TWI288260B - Reflector formed with highly reliable conductive pattern, process for fabricating reflector and liquid crystal display unit using the same - Google Patents

Reflector formed with highly reliable conductive pattern, process for fabricating reflector and liquid crystal display unit using the same Download PDF

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Publication number
TWI288260B
TWI288260B TW090116361A TW90116361A TWI288260B TW I288260 B TWI288260 B TW I288260B TW 090116361 A TW090116361 A TW 090116361A TW 90116361 A TW90116361 A TW 90116361A TW I288260 B TWI288260 B TW I288260B
Authority
TW
Taiwan
Prior art keywords
reflector
liquid crystal
resin
conductive pattern
conductive
Prior art date
Application number
TW090116361A
Other languages
Chinese (zh)
Inventor
Yasuhiro Sato
Hideki Kaneko
Michiaki Nishiyama
Original Assignee
Nec Lcd Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nec Lcd Technologies Ltd filed Critical Nec Lcd Technologies Ltd
Application granted granted Critical
Publication of TWI288260B publication Critical patent/TWI288260B/en

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0013Means for improving the coupling-in of light from the light source into the light guide
    • G02B6/0023Means for improving the coupling-in of light from the light source into the light guide provided by one optical element, or plurality thereof, placed between the light guide and the light source, or around the light source
    • G02B6/0031Reflecting element, sheet or layer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/22Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
    • F21V7/24Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors characterised by the material
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0065Manufacturing aspects; Material aspects
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0066Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form characterised by the light source being coupled to the light guide
    • G02B6/007Incandescent lamp or gas discharge lamp
    • G02B6/0071Incandescent lamp or gas discharge lamp with elongated shape, e.g. tube
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133615Edge-illuminating devices, i.e. illuminating from the side

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Nonlinear Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Liquid Crystal (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Planar Illumination Modules (AREA)
  • Optical Elements Other Than Lenses (AREA)

Abstract

A reflector (2) is incorporated in a liquid crystal display panel for directing light to an optical path (4) from a lamp (10) to a liquid crystal panel (5), and a high voltage line (3a) is directly connected to an electrode (11) of the lamp (10), but a low voltage line (3b) is connected through a conductive pattern (31) formed on the reflector (2) to the other electrode (12) of the lamp (10), wherein the conductive pattern (31) is formed from a layer of conductive filler printed on the reflector (2) through thermosetting so that the conductive pattern (31) is thick enough to withstand thermal stress without enlargement of the liquid crystal display unit.

Description

1288260 五、發明説明(1 ) 發明領域 本發明係有關一種液晶顯示裝置,且更特別的是有關一. 種具有反射器之液晶顯示裝置,反射器,以及用於製造 該反射器的方法。 扯關技術說明 將液晶顯示裝置分解成液晶面板、驅動電路、及光源 。液晶係密封於液晶面板內,而驅動電路會使該液晶面 板局部地改變液晶的透明度。光係從光源透過液晶面板 而輻射出來的,而透射光會於液晶面板上產生影像。因 此,光源係液晶顯示裝置上的重要元件。 光源係包含:燈管;光學引導板;反射器;及電力供 應電纜。光學引導板係與液晶面板結合在一起,而燈管 是與光學引導板之側邊表面呈相對的。燈管係爲反射器 所圍繞。當電力透過電力供應電纜供應到燈管上時,光 會從光源輻射出來。光會部分地入射到光學引導板的側 邊表面上。大部分的剩餘光係朝向反射器輻射,且會從 該反射器朝該光學引導板反射。入射光係透過該光學引 導板而傳播,且該液晶面板亦即畫素陣列則係因該光學 引導板而受到均勻的照明。 第1圖顯示的是一種習知液晶顯示裝置的標準實例。 該習如液晶顯不裝置大體包括·光源1,液晶面板5, 及電路板6。驅動電路係合倂於電路板6上,且該電路 板6係附著於液晶面板5的側邊表面上。光源1係與液 晶面板5裝配在一起,且係將該液晶面板5、光源1及 1288260 五、發明説明(2 ) 電路板6收納於適當的外殼(未標示)內。 光源1係包含:反射器2 ;電力供應電纜3 ;光學引 導板4 ;及燈管1 〇。光學引導板4是與液晶面板5 一樣 寬的’且具有光輸出表面。該光輸出表面與液晶面板之 背部表面是相對的,而反射器係附著於該光學引導板4 的側邊部分上。該反射器含有反射表面,且該反射表面 會與該光學引導板4的側邊表面一起定義出一空間。燈 管1 0具有圓柱形狀且係提供於該空間內。電力供應電 纜3係連接於該燈管1 0上,且電力係透過該電力供應 電纜3而供應到該燈管1 0上。 燈管1 0具有圓柱形狀,且係將電極形成於該燈管1 〇 的兩個端點表面上。反射器2與該燈管1 〇是一樣長的( 爹見弟2圖)’且具有通路形狀。上邊/ ~(、邊牛板部分會 從垂直平板部分2a之上邊/下邊端點突出來。燈管1 〇’係 落在上邊平板部分與下邊平板部分之間,且各電極會露 出於其間所定義空間的兩個端點上。該電力供應電纜3 係含有:高壓線3 a ;低壓線3 b ;及圓形電纜3 2。雖則 第1到3圖中未標示出,該高壓線3a及低壓線3b係連 接到某一電源上。高壓線3a係直接連接到該電極上, 而低壓線3b則係透過圓形電纜32而連接於另一電極上 。圓形電纜32與反射器2是一樣長的,且係提供於該 垂直平板部分2a上。圓形電纜32係具有圓形截面,且 如第3圖所示其直徑係落在從0.5毫米到1. 〇毫米的範 圍內。 -4- 1288260 五'發明説明(3 ) 吾人所遭遇的問題是習知光源佔據了很寬的空間。這 是因爲使用圓形電纜3 2使低壓線3 b連接到燈管1 0之 電極上的事實。該圓形電纜3 2本身會佔據很寬的空間 ,且在圓形電纜與另一元件部分之間需要額外的空間。 吾人fee出了 一種彳早性平型電續。第4和5圖顯不的是 另一種習知光源1。該習知光源也包含:反射器;燈管 ;及電力供應電纜32。該反射器及燈管係類似於如第1 圖到第3圖所示之習知光源中的反射器及燈管,且係以 相同的符號標示出。電力供應電纜32係包含:高壓線 3a ;低壓線、3b ;及彈性平型電纜33。該高壓線3a及低 壓線3b係連接到某一電源(未標示)上。高壓線3a係直 接連接到燈管1 0之某一電極上,而低壓線3b則係透過 彈性平型電纜3 3而連接於燈管1 〇之另一電極上。該彈 性平型電纜33係藉由黏性化合物34而固定於反射器2 之垂直平板部分2a上。該彈性平型電纜3 3的厚度爲 0.2毫米,而該黏性化合物34的厚度則落在0.1毫米的 等級上。其總厚度係落在〇. 3毫米的等級上。如是,藉 由該彈性平型電纜33的優點減小了爲互連電纜所佔據 的空間。 吾人已在具有很寬影像產生面積之輕巧型液晶面板上 投注了硏究及開發的努力。這種技術性目標係藉由減小 其框架面積亦即圍繞其影像產生面積之周緣面積而達成 的。互連電纜3 2/3 3係定位在該框架面積底下,且據此 對其框架面積具有不可忽略的影響。雖則該彈性平型電 1288260 五、發明説明(4 ) 纜3 3的使用會造成相當窄的框架面積, 米等級上的總厚度尙離目標太遠。 在日本未審查專利申請案第1 0-206847 提出了 一種很薄的互連結構。第6圖顯示 示的習知液晶顯示裝置。電路板6係提供 之某一側邊部分上,而光學引導板4則會 5及電路板6疊合。光源係提供於光學引 側邊上且也包含:反射器2 ;燈管1 〇 ;及 35。由反射器2及光學引導板4定義出一 1 〇提供於該空間內。電力係從電源透過該 3 5而供應到燈管1 〇上。局壓線(未標示)、 示)、及互連結構3 6形成了電力供應電纜 36係藉由透過蒸鍍技術澱積於該反射器之 薄導電層而施行的。互連結構3 6的厚度位 0.0005毫米到0.001毫米的範圍內。 互連結構36是導電的以減小其框架面怒 過蒸鍍技術所澱積的互連結構36是較不互 在完成該液晶面板之後發生解連、裂痕、 這類解連、裂開、及剝離現象係肇因於施 結構上的熱學應力或是其他外力而產生的 也有熱能從燈管1 〇輻射出來,且該熱能德 器之溫度。在該反射器與互連結構3 6之間 數會產生熱學應力,而該極薄互連結構則 變作用。 然而落在0.3毫 號公開文件中 的是其中所揭 於液晶面板5 與該液晶面板 導板4之某一 電力供應電纜 空間並將燈管 :電力供應電纜 低壓線(未標 35。互連結構 外部表面上的 $落在從 義。不過,透 『靠的。容易 及剝離現象。 力口於極薄互連 。不僅光同時 「增加該反射 丨的熱膨脹係 無法承受其形 1288260 五、發明説明(5 ) 習如互連結構36的另一固有問題是其高製造成本。 蒸鍍系統是極昂貴的,且其產量不大。該極薄互連結構 係透過極昂貴的蒸鑛系統在很低的產量下澱積成的。這 會造成極高的製造成本。 發明之扼要說明 因此本發明的重要目的是提供一種由高可靠導電圖案 形成之反射器。 本發明的重要目的也要提供一種用來依經濟方式製造 該反射器的方法。 本發明的另一重要目的是提供一種配備有該反射器的 液晶顯示裝置。 爲了完成該目的,本發明提出使反射器上所印刷具有 導電塡料之層固化以便產生導電圖案。 根據本發明的某一槪念而提供的一種反射器,係包括 :主體,係由絕緣樹脂形成的,且含有外部表面及用來 定義出對有光指引其上之物體開放之空間的內部表面; 以及導電圖案,係印刷於該外部表面上以便將電力供應 到放置於該空間內的光源上。 根據本發明的.