1286169 九、發明說明： 【發明所屬之技術領域】 本發明係關於一種用於自至少一長絲紗線製造花式紗線 之紗線處理方法，其包含以下製程步驟：使用假撚法以一 具有一長絲紗線張力之線之路徑將長絲紗線供應至一變形 單元’且藉由該變形單元將長絲紗線變形；且本發明係關 於一種設置成自至少一長絲紗線製造一花式紗線之紗線處 _ 理機。 【先前技術】 以一空氣變形喷嘴處理長絲紗線之紗線處理機（空氣變 形機）進一步已知。在DE 39 〇9 5 16 A1中揭示了此類空氣變 形機。空氣變形機用於永久地捲曲光滑的無結構長絲紗 線。在此情況下，複數個供應紗線（核心線）可與不同過傳送 之花式紗線一起處理以形成一變形紗線。在此過程中，長 絲紗線一致地捲曲且視情況圍繞供應紗線配置。覆蓋線可 • 包含各種花式線。該等長絲紗線（即覆蓋線及核心線）經由傳 适系統（例如導絲捲筒）供應至一空氣變形喷嘴。在該等紗線 穿過空氣變形喷嘴後，藉由將由複數個組分組成之花式紗 線（多組分紗線）纏繞於一線軸上來卷取該多組分紗線。在纏 繞前，該多組分紗線可再次拉伸、固定、收縮及/或修整。 用於進行假樵法或假撚變形法之紗線處理機進一步已 知。此方法亦稱為扭轉捲曲法。在此情況下，長絲紗線藉 由一扭曲單元在兩對圓筒（即一傳送系統與一卷取系統）之 間獲得所謂的假_，且此假撚藉由使料熱塑性加熱長絲 I00736.doc -6 - 1286169 紗線而在其毛細線中固定。在冷卻後，潛扭轉力具有〜 效應且導致所製造之花式紗線捲曲。 已知紗線處理機之一缺點在於所製造之花式紗線具有、 則結構。然而，為了製造各種類型之織物，兩' 而罟使化式紗 線具有不規則結構。舉例而言，此可具有這樣的效果，艮 所製造之花式紗線或用該花式紗線編織之織物給人手工势 作之印象。此外，待製造之花式紗線之結構在製造過程中 無法足夠靈活地變化。 歐洲專利申請案EP 01 117 809進一步揭示了一種所謂的 花式靈活系統（Fancyflex system)。此類型之花式靈活系統 八有線引導器，该線引導器在連續不規則時間間隔内製 造待處理之紗線之紗線原料。此紗線原料再次以一急動方 式供應至待處理之紗線之線之路徑。此導致待處理之紗線 之張力突然中斷，從而在線之路徑中產生干擾，該干擾在 此處理後之紗線中引起一定效應。 【發明内容】 本發明之目標在於提供一種藉由變形來製造花式紗線之 ‘線處理#法及紗線處理碎幾，該紗、線處王里方法及該紗線處 理機避免了先刖技術之缺點，且尤其可用於製造具有不規 則結構之花式紗線。 此目仏係藉由獨立請求項之紗線處理方法及紗線處理機 實現。附屬請求項表示本發明之較佳實施例。 在根據本發明之用於自至少一長絲紗線製造一花式紗線 之紗線處理方法中，長絲紗線以一具有一長絲紗線張力之 100736.doc !2861691286169 IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD The present invention relates to a yarn processing method for producing fancy yarns from at least one filament yarn, comprising the following process steps: using a false twist method A path having a line of filament yarn tension supplies the filament yarn to a deformation unit ' and deforms the filament yarn by the deformation unit; and the present invention relates to a yarn set from at least one filament Making a yarn of a fancy yarn _ machine. [Prior Art] A yarn processor (air deformer) that processes filament yarns with an air deforming nozzle is further known. Such air deformers are disclosed in DE 39 〇 9 5 16 A1. The air texturing machine is used to permanently crimp smooth unstructured filament yarns. In this case, a plurality of supply yarns (core lines) can be processed together with different over-transferred fancy yarns to form a textured yarn. During this process, the filament yarns are uniformly crimped and optionally disposed around the supply yarn. Cover lines can • Contain a variety of fancy lines. The filament yarns (i.e., the cover wire and the core wire) are supplied to an air deformation nozzle via an adaptive system (e.g., a guide wire reel). After the yarns pass through the air deforming nozzle, the multicomponent yarn is taken up by winding a fancy yarn (multicomponent yarn) composed of a plurality of components on a bobbin. The multicomponent yarn can be stretched, fixed, shrunk and/or trimmed again prior to winding. A yarn processing machine for performing a false twist method or a false twist deformation method is further known. This method is also known as the torsion crimping method. In this case, the filament yarn obtains a so-called false _ between two pairs of cylinders (i.e., a conveying system and a take-up system) by a twisting unit, and the false twist is heated by the thermoplastic filaments. I00736.doc -6 - 1286169 Yarn is fixed in its capillary line. After cooling, the latent torsional force has a ~ effect and causes the fancy yarn to be crimped. One of the disadvantages of known yarn processing machines is that the fancy yarns produced have a structure. However, in