552330 五、發明說明(1) 本發明 法與裝置J 型紗線及其 按,目 其利用特辨^ ’並且生產 而本發 線及其製造 鬆纖維毛之 鬆型紗線4 製作特殊|| 為達上 法」,係包 棉處理,以 上述網層, 紋方式旋轉 向壓著條之 織布捲;e. 含有兩外側 線捲。 而本發 維原料依序 ’再經由熱 該熱壓機包 係有關 ’尤指 製造方 前化學 刷毛處 製造成 明之目 方法與 紗線, 有質輕 鬆毛質 揭目的 括以下 製成極 使其纖 失壓上 連續式 逐一拉 未壓著 明「不 通過開 壓機與 括有上 一種「不織布製 一種針對不織布 法與裝置。 纖維紗線基本上 理,也不容易達 本高,紗線重量 的,即在提供一 裝置」,其利用 整體生產製造速 及毛邊效果,紗 感之針織布,可 ,本發明「不織 步驟:a ·將纖維 蓬鬆狀之連續式 維趨向縱向排列 述已牽伸之網層 不織布;d.將上 取上述不織布捲 蓬鬆纖維毛之紗 織布製蓬鬆型紗 棉機、梳棉機及 捲布機而製成不 下兩熱壓輥輪, 蓬鬆型紗線及其製造方 進一步加工設計之蓬鬆 沒有蓬鬆纖 到理想之蓬 較重。 種「不織布 不織布加工 度快,成本 線顏色變化 供產業上利 布製蓬鬆型 原料依序經 網層;b.依 ;c·利用熱 ’以製成具 述不織布連 之縱向壓著 線,並且連 維毛,即使' 鬆毛邊效果 製蓬鬆型紗 製成含有蓬 低,並且蓬 谷易,適合 用。 紗線製造方 由開棉、梳 序縱向牽伸 壓輥輪以條 有等間隔縱 續捲繞成不 條,以成為 續捲繞成紗 線製造裝置」,係將纖 牽伸機製成連續式網層 織布捲;其特徵在於: 以旋轉夾壓上述網層, 552330 五、發明說明(2) 其中之一熱壓輥輪外周等間隔預設多數徑 製出具有等間隔縱向壓著條之連續式不織1 1凸環,以 機係旋轉式逐一拉取上述不織布捲之縱捲線筒子_ 續捲繞成紗線捲。 條,並且連 又,本發明「不織布製蓬鬆型紗 向熱壓構成之連續式扁狀壓著條,此 =為不織布縱 縱向排列,並且熱壓軟化黏合成密每 ' 身纖維趨向 側具有未壓著之蓬鬆纖維毛。 A 心而壓著條兩外 有關本發明為達成上述目的, 功效,茲舉出可行實施例並配合圖面之技術手段及其 更趨於明瞭。 °月’以使整體設計 首先,請參閱第i圖,本發明 造方法及其裝置基本上部份利用一 Λ布製蓬鬆型紗線製 圖所示製造裝置即包括有:_师,不織布生產設備,如 (1 1 )、一梳棉機(丄2 ) 、一 I 1 〇 )、一開棉機 壓機(20)、一捲布機(丄 牽伸機(13)、一熱 ’然後再配合最後之捲線 ,:分條機(1 5 )等 鬆型紗線之整套製造裝置。 丄6 ),以構成生產蓬 請同時參閱第1 、2圖, 時,首先將纖維原料佑皮二丄在實際製造生產蓬鬆型紗線 1 1 )及梳棉機(丄2 ) ,r κ棉機(1 〇 )、開棉機( 蓬鬆狀之連續式網層(3 〇 ^進行開棉、梳棉處理成為極 牽伸機(")之;組差速於將t述網層(3 0 )通過 伸,使已牽伸網層(3 1 : I 1 7 ),以進行縱向牽 (請配合參閱第3圖)之纖維 552330 通過熱壓機 ,藉由其條 等間隔縱向 各壓著條( ),然後利 成不織布捲 該不織布捲 切不織布( 布捲(4 4 子機(1 6 條(4 1 ) 含有兩外側 請參閱第7 線捲(4 7 效果,並且 體生產製造 擇纖維原料 型紗線(4 施例中,該 上下熱壓輥 夹麼,以製 1 )之連靖 之間係為: 1 4 )將不 過分條機彳 且分別捲取 織布捲(4 拉取不織布 撕開其條狀 纖維毛(4 連續捲繞成 鬆型紗線( 等於不織布 本低,紗線 布"0 ) 0 )包括有 第1 、4圖 將上熱壓輥 (23), 向凹環溝( 3圖所示已 五、發明說明(3) 趨向縱向排 輪(2 1 ) 成弟5 、6 式不織布( 壓著之條狀 織布(4 0 在可行 15),以 成數段較小 4 )即可立 捲(4 4 ) 網層(4 2 5 )之紗線 弟8圖及附 4 6 )具有 (4 0 )之 顏色變化容 印色、染色 本發明 上下兩熱壓 ),以旋轉 輪(2 1 ) 使此等壓著 2 4 ),並 列。然後再 、(2 2 ) 圖所示具有 4 0),而 網層(4 2 )連續捲繞 實施例中, 縱向分條裁 寬度之不織 置於捲線筒 之縱向壓著 ),以成為 (46)( 件所示之紗 質輕及毛邊 總長度,整 易,能夠選 ’以及蓬鬆 製造裝置實 輥輪(2 1 夾送上述已 外周等間隔 凸環(2 3 且凹環溝( (2 0 )之 紋方式旋轉 壓著條(4 4 1 )彼此 用捲布機( “ 3 )。 (4 3 )通 4 〇 ),並 )。此等不 ),供逐一 ,相對同時 未壓著蓬鬆 圖),並且 )。從而蓬 其單條長度 速度快,成 染色,不織 6 )染色。 熱壓機(2 )(請參閱 (31)。 向壓著凸環 各相隔一徑 度係小於第 )、(2 2 牽伸之網層 預設多數徑 )彼此之間 2 4 )之深552330 V. Description of the invention (1) The method and device of the present invention are J-shaped yarns and their buttons. The purpose is to use special features ^ 'and to produce the hairline and the loose-type yarns made of pine fiber wool. 4 Special production || In order to achieve the upper method ", it is cotton-wrapped and is rotated toward the weaving roll of the pressing strip by the above-mentioned net layer and pattern; e. Contains two outer thread rolls. The raw materials of this hairpin are sequentially 'relevant by heating the hot press package', especially the method and yarn manufactured by the chemical bristles at the front of the manufacturer. The fiber loss pressure is continuously pulled one by one without pressing. "Do not pass the opener and include the previous" non-woven method and device for non-woven fabrics. Fiber yarn is basically processed, it is not easy to reach the height, yarn weight "It is providing a device", which uses the overall production speed and burr effect, knitting fabric with a sense of yarn. However, the present invention "non-weaving step: a." Stretched non-woven fabric; d. Take the above mentioned non-woven rolls of fluffy fiber wool yarn to make fluffy yarn cotton machine, carding