另一槪念而提供的一種用於產生影像的 液晶顯示裝置包括:液晶面板,含有入射表面及影像產 生表面;驅動電路,連接於該液晶面板上且用來改變部 分液晶面板的的透明度,以便使光透過該部分從入射表 面傳送到影像產生表面上;以及光源,用來以光照射該 光入射表面且包含:燈管,含有電極並用來產生沿著光 1288260 五、發明説明(6 ) 學路徑傳播到該液晶面板上的光;電力供應電纜,含有 導電Η案及直接連接到某—·電極上和透過該導電圖案連 接到另一電極上的電壓施加導線;以及反射器,係由絕 緣樹脂形成的,且含有其上印刷有導電圖案的外部表面 及用來定義出容納燈管且對光學路徑開放之空間以便將 光指引到光學路徑上的內部表面。 根據本發明的又一槪念而提供的一種用於製造反射器 的方法包括下列步驟:a)由第一合成樹脂形成絕緣構件 ;b)於該絕緣構件上印刷導電塡料;c)使該表面上的導 電塡料固化以便產生導電圖案。 圖式簡述 本發明的這些及其他目的、特性、及優點將參照附圖 所示實施例的詳細說明而得更明顯。 第1圖係用以顯示一種習知液晶顯示裝置之結構的透 視圖。 第2圖係用以顯示一種習知光源之元件部分的透視圖 〇 第3圖係沿著第2圖之B-B線段擷取且用以顯不該習 知光源之元件部分的截面圖示。 第4圖係用以顯示一種習知光源之元件部分的透視圖 〇 第5圖係沿著第4圖之C-C線段擷取且用以顯示該習 知光源之元件部分的截面圖示。 第6圖係用以顯示日本未審查專利申請案第1 〇- 1288260 五、發明説明(7 ) 206 847號公告本所揭示習知液晶顯示裝置之結構的截面 示意圖。 第7圖係用以顯示一種根據本發明之光源在分解狀態 下之結構的透視圖。 第8圖係沿著第7圖之A-A線段擷取且用以顯示該光 源之結構的截面圖示。 第9圖係用以顯示一種根據本發明之液晶顯示裝置之 結構的截面示意圖。 第1 0圖係用以顯示一種根據本發明之方法中所用擠 壓鑄造機之結構的截面示意圖。 第1 1圖係用以顯示另一種根據本發明之方法中所用 擠壓鑄造機之結構的截面示意圖。 第1 2圖係用以顯示另一種根據本發明之反射器結構 的截面圖示。 第1 3圖係用以顯示又一種根據本發明之反射器結構 的截面圖示。 較佳實施例的詳細說明 第一竇施例 反射器 參照第7和8圖’用以體現本發明之光源1係包括: 反射器2 ;燈管10 ;電力供應電纜38 ;及光學引導板4( 參見第9圖)。燈管1 0係放置在定義於反射器2內的內 部空間內,且係從電源(未標示)透過電力供應電纜38將 電力供應到燈管1 0上。在啓動燈管1 〇時,燈管1 〇會 1288260 五、發明説明(8 ) 發射出光’且部分的光會在反射器2的內部表面上受到 反射以便將之引導到光學引導板4上。 反射器2具有通路形狀,且可以分解成:垂直平板部 分2 a ;從該垂直平板部分2 a之上緣突出而相當短的上 邊平板部分;以及從該垂直平板部分2a之下緣突出而 相當長的下邊平板部分。該內部空間係定義在該相當短 的上邊平板部分與該相當長的下邊平板部分之間。反射 器2係由諸如聚乙烯對苯二甲酸酯樹脂之類熱塑性樹脂 形成的。也可以使用聚羰酸酯樹脂以形成反射器2。這 類樹脂都是絕緣材料,電流不能流經其間。 將導電圖案3 1形成於該垂直平板部分2a上。該導電 圖案3 1會從反射器2的某一端點筆直地延伸到另一端 點上。換句話說,該導電圖案3 1係沿著反射器2之縱 軸方向上的最短路徑而形成的。如上所述,反射器2係 由絕緣材料形成的,且據此任何漏電流都會透過該反射 器2從該導電圖案31流出。該導電圖案31可能是一種 印刷於該反射器2之垂直平板部分2 a上的屏幕。 該導電圖案3 1係由熱定型樹脂形成的,且具有落在 0.03毫米等級上的厚度。熱定型樹脂是有彈性的,且因 爲具有極大彈性的優點而比較不易在該導電圖案3 1發 生裂痕。此外,該導電圖案3 1是相當厚的。雖則該導 電圖案31的厚度會比其厚度落在從0.0005毫米到〇·〇〇1 毫米之範圍內的習知導電圖案36更厚,然而該導電圖 案31的厚度會比其厚度落在從0.5毫米到1.0毫米之範 -10- 1288260 五、發明説明(9 ) 圍內的圓形電纜32且會比其厚度爲0.2毫米和0.1毫米 的彈性平型電纜/黏性化合物層3 3/34更薄。具有極大厚 度使該導電圖案3 1變得能夠承受熱學應力,且比較不 易發生解連現象。 熱定型樹脂係由屏幕印刷於該垂直平板部分2a上之 導電塡料層形成的。該導電塡料可以藉由混合有銀(Ag) 和碳(C)的共聚合聚酯加以修正。熱定型樹脂對聚乙烯對 苯二甲酸酯樹脂的黏性極大且其彈性極大。因爲這個理 由,即使有熱學應力施加於反射器2上,也幾乎不致使 導電圖案3 1從該反射器2上剝除。 燈管1 〇具有圓柱形狀且有一對電極1 1 /1 2形成於燈管 1 ◦之端點表面上。將電極1 1形成於燈管1 〇之某一端點 表面上,能將高電壓加到該電極1 1上。將另一電極i 2 形成於燈管1 0之另一端點表面上,並透過導電圖案3 1 將低電壓加到該電極1 2上。燈管1 0係藉由適當的支持 器(未標示)受到反射器2的支撐。1288260 V. INSTRUCTION DESCRIPTION OF THE INVENTION (1) Field of the Invention The present invention relates to a liquid crystal display device, and more particularly to a liquid crystal display device having a reflector, a reflector, and a method for fabricating the same. Technical Description The liquid crystal display device is decomposed into a liquid crystal panel, a driving circuit, and a light source. The liquid crystal system is sealed in the liquid crystal panel, and the driving circuit causes the liquid crystal panel to locally change the transparency of the liquid crystal. The light is radiated from the light source through the liquid crystal panel, and the transmitted light generates an image on the liquid crystal panel. Therefore, the light source is an important component on the liquid crystal display device. The light source includes: a lamp tube; an optical guide plate; a reflector; and a power supply cable. The optical guide sheet is bonded to the liquid crystal panel, and the tube is opposed to the side surface of the optical guide sheet. The lamp is surrounded by a reflector. When electricity is supplied to the lamp through the power supply cable, light is radiated from the light source. The light is partially incident on the side surface of the optical guide sheet. Most of the remaining light is radiated towards the reflector and is reflected from the reflector towards the optical guide. The incident light propagates through the optical guide, and the liquid crystal panel, i.e., the pixel array, is uniformly illuminated by the optical guide. Fig. 1 shows a standard example of a conventional liquid crystal display device. The liquid crystal display device generally includes a light source 1, a liquid crystal panel 5, and a circuit board 6. The driving circuit is coupled to the circuit board 6, and the circuit board 6 is attached to the side surface of the liquid crystal panel 5. The light source 1 is assembled with the liquid crystal panel 5, and the liquid crystal panel 5, the light source 1 and the 1288260, and the circuit board 6 of the invention (2) are housed in a suitable casing (not shown). The light source 1 comprises: a reflector 2; a power supply cable 3; an optical guide 4; and a lamp 1 〇. The optical guide plate 4 is as wide as the liquid crystal panel 5 and has a light output surface. The light output surface is opposed to the back surface of the liquid crystal panel, and the reflector is attached to the side portion of the optical guide plate 4. The reflector contains a reflective surface that defines a space with the side surfaces of the optical guide plate 4. The tube 10 has a cylindrical shape and is provided in the space. The power supply cable 3 is connected to the bulb 10, and power is supplied to the bulb 10 through the power supply cable 3. The bulb 10 has a cylindrical shape and is formed with electrodes on both end surfaces of the bulb 1 。. The reflector 2 is as long as the tube 1 ’ (see Fig. 2) and has a passage shape. The upper side / ~ (the side of the side of the ox plate protrudes from the upper/lower end of the vertical flat portion 2a. The tube 1 〇 ' falls between the upper flat portion and the lower flat portion, and the electrodes are exposed therebetween. The two ends of the space are defined. The power supply cable 3 comprises: a high voltage line 3 a; a low voltage line 3 b ; and a round cable 32. Although not shown in the first to third figures, the high voltage line 3a and the low voltage line 3b is connected to a power source. The high voltage line 3a is directly connected to the electrode, and the low voltage line 3b is connected to the other electrode through the round cable 32. The round cable 32 is as long as the reflector 2. And is provided on the vertical flat plate portion 2a. The circular cable 32 has a circular cross section, and its diameter falls within a range from 0.5 mm to 1. 