TWI276523B - Method and apparatus of manufacturing glued laminated wood - Google Patents

Method and apparatus of manufacturing glued laminated wood Download PDF

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TWI276523B
TWI276523B TW93120686A TW93120686A TWI276523B TW I276523 B TWI276523 B TW I276523B TW 93120686 A TW93120686 A TW 93120686A TW 93120686 A TW93120686 A TW 93120686A TW I276523 B TWI276523 B TW I276523B
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Taiwan
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wood
piece
base material
initial base
plywood
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TW93120686A
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Chinese (zh)
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TW200602174A (en
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Yukio Abe
Makoto Isobe
Issaku Okamura
Hiroshige Oda
Akihito Hamaguchi
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Meinan Machinery Works
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Abstract

A method and apparatus of manufacturing glued laminated wood such as laminated veneer lumber (LVL) are disclosed. The glued laminated wood is made of a number of wood sheets such as veneer sheets which are laminated together by a hot press with a thermosetting adhesive into a continuous length of multiple-layered board of the glued laminated wood wherein wood sheets in each layer of the multiple-layered board are arranged in a staggered relation in the lengthwise direction of the board to wood sheets in an adjacent layer. The hot press has a pair of heating plates arranged substantially in facing relation to each other and an auxiliary heating plate disposed adjacent to one end of each heating plate. The auxiliary heating plate is adapted to press part of wood sheet which extends out beyond the above end of the heating plate.

Description

1276523 (1) 九、發明說明 【發明所屬之技術領域】1276523 (1) IX. Description of the invention [Technical field to which the invention pertains]

本發明係有關於製造膠夾木材的方法,膠夾木材係由 諸如合板片之木材片製成,木材片係由旋轉剝皮或其他方 式預備、妥適地乾燥、修剪成爲預定長度,且以熱固性黏 膠經由熱壓擠而疊層在一起,以此方式,製成連續長度之 膠夾木材的多層板。所產生之膠夾木材板的每一層中之木 板片係被裝設與在鄰近層中的木板片於該板之長度方向中 成爲交錯關係。本發明亦有關於供製造該膠夾木材用之設 備0 【先前技術】The present invention relates to a method of manufacturing a rubber-clamped wood which is made of a wood sheet such as a plywood sheet which is prepared by spin-striping or other means, properly dried, trimmed to a predetermined length, and thermoset. The adhesives are laminated together by hot pressing, in such a manner that a multi-layered board of continuous length of glued wood is produced. The wood chips in each layer of the resulting glued wood board are mounted in a staggered relationship with the wood chips in the adjacent layers in the length direction of the board. The present invention also relates to a device for manufacturing the rubber-clamped wood. [Prior Art]

爲使較佳地了解本發明之背景,首先參照圖1,其槪 略地顯示一用以製造疊層合板木材(LVL )的習知技術設 備,LVL即爲一典型之膠夾木材,其中,多數之合板片以 交錯方式被疊層在一起,且每一合板片之木紋主要沿著所 產生之製品或LVL板的長度運行。In order to better understand the background of the present invention, reference is first made to Figure 1, which schematically shows a conventional technical device for manufacturing laminated laminated wood (LVL), which is a typical rubber-clamped wood, wherein Most of the plywood sheets are laminated together in a staggered manner, and the wood grain of each plywood sheet runs primarily along the length of the resulting article or LVL panel.

該設備包含被安排在三不同階段處的三組熱壓機X、 Y與Z,沿著以圖式中右手側處之箭頭所示的加工中之LVL 板被運送的方向,以一間隔相互隔開。每一熱壓機X、Y 與Z具有一對被以一個在另一個上方裝設的可移動上部與 下部加熱板XI、Y 1與Z 1。爲便於說明本設備,此三組熱 壓機X、Y與Z將個別稱之爲第一、第二與第三熱壓機。雖 然在圖式中未特別地顯示,提供三組與個別熱壓機X、Y 1276523 (2) 與Z結合之合板片進給器,且每一組均包含由指示進給方 向之箭頭所示的上部與下部可移動合板片進給器。在圖式 中,參考符號A、B、C代表木材合板片,每一具有實質上 相同之長度、寬度與厚度,且以其之木紋實質上相互平行 延伸,即爲沿著加工中之LV L板的長度方向延伸,而被以 相同定向裝設。必須注意,爲便於顯示,每一合板片之厚 度相對於其之長度係被顯示爲誇張地大,且用以移動加工 中之板的違送器係被省略。 在以圖1之設備製造LV L板中,首先,預備一對以陰 影線顯示合板片A,該合板片A的任一表面被以熱固性黏 膠塗覆。這些合板片A均由供第一熱壓機X用的第一進給 器所進給,且以置於二合板片A的配接表面之間的黏膠塗 覆表面組合在一起,如圖所示,以其之木紋沿著將被製造 之LVL板的長度延伸之定向,其之末端係爲偏位或交錯關 係。因而被一個置於另一個上方地放置之該二合板片A ’ 被運送至第一加熱板X 1之間的第一壓擠站,於此,合板 片A經由熱壓機X的熱與壓力而被膠黏在一起。在第一熱 壓擠作業完戊且加熱板X 1縮回之後,疊層合板片A被運送 朝向第二熱壓機Y處的第二壓擠站。 在前往第二壓擠站途中,即爲,在第一與第二壓擠站 之間的合適位置處’另一對以陰影線顯示之合板片B被第 二合板片進給器所進給’每一合板片B之鄰近於被疊層合 板片A的一表面上被覆塗黏膠,如圖所示,合板片B以與 合板片A成爲交錯關係之方式被置於先前疊層合板片A的 (3) 1276523 相對外部表面上。因而被置於合板片A上之合板片B均一 起被運送至第二壓擠站,於此,合板片B被第二熱壓機γ 所壓擠,以使被黏合至疊層合板片Α。 在完成第二熱壓機Y的壓擠之後,疊層合板片A與B均 被運送朝向第三壓擠站處之第三熱壓機。在第二與第三壓 擠站之間的合適位置處,再另一對以陰影顯示之合板片c 被第三合板片進給器所進給,每一合板片C的內部表面被 塗覆黏膠,且以交錯配置被置於合板片B的相對外部表面 上。因而被置於合板片A與B上之合板片C均一起被運送至 第三壓擠站,於此,由第三熱壓機Z類似地壓擠。因而, 形成疊層合板片A、B與C之組件。 包含前述合板片進給、置放、熱壓縮及運送之作業步 驟均於個別位置與工作站處依次地執行,因而形成經由其 之厚度計數的六層L V L板。如示於圖1,在每一層中之任 何二鄰近合板片A、B或C的末端均被互相緊密地鄰接以形 成端接頭,且合板片A、B與C均被置放使得端接頭均被以 規則交錯配置分佈在所產生之LVL板中。 爲使成爲地以所需黏合強度膠黏合板片,熱與壓力應 儘可能均勻地施加至將被黏合之每一合板片的整體表面。 但,在依據圖1所示之方法中,經由熱壓擠黏合一對合板 片A、B或C時,部份的成對合板片之表面不能直接承受熱 壓機的加熱板之壓擠動作。即爲,合板片A、B與C鄰近於 以運送方向觀看係上游末端部位之由R代表的區域,不能 被熱壓機之加熱板直接地壓擠,雖然某些熱會被傳導至合 -7- 1276523 (4) 板片的該區域。其結果,合板片的上游末端部位不能被以 所需強度黏度,因而影響產生之LVL板的品質。 如果爲使嚐試排除前述缺點而將在該一交錯陣列中的 合板片之區域R狹窄化或減少,在LVL板的任何二鄰近層 中的端接頭會被互相更接近地裝設,因而造成該板在抵拒 彎折時較弱。 因而,本發明之目的係提供製造諸如LVL的膠夾木材 之設備與方法,其可解決前述之問題。 【發明內容】 依據本發明,提供鄰近於一熱壓機之加熱板的一末端 之輔助加熱板。本發明使用輔助加熱板,可在使用多數之 諸如合板片的木材片製造諸如疊層合板木材(LV L )的膠 夾木材中,可壓擠一木材片的整體表面區域。 由下述之依據本發明之較佳實施例的說明,習於本技 藝者可更淸楚本發明之特色與優點,該說明係參照所附圖 式完成。 【實施方式】 參照圖2至1 1,將於下說明依據本發明的製造做爲膠 夾木材之疊層合板木材(LVL )的設備之較佳實施例。 必須注意,所有使用在本實施例中之合板片均已被妥 適地乾燥且實質上具有相同尺寸,即爲,大約4 mm之厚 度,沿著合板片之一般木紋(wood grain )定向所測量之 -8 - 1276523 (5) 大約1 Ο Ο 0 m m長度、及橫越該合板片長度測量之大約1 〇 〇 〇 m m寬度。 首先參照圖2,該設備具有數個工作站,包含合板片 進給站3 '塗膠站1 5、第一合板片供應站2 7、第二合板片 供應站7 1、合板片裝載站1 0 1、基本材料定位站1 2 7 (圖1 〇 )、及熱壓站1 4 1。將於後詳述的,如圖2之頂部處的箭頭 所示,合板片通常沿著運送輥2 9、7 3自合板片進給站3向 右地移動或被運送。該設備進一步包含一控制單位C,其 接收來自多種感測器及旋轉編碼器之偵測信號,並產生指 令信號以控制個別之諸如氣缸的引動器、諸如馬達之驅動 器、及其他該設備之裝置的作業,此將於後詳述。 在合板片進給站3中提供成堆之合板片5,當以圖2與3 之圖式觀看時,成堆中之每一合板片5的木紋一般均延伸 在橫向方向中,由圖2可淸楚看出在成堆合板片中的最上 部合板片的木紋案。雖然未於圖中,成堆合板片5係由任 何適合之昇降器所支承,該昇降器可***作以設定成堆合 板片使得最上部合板片經常被維持在相同高度。爲達此目 標,提供用以偵測成堆合板片之高度的合適感測器(未示 於圖)。 在成堆合板片5上方提出一吸引頭6,用以自成堆合板 片一次取出一合板片5。如示於圖4,吸引頭6包含一伸長 中空箱9,其被裝設延伸橫越合板片5之寬度,多數之吸引 7被安排沿著箱9之延伸件,且每一均被保持器8固定至箱9 。如示於圖4,一孔被形成通過每一吸引環7、其之聯合的 -9- 1276523 (6) 保持器8、及箱9 ’使得外部大氣與箱內部均經由該孔而連 通。吸引環7均由諸如具有與木材合板表面良好接觸之合 成橡膠或海棉的彈性材料製成。吸引箱9之內部經由一孔 口 9 a而被連接至任何適合之真空源,諸如經由一可控制操 作擋門(未示於圖)之鼓風機(未示於圖)。當擋門開啓 時,空氣以圖4之箭頭所示地流動,並因而據此產生吸引 力。如圖3之二雙箭頭所示,吸引頭6可被諸如氣缸(未示 於圖)的任何合適機構往復地移動在垂直與水平方向中。 如示於圖3,在合板片之運送方向中觀看,成堆合板 片之下係一對輥子]1,可以箭頭方向旋轉,以將被吸引頭 6取出之合板片5進給朝向其後的塗膠站1 5。 塗膠站1 5具有可移動輥子組件,包含一對可以圖3所 示之箭頭方向旋轉的塗膠輥子1 7與塗膠量控制輥子1 9,以 施加預定數量之熱固性黏劑1 6至合板片5的上部表面。在 所示實施例中,塗膠量控制輥子19被調整使得大約20 0克 之黏劑被施加至大約1平方公尺的合板片表面區域。在成 對塗膠輥子1 7與塗膠量控制輥子1 9下方,提供一以箭頭方 向旋轉之固定輥子23。參考號碼2 1代表一汽缸,其用以移 動輥子組件1 7、1 9朝向及離開固定輥子23。精確言之,氣 缸2 ],氣缸2 ]係可操作以移動輥子組件1 7、1 9在下部或塗 膠位置(塗膠輥子1 7與固定輥子23的周邊表面之間的分開 距離係些微小於合板片之厚度)與昇起或預備位置(輥子 組件]7、1 9被縮回使得塗膠輥子1 7的周邊表面係充份地自 固定輥子23分開)之間。 -10- 1276523 (7) 塗膠站1 5之下游安排多數的可旋轉運送輥子,包含以 互相並列關係安排之第一群輥子2 9與第二群輥子7 3,用以 依序地沿著由該輥子29、73所界定之運送通路運送合板片 5。 雖然將於後詳述,一上部表面被黏劑塗覆且被第一輥 子2 9以箭頭方向移動的合板片,被停止於一沿著運送通路 的預定位置處,於此相關於運送通路定心,且然後於第一 合板片供應站2 7處橫向地移動通過運送通路。爲達此目標 ,第一合板片供應站2 7具有下列配置。 在合板片運送通路中提供一感測器3 1 (圖3 ),周以 偵測一被輥子29移動之合板片的前導末端是否已抵達由感 測器3 1所界定之位置處。在感測器3 1上游的大約5 00 mm 距離處,放置一對可被氣缸(未示於圖)往復地移動在圖 2之雙箭頭所示的方向中之定心板3 3、3 5。更精確言之, 這些定心板3 3、3 5均可被氣缸移動在縮回位置(板3 3、3 5 均互相以大於1 〇〇〇 mm的距離分開,即爲合板片之寬度, 使得被輥子29運送之合板片不會碰到板3 3、3 5 )與定心位 置(板33、35被以大約1 000 mm的距離互相朝向地移動, 使得然後被置於板3 3、3 5之間的合板片被相關於合板片運 送通路定心及矯直)之間。 如示於圖3,一感測器3 7位於感測器3 1之下游,用以 偵測合板片是否已抵達被感測器3 1所界定之位置處。在此 一感測器3 7之下游裝設一第一止動板3 9,其可被一氣缸4 1 移動在其之操作位置(止動板39被延伸以經由與被輥子29 -11 - 1276523 (8) 運送之合板片的前導端接觸而停止合板片之移動)與其之 不操作位置(止動板3 9被如圖3所示地縮回)之間。一類 似之第二止動板4 7係以大約1 2 0 m m分開地置於第一止動 板2 9的下游,且被一氣缸4 9移動在延伸操作位置與縮回不 操作位置之間。 類似於前述吸引頭6的一吸引頭43,係被提供在第一 止動板3 9之上游且高於合板片運送通路的位置處。吸引頭 4 3係如圖2之雙頭箭頭所示的被一氣缸4 5垂直地移動。 止動板39、47之上游安排一第一裝置,用以橫動一合 板片或移動一合板片橫越運送通路朝向合板片裝載站】0 1 。如示於圖2、3與5,第一合板片橫動裝置包含一舉桿5 1 ,該舉桿5 1具有二延伸橫越合板片運送通路之長桿部位, 及一連接二長桿的末端之短桿部位,因而如示於圖2的自 頂部觀看係呈現一槽道形狀。如示於圖5,舉桿5 1在其之 槽道形狀的封閉末端處固定有一承塊5 1 a,承塊5 1 a形成具 有垂直地貫穿之螺紋孔。一電動馬達5 5被固定地裝配在一 支承塊5 3上,其具有被馬達5 5所驅動且結合在承塊5 1 a中 的螺紋孔之螺紋軸5 6,使得馬達5 5驅動之軸5 6的旋轉,導 致舉桿5 1相對於支承塊5 3上下移動。參考號碼5 7、5 8代表 反射型感測器,用以經由偵測可與舉桿5 1 —起移動之承塊 5 ] a ’判定舉桿5 1之個別的最下部與最上部位置。如示於 圖5,支承塊5 3的頂部處被固定至一皮帶6〗,皮帶被連繫 在一對滑輪6 3之間,滑輪6 3之一係被馬達6 5真正地驅動, 使得承塊5 3及其之包含舉桿5】的聯合部件可被往復地移動 -12- 1276523 (9) 在雙頭箭頭所示方向中。參考號碼6 7 ' 6 8代表反射型/, 角以偵測支承塊5 3及因而之舉桿5 1的可栘動範圍之個別末 端。 在第一合板片橫動裝置之下游且以大約1 〇〇〇 mm間隔 開處設有一第二合板片橫動裝置,其之結構與配置實質上 係相同於前述第一橫動裝置。第二橫動裝置之相同構成部 件或元件,均以相同參考號加上一素數(prime )代表, 例如4 3 /係吸引頭、5 1 /係舉桿、3 9 '與4 7 /係第一與第 二止動板、5 3 /係支承塊、且6 5 /係馬達等。 一上部表面被黏劑塗覆且被第二運送輥子73向前移動 的合板片,被停止於一沿著運送通路的預定位置處,被定 心且然後於第二合板片供應站7 1處橫向地移動通過運送通 路。爲達此目標,第二合板片供應站7 1具有下列配置。 參照圖2、6與7,第二合板片供應站7 1包含一感測器 75 (圖6 ),用以偵測一被第二輥子73移動之合板片的前 導末端是否已抵達由衍生物7 5所界定之位置處,以及一對 第二定心板77、79,被以大約5 00 mm距離提供在感測器 75的上游。這些定心板77、79的結構與作業均相同於參考 第一合板片供應站所說明之前述第一定心板3 3、3 5。如示 於圖6,另一感測器8 1係位於感測器7 5之些微下游處,用 以偵測合板片是否已抵達被感測器8 1所界定之位置處。在 此一感測器8 1的下游裝設一止動板8 3,其可被一氣缸8 5以 相同於前述止動板3 9、4 7的方式移動。 止動板8 3的大約5 0 0 m m上游處設有一第一吸引頭8 7 -13- 1276523 (10) ,其具有類似於圖4之吸引頭6的結構且具有多數之吸引杯 7。如示於圖6,吸引頭87係位於合板片運送通路下方且其 之吸引杯7均面向上方。如示於圖7,吸引頭87具有固定於 其上之承塊90a,承塊90a形成具有一垂直地貫穿之螺紋孔 。一電動馬達9 3被固定地裝配在一支承塊9 1上,其具有被 馬達9 3所驅動且結合在承塊9 0 a中的螺紋孔之螺紋軸9 0, 使得馬達93驅動之軸90的旋轉,導致吸引頭87相對於支承 塊91上下移動。在圖7中,參考號碼92代表一軸,馬達支 承塊9 1被樞轉地支承於該軸9 2上,使得馬達支承塊9 1及因 而之吸引頭8 7被一馬達(未示於圖)以大約]8 0度攞動在 以實線所示之預備位置及以鏈線所示的倒置位置之間。此 外,一旋轉編碼器95被連接至伺服馬達93,其計算馬達93 的旋轉角度以因而判定吸引頭8 7相關於後詳述之參考位置 的目前位置,因而使可控制地定位吸引頭8 7。 第一吸引頭87的下游大約1 000 mm處提供一第二吸引 頭8 7 /及其之聯合部件與裝置,其均相同於參考圖7所說 明之吸引頭8 7的相對應部件之結構與作業。供第二吸引頭 8 7 /用之該裝置與部件,均由相同號碼加上''/〃代表, 諸如螺紋軸9CK 、伺服馬達93 / 、旋轉編碼器95 /等。 參考圖2、5、8與9,現在將說明合板片裝載站1 0 1。 於站101處之裝置包含一合板片托運板103,其如圖2中之 鏈線所示的裝設二合板片於其上,且可以箭頭方向往復地 移動,以傳送給合板片朝向熱壓站]4 ]。一對導引構件1 〇5 以大約1 3 00 mm之間隔被裝設在合板片托運板1 03的相對 -14 - 1276523 (11) 側上,用以導引合板片托運板1 03之移動。 合板片托運板1 0 3被驅動以被連繫在一對滑輪】]3之間 的一對皮帶1 1 1驅動,如示於圖8,滑輪1 ] 3之一被一伺服 馬達1 ] 5可逆地驅動。伺服馬達1 1 5被連接至一旋轉編碼器 1 1 6,其計數伺服馬達1 1 5之旋轉向度以因而判定相關於該 設備的預定參考位置之合板片托運板1 03的目前位置,且 使可控制地定位托運板1 0 3。如示於圖9,每一皮帶]1 1形 成具有向上地漸擴孔】1 1 a,其可與被形成在合板片托運板 1〇3上之互補錐形突起103 a結合。以被承接在皮帶11】之孔 ]11 a中的合板片托運板1 〇 3之突起1 〇 3 a,托運板1 〇 3被皮帶 η 1所結合與固持,使得板103被皮帶1 1 1沿著導引構件105 移動。經由向上地移動嵌入之板1 〇3,合板片托運板1 03可 被自皮帶1 1 1脫離。托運板1 03應較佳以高導熱性材料製成 ,諸如或銅。圖8中之參考號碼1 1 7代表一感測器,用以偵 測合板片托運板]03是否已抵達開始位置處,於該開始位 置,被合板片橫動裝置所傳送之合板片均被置於托運板 1 0 3 上。 如示於圖2與5,合板片托運板103已形成多數穿透其 之厚度的孔1 03 b。精確言之,如最淸晰顯示之圖2,托運 板103具有多達]2孔103b,該孔均被安排使得其中6孔被置 於托運板1 0 3上的二合板片之一所覆蓋。以被置於前述開 始位置處(圖2 )的合板片托運板1 〇 3,於托運板1 0 3下方 提供與托運板]03中之個別孔l〇3b對齊的直立桿]2 1,該桿 121可被氣缸123移動且可嵌入通過孔]〇3b。 -15- 1276523 (12)The apparatus comprises three sets of hot presses X, Y and Z arranged at three different stages, along the direction in which the LVL sheets being processed as indicated by the arrows on the right hand side of the drawing are transported at an interval Separated. Each of the hot presses X, Y and Z has a pair of movable upper and lower heating plates XI, Y 1 and Z 1 which are mounted one above the other. For convenience of explanation of the apparatus, the three sets of hot presses X, Y and Z will be referred to individually as first, second and third hot presses. Although not specifically shown in the drawings, three sets of plate feeders combined with individual hot presses X, Y 1276523 (2) and Z are provided, and each set contains an arrow indicated by the direction of the feed. The upper and lower movable plywood feeders. In the drawings, reference symbols A, B, and C represent wood plywood sheets, each having substantially the same length, width, and thickness, and the wood grain extending substantially parallel to each other, that is, along the processing LV The L-plates extend in the length direction and are mounted in the same orientation. It must be noted that, for ease of display, the thickness of each plywood is shown to be exaggerated relative to its length, and the dissidents used to move the in-process plate are omitted. In the manufacture of the LV L plate by the apparatus of Fig. 1, first, a pair of hatching sheets A are shown in a shaded line, and any surface of the ply sheet A is coated with a thermosetting adhesive. These ply sheets A are fed by a first feeder for the first hot press X, and are combined with a glue coated surface placed between the mating surfaces of the plywood sheets A, as shown in the figure. As shown, the orientation of the wood grain along which the length of the LVL sheet to be fabricated extends is offset or staggered. Thus, the plywood sheet A' placed one above the other is transported to the first crushing station between the first heating plates X1, where the heat and pressure of the plywood sheet A via the hot press X And they are glued together. After the first hot pressing operation is completed and the heating plate X 1 is retracted, the laminated sheet A is conveyed toward the second pressing station at the second hot press Y. On the way to the second crushing station, that is, at the appropriate position between the first and second crushing stations, 'the other pair of hatched sheets B are fed by the second plywood feeder 'A surface of each of the plywood sheets B adjacent to the laminated plywood sheet A is coated with an adhesive. As shown, the plywood sheets B are placed in a previously interlaced manner with the plywood sheets A. A (3) 1276523 is on the opposite outer surface. Thus, the ply sheets B placed on the plywood sheets A are all transported together to the second crushing station, where the plywood sheets B are pressed by the second hot press γ so as to be bonded to the laminated ply sheets. . After the completion of the pressing of the second hot press Y, the laminated ply sheets A and B are both transported toward the third hot press at the third crushing station. At a suitable position between the second and third crushing stations, another pair of shaded plywood sheets c are fed by the third plywood feeder, the inner surface of each plywood C being coated The glue is placed on the opposite outer surface of the plywood sheet B in a staggered configuration. Thus, the ply sheets C placed on the ply sheets A and B are transported together to the third crushing station, where they are similarly pressed by the third hot press Z. Thus, the components of the laminated ply sheets A, B and C are formed. The steps of feeding, placing, thermally compressing, and transporting the aforementioned plywood are sequentially performed at individual locations and at the workstation, thereby forming a six-layer L-L panel that is counted by its thickness. As shown in Figure 1, the ends of any two adjacent ply sheets A, B or C in each layer are closely adjacent to each other to form an end fitting, and the plywood sheets A, B and C are placed such that the end fittings are Distributed in a regular staggered configuration in the resulting LVL board. In order to bond the sheet to the desired bond strength, heat and pressure should be applied as evenly as possible to the entire surface of each ply sheet to be bonded. However, in the method according to FIG. 1, when the pair of plywood sheets A, B or C are bonded by hot pressing, the surface of the partial plywood sheets cannot directly withstand the pressing action of the hot plate of the hot press. . That is, the plywood sheets A, B, and C are adjacent to the region represented by R in the upstream end portion of the system in the transport direction, and cannot be directly pressed by the hot plate of the hot press, although some heat is conducted to the junction - 7- 1276523 (4) This area of the plate. As a result, the upstream end portion of the plywood sheet cannot be adhered to the desired strength, thereby affecting the quality of the produced LVL sheet. If the region R of the plywood in the staggered array is narrowed or reduced in an attempt to eliminate the aforementioned disadvantages, the end fittings in any two adjacent layers of the LVL panel are placed closer to each other, thus causing the The board is weaker when it resists bending. Accordingly, it is an object of the present invention to provide an apparatus and method for manufacturing a wood-clip wood such as LVL which solves the aforementioned problems. SUMMARY OF THE INVENTION In accordance with the present invention, an auxiliary heating plate adjacent one end of a heating plate of a heat press is provided. The present invention uses an auxiliary heating plate which can be used to produce an integral surface area of a piece of wood in a glued wood such as laminated plywood (LV L ) which is used in a plurality of wood sheets such as plywood. The features and advantages of the present invention will become apparent to those skilled in the <RTIgt; [Embodiment] Referring to Figures 2 to 1, a preferred embodiment of an apparatus for manufacturing a laminated wood (LVL) as a glued wood according to the present invention will be described below. It must be noted that all of the plywood sheets used in this embodiment have been properly dried and have substantially the same dimensions, i.e., a thickness of about 