’納刊啼直機,其包 含-導輥組、-壓力m正她及—傳動馬達’。、導 槌組係包含-導人報與二第—傳動镜,導人觀與第一傳動 親係依據至少-鋼材之尺寸以調整兩者之相對位置 址係引導與傳送鋼料沿著—料^崎㈣機。壓力 輥組係包含一壓力輥與二第二傳動 :::據鋼材:尺—者:相對位第置::: 與鋼種以調整兩者之相對位置, •鋼材之尺寸 縮彈簧以挾持鋼材,修正輥組係修 下方設置有一壓 導出鋼材矯直機。傳動馬達係用㉖材之直度並將鋼材 —第二傳動鏈條,且第—傳動鏈停傳動鍵條與 輥,而第二傳動鏈條係連結傳動導入:連結傳動第-傳動 m、第二傳動輥與主 1321501In view of the above, in order to solve the above problems, the main object of the present invention is to provide a steel straightening machine </ RTI> to improve the conventionally difficult to straighten a plurality of steel materials having different characteristics and sizes in the same steel straightening machine. The bureau is fascinated by the fact that the magazine has a straight-line machine, which includes a guide roller set, a pressure m positive and a drive motor. The guiding group consists of a guide and a second transmission mirror. The guide and the first transmission are based on at least the size of the steel to adjust the relative position of the two to guide and transport the steel along the material. ^Saki (four) machine. The pressure roller set comprises a pressure roller and two second transmissions:: according to the steel: ruler - the relative position is set::: and the steel is used to adjust the relative position of the two, • the size of the steel is reduced by the spring to hold the steel, A pressure-extracting steel straightening machine is arranged below the correction roller set. The transmission motor is made of 26 straightness and the steel-second transmission chain, and the first transmission chain stops the transmission key bar and the roller, and the second transmission chain is connected to the transmission and introduction: the connection transmission first-transmission m, the second transmission Roller with main 1321501
I I 動輪。 為達上述目的,本發明另提供一種鋼材矯直機,其包 ^--導親組、一壓力親組、一修正親組、一傳動馬達及一 可程式控制器。導輥組係包含一導入輥、二第一傳動輥與 一第一伺服馬達,第一伺服馬達係依據至少一鋼材之尺寸 以調整導入輥與第一傳動輥之相對位置,導輥組係引導與 傳送鋼材以沿著一導槽進入鋼材矯直機。壓力輥組係包含 _ 一壓力輥、二第二傳動輥與一第二伺服馬達,第二伺服馬 達係依據鋼材之尺寸與鋼種以調整壓力輥與第二傳動輥之 相對位置,壓力輥組係施加一壓力於導輥組傳送之鋼材。 修正親組係包含一主動輪、一從動輪與一第三祠服馬達, 第三伺服馬達係依據鋼材之尺寸與鋼種以調整主動輪與從 動輪之相對位置,且從動輪下方設置有一壓縮彈簧以挾持 鋼材,修正輥組係修正鋼材之直度並將鋼材導出鋼材绩直 • 機。傳動馬達係用以驅動一第一傳動鏈條與一第二傳動鏈 條,且第一傳動鏈條係連結傳動第一傳動輥,而第二傳動 鏈條係連結傳動導入輥、第二傳動輥與主動輪。可程式控 制器係包含一資料庫,藉由選擇鋼材之尺寸與鋼種,可程 式控制器會依據資料庫以控制第一伺服馬達、第二伺服馬 達、第三伺服馬達以使相對應之複數調節螺桿至相對位置 並驅動傳動馬達。 本發明鋼材續直機之導 依據鋼材之尺寸與鋼種作調敕、,,壓力輥組及修正輥組可 可適用於橋直多種不同特性二尺:此本發明之鋼材墙直機 備符合線材拉力試驗機使用鋼材’尤其適用於製 矯直機更可利用可程式 °此外,本發明之鋼材 =輥組,達成_鋼材 方便使用者進行操作。 而更 【實施方式】 為㈣本發明的目的、構造特徵及其功能有進一步的 了解’魏合相關實施例及圖式詳細說明如下: 請同時參照圖i及圖2,其分別為本發明第一實施例 之鋼材橋直機之正視圖及本發明第—實施例之鋼材橋直機 之背視圖。本發明第一實施例之鋼材矯直機10適用於矯直 多種不同特性與尺寸之鋼材’尤其適用於製備符合線材拉 力試驗機使用之線材試片,其係包含一導輥組12、一壓力 輥組14、一修正輥組16及一傳動馬達(圖未示)。 導輥組12係引導與傳送至少一鋼材18以沿著一導槽 20進入鋼材矯直機10,其包含一導入輥22與二第一傳動 輕24。操作者係依據鋼材18之尺寸並利用旋轉一第一調 節螺桿26以移動導入輥22,藉以調整其與第一傳動輥24 132150.1 之相對位置,錢導触12可以平順地引導與傳送鋼材 18前進。其中,鋼材丨8可為一長度大於20釐米(cm)以 付合線材拉力試驗機使用之試片,且其可為直徑介於5.5 宅米(mm)至14毫米之線材。 壓力輥組14係施加一適當壓力於導輥組12傳送之鋼 材18以矯直鋼材18,其包含一壓力輥28與二第二傳動輥 30。壓力輥28與第二傳動輥3〇係依動態三角點垂直排列 ^鋼材矯直機10上,以形成具有一轉折角度之輥軋路徑。 操作者係依據鋼材18之尺寸與鋼種並利用旋轉一第二調 節螺桿32以移動壓力輥28,藉以調整壓力輥28與第二傳 動輥30之相對位置,以控制壓力輥組14施加於鋼材之 壓力。其中,鋼材18之種類係可按照含碳量的多寡以作區 刀’其一般可區分為含碳量在〇.45%以上之高碳鋼材、含 石炭量在0.22%〜0.45%區間之中碳鋼材及含碳量在0.22%以 下之低碳鋼材。 修正輥組16係用以修正鋼材18之直度並將鋼材18導 出鋼材矯直機10,其包含一主動輪34與一從動輪36。操 作者係依據鋼材18之尺寸與鋼種並利用旋轉一第三調節 螺桿38以移動主動輪34’藉以調整主動輪34與從動輪36 之相對位置,以修正鋼材18之直度並將鋼材18導出鋼材 矯直機10。其中,從動輪36下方設置有一壓縮彈簧39以 挾持鋼材18,复古各丨认τ 具有利於平順地取出矯直後之鋼材18。此 卜财4G係設置於導輥组12、壓力輥級14與 修正輥組16下古 、2 万’以承接矯直鋼材18時所脫落之鏽皮。 