〇 mm as shown in Fig. 3. -4- 1288260 V'Invention Description (3) The problem encountered by us is that the conventional light source occupies a very wide space. This is due to the fact that the circular cable 3 2 is used to connect the low voltage wire 3 b to the electrode of the lamp 10 . The round cable 3 2 itself occupies a very wide space and is in a round cable with An extra space is required between the components. I have a kind of early-type flat electricity. Figures 4 and 5 show another conventional light source 1. The conventional light source also includes: a reflector; And a power supply cable 32. The reflector and the lamp tube are similar to the reflectors and tubes in the conventional light source as shown in Figures 1 to 3, and are labeled with the same symbols. The cable 32 comprises: a high voltage line 3a; a low voltage line, 3b; and an elastic flat cable 33. The high voltage line 3a and the low voltage line 3b are connected to a power source (not shown). The high voltage line 3a is directly connected to the lamp tube 10 On one of the electrodes, the low-voltage wire 3b is connected to the other electrode of the lamp tube 1 through the elastic flat cable 33. The elastic flat cable 33 is fixed to the reflector 2 by the adhesive compound 34. The vertical flat portion 2a has a thickness of 0.2 mm, and the thickness of the viscous compound 34 falls on the level of 0.1 mm. The total thickness falls on the level of 毫米. 3 mm. If so, the advantage of the elastic flat cable 33 is reduced to interconnect The space occupied by the cable. We have put a lot of effort into research and development on a lightweight LCD panel with a wide image-generating area. This technical goal is to reduce the area of the frame, that is, the area around its image. The peripheral area is achieved. The interconnecting cable 3 2/3 3 is positioned under the frame area, and accordingly has a non-negligible influence on its frame area. Although the elastic flat type 1288260 5, the invention description (4) The use of the cable 3 3 results in a relatively narrow frame area, and the total thickness on the meter level is too far from the target. A very thin interconnect structure is proposed in Japanese Unexamined Patent Publication No. 10-206847. Fig. 6 shows a conventional liquid crystal display device. The circuit board 6 is provided on one of the side portions, and the optical guide plate 4 is overlapped with the circuit board 6. The light source is provided on the optical side and also includes: reflector 2; lamp 1 〇; and 35. A reflector is defined by the reflector 2 and the optical guide plate 4 to be provided in the space. The power is supplied from the power source through the 35 to the lamp tube 1 . A voltage line (not shown), an indication, and an interconnect structure 36 form a power supply cable 36 that is deposited by depositing a thin conductive layer of the reflector by evaporation techniques. The thickness of the interconnect structure 36 is in the range of 0.0005 mm to 0.001 mm. The interconnect structure 36 is electrically conductive to reduce its frame surface anger over the interconnect structure 36 deposited by the evaporation technique. It is less likely to undergo disconnection, cracking, such disconnection, cracking, etc. after completion of the liquid crystal panel. And the peeling phenomenon is caused by thermal stress or other external force on the structure, and heat is also radiated from the tube 1 and the temperature of the thermal energy device. Thermal stress is generated between the reflector and the interconnect structure 36, and the very thin interconnect structure is rendered operative. However, what is dropped in the 0.3 mm publication is a power supply cable space in which the liquid crystal panel 5 and the liquid crystal panel guide 4 are exposed and the lamp tube: power supply cable low voltage line (not labeled 35. interconnection structure) The $ on the outer surface falls on the righteousness. However, it is easy to peel and peel off. The force is very thin and interconnected. Not only the light at the same time "increased the thermal expansion of the reflection 丨 can not withstand its shape 1288260. (5) Another inherent problem with the like interconnect structure 36 is its high manufacturing cost. The evaporation system is extremely expensive and its yield is small. The extremely thin interconnect structure is very expensive through the extremely expensive steaming system. It is deposited at a low yield. This results in extremely high manufacturing costs. SUMMARY OF THE INVENTION It is therefore an important object of the present invention to provide a reflector formed from a highly reliable conductive pattern. An important object of the present invention is also to provide a use. A method for manufacturing the reflector in an economical manner. Another important object of the present invention is to provide a liquid crystal display device equipped with the reflector. It is proposed to cure a layer having a conductive coating printed on a reflector to produce a conductive pattern. A reflector according to a certain aspect of the present invention includes: a body formed of an insulating resin and having an outer portion a surface and an interior surface defining a space open to the object to which the light is directed; and a conductive pattern printed on the exterior surface to supply power to the light source disposed within the space. Another liquid crystal display device for generating images includes: a liquid crystal panel including an incident surface and an image generating surface; and a driving circuit connected to the liquid crystal panel and used to change the transparency of a portion of the liquid crystal panel, In order to transmit light through the portion from the incident surface to the image generating surface; and a light source for illuminating the light incident surface with light and comprising: a lamp tube containing the electrode and used to generate light along the light 1288260. (Inventive Note (6) Learning path to the light on the LCD panel; power supply cable, containing conductive files and directly connected to some - a voltage applying wire on the pole and connected to the other electrode through the conductive pattern; and a reflector formed of an insulating resin and having an outer surface on which the conductive pattern is printed and used to