machine and cloth rolling machine to make no less than two hot-pressing rollers, fluffy yarn and its manufacturing method The fluff of the further processing design is not fluffy fiber to the ideal fluff heavier. Kind of "non-woven non-woven fabric processing speed is fast, the cost line color changes for the industrial production of cloth fluffy raw materials in order Warp layer; b. According to; c · use heat 'to make the non-woven fabric with a longitudinal crimping line, and even weave, even if the' fleece edge effect made of fluffy yarn is made containing puff low, and Peng Guyi The yarn manufacturing side is continuously wound into strips at a regular interval by the open-rolling and combing longitudinal drafting rollers at equal intervals to become a continuous winding into a yarn manufacturing device. " The mechanism is a continuous mesh layer woven roll; it is characterized by: the above-mentioned mesh layer is pressed by rotation, 552330 V. Description of the invention (2) One of the hot-pressing rollers is equally spaced on the outer circumference and is preset with a plurality of diameters to have equal intervals The continuous non-woven 1 1 convex ring with longitudinally pressed strips is used to pull the longitudinal winding bobbins of the above-mentioned non-woven fabric rolls one by one in a machine-type rotation mode. Strip, and in turn, the present invention "a continuous flat crimping strip composed of non-woven fluffy yarns by hot pressing, this = non-woven fabrics are arranged longitudinally and longitudinally, and hot-pressing softens and sticks densely. Pressed fluffy fiber hair. A heart and pressed strips are related to the present invention. To achieve the above-mentioned objectives and effects, the technical methods that are feasible and coordinated with the drawings are more clear. ° month 'to make Overall Design First, please refer to FIG. I. The manufacturing method and the device of the present invention basically use a Λ cloth fluffy yarn to draw. The manufacturing device shown in the drawing includes: _ teacher, non-woven production equipment, such as (1 1) , A carding machine (丄 2), a I 1 〇), a card opener press (20), a cloth winding machine (丄 drafting machine (13), a heat ', and then cooperate with the final winding line: Slotting machine (1 5) and other complete sets of manufacturing equipment for loose yarns. 丄 6) to form a production poncho. Please refer to Figures 1 and 2 at the same time. First, the fiber raw material 皮皮 二 丄 is actually produced to produce a voluminous type. Yarn 1 1) and carding machine (丄 2), r κ cotton machine (1 〇) Opening machine (fleece-like continuous net layer (30 ^ open cotton, carding process to become a very draft machine); the difference is faster than the net layer (3 0) through the drawing, so that The fiber layer (3 1: I 1 7) has been drawn for longitudinal drawing (please refer to Figure 3). The fiber 552330 is passed through a heat press and the strips are pressed at equal intervals in the longitudinal direction (). Into a non-woven roll This non-woven roll is cut into non-woven fabric (cloth roll (4 4 sub-machines (16 strips (4 1)) contains both outer sides, please refer to the 7th thread roll (4 7 effect, and the body production selects fiber