狄、發明說明： 【發明所屬之技術領域】 i、,發明係關於-種成形具有碳纖維組塊的高爾夫球桿 f的製k方法，尤指一種用以在金屬材質球桿頭本體上預 區間成形奴纖維組塊構成一球桿頭成品之成形方法。 【先鈿技術】 6對於高爾夫球桿頭之製作，為達成降低重心及增進穩 7擊球效果’相關業者即應以同材f組合手段製造該類 型高爾夫球桿頭，其中在球桿頭預定之部份改設以碳纖維 材質製成的組塊為被廣泛採用之方法之一。 現行成形具有碳纖維組塊之球桿頭製造方法，概有二 種： 田/、者，主要係將金屬材球桿頭本體及碳纖維預浸布 f層同置於一模具中，次將一氣袋放置於該球桿頭本體及 碳纖維預浸布層㈣，以該充氣之氣袋作為主要支揮物， 用以在模具中對碳纖維預浸布疊層錢再經加&，使碳纖 維預浸布SHb成形於球桿頭本體上。前揭利用氣袋施遷加 熱碳纖維組塊之技術手段，雖可於球桿頭本體上成形碳纖 維組塊，然:而，該製程方法因氣袋充氣之不穩定性關係， 使其產品良率不高’且有氣袋破裂，碳纖維脫落等問題不 利於量產。 其一者，為熱壓成形方式，其主要係將碳纖維預壓成 預定形狀’再利用夾治具狀其施屢接著於球桿頭本體預定 之區間中。此一方式因碳纖維及球桿頭本體在成形時，因 某些原因造成變形，會影響彼此 、 θ攸此間接合之密合度及配合度 ’造成後續修補作業之困擾，且右σ ^ 立有品質不易控管等問題。 【發明内容】 · 為克服前揭以氣袋成形法無法進行量產化高爾夫球桿· ^缺點’本發明人乃重新研發—種「成形具有碳纖維組 塊的高爾夫球桿頭的製造方法」，希藉此發明，用以提供 項可以量產化進行球桿頭製造.且保有高產品良率之成 形方法。 為達成前揭目的，本發明所提出之技術方案主要係於 金屬球桿頭本體預設的裝配區間中置入一支撑片，再以疊一 層手法將碳纖維預浸布依純★曰 且 貝又邛伋球#頭本體之形狀曲率覆置於支 撐片上，填滿該裝配區間，續 门，以固定件予以固定後進行烘 烤，使碳纖維預浸布固化报士、 A i · 镞…. 與球桿本體固結-體的碳 纖維組塊，再移除固定件， 、 几戚該具有奴纖維組塊的球捍 頭之製造。 本發明以前揭其創新的枯 技術方案自又計，將可獲致的優 :::本發明係採無氣袋之精簡化製程設計1決球桿:;·· 袋f形碳纖維組塊方式無法進行量產之需求，並 、 厓表N爾夫球桿頭時變異性，辦 進其產品良率。 曰 【實施方式】 有關本發明成形且古* / mm组塊的高爾夫球桿頭的製 垅方法係應用於由二（含、 ⑷ M上組塊組構而成之高爾夫破 杯頭之製程，該球桿頭且右 衣 -有由至y —塊金屬組塊構成之球 589214 桿頭本體’以及至少一成浪Λ 成t 口疋於該球桿 維組塊所組構而成，該碳纖維 之厌纖 側面各部、背部、底部或桿部等部:===部、 塊成形於該球桿本體上之步驟包括有·· * 反、·、、准組 金屬材質製成默形狀之球桿頭本體（1〇) ’该球桿頭本體（1 〇 )預定 區Π…、 ）預疋位置處形成預定形狀之裝配 -間（1 1 )，該裝配區間周邊形成承載 如第一圖所示； 丄z J， 將支撐片（20)置入於球桿頭本體 配區間（11)中定位，如第一圖所示； ）之义 以疊層手段將錢維預浸布（31)依球桿頭本體（ 二二狀曲率覆置於支撐片（2〇)上，填滿該裝配 -間（1 1 )’如第一、二圖所示；以及 唯預：η(4〇)包覆固定球桿本體（10)及碳纖 =預浸布（H)疊層，如第三圖所示，並移送烤箱中施 加熱，使碳纖維預浸布（31)受壓固化形成一與球桿 體（1 0 )固結一體的碳纖維組塊（3 0 )，如第四圖 之後’移除固定件（4〇)，即完成該具有碳纖維 、鬼（3 0 )的球桿頭，如第五圖所示。 &月j述支撐片（2 〇 )可以碳纖維預浸布經熱壓成形手 段製成的薄片，或使用以成形加工手段製造之鈦(τ。片或 :膠片等片體’該支撐片（2 〇 )厚度以。· 3〜。·5_為最 因支撐片（2 〇 )之厚度薄，可輕易克服球桿頭本體 (10)及支撐片（20)變形之問題，該支撐片（2〇 7 )放置於球桿頭本體（1 以腴人1貝^ ( 1 0)之裝配區間（1 i )中，可 乂骖5手段固定於承載凸緣（1 2)上； 前述設於球桿頭本體（1Q)/ 載凸緣（1 2 )可如第一圖所_法 間（1 1 )的承 辟浐…圖所不為自裝配區間（1 1 )側 向延伸之凸緣，或可如第六圖所示為自裝配區間（1 施型態。 卩上緣杈向延伸凸緣之實 前述用以包覆固定球桿 右Μ π、h 干貝本體（1 Ο)及碳纖維預浸 縮膜i、(4Q)可如第四圖所示為熱收 預浸布包覆於球桿頭本體（1〇)及碳纖維 且層外側’再經加熱收縮方式壓縮包覆固 疋以玉干本體（10)及碳纖維預浸布（31)疊層；或 者’該固Μ(40)可為膠布（圖未示），並以纏繞手 !包覆固定球桿頭本體（10)及碳纖維預浸布（31) 且曰❹4固疋件（40)可為金屬材質製成的治具 (圖未不），作為施壓固定球桿頭本體及碳纖維疊層之工 具。 ·< 刖述具有碳纖維組塊的球桿頭成形後可施以研磨、上 漆之表面處理步驟，其中於表面研磨加工後，可使用3 κ 、我布（woven)包覆於球桿頭外側後再上漆，藉以增進美觀 並防止漆料龜裂。 +經由前揭說明中’可以清楚得知：本發明主要係利用 以4 ^/支撐片定位於金屬球桿頭本體預設的裝配區間中， 讓礙纖維預浸布以疊層方式填入裝配區間中，藉固定件固 589214 疋後朴供烤’使碳纖維預浸布固化與金屬材球桿頭本體 固結-體’藉，匕，不使用氣袋輔助成形製造之精簡化製程 設：，解決球桿頭本體以氣袋成形碳纖维組塊方式無法進 行量產之需求，並避免製程受限氣袋成袋手段產製高 球桿頭時變異性，增進其產品良率。 综上所述，本發明以其創新的成形方法設計，確可提 供-項有別於氣袋成形方法，且更具產#利用價值之設計 ’因此’本發明符合發明專利要件’爰依法具文提出申情 【圖式 (一） 第一 第二 第三 第四 第五 第六 簡單說明】 圖式部分 圖係本發明將支撐片放置於球桿頭本體上之平 面示意圖。 ' 圖係本發明將碳纖維預浸在疊置於支撐片上，· 填滿於球杯頭裝配區間中之平面示音日 圖係本發明使用熱收縮膜套設於球桿頭本體外 侧之平面示意圖。 ^ 圖係本發明於熱收縮膜式固定件受熱收縮時對 碳纖維預浸布施壓之平面示意圖。 圖係本發明去除熱收縮膜式固定件之球桿頭平 面示意圖。 圖係本發明另一實施型態之球桿頭本體平面示 圖。 