define the light tube and optics The open space of the path to direct light to the inner surface on the optical path. A method for fabricating a reflector according to yet another aspect of the present invention includes the steps of: a) forming an insulating member from a first synthetic resin; b) printing a conductive material on the insulating member; c) curing the conductive material on the surface to produce a conductive pattern. BRIEF DESCRIPTION OF THE DRAWINGS These and other objects, features, and advantages of the present invention will be apparent from the drawings. The detailed description of the embodiments is more apparent. Fig. 1 is a perspective view showing the structure of a conventional liquid crystal display device. Fig. 2 is a perspective view showing a component portion of a conventional light source. It is taken along the BB line of Figure 2 and is used to show a cross-sectional illustration of the component parts of the conventional light source. Fig. 4 is a perspective view showing a component portion of a conventional light source. Fig. 5 is a cross-sectional view taken along line C-C of Fig. 4 and showing a component portion of the conventional light source. Fig. 6 is a schematic cross-sectional view showing the structure of a conventional liquid crystal display device disclosed in the Japanese Unexamined Patent Application Publication No. Hei. No. Hei. No. Hei. Figure 7 is a perspective view showing the structure of a light source according to the present invention in an exploded state. Figure 8 is a cross-sectional view taken along line A-A of Figure 7 and showing the structure of the light source. Figure 9 is a schematic cross-sectional view showing the structure of a liquid crystal display device according to the present invention. Fig. 10 is a schematic cross-sectional view showing the structure of an extrusion casting machine used in the method according to the present invention. Fig. 1 is a schematic cross-sectional view showing the structure of another extrusion casting machine used in the method according to the present invention. Figure 12 is a cross-sectional illustration showing another reflector structure in accordance with the present invention. Figure 13 is a cross-sectional illustration showing yet another reflector structure in accordance with the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A first sinus embodiment reflector with reference to Figures 7 and 8' for illuminating the light source 1 of the present invention includes: a reflector 2; a lamp tube 10; a power supply cable 38; and an optical guide plate 4 (See Figure 9). The lamp 10 is placed in an internal space defined in the reflector 2, and is supplied with power from the power source (not shown) through the power supply cable 38 to the lamp 10. When the lamp 1 启动 is activated, the lamp 1 〇 1288260 5, the invention (8) emits light 'and part of the light is reflected on the inner surface of the reflector 2 to be guided onto the optical guide plate 4. The reflector 2 has a passage shape and can be decomposed into: a vertical flat plate portion 2a; a relatively short upper flat plate portion projecting from the upper edge of the vertical flat plate portion 2a; and protruding from the lower edge of the vertical flat plate portion 2a Long lower flat section. The internal space is defined between the relatively short upper flat plate portion and the relatively long lower flat plate portion. The reflector 2 is formed of a thermoplastic resin such as polyethylene terephthalate resin. Polycarboxylate resin can also be used to form the reflector 2. These resins are all insulating materials and current cannot flow through them. A conductive pattern 31 is formed on the vertical flat plate portion 2a. The conductive pattern 31 extends straight from one end of the reflector 2 to the other end point. In other words, the conductive pattern 31 is formed along the shortest path in the direction of the longitudinal axis of the reflector 2. As described above, the reflector 2 is formed of an insulating material, and accordingly, any leakage current flows out of the conductive pattern 31 through the reflector 2. The conductive pattern 31 may be a screen printed on the vertical flat portion 2a of the reflector 2. The conductive pattern 31 is formed of a heat-setting resin and has a thickness falling on the order of 0.03 mm. The heat-setting resin is elastic, and it is less likely to cause cracks in the conductive pattern 31 due to the advantage of being extremely elastic. Further, the conductive pattern 31 is quite thick. Although the thickness of the conductive pattern 31 may be thicker than the conventional conductive pattern 36 whose thickness falls within the range of 0.0005 mm to 〇·1 mm, the thickness of the conductive pattern 31 may fall from 0.5. MM to 1.0 mm -10- 1 260 260 V. Inventive Note (9) The round cable 32 in the enclosure will be more flexible than the elastic flat cable/viscous compound layer 3 3/34 with a thickness of 0.2 mm and 0.1 mm. thin. The extremely thick thickness makes the conductive pattern 31 intocapable of withstanding thermal stress, and the disconnection phenomenon is less likely to occur. The heat setting resin is formed of a conductive enamel layer which is screen printed on the vertical flat plate portion 2a. The conductive crucible can be corrected by a copolymerized polyester mixed with silver (Ag) and carbon (C). The heat setting resin is extremely viscous to the polyethylene terephthalate resin and has great elasticity. Because of this reason, even if thermal stress is applied to the reflector 2, the conductive pattern 31 is hardly peeled off from the reflector 2. The lamp tube 1 has a cylindrical shape and has a pair of electrodes 1 1 /1 2 formed on the end surface of the tube 1 ◦. The electrode 11 is formed on one end surface of the bulb 1 to apply a high voltage to the electrode 11. Another electrode i 2 is formed on the other end surface of the bulb 10, and a low voltage is applied to the electrode 12 through the conductive pattern 3 1 . The lamp 10 is supported by the reflector 2 by means of a suitable holder (not shown).