order to manufacture various types of fabrics, the two yarns have an irregular structure. For example, this may have the effect that the fancy yarn produced or the fabric woven with the fancy yarn gives an impression of the manual action. Furthermore, the structure of the fancy yarn to be manufactured cannot be changed flexibly enough during the manufacturing process. A so-called Fancyflex system is further disclosed in the European patent application EP 01 117 809. This type of fancy flexible system is an eight-wire guide that produces the yarn material of the yarn to be processed in successive irregular time intervals. This yarn material is again supplied in a jerk mode to the path of the yarn to be treated. This causes the tension of the yarn to be treated to be abruptly interrupted, causing interference in the path of the line which causes a certain effect in the treated yarn. SUMMARY OF THE INVENTION It is an object of the present invention to provide a 'line processing# method and a yarn processing piece for manufacturing a fancy yarn by deformation, the yarn, the line method and the yarn processing machine avoiding the first The disadvantages of the 刖 technology, and in particular can be used to make fancy yarns with irregular structures. This project is achieved by the yarn processing method of the independent request item and the yarn processing machine. The appended claims represent preferred embodiments of the invention. In the yarn processing method for producing a fancy yarn from at least one filament yarn according to the present invention, the filament yarn has a yarn tension of one with a filament of 100736.doc!286169
線之路徑供應至一變形單元。該長絲紗線藉由該變形單元 變形。長絲紗線張力之-基本分量係藉由(例㈣在線之路徑 中在變形單元前配置-傳送系統且在變形單元後配置一送 紗系統來產生。此等線引導裝置(即傳送系統及送紗系統) 以不同㈣速度運彳了’從而產生線之路徑之長絲紗線張力 之基礎分量。根據本發明’長絲紗線張力因在每種情況下 反覆地製造長絲紗線原料而隨時間反覆地降低，盆中在將 該長絲紗線供應至該變形單元之前，該長絲紗線原料反覆 地供應至線之路徑。例如，長絲紗線張力可因在每種情況 下突然短暫地拉緊線之路徑中之長絲紗線（即與基礎分量 相比’長絲紗線張力最初增加)而反覆地降低。當長絲紗線 再次送紗時’長絲紗線張力突然消失，此導致長絲紗線原 料之所要製造及其對線之路徑之供應。由於長絲紗線以各 種長絲紗線張力穿過變形單元，所以所製造之花式紗線具 有根據長絲紗線張力之或多或少強烈變形之結構。 化式紗線之結構可藉由使用根據本發明之方法靈活地製 造。長絲紗線張力之反覆降低可藉由—合適的控制系統來 任意地不規則地調節。因而可製造全新花式紗線。可產生 材料之可變分佈，即在成品花式紗線之長度上長絲紗線之 可變分佈。該等成品花式紗線可具有火焰效應或累積效 應，從而使製造全新類型之材料成為可能。 長絲紗線張力變化模組較佳插於_加熱器之前以使線之 路徑沿線之行進方向偏轉且形成線之供應。若長絲紗線張 力變化模組插於一冷卻器之前及/或一冷卻器之區域内及/ 100736.doc I286169 或一冷卻器之後，則對線供應之偏轉沿線之行進方向戋成 αβο。之角度。此等措施可增加過程之穩定性且影響過=中 之線張力。關於待處理之紗線之具有不同Μ幅及各 種張力峰值特別有效地影響待處理之紗線。 長絲紗線張力較佳以不規則時間間隔及/或不同強度降 低。從而可達成-給人成品花式紗線之結構顯然隨機變化 之印象的效應。 長絲紗線原料尤其較佳在供應至變形單元之前穿過一加 熱器。由於變化的長絲紗線張力，所以長絲紗線之不同部 分在加熱器中具有不同的滞留時間。根據本發明製造之花 式紗線之不規則效應藉由將待處理之長絲紗線加熱至不同 強度而加強’此導致不同程度地利用長絲紗線之熱塑性。 根據本發明之變形包含假撚變形。藉由此變形方法，可 在成品花式紗線中達成特別顯著之不規則效應。 在菱形單7G後，至少—線（較佳為—長絲線）可以—具有惶 定長：紗線張力之線之路徑額外地供應。在此情況下，除 了不牙過改反長絲紗線張力之模組（長絲紗線張力變化模 )外及額外供應之長絲紗線較佳可穿過整個製造過程。 離開變形單元之紗線與所供應之紗線交纏在-起。 將根據本υ之紗線處理機設置成自至少—長絲紗線製 mm紗線處理機包含至少一變形單元及多個 置於紗線處理機卜$晏争；7 | j首g士 之線引導裝置，該等線引導裝置設置成 使侍長4、、：/線可以一具有一長絲紗線張力之線之路徑穿過 z文形單兀。根據本發明，該紗線處理機具有一或複數個 100736.doc 1286169 沿線之路徑置於紗線處理機上之變形單元之前的長絲紗線 張力變化模組。在此情況下，將該（該等）長絲紗線張力變化 模組設置成藉由在每種情況下反覆製造一長絲紗線原料而 隨時間反覆降低長絲紗線張力，其中在將長絲紗線以不同 時間間隔及/或過傳送量喂入變形單元之前，該長絲紗線原 料反覆地供應至線之路徑。該等線引導裝置包含至少一傳 送系統及-送紗系統，其可具有不同旋轉速度，藉此可產 φ 纟長絲紗線張力之基礎分量。將根據本發明之紗線處理機 设置成用於進行根據本發明之方法。根據本發明之方法之 優點因而由根據本發明之紗線處理機來實施。 將該或該等長絲紗線張力變化模組在線之行進方向具有 偏轉下置於加熱器之前及/或冷卻器之前及/或冷卻器區域 中或冷卻器之後以改良製程或紗線品質。 假撚變形早70尤其有利地包含_花式靈活單元作為長絲 紗線張力變化模組。幾乎任何長絲線張力分佈均可使用一 籲花式靈活系統以一電腦控制方式產生。從而可簡單地產生 成品花式紗線中之所要不規則效應。 【實施方式】 附圖中之諸圖高度示意性地展示根據本發明之主題，且 Ζ應理解為按比騎f根據本發明之主題之各組件以使 付其結構可清楚地展示的方式呈現。 