達係用以驅動一第一傳動鏈條42與一第二傳 動鏈條44。款中 /、r ’第一傳動鏈條42係連結傳動第一傳動 π β〜傳動鏈條44係連結傳動導入輥22、第二傳 動輥30與主動 1Λ ^ 0 34。此外,本發明第一實施例之鋼材矯 直機10可另包人一 中,彈性惰輪4卜彈性惰輪46與—凸輪轉轴拉桿48。其 性惰輪46可自%係與第二傳動鏈條44相喷合,且藉著彈 二傳動鏈條44:Τ衡第二傳動鏈條44之張力,以防止第 拉桿48可調整。鬆或過緊而於調整時造成脫軌。凸輪轉軸 轉第-調節螺椁第二傳動鏈條44之鬆緊度’當操作者欲旋 時,可先藉由干26、第二調節螺桿32或第三調節螺桿38 旋轉第一,〜轉軸拉桿48放鬆第二傳動鏈條44以使 調即螺椁26、第-^曰π 38時能更省力, 弟一調即螺柃32或第三調節螺桿 時,可藉由凸輪且虽操作者欲對鋼材矯直機10進行維修 二傳_條44 ^^拉桿48放鬆第二傳動鏈條44並將第 值得注意的θ 採立輥式嗖叶尺,本發明第一實施例之鋼材矯直機10係 22、镇一^,其可防止矯直時脫落之鏽皮落入導入輥 弟傳動镜24、厭+ 壓力輥28、第二傳動輥30、主動輪 11 ::從動輪36之軸心。而導入輥22、第一傳動輥24、壓 轴恤28、第二傳動輥3〇、主動輪34與從動輪%更可採心 、連定位設計,以使更換導讀22、第—傳_ %、麗 方俤28、第二傳動輥3〇、主動輪34與從動輪%更快速與 。此外,本發明第—實施例之鋼材矯直機W可另包含 游標卡尺5G,其係分別顯示導人輥22與第一傳動親 相對位置、㈣輥28與第二傳動輥%之相對位置以 動=34與從動輪36之相對位置,以利於操作者作手 。月同時參照圖3及圖4,其分別為本發明第二實施例 2材橋直機之正視圖及本發明第二實施例之鋼材續直機 ^背視圖。本發明第二實施例之鋼材矯直機60適用於矯直 夕種不同雜與尺寸之鋼材,尤其適驗製備符合線材拉 力試驗機使用之線材試片,其係包含一導輥組62、一壓力 輥組64、一修正輥組66、一傳動馬達(圖未示)及一可程 式控制器67。 導輥組62係引導與傳送至少一鋼材68以沿著一導槽 7〇進入鋼材矯直機60,其包含一導入輥72、二第一傳動 輥74與一第一伺服馬達76。第一伺服馬達76係依據鋼材 68之尺寸驅動旋轉一第一調節螺桿78以移動導入輥μ, 藉以調整其與第-傳動輥74之相對位置,以使導輕組62 12I I moving wheel. To achieve the above object, the present invention further provides a steel straightening machine comprising a guide group, a pressure pro-group, a correction pro-group, a transmission motor and a programmable controller. The guide roller assembly comprises an introduction roller, two first transmission rollers and a first servo motor, and the first servo motor adjusts the relative position of the introduction roller and the first transmission roller according to the size of at least one steel material, and the guide roller group guides And transporting steel to enter the steel straightener along a guide. The pressure roller set includes a pressure roller, two second transmission rollers and a second servo motor, and the second servo motor adjusts the relative position of the pressure roller and the second transmission roller according to the size of the steel and the steel type, and the pressure roller assembly A pressure is applied to the steel material conveyed by the guide roller set. The correction progeny system comprises a driving wheel, a driven wheel and a third armor motor. The third servo motor adjusts the relative position of the driving wheel and the driven wheel according to the size of the steel and the steel type, and a compression spring is arranged below the driven wheel. In order to hold the steel, the correction roller set corrects the straightness of the steel and directs the steel to the steel. The transmission motor is for driving a first transmission chain and a second transmission chain, and the first transmission chain is coupled to drive the first transmission roller, and the second transmission chain is coupled to the transmission introduction roller, the second transmission roller and the driving wheel. The programmable controller includes a database. By selecting the size and steel type of the steel, the programmable controller controls the first servo motor, the second servo motor, and the third servo motor according to the database to adjust the corresponding plurality of signals. The screw is in the opposite position and drives the drive motor. The guide of the steel straightening machine of the invention is based on the size of the steel and the steel type, and the pressure roller set and the correction roller set can be applied to bridge a plurality of different characteristics. The