液晶顯示裝P 現在轉到第9圖,光源1係結合於液晶顯示裝置內。 液晶顯示裝置也包括液晶面板5和電路板6。將驅動電 路合倂於電路板6上。電路板6係沿著液晶面板5之側 邊線而提供且係連接於該液晶面板5上的。使光學引導 板4與液晶面板5和電路板6疊合。如是,將液晶面板 5、電路板6、和光源1裝配在一起並將之收納於外殼 40內。在啓動燈管1 〇時,光會從燈管1 〇發射到光學引 -11- 1288260 五、發明説明(10 ) 導板4上,且部分的光會在反射器2的內部表面上受到 反射。同時使經反射的光入射到光學引導板4的側邊表 面上。使光透過光學引導板4而傳播,並使之從光學引 導板4的上表面輸出。如是,使液晶面板5受到光的照 射。該驅動電路會將影像承載信號及掃瞄信號供應到該 液晶面板5之各資料電極及掃瞄電極上,並局部地改變 液晶的透明度。結果,光會通過該液晶面板5之透明部 分,且將影像產生於液晶面板5上。 在驅動電路將影像產生於液晶面板5上的同時,不僅 會使光且會使熱能朝反射器2輻射,而熱能則會增高反 射器2的溫度。該熱能與熱學應力係呈因果關係。不過 ,該導電圖案3 1的厚度足以承受其熱學應力。因爲這 個理由,而比較不容易於導電圖案3 1內發生解連及裂 痕現象。 將影像產生於該液晶面板5之影像產生面積上。該液 晶面板5係露出於外殼40的中央面積上。不過,外殼 40的周緣面積無法用於影像產生。如上所述,透過導電 圖案3 1將低電壓加到燈管1 0的電極1 2上,而該導電 圖案31具有落在0.03毫米等級上的厚度。這意指製造 對外殻4 0的設計方式是使側邊平板4 0 a靠近反射器2。 外殻40是輕巧的。不過,並未減小其影像產牛面積。 如是,根據本發明的光源1係在未犧牲其影像產生面積 下與輕巧的液晶顯示裝置呈導電的。 製程 -12- 1288260 五、發明説明(u) 首先說明用於製造反射器2的方法。此方法中使用了 種衣is機益。將|亥製造系統分解成:擠製成型機4〇,; 印刷機5 0 ;切割機5 5 ;熱塑裝置(未標示)。擠製成型機 40’會由生料產生通路棒59,並藉由印刷機5〇將導電圖 案3 1形成於該通路棒5 9上。藉由切割機5 5將通路棒 59切割成許多短通路棒2a,並透過熱塑裝置(未標示)得 到反射器2。 該擠製成型401係包含:加熱缸μ ;進料漏斗42 ;螺 旋(未標示);電動馬達43 ;模具噴嘴44 ;形成模45 ; 冷卻槽46 °進料漏斗42係附著於加熱缸4丨上,且生料 係透過該進料漏斗4 2而供應到加熱缸4 1的內部空間之 內。使生料接受加熱因而軟化。螺旋(未標示)係提供於 該內部空間內,並藉由電動馬達4 3的驅動使之旋轉。 車人化的材料透過模具噴嘴4 4及推出棒6 〇被擠出。藉由 形成模45將棒60塑造成通路棒59,並於冷卻槽46內 使之冷卻以便使通路棒59固化。如是,從冷卻槽46輸 出通路棒5 9。 印刷機’50係包含一分配器5丨。導電塡料3 ! a係透過 導曾5 2供應到分配器5丨上,並將該導電塡料3 ] a印刷 到該通路棒5 9的垂直平板部分上。切割機5 5係包含驅 動滚筒56和切割刀57。驅動滾筒56會使通路棒59朝 切割機5 5運動,並藉由切割刀5 7將該通路棒5 9切割 成許多短通路棒2a。將短通路棒2a輸送到熱塑裝置(未 標示)’並於該熱塑裝置(未標示)內對出導電塡料3丨a構 -13- 1288260 五、發明説明(12) 成的印刷層進行烘烤。如是,連續地製造出具有導電圖 案的反射器2。 於說明如上之方法中,係在冷卻步驟之後將導電塡料 印刷到該通路棒5 9的垂直平板部分上。不過,吾人也 可以在如第1 1圖所示的冷卻步驟之前將導電塡料印刷 到棒60的垂直平板部分上。該通路棒59是很熱的。在 將導電塡料印刷到棒60上時,該導電塡料係透過熱棒 60與該導電塡料之間的熱能交換而局部地固化。這會導 致強化了反射器2與導電圖案3 1之間的黏著度。 從前述說明吾人將會了解到,該導電塡料係印刷於反 射器2上並使該導電塡料層接受熱學烘烤作用。該印刷 技術適合給出具有適當厚度的導電圖案3 1。如是透過如 上所述的方法產生了具有導電圖案3 1的反射器2。該印 刷技術不需要很長的時間,且較之蒸鍍法更爲經濟。改 良了其產量,而確定地減低了製造成本。 此外’透過該製造系統在極高速率下連續地產生具有 導電塡料層的通路棒59。改良了其產量,且顯著地減低 了其製造成本。 ’ 最後’該導電塡料係藉由使用分配器5 1而印製出的 。分配器5 1會將該導電塡料塑造成通路棒59上的長條 。因爲這個理由,需要任意的遮罩以便施行印刷階段。 第二實施例 現在轉到第1 2圖,將用來彰顯本發明的另一種反射 器2 c形成爲具有沿著縱軸方向伸長之溝槽的形式。該 •14- 1288260 五、發明説明(]3 ) 溝槽係形成於反射器2c之垂直平板部分2a內且具有落 在0.03毫米等級上的深度。該導電塡料係印刷於該溝槽 之底部表面上,且係透過熱塑作用使之固化。導電圖案 3 1係完全地埋入於反射器2c之垂直平板部分2a內,且 係一具有該垂直平板部分2 a之表面約二維平面。利用 反射器2c,吾人能夠進一步使液晶顯示裝置更爲輕巧。 可以透過形成模將溝槽形成於內。 從前述說明吾人將會了解到,該印刷圖案3 1係印刷 於反射器2上,且該印刷技術會給出具有適當厚度的導 電圖案3 1。雖則該印刷圖案3 1上施加有熱學應力,然 而該印刷圖案3 1能夠承受其熱學應力,且不致產生解 連及裂痕。 反射器2c及導電圖案3 1分別係由導電熱定型樹脂及 絕緣熱塑性樹脂形成的,而導電熱定型樹脂會呈現出對 絕緣熱塑性樹脂的良好黏著度。此外,導電熱定型樹脂 是有彈性的。因爲這個理由,很難使導電圖案3 1與反 射器2c分離。如是,不致使導電圖案3 1剝除。 吾人期望該導電圖案31能夠達成對熱學應力具有極 大阻抗而且具有窄小的佔據空間。從這種觀點,使該導 電圖案的厚度落入某些範圍之內。薄導電圖案3 1與反 射器2c之間的良好黏著度係由上述實施例中之熱定型 樹脂及熱塑性樹脂形成的。吾人也能夠使用其他材料組 合。 雖然已說明並顯示了本發明的特定實施例,對熟悉習 -15- 1288260 五、發明説明(14) 用技術的人而言顯然能夠在不偏離本發明所附申請專利 範圍之精神及架構下作各種改變及修正。 如第1 3圖所示依互爲平行的方式將複數個導電圖案 3 1 b亦即許多導電長條形成於垂直平板部分2a上。此例 中,即使於許多導電長條之一內發生了解連作用,其他 導電長條也能夠使低電壓從低壓線3b傳播到電極1 2上 。如是,複數個導電圖案強化了互連結構36的可靠度 〇 可以藉由使用屏幕印刷中的可壓縮技術透過遮罩將導 電塡科形成於印刷到垂直平板部分2a上。 可以將根據本發明的反射器用於諸如照明裝置之類的 另一種光學裝置內。 符號說明 1…光源 2…反射器 2a…垂直平板部分 2c…反射器 3…電力供應電纜 3a…高壓線 3b…低壓線 4…光學引導板 5…液晶面板 6…電路板 10···燈管 -16- 1288260 五、發明説明(15) 1 1、1 2…電極 31···導電圖案 3 la…導電塡料 3 1 b…導電圖案 32···圓形電纜 33…彈性平型電纜 34…黏性化合物 3 5…光源 36…互連結構 38···電力供應電纜 40…外殼 40’…擠製成型機 40a…側邊平板 41…加熱缸 42…進料漏斗 43…電動馬達 44···模具噴嘴 45…形成模 46···冷谷P槽 5〇···印届!J機 5 1…分配器 52…導管 55···切割機 56···驅動滾筒 -17- 1288260 五、發明説明(16) 57…切割刀 59…通路棒 60…熱棒構件 -18-The liquid crystal display device P is now transferred to Fig. 9, and the light source 1 is incorporated in the liquid crystal display device. The liquid crystal display device also includes a liquid crystal panel 5 and a circuit board 6. The drive circuit is combined on the circuit board 6. The circuit board 6 is provided along the side line of the liquid crystal panel 5 and is attached to the liquid crystal panel 5. The optical guide plate 4 is superposed on the liquid crystal panel 5 and the circuit board 6. If so, the liquid crystal panel 5, the circuit board 6, and the light source 1 are assembled and housed in the casing 40. When the lamp 1 启动 is activated, light is emitted from the lamp 1 到 to the optical guide -11 1 1288260 5, the invention (10) guide 4, and part of the light is reflected on the inner surface of the reflector 2 . At the same time, the reflected light is incident on the side surface of the optical guide plate 4. Light is transmitted through the optical guide plate 4 and is output from the upper surface of the optical guide plate 4. If so, the liquid crystal panel 5 is exposed to light. The driving circuit supplies the image bearing signal and the scanning signal to the data electrodes and the scanning electrodes of the liquid crystal panel 5, and locally changes the transparency of the liquid crystal. As a result, light passes through the transparent portion of the liquid crystal panel 5, and an image is generated on the liquid crystal panel 5. While the driving circuit generates an image on the liquid crystal panel 5, not only light but also heat is radiated toward the reflector 2, and the heat energy increases the temperature of the reflector 2. This thermal energy is causally related to the thermal stress system. However, the conductive pattern 31 is thick enough to withstand its thermal stress. For this reason, it is not easy to cause disconnection and cracking in the conductive pattern 31. The image is generated on the image generation area of the liquid crystal panel 5. The liquid crystal panel 5 is exposed on the central area of the outer casing 40. However, the peripheral area of the outer casing 40 cannot be used for image generation. As described above, a low voltage is applied to the electrode 12 of the bulb 