raw material type yarn (4 In the embodiment, the upper and lower hot-pressing roller nips are made according to 1): 1 4) The unslitting machine is reeled and the woven fabric rolls are separately wound (4 pulling the non-woven fabric to tear the strip fibers) Wool (4 continuous winding into a loose yarn (equivalent to the low nonwoven fabric, yarn cloth " 0) 0) includes Figures 1 and 4 which will be heated on the hot-pressing roller (23) and directed to the concave ring groove (Figure 3) Shown five. Description of the invention (3) Trend towards the vertical row wheel (2 1) Chengdi 5-6 type non-woven fabric (pressed strip-shaped woven fabric (4 0 if feasible 15) to The number of segments is small 4) can be rolled up (4 4) 8 layers of the yarn layer (4 2 5) and attached 4 6) has a color change of (40) and the printing color, dyeing Press), and rotate the wheels (2 1) so that these are pressed against 2 4), and then juxtapose. Then, (2 2) has 40) as shown in the figure, and the mesh layer (4 2) is continuously wound in the embodiment, The longitudinal slitting width of the non-woven fabric is placed in the longitudinal direction of the reel) to become (46) (the yarn shown in the figure is light and the total length of the burr is simple and straightforward. You can choose the solid roller of the fluffy manufacturing device ( 2 1 Pinch the above-circumferentially-spaced convex rings (2 3 and the concave ring grooves ((2 0)) in a manner of rotating the crimping strips (4 4 1) to each other with a cloth rolling machine ("3"). (4 3) pass 4 0), and). These are not), one by one, relatively unpressed fluffy chart at the same time), and). Therefore, the length of a single strip is fast, and dyed, non-woven 6) dyeing. Hot press (2) (Please refer to (31). The diameter of each pressing ring is smaller than that of the first), (2 2 drawn mesh layer preset majority diameter) 2 4) deep
552330 五、發明說明(4) 牽伸網層(3 1 )之厚度。藉甴上熱壓蒜論(2 1 )之壓 著凸環(2 3 )配合下熱壓輥輪(2 2 )之光滑圓周面,_ 以壓製出具有等間隔縱向壓著條(4 1 )之連續式不織布 (40)(請參閱第5 、6圖),而各凹環溝(2 4 )貝11 —. 壓出未壓著之條狀網層(4 2 )。 然後經由捲布機(1 4 )連續捲繞成不織布捲(4 3 ),再通過分條機(1 5 )縱向分條裁切成數支較小寬度 之不織布捲(44)。一捲線筒子機(16)旋轉式逐一 拉取上述不織布捲(4 4 )之縱向壓著條(4 1 ),相對 同時撕開其條狀網層(4 2 ),而製成第7圖所示之連續| 式紗線(4 6 ),再捲繞成第8圖所示之紗線捲(4 7 ) 0 如第7圖所示之實施例中,該蓬鬆型紗線(4 6 )係 為不織布縱向熱壓構成之連續式扁狀壓著條(4 1 ),本_ 身纖維趨向縱向排列,並且熱壓軟化黏合成密實狀態,而 壓著條(4 1 )兩外側則具有未壓著之蓬鬆纖維毛(4 5 ),以達到質輕及毛邊效果。除此之外,該蓬鬆型紗線( 4 6 )亦可依實際需要,而製成第9圖所示之單條或多條 加撚紗線(4 8 )。 綜合以上所述,本發明利用不織布加工製成含有蓬鬆·' 纖維毛之紗線,整體生產製造速度快,成本低,並且蓬鬆 型紗線具有質輕及毛邊效果,紗線顏色變化容易,適合製 作特殊蓬鬆毛質感之針織布,可供產業上利用,爰依法提 出發明專利申請。552330 V. Description of the invention (4) Thickness of the drafting net layer (3 1). By using the pressing convex ring (2 3) of the hot pressing garlic theory (2 1) and the smooth circumferential surface of the lower hot pressing roller (2 2), _ to press out the equally pressing longitudinal pressing bars (4 1) The continuous non-woven fabric (40) (please refer to Figures 5 and 6), and each concave ring groove (2 4) shell 11-. Press out the unpressed strip-like mesh layer (4 2). Then, it is continuously wound into a non-woven roll (4 3) through a cloth rolling machine (1 4), and then longitudinally slitted by a slitter (1 5) into a plurality of non-woven rolls (44) with a smaller width. A bobbin winding machine (16) pulls out the longitudinally pressing