steel wall straight machine of the invention is suitable for the wire pulling force. The steel machine used in the testing machine is especially suitable for the straightening machine. It is also more programmable. In addition, the steel material of the present invention = the roller set, which is convenient for the user to operate. Further, the present invention has a further understanding of the objects, structural features and functions of the present invention. The related embodiments and drawings are described in detail below. Please refer to FIG. 1 and FIG. 2, respectively. A front view of a steel bridge straightener of an embodiment and a rear view of the steel bridge straightener of the first embodiment of the present invention. The steel straightening machine 10 of the first embodiment of the present invention is suitable for straightening a plurality of steels of different characteristics and sizes', and is particularly suitable for preparing a wire test piece for use in a wire tensile testing machine, which comprises a guide roller set 12 and a pressure. The roller set 14, a correction roller set 16 and a transmission motor (not shown). The guide roller set 12 guides and transports at least one steel material 18 to enter the steel straightener 10 along a guide channel 20, which includes an introduction roller 22 and two first transmission rollers 24. The operator adjusts the relative position of the first transmission roller 24 132150.1 according to the size of the steel material 18 and by rotating a first adjustment screw 26, so that the money guide 12 can smoothly guide and convey the steel material 18 forward. . The steel crucible 8 may be a test piece for use in a wire tensile testing machine having a length greater than 20 cm (cm), and may be a wire having a diameter of 5.5 m (mm) to 14 mm. The pressure roller set 14 applies a suitable pressure to the steel material 18 conveyed by the guide roller set 12 to straighten the steel material 18, which includes a pressure roller 28 and two second drive rollers 30. The pressure roller 28 and the second drive roller 3 are vertically aligned with the dynamic triangle point ^ on the steel straightener 10 to form a rolling path having a turning angle. The operator adjusts the relative position of the pressure roller 28 and the second transmission roller 30 according to the size and steel type of the steel material 18 and by rotating a second adjusting screw 32 to control the pressure roller group 14 to be applied to the steel. pressure. Among them, the type of steel 18 can be used as a zone cutter according to the amount of carbon content. It can be generally divided into high carbon steel with carbon content above 45. 45%, and charcoal content in the range of 0.22% to 0.45%. Carbon steel and low carbon steel with a carbon content of 0.22% or less. The correction roller set 16 is used to correct the straightness of the steel material 18 and to guide the steel material 18 to the steel straightener 10, which includes a drive wheel 34 and a driven wheel 36. The operator adjusts the relative position of the driving wheel 34 and the driven wheel 36 according to the size and steel type of the steel material 18 and by rotating the third adjusting screw 38 to move the driving wheel 34' to correct the straightness of the steel material 18 and to