10 through the conductive pattern 31, and the conductive pattern 31 has a thickness falling on the level of 0.03 mm. This means that the manufacturing of the outer casing 40 is designed such that the side plates 40 a are close to the reflector 2. The outer casing 40 is lightweight. However, it has not reduced the area of its imagery cattle. Thus, the light source 1 according to the present invention is electrically conductive with a lightweight liquid crystal display device without sacrificing its image generation area. Process -12- 1288260 V. Description of Invention (u) First, a method for manufacturing the reflector 2 will be described. The method is used in this method. The Hai manufacturing system is decomposed into: extrusion molding machine 4; printing machine 50; cutting machine 5 5; thermoplastic device (not shown). The extrusion molding machine 40' generates a passage bar 59 from the raw material, and forms a conductive pattern 31 on the passage bar 59 by means of a printer 5. The passage bar 59 is cut into a plurality of short passage bars 2a by a cutter 55, and the reflector 2 is obtained through a thermoplastic device (not shown). The extrusion molding 401 comprises: a heating cylinder μ; a feeding funnel 42; a spiral (not shown); an electric motor 43; a mold nozzle 44; a forming die 45; a cooling tank 46° feeding funnel 42 attached to the heating cylinder 4 The crucible is placed and the raw material is supplied into the inner space of the heating cylinder 41 through the feed funnel 42. The raw meal is heated and softened. A spiral (not shown) is provided in the internal space and is rotated by the drive of the electric motor 43. The ergonomic material is extruded through the die nozzle 44 and the push bar 6 〇. The rod 60 is molded into the passage bar 59 by forming the mold 45, and is cooled in the cooling groove 46 to solidify the passage bar 59. If so, the via bar 5 9 is output from the cooling bath 46. The printer '50 is comprised of a dispenser 5'. The conductive crucible 3 ! a is supplied through the guide 5 2 to the dispenser 5 , and the conductive crucible 3 ] a is printed onto the vertical flat portion of the via bar 59. The cutter 5 5 includes a drive roller 56 and a cutter blade 57. The drive roller 56 moves the access rod 59 toward the cutter 5 5 and cuts the passage bar 5 9 into a plurality of short passage bars 2a by a cutter blade 57. The short-pass bar 2a is transported to a thermoplastic device (not shown) and the conductive layer is placed in the thermoplastic device (not labeled). 13- 1288260 5. The printed layer of the invention (12) Bake. If so, the reflector 2 having the conductive pattern is continuously manufactured. In the method described above, the conductive crucible is printed onto the vertical flat portion of the via bar 59 after the cooling step. However, it is also possible for us to print the conductive crucible onto the vertical flat portion of the rod 60 prior to the cooling step as shown in Figure 11. The access rod 59 is very hot. When the conductive crucible is printed onto the rod 60, the electrically conductive crucible is partially cured by the exchange of thermal energy between the thermal rod 60 and the electrically conductive crucible. This will result in enhanced adhesion between the reflector 2 and the conductive pattern 31. As will be understood from the foregoing description, the conductive crucible is printed on the reflector 2 and the electrically conductive crucible layer is subjected to a thermal baking action. This printing technique is suitable for giving a conductive pattern 31 having a suitable thickness. The reflector 2 having the conductive pattern 31 is produced by the method as described above. This printing technique does not require a long time and is more economical than evaporation. The production has been improved and the manufacturing costs have been reduced to a certain extent. In addition, a via bar 59 having a conductive layer of tantalum is continuously produced at a very high rate through the manufacturing system. Its production has been improved and its manufacturing costs have been significantly reduced. The 'last' conductive paste is printed by using the dispenser 51. The distributor 51 will shape the conductive crucible into a strip on the access rod 59. For this reason, an arbitrary mask is required to perform the printing phase. SECOND EMBODIMENT Turning now to Fig. 2, another reflector 2c for illustrating the present invention is formed in the form of a groove elongated in the longitudinal direction. The 14- 1288260 V. Description of the Invention (3) The groove is formed in the vertical flat plate portion 2a of the reflector 2c and has a depth falling on the level of 0.03 mm. The conductive coating is printed on the bottom surface of the groove and cured by thermoplastic action. The conductive pattern 3 1 is completely embedded in the vertical flat plate portion 2a of the reflector 2c, and has a surface having the surface of the vertical flat plate portion 2a in a two-dimensional plane. With the reflector 2c, it is possible to further make the liquid crystal display device lighter. The groove can be formed therein by forming a mold. As will be understood from the foregoing description, the printed pattern 31 is printed on the reflector 2, and the printing technique gives a conductive pattern 31 having a suitable thickness. Although the thermal stress is applied to the printed pattern 31, the printed pattern 31 can withstand