4 mm, measured along the general wood grain orientation of the plywood sheets. -8 - 1276523 (5) Approximately 1 Ο Ο 0 mm length, and a width of approximately 1 〇〇〇 mm measured across the length of the plywood. Referring first to Figure 2, the apparatus has a plurality of workstations, including a plywood feed station 3 'gluing station 15 , a first ply piece supply station 27 , a second ply piece supply station 7 1 , a plywood loading station 10 1. Basic material positioning station 1 2 7 (Fig. 1 〇), and hot press station 1 4 1. As will be described in detail later, as shown by the arrows at the top of Fig. 2, the plywood sheets are generally moved to the right or transported from the peg sheet feed station 3 along the transport rollers 29, 73. The apparatus further includes a control unit C that receives detection signals from a plurality of sensors and rotary encoders and generates command signals to control individual actuators such as cylinders, actuators such as motors, and other devices The homework will be detailed later. A stack of ply pieces 5 is provided in the plywood feed station 3, and when viewed in the drawings of Figures 2 and 3, the wood grain of each plywood 5 in the stack generally extends in the transverse direction, 2 It can be seen that the wood grain case of the uppermost plywood in the pile of plywood pieces. Although not shown in the drawings, the stack of sheets 5 is supported by any suitable lifter that can be operated to set the stack of sheets such that the uppermost panel is often maintained at the same height. To achieve this goal, a suitable sensor (not shown) for detecting the height of the stack of sheets is provided. A suction head 6 is provided above the stack of sheets 5 for taking out the sheet 5 at a time from the stacked sheets. As shown in Figure 4, the suction head 6 includes an elongate hollow box 9 that is mounted to extend across the width of the plywood sheet 5, with a plurality of suctions 7 being arranged along the extension of the box 9, and each being held by a holder 8 fixed to box 9. As shown in Fig. 4, a hole is formed through each of the attraction rings 7, the combination of the -9-1276523 (6) holder 8, and the case 9' such that the outside atmosphere communicates with the inside of the case through the hole. The attraction rings 7 are each made of an elastic material such as synthetic rubber or sponge having good contact with the surface of the wood plywood. The interior of the suction box 9 is connected via an orifice 9a to any suitable vacuum source, such as a blower (not shown) via a controllable operating door (not shown). When the door is opened, the air flows as indicated by the arrow of Fig. 4, and thus the attraction force is thereby generated. As indicated by the double arrows in Fig. 3 bis, the suction head 6 can be reciprocally moved in the vertical and horizontal directions by any suitable mechanism such as a cylinder (not shown). As shown in Fig. 3, viewed in the conveying direction of the plywood sheet, a pair of rollers under the stacking plate piece]1 can be rotated in the direction of the arrow to feed the plywood piece 5 taken out by the suction head 6 toward the rear. Gluing station 1 5. The gluing station 15 has a movable roller assembly comprising a pair of applicator rollers 17 and a gluing amount control roller 197 which are rotatable in the direction of the arrow shown in Fig. 3 to apply a predetermined amount of thermosetting adhesive 16 to The upper surface of the plywood sheet 5. In the illustrated embodiment, the amount of glue control roller 19 is adjusted so that about 20 grams of adhesive is applied to the surface area of the panel of about 1 square meter. Below the pair of glue roller 17 and the glue amount control roller 19, a fixed roller 23 which is rotated in the direction of the arrow is provided. Reference numeral 2 1 represents a cylinder for moving the roller assemblies 17 and 19 toward and away from the fixed roller 23. Precisely, the cylinder 2], the cylinder 2] is operable to move the roller assembly 17 and 19 in the lower or glue position (the separation distance between the rubber roller 17 and the peripheral surface of the fixed roller 23 is slightly different) Less than the thickness of the plywood) and the raised or prepared position (roller assembly) 7, 19 are retracted such that the peripheral surface of the applicator roller 17 is sufficiently separated from the fixed roller 23). -10- 1276523 (7) A plurality of rotatable transport rollers arranged downstream of the glue station 1 5, comprising a first group of rollers 2 9 and a second group of rollers 7 3 arranged in parallel with each other for sequentially following The plywood sheet 5 is conveyed by the transport path defined by the rollers 29, 73. Although it will be described in detail later, a ply piece whose upper surface is coated with an adhesive and moved by the first roller 29 in the direction of the arrow is stopped at a predetermined position along the conveying path, which is related to the conveying path. The heart, and then laterally moves through the transport path at the first plywood supply station 27. To achieve this goal, the first plywood supply station 27 has the following configurations. A sensor 3 1 (Fig. 3) is provided in the plywood transport path to detect whether a leading end of the ply piece moved by the roller 29 has reached a position defined by the sensor 31. At a distance of approximately 50,000 mm upstream of the sensor 3 1 , a pair of centering plates 3 3, 3 5 which are reciprocally movable by a cylinder (not shown) in the direction indicated by the double arrow of Fig. 2 are placed. . More precisely, the centering plates 3 3, 3 5 can be moved by the cylinder in the retracted position (the plates 3 3, 3 5 are separated from each other by a distance greater than 1 〇〇〇 mm, that is, the width of the plywood, So that the ply pieces conveyed by the rollers 29 do not hit the plates 3 3, 3 5 ) and the centering position (the plates 33, 35 are moved toward each other at a distance of about 1 000 mm, so that they are then placed on the plate 3 3, The plywood between 3 and 5 is centered and straightened in relation to the plywood transport path. As shown in Fig. 3, a sensor 37 is located downstream of the sensor 3 1 for detecting whether the splicing sheet has reached the position defined by the sensor 31. A first stop plate 3 9 is mounted downstream of the sensor 37, which can be moved by a cylinder 4 1 in its operating position (the stop plate 39 is extended to pass the roller 29 -11 - 1276523 (8) The leading end of the transported plywood is brought into contact to stop the movement of the plywood) between the non-operating position (the stop plate 39 is retracted as shown in Figure 3). A similar second stop plate 47 is placed downstream of the first stop plate 29 at approximately 1 20 mm and is moved by a cylinder 49 between the extended operating position and the retracted inoperative position. . A suction head 43 similar to the aforementioned suction head 6 is provided at a position upstream of the first stopper plate 39 and higher than the position of the plate conveying path. The suction head 4 3 is vertically moved by a cylinder 45 as shown by the double-headed arrow of FIG. A first device is arranged upstream of the stop plates 39, 47 for traversing a plate or moving a ply plate across the transport path toward the plywood loading station. As shown in Figures 2, 3 and 5, the first ply traversing device comprises a lifter rod 5 1 having two long rod portions extending across the plywood transport path and an end connecting the two long rods The short rod portion thus exhibits a channel shape as seen from the top view of Figure 2. As shown in Fig. 5, the rod 51 is fixed at its closed end in the shape of the channel to a block 5 1 a which is formed with a threaded hole penetrating vertically. An electric motor 5 5 is fixedly mounted on a support block 53 having a threaded shaft 56 driven by a motor 55 and coupled to a threaded hole in the block 5 1 a such that the motor 5 5 is driven by the shaft The rotation of 5 6 causes the lift bar 5 1 to move up and down relative to the support block 53. Reference numerals 5 7 and 5 8 represent reflective sensors for determining the respective lowermost and uppermost positions of the lift bars 5 1 by detecting the blocks 5 ] a ' which can be moved together with the lift bars 5 1 . As shown in Fig. 5, the top of the support block 53 is fixed to a belt 6 which is connected between a pair of pulleys 63, and one of the pulleys 6 3 is actually driven by the motor 65, making the bearing The joint member of block 535 and its struts 5 can be reciprocally moved -12- 1276523 (9) in the direction indicated by the double-headed arrow. Reference numeral 6 7 ' 6 8 represents a reflection type / angle to detect the individual end of the support block 53 and thus the tiltable range of the rod 5 1 . A second ply traversing device is disposed downstream of the first ply traverse device and spaced apart by about 1 〇〇〇 mm, and is substantially identical in structure and configuration to the first traverse device. The same constituent parts or components of the second traversing device are represented by the same reference number plus a prime, such as 4 3 / system suction head, 5 1 / tie rod, 3 9 ' and 4 7 / system First and second stop plates, 5 3 / tie blocks, and 6 5 / series motors. A ply piece coated with an adhesive on the upper surface and moved forward by the second transport roller 73 is stopped at a predetermined position along the transport path, centered and then at the second plywood supply station 7 1 Move laterally through the transport path. To achieve this goal, the second plywood supply station 71 has the following configuration. Referring to Figures 2, 6 and 7, the second plywood supply station 171 includes a sensor 75 (Fig. 6) for detecting whether a leading end of the ply piece moved by the second roller 73 has reached the derivative A position defined by 7.5, and a pair of second centering plates 77, 79, are provided upstream of the sensor 75 at a distance of approximately 50,000 mm. The centering plates 77, 79 are identical in construction and operation to the aforementioned first centering plates 3 3, 35 as described with reference to the first ply sheet supply station. As shown in Fig. 6, another sensor 8.1 is located at some micro-downstream of the sensor 75 to detect whether the splicing sheet has reached the position defined by the sensor 81. A stopper plate 83 is disposed downstream of the sensor 8 1 and is movable by a cylinder 85 in the same manner as the aforementioned stopper plates 39, 47. A first suction head 8 7 - 13 - 1276523 (10) is provided upstream of the stopper plate 8 3 at about 510 m, which has a structure similar to that of the suction head 6 of Fig. 4 and has a plurality of suction cups 7. As shown in Fig. 6, the suction head 87 is located below the plywood transport path and its suction cups 7 are all facing upward. As shown in Fig. 7, the suction head 87 has a block 90a fixed thereto, and the block 90a is formed with a threaded hole penetrating vertically. An electric motor 93 is fixedly mounted on a support block 91 having a threaded shaft 90 driven by a motor 193 and coupled to a threaded hole in the socket 90, such that the motor 93 drives the shaft 90. The rotation causes the attraction head 87 to move up and down relative to the support block 91. In Fig. 7, reference numeral 92 represents a shaft, and a motor support block 91 is pivotally supported on the shaft 92, so that the motor support block 91 and thus the suction head 87 are driven by a motor (not shown). The position between the preparatory position indicated by the solid line and the inverted position indicated by the chain line is oscillated at approximately 80 degrees. Further, a rotary encoder 95 is coupled to the servo motor 93, which calculates the angle of rotation of the motor 93 to thereby determine the current position of the attraction head 87 with respect to the reference position detailed later, thereby enabling controllably positioning the attraction head 8 7 . A second attraction head 8 7 / and its associated components and devices are provided approximately 1 000 mm downstream of the first attraction head 87, which are identical to the structure of the corresponding components of the attraction head 8 7 described with reference to FIG. operation. The device and components for the second suction head 8 7 / are represented by the same number plus '' / ,, such as the threaded shaft 9CK, the servo motor 93 / , the rotary encoder 95 / and so on. Referring to Figures 2, 5, 8 and 9, the plywood loading station 101 will now be described. The apparatus at the station 101 includes a plywood pallet 103 on which the plywood sheets are mounted as shown by the chain lines in FIG. 2, and can be reciprocally moved in the direction of the arrow for transmission to the ply sheets toward the hot pressing Station] 4]. A pair of guiding members 1 〇 5 are mounted on the opposite sides of the plywood carrier plate 103 at the interval of about 14 - 1276523 (11) for guiding the movement of the plywood carrier plate 103 . The plywood carrier board 103 is driven to be driven by a pair of belts 1 1 1 connected between a pair of pulleys ???, as shown in Fig. 8, one of the pulleys 1] 3 is driven by a servo motor 1] 5 Reversible drive. The servo motor 1 15 is connected to a rotary encoder 1 1 6 which counts the rotational direction of the servo motor 1 15 to thereby determine the current position of the plate carrier pallet 103 associated with the predetermined reference position of the device, and The control panel 1 0 3 is controllably positioned. As shown in Fig. 9, each belt]1 1 is formed with an upwardly tapered hole 11 1 a which is engageable with a complementary tapered protrusion 103 a formed on the plate carrier plate 1〇3. With the protrusions 1 〇 3 a of the plywood pallets 1 〇 3 received in the holes 11 of the belt 11], the pallets 1 〇 3 are joined and held by the belt η 1 so that the plates 103 are belt 1 1 1 Move along the guiding member 105. The plywood carrier plate 103 can be detached from the belt 1 1 1 by moving the embedded plate 1 〇 3 upward. The shipping plate 103 should preferably be made of a highly thermally conductive material such as copper. The reference number 1 1 7 in FIG. 8 represents a sensor for detecting whether the plywood carrier board 03 has reached the starting position, and at this starting position, the plywood pieces conveyed by the plywood traversing device are both Placed on the shipping board 1 0 3 . As shown in Figures 2 and 5, the plywood carrier pallet 103 has formed a plurality of apertures 103b that penetrate the thickness thereof. To be precise, as shown in Figure 2, which is most clearly shown, the shipping plate 103 has up to 2 holes 103b which are arranged such that 6 of the holes are covered by one of the plywood sheets placed on the shipping plate 103. . With the plywood pallet 1 〇 3 placed at the aforementioned starting position (Fig. 2), an upright rod 2 1 which is aligned with the individual holes l 〇 3b of the pallet 03 is provided below the pallet 110. The rod 121 is movable by the cylinder 123 and can be inserted through the hole 〇 3b. -15- 1276523 (12)

參照圖1 〇,將說明於站1 2 7處之基本材料定位裝置。 將被該裝置定位的基本材料i (圖i 〇 )將於後參照圖η詳 細說明。定位裝置包含一被連繫在滑輪之間(僅顯示一滑 輪]3 1 )且實質上具有平坦運送上部支架的鏈條運送機1 2 9 。滑輪1 3 1被連接至伺服馬達〗3 3,以如雙頭箭頭所示可逆 地驅動鏈條運送機]2 9。一旋轉編碼器I 3 5被連接至伺服馬 達1 3 3,其計算伺服馬達〗〗5的旋轉角度以因而判定鏈條運 送機]2 9之目前位置,該運送機]2 9自一將被製成之L V L板 的連繪長度之一末喘承載一基本材料1於其上。因而,其 可相關於將於下說明之熱壓器的加熱板而控制地定位基本 材料。Referring to Figure 1, a basic material positioning device at station 1 27 will be described. The basic material i (Fig. i 〇) to be positioned by the device will be described in detail later with reference to Figure η. The positioning device includes a chain conveyor 1 29 that is coupled between the pulleys (only one pulley is shown) 3 1 ) and substantially has a flat transport upper bracket. The pulley 1 3 1 is connected to the servo motor 〖3 3 to reversibly drive the chain conveyor] 2 9 as indicated by the double-headed arrow. A rotary encoder I 3 5 is connected to the servo motor 1 3 3, which calculates the rotation angle of the servo motor to determine the current position of the chain conveyor [29], which is to be manufactured from one One of the continuous drawing lengths of the LVL board is a basic material 1 thereon. Thus, it is possible to controllably position the base material in relation to the heating plate of the autoclave to be described below.