export the steel material 18. Steel straightening machine 10. A compression spring 39 is disposed under the driven wheel 36 to hold the steel material 18, and the retro-recognition τ has a favorable condition for smoothly taking out the straightened steel material 18. This Bucai 4G system is installed in the guide roller group 12, the pressure roller stage 14 and the correction roller group 16, and the rust that falls off when the straightening steel material 18 is received. The system is used to drive a first drive chain 42 and a second drive chain 44. In the middle, the first transmission chain 42 is coupled to the transmission first transmission π β - the transmission chain 44 is coupled to the transmission introduction roller 22, the second transmission roller 30 and the active 1 Λ ^ 0 34. Further, the steel straightener 10 of the first embodiment of the present invention can be further provided with an elastic idler gear 4 and an elastic idler gear 46 and a cam shaft pull rod 48. The idler pulley 46 is sprayable from the second transmission chain 44, and the tension of the second transmission chain 44 is balanced by the second transmission chain 44 to prevent the tension rod 48 from being adjusted. Loose or too tight and cause derailment during adjustment. The rotation of the cam shaft to the second adjustment chain of the second adjustment chain 44 is first rotated by the dry 26, the second adjustment screw 32 or the third adjustment screw 38, and the shaft rod 48 is rotated. Relaxing the second drive chain 44 to make the adjustment of the screw 26, the first - 曰 π 38 can be more labor-saving, the brother can adjust the screw 32 or the third adjustment screw, by the cam and the operator wants to steel The straightening machine 10 performs the maintenance of the second pass _ 44 44 ^ ^ pull rod 48 relaxes the second drive chain 44 and the notable θ picks up the roll type trowel ruler, the steel straightener 10 of the first embodiment of the present invention 22 The town can prevent the rust which falls off during straightening from falling into the axis of the introduction roller mirror 24, the anaesthesia pressure roller 28, the second transmission roller 30, the driving wheel 11 and the follower wheel 36. The introduction roller 22, the first driving roller 24, the pressing shaft shirt 28, the second driving roller 3〇, the driving wheel 34 and the driven wheel% are more selectable and evenly positioned, so that the replacement guide 22, the first transmission _% , Lifang 俤 28, the second drive roller 3 〇, the drive wheel 34 and the driven wheel % are faster. In addition, the steel straightener W of the first embodiment of the present invention may further comprise a vernier caliper 5G which respectively displays the relative position of the guide roller 22 with respect to the first transmission parent and the relative position of the (four) roller 28 and the second transmission roller. =34 is relative to the driven wheel 36 to facilitate the operator's hand. 3 and FIG. 4, which are respectively a front view of a 2-material bridge straight machine and a rear view of a steel straightener according to a second embodiment of the present invention. The steel straightening machine 60 of the second embodiment of the present invention is suitable for straightening steel materials of different sizes