立圖1係一展示根據本發明之紗線處理機中線之路徑之示 意圖。長絲紗線1首先穿過傳送系統2。在線之路徑之末端， 該長絲紗線穿過-送紗系統3。該長絲紗線可（例如）包含一 100736.doc 1286169 由聚對苯二甲酸乙二_ (PET)製成之部分定向紗線（ρ〇γ)， 其由36根長絲組成且具有100丹尼爾（dernier)之細度。送紗 系統可具有與傳送系統相同之結構。為了產生長絲紗線張 力之基礎分量，長絲紗線1以一比送紗系統3自製造過程移 除長絲紗線1或成品花式紗線之速度低的速度自傳送系統2 供應至製造過程。線之路徑藉由各種轉向桿4進一步偏轉。 在長絲紗線1穿過傳送系統後，長絲紗線穿過一轉向桿4， _ 然後直接穿過長絲紗線張力變化模組5，其較佳為一花式靈 活單元（Fancyflex unit)。在長絲紗線張力變化模組5中，線 之路徑具有一銳角，藉此長絲紗線在供應至加熱器6之前走 回至另一轉向桿4。在圖1中，長絲紗線張力變化模組5水平 定位（在線行進方向偏轉）。長絲紗線張力變化模組5亦可配 置於冷卻器7之前、及/或冷卻器7之區域中及/或冷卻器7之 後。在此等區域中，線供應沿線行進方向及/或以α<9〇。之角 度偏轉。亦可使用複數個長絲紗線張力變化模組5。由於在 籲 線之路徑中長絲紗線原料之供應之走空（run-〇ff)可受影 響，所以此等不同配置可對成品花式紗線之結構產生一定 影響。 加熱器6與隨後之冷卻器7一起安裝。在長絲紗線丨穿過加 熱器6及冷卻器7後，長絲紗線1餵至變形單元丨〇。 圖2展不實施根據本發明之方法時長絲紗線張力之一實 例。張力曲線20(即長絲紗線張力之時間曲線之一部分）係在 一包含張力軸21及時間軸22之座標系統中繪製。張力曲線 20之特徵在於基礎張力及在不規則時間間隔内不同高度 I00736.doc 1286169 1 長絲紗線 2 傳送系統 3 4 5 6 7 10The path of the line is supplied to a deformation unit. The filament yarn is deformed by the deformation unit. The basic component of the filament yarn tension is generated by (in the case of (4) configuring the transmission system in front of the deformation unit in the path of the line and configuring a yarn feeding system after the deformation unit. The line guiding device (ie, the conveying system and The yarn feeding system) operates at a different (four) speed to produce the basis component of the filament yarn tension of the path of the thread. According to the invention, the filament yarn tension is produced in each case by repeatedly producing the filament yarn material. And repeatedly decreasing over time, the filament yarn material is repeatedly supplied to the path of the wire before the filament yarn is supplied to the deformation unit. For example, the tension of the filament yarn may be in each case. Suddenly briefly tightening the filament yarn in the path of the wire (ie, the initial increase in filament tension compared to the base component) and repeatedly decreasing. When the filament yarn is fed again, the filament yarn The tension suddenly disappears, which leads to the manufacture of the raw material of the filament yarn and the supply of the path to the thread. Since the filament yarn passes through the deformation unit with various filament yarn tensions, the fancy yarn produced has a basis Filament yarn Structure of force that is more or less strongly deformed. The structure of the chemical yarn can be flexibly manufactured by using the method according to the invention. The reduction of the tension of the filament yarn can be arbitrarily determined by a suitable control system. Regularly adjusted. Thus a new fancy yarn can be made. A variable distribution of the material can be produced, ie a variable distribution of filament yarns over the length of the finished fancy yarn. The finished fancy yarn can have a flame Effect or cumulative effect, making it possible to manufacture a completely new type of material. The filament yarn tension change module is preferably inserted before the heater to deflect the path of the wire along the direction of travel of the line and form a supply of the wire. The yarn tension change module is inserted in front of a cooler and/or in a region of a cooler and/or after a cooling device, the deflection of the wire supply is angled to an angle of αβ. These measures can increase the stability of the process and affect the tension of the thread in the middle. The yarns