TW202315700A - Rod material feeder - Google Patents
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本發明係關於一種棒材供給機,詳言之,係關於沿著棒材的長度方向軸線將棒材饋送到棒材加工機之棒材供給機。 The present invention relates to a bar feeding machine, in particular, to a bar feeding machine which feeds a bar to a bar processing machine along the lengthwise axis of the bar.
棒材供給機一般而言係具有:從上方承接一根棒材,沿著饋送軸線導引所承接的棒材之導軌;為了將接到導軌內的棒材饋送到棒材加工機,從後方往前方將棒材往棒材加工機推之進給推桿;以及驅動進給推桿之驅動裝置。 Generally speaking, the bar feeding machine has a guide rail that receives a bar from above and guides the received bar along the feeding axis; A feed push rod that pushes the bar forward to the bar processing machine; and a drive device that drives the feed push rod.
饋送到棒材加工機之棒材會***棒材加工機的主軸的貫通孔,棒材的前端部分由主軸的夾頭(chuck)加以保持住。使主軸轉動,就可利用棒材加工機的加工部(例如車刀(bite))對棒材的前端部分進行加工。將經棒材的前端部分的加工而形成的加工品切下來後,棒材由進給推桿將之再往前饋送,形成下一個加工品後再切下來。 A bar fed to the bar processing machine is inserted into a through hole of a main shaft of the bar processing machine, and the front end portion of the bar is held by a chuck of the main shaft. By rotating the main shaft, the front end portion of the bar can be machined by a processing unit (for example, a bit) of the bar processing machine. After the processed product formed by the processing of the front end of the bar is cut off, the bar is fed forward by the feed push rod, and the next processed product is formed before being cut off.
本案申請人曾以利用可更換的外套管而可將相同的進給推桿***不同孔徑的主軸的貫通孔之棒材供給機,取得日本專利(專利文獻1)。 The applicant of this application once obtained a Japanese patent (Patent Document 1) for a rod material feeding machine that can insert the same feed push rod into the through hole of the main shaft with different apertures by using a replaceable outer sleeve.
[先前技術文獻] [Prior Art Literature]
[專利文獻] [Patent Document]
[專利文獻1]日本專利公告第5998417號 [Patent Document 1] Japanese Patent Publication No. 5998417
包含專利文獻1的裝置在內,傳統的棒材供給機都是利用導軌來導引進給推桿。與進給推桿的長度方向軸線垂直之導軌的橫斷面係形成為圓弧狀斷面。 Including the device of Patent Document 1, conventional bar feeders use guide rails to guide the feeding push rods. The cross-section of the guide rail perpendicular to the longitudinal axis of the feed push rod is formed into an arc-shaped cross-section.
而且,為了減輕進給推桿與導軌之間的摩擦阻力,將導軌的該圓弧狀斷面的曲率半徑形成得比進給推桿的半徑大。更詳言之,係將導軌的該圓弧狀斷面的曲率半徑形成得比進給推桿的半徑增大2%左右。另外,傳統的裝置構成中,為了使進給推桿支持在導軌上(偏靠導軌側的位置)接受導引,從進給推桿的長度方向軸線到導軌的圓弧狀斷面的曲率中心之距離,係設定在該圓弧狀斷面的曲率半徑的2%左右,例如,進給推桿為Φ50(半徑25mm)時,使導軌的圓弧狀斷面的曲率半徑為25.5mm,從進給推桿的長度方向軸線到導軌的圓弧狀斷面的曲率中心之距離為0.5mm(該圓弧狀斷面的曲率半徑的2%)。 Furthermore, in order to reduce the frictional resistance between the feed push rod and the guide rail, the radius of curvature of the arc-shaped cross section of the guide rail is formed larger than the radius of the feed push rod. More specifically, the radius of curvature of the arc-shaped section of the guide rail is formed to be about 2% larger than the radius of the feed push rod. In addition, in the conventional device configuration, in order to allow the feed push rod to be supported on the guide rail (a position close to the guide rail side) and receive guidance, the center of curvature from the longitudinal axis of the feed push rod to the arc-shaped section of the guide rail The distance between them is set at about 2% of the radius of curvature of the arc-shaped section. For example, when the feed push rod is Φ50 (radius 25mm), the radius of curvature of the arc-shaped section of the guide rail is 25.5mm, from The distance from the longitudinal axis of the feed push rod to the center of curvature of the arc-shaped section of the guide rail is 0.5mm (2% of the radius of curvature of the arc-shaped section).
如此的態樣,雖然進給推桿與導軌之間的間隙會設為摩擦阻力剛好可進行驅動的間隙,卻有進給推桿會振動而產生噪音之問題。 In such a configuration, although the gap between the feed push rod and the guide rail is set to a gap that is just enough for frictional resistance to drive, there is a problem that the feed push rod will vibrate and generate noise.
本案的發明人針對此問題深入研究探討,發現藉由在導軌的途中設置藉由進給推桿的下側側面而轉動(相對於進給推桿的下側面而滾轉)的下側導輥,可顯著地減輕進給推桿與導軌之間的摩擦阻力。並且,確 認了以該構成作為前提,即便使從進給推桿的長度方向軸線到導軌的圓弧狀斷面的曲率中心之距離極小(最理想的是距離為零),也不會對進給推桿的驅動造成阻礙,同時也發現採用那樣的尺寸關係可顯著地抑制進給推桿的振動(關於導軌的圓弧狀斷面的曲率半徑,可相對於進給推桿的半徑留有一些裕度)。 The inventors of this case have conducted in-depth research on this problem and found that by setting the lower side guide rollers that are rotated by the lower side of the feed push rod (rolling relative to the lower side of the feed push rod) in the middle of the guide rail , can significantly reduce the frictional resistance between the feed push rod and the guide rail. and, indeed Considering this configuration as a premise, even if the distance from the longitudinal axis of the feed push rod to the center of curvature of the arc-shaped section of the guide rail is extremely small (the distance is ideally zero), the feed push rod will not be affected. At the same time, it is found that the vibration of the feed push rod can be significantly suppressed by adopting such a dimensional relationship (with regard to the radius of curvature of the arc-shaped section of the guide rail, some margin can be left relative to the radius of the feed push rod Spend).
本發明係根據以上的發現而創作完成的。本發明的目的在提供可減輕進給推桿的驅動阻力,且顯著地抑制進給推桿的振動之棒材供給機。 The present invention has been made based on the above findings. An object of the present invention is to provide a bar feeder capable of reducing the driving resistance of the feed ram and remarkably suppressing the vibration of the feed ram.
本發明係一種棒材供給機,係將棒材饋送到棒材加工機者,該棒材供給機具備有:朝棒材的軸線方向導引棒材之導引部;頂推前述棒材的後端部分以沿著前述導引部將前述棒材推送到棒材加工機之進給推桿;以及驅動前述進給推桿之驅動裝置;前述導引部係具有:配置成在與前述進給推桿的長度方向軸線平行的方向排成一列而延伸之複數個下側導軌元件;以及配置於鄰接的至少一組下側導軌元件之間,在前述棒材的推送之際藉由前述進給推桿的下側面而轉動之下側導輥;且各下側導軌元件的橫斷面而且是與前述進給推桿的長度方向軸線垂直的橫斷面,係具有:具有第一曲率中心及第一曲率半徑之圓弧狀部分;前述第一曲率中心係在前述進給推桿的長度方向軸線上,或從前述進給推桿的長度方向軸線偏離前述第一曲率半徑的1%以下的距離。 The present invention relates to a bar feeding machine which feeds the bar to a bar processing machine. The rear end part is used to push the aforementioned bar to the feed push rod of the bar processing machine along the aforementioned guide part; and the driving device for driving the aforementioned feed push rod; the aforementioned guide part has: A plurality of lower side guide rail elements arranged in a row in a direction parallel to the longitudinal axis of the push rod; and arranged between at least one set of adjacent lower side guide rail elements. The lower side guide roller is rotated for the lower side of the push rod; and the cross-section of each lower side guide rail element is also a cross-section perpendicular to the longitudinal axis of the aforementioned feed push rod, and has: a first center of curvature And the arc-shaped part of the first radius of curvature; the center of the first curvature is on the longitudinal axis of the aforementioned feed push rod, or deviates from the longitudinal axis of the aforementioned feed push rod by less than 1% of the aforementioned first radius of curvature distance.