現在將參照圖8說明熱壓站1 4 1。一熱壓機被提供在此 •一工作站1 4 1中,其包含在圖8之圖式上橫向地測量時的大 約2 1 2 0 m m之長度及大約1 1 0 0 m m的寬度之下部加熱板1 4 3 。此一下部加熱板1 4 3被蒸汽經常性地加熱至1 7 0至1 9 0的 溫度,且可被油壓缸]4 5垂直地移動在如示於圖8中的其之 縮回不操作位置與其之昇起操作位置之間。 如示於圖8,在下部加熱板I 4 3的左手側上,或在鄰近 合板片裝載站1 0 1之側上,提供一對第一與第二輔助下部 加熱板1 4 7、1 5 1,每一該加熱板1 4 7、1 5 I具有大約I 2 0 mm之長度及相同於下部加熱板1 43的寬度(或大約〗丨00 mm )。二輔助加熱板】47、1 5 1均被蒸汽加熱至相同於下 部加熱板1 4 3的溫度,且可被油壓缸]4 9、] 5 3垂直地移動 在如示於圖8中的其之縮回不操作位置與其之昇起操作位 -16- 1276523 (13) 置之間。必須注意,每一輔助加熱板係被橫越加熱板之寬 度裝設的二油壓缸所移動,且因而,在圖8中僅顯示一供 每一加熱板用的油壓缸。在其之縮回位置中的第一輔助加 熱板1 4 3 7 (圖8 ),其之頂部表面係位於以相對應於合板 片托運板1 03之厚度的距離高於下部加熱板1 43之頂部表面 的位置處。油壓缸149昇起第一輔助加熱板147大約4 mm 的距離,即爲相對應於合板片之厚度的距離。另一方面, 在其之縮回位置中的第二輔助加熱板1 5 ],其之頂部表面 係位於相同於第一輔助加熱板1 4 7的位置處,但其被油壓 缸1 5 3昇起大約8 m m的距離,即爲相對應於合板片之厚度 的兩倍之距離。 熱壓機進一步包含位於上方且與下部加熱板1 4 3爲互 相面對關係之上部加熱板1 5 5。上部加熱扳1 5 5具有相同於 下部加熱板1 4 3之尺寸且被加熱至相同溫度。必須注意, 下部與上部加熱板1 4 3、1 5 3均被以互相偏位關係裝設。精 確言之,上部加熱板1 5 5係相關於下部板1 4 3而被定位大約 7 0 m m向左或朝向站1 0 1,最佳地示於圖2 0 ( b )與2 0 ( c )中,於該圖中顯示加熱板1 4 3、1 5 5係於封閉狀態中。 上部加熱板]5 5之頂部表面中形成具有一對於其中個 別地承接螺釘1 5 7、1 5 9的螺紋孔(未示於圖)。螺釘1 5 7 係***作地連接至裝配至一支承塊1 60的伺服馬達]6 ],該 支承塊1 6 0被固定至該設備之構架,而另一螺釘1 5 9被自由 旋轉地裝配至支承塊]6 0。螺釘1 5 7、1 5 9具有被—無端鏈 條1 63所連接之鏈輪(未示於圖),使得被伺服馬達1 6 I所 -17- 1276523 (14) 驅動之螺釘1 5 7的旋轉被傳送至螺釘丨5 9,且二螺釘〗5 7、 1 5 9均被以同步方式旋轉。伺服馬達! 6丨具有旋轉編碼器 1 64,其計算伺服馬達1 6 ]的旋轉角度以因而判定相關於前 述參考吸引頭8 7之參考位置的上部加熱板1 5 5之目前位置 ,且使其可控制地定位上部加熱板。 上部加熱板1 5 5具有一對油壓缸1 6 9,其之桿均被連接 至加熱板1 5 5,用以如後詳述的固持加熱板1 5 5所需位置處 。每一油壓缸1 6 9具有一經由電磁閥1 7 ]而被連接至貯油器 172的流體孔口 169a。閥】71通常爲開啓的,以允許上部加 熱板]5 5上下移,但在加熱板】5 5將被固持在所需位置處時 ,其被保持於封閉。 第一與第二輔助上部加熱板1 7 3、1 7 7,如示於圖8, 被提供在上部加熱板1 5 5的左手側上或在鄰近裝載站1 〇 1之 側上。這些輔助加熱板1 7 3、1 7 7之形狀、尺寸及加熱方式 均類似於供下部加熱板1 4 3用的輔助加熱板1 4 7、1 5 1。上 部輔助加熱板1 7 3、1 7 7均被氣缸1 7 5、] 7 9個別垂直地動在 如示於圖8中之縮回不操作位置與下降操作位置之間(僅 顯示供每一輔助加熱板用的一氣缸)。在縮回位置中的第 —與第二輔助上部加熱板]73、] 77之底部表面,被實質上 放置與上部加熱板1 5 5的底部表面齊平。第一輔助加熱板 173被氣缸175下降大約4 mm的距離,即爲相對應於合板 片之厚度的距離,而氣缸1 7 9下降第二輔助加熱板1 7 7大約 8 mm的距離,即爲相對應於合板片之厚度的兩倍之距離 -18- 1276523 (15) 如示於圖2,前述上部與下部加熱板1 5 5、1 4 3及其結 合之輔助加熱板1 7 3、1 7 7與1 4 7、1 5 1均全部被裝設在成對 導引構件105之間的範圍內。 在前述設備中’感測器與旋轉編碼器均可操作以產生 偵測信號或旋轉角度計數信號至控制單位C,控制單位C 反應該信號產生多數指令信號,以控制該設備之諸如馬達 '氣缸、及其他裝置的多數驅動器與引動器之作業(包含 那些未示於圖中的馬達與氣缸)。 如前所述’被連接至馬達9 3、9 3 /與]6 1之旋轉編碼 器9 5、9 5 〃與】6 5,均可操作以判定吸引頭8 7、8 7 /及上 部加熱板1 5 5相關於一預定參考位置的個別之目前位置。 在所示實施例中’該參考位置係被建立於被放置在鏈條運 送器1 29上之基本材料1中的任何適合位置處,例如位於橫 越其之^度測里日寸之基本材料1中間位置處,即爲位於基 本材料1的第四與第五層合板片之間的位置,且該參考位 置之資料被貯存在控制單位c的適合記憶體中。 在使用前述設備製造疊層合板木材(L V L )中,一如 示於圖11中的疊層合板組件形式之初始基本材料1被事先 地準備,自初始基本材料1的一末端起將製成一連續長度 之LVL板。初始基本材料1係由多數之合板片製成,每一 合扳片具有大約4 mm之厚度且其均被平置並被黏劑〗6膠 黏在一起。所有被裝設在基本材料〗中的合板片之木紋, S在圖式上觀看時均延伸在橫向方向中。由圖π可淸楚看 出’初始基本材料】係八層組態,具有包含自最下部合板 -19- 1276523 (16) 片開始計數的第一合板片至第八合板片的八層合板片。在 基本材料1中之合板片均被以一規則交錯配置平置,使得 任何二鄰近層的合板片之末端均以大約1 2 0 mm之長度分 開’除了在第五與第六合板片的末端之間爲r 7 0 m m以外 ,旦基本材料1的末端部位係被成型爲階梯梯板形式,即 爲’第五至第八合板片所形成且面向上方的階梯梯板,及 由第一至第五合板片所形成且面向下方的其他階梯梯板。 精確言之,初始基本材料I具有第一端面1 a、第二端 面1C、第二端面ie、第四端面ig、第五端面li、第六端面 ]k、第七端面]η '及第八端面1 t,每一端面具有如示於圖 中之垂直地測量的大約4 mm尺寸(相對應於合板片厚度 ),並具有進一步之第一面la、第二面Id、第三面If、第 四面lh、第六面im、及第七面ls,上述每—面在沿著合板 片的木紋方向測量時爲大約120 mm之尺寸,且第五面lj在 以相同方向測量時係具有大約1 7 0 mm之尺寸。 參照圖1 2至3 7,於下將說明經由使用前述設備製造做 爲膠夾木材的疊層合板木材(LVL)之方法。 初始基本材料1被事先放置在鏈條運送器丨2 9上。成對 進給輥子1 1、成對塗膠輥子1 7與塗膠量控制輥子1 9、及固 定輥子2 3均被啓動且保持在個別箭頭方向中旋轉。在本設 備中使用初始基本材料1製造LV L板,開始於供應一不需 塗覆黏劑且將被安排在一將被製造之LVL板的第五層之合 板片。爲達此目的,如示於圖】2 ( a )、塗膠輥子1 7被放 置在離開固定輥子2 3的其之縮回不操作位置中。 -20- 1276523 (17) 當控制單位C接收到一啓動信號時,其產生 啓動第一運送輥子2 9以箭頭方向旋轉,且同時地 4 1 /以因而移動止動板3 9 /至其之延伸位置中, ]2 ( 〇 。同時地,吸引頭6被以如示於圖1 2 ( a 箭頭方向操作,而自成堆合板片中取出最上部合 A 5 /且然後以箭頭方向(或圖式的向右方向) 允許合板片A5 &lt;之前導端被進給輥子1〗與第一一 所捕捉且然後被向前傳送,如示於圖1 2 ( b )。 A 5 /之前導端被輕子1 1捕捉時,吸引頭6不再被 合板片A 5 /移動通過固定輕子2 3而來到其之前 測器3 ]所偵測的位置時,感測器3 1產生一偵測信 單位C,控制單位C然後傳送一信號以停止第一 2 9,如示於圖1 2 ( c )。相同信號導致吸引頭6以 移回至其之原始預備位置,如示於圖1 2 ( c )。 一運送輥子2 9停止的一預定時間長度之後由控帋I 產生的一進一步信號,定心板3 3、3 5均被引動以 地移動直到其均接觸合板片A5 /的橫向相對邊 其結果,如示於圖1 2 ( d ) ’合板片A 5 被相關 運送通路矯直且定心。在引動定心板3 3、3 5的一 長度之後,定心板3 3、3 5均被互相離開地移動至 位置,該時間係足夠地長’使得合板片被妥適地 同時的,運送輥子29均再次旋轉以向前移動合〗 〇 如示於圖]3 ( a ) ’在合板片A 5 /抵達其之 一信號以 引動氣缸 如示於圖 )中的雙 板片 移動,以 運送輕2 9 當合板片 引動。當 導端被感 號至控制 運送輥子 箭頭方向 反應自第 J單位C所 互相朝向 緣爲止, 於合板片 預定時間 其之縮回 定心,且 K 片 A5 ^ 前導端被 -21 - 1276523 (18) 感測器3 7 /所偵測的位置時,在被感測器3 7 —偵測的 定時間長度之後,控制單位C提供一信號以導致運送 2 9停止,該時間係足夠地長’使得該前導端與止動板 接觸。氣缸4 1 /***作以使移動止動板3 9 /至其之縮 置。其後,控制單位C提供一信號以操作氣缸4 5 / , 下降吸引頭4 3 /以擺取合板片A 5 ,且然後於預備 處上舁吸引頭43 及合板片A5 ’如不於圖13(b) 吸引頭4 3 /之上昇同時地,氣缸4 1***作使得移動止 3 9至其之延伸操作位置,且於合板片進給站3處之吸弓 ***作以自成堆合板片取出最上部合板片A 5,亦示 13(b) 〇 然後,運送輥子29被再次引動且吸引頭6移動合 A 5在進給輥子1 1之間,如示於圖1 3 ( c ),使得第二 片A5被以相同於合板片A5&gt;之方式向前移動。在合 A5之前導端被感測器3 1偵測之時,控制單位C反應未 測器3 1之偵測信號,產生一導致運送輥子29停止且將 頭6移回至其之縮回位置的信號,如示於圖1 3 ( d )。 同於合板片A 5 /之方式,定心板3 3、3 5均***作以 且定心合板片A5。在一預定時間長度之後,定心板 3 5被互相離開地移動至其之縮回位置,且同時地’運 子2 9被每再次旋轉以向前移動合板片A5。 如示於圖1 4 ( a ),在合板片A 5抵達其之前導端 測器3 7所偵測的位置時,在一預定時間長度之後’運 子2 9被停止使得合板片A 5之前導端與止動板3 9 /接 -預 輥子 39 ^ 回位 使得 位置 〇與 動板 I頭6 於圖 板片 合板 板片 自感 吸引 以相 矯直 33 &gt; 送輥 被感 送輥 觸。 -22- 1276523 (19) 氣缸4 1被引動使得移動止動板3 9至其之縮回位 氣缸4 5***作使得下降吸引頭4 3以取出合板 後上昇吸引頭4 3及合板片,如示於圖1 4 ( b ) 缸4 9 /***作使得移動止動板4 7 /至其之延伸 時地,氣缸2 1 (示於圖2 )***作使得下降輥 1 9至塗膠位置,如示於圖1 4 ( b )。吸引頭6被 出第三合板片A4 /且第一運送輥子29被旋轉。 A4 /通過進給輥子]1然後通過塗膠輥子丨7與 之間,如示於圖1 4 ( c ),使得合板片A 4 /被 在其之上部表面上。已被以黏劑塗覆在上部表 於後將稱之爲 ''塗覆合板片〃。在合板片A4 給輥子1 1之後,吸引頭6回復至其之原始預備 於圖1 4 ( d )。 在塗覆合板片A 4 /抵達其之前導端被感 測的位置時,運送輥子2 9均被停止且定心板3 3 作以矯直及定心合板片A4 / 。在一預定長度 定心板3 3、3 5均互相移開地移動至其之縮回{立 地,運送輥子2 9被再次旋轉以進一步向前移重力 A4 &quot;。 在塗覆合板片A 4 /的前導端被感測器3 7 ,在一段供前導端被攜至接觸止動板47 /的預 ,運送輥子2 9均被停止,如示於圖1 5 ( a ) 。^ 的狀態中,塗覆合板片A4 /係位於合板片A5 下游偏位位置處(或如示於圖式中的向右方@ 置。然後’ 片A5 ,且然 。其後’氣 位置,且同 子組件17 ' 操作使得取 合板片 固定輥子2 3 以黏劑塗覆 面之合板片 /已通過進 位置,如不 測器3 1所偵 、3 5均*** 時間之後, 置,且同時 合板片 /所偵測時 定時間之後 £ 圖 1 5 ( a ) /的下方之 ),其間之 -23- 1276523 (20) 距離係相對應於第一與第二止動板3 9 〃與4 7 /之間的間隔 距離之大約1 2 0 m m。在塗覆合板片A 5 /已因而被止動板 4 7 /定位後,止動板4 7 /被縮回,如示於圖1 5 ( b )。 供第二合板片橫移裝置用之馬達5 5 /***作使得向上 移動舉桿5 1 /,直到其之承塊5 ] a —被感測器5 8 /偵測到 爲止,如示於圖]5 ( c )。由此,塗覆合板片A 4 /被以偏 位關係於合板片A5 /下方,二合板片A4 / ' A5 /的鄰近 末端係以前述大約】2 0 mm距離交錯,如示於圖1 5 ( b )。 氣缸4 9***作以延伸止動板4 7至其之操作位置。其後,經 由關閉開器(未示於圖)使吸引頭43 /不活動,使得塗覆 合板片A5 /與合板片A4 /被舉桿51 /支承。 其後,經由操作第一運送輥子2 9與吸引頭6,第四合 板片A4被取出,以黏劑塗覆並以相同於合板片A4 /的方 式向前運送,如示於圖1 6 ( a ),直到其之前導端被感測 器3 1偵測到爲止。在合板片A4之移動被停止後,吸引頭6 縮回且合板片A4由定心板3 3、3 5進行定心,如示於圖1 6 (b),其後再次引動第一運送輥子29。 當被運送輥子29所移動之塗覆合板片A4的前導端被 感測器37偵測到時,在被感測器37偵測到以後的一段供塗 覆合板片A4之前導端接觸止動板4 7的預定時間之後,運 送輥子2 9均被停止,如示於圖1 7 ( a )。前導端被放置接 觸止動板4 7的塗覆合板片A4,係位於合板片A 5下方的位 置,且以相對應於第一與第二止動板3 9與4 7之間的間隔距 離之大約1 2 0 m m向下游偏位。然後,氣缸4 9***作使得 -24- 1276523 (21) 縮回止動板4 7,如示於圖1 7 ( b )。 然後,馬達5 5、5 5 /均被同時地操作使得下降舉桿51 、5 1 /,直到感測器5 8、5 8 —不再偵測到承塊5 1 a、5 I a ' 爲止’如示於圖1 7 ( c ),於圖中僅顯示第一合板片橫移 裝置。因而,如示於圖1 7 ( c ),合板片A 5、A 5 /均個別 以些微間隙被放置離開吸引頭43、43 (圖中僅顯示合板片 A5 )。 其後,供第一與第二合板片橫移裝置用的馬達6 5、 6 5 /均被引動。雖然於下將參考圖1 8 ( a )至1 8 ( d )說明 舉桿5 ]之移動及第一合板片橫移裝置的相關作業,但第二 合板片橫移裝置亦同時地產生相同作業。 馬達6 5驅動皮帶6 1以如圖1 8 ( a )中之箭頭所示的向 右移動舉桿5 1所固定之支承塊5 3,直到支承塊5 3被感測器 6 7偵測到爲止,於此,承載合板片A 4、A 5於其上之舉桿 5 1係位於合板片托運板1 0 3的正上方,如示於圖1 8 ( a )。 然後,氣缸1 2 3被引動以上昇直立桿1 2 1直到其均被嵌入通 過形成於合板片托運2皮0 3中的孔1 0 3 b爲止,使得組合合 板片A4、A5被桿1 2 1向上推動以離開舉桿5 1,如示於圖! 8 (b )。皮帶61被馬達65驅動以移回支承塊53,直到其被 感測器6 8偵測到爲止,如示於圖1 8 ( c )。其後,氣缸]2 3 ***作以縮回其之桿1 2 1,使得合板片A 4、A 5均被置入托 運板103上,且舉桿51被馬達Μ下降至其之原始位置,於 此,承塊5 1 a被感測器5 7偵測到,如示於圖1 8 ( d )。 如示於圖1 9 ( a ),因而被置於托運板1 03上的二合板 •25- 1276523 (22) 片A 4、A 4 /或A 5、A 5 / ,均被以其之鄰近末端被設定爲 互相對關係地一個接一個裝設。托運板1 03係被定尺寸且 安排使得經由前述第一與第二合板片橫移裝置的作業而置 於托運板1 0 3上之合板片A 4、A 5、A 4 、A 5中’鄰近於 熱壓機的加熱板1 4 3、1 5 5之合板片A4 /的一末端,係以 大約].2 0 m m的距離自托運板1 〇 3之鄰近末端面1 〇 3 c間隔開 ,如示於圖1 9 ( a )的左側放大圖。 伺服馬達1 33被引動以移動鏈條運送機】29至置於鏈條 運送機1 2 9上之初始基本材料1的第六層中之合板片的第六 端面]k (圖1])係實質上對準上部加熱板]5 5之鄰近端面 1 5 5 a的位置,如示於圖1 9 ( a )的右側放大圖。其後,馬 達I 15被引動以移動皮帶111及合板片托運板103,直到抵 達托運板103之端面103c實質上對齊在初始基本材料1的第 三層中之合板片的第三端面1 e之位置爲止,如示於圖1 9 ( b )。皮帶1 1 1及因而之托運板1 〇 3應該停止的位置係由控 制單位C所決定,控制單位C反應自旋轉編碼器1丨6的信號 控制馬達1 ] 5之作業’編碼益1 1 6經由計數馬達1 1 5之旋轉 角度決定相關於設備的預定參考位置之托運板〗〇 3的目前 位置。 然後’被經由流體孔口 1 6 9 a連接至氣缸1 6 9的電磁閥 1 7 1被開啓’且伺服馬達1 6 1被引動使得下降上部加熱板 1 5 5,直到加熱板1 5 5的下部表面抵達以相對應於合板片之 厚度的距離自前述基本材料i的參考位置間隔開之位置爲 止,即爲抵達上部加熱板155的下部表面接觸基本材料!的 ‘26 - 1276523 (23) 第五層中之合板片的第五面lj之位置爲止,如示於圖2〇 ( a )。上部加熱板]5 5應該停止之位置係由控制單位c所決 定’控制單位C反應來自旋轉編碼器】65的信號控制伺服馬 達1 6 1之作業,編碼器1 6 5經由計數馬達1 6 1之旋轉角度決 定相關於基本材料1的前述預定參考位置之上部加熱板I 5 5 的目前位置。在馬達1 6 1被停止之後,電磁閥]7 ;!被關閉。 然後,油壓缸145、145均被引動以上昇下部加熱板 1 4 3。在下部加熱板1 4 3被向上移動時,承載合板片a 4、 A 5、A 4 / 、A 5 /於其上的托運板1 〇 3自皮帶1丨;ι分離且與 加熱板1 4 3 —起進一步向上移動,直到合板片均被如圖2 〇 (b )所示的壓擠爲止。且合板片a 4、A 4 /、A 5、A 5 -均 以相同於圖1 9 ( a )所示的位置係被壓擠在加熱板! 5 5、 1 4 3之間,且亦使得鄰近於初始基本材料1之塗覆合板片 A4 / 、A5 /的右側末端,均被設定與初始基本材料〗中之 第四與第五層中的個別合板片之第四與第五端面lg與li成 面對關係,如示於圖2 0 ( c )。此外,於壓擠期間,塗覆 合板片A 4、A 4 的整體表面區域承受來自下部加熱板1 4 3 的壓力’且相同之整體表面區域係被上部加熱板1 5 5所支 承或承擔。此一熱壓擠係以大約1 MPa的壓力定完成且持 續大約三分鐘。必頻注意,於此一熱壓擠期間,輔助加熱 板]45、151、173、177並未幫助合板片之熱壓擠。 於此一熱壓擠期間,控制單位於合適時間產生一指令 信號以開啓一系列之作業步驟,這些作業步驟係將在前述 熱壓擠的三分鐘期間執行,以供預備下一組的合板片。即 •27- 1276523 (24) 爲’第二運送輕子73以及第—運送輥子29均被驅動以旋轉 ,且氣缸8 5 /***作使得延伸止動板8 3 &lt; ,如示於圖2 ι ( a )。同時地,吸引頭6***作以取出且進給一合板片A6 -通過塗膠器]7、2 3,如示於圖2 1 ( b )。在塗覆合板片 Α ό 的則導纟而被感測器7 5偵測到時,第二運送輕子7 3被 停止且第一定心板7 7、7 9 (僅顯示一板7 9 )均***作以矯 直及定心塗覆合板片A 6 / ,如示於圖2 1 ( c )。在定心結 束之後’第二運送輕子7 3被再次旋轉以向前移動塗覆合板 片A 6 / 。在合板片A 6 /抵達其之前導端被感測器8丨/偵 測到的位置時,在被感測器s 1 /偵測到之後的足夠長之洪 前導端接觸止動板8 3 /的一預定長度時間以後,第二運送 輥子7 3被停止,如示於圖2 1 ( d )。 氣缸85 /被引動以後止動板83 /至其之如示於圖22 ( a )中的縮回位置,且伺服馬達93 /***作以上昇經由吸 引而固持用之第二吸引頭87 /,如示於圖22 ( a)與22 ( b ),然後,經由吸引頭8 7 /上昇塗覆合板片A6 /直到抵 達合板片運送通路上方的預定位置爲止。伺服馬達9 3 /的 作業係由控制單位C反應來自旋轉編碼器9 5 /之信號所控 制,編碼器95 /可以相同於供馬達161用的編碼器165之方 式操作。然後,氣缸8 5被引動使得如示於圖2 2 ( a )地延 伸止動板8 3。同時地,第二運送輥子7 3被再次旋轉時’且 吸引頭6可***作以取出一合板片A6且允許其通過塗膠器 17、23,如示於圖22(a)與22(c)。在塗覆合板片A6抵 達其之前導端被感測器75所偵測的位置時,運送輥子73被 -28- 1276523 (25) 停止且塗覆合板片A 6被定心板7 7、7 9定心,如示於圖2 2 (d )。其後,運送輥子7 3再次旋轉且向前後塗覆合板片 A6。 在塗覆合板片A 6移至其之前導端被感測器8 1偵測到 的位置時,在經過一段供合板片A 6之前導端接觸止動板 8 3的預定長度時間後,運送輥子7 3均被停止,如示於圖2 3 (a ),且氣缸8 5被引動以移動止動板8 3至其之縮回位置 ’如示於圖2 3 ( b )。類似於參照圖2 2 ( a )與2 2 ( b )說 明的作業,伺服馬達9 3***作以上昇吸引頭8 7至合板片運 送通路上方的預定位置,如示於圖2 3 ( b )與2 3 ( c )。當 二合板片A6 /與A6被因而置於如示於圖23 ( b )中的預定 位置處時,控制單位C產生一指令信號以引動馬達(未示 於圖),使以大約1 8 0 °旋轉供擺動馬達支承塊9 1、9 1 / 用的樞軸9 2、9 2 &gt;及因而之吸引頭8 7、8 7 / ,因此,如示 於圖2 3 ( d ),合板片A 6、A 6 /被以其之塗覆表面裝設在 基本材料1的正方方之方式設置。 如示於圖2 4 ( a ),經由被以箭頭方向旋轉之第一運 送輥子29及經由操作氣缸49/而被延伸的止動板47 / ’吸 引頭6***作以取出且進給一合板片A 3 /過塗膠器1 7、2 3 ,如示於圖24 ( b ) ’且被向前移動直到塗覆合板片A3 / 的前導端感測器3 ]偵測到爲止,如示於圖24 ( c )。在圖 24 ( c )的位置中,塗覆合板片A3被定心板3 3、3 5所定心 ,而運送賴子2 9被再次旋轉且塗覆合板片A 3 /被向前移 動直到其以相同於例如參照合板片A5 /之前述方式接觸 -29- 1276523 (26) 止動板4 7爲止。 馬達5 5 /***作以上昇舉桿5丨/直到其之承塊$丨^被 感測器5 8 /偵測到爲止,使得塗覆合板片A3 /被固持在 合板片運送通路上方的位置處,如示於圖2 5 ( a )。然後 操作氣缸49 /與49,如示於圖25 ( b ),止動板47 /縮回 而止動板47延伸。經由第一之運送輥子29被旋轉,吸引頭 6***作以取出且進給合板片A 3通過塗覆器1 7、2 3,如示 於圖2 5 ( b ) ’且合板片A3被向前移動直到其之前導端被 感測器3 1偵測到爲止,如示於圖24 ( d ),塗覆合板片A3 於此被定心板3 3、3 5所定心。 運送輥子29均被再次旋轉以向前移動塗覆合板片A3 。在合板片A3抵達其之前導端被感測器3 7偵測到的位置 時’於偵測到以後的一段預定長度時間之後停止運送輥子 29,使得合板片A3的前導端接觸止動板47,如示於圖26 (a )。馬達5 5***作以上升舉桿5 1直到承塊5 1 a被感測器 58偵測到爲止,如示於圖26 ( b )。氣缸49被引動以移動 止動板4 7至其之縮回位置,如示於圖2 6 ( c )。然後,馬 達5 5、5 5 /均被同時地操作以使下降舉桿5 1、5 ],直到感 測器5 8、5 8 /不再偵測到承塊5 1 a、’ 5 1 a /爲止,如示於 圖2 6 ( d ),於圖中僅顯示於第一合板片橫移裝置。因而 ,如示於圖2 6 ( d ),合板片A 3、A 3 /均個別地以些微間 隙被放置離開吸引頭43、43 / 。 前述之參照圖2 1至2 6的作業步驟,係在圖20 ( c )的 三分鐘熱壓擠作業期間執行。於此一熱壓擠期間’黏膠足 -30- 1276523 (27) 夠地固化以互相黏合二組合板片A4、A4 —與A5、A5 —以 及初始基本材料1。由此,形成包含了添加之合板片A4、 A4 ^ 、A5、A5 /的新基本材料。爲了說明之故,該基本 材料將以參考號碼1 - 1代表。 當經過三分鐘後,控制單位C產生一信號,信號首先 導致電磁閥1 7 1 (圖8 )開啓且然後導致伺服馬達〗6〗操作 ,使向上移動上部加熱板1 5 5至其之原始預備位置,並引 動油壓缸1 4 5以使移動下部加熱板]4 3至其之原始預備位置 ,如示於圖2 7。托運板1 0 3與下部加熱板1 4 3 —起下降直到 其與皮帶U 1結合爲止,托運板103之突起103 a被承接在皮 帶1 1 1的孔1 1 1 a中。 然後,馬達1 1 5被引動以驅動皮帶1 1 1,使得結合皮帶 11 1之托運板103以如示於圖28的箭頭方向移動,直到托運 板1 03的左側末端(示於圖28 )被感測器1 1 7偵測到爲止。 同時地,馬達1 3 3亦被引動以驅動鏈條托運機]2 9,使以箭 頭方向移動基本材料1 - 1至基本材料1 〇 1的第六層中之合 板片的第六端面1 k實質上對齊塗覆合板片A 6 /之鄰近端 面的位置,如示於圖2 8的放大圖。 其後,供第一與第二合板片橫移裝置用的馬達6 5、 6 5 —均被引動。雖然於下將參照圖2 9 ( a )至2 9 ( d )說明 舉桿5 1之移動及第一合板片橫移裝置的相關作業,但第二 •合板片橫移裝置亦同時地產生相同作業。 馬達6 5驅動皮帶6 1以如圖2 9 ( a )中之箭頭所示的向 右移動舉桿5 1所固定之支承塊5 3,直到支承塊5 3被感測器 -31 ~ 1276523 (28) 6 7偵測到爲止,於此,承載合板片a 3於其上之舉桿5 1係 位於合板片托運板1 03的正上方,如示於圖29 ( a )。然後 ,氣缸1 2 3被引動以上昇直立桿1 2〗直到其均被嵌入通過形 成於合板片托運板1 0 3中的孔1 〇 3 b爲止,使得合板片A 3被 桿1 2 1向上推動以離開舉桿5〗,如示於圖2 9 ( b )。皮帶6 1 被馬達6 5驅動以移回支承塊5 3,直到其被感測器6 8偵測到 爲止,如示於圖29 ( c )。其後,氣缸1 2 3***作以縮回其 之桿].2 1 ’使得合板片a 3被置於托運板1 〇 3上,且舉桿]5 j 被馬達5 5下降至其之原始位置,於此,承塊5 ] 3被感測器 5 7偵測到,如示於圖2 9 ( d )。如前所述,第二合板片橫 移裝置亦執行一系列之相同作業步驟,使得塗覆合板片 A3 /被置於托運板〗〇3上。如示於圖3 〇,被置於托運板 103上的二合板片A3、A3 /均被以其之鄰近末端被設定爲 互相面對關係的一個按一個裝設。 然後,伺服馬達93、93 &gt;被引動以如圖30之箭頭所示 的下降吸引頭8 7、8 7 /,直到塗覆合板片A 6、A 6 /均被 放置使得正好接觸先前疊層合板片A5、A5 /之表面及基 本材料1 一 1的第五層中之合板片的第五面lj,如示於圖3 0 的放大圖。在馬達93、93 /停止後,經由關閉聯合之開關 (未示於圖)使吸引頭8 7、8 7 /不再活動,因此塗覆合板 片A6、A6#均被置於基本材料丨一 1上。 如示於圖3 1 ( a ),樞軸9 2、9 2 /均被旋轉使以大約 1 8 擺動馬達支承塊9 1、9 ],及因而之吸引頭8 7、8 7 / ,然後,伺服馬達9 3、9 3 /均被旋轉以使移動吸引頭8 7、 -32- 1276523 (29) 87 /回到其之原始預備位置。 伺服馬達1 3 3被引動以移動鏈條運送機1 2 9至置於鏈條 運送機1 2 9上之基本材料1 - 1的第七層中之合板片的第七 端面1 η係實質上對齊1上部加熱板1 5 5之鄰近端面1 5 5 a的位 置,如示於圖3 ]( b )的放大圖。其後,供驅動皮帶1 1 1的 ipJ服馬達]1 5***作以圖3 1 ( b )所示之箭頭方向移動托運 板1 〇 3,直到抵達在托運板1 0 3上之塗覆合板片A 3 /的前 導端面(或圖中所示之右手側末端)實質上對齊基本材料 1 一 1的第三層中之合板片的第三端面之位置爲止,如示於 3 ] ( b )的放大圖。 然後,氣缸1 7 5均被引動以下降第一輔助上部加熱板 1 7 3大約4 m m,如示於圖3 1 ( b )。 電磁閥1 7 1被開啓,且伺服馬達1 6 1被引動使得下降上 部加熱板1 5 5,直到上部加熱板1 5 5的下部表面抵達以相對 於二倍合板片厚度之距離自基本材料〗一 1的參考位置間隔 開之位置爲止,即爲抵達上部加熱板1 5 5的下部表面接觸 基本材料1 一].的第六層中之合板片的第六面1 m之位置爲 止,如示於圖3 1 ( c )的右側放大圖。在上部加熱板]5 5被 定位且伺服馬達1 6 1停止之後,電磁閥1 7 1被關閉。在前述 上部加熱板1 5 5的位置中,如示於圖3 1 ( c )的右側放大圖 ’合板片A 5的部份上部表面係接觸第一輔助上部加熱板 173。 然後,氣缸1 4 9被引動以上昇第一輔助加熱板]4 7大約 4 m m,如示於圖3 1 ( c ),且油壓缸1 4 5、] 4 5均被引動以 -33- 1276523 (30) 上昇下部加熱板143以及輔助下部加熱板147。如此,承載 合板片A 3、A 3 /於其上之托運板1 〇 3自皮帶1 1 1脫離,且 與加熱板143 —起向上移動’直到合板片A3、A3&lt; 、A6、 A 6 /均被壓擠至基本材料1 一 1爲止,如示於圖3 2 ( a )與 32(b)。 如圖3 2 ( b )所示,塗覆合板片A 3 /係被安排使其之 右而係與基本材料1 一]第二層中的合板片之第三端面1 e爲 面對關係,並延伸經過在第四層中之合板片的第二面]£以 及邰份之基本材料1 - 1的先前疊層之合板片A4 / 。類似 的,合板片A 6 /被安排使其之右端與基本材料1 一]第六 層中的合板片之第六端面1 k爲面對關係,並延伸通過在第 五層中之合板片的第五面lj以及部份之基本材料1 一 1的先 則疊層之合板片A5 / 。此外,於此一熱壓擠期間,塗覆 合板片A3、A3 &gt;的整體表面區域被下部加熱板丨4 3所壓擠 ’且相同之整體表面區域被上部加熱板I 5 5所支承。另— 方面’塗覆合板片A6、A6 的整體表面區域承受來自上 部加熱板1 5 5的壓力,相同之整體表面區域的主要部份係 由下部加熱板1 4 3所支承,而其之延伸超出下部加熱板1 4 3 的左端面之剩餘部份,則係由第一輔助上部加熱板1 4 7所 支承。示於圖3 2 ( b )中之熱壓擠係大約1 MPa的相同壓力 ί寸續大約一分鐘。 於這一分鐘熱壓擠期間,二塗覆合板片Α7、Α7 —均 被以相同於合板片A 6、A 6 /的方式預備,且如示於圖3 2 (c )中地放置於基本材料I 上方,及二塗覆合板片A 2 -34- 1276523 (31) 、A 2 /均被以相同於合板片a 3、A 3 /的方式準 示於圖2 6 ( c )。 在一分鐘熱壓擠結束後,控制單位C產生一 致下部與上部加熱板1 4 3、1 5 5移動至其之縮回位 於圖3 2 ( c )。托運板1 〇 3與下部加熱板i 4 3 —起 其結合皮帶Π 1爲止。在此一熱壓擠之後,雖然 未完全固化,基本材料1 一 1與合板片A 3、A 3 / 、 A6 ,被塗膠整合爲一體。因而,形成包含添 A 3、A 3 / 、Α ό、Α ό /的新基本材料,其以參考 代表。 然後,馬達11 5被引動以驅動皮帶ln,使以 之箭頭方向移動托運板1 0 3直到托運板1 〇 3的左端 1 1 7偵測到爲止。同時地,馬達i 3 3被引動以驅動 機]2 9用以移動基本材料1 — 2至基本材料} 〇 2第七 板片的第七端面1 η實質上對齊塗覆合板片a 7 / 的位置,如示於圖3 3的放大圖。 以被因而定位之基本材料]-2,馬達9 3、9 3 以箭頭方向下降吸引頭8 7、8 7 /,直到塗覆合板 A 7 均被定位使得正好接觸先前疊層合板片a 6 表面及基本材料1 - 2第六層中的合板面之第六面 示於圖3 4的放大圖。在馬達9 3、9 3 '停止之後, 聯合之開關(未示於圖)使吸引頭87、87 -,不 因此’塗覆吸引頭A7、A7 /均被置於基本材料 如不於圖3 4。 備,例如 信號以導 置,如示 下降直到 黏膠仍尙 A 6、 加合板片 號碼]一 2 圖3 3所示 被感測器 鏈條運送 層中之合 之右端面 /***作 今A7 ' 、A6〆的 爲止’如 經由關閉 再活動, I - 2 上, -35- 1276523 (32) 然後’經由伺服馬達1 3 3移動鏈條運送機1 2 9,基本材 料1 - 2被以箭頭方向移動至第八層合板片之第八端面^實 質上對齊上部加熱板1 5 5的鄰近端面1 5 5 a之位置,如示於 圖3 5 ( a )。而後,馬達]]5被驅動以圖3 5 ( a )的箭頭方 向移動托運板103至托運板103上之塗合板片A2 /的前導 端(或圖中之右手末端)係實質上對齊基本材料〗一 2之第 二端面1 c的位置,如示於圖3 5 ( a )。 然後,氣缸1 7 9均***作以下降第二輔助上部加熱板 1 7 7大約8 mm的距離,如示於圖3 5 ( a )。 其後,電磁閥171被開啓,且然後伺服馬達161被引動 ’使得下降上部加熱板1 5 5,直到上部加熱板1 5 5的下部表 面抵達以相對應於三倍合板片厚度之距離自基本材料1 - 2 的參考位置間隔之位置爲止,即爲抵達上部加熱板1 5 5的 下部表面接觸基本材料1 - 2第七層合板片之第七面Is爲止 ,如示於圖3 5 ( b )。 在上部加熱板1 5 5被定位且伺服馬達1 6 1停止之後,電 磁閥1 7〗被關閉。以因而定位之上部加熱板1 5 5,如示於圖 35 (b)的放大圖中,第一與第一上部輔助加熱板173、 177均被放置與個別之塗覆合板片A6與A5的上部表面接觸 結合 ° 氣缸1 5 3亦***作使得上昇第二下部輔助加熱板1 5 1大 約8 m m的距離,如示於圖3 5 ( b )。接下來,經由氣缸 1 4 5之作業,上昇下部加熱板1 4 3及托運板1 〇 3,以供熱壓 擠合板片A2、A2 / 、A7、A7 /至基本材料1 — 2,如示於 -36- l276523 (33) 圖 35 ( c )。 如示於圖3 6 ( a ),塗覆合板片A2 —被以其之右端( 由圖式觀看)係與基本材料1 一 2第二層中的合板片之第二 端面1 c爲面對關係,並延伸通過在基本材料1 一 2第三層中 之合板片的第二面]d以及部份之先前疊層合板片a 3 -的 方式壓擠。類似地,塗覆合板片A7被以其之右端係與基 本材料1 - 2第七層中的合板片之第七端面1 n爲面對關係, 並延伸通過在基本材料1 ~ 2第六層中之合板片的第六面 1 m以及部份之先前疊層合板片a 6 /的方式壓擠。此外, 於此一熱壓擠期間,塗覆合板片A 2、A 2 /的整體表面區 域被下部加熱板1 4 3所壓擠,且相同之整體表面區域被上 部加熱板1 5 5所支承。另一方面,塗覆合板片a 7、A 7 /的 整體表面區域被上部加熱板1 5 5所壓濟,相同之整體表面 區域的主要部份係由下部加熱板1 4 3所支承,而其之延伸 起出下部加熱板1 4 3的左端面之剩餘部份,則係由第一輔 助下部加熱板1 4 7所支承。此外,在合板片a 3、A 4之間的 未被下部加熱板1 4 3所覆蓋且在先前熱壓擠作業中僅熱壓 擠〜分鐘之部份的接觸區域,承受來自第一輔助下部加熱 板]4 7的熱與壓力,而相同之區域係由上部加熱板! 5 5及第 一輔助上部加熱板173所支承。對在合板片A7、A6之間且 未被上部加熱板1 5 5所覆蓋的部份接觸區域亦然。此一部 份的接觸區域承受來自第一輔助上部加熱板1 7 3的熱與壓 力,且由第一與第二輔助下部加熱板1 4 7、1 5 1所支承。因 而,在這些區域中之黏劑的硬化,被朝向完全硬化增進。 -37- 1276523 (34) 圖3 5 ( a )中之熱壓擠係在大約1 MPa的相同壓力下持續大 約一分鐘。 經由自下部加熱板143通過托運板103傳送之熱,塗覆 在合板片A 2、A 2 /上的黏劑開始硬化。此外,來自下部 加熱板143之熱亦經由合板片A2、A2 /或直接地被第一下 部輔助加熱板1 47傳送至合板片A3、A3 / ,因此,於此一 熱壓擠作業中,進一步連續地硬化在合板片A3、A3 —上 的黏劑。類似的,經由自上部加熱板]5 5傳送之熱開始硬 化塗覆在合板片A7、A7 /上的黏劑,且來自相同加熱板 ]5 5經由合板片a 7、A 7 /或直接地被第一上部輔劫加熱板 1 73傳送至合板片A6、A6 /之熱,協助增進在合板片A6、 A 6 /上之黏劑硬化。 在壓擠之後,雖然黏膠仍尙未完全固化,基本材料1 —2與合板片A2、A2 、A7、A7 被塗膠黏合爲一體。因 而形成包含添加之合板片A2、A2&lt; 、A7、A7,的新基本 材料,其將以參考號碼1 - 3代表。 雖然省略了詳細說明,於前述熱壓擠作業的一分鐘期 間,以相同於合板片A 6、A 6 /與合板片A 3、A 3 /的方式 ,個別地預備二對塗覆合板片A 8、A 8 /及A 1、A 1 / 。 在前述之一分鐘熱壓擠結束之後,執行一系列之作業 步驟以供置放及熱壓擠二組合板片A 1、A 1 / 、A 8、A 8, 。因爲該種作業之執行方式實質上爲相同於合板片A 2、 A 2 /與A 7、A 7 /的情況,將省略其之詳細說明。但必須 注意,此一熱壓擠係在大約1 MP a的相同壓力下連續大約 -38- 1276523 (35) 二分鐘。 於示於圖3 6 ( b )的此二熱壓擠期間,塗覆合板片 A 1 /被以其之右端(由圖式觀看)係與基本材料1 - 3第 一層的中的合板片之第一端面1 c爲面對關係,並延伸通過 在基本材料1 一 3第二層中之合板片的第一面1 b以及部份之 先前疊層合板片A2 /的方式壓擠。類似地,塗覆合板片 A8 /被以其之右端係與基本材料1 一 3第八層中的合板片 之第八端面11爲面對關係,並延伸通過在基本材料]- 3第 t層中之合板片的第七面1 s以及部份之先前疊層合板片 A 7 /的方式壓擠。此外,於此一熱壓擠期間,塗層合板 片A 1、A丨/的整體表面區域被下部加熱板1 43所壓擠,且 相同之整體表面區域被上部加熱板1 5 5所支承。另一方面 ’塗覆合板片A 8、A 8 /的整體表面區域被上部加熱板1 5 5 所壓擠,相同之整體表面的主要部份係由下部加熱板]43 所支承,而其之延伸超出下部加熱板1 4 3的左端面之剩餘 部份,則係由第一輔助下部加熱板1 4 7所支承。由比較圖 3 6 ( a )可輕易了解,經由提供熱與壓力至那些在合板片 A2、A3與A6、A7之間且未被下部與上部加熱板143、155 個別地覆蓋並在先前熱壓擠作業期間僅被加熱一分鐘的那 些接觸區域部份,在此一情況中的輔助加熱板亦可有效地 加工。此外,在合板片A 3、A 4與A 6、A 7之間的接觸區域 部份,直接地自第二輔助加熱板1 5 1、1 7 7接受熱。圖.3 6 ( b )之熱壓擠係在大約1 MPa的相同壓力下持續大約三分鐘 -39· 1276523 (36) 在前述之三分鐘熱壓擠作業結束之後,雖然黏膠仍尙 未完全地固化’基本材料1 一 3與合板片a 1、A 1 /、A 8、 Α·8 被塗覆黏合爲一體。因而,如示於圖3 7 ( a ),製成 一新的基本材料1 / ,其之末端部位係被成型爲實質上相 同於圖1 1所示之初始基本材料]之階梯梯板的形式。 然後,控制單位C產生信號以導致個別之上部與下部 加熱板1 5 5、1 4 3、第一與第二上部輔助加熱板〗7 3、丨7 7、 及第一與第二下部輔助加熱板1 4 7、1 5 ]縮回至其之原始預 備位置,如示於圖3 7 ( a )。而後,馬達1 5 5***作以驅動 皮帶1 1 1,以使以圖3 7 ( b )的箭頭方向將托運板1 〇 3移回 至其之原始預備位置。同時地,馬達1 3 3***作以使以箭 頭方向移動鏈條運送機1 2 9,直到被承載於鏈條運送機]2 9 之基本材料1 抵達基本材料1 /的第六層中之合板片A6 的端面1 k /實質上對齊上部加熱板} 5 5之端面丨5 5 a爲止, 如示於圖3 7 ( b )的放大圖。 而後,依需求之次數而多次地重複參照圖12至3 7所述 的一系列作業步驟,以產生所需之八層LVL板。 在前述之較佳實施例的說明中,如示於圖1 1中之具有 八層的每一層均具有大約4 mm厚度之合板片的疊層合板 組件係被使用爲初始基本材料,自其之一端製成連續長度 的LVL板。如果合板片厚度或層之數量改變,相關於吸引 頭8 7、8 7 /及上部加熱板1 5 5被定位的前述參考位置亦被 改變。在該一情況中,參考位置可以相同於前述較佳實施 例之方式建立。即爲,參考位置可被設定於被承載在鏈條 -40- (37) (37)1276523 運送機1 2 9上之新初始基本材料的自橫越基本材料之厚度 測量時的中間位置處。當層之數量改變時的情況中,設定 一新參考位置亦成爲必要。在該一情況,在涵蓋參考圖]2 至3 7的較佳實施例所說明的步驟之每一完整作業循環中, 於第一與最後熱壓擠步驟(或較佳實施例中的圖20(c) 與圖3 6 ( b ))中的熱壓擠所周的時間長度,可設定比其 他類似步驟更長。 雖然本發明已被描述且參考特定實施例顯示,必須了 解,在不離本發明之精神或範疇下:本發明可以如下所示 範之其偎多種改變與修正方式實施。 