its thermal stress without causing detachment and cracking. The reflector 2c and the conductive pattern 31 are formed of a conductive heat-setting resin and an insulating thermoplastic resin, respectively, and the conductive heat-setting resin exhibits a good adhesion to the insulating thermoplastic resin. In addition, the conductive heat setting resin is elastic. For this reason, it is difficult to separate the conductive pattern 31 from the reflector 2c. If so, the conductive pattern 31 is not peeled off. It is expected that the conductive pattern 31 can achieve a great resistance to thermal stress and a narrow footprint. From this point of view, the thickness of the conductive pattern falls within a certain range. The good adhesion between the thin conductive pattern 31 and the reflector 2c is formed by the heat setting resin and the thermoplastic resin in the above embodiment. We can also use other combinations of materials. Having described and illustrated a particular embodiment of the invention, it will be apparent to those skilled in the art of <RTIgt; </RTI> <RTIgt; Make various changes and corrections. A plurality of conductive patterns 3 1 b, i.e., a plurality of conductive strips, are formed on the vertical flat plate portion 2a in a mutually parallel manner as shown in Fig. 13. In this case, even if an understanding occurs in one of the plurality of conductive strips, the other conductive strips can cause a low voltage to propagate from the low voltage line 3b to the electrode 12. If so, the plurality of conductive patterns enhance the reliability of the interconnect structure 36. The conductive cymbal can be formed on the vertical flat plate portion 2a through the mask by using a compressible technique in screen printing. The reflector according to the invention can be used in another optical device such as a lighting device. DESCRIPTION OF REFERENCE NUMERALS 1 light source 2...reflector 2a...vertical flat portion 2c...reflector 3...power supply cable 3a...high voltage line 3b...low voltage line 4...optical guide sheet 5...liquid crystal panel 6...circuit board 10···light tube- 16- 1288260 V. INSTRUCTIONS (15) 1 1、1 2...electrode 31···conductive pattern 3 la...conductive material 3 1 b...conductive pattern 32···round cable 33...elastic flat cable 34... Viscous compound 3 5...light source 36...interconnect structure 38···electric power supply cable 40... outer casing 40'...extrusion molding machine 40a...side flat plate 41...heating cylinder 42...feeding funnel 43...electric motor 44· ·Mold nozzle 45...Forming mold 46···Cold valley P slot 5〇···Printing session! J machine 5 1...Distributor 52...Conduit 55···Cutting machine 56···Drive roller-17- 1288260 V. INSTRUCTIONS (16) 57...Cutting knife 59...Path bar 60...Hot rod member-18-

Claims (1)

12882601288260 六、申請專利範圍 第90116361號「由高可靠導電圖案形成之反射器,製造反射 器的方法及使用此反射器之液晶顯示裝置」專利案 (93年10月26日修正) 六申請專利範圍: 1 .一種反射器,其包括: 主體(2 ),由絕緣樹脂形成的,且含有外部表面(2 a ) 及用來定義出對有光指引其上物體開放之空間的內部表 面;以及 導電圖案(3 1 ; 3 1 b ),形成於該外部表面上以便將電 力供應到放置於該空間內的光源上; 其特徵爲 由導電的合成樹脂製成的該導電圖案(31; 31b)係印 刷於由合成絕緣樹脂所形成的該主體之該外部表面上。 2 .如申請專利範圍第1項之反射器,其中該絕緣樹脂是一 種熱塑性樹脂而該導電圖案(3 1 ; 3 1 b )係由含導電材料 的熱定型樹脂形成的。 3 ·如申請專利範圍第2項之反射器,其中該熱塑性樹脂係 一種聚乙烯對苯二甲酸酯樹脂。 4 ·如申請專利範圍第2項之反射器,其中該熱塑性樹脂係 一種聚羰酸酯樹脂。 5 ·如申請專利範圍第2項之反射器,其中該含導電材料的 熱固性樹脂係由一層含有經改質之共聚合聚酯和銀、碳 的導電塡料形成的。 1288260 六、申請專利範圍 6 .如申請專利範圍第1項之反射器,其中該主體(2 )含有 分別對應到燈管(1 0 )兩個端點(11 /1 2 )上的第一端點和 第二端點,且該導電圖案(3 1 ; 3 1 b )係沿著該第一端點 與該第二端點之間的最短路徑而延伸。 7 ·如申請專利範圍第1項之反射器,其中係將一溝槽形成 於該主體(2)內,並將該導電圖案(31)形成於該溝槽 內。 8 .如申請專利範圍第7項之反射器,其中該導電圖案(3 1 ) 係與該主體(2 c )上開鑿有溝槽的表面(2 a )呈共面的。 9 .如申請專利範圍第1項之反射器,其中該導電圖案(3 1 b ) 係含有許多依相互平行之方式配置的導電性子圖案。 10 .—種用於產生影像之液晶顯示裝置,其包括: 液晶面板(5),含有入射表面及影像產生表面; 驅動電路(6 ),連接於該液晶面板(5 )上且用來改變部 分液晶面板的的透明度,以便使光透過該部分從入射表 面傳送到影像產生表面上;以及 光源(1 ),用來以光照射該光入射表面且包含: 燈管(1 0 ),含有電極(1 1 /1 2 )並用來產生沿著光學路 徑(4 )傳播到該液晶面板(5 )上的光; 電力供應電纜(38),含有導電圖案(31 ; 31b)及直接 連接到某一電極上和透過該導電圖案連接到另一電極上 的電壓施加導線(3 a / 3 b );以及 反射器,由絕緣樹脂形成的,且含有定義出容納燈管 1288260 六、申請專利範圍 (1 〇 )且對光學路徑(4 )開放之空間以便將光指引到光學 路徑(4)上的內部表面,其特徵爲該反射器又含有一外 部表面(2a),在其上印刷有該導電圖案(31,31b)。 1 1 ·如申請專利範圍第1 〇項之液晶顯示裝置,其中該絕緣 樹脂是一種熱塑性樹脂而該導電圖案係由含導電材料的 熱固性樹脂形成的。 1 2 ·如申請專利範圍第1 1項之液晶顯示裝置,其中該熱塑 性樹脂係一種聚乙烯對苯二甲酸酯樹脂。 1 3 ·如申請專利範圍第1 1項之液晶顯示裝置,其中該熱塑 性樹脂係一種聚羰酸酯樹脂。 1 4 .如申請專利範圍第1 1項之液晶顯示裝置,其中該含導 電材料的熱固性樹脂係由一層含有經改質之共聚合聚酯 和銀、碳的導電塡料形成的。 1 5 .如申請專利範圍第1 0項之液晶顯示裝置,其中該反射 器(2 ; 2c)含有分別對應到燈管(10)的電極(11/1 2)上的 第一端點和第二端點,且該導電圖案(31 ; 31b)係沿著 該第一端點與該第一端點之間的最短路徑而延伸。 16.—種用於製造反射器之方法,其包括下列步驟:a)由 第一合成樹脂形成絕緣構件(60 ; 59) ; b)於該絕緣構件 (6 0 ; 5 9 )上印刷導電塡料(3 1 a ) ; c )使該表面上的導電 塡料(31a)固化以便產生導電圖案(31 ; 31b)。 1 7 .如申請專利範圍第1 6項之方法,其中該第一合成樹脂 係一種熱塑性樹脂,且該導電圖案係由用來施行含有導 1288260 六、申請專利範圍 電材料之熱固性樹脂的第二合成樹脂形成的。 1 8 ·如申請專利範圍第1 7項之方法,其中該熱固性樹脂係 選自由聚乙燒對苯二甲酸酯樹脂及聚羰酸酯樹脂構成的 族群,而該導電塡料係含有經改質的共聚合聚酯、銀和 碳。 1 9 ·如申請專利範圍第1 6項之方法,其中該步驟a )係包含 下列次步驟: a -1 )加熱該第一絕緣樹脂以產生軟性絕緣樹脂; a - 2 )擠壓該軟性絕緣樹脂以形成熱棒構件(60 );以及 a-3)冷卻該熱棒構件(60)以產生該絕緣構件(59)。 20.如申請專利範圍第16項之方法,其中該步驟a)係包含 下列次步驟:a - 1 )加熱該第一絕緣樹脂以產生軟性絕緣 樹脂;以及a-2)擠壓該軟性絕緣樹脂以形成扮演著該絕 緣構件(5 9 )角色的熱棒構件(60 )。 2 1 .如申請專利範圍第1 6項之方法’其中該導電塡料保藉 由使用分配器(51)印製而成的。Patent application No. 90116361 "Reflector formed by highly reliable conductive pattern, method of manufacturing reflector and liquid crystal display device using the same" Patent (amended on October 26, 1993) What is claimed is: 1. A reflector comprising: a body (2) formed of an insulating resin and having an outer surface (2a) and an inner surface for defining a space open to an object to which light is directed; and a conductive pattern (3 1 ; 3 1 b ) formed on the outer surface to supply electric power to a light source placed in the space; characterized in that the conductive pattern (31; 31b) made of a conductive synthetic resin is printed On the outer surface of the body formed of a synthetic insulating resin. 