根據本發明,設置藉由進給推桿的下側面而轉動(相對於進給推桿的下側面而滾轉)的下側導輥,可顯著地減輕進給推桿與導引部之間的 摩擦阻力,因此,即便使從進給推桿的長度方向軸線到導軌元件的橫斷面的圓弧狀部分的曲率中心之距離小到該曲率半徑的1%以下的距離也不會對於進給推桿的驅動造成阻礙,而且採用那樣的尺寸關係可顯著地抑制進給推桿的振動。 According to the present invention, the provision of lower side guide rollers that are rotated by the underside of the feed ram (rolling relative to the underside of the feed ram) significantly relieves the tension between the feed ram and the guide. of Therefore, even if the distance from the longitudinal axis of the feed push rod to the center of curvature of the arc-shaped part of the cross-section of the guide rail element is less than 1% of the radius of curvature, it will not affect the feed The drive of the push rod is hindered, and with that dimensional relationship the vibration of the feed push rod is significantly dampened.
較佳者為,前述下側導輥的通過轉動軸的橫斷面而且是與前述進給推桿的長度方向軸線垂直的橫斷面係具有:具有第二曲率中心及第二曲率半徑之圓弧狀部分;且前述下側導輥係定位於下側導引位置,其中,在該下側導引位置時,前述第二曲率中心在前述進給推桿的長度方向軸線上,或從前述進給推桿的長度方向軸線偏離前述第二曲率半徑的1%以下的距離。 Preferably, the cross-section passing through the rotating shaft of the above-mentioned lower side guide roller and the cross-section perpendicular to the longitudinal axis of the aforementioned feed push rod have: a circle with a second center of curvature and a second radius of curvature arc-shaped portion; and the aforementioned lower side guide roller is positioned at the lower side guiding position, wherein, at the lower side guiding position, the aforementioned second center of curvature is on the longitudinal axis of the aforementioned feed push rod, or from the aforementioned The lengthwise axis of the feed push rod deviates by a distance of less than 1% of the aforementioned second radius of curvature.
根據如此的構成,由於下側導輥的該圓弧狀部分的存在,在進給推桿的推送之際,下側導輥會用更廣的接觸區域接受來自進給推桿的下側面的轉動力(滾轉力)而滾轉,因而減輕進給推桿與導引部之間的摩擦阻力的效果會變得很高。 According to such a structure, due to the presence of the arc-shaped portion of the lower guide roller, when the feed push rod is pushed, the lower guide roller will receive pressure from the lower side of the feed push rod with a wider contact area. Rotational force (rolling force) causes rolling, so the effect of reducing the frictional resistance between the feed push rod and the guide portion becomes high.
或者,本發明係一種棒材供給機,係將棒材饋送到棒材加工機者,該棒材供給機係具備有:朝棒材的軸線方向導引棒材之導引部;頂推前述棒材的後端部分以沿著前述導引部將前述棒材推送到棒材加工機之進給推桿;以及驅動前述進給推桿之驅動裝置;前述導引部係具有:在前述棒材的推送之際藉由前述進給推桿的下側面而轉動之下側導輥;前述下側導輥的通過轉動軸的橫斷面而且是與前述進給推桿的長度方向軸線垂直的橫斷面,係具有:具有第二曲率中心及第二曲率半徑之圓弧狀部分;且前述下側導輥係定位於下側導引位置,其中,在該下側導引位置時,前述第二曲率 中心在前述進給推桿的長度方向軸線上,或從前述進給推桿的長度方向軸線偏離前述第二曲率半徑的1%以下的距離。 Alternatively, the present invention is a bar feeding machine for feeding a bar to a bar processing machine, and the bar feeding machine is provided with: a guide part for guiding the bar in the axial direction of the bar; The rear end part of the bar is used to push the aforementioned bar to the feed push rod of the bar processing machine along the aforementioned guide part; and the driving device for driving the aforementioned feed push rod; the aforementioned guide part has: When the material is pushed, the lower side guide roller is rotated by the lower side of the aforementioned feed push rod; the cross section of the aforementioned lower side guide roller passing through the rotation shaft is perpendicular to the longitudinal axis of the aforementioned feed push rod The cross section has: an arc-shaped portion having a second center of curvature and a second radius of curvature; and the aforementioned lower guide roller is positioned at the lower guiding position, wherein, at the lower guiding position, the aforementioned second curvature The center is on the longitudinal axis of the feed push rod, or deviates from the longitudinal axis of the feed push rod by a distance of less than 1% of the second radius of curvature.
根據本發明,由於下側導輥的該圓弧狀部分的存在,在進給推桿的推送之際,下側導輥會用更廣的接觸區域接受來自進給推桿的下側面之轉動力(滾轉力)而滾轉,因而減輕進給推桿與導引部之間的摩擦阻力的效果會變得很高。因此,即便使從進給推桿的長度方向軸線到該圓弧狀部分的曲率中心之距離小到該曲率半徑的1%以下的距離也不會對於進給推桿的驅動造成阻礙,而且採用那樣的尺寸關係可顯著地抑制進給推桿的振動。 According to the present invention, due to the existence of the arc-shaped portion of the lower guide roller, when the feed push rod is pushed, the lower guide roller will accept the rotation from the lower side of the feed push rod with a wider contact area. The power (rolling force) is used to roll, so the effect of reducing the frictional resistance between the feed push rod and the guide portion becomes high. Therefore, even if the distance from the longitudinal axis of the feed push rod to the center of curvature of the arc-shaped part is less than 1% of the radius of curvature, the drive of the feed push rod will not be hindered, and the use of Such a dimensional relationship significantly dampens the vibration of the feed ram.
在以上的各發明中,前述下側導輥配置成可從前述下側導引位置往下方側退避的話更佳。 In each of the above inventions, it is more preferable that the lower guide roller is disposed so as to be retractable downward from the lower guide position.
根據如此的構成,在將下側導輥設於由於加工的需要而棒材可能會轉動的區域之情況,可在棒材轉動之際使該下側導輥退避。因此,可防止下側導輥施加不希望有的轉動阻力(對於以軸線為中心的轉動之阻力)於棒材。 According to such a configuration, when the lower guide roller is provided in a region where the bar may turn due to processing, the lower guide roller can be retracted when the bar turns. Therefore, it is possible to prevent the lower side guide roller from exerting undesired rotational resistance (resistance to rotation around the axis) to the bar.
另外,前述導引部以更具有在前述棒材的推送之際藉由前述進給推桿的上側面而轉動之上側導輥較佳。 Moreover, it is preferable that the said guide part further has the upper side guide roller which rotates by the upper side surface of the said feed plunger at the time of pushing of the said bar material.
此情況,在進給推桿的推送之際,上側導輥會接受來自進給推桿的上側面之轉動力(滾轉力)而滾轉,因而會提高減輕進給推桿與導引部之間的摩擦阻力之效果。 In this case, when the feed push rod is pushed, the upper side guide roller will receive the rotational force (rolling force) from the upper side of the feed push rod and roll, thus improving the lightening of the feed push rod and the guide part. The effect of frictional resistance between them.