在比較實施例中,如示於圖2,二合板片係被預備的 供暨層用的一'組’且以其之鄰近未端被設定爲互相囬對關 係而一個接一個地裝設。但是,所預備之一組合板片的數 量可多於二。可選擇的,單一合板片可被提供爲一組合板 片。 示於圖3 8 ( a )與3 8 ( b )之修正實施例與較佳實施例 的不同之處在於上部加熱板]5 5 /係固定的,且鏈條運送 機1 29係可如圖38 ( a )中的雙頭箭頭方向所示而垂直地移 動,因此,被承載於其上之基本材料可被垂直及水平地移 爲達此目標,提供一伺服馬達]2 9 /及螺紋軸,螺紋軸之 一被連接至且被馬達]2 9 /旋轉,以供可控制地垂直移動 鏈條運送機]2 9。鏈條運送機1 2 9通常被於如圖3 8 ( a )所 示的其之下降位置中,且可以相同於較佳實施例中的方式 可控制地移動在水平方向中,以供相對於例如爲上部加熱 -41 - 1276523 (38) 板1 5 5 /的右端面1 5 5 a /定位基本材料。在熱壓擠作業中 ,於其上具有基本材料之鏈條運送機1 2 9被馬達1 29 -向上 移動一相對應於在比較實施例中之上部加熱板1 5 5被下降 的距離之距離。由此,疊層合板組件被如圖3 8 ( b )所示 地定位。然後,下部加熱板143被上升以施加大約i MPa$ 壓力。 圖3 9 ( a )顯示初始疊層合板組件1的可選擇形式,其 中在第一至第五層之合板片的一末端係以一預定角度 接切割或截成斜角,且截成斜角之表面朝下,而在第六至 第八層之合板片的一末端以相對方向之相同角度截成斜角 ,使截成斜角表面朝上。如示於圖3 9 ( b ),供疊層至該 一基本材料用的合板片之相對末端係以相同方向的相同角 度截成斜角,因此〔每一合板片的相對斜角表面係互相平 行延伸。如示於圖3 9 ( b ),合板片係以在相同層中的任 何二鄰近合板片之間形成一搭接接頭的方式疊層。雖然以 Q指示的合板片末端部位在熱壓擠期間僅承受已減壓力, 但因爲該部位爲小的,不會影響到產生之LVL板的正常強 度。 在較佳實施例及圖3 9 ( a )的修正實施例中,八層合 板片一末端初始被成型爲階梯的二梯板形式,由第五至第 八合板片形成的階梯之第一梯板係面向上方,而由第一至 第五合板片形成的階梯之一梯板係面向下方。本發明並不 侷限初始基本材料於一形式,而可經由例如僅在圖1]的基 本材料之第一至第五層中使用合板片而提供一初始基本材 -42- 1276523 (39) 料,因此,所產生之基本材料的末端具有面向下方之階梯 的單一梯板形式。在使用該種初始基本材料的情況中,合 板片A 4、A 4 / 、A 5、A 5 —均實質上以相同於圖2 〇 ( c )的 步驟之方式疊層。在相對應於圖3 2 ( b )的步驟中,僅有 合板片A3、A3 /被疊層。在相對應於圖36 ( a )與36 ( b )的步驟中,僅有合板片A2、A2 /與A]、Ai -被個別地 膠黏至基本材料。 雖然在較佳實施例中,二輔助加熱板均被提供鄰近於 每一上部與下部加熱板的一末端。本發明並不限制所使用 之輔助加熱板的數量,可使周僅有一輔助加熱板或可選擇 地多於二之類似的加熱板。 此外,上部與下部加熱板的配置可以逆向安排。即爲 ’一具有諸如1 6 9之氣缸且由一諸如1 6 1的伺服馬達所移動 並具有諸如1 6 5的旋轉編碼器之加熱板可被使用爲下部加 熱板,而一被諸如1 4 5之氣缸所移動的加熱板可被使用爲 上部加熱板。 【圖式簡單說明】 圖1係一槪略示意圖,顯示供製造做爲膠夾木材之範 例的LVL之習知技術設備; 圖2係一槪略平面圖,顯示依據本發明之製造l v L的 設備之較佳實施例的整體圖式; 圖3係自圖2之線A — A /觀看的槪略側視圖; 圖4係自圖3之線B — B /觀看的一吸引頭之局部橫剖 -43- 1276523 (40) 面圖; 圖5係自圖2之線D 一 D觀看的該設備之槪略端視圖; 圖6係自圖2之線A - A 〃觀看的該設備之槪略局部側 視圖; 圖7係自圖2之線E - E觀看的該設備之槪略端視圖’ 圖8係自圖2之線F — F觀看的該設備之槪略側視圖’ 圖9係自圖8之線G — G觀看的略圖’ 圖〗〇係自圖2之線Η — Η觀看的該設備之槪略局部側視 圖; 圖]1係·一槪略示意圖,顯示一由合板片製成之初始基 本材料,自該基本材料的一末端,將製成一連_長度之 LVL 板; 圖1 2至3 7均爲示意圖,狀態供製造連續長度L V L板之 設備的個別作業步驟; 圖38(a)與38(b)均爲示意圖,顯示在一製造LVL 的方法之修正實施例中的作業步驟;及 圖3 9 ( a )與3 9 ( b )均爲槪略示意圖,個別地顯示一 修正初始基本材料及一壓擠合板片之過程以供自修正基本 材料製造LVL。 【主要元件符號說明】 1 基本材料 1 ^ 基本材料 ]a 第一端面 -44- 1276523 (41) lb 1 c Id 1 e If I g lh li lj Ik lm In Is It lk ^ 3 5 6 7 8 9 9a II 15 第一面 第二端面 第二面 第三端面 第二面 第四端面 第四面 第五端面 第五面 第六端面 第六面 第七端面 第七面 第八端面 第六端面 合板片進給站 合板片 吸引頭 吸引杯 保持器 伸長中空箱 孔口 輥子 塗膠站 -45 1276523 (42) 16 17 19 21 23 27 29 3 1 33 35 37 37 ^ 39 39 一 41 4 1, 43 43 / 45 4 5 ^ 47 4 7 &gt; 49 49,The hot press station 14 1 will now be described with reference to FIG. A heat press is provided in the workstation 1 4 1 which comprises a length of approximately 2 1 2 0 mm when measured laterally on the drawing of Fig. 8 and a lower portion of the width of approximately 1 10 0 mm. Board 1 4 3 . The lower heating plate 143 is constantly heated by steam to a temperature of 170 to 190, and can be vertically moved by the hydraulic cylinder 4 5 in the retraction as shown in FIG. Between the operating position and the raised operating position. As shown in Figure 8, on the left hand side of the lower heating plate I 4 3, or on the side adjacent to the plywood loading station 110, a pair of first and second auxiliary lower heating plates 1 4 7, 15 are provided. 1. Each of the heating plates 1 4 7 , 1 5 I has a length of about I 20 mm and is the same as the width of the lower heating plate 143 (or about 丨 00 mm ). The two auxiliary heating plates 47, 1 5 1 are all heated by steam to the same temperature as the lower heating plate 1 4 3 and can be vertically moved by the hydraulic cylinders 4 9 , 5 3 as shown in Fig. 8 Its retracted inoperative position is between its raised operating position -16 - 1276523 (13). It must be noted that each of the auxiliary heating plates is moved by the two hydraulic cylinders disposed across the width of the heating plate, and thus, only one hydraulic cylinder for each of the heating plates is shown in Fig. 8. In the retracted position of the first auxiliary heating plate 1 4 3 7 (Fig. 8), the top surface thereof is located at a higher distance than the thickness of the plywood carrier plate 103 than the lower heating plate 1 43 The position of the top surface. The hydraulic cylinder 149 raises the distance of the first auxiliary heating plate 147 by about 4 mm, which is the distance corresponding to the thickness of the plywood. On the other hand, in the retracted position of the second auxiliary heating plate 15], the top surface thereof is located at the same position as the first auxiliary heating plate 147, but it is hydraulically pressed 1 5 3 Raise a distance of approximately 8 mm, which is twice the thickness of the plywood. The hot press further includes an upper heating plate 155 located above and in opposition to the lower heating plate 143. The upper heating plate 155 has the same dimensions as the lower heating plate 143 and is heated to the same temperature. It must be noted that the lower and upper heating plates 1 4 3, 1 5 3 are all disposed in a mutually offset relationship. Precisely, the upper heating plate 15 5 is positioned approximately 70 mm to the left or toward the station 1 0 1 in relation to the lower plate 1 4 3 and is best shown in Figures 20 (b) and 2 0 (c In the figure, the heating plates 1 4 3 and 15 5 are shown in a closed state. A threaded hole (not shown) is formed in the top surface of the upper heating plate 5 5 for receiving the screws 1 57 7 and 159 9 individually. The screw 1 5 7 is operatively coupled to a servo motor 6 6 assembled to a support block 160, the support block 160 is fixed to the frame of the apparatus, and the other screw 159 is freely rotatably assembled To the support block] 6 0. The screw 1 5 7 , 1 5 9 has a sprocket (not shown) connected by the endless chain 163, so that the rotation of the screw 157 driven by the servo motor 1 6 I -17-1276523 (14) It is transferred to the screw 丨5 9, and the two screws 〖5 7 and 159 are all rotated in a synchronized manner. Servo motor! 6丨 has a rotary encoder 1 64 which calculates the angle of rotation of the servo motor 16 6 to thereby determine the current position of the upper heating plate 15 5 relative to the reference position of the aforementioned reference suction head 8 7 and to make it controllably Position the upper heating plate. The upper heating plate 155 has a pair of hydraulic cylinders 166, the rods of which are connected to the heating plate 155 for holding the desired position of the heating plate 155 as will be detailed later. Each of the hydraulic cylinders 169 has a fluid orifice 169a that is connected to the oil reservoir 172 via a solenoid valve 17]. The valve 71 is normally open to allow the upper heating plate 5 5 to move up and down, but is kept closed when the heating plate 5 5 is held at the desired position. The first and second auxiliary upper heating plates 1 73, 177, as shown in Fig. 8, are provided on the left hand side of the upper heating plate 155 or on the side adjacent to the loading station 1 〇 1 . The shape, size and heating of these auxiliary heating plates 1 7 3, 17 7 are similar to those of the auxiliary heating plates 1 4 7 and 1 51 for the lower heating plates 1 4 3 . The upper auxiliary heating plates 1 7 3, 17 7 are each vertically moved by the cylinders 1 7 5, 7 7 individually between the retracted inoperative position and the lowered operating position as shown in Fig. 8 (only for each auxiliary) A cylinder for heating plates). The bottom surfaces of the first and second auxiliary upper heating plates 73,] 77 in the retracted position are placed substantially flush with the bottom surface of the upper heating plate 155. The first auxiliary heating plate 173 is lowered by the cylinder 175 by a distance of about 4 mm, that is, the distance corresponding to the thickness of the plywood, and the cylinder 179 is lowered by the distance of the second auxiliary heating plate 1 7 7 by about 8 mm. Corresponding to the distance of the thickness of the plywood sheet twice -18 - 1276523 (15) As shown in Fig. 2, the aforementioned upper and lower heating plates 1 5 5, 1 4 3 and the auxiliary heating plate 1 7 3, 1 7 7 and 1 4 7 and 1 5 1 are all installed in the range between the pair of guiding members 105. In the aforementioned apparatus, both the sensor and the rotary encoder are operable to generate a detection signal or a rotation angle count signal to the control unit C, and the control unit C reacts the signal to generate a plurality of command signals to control the device such as the motor 'cylinder And the operation of most drives and actuators of other devices (including those motors and cylinders not shown in the figure). As described above, the rotary encoders 9 5, 9 5 and 6 5 connected to the motors 9 3, 9 3 / and 6 1 can be operated to determine the suction heads 8 7 , 8 7 / and the upper heating The board 1 5 5 is associated with an individual current position of a predetermined reference position. In the illustrated embodiment, the reference position is established at any suitable location in the base material 1 placed on the chain conveyor 1 29, such as a base material 1 that traverses the length of the tape. The intermediate position is the position between the fourth and fifth laminate sheets of the base material 1, and the information of the reference position is stored in a suitable memory of the control unit c. In the manufacture of laminated plywood (LVL) using the aforementioned apparatus, the initial base material 1 in the form of a laminated ply assembly as shown in Fig. 11 is prepared in advance, and one end is formed from the end of the initial basic material 1. Continuous length LVL board. The initial base material 1 is made of a plurality of ply sheets, each of which has a thickness of about 4 mm and which is flattened and glued together by the adhesive. The wood grain of all the plywood sheets installed in the basic material, S is extended in the lateral direction when viewed in the drawing. It can be seen from the figure π that the 'initial basic material' is an eight-layer configuration with an eight-layer ply piece containing the first ply piece to the eighth ply piece starting from the bottommost ply-19- 1276523 (16) piece. . The plywood sheets in the base material 1 are all laid flat in a regular staggered configuration such that the ends of the plywood sheets of any two adjacent layers are separated by a length of about 1 20 mm 'except in the fifth and sixth plywood sheets. The end portion of the base material 1 is formed into a stepped ladder form, which is a step ladder formed by the fifth to eighth ply sheets and facing upward, and is first by r 7 0 mm. Other step ladders formed by the fifth plywood sheet and facing downward. Specifically, the initial base material I has a first end face 1 a, a second end face 1C, a second end face ie, a fourth end face ig, a fifth end face li, a sixth end face] k, a seventh end face] η ' and an eighth End face 1 t, each end face having a size of about 4 mm (corresponding to the thickness of the plywood piece) as measured vertically in the figure, and having a further first face la, second face Id, third face If, The fourth side lh, the sixth side im, and the seventh side ls, each of the above-mentioned faces is about 120 mm when measured along the grain direction of the plywood, and the fifth side lj is measured in the same direction. It has a size of approximately 170 mm. Referring to Figures 1 2 to 3, a method of manufacturing laminated wood (LVL) as a rubber-clamped wood by using the foregoing apparatus will be described below. The initial base material 1 is placed in advance on the chain conveyor 丨 29. The pair of feed rollers 1 1 , the pair of glue roller 17 and the glue amount control roller 19, and the fixed roller 23 are both activated and kept rotated in the direction of the individual arrows. The use of the initial base material 1 in this apparatus for the manufacture of LV L panels begins with the supply of a laminate of a fifth layer which does not require the application of an adhesive and which will be arranged in a LVL sheet to be manufactured. To this end, as shown in Fig. 2 (a), the applicator roller 17 is placed in its retracted inoperative position away from the fixed roller 23. -20- 1276523 (17) When the control unit C receives a start signal, it generates the first transport roller 2 9 to rotate in the direction of the arrow, and at the same time 4 1 / thus moves the stop plate 3 9 / to it In the extended position, ]2 ( 〇. At the same time, the suction head 6 is operated as shown in Figure 1 2 (a arrow direction, and the uppermost part of the self-stacked sheet is taken A 5 / and then in the direction of the arrow (or The right direction of the figure) Allows the plate A5 &lt;The leading end is fed by the first roller and the first one and then forwarded as shown in Fig. 12 (b). When the A 5 / the leading end is captured by the lepton 1 1 , the attraction head 6 is no longer moved by the splicing plate A 5 / moving through the fixed lep 2 3 to the position detected by the previous detector 3], sensing The unit 3 1 generates a detection unit C, and the control unit C then transmits a signal to stop the first 2 9, as shown in Fig. 12 (c). The same signal causes the attraction head 6 to move back to its original preparatory position, as shown in Figure 12 (c). A further signal generated by the control I after a predetermined length of time that the transport roller 29 is stopped, the centering plates 3 3, 3 5 are all motivated to move until they both contact the lateral opposite sides of the plywood A5 / As shown in Figure 1 2 (d) 'Plywood A 5 is straightened and centered by the relevant transport path. After priming a length of the centering plates 3 3, 35, the centering plates 3 3, 3 5 are moved away from each other to a position which is sufficiently long 'to make the ply pieces properly and simultaneously, transporting the rolls 29 are rotated again to move forward 〗 〖 As shown in Fig. 3 (a) 'on the plywood A 5 / one of the signals arriving to drive the cylinder as shown in the figure, the double plate moves to transport light 2 9 When the plywood is spurred. When the guide end is sensed until the direction of the arrow of the control conveyance roller is reflected from the J-th unit C toward the edge, it is retracted to the center of the plywood for a predetermined time, and the K-plate A5 ^ leading end is 21 - 1276523 (18 When the sensor 3 7 / detected position, after a fixed length of time detected by the sensor 37, the control unit C provides a signal to cause the transport 29 to stop, which is sufficiently long ' The leading end is brought into contact with the stop plate. The cylinder 4 1 / is operated to move the stop plate 3 9 / to its contraction. Thereafter, the control unit C provides a signal to operate the cylinder 4 5 / , lowers the suction head 4 3 / to swing the plywood A 5 , and then at the preparation point the suction head 43 and the ply piece A 5 ' as shown in FIG. 13 (b) At the same time as the suction head 4 3 /, the cylinder 4 1 is operated such that the movement stops 39 to its extended operation position, and the suction bow at the plywood feed station 3 is operated to self-stack the sheets The uppermost plywood sheet A 5 is taken out, and 13 (b) is also shown. Then, the conveying roller 29 is again urged and the suction head 6 is moved to abutment A 5 between the feeding rollers 1 1 as shown in Fig. 13 (c). The second sheet A5 is moved forward in the same manner as the plywood sheet A5&gt;. When the lead is detected by the sensor 31 before the A5, the control unit C reacts with the detection signal of the undetector 31, generating a retracted position that causes the transport roller 29 to stop and move the head 6 back thereto. The signal is shown in Figure 13 (d). In the same manner as the plywood sheet A 5 /, the centering plates 3 3, 3 5 are operated and the centering plywood A5 is fixed. After a predetermined length of time, the centering plates 35 are moved away from each other to their retracted positions, and at the same time the 'movers 2' are rotated again to move the ply sheets A5 forward. As shown in Fig. 14 (a), when the plywood sheet A 5 reaches the position detected by the end detector 37, after a predetermined length of time, the carrier 29 is stopped before the plywood A 5 The guide end and the stop plate 3 9 / joint - pre-roller 39 ^ return position so that the position 〇 and the moving plate I head 6 are self-inductively attracted to the sheet of the sheet plate to straighten 33 &gt; the feeding roller is touched by the roller . -22- 1276523 (19) The cylinder 4 1 is pulsed such that the moving stop plate 39 to its retracted cylinder 45 is operated such that the suction head 43 is lowered to take out the ply and then raise the suction head 43 and the plywood, such as 1 (b) Cylinder 4 9 / is operated such that the movement of the stop plate 4 7 / to the extension thereof, the cylinder 2 1 (shown in Figure 2) is operated such that the lowering roller 19 to the glue application position, As shown in Figure 14 (b). The attraction head 6 is ejected from the third ply piece A4 / and the first conveyance roller 29 is rotated. A4 / through the feed roller] 1 and then through the rubber roller 丨 7 and between, as shown in Figure 14 (c), so that the plywood sheet A 4 / is on its upper surface. It has been coated with an adhesive on the upper surface and will be referred to as ''coated plywood sheet 后). After the splicing sheet A4 is fed to the roller 1 1 , the suction head 6 is returned to its original preparation in Fig. 14 (d). When the plywood sheet A 4 / is reached at the position where the leading end is sensed, the conveying roller 29 is stopped and the centering plate 3 3 is used to straighten and center the plywood sheet A4 / . At a predetermined length, the centering plates 3 3, 3 5 are moved away from each other to their retracted {ground, and the conveying roller 29 is rotated again to further move the gravity A4 &quot;. At the leading end of the coated plywood sheet A 4 / is received by the sensor 37, at a section for the leading end to be brought to the contact stop plate 47, the transport roller 29 is stopped, as shown in Fig. 15 ( a). In the state of ^, the coated plywood sheet A4/series is located at the downstream offset position of the plywood sheet A5 (or to the right as shown in the drawing. Then, the sheet A5, and then the 'air position, And the same sub-assembly 17' operation makes the splicing plate fixing roller 2 3 with the adhesive coating surface of the splicing plate / has passed the position, such as the detector 3 1 is detected, 3 5 are all after the operation time, and at the same time plywood After the film/detected time is set, the value of -23- 1276523 (20) is corresponding to the first and second stop plates 3 9 〃 and 4 7 / The separation distance between them is about 1 20 mm. After the coated plywood A 5 / has been positioned by the stop plate 4 7 /, the stop plate 4 7 / is retracted as shown in Figure 15 (b). The motor for the second ply traverse device 5 5 / is operated to move the lift bar 5 1 / until its block 5 ] a — is detected by the sensor 5 8 / as shown in the figure ]5 (c). Thus, the coated plywood sheet A 4 / is offset in the plywood sheet A5 / underside, and the adjacent ends of the plywood sheet A4 / ' A5 / are staggered at a distance of about 20 mm as described above, as shown in FIG. (b). The cylinder 49 is operated to extend the stop plate 47 to its operational position. Thereafter, the suction head 43 is inactive by closing the shutter (not shown) so that the coated panel A5 / and the panel A4 / the rod 51 / are supported. Thereafter, by operating the first transport roller 29 and the suction head 6, the fourth plywood A4 is taken out, coated with an adhesive and transported forward in the same manner as the plywood A4/, as shown in Fig. 16 ( a) until its previous leading end is detected by the sensor 31. After the movement of the plywood piece A4 is stopped, the suction head 6 is retracted and the plywood piece A4 is centered by the centering plates 3 3, 3 5 as shown in Fig. 16 (b), after which the first conveying roller is again actuated. 