and sizes, and is particularly suitable for preparing a wire test piece for use in a wire tensile testing machine, which comprises a guide roller group 62 and a A pressure roller set 64, a correction roller set 66, a drive motor (not shown) and a programmable controller 67. The guide roller set 62 guides and transports at least one steel material 68 to enter the steel straightener 60 along a guide groove 7 which includes an introduction roller 72, two first drive rollers 74 and a first servo motor 76. The first servo motor 76 drives the rotation of a first adjusting screw 78 in accordance with the size of the steel material 68 to move the introduction roller μ, thereby adjusting its relative position with the first driving roller 74, so that the light guiding group 62 12
^以平順地引導與傳送鋼材68前進。其中,鋼材68可為 二長度大於2G爱米(em)以符合線材拉力試驗機使用之 試片’且其可為直徑介於5·5毫米(mm)至14毫米之線 .材。 ' M力輥組64係施加—適當壓力於導輥組62傳送之鋼 材68以矯直鋼材68,其包含一壓力輕8〇、二第二傳動親 U與-第二祠服馬達料。壓力輕8〇與第二傳動輕幻係依 動‘€二角點垂直排列於鋼材橋直機6G上,以形成具有一轉 折角度之親軋路徑。第二伺服馬達84係依據鋼材68之尺 寸與鋼種驅動鉍轉一第二調節螺桿86以移動壓力輥8〇, 藉以調整壓力輥80與第二傳動輥82之相對位置,以控制 I力輥組64施加於鋼材68之壓力。其中,鋼材68之種類 係可按照含碳量的多寡以作區分,其一般可區分為含碳量 在0.45%以上之高碳鋼材、含碳量在〇22%〜〇 45%區間之 籲 中碳鋼材及含碳量在0.22%以下之低碳鋼材。 修正輥組66係用以修正鋼材68之直度並將鋼材68導 出鋼材矯直機60 ’其包含一主動輪88、一從動輪90與一 第三飼服馬達92。第三伺服馬達92係依據鋼材68之尺寸 與鋼種驅動旋轉一第三調節螺桿94以移動主動輪88,藉 以調整主動輪88與從動輪90之相對位置’以修正鋼材68 之直度並將鋼材68導出鋼材續直機6〇。其中,從動輪90 13 132150.1 下方設置有一壓縮彈簧96以挾持鋼材68,其有利於平順 地取出矯直後之鋼材68。此外,一鏽皮收集盒98係設置 於導輥組62、壓力輥組64與修正輥組66下方,以承接矯 直鋼材68時所脫落之鏽皮。 傳動馬達係用以驅動一第一傳動鏈條100與一第二傳 動鏈條102。其中,第一傳動鏈條100係連結傳動第一傳 動輥74,而第二傳動鏈條102係連結傳動導入輥72、第二 • 傳動輥82與主動輪88。此外,本發明第二實施例之鋼材 矯直機60可另包含一彈性惰輪104與一凸輪轉轴拉桿 106。其中,彈性惰輪104係與第二傳動鏈條102相嚙合, 且藉著彈性惰輪104可自動平衡第二傳動鏈條102之張 力,以防止第二傳動鏈條102過鬆或過緊而於調整時造成 脫執。凸輪轉軸拉桿106可調整第二傳動鏈條102之鬆緊 度,當操作者欲旋轉第一調節螺桿78、第二調節蜾桿86 • 或第三調節螺桿94時,可先藉由凸輪轉軸拉桿106放鬆第 二傳動鏈條102以使旋轉第一調節螺桿78、第二調節螺桿 86或第三調節螺桿94時能更省力,且當操作者欲對鋼材 矯直機60進行維修時,可藉由凸輪轉軸拉桿106放鬆第二 傳動鏈條102並將第二傳動鏈條102取下。 可程式控制器67包含一資料庫。操作者藉由選擇鋼材 68之尺寸與鋼種,然後可程式控制器67會依據資料庫以 14 1321501 控制第一伺服馬達76、第二伺服馬達84、第三伺服馬達 92以使相對應之第一調節螺桿78、第二調節螺桿86與第 三調節螺桿94至相對位置並驅動傳動馬達。其中,資料庫 係包含鋼材68之尺寸、鋼材68之抗拉強度、鋼材68之荷 重壓力、導入輥72與第一傳動輥74之相對位置、壓力輥 80與第二傳動輥82之相對位置以及主動輪88與從動輪90 之相對位置等資料。此外,本發明第二實施例之鋼材矯直 φ 機60之修正輥組66可另包含一直度感測裝置(圖未示) 以感測鋼材68之直度,且可程式控制器67會依據直度感 | 測裝置所感測鋼材68之直度作調整,因此有助於修正鋼材 68之直度。另外,本發明第二實施例之鋼材矯直機60另^ Guided and conveyed steel 68 smoothly in advance. Wherein, the steel material 68 may be two test pieces having a length greater than 2G Amy (em) to conform to the wire tensile testing machine' and which may be a wire having a diameter of between 6.5 mm (mm) and 14 mm. The 'M force roller set 64 is applied - a suitable pressure to the steel material 68 conveyed by the guide roller set 62 to straighten the steel material 68, which comprises a pressure light 8 〇, two second transmission pro and a second kiln motor material. The light pressure of 8 〇 and the second transmission of the illusion are closely arranged on the steel bridge straight machine 6G to form a pro-rolling path with a turning angle. The second servo motor 84 drives the pressure roller 8A according to the size of the steel material 68 and the steel type to rotate the second adjusting screw 86, thereby adjusting the relative position of the pressure roller 80 and the second driving roller 82 to control the I roller group. 