另外,在此情況,較佳者為,前述上側導輥的通過轉動軸的橫斷面而且是與前述進給推桿的長度方向軸線垂直的橫斷面係具有:具有 第三曲率中心及第三曲率半徑之圓弧狀部分;且前述上側導輥係定位於上側導引位置,其中,在該上側導引位置時,前述第三曲率中心在前述進給推桿的長度方向軸線上,或從前述進給推桿的長度方向軸線偏離前述第三曲率半徑的1%以下的距離。 In addition, in this case, it is preferable that the cross-section of the above-mentioned upper side guide roller passing through the rotating shaft and perpendicular to the longitudinal axis of the aforementioned feed push rod have: The arc-shaped portion of the third center of curvature and the third radius of curvature; and the aforementioned upper guide roller is positioned at the upper guiding position, wherein, at the upper guiding position, the aforementioned third center of curvature is at the center of the aforementioned feed push rod On the longitudinal axis, or from the longitudinal axis of the feed push rod, the distance is less than 1% of the aforementioned third radius of curvature.
根據如此的構成,由於上側導輥的該圓弧狀部分的存在,在進給推桿的推送之際,上側導輥會用更廣的接觸區域接受來自進給推桿的上側面之轉動力(滾轉力)而滾轉,因而減輕進給推桿與導引部之間的摩擦阻力的效果會變得很高。 According to such a structure, due to the presence of the arc-shaped portion of the upper guide roller, when the feed push rod is pushed, the upper guide roller receives the rotational force from the upper side of the feed push rod with a wider contact area. (rolling force) and roll, so the effect of reducing the frictional resistance between the feed push rod and the guide will become very high.
另外,在此情況,前述上側導輥配置成可從前述上側導引位置往上方側退避的話更佳。 Moreover, in this case, it is more preferable that the said upper side guide roller is arrange|positioned so that it can retract upward from the said upper side guide position.
根據如此的構成,在將上側導輥設於由於加工的需要而棒材可能會轉動的區域之情況,可在棒材轉動之際使該上側導輥退避。因此,可防止上側導輥施加不希望有的轉動阻力(對於以軸線為中心的轉動之阻力)於棒材。 According to such a configuration, when the upper guide roller is provided in a region where the bar may turn due to processing, the upper guide roller can be retracted when the bar turns. Therefore, it is possible to prevent the upper side guide roller from exerting undesired rotational resistance (resistance to rotation around the axis) to the bar.
另外,前述上側導輥以配置於所對應的前述下側導輥的上方而與該下側導輥成對較佳。 Moreover, it is preferable that the said upper side guide roller is arrange|positioned above the corresponding said lower side guide roller, and is paired with this lower side guide roller.
根據如此的構成,上側導輥與下側導輥將進給推桿夾在中間而導引該進給推桿,所以可進一步抑制進給推桿的振動。而且,可使上側導輥及下側導輥的控制指令為一樣的。 According to such a configuration, since the upper guide roller and the lower guide roller guide the feed ram while sandwiching the feed ram, the vibration of the feed ram can be further suppressed. Furthermore, the control commands for the upper guide roller and the lower guide roller can be made the same.
另外,在此情況,前述成對的前述上側導輥及前述下側導輥以配置成可變更該上側導輥與該下側導輥之間的間隔較佳。 In addition, in this case, it is preferable that the paired upper guide roller and the lower guide roller are arranged so that the distance between the upper guide roller and the lower guide roller can be changed.
根據如此的構成,可調整上側導輥與下側導輥將進給推桿夾在中間之際的保持力。 According to such a configuration, the holding force when the upper guide roller and the lower guide roller sandwich the feed plunger can be adjusted.
另外,前述導引部以隔著防振橡膠而支持於支持架較佳。 In addition, it is preferable that the said guide part is supported by the support frame through the anti-vibration rubber.
根據如此的構成,會防止在導引部產生的振動傳到支持架,所以可顯著地抑制噪音的產生。 According to such a structure, since the vibration generated in the guide part is prevented from being transmitted to the support frame, generation of noise can be significantly suppressed.
1:棒材加工系統 1: Bar processing system
10:棒材加工機 10: Bar processing machine
11:轉動軸線 11: axis of rotation
12:主軸 12: Spindle
13:加工部 13: Processing Department
14:貫通孔 14: Through hole
15:夾頭 15: Chuck
20:棒材供給機 20: Bar material feeding machine
21:饋送軸線 21: Feed axis
22:支持架 22: Support frame
24:主框架 24: Main frame
25:支架構件 25: bracket member
26:防振橡膠 26: Anti-vibration rubber
28:導軌架 28: rail frame
30:導引部 30: Guide Department
31:區段導軌元件(提供下側導軌元件) 31: Segment rail elements (provide lower side rail elements)
31a至31n:區段導軌元件 31a to 31n: Section rail elements
32:半圓形部分 32: semicircular part
33:左側壁 33: left wall
34:右側壁 34: right wall
37:上側區段導軌元件 37: Upper section rail element
40:滑塊 40: Slider
40a:後退位置 40a: Back position
40b:前進位置 40b: forward position
41:滑塊本體 41: Slider body
42:葉片構件 42: blade components
43:連結部 43: Connecting part
44:端面 44: end face
45:溝槽 45: Groove
46:突起部 46: protrusion
47:溝槽 47: Groove
50:進給推桿 50: Feed push rod
50a:後端部分 50a: rear end part
50b:前端部分 50b: front end part
51:進給推桿本體 51: Feed push rod body
52:彈性爪夾 52: Elastic claw clip
53:孔 53: hole
54:連結部 54: Connecting part
55:突起部 55: protrusion
56:溝槽 56: Groove
57:抵接面 57:Abutment surface
58:突部 58: protrusion
60:夾持裝置 60: clamping device
61:夾持器 61: Holder
61a:打開位置 61a: open position
61b:閉合位置 61b: closed position
80:鉤件 80: Hook piece
80a:上位置 80a: up position
80b:下位置 80b: down position
90:鉤件驅動機構 90: Hook driving mechanism
91a:氣缸 91a: Cylinder
91b:支臂 91b: support arm
92:樞轉軸線 92: Pivot axis
93:驅動軸 93: drive shaft
94:支臂 94: support arm
96:螺絲 96: screw
100:中心元件 100: central element
101:前端構件 101: Front-end components
101a:第一部分 101a: Part I
101b:第二部分 101b: Part II
101c:第三部分 101c: Part III
102:後端構件 102: Backend Components
102a:第一部分 102a: Part 1
102b:第二部分 102b: Part II
103:中空管 103: hollow tube
104:銷 104: pin
105:螺絲 105: screw
110:第一外套管 110: the first outer casing
111:第二外套管 111: the second outer casing
112:第三外套管 112: the third outer casing
130,230:下側導輥裝置 130,230: lower side guide roller device
131,231:下側導輥 131,231: lower side guide roller
132,142:轉動軸 132,142: rotating shaft
133,143:軸承 133,143: Bearings
134,135,144,145:支持壁部 134, 135, 144, 145: support wall
136,146:左側導件 136,146:Left guide
137,147:右側導件 137,147:Right guide
140,240:上側導輥裝置 140,240: upper side guide roller device
141,241:上側導輥 141,241: upper side guide roller
150,250:上側導輥驅動機構 150, 250: Upper side guide roller drive mechanism
151,251:氣缸 151,251: Cylinder
152,252:樞轉軸線 152,252: pivot axis
153,253:驅動軸 153,253: drive shaft
154,254:支臂 154,254: arm
232,242:轉動軸 232,242: axis of rotation
233,243:軸承 233,243: Bearings
234,235,244,245:支持壁部 234,235,244,245: support wall
236,246:左側導件 236,246:Left guide
237,247:右側導件 237,247:Right guide
238,248:可動部 238,248: Movable parts
239,249:升降缸 239,249: lift cylinder
B:棒材 B: bar
B1:長度方向軸線 B1: Axis in the longitudinal direction
B2:縮徑部分 B2: Reduced diameter part
Ba:後端部分 Ba: Backend part
Bb:前端部分 Bb: Front part
D1:第一外徑 D1: the first outer diameter
圖1係包含本發明的一實施型態的棒材供給機之棒材供給系統的正視圖。 Fig. 1 is a front view of a bar feeding system including a bar feeding machine according to an embodiment of the present invention.