29. When the leading end of the coated plywood A4 moved by the transport roller 29 is detected by the sensor 37, the contact end contact is stopped before the sensor 37 detects the subsequent segment for applying the plywood A4. After a predetermined time of the plate 47, the transport rollers 29 are all stopped, as shown in Fig. 17 (a). The leading end is placed in contact with the coated panel A4 of the stopper plate 47, at a position below the panel A5, and corresponding to the distance between the first and second stoppers 3 9 and 47 Approximately 1 20 mm is offset downstream. Then, the cylinder 49 is operated such that -24 - 1276523 (21) retracts the stopper plate 4 7, as shown in Fig. 17 (b). Then, the motors 5 5, 5 5 / are all operated simultaneously so that the lift rods 51 , 5 1 / are lowered until the sensors 5 8 , 5 8 — no longer detect the blocks 5 1 a, 5 I a ' As shown in Fig. 17 (c), only the first ply traverse device is shown in the figure. Thus, as shown in Fig. 17 (c), the plywood sheets A 5 and A 5 / are individually placed with the slight gaps away from the suction heads 43, 43 (only the plywood sheets A5 are shown). Thereafter, the motors 6 5, 6 5 / for the first and second plywood traverse devices are all pulsated. Although the movement of the lifter 5] and the related work of the first plywood traverse device will be described below with reference to FIGS. 18(a) to 18(d), the second plywood traverse device simultaneously produces the same operation. . The motor 6 5 drives the belt 6 1 to move the support block 53 fixed to the lift rod 5 1 to the right as indicated by the arrow in Fig. 18 (a) until the support block 53 is detected by the sensor 67 So far, the lifting rods 5 1 on which the plywood sheets A 4 and A 5 are placed are located directly above the plywood pallets 103, as shown in Fig. 18 (a). Then, the cylinders 1 2 3 are motivated to raise the upright rods 1 2 1 until they are all inserted through the holes 1 0 3 b formed in the plywood sheets 2, so that the composite ply sheets A4, A5 are rods 1 2 1 Push up to leave the stick 5 1, as shown in the picture! 8 (b). The belt 61 is driven by the motor 65 to move back to the support block 53 until it is detected by the sensor 68 as shown in Fig. 18 (c). Thereafter, the cylinders 2 3 are operated to retract the rods 1 2 1 such that the plywood sheets A 4 , A 5 are placed on the pallet 103 and the rods 51 are lowered by the motor to their original positions. Here, the block 5 1 a is detected by the sensor 57, as shown in Fig. 18 (d). As shown in Fig. 19 (a), the plywood 25- 1276523 (22) sheets A 4, A 4 / or A 5 , A 5 / which are placed on the pallet 103 are all adjacent thereto. The ends are set to be arranged one after another in relation to each other. The shipping plate 103 is sized and arranged such that it is placed in the plywood sheets A 4, A 5, A 4 , A 5 on the pallet 1 0 3 via the operations of the first and second ply traverse devices described above. The end of the plate A4 / of the heating plate 1 4 3, 1 5 5 adjacent to the hot press is spaced apart from the adjacent end face 1 〇 3 c of the pallet 1 〇 3 by a distance of about 0.02 mm. , as shown in the left side of Figure 19 (a). The servo motor 1 33 is motivated to move the chain conveyor 29 to the sixth end face of the plywood in the sixth layer of the initial base material 1 placed on the chain conveyor 1 29] (Fig. 1) Align the position of the adjacent end face 1 5 5 a of the upper heating plate 5 5 as shown in the right side of Figure 19 ( a ). Thereafter, the motor I 15 is actuated to move the belt 111 and the plywood pallet 103 until the end face 103c that reaches the pallet 103 is substantially aligned with the third end face 1e of the plywood in the third layer of the initial base material 1. The position is as shown in Figure 19 (b). The position of the belt 1 1 1 and thus the pallet 1 〇3 should be stopped by the control unit C. The control unit C reacts with the signal from the rotary encoder 1丨6 to control the motor 1] 5 operation 'code benefit 1 1 6 The current position of the pallet _3 associated with the predetermined reference position of the device is determined via the angle of rotation of the counting motor 1 15 . Then 'the solenoid valve 177 connected to the cylinder 169 via the fluid orifice 169 is turned on' and the servo motor 161 is actuated to lower the upper heating plate 155 until the heating plate 155 The lower surface arrives at a position spaced apart from the reference position of the aforementioned base material i by a distance corresponding to the thickness of the plywood sheet, that is, the lower surface of the upper heating plate 155 is brought into contact with the base material! ‘26 - 1276523 (23) The position of the fifth side lj of the plywood in the fifth layer is shown in Figure 2 (a). The upper heating plate]5 5 should stop at the position determined by the control unit c 'Control unit C reaction from the rotary encoder】 65 signal control servo motor 161 operation, encoder 165 via the counting motor 1 6 1 The angle of rotation determines the current position of the upper heating plate I 5 5 relative to the aforementioned predetermined reference position of the base material 1. After the motor 161 is stopped, the solenoid valve 7;! is closed. Then, the hydraulic cylinders 145, 145 are both priming to raise the lower heating plate 1 4 3 . When the lower heating plate 144 is moved upward, the carrier sheets a 4, A 5 , A 4 / , A 5 / the pallet 1 〇 3 thereon are separated from the belt 1 ι; and the heating plate 14 3 — Move up further until the plywood is squeezed as shown in Figure 2 (b). The plywood sheets a 4, A 4 /, A 5 and A 5 - are all pressed against the heating plate in the same position as shown in Fig. 19 ( a )! Between 5 5 and 1 4 3, and also the right end of the coated plywood sheets A4 / , A5 / adjacent to the initial base material 1 are set in the fourth and fifth layers of the initial basic material The fourth and fifth end faces lg and li of the individual plywood sheets are in facing relationship, as shown in Fig. 20 (c). Further, during the pressing, the entire surface area of the coated ply sheets A 4, A 4 is subjected to the pressure ' from the lower heating plate 1 4 3 and the same integral surface area is supported or carried by the upper heating plate 15 5 . This hot press is completed at a pressure of about 1 MPa and lasts for about three minutes. It must be noted that during this hot pressing, the auxiliary heating plates]45, 151, 173, 177 do not help the hot pressing of the plywood sheets. During this hot press, the control unit generates a command signal at a suitable time to initiate a series of work steps which will be performed during the three minutes of the aforementioned hot press for preparing the next set of ply pieces. . That is, • 27-1276523 (24) for the 'second transport lepton 73 and the first transport roller 29 are both driven to rotate, and the cylinder 8 5 / is operated such that the extension stop plate 8 3 &lt; , as shown in Figure 2 ι ( a ). Simultaneously, the suction head 6 is operated to take out and feed the plywood sheet A6 - through the glue applicator 7, 2 3 as shown in Figure 2 1 (b). When the guide plate Α 涂覆 is detected by the sensor 75, the second transporter 7 3 is stopped and the first centering plate 7 7 , 7 9 (only one plate 7 9 is displayed) Both are operated to straighten and center the coated plywood sheet A 6 / as shown in Figure 2 1 (c). After the centering is completed, the second transport lepton 7 3 is rotated again to move the coated plywood sheet A 6 / . When the splicing plate A 6 / is reached before the leading end is detected by the sensor 8 丨 / detected position, the sufficiently long torrent leading end contacts the stop plate 8 3 after being detected by the sensor s 1 / After a predetermined length of time, the second transport roller 7 3 is stopped, as shown in Fig. 21 (d). After the cylinder 85 / is actuated, the stop plate 83 / is retracted as shown in Fig. 22 ( a ), and the servo motor 93 / is operated to raise the second suction head 87 / by holding by suction As shown in Figures 22(a) and 22(b), the plywood sheet A6 is then applied via the suction head 8 7 / up until it reaches a predetermined position above the plywood transport path. The servo motor 9 3 / is operated by the control unit C in response to the signal from the rotary encoder 95 / 5, and the encoder 95 / can be operated in the same manner as the encoder 165 for the motor 161. Then, the cylinder 85 is urged to extend the stopper plate 83 as shown in Fig. 2 2 (a). Simultaneously, when the second transport roller 73 is rotated again, and the suction head 6 can be operated to take out the plywood A6 and allow it to pass through the glue applicators 17, 23 as shown in Figures 22(a) and 22(c). ). When the coated plywood sheet A6 reaches the position where the leading end is detected by the sensor 75, the transporting roller 73 is stopped by -28- 1276523 (25) and the coated plywood sheet A 6 is centered by the centering plate 7 7 , 7 9 centering, as shown in Figure 2 2 (d). Thereafter, the conveying roller 7 3 is rotated again and the plywood sheet A6 is applied forward and backward. When the coated plywood sheet A 6 is moved to a position where the leading end is detected by the sensor 81, the leading end contacts the stopper plate 83 for a predetermined length of time before passing through a length of the plywood sheet A6, and is transported. The rollers 7 3 are all stopped, as shown in Fig. 23 (a), and the cylinders 85 are urged to move the stopper plates 83 to their retracted positions ' as shown in Fig. 23 (b). Similar to the operation illustrated with reference to Figures 2 2 (a) and 2 2 (b), the servo motor 93 is operated to raise the suction head 8 7 to a predetermined position above the plywood transport path, as shown in Figure 2 3 (b) With 2 3 ( c ). When the plywood sheets A6/A6 are thus placed at predetermined positions as shown in Fig. 23(b), the control unit C generates a command signal to ignite the motor (not shown) to be approximately 1 800. ° Rotating the pivots 9 2, 9 2 &gt; for the oscillating motor support block 9 1 , 9 1 / and thus the suction heads 8 7 , 8 7 / , thus, as shown in Fig. 23 (d), the plywood A 6, A 6 / is disposed in such a manner that the coated surface thereof is installed in the square of the base material 1. As shown in Fig. 24 (a), the first transport roller 29 rotated in the direction of the arrow and the stopper plate 47 / 'the suction head 6 extended via the operating cylinder 49/ are operated to take out and feed the plywood The sheet A 3 / over-applicator 1 7 , 2 3 , as shown in Figure 24 (b) 'and moved forward until the coated sheet A3 / front-end sensor 3 is detected, as shown Figure 24 (c). In the position of Fig. 24(c), the coated plywood sheet A3 is centered by the centering plates 3 3, 35, and the transporting sliver 2 9 is rotated again and the plywood sheet A 3 / is moved forward until it The contact -29-1272623 (26) stopper plate 47 is the same as the above-described manner, for example, with reference to the plywood sheet A5/. The motor 5 5 / is operated to raise the lift bar 5 丨 / until its block 丨 ^ is detected by the sensor 58 / / so that the coated plywood sheet A3 / is held above the plywood transport path As shown in Figure 2 5 (a). The cylinders 49 / and 49 are then operated, as shown in Figure 25 (b), the stop plate 47 is retracted and the stop plate 47 is extended. By the first transport roller 29 being rotated, the suction head 6 is operated to take out and feed the plywood sheet A 3 through the applicator 1 7 , 2 3 as shown in Fig. 25 (b) 'and the plywood sheet A3 is Before moving until its leading end is detected by the sensor 31, as shown in Fig. 24(d), the coated plywood A3 is centered by the centering plates 3 3, 35. The transport rollers 29 are each rotated again to move the coated plywood sheet A3 forward. When the leading end of the plywood A3 arrives at the position detected by the sensor 37, the conveying roller 29 is stopped after a predetermined length of time is detected, so that the leading end of the plywood A3 contacts the stopper plate 47. , as shown in Figure 26 (a). The motor 55 is operated to raise the lift rod 5 1 until the block 5 1 a is detected by the sensor 58, as shown in Fig. 26(b). The cylinder 49 is actuated to move the stop plate 47 to its retracted position, as shown in Figure 26 (c). Then, the motors 5 5, 5 5 / are all operated simultaneously to lower the lift rods 5 1 , 5 ] until the sensors 5 8 , 5 8 / no longer detect the blocks 5 1 a, ' 5 1 a Up to now, as shown in Fig. 26 (d), only the first plywood traverse device is shown in the figure. Thus, as shown in Fig. 26(d), the plywood sheets A3, A3/ are individually placed with the micro-gap away from the attraction heads 43, 43 / . The foregoing operational steps with reference to Figures 21 to 26 are performed during the three minute hot extrusion operation of Figure 20(c). During this hot pressing, the adhesive feet -30-1276523 (27) are sufficiently cured to bond the two composite sheets A4, A4 - and A5, A5 - and the initial base material 1 to each other. Thereby, a new basic material including the added ply sheets A4, A4^, A5, A5/ is formed. For the sake of explanation, the basic material will be represented by reference numeral 1-1. After three minutes, control unit C generates a signal that first causes solenoid valve 1 7 1 (Fig. 8) to open and then causes servo motor to operate, causing the upper heating plate to move up to its original preparation. Position and actuate the hydraulic cylinder 1 4 5 to move the lower heating plate 4 3 to its original preparatory position, as shown in Figure 27. The shipping plate 103 is lowered with the lower heating plate 1 4 3 until it is engaged with the belt U 1 , and the projection 103 a of the shipping plate 103 is received in the hole 1 1 1 a of the belt 1 1 1 . Then, the motor 1 15 is pulsed to drive the belt 1 1 1 so that the pallet 103 joining the belt 11 1 is moved in the direction of the arrow as shown in Fig. 28 until the left end of the pallet 103 (shown in Fig. 28) is The sensor 1 1 7 is detected. Simultaneously, the motor 13 3 is also motivated to drive the chain carrier 2, 9 to move the sixth end face 1 k of the plywood in the sixth layer of the base material 1 - 1 to the base material 1 〇 1 in the direction of the arrow. The position of the adjacent end face of the coated plywood sheet A 6 / is aligned, as shown in the enlarged view of Fig. 28. Thereafter, the motors 6 5, 6 5 for the first and second plywood traverse devices are all pulsated. Although the movement of the lifter 51 and the associated operation of the first ply traverse device will be described with reference to Figs. 29(a) to 2 9(d), the second plywood traverse device simultaneously produces the same operation. The motor 6 5 drives the belt 6 1 to move the support block 53 fixed by the lift rod 5 1 to the right as indicated by the arrow in Fig. 29. (a) until the support block 53 is touched by the sensors -31 ~ 1276523 ( 28) 6 7 is detected, wherein the lifting bar 5 1 on which the plywood sheet 3 is placed is located directly above the plywood carrier plate 103, as shown in Fig. 29(a). Then, the cylinders 1 2 3 are motivated to raise the upright rods 1 2 until they are all inserted through the holes 1 〇 3 b formed in the plywood pallets 103, so that the plywood sheets A 3 are lifted by the rods 1 2 1 Push to leave the lift 5, as shown in Figure 2 9 (b). Belt 6 1 is driven by motor 6 5 to move back to support block 53 until it is detected by sensor 68, as shown in Figure 29(c). Thereafter, the cylinder 1 2 3 is operated to retract its rod].2 1 ' so that the plywood piece a 3 is placed on the pallet 1 〇 3, and the lift bar 5 5 is lowered by the motor 5 5 to its original Position, here, the block 5] 3 is detected by the sensor 57, as shown in Figure 29 (d). As previously mentioned, the second ply traverse device also performs a series of identical work steps such that the plywood sheet A3 / is placed on the pallet. As shown in Fig. 3, the plywood sheets A3, A3/ placed on the pallet 103 are each mounted one by one in such a manner that their adjacent ends are set to face each other. Then, the servo motors 93, 93 &gt; are actuated to lower the suction heads 8 7 , 8 7 / as indicated by the arrows in Fig. 30 until the coated plies A 6 , A 6 / are placed so as to be in contact with the previous lamination The surface of the plywood sheets A5, A5/ and the fifth side lj of the plywood sheets in the fifth layer of the basic material 1 to 1, as shown in an enlarged view of FIG. After the motors 93, 93 / stop, the suction heads 8 7 , 8 7 / are no longer active via the closing of the combined switch (not shown), so the coated plywood sheets A6, A6# are placed in the base material. 