to be treated have different widths and various tension peaks which are particularly effective in affecting the yarn to be treated. Preferably, the thread tension is reduced at irregular time intervals and/or different strengths, thereby achieving the effect of giving an impression that the structure of the finished fancy yarn is apparently randomly changing. The filament yarn material is particularly preferably supplied to the deformation unit. Passing through a heater before. Different portions of the filament yarn have different residence times in the heater due to varying filament yarn tension. The irregular effect of the fancy yarn made in accordance with the present invention is The filament yarn to be treated is heated to a different strength to strengthen 'this results in varying degrees of thermoplasticity of the filament yarn. The variant according to the invention comprises false twist deformation. By means of this deformation method, the finished fancy yarn can be used A particularly significant irregular effect is achieved. After the diamond 7G, at least the line (preferably the filament line) can be additionally supplied with a path of the length of the yarn: the line of the yarn tension. In this case, The outer yarn of the non-toothed yarn of the anti-filament yarn tension (the filament yarn tension change mode) and the additional supply of the filament yarn preferably pass through the entire manufacturing process. The yarn leaving the deformation unit is intertwined with the supplied yarn. The yarn processing machine according to the present invention is arranged to be composed of at least one filament yarn processing machine comprising at least one deformation unit and a plurality of yarn processing machines placed on the yarn processing machine; 7 | j first gshi A wire guiding device is provided such that the length 4, :: / line can pass through the z-shaped single turn with a path having a thread tension of the filament. In accordance with the present invention, the yarn processing machine has a plurality of filament yarn tension varying modules disposed in the path of the yarn processing machine in the path of 100736.doc 1286169. In this case, the filament yarn tension change module is arranged to repeatedly reduce the filament yarn tension over time by repeatedly producing a filament yarn material in each case, wherein The filament yarn material is repeatedly supplied to the path of the yarn before being fed into the deformation unit at different time intervals and/or over-transfer amounts. The line guiding means comprise at least one transfer system and a yarn feed system which can have different rotational speeds whereby a basis component of the φ 纟 filament yarn tension can be produced. The yarn processor according to the invention is arranged for carrying out the method according to the invention. The advantages of the method according to the invention are thus carried out by a yarn processor according to the invention. The filament yarn tension change module is placed in the forward direction of the filament with deflection under the heater and/or before the cooler and/or in the cooler region or after the cooler to improve the process or yarn quality. The false twist deformation 70 particularly advantageously comprises a fancy flexible unit as a filament yarn tension change module. Almost any filament