圖2係進給推桿及區段導軌元件的剖視圖。 Figure 2 is a cross-sectional view of the feed push rod and section guide rail elements.
圖3係鉤件及鉤件驅動機構的側視圖。 Fig. 3 is a side view of the hook and the hook driving mechanism.
圖4(a)係滑塊及進給推桿的分解俯視圖,圖4(b)係滑塊及進給推桿的分解正視圖。 Figure 4(a) is an exploded top view of the slider and the feed push rod, and Figure 4(b) is an exploded front view of the slider and the feed push rod.
圖5係顯示棒材的供給的方式之棒材供給機的概略的俯視圖。 Fig. 5 is a schematic plan view of a bar feeding machine showing a method of feeding a bar.
圖6係導引部及進給推桿的概略俯視圖。 Fig. 6 is a schematic plan view of a guide part and a feed push rod.
圖7係固定型的下側導輥及上側導輥的概略側面剖視圖。 Fig. 7 is a schematic side sectional view of a fixed-type lower guide roller and an upper guide roller.
圖8係圖7的C-C線方向的視圖。 Fig. 8 is a view taken along line C-C of Fig. 7 .
圖9係可退避型的下側導輥及上側導輥的概略側面剖視圖。 Fig. 9 is a schematic side sectional view of a retractable lower guide roller and an upper guide roller.
圖10係圖9的D-D線方向的視圖。 Fig. 10 is a view taken along the line D-D in Fig. 9 .
圖11係在可退避型的下側導輥及上側導輥的退避狀態之概略側面剖視圖。 Fig. 11 is a schematic side sectional view of a retractable lower guide roller and an upper guide roller in a retracted state.
圖12係圖11的E-E線方向的視圖。 Fig. 12 is a view taken along line E-E of Fig. 11 .
以下,參照圖式來說明本發明的一實施型態。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
(整體構成) (overall composition)
圖1所示的棒材加工系統1係具有:對棒材B進行加工之棒材加工機10(例如NC車床(數值控制車床));以及配置於棒材加工機10的上游側(也可說是後側),沿著與棒材B的長度方向軸線B1重合的饋送軸線21將棒材B饋送到棒材加工機10之棒材供給機20。棒材供給機20為本發明的一實施型態。
The bar processing system 1 shown in FIG. 1 has: a bar processing machine 10 (such as an NC lathe (numerical control lathe)) for processing a bar B; Said rear side), the bar B is fed to the
棒材加工機10概略地說,係具有以轉動軸線11為中心而轉動之主軸12、以及加工部13(例如車刀);主軸12係具有沿著轉動軸線11之貫通孔14、以及可夾持通過貫通孔14的棒材B的前端部分Bb的附近且可放開之夾頭15(例如筒夾夾頭(collect chuck))。使由主軸12夾持住的棒材B轉動,同時使主軸12移動(主軸移動型)或使加工部13移動(主軸固定型),就可利用加工部13對棒材B進行切削。棒材B很長之情況,由主軸12的夾頭15夾持住的棒材B係穿過貫通孔14而延伸到上游側(後側)的棒材供給機20之中。
Generally speaking, the
本實施型態的棒材供給機20係具有:支持架22;承接從上方導入的一根棒材B,並沿著饋送軸線21導引所承接的棒材B之導引部30;與導引部30鄰接而配置且讓棒材B暫時停放之材料架(未圖示);將導引部30內的棒材B的後端部分Ba(參照圖1)往棒材加工機10頂推到支持
架22的大致中央之滑塊40;接著頂推導引部30內的棒材B的後端部分Ba而將棒材B饋送到棒材加工機10之進給推桿50(參照圖5)。
The
滑塊40係將導入到導引部30內的棒材B的後端部分Ba往前頂推到尚未使棒材B的前端部分Bb到達棒材加工機10的夾頭15之處。進給推桿50係用來將經滑塊40頂推過的棒材B的後端部分Ba更往前頂推到使棒材B的前端部分Bb到達棒材加工機10的夾頭15之處。棒材B的後端部分Ba以具有縮徑部分B2較佳(參照圖1)。
The
棒材供給機20還具有:配置於支持架22的饋送軸線21方向的中間且可夾持棒材B之夾持(clamp)裝置60;以及配置於主軸12與導引部30之間之抑振裝置(未圖示)。
The
(導引部30:區段導軌元件31) (Guide part 30: segment rail element 31)
導引部30具有:配置成在與進給推桿50的長度方向軸線(饋送軸線21)平行的方向排成一列而延伸之複數個區段導軌元件31(參照圖5)。更具體而言,係具有分斷為十四個之區段導軌元件31a至31n(參照圖6(e))。區段導軌元件31a至31n都是由例如聚氨酯軌材構成。而且,區段導軌元件31a至31n(例如聚氨酯材)分別隔著底面支持板(例如鋼材)並藉由涵蓋導引部30的大致整個長度而延伸之左右側壁33,34(例如鋼材)(參照圖6(e))加以支持成一體。
The
本實施型態中,區段導軌元件31a至31n各自的下側的面係構成下側導軌元件。不過,亦可一體地形成導軌,然後藉由將其下側面予以部分地且離散地切除,來提供複數個分斷開的下側導軌元件。
In the present embodiment, the respective underside surfaces of the
並且,支持區段導軌元件31a至31n之左右側壁33,34係在四個位置(參照圖6(e)),經由中空四角柱狀的主框架24(參照圖3)(每個主框架24都具有大致與各導軌元件同等的長度且複數個主框架24相隔著適當的間隔排成一列而配置)、以左右成對的型態固定於主框架24的兩側壁之斷面L字形的支架構件25(參照圖6(e)及圖8)、配置於各支架構件25上之防振橡膠26(參照圖6(e)及圖8)、及架在成對的防振橡膠26之間之長方形的導軌架28(參照圖6(e)及圖8)而固定至支持架22。
And, the left and
另外,如圖2所示,各區段導軌元件31的橫斷面而且是與進給推桿50的長度方向軸線垂直的橫斷面具有半圓形部分32,該半圓形部分32作為具有第一曲率中心及第一曲率半徑之圓弧狀部分的一例。本實施型態中,半圓形部分32的曲率中心(第一曲率中心)係在進給推桿50的長度方向軸線上(第一曲率半徑(例如Φ52至Φ54)係與進給推桿50的半徑(例如Φ51)大致一致)。而且,本實施型態中,如後述,設有與各區段導軌元件31上下對稱之上側導軌元件37。各上側區段導軌元件37的橫斷面而且是與進給推桿50的長度方向軸線垂直的橫斷面也具有半圓形部分,該半圓形部分係作為具有第一曲率中心及第一曲率半徑之圓弧狀部分的一例。
In addition, as shown in FIG. 2 , the cross-section of each
(夾持(clamp)裝置) (clamp device)
夾持裝置係作為從上下方向兩側(上側及下側)夾持住棒材B之裝置而配置。具體而言,係具有:配置於棒材B的上下兩側且為了夾持住棒材B而受導引成可在上下方向移動之一對夾持器(gripper)、以及驅動一對夾持器之氣缸(未圖示)。因而,藉由使夾持裝置作動,就可使氣缸(未圖示)作動,使一對夾持器在打開位置與閉合位置之間移動。 The clamping device is arranged as a device that clamps the bar B from both sides (upper side and lower side) in the vertical direction. Specifically, it has: a pair of grippers arranged on the upper and lower sides of the bar B and guided to move in the vertical direction in order to clamp the bar B; The cylinder of the device (not shown). Therefore, by actuating the clamping device, an air cylinder (not shown) can be actuated to move the pair of clampers between the open position and the closed position.