1 on. As shown in Fig. 31 (a), the pivots 9, 2, 9 2 / are both rotated to oscillate the motor support blocks 9 1 , 9 ] with approximately 18, and thus the suction heads 8 7 , 8 7 / , then The servo motors 9 3, 9 3 / are all rotated to move the suction heads 8 7 , -32 - 1276523 (29) 87 / back to their original preparatory positions. The servo motor 133 is steered to move the chain conveyor 1 29 to the seventh end face 1 η of the plywood in the seventh layer of the base material 1-1 placed on the chain conveyor 1 29 substantially aligned 1 The position of the adjacent end face 1 5 5 a of the upper heating plate 1 5 5 is as shown in an enlarged view of Fig. 3 (b). Thereafter, the ipJ service motor for driving the belt 1 1 1 is operated to move the pallet 1 〇 3 in the direction of the arrow shown in Fig. 31 (b) until reaching the coated plate on the pallet 103 The leading end face of the sheet A 3 / (or the right-hand end shown in the drawing) is substantially aligned with the position of the third end face of the plywood in the third layer of the base material 1 - 1, as shown in 3 ] ( b ) Magnified view. Then, the cylinders 175 are all pulsed to lower the first auxiliary upper heating plate 1 7 3 by about 4 m, as shown in Fig. 31 (b). The solenoid valve 177 is opened, and the servo motor 161 is slid to lower the upper heating plate 155 until the lower surface of the upper heating plate 155 reaches the distance from the base material relative to the thickness of the double plunging plate The position of the reference position of one is spaced apart, that is, the position at which the lower surface of the upper heating plate 155 contacts the sixth surface 1 m of the plywood in the sixth layer of the basic material 1 a. An enlarged view on the right side of Figure 3 1 (c). After the upper heating plate 5 5 is positioned and the servo motor 116 is stopped, the solenoid valve 17 1 is closed. In the position of the aforementioned upper heating plate 155, a part of the upper surface of the slab A 5 as shown in the right side of Fig. 31 (c) contacts the first auxiliary upper heating plate 173. Then, the cylinder 149 is motivated to raise the first auxiliary heating plate 4 4 by about 4 mm, as shown in Fig. 3 1 (c), and the hydraulic cylinders 1 4 5, 4 5 are all ignited to -33- 1276523 (30) The lower heating plate 143 and the auxiliary lower heating plate 147 are raised. Thus, the carrier sheets A 3, A 3 / the pallet 1 〇 3 thereon are detached from the belt 1 1 1 and moved upward together with the heating plate 143 until the panel sheets A3, A3 &lt;, A6, A 6 / are all pressed to the base material 1 - 1, as shown in Figures 3 2 (a) and 32 (b). As shown in Fig. 3 2 (b), the coated plywood sheet A 3 / is arranged to be in a facing relationship with the third end face 1 e of the plywood in the second layer of the base material. And extending through the second side of the plywood sheet in the fourth layer] and the previously laminated plywood sheet A4 / of the base material 1-1 of the portion. Similarly, the plywood sheet A 6 / is arranged such that its right end is in facing relationship with the sixth end face 1 k of the plywood sheet in the sixth layer of the base material 1 and extends through the plywood sheet in the fifth layer The fifth side lj and a part of the basic material 1 - 1 are first laminated to the laminated sheet A5 / . Further, during this hot pressing, the entire surface area of the coated ply sheets A3, A3 &gt; is pressed by the lower heating plate 丨 4 3 and the same integral surface area is supported by the upper heating plate I 5 5 . In addition, the overall surface area of the coated ply sheets A6, A6 is subjected to pressure from the upper heating plate 155, and the main part of the same overall surface area is supported by the lower heating plate 143, and the extension thereof The remaining portion of the left end surface of the lower heating plate 143 is supported by the first auxiliary upper heating plate 147. The hot press shown in Figure 3 2 (b) is about the same pressure of about 1 MPa for about one minute. During this minute hot pressing, the two coated ply sheets 7 and 7 are all prepared in the same manner as the ply sheets A 6 and A 6 /, and placed in the basic as shown in Fig. 3 2 (c). Above the material I, and the two coated plies A 2 -34 - 1276523 (31) and A 2 / are all shown in Fig. 26 (c) in the same manner as the ply sheets a 3 and A 3 /. After one minute of hot pressing, control unit C produces a retracted position in which the lower and upper heating plates 1 4 3, 15 5 are moved back to Fig. 3 2 (c). The pallet 1 〇 3 is combined with the lower heating plate i 4 3 to engage the belt Π 1 . After this hot pressing, although not fully cured, the base material 1 - 1 and the plywood sheets A 3 , A 3 / , A6 are glued into one. Thus, a new basic material comprising additions of A 3 , A 3 / , Α ό, Α ό / is formed, which is represented by reference. Then, the motor 11 5 is pulsed to drive the belt ln to move the pallet 1 0 3 in the direction of the arrow until the left end 1 1 7 of the pallet 1 〇 3 is detected. Simultaneously, the motor i 3 3 is motivated to drive the machine to move the base material 1-2 to the base material. 〇 2 The seventh end face 1 η of the seventh plate is substantially aligned with the coated ply plate a 7 / The position is as shown in the enlarged view of Fig. 3 3. With the base material thus positioned]-2, the motors 9 3, 9 3 descend the suction heads 8 7 , 8 7 / in the direction of the arrow until the coated plies A 7 are positioned so as to be in contact with the surface of the previous laminated ply a 6 And the sixth surface of the plywood surface in the sixth layer of the basic material 1 - 2 is shown in an enlarged view of FIG. After the motor 9 3, 9 3 ' is stopped, the combined switch (not shown) causes the suction heads 87, 87 - not to be 'coated' the suction heads A7, A7 / are all placed in the basic material as shown in Figure 3. 4. Ready, for example, the signal is guided, as shown, until the adhesive is still 尙A 6, the number of the plate is added] 2 2 Figure 3 3 is the right end of the sensor chain transport layer / is operated now A7 ' "A6〆', as if by reclosing, I - 2, -35 - 1276523 (32) Then 'moving the chain conveyor 1 2 via the servo motor 1 3 3, the basic material 1 - 2 is moved in the direction of the arrow The eighth end face of the eighth laminate sheet is substantially aligned with the position of the adjacent end face 1 5 5 a of the upper heating plate 155 as shown in Fig. 35 (a). Then, the motor]]5 is driven to move the carrier plate 103 to the leading end (or the right-hand end of the drawing) of the coated plate A2 on the pallet 103 in the direction of the arrow of FIG. 3 5 ( a ) to substantially align the basic material. The position of the second end face 1 c of Fig. 2 is shown in Fig. 35 (a). Then, the cylinders 179 are all operated to lower the distance of the second auxiliary upper heating plate 1 7 7 by about 8 mm as shown in Fig. 35 (a). Thereafter, the solenoid valve 171 is opened, and then the servo motor 161 is actuated 'to lower the upper heating plate 155 until the lower surface of the upper heating plate 155 reaches the distance corresponding to the thickness of the triple-ply plate from the basic The position of the reference position of the material 1 - 2 is such that the lower surface of the upper heating plate 155 is in contact with the seventh surface Is of the base material 1 - 2 of the seventh laminate sheet, as shown in Fig. 35 (b) ). After the upper heating plate 155 is positioned and the servo motor 116 is stopped, the solenoid valve 17 is closed. To thereby position the upper heating plate 155, as shown in the enlarged view of Fig. 35(b), the first and first upper auxiliary heating plates 173, 177 are placed with the individual coated ply plates A6 and A5. Upper surface contact bonding ° Cylinder 1 5 3 is also operated to raise the distance of the second lower auxiliary heating plate 1 5 1 by approximately 8 mm as shown in Figure 35 (b). Next, through the operation of the cylinder 14 5, the lower heating plate 1 4 3 and the shipping plate 1 〇 3 are raised for hot pressing of the plates A2, A2 / , A7, A7 / to the basic material 1-2, as shown At -36- l276523 (33) Figure 35 (c). As shown in Fig. 36 (a), the coated plywood sheet A2 is faced at its right end (viewed by the drawing) and the second end face 1c of the plywood in the second layer of the base material 1-2. The relationship is extended by the second face of the ply sheet in the third layer of the base material 1 - 2 and a portion of the previous laminated ply a 3 -. Similarly, the coated plywood sheet A7 is faced with a right end end thereof in a facing relationship with the seventh end face 1 n of the plywood sheet in the seventh layer of the base material 1-2, and extends through the sixth layer of the basic material 1 to 2 The sixth side of the plywood piece is 1 m and a part of the previous laminated ply piece a 6 / is pressed. In addition, during the hot pressing, the entire surface area of the coated ply sheets A 2, A 2 / is pressed by the lower heating plate 1 4 3 , and the same integral surface area is supported by the upper heating plate 15 5 . On the other hand, the entire surface area of the coated ply sheets a 7 , A 7 / is pressed by the upper heating plate 15 5 , and the main part of the same overall surface area is supported by the lower heating plate 1 4 3 , and The extension of the left end surface of the lower heating plate 143 is supported by the first auxiliary lower heating plate 147. In addition, the contact area between the plywood sheets a 3, A 4 which is not covered by the lower heating plate 134 and which is only hot pressed for a minute in the previous hot pressing operation is subjected to the lower portion from the first auxiliary The heating plate] 4 7 heat and pressure, and the same area is from the upper heating plate! 5 5 and the first auxiliary upper heating plate 173 are supported. Also for the partial contact area between the plywood sheets A7, A6 and not covered by the upper heating plate 155. The portion of the contact area is subjected to heat and pressure from the first auxiliary upper heating plate 173 and is supported by the first and second auxiliary lower heating plates 147, 157. Therefore, the hardening of the adhesive in these areas is promoted toward complete hardening. -37- 1276523 (34) The hot press in Figure 3 5 (a) lasts approximately one minute at the same pressure of approximately 1 MPa. The adhesive applied to the ply sheets A 2, A 2 / begins to harden by the heat transferred from the lower heating plate 143 through the pallet 103. In addition, the heat from the lower heating plate 143 is also transferred to the plywood sheets A3, A3 / via the plywood sheets A2, A2 / or directly by the first lower auxiliary heating plate 1 47, and thus, in this hot pressing operation, The adhesive on the plywood sheets A3, A3 is further continuously hardened. Similarly, the adhesive applied to the plywood sheets A7, A7 / is hardened by the heat transferred from the upper heating plate 5 5 , and from the same heating plate 5 5 via the plywood sheets a 7 , A 7 / or directly It is transferred to the heat of the plywood sheets A6, A6 / by the first upper auxiliary heating plate 173 to assist in enhancing the hardening of the adhesive on the plywood sheets A6, A 6 /. After the extrusion, although the adhesive is still not fully cured, the base material 1-2 and the plywood sheets A2, A2, A7, and A7 are glued together. Therefore, the formed laminate sheets A2 and A2 are formed. &lt;, A7, A7, new basic materials, which will be represented by reference numbers 1 - 3. Although the detailed description is omitted, two pairs of coated ply sheets A are separately prepared in the same manner as the plywood sheets A 6 , A 6 / and the plywood sheets A 3 , A 3 / during one minute of the above-described hot pressing operation. 8, A 8 / and A 1, A 1 /. After the one-minute hot press is completed, a series of work steps are performed for placing and hot pressing the two composite sheets A 1 , A 1 / , A 8 , A 8 . Since the manner in which such an operation is performed is substantially the same as in the case of the plywood sheets A 2, A 2 / and A 7 , A 7 /, the detailed description thereof will be omitted. It must be noted, however, that this hot press is approximately -38 to 1276523 (35) for two minutes at the same pressure of approximately 1 MP a. During the two hot extrusions shown in Fig. 36 (b), the coated plywood sheet A 1 / is laminated at its right end (viewed by the drawing) and the first layer of the base material 1 - 3 The first end face 1c is in a facing relationship and is extruded through the first face 1b of the plywood in the second layer of the base material 1-3 and a portion of the previous laminated plywood A2/. Similarly, the coated plywood sheet A8 is oriented in a facing relationship with the eighth end face 11 of the plywood in the eighth layer of the base material 1 - 3 and extends through the base material - 3 t-th layer The seventh side of the plywood sheet is pressed for the seventh side 1 s and part of the previous laminated plywood sheet A 7 /. Further, during this hot pressing, the entire surface area of the plywood sheets A1, A丨/ is pressed by the lower heating plate 143, and the same integral surface area is supported by the upper heating plate 155. On the other hand, the entire surface area of the coated ply sheets A 8 and A 8 / is pressed by the upper heating plate 15 5 , and the main part of the same overall surface is supported by the lower heating plate 43 . The remaining portion extending beyond the left end surface of the lower heating plate 143 is supported by the first auxiliary lower heating plate 147. It can be easily understood from the comparison of Figure 3 6 (a) by providing heat and pressure to those between the plywood sheets A2, A3 and A6, A7 and not individually covered by the lower and upper heating plates 143, 155 and previously hot pressed The portions of the contact areas that are only heated for one minute during the squeezing operation, in this case, the auxiliary heating plates can also be efficiently processed. Further, in the portion of the contact region between the plywood sheets A 3, A 4 and A 6 , A 7 , heat is directly received from the second auxiliary heating plates 1 5 1 and 17 7 . Fig. 3 6 (b) The hot pressing system lasts for about three minutes at the same pressure of about 1 MPa -39· 1276523 (36) After the above-mentioned three-minute hot pressing operation, although the adhesive is still not completely The ground material 'base material 1 - 3 and the plywood sheets a 1 , A 1 /, A 8 , and Α·8 are coated and bonded together. Thus, as shown in Fig. 37 (a), a new base material 1 / is formed, and the end portion thereof is formed into a ladder plate substantially identical to the initial base material shown in Fig. 11. . Then, the control unit C generates a signal to cause the individual upper and lower heating plates 1 5 5, 1 4 3, the first and second upper auxiliary heating plates 7 7 , 丨 7 7 , and the first and second lower auxiliary heating The plate 1 4 7 , 1 5 ] is retracted to its original preparatory position as shown in Figure 37 (a). Then, the motor 155 is operated to drive the belt 1 1 1 to move the pallet 1 〇 3 back to its original preparatory position in the direction of the arrow of Fig. 37 (b). Simultaneously, the motor 13 3 is operated to move the chain conveyor 1 2 9 in the direction of the arrow until the base material 1 carried by the chain conveyor] 2 9 reaches the plywood A6 in the sixth layer of the base material 1 / The end face 1 k / substantially aligned with the upper heating plate} 5 5 end face 丨 5 5 a, as shown in Figure 3 7 (b). Then, a series of work steps as described in Figs. 12 through 37 are repeated as many times as needed to produce the desired eight-layer LVL board. In the foregoing description of the preferred embodiment, a laminated ply assembly having a plywood having a thickness of about 4 mm for each of the eight layers as shown in Fig. 11 is used as the initial basic material, from which One end is made into a continuous length LVL plate. If the thickness of the plywood or the number of layers is changed, the aforementioned reference position associated with the attraction of the attraction heads 8 7 , 8 7 / and the upper heating plate 15 5 is also changed. In this case, the reference position can be established in the same manner as the preferred embodiment described above. That is, the reference position can be set at an intermediate position when the thickness of the new initial base material carried on the chain -40-(37) (37) 1276523 conveyor 1 2 9 is measured