64 applied to the pressure of the steel 68. Among them, the type of steel 68 can be distinguished according to the amount of carbon, which can be generally divided into high carbon steel with a carbon content of more than 0.45%, and carbon content in the range of 〇22%~〇45%. Carbon steel and low carbon steel with a carbon content of 0.22% or less. The correction roller set 66 is used to correct the straightness of the steel material 68 and to guide the steel material 68 to the steel straightener 60' which includes a drive wheel 88, a driven wheel 90 and a third feed motor 92. The third servo motor 92 rotates a third adjusting screw 94 according to the size of the steel material 68 and the steel type to move the driving wheel 88, thereby adjusting the relative position of the driving wheel 88 and the driven wheel 90 to correct the straightness of the steel material 68 and the steel. 68 exported steel straightener 6 〇. A compression spring 96 is disposed under the driven wheel 90 13 132150.1 to hold the steel material 68, which facilitates smooth removal of the straightened steel material 68. Further, a scale collection box 98 is disposed under the guide roller group 62, the pressure roller group 64, and the correction roller group 66 to receive the scale peeled off when the steel material 68 is straightened. The drive motor is used to drive a first drive chain 100 and a second drive chain 102. Wherein, the first transmission chain 100 is coupled to the transmission first transmission roller 74, and the second transmission chain 102 is coupled to the transmission introduction roller 72, the second transmission roller 82 and the driving pulley 88. Further, the steel straightener 60 of the second embodiment of the present invention may further include an elastic idler 104 and a cam shaft pull rod 106. The elastic idler 104 is meshed with the second transmission chain 102, and the tension of the second transmission chain 102 can be automatically balanced by the elastic idler 104 to prevent the second transmission chain 102 from being too loose or too tight for adjustment. Caused dismissal. The cam shaft pull rod 106 can adjust the tightness of the second transmission chain 102. When the operator wants to rotate the first adjustment screw 78, the second adjustment mast 86, or the third adjustment screw 94, the cam shaft rod 106 can be relaxed first. The second transmission chain 102 can be more labor-saving when the first adjustment screw 78, the second adjustment screw 86 or the third adjustment screw 94 is rotated, and can be rotated by the cam when the operator wants to repair the steel straightener 60. The pull rod 106 relaxes the second drive chain 102 and removes the second drive chain 102. The programmable controller 67 includes a database. The operator selects the size and steel type of the steel material 68, and then the programmable controller 67 controls the first servo motor 76, the second servo motor 84, and the third servo motor 92 according to the database to 14 1321501 to make the corresponding first. The adjusting screw 78, the second adjusting screw 86 and the third adjusting screw 94 are in opposite positions and drive the transmission motor. Wherein, the database includes the size of the steel material 68, the tensile strength of the steel material 68, the load pressure of the steel material 68, the relative position of the introduction roller 72 and the first transmission roller 74, the relative positions of the pressure roller 