抑振裝置(未圖示)係抑制主軸12使棒材B轉動時之棒材B或進給推桿50的振動之裝置。抑振裝置為傳統的任意種類的抑振裝置,將其詳細的說明予以省略。
The vibration suppression device (not shown) is a device for suppressing the vibration of the bar B or the
(鉤件80) (hook 80)
如圖3所示,棒材供給機20係具有將進給推桿50舉起之鉤件80。鉤件80係藉助於鉤件驅動機構90而可在上位置80a與下位置80b之間移動。鉤件驅動機構90,具體而言係具有:藉助於氣缸91a及支臂91b而能夠以樞轉軸線92為中心而樞轉之驅動軸93、以及連結驅動軸93與鉤件80之支臂94。因而,藉由使鉤件驅動機構90作動,就可使鉤件80在上位置80a與下位置80b之間移動。鉤件80以利用螺絲96等而可拆下地連結於支臂94較佳。
As shown in FIG. 3 , the
(滑塊40) (slider 40)
如圖4所示,滑塊40係具有大致為圓筒形狀的滑塊本體41、以及從滑塊本體41往橫方向延伸之葉片構件42。滑塊本體41係具有可連結到進給推桿50的後端部分50a之連結部43。滑塊40的連結部43,具體而言係具有:端面44、在端面44的上游側在橫方向貫通且朝上方開口之溝槽45、形成於端面44與溝槽45之間之突起部46、以及設於突起部46之溝槽47。
As shown in FIG. 4 , the
滑塊40係藉助於驅動葉片構件42之滑塊驅動機構(未圖示)而可在饋送軸線21方向移動。滑塊驅動機構係例如具有:連結至葉片構件42之鏈條、配置於支持架22的上游端部及下流端部且鏈條繞掛於其上之鏈輪、以及驅動該鏈輪之伺服馬達。滑塊40係可在區段導軌元件31之中
移動,可移動到例如後退位置40a(參照圖5(a))及前進位置40b(參照圖5(d))。
The
(進給推桿50) (feed push rod 50)
如圖4所示,進給推桿50係具有:包含進給推桿50的後端部分50a之細長棒狀的進給推桿本體51、以及包含進給推桿50的前端部分50b之彈性爪夾(finger chuck)52。彈性爪夾52係相對於進給推桿本體51而安裝成可轉動且可拆下,而且具有可承接棒材B的後端部分Ba的縮徑部分B2之孔53。
As shown in Figure 4, the
進給推桿50的後端部分50a係具有可連結到滑塊40的連結部43之連結部54。進給推桿50的連結部54,具體而言係具有:可嵌合到滑塊40的溝槽45之突起部55、可嵌合到滑塊40的突起部46之溝槽56、與滑塊40的端面44抵接之抵接面57、以及可嵌合到滑塊40的溝槽47之突部58。
The
進給推桿本體51係具有:沿著饋送軸線21而延伸之中心元件100、以及配置於中心元件100的周圍之複數個外套管110,111,112。複數個外套管110,111,112係沿著饋送軸線21而排列配置。而且,外套管110,111,112係涵蓋進給推桿本體51的大致整個長度而配置。中心元件100係具有前端構件101、後端構件102、以及配置於前端構件101與後端構件102之間之中空管103。
The feed
前端構件101係具有:具有可嵌合於中空管103的外徑之第一部分101a、位於第一部分101a的前側且具有比第一部分101a的外徑大
的外徑之第二部分101b、以及位於第二部分101b的前側且具有比第二部分101b的外徑大的外徑之第三部分101c。第三部分101c的長度可較短。
The
後端構件102係具有:具有可嵌合於中空管103的外徑之第一部分102a、以及位於第一部分102a的後側且具有比第一部分102a的外徑大的外徑之第二部分102b。第二部分102b雖然包含有上述的連結部54,但其長度以短一點較佳。
The
複數個外套管110,111,112係由配置於前端構件101的第二部分101b的周圍之第一外套管110、配置於中空管103的周圍之複數個第二外套管111、及配置於中空管103的周圍且位於最後側之第三外套管112所構成。
The plurality of
中空管103與前端構件101的第一部分101a係藉由在直徑方向貫穿該兩者而延伸的銷104而相結合。銷104具有並不會從中空管103突出之長度。中空管103與後端構件102的第一部分102a係藉由在直徑方向貫穿中空管103及第三外套管112而鎖入後端構件102的第一部分102a之螺絲105而相結合。第一外套管110及第二外套管111以可相對於中心元件100而轉動較佳。
The
第一外套管110的外徑及第二外套管111的外徑以都為第一外徑D1較佳。再者,第三外套管112及後端構件102的第二部分102b的外徑也以都為第一外徑D1較佳。前端構件101的第三部分101c的外徑及彈性爪夾52的外徑則是以等於或小於第一外徑D1較佳。
Preferably, both the outer diameter of the first
(整體動作的概要) (Summary of overall action)
在此,參照圖5來說明將棒材B從區段導軌元件31饋送到棒材加工機10時的棒材供給機20的通常模式的動作。
Here, the normal mode operation of the bar
在圖5(a)所示的狀態,滑塊40由滑塊驅動機構使之位於後退位置40a。鉤件80由鉤件驅動機構90使之位於下位置80b,此時,滑塊40與進給推桿50係彼此經由連結部43,54而連結。另外,夾持裝置60的夾持器61係處於打開位置61a。
In the state shown in FIG. 5( a ), the
接著,如圖5(b)所示,利用鉤件驅動機構90使鉤件80從下位置80b移動到上位置80a,使得進給推桿50退出區段導軌元件31(參照圖3)。
Next, as shown in FIG. 5(b), the
接著,如圖5(c)所示,從材料架將棒材B供給到區段導軌元件31上。將棒材B從材料架供給到區段導軌元件31上之機構可採用傳統的機構,將其說明予以省略。
Next, as shown in FIG. 5( c ), the bar material B is supplied onto the
接著,如圖5(d)所示,利用滑塊驅動機構使滑塊40移動到前進位置40b,藉此頂推棒材B的後端部分Ba,使後端部分Ba移動到夾持裝置60的夾持器61的附近(在此動作中,依據棒材B的質量、直徑等,使下側導輥裝置等(後面將說明)退避而控制摩擦阻力)。棒材B的前端部分Bb因而被饋送到棒材加工機10的主軸12的貫通孔14之中。
Next, as shown in FIG. 5( d), the
接著,如圖5(e)所示,利用滑塊驅動機構使滑塊40回到後退位置40a,以及利用鉤件驅動機構90使鉤件80從上位置80a移動到下位置80b,藉此使進給推桿50配置於區段導軌元件31內,而且使進給推桿50的後端部分50a經由連結部43,54而與滑塊40連結。
Then, as shown in FIG. 5( e), the
接著,如圖5(f)所示,使夾持裝置60作動,使一對夾持器61從打開位置61a往閉合位置61b移動而夾住棒材B,使棒材B不會在饋送軸線21移動。在此狀態,使滑塊驅動機構作動,使滑塊40及進給推桿50一起前進,使棒材B的後端部分Ba的縮徑部分B2卡合而固定於彈性爪夾52的孔53。
Next, as shown in Figure 5(f), the clamping
接著,使夾持裝置60作動,使一對夾持器61從閉合位置61b移動到打開位置61a。然後,使滑塊驅動機構作動,使滑塊40及進給推桿50一起前進,藉此使棒材B前進。棒材B的前端部分Bb到達主軸12內的預定的位置後使棒材B停止。
Next, the clamping
棒材B的前端部分Bb的加工完成之後,再度使滑塊驅動機構作動,使滑塊40、進給推桿50及棒材B前進。當棒材B的長度變為比主軸的長度還短,進給推桿50就會進入主軸12的貫通孔14之中。棒材B的預定數的加工結束後,使滑塊驅動機構作動而使滑塊40及進給推桿50後退,藉此使滑塊40與進給推桿50一起回到後退位置40a。
After the processing of the front end portion Bb of the bar B is completed, the slider driving mechanism is activated again to advance the
(導引部30:固定型的下側導輥裝置130及上側導輥裝置140)
(Guide unit 30: fixed lower
接著,參照圖6來說明導引部30的詳細內容。如前述,本實施型態的棒材供給機20的導引部30係具有分斷為十四個之區段導軌元件31a至31n。
Next, details of the
如圖6(e)所示,在鄰接的區段導軌元件31a,31b之間、鄰接的區段導軌元件31c,31d之間、及鄰接的區段導軌元件31e,31f之間設有固定型的下側導輥裝置130,該固定型的下側導輥裝置130係具有在棒材
B的推送之際藉由進給推桿50的下側面而轉動之下側導輥131。下側導輥131的材料並沒有特別的限制,可為鋼材製的亦可為樹脂製的。