元件代表符號 9 589214 (1 Ο )球桿頭本體 （1 1 )裝配區間 (1 2 )承載凸緣 (2 0 )支撐片 (3 0 )碳纖維組塊 （3 1 )碳纖維預浸布 (4 0 )固定件D. Description of the invention: [Technical field to which the invention belongs] i. The invention relates to a k-making method for forming a golf club f with a carbon fiber block, especially a pre-interval on a metal club head body The forming method of the formed slave fiber block constitutes a finished club head. [Advanced technology] 6 For the production of golf club heads, in order to reduce the center of gravity and improve the stability of the 7 shots' Relevant industry should use the same material f combination method to manufacture this type of golf club head, which is scheduled in the club head One part of the method is to use carbon fiber material as one of the widely used methods. There are currently two manufacturing methods for forming club heads with carbon fiber blocks: Tian /, Zhe, mainly put the metal club head body and carbon fiber prepreg f layer in the same mold, and then an air bag It is placed on the club head body and the carbon fiber prepreg cloth layer, and the inflatable air bag is used as the main support for stacking the carbon fiber prepreg cloth in a mold and adding & The cloth SHb is formed on the club head body. The front lift uses the airbag technology to heat the carbon fiber block, although the carbon fiber block can be formed on the club head body. However, because of the instability of the airbag inflation, this process method makes the product yield rate Not high 'and there are problems such as airbag rupture and carbon fiber falling off, which are not conducive to mass production. One of them is a hot-press forming method, which mainly pre-presses carbon fibers into a predetermined shape 'and then uses a jig-like shape, which is then continuously applied to a predetermined interval of the club head body. In this method, the carbon fiber and the club head body are deformed due to some reasons during the forming process, which will affect the closeness and fit of the joint between each other, θ ′, and cause troubles in subsequent repair operations, and the right σ ^ stands for Quality is not easy to control and other issues. [Summary of the Invention] · In order to overcome the previously unavailable mass production of golf clubs by airbag forming method. ^ Disadvantage 'The inventor has re-developed a "manufacturing method for forming a golf club head with carbon fiber blocks" I hope that this invention can be used to provide a molding method that can be mass-produced for club head manufacturing and maintain a high product yield. In order to achieve the purpose of the previous disclosure, the technical solution proposed by the present invention is mainly to place a support sheet in a preset assembly section of the metal club head body, and then to layer the carbon fiber prepreg cloth purely. The shape curvature of the Drawball #head body is placed on the support sheet, fills the assembly section, continues the door, fixes with the fixing parts and then bakes, so that the carbon fiber prepreg is cured by the newspaper, A i · 镞 ... The carbon fiber block of the rod body is consolidated and then the fixing member is removed, and the ball is made of a ball with a slave fiber block. The present invention has previously disclosed its innovative dry technology solution, and it will achieve the following advantages :: The present invention uses a streamlined process design without airbags. 