tension distribution can be generated in a computer controlled manner using a flexible system. This makes it possible to simply produce the desired irregularities in the finished fancy yarn. The drawings in the drawings are highly schematic representations of the subject matter according to the invention, and should be understood as being presented in a manner that allows the components of the subject matter of the invention to be clearly displayed. . Figure 1 is a schematic view showing the path of the center line of the yarn processing machine according to the present invention. The filament yarn 1 first passes through the conveying system 2. At the end of the online path, the filament yarn passes through the yarn feeding system 3. The filament yarn may, for example, comprise a 100736.doc 1286169 partially oriented yarn (ρ〇γ) made of polyethylene terephthalate (PET), which consists of 36 filaments and has 100 The fineness of dernier. The yarn feeding system can have the same structure as the conveying system. In order to produce a basis component of the filament yarn tension, the filament yarn 1 is supplied from the conveying system 2 at a speed lower than the speed at which the yarn feeding system 3 removes the filament yarn 1 or the finished fancy yarn from the manufacturing process. Manufacturing process. The path of the line is further deflected by various steering rods 4. After the filament yarn 1 has passed through the conveyor system, the filament yarn passes through a steering rod 4, _ and then directly through the filament yarn tension change module 5, which is preferably a fancy flex unit (Fancyflex unit) ). In the filament yarn tension varying module 5, the path of the line has an acute angle whereby the filament yarn is returned to the other steering rod 4 before being supplied to the heater 6. In Fig. 1, the filament yarn tension varying module 5 is horizontally positioned (deflected in the line traveling direction). The filament yarn tension varying module 5 can also be placed before the cooler 7, and/or in the region of the cooler 7, and/or after the cooler 7. In these areas, the line supply travels along the line and/or at α < The angle is deflected. A plurality of filament yarn tension varying modules 5 can also be used. Since the run-off of the supply of filament yarn material in the path of the line can be affected, these different configurations can have an effect on the structure of the finished fancy yarn. The heater 6 is mounted together with the subsequent cooler 7. After the filament yarn has passed through the heater 6 and the cooler 7, the filament yarn 1 is fed to the deformation unit 丨〇. Fig. 2 shows an example of the tension of the filament yarn when the method according to the present invention is not carried out. The tension curve 20 (i.e., a portion of the time curve of the filament yarn tension) is drawn in a coordinate system including the tension shaft 21 and the time axis 22. The tension curve 20 is characterized by the base tension and different heights in irregular time intervals. I00736.doc 1286169 1 Filament yarn 2 Transfer system 3 4 5 6 7 10
送紗系統 轉向桿 長絲紗線張力變化模組 加熱器 冷卻器 變形單元 張力曲線 21 張力軸 22 時間軸Yarn feeding system Steering rod Filament yarn tension change module Heater Cooler Deformation unit Tension curve 21 Tension shaft 22 Time axis
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