As shown in Fig. 6(e), a fixed type is provided between adjacent
另外,本實施型態中,還在各固定型的下側導輥裝置130的上方分別設有與該下側導輥裝置130成對之固定型的上側導輥裝置140。各上側導輥裝置140係具有在棒材B的推送之際藉由進給推桿50的上側面而轉動之上側導輥141。上側導輥141的材料也一樣沒有特別的限制,可為鋼材製的亦可為樹脂製的。
In addition, in the present embodiment, above each of the fixed lower
圖7係固定型的下側導輥131及上側導輥141的概略側面剖視圖。圖8係圖7的C-C線方向的視圖。
FIG. 7 is a schematic side cross-sectional view of the fixed-type
如圖7及圖8所示,下側導輥131係利用左右一對的軸承133而設成可相對於下側導輥裝置130的支持壁部134,135以轉動軸132為中心而轉動。轉動軸132係在與進給推桿50的長度方向軸線垂直的面內配置於水平方向。
As shown in FIGS. 7 and 8 , the
另外,本實施型態的下側導輥131,通過該下側導輥131的轉動軸132之橫斷面而且是與進給推桿50的長度方向軸線垂直的橫斷面(亦即圖8所示的橫斷面),係具有:具有第二曲率中心及第二曲率半徑之圓弧狀部分(約四分之一圓弧)。而且,該圓弧狀部分的曲率中心(第二曲率中心)係在進給推桿50的長度方向軸線上(亦即,第二曲率半徑與進給推桿50的半徑一致)。
In addition, the lower
另外,下側導輥裝置130更具有左側導件136及右側導件137。左側導件136及右側導件137係沿著以進給推桿50的長度方向軸線為軸線並以前述第二曲率半徑為半徑之圓筒面的一部分而形成。
In addition, the lower
與下側導輥131大致上下對稱,上側導輥141係利用左右一對的軸承143而設成可相對於上側導輥裝置140的支持壁部144,145以轉動軸142為中心而轉動。轉動軸142係在與進給推桿50的長度方向軸線垂直的面內配置於水平方向。
The
另外,本實施型態的上側導輥141,通過該上側導輥141的轉動軸142之橫斷面而且是與進給推桿50的長度方向軸線垂直的橫斷面(亦即圖8所示的橫斷面),係具有:具有第三曲率中心及第三曲率半徑之圓弧狀部分(約四分之一圓弧)。而且,該圓弧狀部分的曲率中心(第三曲率中心)係在進給推桿50的長度方向軸線上(亦即,第三曲率半徑與進給推桿50的半徑一致)。
In addition, the upper
另外,上側導輥裝置140也一樣,更具有左側導件146及右側導件147。左側導件146及右側導件147係沿著以進給推桿50的長度方向軸線為軸線以前述第三曲率半徑為半徑之圓筒面的一部分而形成。
In addition, the upper side
下側導輥裝置130係經由主框架24、支架構件25、防振橡膠26及導軌架28而固定至支持架22。
The lower side
上側導輥裝置140係藉助於上側導輥驅動機構150而可在上位置與下位置之間移動。上側導輥驅動機構150在本實施型態中係設成共用於三個上側導輥裝置140(三個上側導輥裝置140固定於共同的上部架),具體而言,上側導輥驅動機構150係具有:利用氣缸151而能夠以樞轉軸線152為中心而樞轉之驅動軸153、以及連結驅動軸153與上側導輥裝置140之支臂154。因而,藉由使上側導輥驅動機構150作動,就可使上側導輥裝置140在上位置與下位置之間移動。
The upper
在本實施型態中,在固定有三個上側導輥裝置140之上部架,以配置成與六個區段導軌元件31a至31f分別上下對稱的方式設有六個上側區段導軌元件37(37a至37f)(參照圖2)。
In this embodiment, on the upper frame on which the three upper
(導引部30:可退避型的下側導輥裝置230及上側導輥裝置240)
(Guide unit 30: Retractable lower
如圖6(e)所示,在鄰接的區段導軌元件31h,31i之間、鄰接的區段導軌元件31j,31k之間、及鄰接的區段導軌元件31l,31m之間設有可退避型的下側導輥裝置230,可退避型的下側導輥裝置230係具有在棒材B的推送之際藉由進給推桿50的下側面而轉動之下側導輥231。下側導輥231的材料並沒有特別的限制,可為鋼材製的亦可為樹脂製的。
As shown in Fig. 6(e), retractable spacers are provided between adjacent
本實施型態中,還在各可退避型的下側導輥裝置230的上方以分別與該下側導輥裝置230成對的方式設有可退避型的上側導輥裝置240。各上側導輥裝置240係具有在棒材B的推送之際藉由進給推桿50的上側面而轉動之上側導輥241。上側導輥241的材料也一樣沒有特別的限制,可為鋼材製的亦可為樹脂製的。
In this embodiment, a retractable upper
圖9係可退避型的下側導輥231及上側導輥241的概略側面剖視圖。圖10係圖9的D-D線方向的視圖。圖11係可退避型的下側導輥231及上側導輥241的在退避狀態的概略側面剖視圖,圖12係圖11的E-E線方向的視圖。
FIG. 9 is a schematic side cross-sectional view of the retractable
如圖9及圖10所示,下側導輥231也一樣,利用左右一對的軸承233而設成可相對於下側導輥裝置230的支持壁部234,235以轉動
軸232為中心而轉動。轉動軸232係在與進給推桿50的長度方向軸線垂直的面內配置於水平方向。
As shown in FIGS. 9 and 10 , the
另外,本實施型態的下側導輥231,通過該下側導輥231的轉動軸232之橫斷面而且是與進給推桿50的長度方向軸線垂直的橫斷面(亦即圖10所示的橫斷面),係具有:具有第二曲率中心及第二曲率半徑之圓弧狀部分(約四分之一圓弧)。而且,該圓弧狀部分的曲率中心(第二曲率中心)係在進給推桿50的長度方向軸線上(亦即,第二曲率半徑與進給推桿50的半徑一致)。
In addition, the lower
下側導輥裝置230更具有左側導件236及右側導件237。左側導件236及右側導件237係沿著以進給推桿50的長度方向軸線為軸線以前述第二曲率半徑為半徑之圓筒面的一部分而形成。
The lower
此外,可退避型的下側導輥裝置230更具有升降缸239,該升降缸239係可使包含下側導輥231(連同左右一對的軸承233及左右一對的支持壁部234,235)在內之可動部238相對於左側導件236及右側導件237(此兩者並不會相對於導軌架28而移動)往下方側退避(該升降缸239的本體部也並不會相對於導軌架28而移動)(參照圖11及圖12)。
In addition, the retractable lower side
與下側導輥231大致上下對稱,上側導輥241也一樣,利用左右一對的軸承243而設成可相對於上側導輥裝置240的支持壁部244,245以轉動軸242為中心而轉動。轉動軸242係在與進給推桿50的長度方向軸線垂直的面內配置於水平方向。
The
另外,本實施型態的上側導輥241,通過該上側導輥241的轉動軸242之橫斷面而且是與進給推桿50的長度方向軸線垂直的橫斷面
(亦即圖10所示的橫斷面),係具有:具有第三曲率中心及第三曲率半徑之圓弧狀部分(約四分之一圓弧)。而且,該圓弧狀部分的曲率中心(第三曲率中心)係在進給推桿50的長度方向軸線上(亦即,第三曲率半徑與進給推桿50的半徑一致)。
In addition, the upper
上側導輥裝置240也一樣,更具有左側導件246及右側導件247。左側導件246及右側導件247係沿著以進給推桿50的長度方向軸線為軸線以前述第三曲率半徑為半徑之圓筒面的一部分而形成。
The same is true for the upper
此外,可退避型的上側導輥裝置240更具有升降缸249,該升降缸249係可使包含上側導輥241(連同左右一對的軸承243及左右一對的支持壁部244,245)在內之可動部248相對於左側導件246及右側導件247(此兩者並不會相對於導軌架28而移動)往上方側退避(該升降缸249的本體部也並不會相對於導軌架28而移動)(參照圖11及圖12)。
In addition, the retractable upper
可退避型的下側導輥裝置230也一樣,經由主框架24、支架構件25、防振橡膠26及導軌架28而固定至支持架22。
The retractable lower
可退避型的上側導輥裝置240也一樣,可利用上側導輥驅動機構250而在上位置與下位置之間移動。上側導輥驅動機構250在本實施型態中係設成共用於三個上側導輥裝置240(三個上側導輥裝置240固定於共同的上部架),具體而言,上側導輥驅動機構250係具有:利用氣缸251而能夠以樞轉軸線252為中心而樞轉之驅動軸253、以及連結驅動軸253與上側導輥裝置240之支臂254。因而,藉由使上側導輥驅動機構250作動,就可使上側導輥裝置240在上位置與下位置之間移動。