from the thickness of the traverse base material. When the number of layers changes, it is also necessary to set a new reference position. In this case, in each of the complete operating cycles covering the steps illustrated in the preferred embodiments of Figures 2 through 37, the first and last hot press steps (or Figure 20 in the preferred embodiment) (c) The length of time during the hot extrusion in Figure 3 6 (b)) can be set longer than other similar steps. While the invention has been described and described with reference to the specific embodiments of the invention, the invention may be In the comparative embodiment, as shown in Fig. 2, the plywood sheets are prepared as a 'group' for the cum layer and are disposed one after another with their adjacent ends set to be mutually reciprocal. However, the number of sheets of one of the composite sheets prepared may be more than two. Alternatively, a single plywood sheet can be provided as a composite sheet. The modified embodiment shown in Fig. 3 8 (a) and 3 8 (b) is different from the preferred embodiment in that the upper heating plate is fixed, and the chain conveyor 1 29 is as shown in Fig. 38. The double-headed arrow in (a) moves vertically as shown by the direction of the arrow, so that the basic material carried thereon can be vertically and horizontally moved to achieve this goal, providing a servo motor 2 9 / and a threaded shaft, One of the threaded shafts is connected to and rotated by the motor 2/9 for controllably moving the chain conveyor vertically. The chain conveyor 1 29 is generally in its lowered position as shown in Figure 38 (a) and can be controllably moved in the horizontal direction in the same manner as in the preferred embodiment for relative to, for example, For upper heating -41 - 1276523 (38) Plate 1 5 5 / Right end face 1 5 5 a / Positioning basic material. In the hot pressing operation, the chain conveyor 1 29 having the basic material thereon is moved upward by the motor 1 29 - corresponding to the distance at which the upper heating plate 155 is lowered in the comparative embodiment. Thus, the laminated panel assembly is positioned as shown in Figure 38 (b). Then, the lower heating plate 143 is raised to apply a pressure of about i MPa$. Figure 3 9 (a) shows an alternative form of the initial laminate panel assembly 1 in which one end of the first to fifth laminate sheets is cut or cut at a predetermined angle and angled. The surface is facing downward, and at one end of the sixth to eighth ply sheets, the oblique angle is cut at the same angle of the opposite direction so that the beveled surface faces upward. As shown in Fig. 39 (b), the opposite ends of the ply sheets laminated to the base material are cut at an oblique angle at the same angle in the same direction, so that the relative beveled surfaces of each plywood are mutually Parallel to extend. As shown in Fig. 39 (b), the plywood sheets are laminated in such a manner as to form a lap joint between any two adjacent plywood sheets in the same layer. Although the end portion of the ply sheet indicated by Q is only subjected to the reduced pressure during hot pressing, since the portion is small, the normal strength of the produced LVL plate is not affected. In a preferred embodiment and the modified embodiment of Figure 39 (a), the first end of the eight-ply laminate is initially formed into a stepped two-ladder form, and the first step of the step formed by the fifth to eighth ply pieces The plate system faces upward, and one of the steps formed by the first to fifth ply sheets faces downward. The present invention is not limited to the initial base material in one form, but may provide an initial base material - 42 - 1276523 (39) via, for example, only the first to fifth layers of the base material of Figure 1]. Thus, the end of the resulting base material has the form of a single riser facing the step below. In the case of using such an initial base material, the laminate sheets A 4 , A 4 / , A 5 , A 5 - are all laminated in substantially the same manner as the steps of Figure 2 (c). In the step corresponding to Fig. 3 2 (b), only the plywood sheets A3, A3 / are laminated. In the steps corresponding to Figs. 36(a) and 36(b), only the plywood sheets A2, A2/ and A], Ai- are individually adhered to the base material. Although in the preferred embodiment, two auxiliary heating plates are provided adjacent one end of each of the upper and lower heating plates. The invention does not limit the number of auxiliary heating plates used, and may have only one auxiliary heating plate or alternatively more than two similar heating plates. In addition, the configuration of the upper and lower heating plates can be reversed. That is, a heating plate having a cylinder such as 169 and moved by a servo motor such as 161 and having a rotary encoder such as 165 can be used as the lower heating plate, and one is such as 1 4 The heating plate moved by the cylinder of 5 can be used as the upper heating plate. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing a conventional technical device for manufacturing an LVL as an example of a plastic-clamped wood; FIG. 2 is a schematic plan view showing a device for manufacturing lv L according to the present invention; Figure 3 is a schematic side view from line A - A / of Figure 2; Figure 4 is a partial cross-section of a suction head viewed from line B - B / of Figure 3 -43- 1276523 (40) face view; Fig. 5 is a schematic end view of the device viewed from line D-D of Fig. 2; Fig. 6 is a schematic view of the device viewed from line A - A of Fig. 2 Figure 7 is a schematic end view of the device viewed from line E-E of Figure 2; Figure 8 is a schematic side view of the device viewed from line F-F of Figure 2 Figure 8 is a line G - G to see a sketch 'Figure〗 〇 from the line of Figure 2 Η Η 的 Η 该 该 Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η The initial basic material, from one end of the basic material, will be made into a length of LVL plate; Figure 1 2 to 37 are schematic views, the state for manufacturing continuous length Individual operating steps of the apparatus of the LVL board; Figures 38(a) and 38(b) are schematic views showing the operational steps in a modified embodiment of the method of fabricating an LVL; and Figures 39 (a) and 3 9 ( b) are schematic diagrams showing the process of modifying the initial base material and a pressure-squeeze sheet individually for the manufacture of the LVL from the modified base material. [Explanation of main component symbols] 1 Basic material 1 ^ Basic material]a First end face -44- 1276523 (41) lb 1 c Id 1 e If I g lh li lj Ik lm In Is It lk ^ 3 5 6 7 8 9 9a II 15 first face second end face second face third end face second face fourth end face fourth face fifth end face fifth face sixth end face sixth face seventh end face seventh face eighth end face sixth end face plywood piece Feeding station plywood suction head suction cup holder elongation hollow box orifice roller gluing station -45 1276523 (42) 16 17 19 21 23 27 29 3 1 33 35 37 37 ^ 39 39 a 41 4 1, 43 43 / 45 4 5 ^ 47 4 7 &gt; 49 49,

黏齊U 塗膠輥子 塗膠量控制輥子 氣缸 固定輥子 第一合板片供應站 運送輥子 感測器 第一定心板 第一定心板 感測器 感測器 第一止動板 第一止動板 氣缸 氣缸 吸引頭 吸引頭 氣缸 氣缸 第二止動板 第二止動板 氣缸 氣缸 -46 1276523 (43) 5 1 51 ^ 5 1 a 5 1a 53 53, 55 55〆 56 5 7 58 58, 61 63 65 65 一 67 68 7 1 73 75 77 79 81 舉桿 舉桿 承塊 承塊 支承塊 支承塊 電動馬達 電動馬達 螺紋軸 感測器 感測器 感測器 皮帶 滑輪 馬達 馬達 感測器 感測器 第二合板片供應站 運送輥子 感測器 第二定心板 第二定心板 感測器 -47- 1276523 (44) 81 ^ 感 測 PP 益 83 止 動 板 8 3 ^ 止 動 板 85 氣 缸 85 , 氣 缸 87 第 一 吸 引 頭 87 / 第 —* 吸 引 頭 90 螺 紋 軸 90 / 螺 紋 軸 90a 支 承 堤 91 支 承 塊 9], 支 承 塊 92 樞 軸 92 / 樞 軸 93 電 動 伺 服 馬 達 93 ^ 電 動 伺 服 馬 達 95 旋 轉 編 碼 器 95 / 旋 轉 編 碼 器 101 合 板 片 裝 載 台 103 合 板 片 托 運 板 103a 突 起 103b 孔 103c 鄰 近 JUUU 面 105 導 引 構 件 -48- 1276523 (45) 111 111a 1 1 3 115 116 117 12 1 123 127 1 29 129' 13 1 1 ο o 1 J 3 13 5 14 1 143 1 45 1 47 149 15 1 153 155 155' 155 a 皮帶 漸擴孔 滑輪 伺服馬達 旋轉編碼器 感測器 直立桿 氣缸 基本材料定位站 鏈條運送機 伺服馬達 滑輪 伺服馬達 旋轉編碼器 熱壓站 下部加熱板 油壓缸 第一輔助下部加熱板 油壓缸 第二輔助下部加熱板 油壓缸 上部加熱板 上部加熱板 鄰近端面 -49- 1276523 (46) 15 5a 157 159 160 161 163 165 169 16 9a 171 172 173 175 177 179 C Q LVL X Y Z R XI Y1 鄰近端面 螺釘 螺釘 支承塊 伺服馬達 無端鏈條 旋轉編碼器 油壓缸 流體孔口 電磁閥 貯油器 第一輔助上部加熱板 氣缸 第二輔助上部加熱板 氣缸 控制單位 末端部位 疊層合板木材 熱壓機 熱壓機 熱壓機 上游端部 加熱板 加熱板 -50- 1276523 (47) Z1 加熱板 A 1 合板片 A1 ^ 合板片 A2 合板片 A2 / 合板片 A3 合板片 A3 / 合板片 A4 合板片 A 4 ^ 合板片 A5 合板片 A5 ^ 合板片 A6 合板片 A6 ^ 合板片 A7 合板片 A7 / 合板片 A8 合板片 A8 ^ 合板片 1 一 1 基本材料 1 一 2 基本材料 1 一 3 基本材料Adhesive U Glue Roller Glue Control Roller Cylinder Fixed Roller First Plywood Supply Station Transport Roller Sensor First Centering Plate First Centering Plate Sensor Sensor First Stopper First Moving plate cylinder cylinder suction head suction head cylinder cylinder second stop plate second stop plate cylinder cylinder -46 1276523 (43) 5 1 51 ^ 5 1 a 5 1a 53 53, 55 55〆56 5 7 58 58, 61 63 65 65 a 67 68 7 1 73 75 77 79 81 Lifting rod bearing block bearing block support block support block electric motor electric motor threaded shaft sensor sensor sensor belt pulley motor motor sensor sensor Second Plywood Supply Station Shipping Roller Sensor Second Centering Plate Second Centering Plate Sensor -47 - 1276523 (44) 81 ^ Sensing PP Benefit 83 Stopper Plate 8 3 ^ Stopper Plate 85 Cylinder 85 , Cylinder 87 First suction head 87 / No. - * Suction head 90 Threaded shaft 90 / Threaded shaft 90a Supporting dam 91 Support block 9], Support block 92 Pivot 92 / Pivot 93 Electric servo motor 93 ^ Electric Servo motor 95 Rotary encoder 95 / Rotary encoder 101 Plywood loading table 103 Plywood carrier plate 103a Protrusion 103b Hole 103c Adjacent to JUUU face 105 Guide member -48 - 1276523 (45) 111 111a 1 1 3 115 116 117 12 1 123 127 1 29 129' 13 1 1 ο o 1 J 3 13 5 14 1 143 1 45 1 47 149 15 1 153 155 155' 155 a Belt progressive reaming pulley servo motor rotary encoder sensor upright rod cylinder basic material Positioning station chain conveyor servo motor pulley servo motor rotary encoder hot press station lower heating plate hydraulic cylinder first auxiliary lower heating plate hydraulic cylinder second auxiliary lower heating plate hydraulic cylinder upper heating plate upper heating plate adjacent end face -49 - 1276523 (46) 15 5a 157 159 160 161 163 165 169 16 9a 171 172 173 175 177 179 CQ LVL XYZR XI Y1 Proximity face screw Screw support block Servo motor Endless chain Rotary encoder Hydraulic cylinder Fluid orifice Solenoid oil reservoir First auxiliary upper heating plate cylinder second auxiliary upper heating plate cylinder control unit end portion lamination Wood hot press hot press hot press upstream end heating plate heating plate-50- 1276523 (47) Z1 heating plate A 1 ply piece A1 ^ ply piece A2 ply piece A2 / ply piece A3 ply piece A3 / ply piece A4 Plywood A 4 ^ Plywood A5 Plywood A5 ^ Plywood A6 Plywood A6 ^ Plywood A7 Plywood A7 / Plywood A8 Plywood A8 ^ Plywood 1 - 1 Basic material 1 - 2 Basic material 1 - 3 Basic material

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Claims (1)

1276523 十、申請專利範圍 衫年’月r日修(¾)正本 ^一 ~—一;—一_... 第93 1 20686號專利申請案 中文申請專利範圍修正本 民國95年9月5日修正 1·—種製造膠夾木材的方法,該膠夾木材係由多數 之具有預定長度、寬度與厚度之木材片,以一熱固性黏膠 經由熱壓擠而疊層在一起所製成,使得製成該膠夾木材之 連續長度的多層板,其中,在該板的每一層中之木材片於 該板的長度方向中,均被安排使得與鄰近層中之木材片成 爲交錯關係,該方法包含下列步驟: (a) 提供多數之該木材片 (b) 提供一具有預定厚度之初始基本材料,且自該 基本材料的一末端部位’該連續長度之膠夾木材板將被自 該末端部位延伸地形成,該初始基本材料的末端部位被成 型爲階梯梯板之形式,具有一系列之交錯地延伸在該基本 材料的長度方向中之第一表面與相關於該第一表面以一角 度延伸的第二表面,在橫越該初始基本材料之厚度的任何 二鄰近第一表面之間的空間間隔係實質上相同於每一木材 片之厚度,位於該初始基本材料的末端部位之最外端處的 該第二表面之一係爲其之最外部第二表面; (c) 提供一熱壓機,包含一對實質上以互相面對關 係裝設且可相對地互相朝向與離開的移動之加熱板,每一 該加熱板具有一足夠大以覆蓋至少一木材片之整體表面區 域的壓擠區域,該熱壓機進一步包含至少一對輔助加熱板 1276523 ,每一輔助加熱板被裝設在一該加熱板的一末端處,可相 對地互相朝向與離開的移動且具有一相對應於初始基本材 料的該第一表面之長度方向尺寸的長度; (d)以加熱板壓擠至少二組第一與第二木材片一預 定長度之時間,每一組木材片包含至少一木材片’以供疊 層至該初始基本材料,其中,該至少二組木材片的第一木 材片之一末端係與該初始基本材料的該最外部第二表面成 爲面對關係,且第二木材片的一末端係與位於最鄰近於該 最外部第二表面之初始基本材料的第二表面成爲面對關係 ,而,且該第二木材片的整體表面區域承受自一加熱板之 壓力,且至少該整體表面區域係被另一加熱板所支承; (e )以加熱板壓擠另一至少二組第三與第四木材片 一預定長度之時間,每一組木材片包含至少一木材片’以 供疊層至初始基本材料以及先前疊層之第一與第二木材片 ,其中,該另一至少二組木材片的第三木材片之一末端係 與位於第二最鄰近於該最外部第二表面的初始基本材料之 第二表面成爲面對關係,且第四木材片的一末端係與位於 第三最鄰近於該最外部第二表面的初始基本材料之第二表 面成爲面對關係,而且,該第四木材片的整體表面區域承 受來自該一加熱板的壓力,且至少該整體表面區域係被該 另一加熱板所支承,且同時地,以至少一該至少二輔助加 熱板壓擠該第二木材片之延伸超過第四木材片的另一末端 之部份; (f )以加熱板壓擠再另一至少二組與第五與第六木 -2 - Ϊ276523 材片一預定長度之時間,每一組木材片包含至少一木材片 ’以供疊層至初始基本材料以及先前疊層之第三與第四木 材片,其中,該再另一至少二組木材片的第五木材片之一 末端係與位於第四最鄰近於該最外部第二表面的初始基本 材料之第二表面成爲面對關係,且第六木材片的一末端係 與位於第五最鄰近於該最外部第二表面的初基本材料之第 二表面成爲面對關係,而且,該第六木材片的整體表面區 域承受來自該一加熱板的壓力,且該整體表面區域被該另 一加熱板所支承,且同時地,以該至少二輔助加熱板壓擠 該第二與第四木材片之延伸超過第五與第六木材片的另一 末端之部份; (g) 實質上以相同於步驟(f)所述之方式重複壓擠 再另一至少二組木材片與先前疊層木材片的部份,直到疊 層木材片的整體厚度抵達該初始基本材料之厚度爲止,因 而,形成一加工中膠夾木材板,此一木材板具有被成型爲 類似於初始基本材料之末端部位的階梯梯板形式之新末端 部位;及 (h) 依需求而多次地重複步驟(d)至(g),以連 續地製成加工中膠夾木材板的個別之新末端部位,直到製 成所需之膠夾木材板長度爲止。 2. 一種製造膠夾木材的方法,該膠夾木材係由多數 之具有預定長度、寬度與厚度之木材片,以一熱固性黏膠 經由熱壓擠而疊層在一起所製成,使得製成該膠夾木材之 連續長度的多層板,其中,在該板的每一層中之木材片於 -3- 1276523 該板的長度方向中,均被安排使得與鄰近層中之木材片成 爲交錯關係,該方法包含下列步驟: (a) 提供多數之該木材片; (b) 提供一具有預定厚度之初始基本材料,且自該 基本材料的一末端部位,該連續長度之膠夾木材板將被自 該末端部位延伸地形成,該初始基本材料的末端部位被成 型爲階梯梯板之形式,具有一系列之交替地延伸在該初始 基本材料的長度方向中之第一表面與相關於該第一表面以 一角度延伸的第二表面,在橫越該初始基本材料之厚度的 任何二鄰近第一表面之間的空間間隔係實質上相同於每一 木材片之厚度,位於該初始基本材料的末端部位之最外端 處的該第二表面之一係爲其之最外部第二表面; (c )提供一熱壓機,包含一對實質上以互相面對關 係裝設且可相對地互相朝向與離開的移動之板,且至少一 該板係被加熱’每一該板具有一足夠大以覆蓋至少一木材 片之整體表面區域的壓擠區域,該熱壓機進一步包含至少 一輔助加熱板,被裝設在該至少一加熱板的一末端處,可 相對地移動朝向與離開另一板,且具有一相對應於初始基 本材料的該第一表面之長度方向尺寸的長度; (d )以該板壓擠至少二組第一與第二木材片一預定 長度之時間,每一組木材片包含至少一木材片,以供疊層 至該初始基本材料,其中,該至少二組木材片的第一木材 片之一末端係與該初始基本材料的該最外部第二表面成爲 面對關係,且第二木材片的—末端係與位於最鄰近於該最 -4- 1276523 外部第二表面之初始基本材料的第二表面成爲面對關係, 而且’該第二木材片的整體表面區域承受自該至少一被加 熱板之壓力’且至少^整體表面區域係被另一加熱板所支 承; (e) 以該板壓擠另一組之第三木材片一預定長度之 時間,該組木材片包含至少一木材片,以供疊層至初始基 本材料以及先前疊層之第一與第二木材片,其中,第三木 材片之一末端係與位於第二最鄰近於該最外部第二表面的 初始基本材料之第二表面成爲面對關係,而且,該第三木 材片的的整體表面區域承受來自該至少一被加熱板的壓力 ,且至少該整體表面區域係被該另一加熱板所支承; (f) 以該板壓擠再另一組之進一步的木材片一預定 長度之時間,每組木材片包含至少一木材片,以供疊層至 初始基本材料以及先前疊層之第三木材片,其中,第四木 材片之一末端係與位於第三最鄰近於該最外部第二表面的 初始基本材料之第二表面成爲面對關係,而且,該第四木 材片的整體表面區域承受來自該至少一被加熱板的壓力, 且該整體表面區域被該另一板所支承,且同時地,以該至 少一輔助加熱板壓擠該第一木材片之延伸超過第四木材片 的另一末端之部份; (g) 實質上以相同於步驟(f)所述之方式重複壓擠 再另一至少一組木材片與先前疊層木材片的部份,直到疊 層木材片的整體厚度抵達該初始基本材料之厚度爲止,因 而,形成一加工中膠夾木材板,此一木材板具有被成型爲 1276523 類似於初始基本材料之末端部位的階梯梯板形式之新末端 部位;及 (h)依需求而多次地重複步驟(d)至(g),以連 續地製成加工中膠夾木材板的個別之新末端部位,直到製 成所需之膠夾木材板長度爲止。1276523 X. Patent application scope of the shirt year 'month r day repair (3⁄4) original ^ one ~ - one; - one _... Patent application No. 93 1 20686 Chinese patent application scope amendments September 5, 1995 The invention relates to a method for manufacturing a rubber-clip wood, which is made by laminating a plurality of wood chips having a predetermined length, width and thickness by a hot-pressing adhesive by hot pressing, so that a multi-layered panel of continuous length of the rubber-inlaid wood, wherein the wood chips in each layer of the panel are arranged in a longitudinal direction of the panel such that they are interlaced with the wood chips in the adjacent layer, the method The method comprises the steps of: (a) providing a plurality of the wood chips (b) providing an initial base material having a predetermined thickness, and from the end portion of the base material, the continuous length of the glued wood board is to be from the end portion Extendingly formed, the end portion of the initial base material is formed in the form of a stepped ladder having a series of first surfaces that are staggered in the length direction of the base material and associated with the first surface The second surface extending at an angle, the spatial spacing between any two adjacent first surfaces across the thickness of the initial base material is substantially the same as the thickness of each wood sheet, at the end of the initial base material One of the second surfaces at the outermost end is the outermost second surface; (c) providing a hot press comprising a pair of substantially facing each other and facing each other a moving moving heating plate, each of the heating plates having a crushing area large enough to cover an entire surface area of the at least one wood piece, the hot press further comprising at least one pair of auxiliary heating plates 1276223, each auxiliary heating plate Mounted at an end of the heating plate, relatively opposite to each other and away from each other and having a length corresponding to a length dimension of the first surface of the initial base material; (d) pressing with a heating plate Extruding at least two sets of first and second wood chips for a predetermined length, each set of wood pieces comprising at least one wood piece 'for lamination to the initial base material, wherein the at least two One end of the first piece of wood of the wood piece is in facing relationship with the outermost second surface of the initial base material, and an end of the second piece of wood is initially associated with the second surface that is closest to the outermost surface The second surface of the base material is in a facing relationship, and the entire surface area of the second wood piece is subjected to pressure from a heating plate, and at least the integral surface area is supported by another heating plate; (e) The heating plate presses another at least two sets of the third and fourth wood pieces for a predetermined length of time, each set of wood pieces comprising at least one piece of wood 'for lamination to the initial base material and the first and the first of the previous stack a second piece of wood, wherein one end of the third piece of wood of the other at least two sets of wood pieces is in confronting relationship with a second surface of the initial base material located second adjacent to the outermost second surface, and One end of the fourth wood piece is in confronting relationship with the second surface of the initial base material located at the third most adjacent second outer surface, and the overall surface area of the fourth wood piece is The pressure from the one heating plate, and at least the integral surface area is supported by the other heating plate, and at the same time, the at least one of the at least two auxiliary heating plates is pressed to extend the second piece of wood beyond the fourth piece of wood a