2. The reflector of claim 1, wherein the insulating resin is a thermoplastic resin and the conductive pattern (3 1 ; 3 1 b ) is formed of a heat-setting resin containing a conductive material. 3. The reflector of claim 2, wherein the thermoplastic resin is a polyethylene terephthalate resin. 4. The reflector of claim 2, wherein the thermoplastic resin is a polycarbonate resin. 5. The reflector of claim 2, wherein the thermosetting resin containing a conductive material is formed of a conductive crucible containing a modified copolymerized polyester and silver or carbon. 1288260 6. Patent application scope 6. The reflector of claim 1, wherein the main body (2) has a first end corresponding to two end points (11 / 1 2 ) of the lamp tube (10). a point and a second end point, and the conductive pattern (3 1 ; 3 1 b ) extends along a shortest path between the first end point and the second end point. 7. The reflector of claim 1, wherein a groove is formed in the body (2) and the conductive pattern (31) is formed in the groove. 8. The reflector of claim 7, wherein the conductive pattern (31) is coplanar with the grooved surface (2a) of the body (2c). 9. The reflector of claim 1, wherein the conductive pattern (3 1 b ) comprises a plurality of conductive sub-patterns arranged in parallel with each other. 10. A liquid crystal display device for generating an image, comprising: a liquid crystal panel (5) including an incident surface and an image generating surface; a driving circuit (6) connected to the liquid crystal panel (5) and used to change a portion a transparency of the liquid crystal panel to transmit light from the incident surface to the image generating surface; and a light source (1) for illuminating the light incident surface with light and comprising: a tube (10) containing an electrode ( 1 1 /1 2 ) and used to generate light propagating along the optical path (4) onto the liquid crystal panel (5); the power supply cable (38) containing the conductive pattern (31; 31b) and directly connected to an electrode a voltage application wire (3 a / 3 b ) connected to the other electrode through the conductive pattern; and a reflector formed of an insulating resin and containing a lamp tube 1288260 defined therein. Patent application range (1 〇 And a space open to the optical path (4) for directing light onto the inner surface of the optical path (4), characterized in that the reflector further comprises an outer surface (2a) on which the conductive pattern is printed ( 31, 31b). The liquid crystal display device of claim 1, wherein the insulating resin is a thermoplastic resin and the conductive pattern is formed of a thermosetting resin containing a conductive material. The liquid crystal display device of claim 11, wherein the thermoplastic resin is a polyethylene terephthalate resin. The liquid crystal display device of claim 11, wherein the thermoplastic resin is a polycarbonate resin. The liquid crystal display device of claim 11, wherein the conductive material-containing thermosetting resin is formed of a conductive paste containing a modified copolymerized polyester and silver or carbon. 1 5 . The liquid crystal display device of claim 10, wherein the reflector (2; 2c) has a first end point and a portion corresponding to an electrode (11/1 2) respectively corresponding to the lamp tube (10) Two endpoints, and the conductive pattern (31; 31b) extends along a shortest path between the first endpoint and the first endpoint. 16. A method for fabricating a reflector comprising the steps of: a) forming an insulating member (60; 59) from a first synthetic resin; b) printing a conductive crucible on the insulating member (60; 5.9) Material (3 1 a ); c) curing the conductive material (31a) on the surface to produce a conductive pattern (31; 31b). The method of claim 16, wherein the first synthetic resin is a thermoplastic resin, and the conductive pattern is used to perform a second thermosetting resin containing a conductive material of the patent application range 1288260 Synthetic resin formed. The method of claim 17, wherein the thermosetting resin is selected from the group consisting of polyethene terephthalate resin and polycarbonate resin, and the conductive coating contains a modified Copolymerized polyester, silver and carbon. The method of claim 16, wherein the step a) comprises the following steps: a -1) heating the first insulating resin to produce a soft insulating resin; a - 2) extruding the soft insulating Resin to form the hot rod member (60); and a-3) to cool the hot rod member (60) to produce the insulating member (59). 20. The method of claim 16, wherein the step a) comprises the following steps: a-1) heating the first insulating resin to produce a soft insulating resin; and a-2) extruding the soft insulating resin To form a hot rod member (60) that plays the role of the insulating member (59). 2 1. The method of claim 16, wherein the conductive material is printed by using a dispenser (51).
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KR20020005474A (en) 2002-01-17
US20050083458A1 (en) 2005-04-21
JP2002025327A (en) 2002-01-25
US20020015124A1 (en) 2002-02-07
US6867832B2 (en) 2005-03-15
KR100484036B1 (en) 2005-04-18
JP3555863B2 (en) 2004-08-18
US7136123B2 (en) 2006-11-14

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