Similarly, the retractable upper
上側導輥驅動機構250可兼具有利用圖3說明過的鉤件驅動機構90的機能,在此情況,就不需要獨立設置鉤件驅動機構90。
The upper guide
再者,本實施型態中,在固定有三個上側導輥裝置240之上部架,以配置成與八個區段導軌元件31g至31n分別上下對稱的方式設有八個上側區段導軌元件37(37g至37n)(參照圖2)。
Furthermore, in the present embodiment, on the upper frame on which the three upper
(退避動作之例) (Example of evasive action)
本實施型態的導引部30的比夾持裝置60要為前方(主軸側)的區域,有的情況前端部具有將加工中的棒材B的後方部分支持成可轉動的機能。本實施型態的可退避型的下側導輥裝置230及上側導輥裝置240係位於那樣的領域內。
In the
不過,可退避型的下側導輥裝置230及上側導輥裝置240在升降缸239,249的作動下,下側導輥231可往下方側退避,上側導輥241可往上方側退避。因此,可防止下側導輥231及上側導輥241施加不希望有的轉動阻力(對於以軸線為中心的轉動之阻力)於棒材B。
However, the retractable lower
具體而言,如圖6(d)所示般棒材B變短之後,在比夾持裝置60要為前方(主軸側)的區域,仍然需要可退避型的下側導輥裝置230及上側導輥裝置240導引著進給推桿50。在此狀態,無需使下側導輥231及上側導輥241退避。
Specifically, after the bar B is shortened as shown in FIG. 6( d ), the retractable lower side
反之,如圖6(a)所示般棒材B還很長時,在三對可退避型的下側導輥裝置230及上側導輥裝置240,還是以藉由使升降缸239,249作動而使所有的下側導輥231及上側導輥241都退避較佳。
Conversely, when the bar B is still very long as shown in Figure 6(a), the lower
在棒材B為圖6(b)般的長度時,以形成為在前端側的兩對可退避型的下側導輥裝置230及上側導輥裝置240,使升降缸239,249作動而使該兩對下側導輥231及上側導輥241退避,只使剩餘的一對可退避型的下側導輥裝置230及上側導輥裝置240不退避之狀態較佳。
When the rod B has a length as shown in FIG. It is preferable to retract the
在棒材B為圖6(c)般的長度時,以形成為在前端側的一對可退避型的下側導輥裝置230及上側導輥裝置240,使升降缸239,249作動而使該一對下側導輥231及上側導輥241退避,但不使其他的兩對可退避型的下側導輥裝置230及上側導輥裝置240退避之狀態較佳。
When the rod B has a length as shown in FIG. It is preferable to retreat the
對應於涵蓋圖6(a)至圖6(d)之棒材B的長度的變化之可退避型的下側導輥裝置230及上側導輥裝置240的升降缸239,249的動作,以根據例如彈性爪夾52的位置資訊(例如彈性爪夾52往前方側/後方側通過該下側導輥裝置230及上側導輥裝置240的檢知資訊)來加以控制較佳。
Corresponding to the movement of the lifting
(保持力微調整之例) (Example of fine adjustment of holding force)
本實施型態係構成為可藉由調整升降缸239,249的控制(例如藉由併用減壓閥),而變更上側導輥241與下側導輥231之間的間隔。因此,可調整上側導輥241與下側導輥231將進給推桿50夾在中間之際的保持力。
In this embodiment, the distance between the
(效果) (Effect)
根據如以上所述的本實施型態的棒材供給機20,設置藉由進給推桿50的下側面而轉動(相對於進給推桿50的下側面而滾轉)的下側導輥131,231,因此可顯著地減輕進給推桿50與導引部30之間的摩擦阻力,因而就算使從進給推桿50的長度方向軸線到區段導軌元件31的橫斷面的圓弧狀
部分的曲率中心之距離小到幾乎為0,也不會對於進給推桿50的驅動造成阻礙,而且可藉由採用那樣的尺寸關係而顯著地抑制進給推桿50的振動。
According to the
尤其,本實施型態中,下側導輥131,231的通過轉動軸132,232之橫斷面而且是與進給推桿50的長度方向軸線垂直的橫斷面(參照圖8、圖10)係具有:具有第二曲率中心及第二曲率半徑之圓弧狀部分;且下側導輥131,231係定位於該第二曲率中心會在進給推桿50的長度方向軸線上之下側導引位置。
In particular, in the present embodiment, the cross section of the lower side guide roller 131,231 passing through the rotating shaft 132,232 and is a cross section perpendicular to the longitudinal axis of the feed push rod 50 (refer to Fig. 8, Fig. 10) has: An arc-shaped portion having a second center of curvature and a second radius of curvature; and the
由於如此的下側導輥131,231的圓弧狀部分的存在,在進給推桿50的推送之際,下側導輥131,231會用更廣的接觸區域接受來自進給推桿50的下側面之轉動力(滾轉力)而滾轉,所以減輕進給推桿50與導引部30之間的摩擦阻力的效果會變得很高。因而,就算使從進給推桿50的長度方向軸線到該圓弧狀部分的曲率中心之距離小到幾乎為0,也不會對於進給推桿50的驅動造成阻礙,而且可藉由採用那樣的尺寸關係而顯著地抑制進給推桿50的振動。
Due to the presence of the arc-shaped portion of the lower
又,本實施型態中,在由於加工的需要而棒材B可能會轉動的區域內的三處的下側導輥231係配置成可從下側導引位置往下方側退避。
In addition, in this embodiment, the three
因此,在棒材B轉動之際,可使該下側導輥231退避。因而,可防止該下側導輥231施加不希望有的轉動阻力(對於以軸線為中心的轉動之阻力)於棒材B。
Therefore, when the bar material B is rotating, the
又,本實施型態更具備有在棒材B的推送之際藉由進給推桿50的上側面而轉動之上側導輥141,241。
In addition, this embodiment further includes upper
因此,在進給推桿50的推送之際,上側導輥141,241會接受來自進給推桿50的上側面之轉動力(滾轉力)而滾轉,因而會提高減輕進給推桿與導引部之間的摩擦阻力之效果。
Therefore, when the
又,本實施型態中,上側導輥141,241的通過轉動軸142,242之橫斷面而且是與進給推桿50的長度方向軸線垂直的橫斷面(圖8、圖10)係具有:具有第三曲率中心及第三曲率半徑之圓弧狀部分;且上側導輥141,241係位於該第三曲率中心會在進給推桿50的長度方向軸線上之上側導引位置。
Also, in the present embodiment, the cross section of the upper side guide roller 141,241 passing through the rotating shaft 142,242 is also a cross section perpendicular to the longitudinal axis of the feed push rod 50 (Fig. 8, Fig. 10) has: The arc-shaped part of the three centers of curvature and the third radius of curvature; and the upper
由於如此的上側導輥141,241的圓弧狀部分的存在,在進給推桿50的推送之際,上側導輥141,241會用更廣的接觸區域接受來自進給推桿50的上側面之轉動力(滾轉力)而滾轉,因而減輕進給推桿50與導引部30之間的摩擦阻力的效果會變得很高。