portion of the other end of the sheet; (f) at least one of the at least two groups and the fifth and sixth wood-2 - Ϊ 276523 sheets are pressed by the heating plate, each group of wood sheets comprising at least one a piece of wood 'for lamination to the initial base material and the third and fourth pieces of wood previously laminated, wherein one end of the fifth piece of wood of the other at least two sets of wood pieces is located closest to the fourth The second surface of the initial base material on the outermost second surface is in a facing relationship, and one end of the sixth wood sheet is attached to the second surface of the first base material located at the fifth most adjacent second outer surface a facing relationship, and the entire surface area of the sixth wood piece is subjected to pressure from the heating plate, and the integral surface area is supported by the other heating plate, and at the same time, the at least two auxiliary heating plates Pressing the portions of the second and fourth wood chips that extend beyond the other end of the fifth and sixth wood chips; (g) repeating the pressing in a manner substantially the same as that described in step (f) At least two sets of wood chips and portions of the previously laminated wood chips until the overall thickness of the laminated wood chips reaches the thickness of the initial base material, thereby forming a processed rubber-coated wood board, the wood board having a shape a new end portion in the form of a stepped ladder similar to the end portion of the initial base material; and (h) repeating steps (d) through (g) as many times as required to continuously form the processed rubber-coated wood board Individual new end portions until the desired length of the glue clip wood board is made. 2. A method of manufacturing a rubber-clip wood made of a plurality of wood chips having a predetermined length, width and thickness, which are formed by laminating together a thermosetting adhesive by hot pressing. The continuous length of the multi-layered board of the wood, wherein the wood pieces in each layer of the board are arranged in a lengthwise direction of the sheet of the -3- 1276523 to be in a staggered relationship with the wood pieces in the adjacent layer. The method comprises the steps of: (a) providing a plurality of the wood chips; (b) providing an initial base material having a predetermined thickness, and from the end portion of the base material, the continuous length of the glued wood board is to be self-contained The end portion is formed to extend, the end portion of the initial base material is formed in the form of a stepped ladder having a series of first surfaces extending alternately in the length direction of the initial base material and associated with the first surface The second surface extending at an angle has substantially the same spatial spacing between any two adjacent first surfaces across the thickness of the initial base material. a thickness of one of the second surfaces at the outermost end of the end portion of the initial base material is the outermost second surface thereof; (c) providing a hot press comprising a pair of substantially mutually facing surfaces a moving plate that is disposed in relation to and relatively opposite to and away from each other, and at least one of the plates is heated 'each of the plates having a crushed area large enough to cover an entire surface area of the at least one piece of wood, The hot press further includes at least one auxiliary heating plate disposed at one end of the at least one heating plate, relatively movable toward and away from the other plate, and having a first surface corresponding to the initial base material Length of the lengthwise dimension; (d) pressing the panel with at least two sets of the first and second wood sheets for a predetermined length, each set of wood sheets comprising at least one wood sheet for lamination to the initial base a material, wherein one end of the first wood piece of the at least two sets of wood pieces is in facing relationship with the outermost second surface of the initial base material, and the end of the second piece of wood piece is located closest to The second surface of the initial base material of the outermost second surface of the most -4- 1276523 is in a facing relationship, and 'the entire surface area of the second wood piece is subjected to the pressure from the at least one heated plate' and at least The surface area is supported by another heating plate; (e) pressing the other piece of the third piece of wood for a predetermined length of time, the set of wood pieces comprising at least one piece of wood for lamination to the initial base a material and a first and second wood sheet previously laminated, wherein one end of the third wood piece is in confronting relationship with a second surface of the initial base material located second adjacent to the outermost second surface, Moreover, the entire surface area of the third wood piece is subjected to pressure from the at least one heated plate, and at least the integral surface area is supported by the other heating plate; (f) pressing the plate and pressing another a further piece of wood for a predetermined length of time, each set of wood pieces comprising at least one piece of wood for lamination to an initial base material and a third piece of wood previously laminated, wherein the fourth piece of wood An end portion is in facing relationship with a second surface of the initial base material located third adjacent to the outermost second surface, and wherein the entire surface area of the fourth wood sheet is subjected to pressure from the at least one heated plate And the integral surface area is supported by the other plate, and at the same time, the at least one auxiliary heating plate presses the portion of the first wood piece that extends beyond the other end of the fourth wood piece; (g) Substantially pressing the portion of the other at least one set of wood pieces and the previously laminated wood pieces in the same manner as described in step (f) until the overall thickness of the laminated wood pieces reaches the thickness of the initial base material Thus, forming a processed rubber-clamped wood panel having a new end portion in the form of a stepped ladder formed into a 1276652 similar to the end portion of the initial base material; and (h) repeated as many times as required Steps (d) through (g) are used to continuously form the individual new end portions of the processed rubber-coated wood panels until the desired length of the rubber-coated wood panels is made. 3 ·如申請專利範圍第1項或2項之製造膠夾木材的方 法,其中初始基本材料的第二表面相關於第一表面延伸之 角度係直角,且每一木材片之相對末端均被以直角切割而 具有其之相對表面。3. The method of manufacturing a rubber-clamped wood according to claim 1 or 2, wherein the second surface of the initial base material is perpendicular to the angle of the first surface, and the opposite ends of each of the wood chips are Cut at right angles with its opposite surface. 4. 如申請專利範圍第1項或2項之製造膠夾木材的方 法,其中初始基本材料的該第二表面均被以相關於該第一 表面之該角度截成斜角,每一該木材片的相對末端均被在 相同方向中以該角度截成斜角,因此,斜角末端表面互相 平行地延伸,且在每一層中的任何二鄰近木材片,均被以 其之斜角末端被以重疊方式設定爲面對關係而裝設。 5. 如申請專利範圍第1項或2項之製造膠夾木材的方 法,其中該每一組木板片包含二木材片,該二木材片係以 一個地在一平面中裝設且其之相鄰末端被設定爲互相對面 的關係。 6. 如申請專利範圍第1項或2項之製造膠夾木材的方 法,其中該木材片包含一合板片。 7. 如申請專利範圍第6項之製造膠夾木材的方法,其 中該壓擠的步驟中,合板片均被以其之木紋主要沿著膠夾 木材板的長度延伸之方式被疊層在一起,因而製成做爲該 -6- 1276523 膠夾木材之疊層合板木材(lvl)。 8· —種製備膠夾木材的設備,該膠夾木材係一連續 長度之多層板的形式,該膠夾木材係由多數之具有預定長 度、寬度與厚度之木材片,以一熱固性黏膠經由熱壓擠而 疊層在起所製成’且其中,在該板的每一層中之木材片 於該板的長度方向中,均被安排使得與鄰近層中之木材片 成爲交錯關係’該膠夾木材之板被自一具有預定厚度的預 先預備之初始基本材料的一末端部位延伸地形成,該連續 長度膠夾木材被延伸地形成之該初始基本材料的末端部位 被成型爲階梯梯板之形式,具有一系列之交替地延伸在該 初始基本材料的長度方向中之第一表面,與相關於該第一 表面以一角度延伸的第二表面,在橫越該初始基本材料之 厚度的任何二鄰近第一表面之間的空間間隔係實質上相同 於每一木材片之厚度’位於該初始基本材料的末端部位之 最外端處的該第二表面之一係爲其之最外部第二表面,該 包含= (a )供選擇地以該熱固性黏膠塗覆木材片的一表面 之機構; (b ) —對主板,實質上以互相面對的關係裝設且其 之長度延伸在該板的長度方向中,可相對地互相朝向移動 ,使可關閉以供壓擠之用,且該對主板的至少一係被加熱 ,每一該主板具有一足夠大以覆蓋至少一木材片的整體表 面區域之壓擠區域; (c )被裝設鄰近於該主板的一末端之機構,用以經 -7- 1276523 由控制地移動初始基本材料在該主 相對於該主板定位該初始基本材料 (d )至少一對輔助板,其實 在鄰近於該主板的另一末端,且可 ,可關係以供壓擠之用,且至少一 該輔助板具有相對應於初始基本材 方向尺寸之長度; (e )木材片供應機構,當該 第一與第二木材片時,用以供應供 第二木材片,使得第一木材片之一 材料的該最外部第二表面成爲面對 一末端係與位於最鄰近於該最外部 第二表面成爲面對關係,然後當該 第三木材片時,用以供應供該第二 使得第三木材片的一末端係與位於 第二表面之初始基本材料的第二表 後當該主板均被關閉以供壓擠第四 第三配置用的第四木材片,使得第 位於第三最鄰近於該最外部第二表 二表面成爲面對關係,當該主板均 一木材片時,進一步的依序一次地 得該至少一木材片被供應以供該一 端係逐次地遠離該最外部第二表面 二表面成爲面對關係,直到被因而 板的長度方向中’而供 9 質上互相相關地被裝設 相對地朝向互相的移動 輔助板係被加熱,每一 料之該第一表面的長度 主板均被關係以供壓擠 該第一配置用的第一與 末係與位於該初始基本 關係,且第二木材片的 表面之初始基本材料的 主板均被關閉以供壓擠 配置用的第三木材片, 第二最鄰近於該最外部 面成爲面對關係,且然 木材片時,用以供應該 四木材片的一末端係與 面之初始基本材料的第 被關閉以供壓擠該至少 供應至少一木材片,使 配置之用,且其之一末 而與初始基本材料的第 供應與壓擠之木材片的 -8- 1276523 總厚度成爲初始基本材料之厚度爲止;及 (f) 一控制器,可操作以控制該黏膠塗覆機構、主 板、定位機構、輔助板及供應機構的作業,使得: (1 )該第二木材片被該黏膠塗覆機構以黏膠塗覆 在其之一表面上,第一與第二木材片均被該供應機構供應 至一供該第一配置用的位置,當主板均被關閉以供壓擠第 一與第二木材片時,第二木材片之整體表面被一主板所壓 擠並被另一主板支承,於此,主板均被關閉以供壓擠一預 定長度之時間, (2 )在經過供壓擠用的該一預定長度時間後,第 一與第二木材片所疊層之初始基本材料被該定位機構移動 至一預定位置,被以黏膠塗覆在一表面上之該第三木材片 ,被該供應機構供應至一供該第二配置用的位置,當主板 與輔助板均被關閉以供壓擠第三木材片及該部份之第二木 材片時,第三木材片之整體表面被一主板壓擠且被另一主 板支承,且第二木材片之延伸超過第三木材片的另一末端 之部份,係被該輔助板所壓擠,於此,主板與輔助板均被 關閉以供壓擠一預定長度之時間; (3)在壓擠供疊層用的第Nth木材片中,其中'' N &quot;代表一整數且'' Nth〃代表一除了第一、第二與第三以 外的序數、第一至(N - 1) th木材片已疊層之初始基本材 料被設該位機構移動至一預定位置,被以黏膠塗覆在一表 面上之該Nth木材片,被該供應機構供應使得當該主板被 關閉以供壓擠等Nth木材片時,第Nth木材片之一末端係與 12765234. The method of manufacturing a rubber-clamped wood according to claim 1 or 2, wherein the second surface of the initial base material is angled at an angle associated with the first surface, each of the wood The opposite ends of the sheet are each angled at the angle in the same direction, and therefore, the beveled end surfaces extend parallel to each other, and any two adjacent wood pieces in each layer are It is installed in an overlapping manner to face the relationship. 5. The method of manufacturing a rubber-clamped wood according to claim 1 or 2, wherein each of the sets of wood chips comprises two pieces of wood, the two pieces of wood being mounted in a plane in one plane and the phases thereof The adjacent ends are set to be opposite each other. 6. The method of manufacturing a rubber-clip wood according to claim 1 or 2, wherein the wood piece comprises a plywood piece. 7. The method of manufacturing a rubber-clamped wood according to claim 6, wherein in the step of pressing, the plywood sheets are laminated in such a manner that the wood grain thereof extends mainly along the length of the rubber-clamped wood board. Together, it is thus made into a laminated plywood (lvl) of the -6-1262723 plastic clip wood. 8. A device for preparing a rubber-clamped wood, the wood-carrying wood being in the form of a continuous-length multi-layered board comprising a plurality of wood sheets having a predetermined length, width and thickness, via a thermosetting adhesive Hot-pressing and laminating in the manufacture of 'and wherein the wood chips in each layer of the panel are arranged in the longitudinal direction of the panel so as to be in a staggered relationship with the wood chips in the adjacent layer' The wood-ply board is formed by extending from an end portion of a pre-prepared initial base material having a predetermined thickness, and the end portion of the initial base material formed by the continuous-length rubber-clamped wood is formed into a stepped ladder Form having a series of first surfaces extending alternately in the length direction of the initial base material, and a second surface extending at an angle relative to the first surface, at any thickness across the thickness of the initial base material The spatial spacing between the two adjacent first surfaces is substantially the same as the thickness of each wood piece 'the outermost end of the end portion of the initial base material One of the surfaces is the outermost second surface thereof, the inclusion comprising = (a) a mechanism for selectively coating a surface of the wood sheet with the thermosetting adhesive; (b) - facing the main board, substantially facing each other The relationship is installed and the length thereof extends in the length direction of the board, and can be relatively moved toward each other so as to be closable for pressing, and at least one of the pair of main boards is heated, and each of the main boards has a squeezing area large enough to cover at least one of the overall surface areas of the wood sheet; (c) a mechanism disposed adjacent one end of the main board for controlledly moving the initial base material via -7-1226523 The main body is positioned relative to the main board (d) at least one pair of auxiliary boards, which is adjacent to the other end of the main board, and may be associated with the pressing, and at least one of the auxiliary boards has a phase Corresponding to the length of the initial base material direction dimension; (e) a wood sheet supply mechanism for supplying the second wood piece when the first and second wood pieces are made such that the outermost piece of the material of the first piece of wood Second surface Facing a pair of end portions in a facing relationship with the second outermost surface adjacent to the outermost portion, and then, when the third piece of wood is used, for supplying the second portion, the end portion of the third wood piece is located at the second The second table of the initial base material of the surface is then closed to press the fourth piece of wood for the fourth third configuration such that the third surface closest to the outermost second surface is surfaced In relation to the relationship, when the main board is a piece of wood, the at least one piece of wood is further supplied in order for the one end to be successively away from the surface of the outermost second surface to face each other until the board is In the length direction of the 'they are electrically connected to each other relative to each other, the moving auxiliary boards are heated toward each other, and the length of the first surface of each material is related to the first configuration for pressing the first configuration The first and last used and the main base material in the initial basic relationship, and the initial basic material of the surface of the second wood piece is closed for the third piece of wood for the crushing arrangement, the second closest to The outermost surface becomes the facing relationship, and in the case of the wood piece, the first basic material for supplying the end of the four wood pieces is closed for pressing to at least supply at least one piece of wood, so that the configuration is And the total thickness of the base material of the first supply and the extruded wood piece of the initial base material is the thickness of the initial base material; and (f) a controller operable to control the viscosity The operation of the glue coating mechanism, the main board, the positioning mechanism, the auxiliary board and the supply mechanism, so that: (1) the second wood piece is coated with an adhesive on one surface thereof by the adhesive coating mechanism, the first The second wood chips are all supplied by the supply mechanism to a position for the first configuration. When the main plates are closed for pressing the first and second wood pieces, the entire surface of the second wood piece is covered by a main board. Pressed and supported by another main board, wherein the main board is closed for pressing for a predetermined length of time, (2) after the predetermined length of time for the pressing, the first and second pieces of wood The initial basic material laminated is The positioning mechanism is moved to a predetermined position, and the third piece of wood coated with a glue on a surface is supplied by the supply mechanism to a position for the second configuration, when both the main board and the auxiliary board are closed. For pressing the third piece of wood and the second piece of wood of the part, the entire surface of the third piece of wood is pressed by one of the main plates and supported by the other main plate, and the second piece of wood extends beyond the third piece of wood The other end portion is pressed by the auxiliary plate, wherein the main plate and the auxiliary plate are both closed for pressing for a predetermined length; (3) the Nth for pressing for lamination In the wood piece, where ''N &quot; represents an integer and '' Nth〃 represents an initial number other than the first, second and third, the initial basic of the first to (N - 1) th wood chips have been laminated The material is moved to a predetermined position by the positioning mechanism, and the Nth wood piece coated with an adhesive on a surface is supplied by the supply mechanism so that when the main board is closed for pressing Nth wood pieces, One end of Nth wood piece with 1276523 位於第(N - 1) th最鄰近於該最外部第二表面的初始基本 材料之第二表面成爲面對關係’且初始基本材料被該定位 機構移動至一位置,於此,當主板與輔助板均被關閉以供 壓擠第Nth木材片及該部份之第(N—l) th木材片時,第 Nth之整體表面被一主板壓擠且被另一主板支承,且第 (N— 1 ) th木材片之延伸超過第Nth木材片的另一末端之 部份,係被該輔助板所壓擠,於此,主板與輔助板均被關 閉以供壓擠一預定長度之時間,及 (4 )控制步驟(3 )被重覆,直到疊層木材片之總 厚變成爲初始基本材料的厚度爲止。a second surface of the initial base material located at (N - 1)th closest to the outermost second surface becomes a facing relationship 'and the initial base material is moved to a position by the positioning mechanism, where the main board and the auxiliary When the plates are closed for pressing the Nth wood piece and the (N-1)th wood piece of the part, the entire surface of the Nth is pressed by a main plate and supported by the other main plate, and the first (N- 1) the portion of the wood piece extending beyond the other end of the Nth wood piece is pressed by the auxiliary plate, wherein the main plate and the auxiliary plate are both closed for a predetermined length of time, and (4) The control step (3) is repeated until the total thickness of the laminated wood chips becomes the thickness of the initial base material. -10--10-
TW93120686A 2004-07-09 2004-07-09 Method and apparatus of manufacturing glued laminated wood TWI276523B (en)

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