strips (4 1) of the non-woven rolls (4 4) one by one, and tears the strip-shaped mesh layer (4 2) relatively at the same time, and is made as shown in FIG. 7. The continuous yarn (4 6) is shown, and then wound into the yarn roll (4 7) shown in FIG. 8. In the embodiment shown in FIG. 7, the fluffy yarn (4 6) It is a continuous flat crimping strip (4 1) composed of non-woven longitudinal heat pressing. The main fiber tends to be aligned longitudinally and is softened by heat pressing to form a dense state. The outer sides of the crimping strip (4 1) have unsealed edges. Pressed fluffy fiber hair (4 5) to achieve light weight and burr effect. In addition, the fluffy yarn (4 6) can also be made into single or multiple twisted yarns (4 8) as shown in FIG. 9 according to actual needs. To sum up, the present invention uses a non-woven fabric to make a yarn containing fluffy 'fiber hair, the overall production speed is fast, the cost is low, and the fluffy yarn has a light weight and burr effect, and the yarn color is easy to change, suitable for The production of knitting cloth with special fluffy texture can be used in the industry, and the invention patent application is made according to law.
1542-3912.ptd 第7頁 552330 圖式簡單說明 第1圖係本發明實施例紗線製造裝置之示意圖; 第2圖係本發明實施例紗線製造方法之方塊圖; — 第3圖係本發明實施例已牽伸網層之示意圖; · 第4圖係本發明實施例熱壓成型不織布之放大圖; . 第5圖係第4圖不織布之斷面圖; 第6圖係第5圖不織布之立體圖; 第7圖係本發明實施例紗線之局部放大圖; 第8圖係本發明實施例紗線捲之立體圖;以及 第9圖係本發明實施例加撚紗線之立體圖。 附件:係本發明不織布捲及紗線捲之照片。 代號說明: (1 0 )喂棉機 (1 1 )開棉機 (1 2 )梳棉機 (1 3 )牽伸機 (1 4 )捲布機 (1 5 )分條機 (1 6 )捲線筒子機 (1 7 )輥輪 _ (2 0 )熱壓機 (2 1 )熱壓輥輪(2 2 )熱壓輥輪 - (2 3 )壓著凸環(2 4 )凹環溝 (3 0 )網層 (3 1 )網層 (4 0 )不織布 (4 1 )壓著條 (4 2 )條狀網層 (4 3 )不織布捲(4 4 )不織布捲(4 5 )蓬鬆纖維毛 (4 6 )紗線 (4 7 )紗線捲(4 8 )加撚紗線 ®1542-3912.ptd Page 7 552330 Brief description of the drawings Figure 1 is a schematic diagram of the yarn manufacturing device according to the embodiment of the present invention; Figure 2 is a block diagram of the yarn manufacturing method according to the embodiment of the present invention; The schematic diagram of the drafted mesh layer in the embodiment of the invention; Figure 4 is an enlarged view of the non-woven fabric of the thermo-compression molding according to the embodiment of the present invention; Figure 5 is a sectional view of the nonwoven in Figure 4; Figure 6 is the nonwoven in Figure 5 Figure 7 is a partial enlarged view of the yarn of the embodiment of the present invention; Figure 8 is a perspective view of the yarn roll of the embodiment of the present invention; and Figure 9 is a perspective view of the twisted yarn of the embodiment of the present invention. Attachment: Photographs of the non-woven roll and yarn roll of the present invention. Code description: (1 0) feeding machine (1 1) carding machine (1 2) carding machine (1 3) drawing machine (1 4) winding machine (1 5) slitting machine (1 6) winding line Bobbin (1 7) Roller _ (2 0) Hot Press (2 1) Hot Pressing Roller (2 2) Hot Pressing Roller-(2 3) Pressing the convex ring (2 4) concave ring groove (3 0) Mesh layer (3 1) Mesh layer (4 0) Non-woven fabric (4 1) Pressed strip (4 2) Strip-shaped mesh layer (4 3) Non-woven roll (4 4) Non-woven roll (4 5) Fluffy fiber wool ( 4 6) Yarn (4 7) Yarn Roll (4 8) Twisted Yarn ®
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