Due to the presence of the arc-shaped portion of the upper
又,本實施型態中,在由於加工的需要而棒材B可能會轉動的區域內的三處的上側導輥241係配置成可從上側導引位置往上方側退避。
In addition, in this embodiment, the three
因此,在棒材B轉動之際,可使該上側導輥241退避。因而,可防止該上側導輥241施加不希望有的轉動阻力(對於以軸線為中心的轉動之阻力)於棒材B。
Therefore, when the bar material B is rotating, the
又,本實施型態中,各上側導輥141,241係配置於所對應的各下側導輥131,231的上方而與對應的下側導輥成對。因此,上側導輥141,241與下側導輥131,231以將進給推桿50夾在中間的方式導引該進給推桿50,所以可進一步地抑制進給推桿50的振動。
Moreover, in this embodiment, each upper side guide roller 141,241 is arrange|positioned above each corresponding lower side guide roller 131,231, and is paired with the corresponding lower side guide roller. Therefore, since the
又,本實施型態係構成為可變更上側導輥241與下側導輥231之間的間隔。因此,可調整上側導輥241與下側導輥231將進給推桿50夾在中間之際的保持力。
Moreover, this embodiment is comprised so that the space|interval between the upper
又,本實施型態中,導引部30係隔著防振橡膠26而支持於支持架22。因此,可防止在導引部30產生的振動傳到支持架22,可顯著地抑制噪音的產生。
In addition, in this embodiment, the
(變形例) (Modification)
在以上的實施型態中,區段導軌元件31的圓弧狀橫斷面的第一曲率中心係與進給推桿50的長度方向軸線重合,但兩者之間的距離只要在區段導軌元件31的圓弧狀橫斷面的第一曲率半徑的1%以下(更佳者為0.5%以下),就可得到充分的減輕進給推桿50的振動發生的效果。
In the above embodiments, the first center of curvature of the arc-shaped cross-section of the section
另外,在以上的實施型態中,下側導輥131,231的圓弧狀橫斷面的第二曲率中心係與進給推桿50的長度方向軸線重合,但兩者之間的距離只要在下側導輥131,231的圓弧狀橫斷面的第二曲率半徑的1%以下(更佳者為0.5%以下),就可得到充分的減輕進給推桿50的振動發生的效果。
In addition, in the above embodiments, the second center of curvature of the arc-shaped cross-section of the
再者,在以上的實施型態中,上側導輥141,241的圓弧狀橫斷面的第三曲率中心係與進給推桿50的長度方向軸線重合,但兩者之間的距離只要在上側導輥141,241的圓弧狀橫斷面的第三曲率半徑的1%以下(更佳者為0.5%以下),就可得到充分的減輕進給推桿50的振動發生的效果。
Furthermore, in the above embodiments, the third center of curvature of the arc-shaped cross-section of the
25:支架構件 25: bracket member
26:防振橡膠 26: Anti-vibration rubber
28:導軌架 28: rail frame
130:下側導輥裝置 130: lower side guide roller device
131:下側導輥 131: lower side guide roller
132,142:轉動軸 132,142: rotating shaft
133,143:軸承 133,143: Bearings
134,135,144,145:支持壁部 134, 135, 144, 145: support wall
136,146:左側導件 136,146:Left guide
137,147:右側導件 137,147:Right guide
140:上側導輥裝置 140: Upper side guide roller device
141:上側導輥 141: Upper side guide roller
150:上側導輥驅動機構 150: Upper side guide roller driving mechanism
151:氣缸 151: Cylinder
152:樞轉軸線 152: pivot axis
153:驅動軸 153: drive shaft
154:支臂 154: support arm
Claims (10)
Applications Claiming Priority (2)
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JP2020-189155 | 2020-11-13 | ||
JP2020189155A JP7357929B2 (en) | 2020-11-13 | 2020-11-13 | Bar feeder |
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Publication Number | Publication Date |
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TW202315700A true TW202315700A (en) | 2023-04-16 |
Family
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Application Number | Title | Priority Date | Filing Date |
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TW110142254A TW202315700A (en) | 2020-11-13 | 2021-11-12 | Rod material feeder |
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JP (1) | JP7357929B2 (en) |
TW (1) | TW202315700A (en) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52104175U (en) * | 1976-02-06 | 1977-08-08 | ||
JPS5695510A (en) * | 1979-12-03 | 1981-08-03 | Murata Mach Ltd | Treatment and feeding of rod in lathe |
JPH0794095B2 (en) * | 1987-05-28 | 1995-10-11 | 株式会社アルプスツ−ル | Bar support device for bar feeder |
JP2505981Y2 (en) * | 1989-09-27 | 1996-08-07 | 株式会社 育良精機製作所 | Bar feeder |
WO2005051581A1 (en) * | 2003-11-28 | 2005-06-09 | Citizen Watch Co., Ltd. | Bar material supply device of numerically controlled automatic lathe |
JP5695510B2 (en) | 2011-06-22 | 2015-04-08 | 株式会社日本触媒 | Method for producing conductive fine particles |
KR101631422B1 (en) * | 2012-09-24 | 2016-06-16 | 이쿠라 세이키 가부시키가이샤 | Bar stock feeder |
-
2020
- 2020-11-13 JP JP2020189155A patent/JP7357929B2/en active Active
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JP7357929B2 (en) | 2023-10-10 |
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