1 Driver:;. The bag f-shaped carbon fiber block method cannot be used. Demands for mass production, and the variability of the Yabiao Nelf club heads, to achieve its product yield. [Embodiment] The manufacturing method of the golf club head formed according to the present invention and the ancient * / mm block is applied to a golf cup breaking head made of two (including, ⑷M) block, The club head and the right clothing-has a ball composed of to y-metal blocks 589214 club head body 'and at least one wave Λ to t mouth is formed by the club dimension block, the carbon fiber The parts of the side of the fiber, the back, the bottom or the club: the steps of forming the block on the club body include: * * anti, ..., quasi-group metal materials to make a silent ball Head body (10) 'The club head body (10) has a predetermined shape assembly-room (1 1) at a predetermined position, and the periphery of the assembly section forms a bearing as shown in the first figure. ； Z J, put the support piece (20) into the club head body matching section (11) for positioning, as shown in the first picture; According to the club head body (two-two curvature is overlaid on the support piece (20), filling the assembly-room (1 1) 'as shown in the first and second figures And pre-preparation: η (4〇) covers and fixes the club body (10) and carbon fiber = prepreg (H) laminate, as shown in the third figure, and transfers to the oven to apply heat to make the carbon fiber prepreg (31) Compression and solidification to form a carbon fiber block (30) consolidated with the club body (10), as shown in the fourth figure, 'removing the fixing member (40), the carbon fiber, ghost (3 0) club head, as shown in the fifth figure. &Amp; Month support sheet (20) can be a sheet made of carbon fiber prepreg by hot pressing forming method, or it can be manufactured by forming processing method Titanium (τ. Sheet or: film and other sheet bodies) The thickness of the support sheet (20) is .. 3 ~ .. 5_ is the most thin support sheet (20), which can easily overcome the club head body ( 10) and the deformation of the support piece (20), the support piece (207) is placed in the assembly area (1i) of the club head body (1 to 1 person ^ (1 0)), and can be 5 means fixed on the bearing flange (1 2); the aforementioned provided on the club head body (1Q) / load flange (1 2) can be as shown in the first picture _ law room (1 1) undertook ... What is not a self-assembly interval (1 1) The flange extending laterally, or as shown in the sixth figure, can be a self-assembling section (1 application type. 