80 and the second transmission roller 82, and Information such as the relative position of the driving wheel 88 and the driven wheel 90. In addition, the correction roller set 66 of the steel straightening φ machine 60 of the second embodiment of the present invention may further include a straightness sensing device (not shown) to sense the straightness of the steel material 68, and the programmable controller 67 may Straightness | The straightness of the steel 68 sensed by the measuring device is adjusted to help correct the straightness of the steel 68. In addition, the steel straightening machine 60 of the second embodiment of the present invention further
I 1 包含一人機介面108,操作者可藉其以控制可程式控制器 67 ° 值得注意的是,本發明第二實施例之鋼材矯直機60係I 1 includes a human interface 108 by which an operator can control the programmable controller 67 °. It is noted that the steel straightening machine 60 of the second embodiment of the present invention is
I i · 採立輥式設計,其可防止矯直時脫落之鏽皮落入導入輥 72、第一傳動輥74、壓力輥80、第二傳動輥82、主動輪 i 88與從動輪90之軸心。而導入輥72、第一傳動輥74、壓I i · A roll-type design that prevents the scale falling off during straightening from falling into the introduction roller 72, the first drive roller 74, the pressure roller 80, the second drive roller 82, the drive wheel i 88 and the driven wheel 90 Axis. The introduction roller 72, the first transmission roller 74, and the pressure
I 力輥80、第二傳動輥82、主動輪88與從動輪90更可採心 軸快速定位設計,以使更換導入親72、第一傳動輥74、壓 力輥80、第二傳動輥82、主動輪88與從動輪90更快速與 方便。此外,本發明第二實施例之鋼材矯直機60可另包含 15The force roller 80, the second driving roller 82, the driving wheel 88 and the driven wheel 90 are more capable of quickly positioning the spindle, so as to replace the introduction pro 72, the first driving roller 74, the pressure roller 80, the second driving roller 82, The drive wheel 88 and the driven wheel 90 are faster and more convenient. Further, the steel straightener 60 of the second embodiment of the present invention may further comprise 15
,數游標卡尺11G,其係分別顯示導人親72與第一傳動報 74之相對位置、塵城8〇與第二傳動輕82之相對位置以 及主動輪88與從動輪9G之相對位置,以利於操作者作手 動辅助之調整。The vernier caliper 11G displays the relative position of the guide 72 and the first transmission 74, the relative position of the dust 8 〇 and the second transmission light 82, and the relative positions of the driving wheel 88 and the driven wheel 9G, respectively. The operator makes manual adjustments.
相較於習知技術,本發明鋼材續直機之導親組、壓力 輥組及修錢組可依據耐之尺寸與鋼種相整,因此本 發明之鋼材矯直射剌於魅録刊雜與尺寸之鋼 材’尤其適料製備符合線材拉力試驗機使用之試片。此 外,本發明之鋼材矯直機更可利用可程式控制器以依據資 料::制第一伺服馬達、第二伺服馬達及第三飼服馬達來 調整導輥組、壓力輥組及修正輥組,藉此達成自動矮直鋼 材之目的,進而更方便使用者進行操作。Compared with the prior art, the guiding group, the pressure roller group and the repairing group of the steel straightening machine of the invention can be aligned with the steel type according to the resistant size, so the straightening and directing of the steel of the invention is recorded in the charm and size. The steel is made especially suitable for the test piece used in the wire tensile testing machine. In addition, the steel straightening machine of the present invention can further utilize a programmable controller to adjust the guide roller group, the pressure roller group and the correction roller group according to the data: the first servo motor, the second servo motor and the third feeding motor. In order to achieve the purpose of automatic short straight steel, it is more convenient for the user to operate.