卩 The upper edge of the flange extends the flange to cover the right M π, h of the fixed club. The scallop body (10) and carbon fiber pre-impregnated film i, (4Q) can be covered with a heat-recoverable prepreg cloth as shown in the fourth figure, covering the club head body (10) and carbon fiber, and the outer side of the layer is then heated Shrink the compression method to cover and solidify the jade body (10) and carbon fiber prepreg (31) laminated; or 'The solid M (40) can be adhesive tape (not shown), and wrapped and fixed! The club head body (10) and carbon fiber prepreg (31), and the four-piece fixing member (40) can be a jig made of metal material (not shown in the figure), which is used as a pressure to fix the club head body and the carbon fiber stack. Layer of tools. · <Brief description of the club head with carbon fiber block can be subjected to grinding and painting surface treatment steps after forming, where after the surface grinding process, the club head can be coated with 3 κ, woven (woven) Paint on the outside to improve appearance and prevent paint cracking. + It can be clearly known from the description of the previous disclosure that the present invention mainly uses a 4 ^ / support sheet to position the preset assembly section of the metal club head body, so that the interfering fiber prepreg is filled into the assembly in a laminated manner. In the section, 589214 is fixed by the fixing part, and then baked for curing the carbon fiber prepreg and solidified the body of the metal club head-body, borrowing, simplifying the manufacturing process without using airbag assisted forming: It solves the requirement that the club head body cannot be mass-produced by air-bag forming carbon fiber block method, and avoids the variability in the production of high club heads by the air-bag bagging method with limited process, which improves its product yield. In summary, the present invention, with its innovative forming method design, can indeed provide a design that is different from the airbag forming method and has a more productive #utility value design. Therefore, the present invention conforms to the invention patent requirements. The article proposes the proposal [Schema (1) First Second Third Fourth Fifth Sixth Simple Explanation] Part of the schematic diagram of the present invention is a schematic plan view of the support piece placed on the club head body. 'The picture is a plan view of the present invention where carbon fibers are pre-impregnated on a support sheet, and filled in the assembly area of the club head. The diagram is a schematic plan view of the present invention using a heat shrinkable film sleeved on the outside of the club head body. . ^ The figure is a schematic plan view of the present invention applying pressure on a carbon fiber prepreg when a heat-shrinkable film-type fixing member shrinks under heat. FIG. Is a schematic plan view of a club head in which a heat shrinkable film type fixing member is removed according to the present invention. The figure is a plan view of a club head body according to another embodiment of the present invention. Component representative symbol 9 589214 (1 〇) club head body (1 1) assembly section (1 2) bearing flange (2 0) support piece (3 0) carbon fiber block (3 1) carbon fiber prepreg (4 0 )Fastener
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