雖然本發明以前述之較佳實施例揭露如上,然其並非 用以蚊本發明,純熟f相像技藝者,在㈣=發明 之精神和範®内,所作更動與潤飾之等效替換,仍為本發 明之專利保護範圍内。 【圖式簡單說明】 圖1本發明第一實施例之鋼材矯直機之正視圖; 圖2本發明第-實施例之鋼材續直機之背視圖; 圖3本發明第二實施例之鋼材機之正視圖;以及 圖4本發明第二實施例之鋼材矯直機之背視圖。 16 1321501Although the present invention has been disclosed above in the preferred embodiments of the foregoing, it is not intended to be used in the invention of the present invention, and in the spirit of the invention and in the scope of the invention, the equivalent replacement of the modifier and the retouching is still Within the scope of patent protection of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front view of a steel straightening machine according to a first embodiment of the present invention; FIG. 2 is a rear view of a steel straightener according to a first embodiment of the present invention; Front view of the machine; and Figure 4 is a rear view of the steel straightener of the second embodiment of the present invention. 16 1321501
【主要元件符號說明】 10 鋼材矮直機 12 導輥組 14 壓力輥組 16 修正親組 18 鋼材 20 導槽 22 導入輥 24 第一傳動輥 26 第一調節螺桿 28 壓力輥 30 第二傳動輥 32 第二調節螺桿 34 主動輪 36 從動輪 38 第三調節螺桿 39 壓縮彈簧 40 鏽皮收集盒 42 第一傳動鏈條 44 第二傳動鏈條 46 彈性惰輪 1321501 i *[Main component symbol description] 10 Steel straight machine 12 Guide roller set 14 Pressure roller set 16 Correction group 18 Steel 20 Guide groove 22 Introduction roller 24 First drive roller 26 First adjustment screw 28 Pressure roller 30 Second drive roller 32 Second adjustment screw 34 drive wheel 36 driven wheel 38 third adjustment screw 39 compression spring 40 skin collection box 42 first drive chain 44 second drive chain 46 elastic idler 1321501 i *
48 凸輪轉軸拉桿 50 游標卡尺 60 鋼材橋直機 62 導親組 64 壓力輥組 66 修正親組 67 可程式控制器 68 鋼材 70 導槽 72 導入輥 74 第一傳動輥 76 第一伺服馬達 78 第一調節螺桿 80 壓力輥 82 第二傳動輥 84 第二伺服馬達 86 第二調節螺桿 88 主動輪 90 從動輪 92 第三伺服馬達 94 第三調節螺桿48 cam shaft rod 50 vernier caliper 60 steel bridge straight machine 62 guide group 64 pressure roller group 66 correction pro group 67 programmable controller 68 steel 70 guide groove 72 introduction roller 74 first drive roller 76 first servo motor 78 first adjustment Screw 80 pressure roller 82 second drive roller 84 second servo motor 86 second adjustment screw 88 drive wheel 90 driven wheel 92 third servo motor 94 third adjustment screw
I32.150J 96 壓縮彈簧 98 鏽皮收集盒 100 第一傳動鏈條 102 第二傳動鏈條 104 彈性惰輪 106 凸輪轉軸拉桿 108 人機介面 • 110 游標卡尺I32.150J 96 Compression spring 98 Rust collector box 100 First drive chain 102 Second drive chain 104 Elastic idler 106 Cam shaft lever 108 Human interface • 110 Vernier caliper
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CN110856861A (en) * | 2018-08-23 | 2020-03-03 | 宏缙工业有限公司 | Multi-size straightening device |
US10596609B2 (en) | 2016-11-01 | 2020-03-24 | Metal Industries Research & Development Centre | Springback compensation method for on-line real-time metal sheet roll bending |
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TWI672182B (en) * | 2018-08-22 | 2019-09-21 | 宏縉工業有限公司 | Multi-size straightening device |
CN110976557A (en) * | 2019-11-04 | 2020-04-10 | 三峡大学 | Straightening device and method based on synchronous chain transmission |
CN111992641B (en) * | 2020-08-18 | 2024-06-11 | 无锡华测电子***有限公司 | Cable straightening device |
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US10596609B2 (en) | 2016-11-01 | 2020-03-24 | Metal Industries Research & Development Centre | Springback compensation method for on-line real-time metal sheet roll bending |
CN110856861A (en) * | 2018-08-23 | 2020-03-03 | 宏缙工业有限公司 | Multi-size straightening device |
CN110856861B (en) * | 2018-08-23 | 2021-04-30 | 宏缙工业有限公司 | Multi-size straightening device |
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