TW202315475A - Printed circuit board carrier management system and method - Google Patents
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本發明是有關於印刷電路板載具管理系統,特別是涉及一種降低人為檢查的誤差且增加載具潔淨程度正確性的印刷電路板載具管理系統與使用此印刷電路板載具管理系統的印刷電路板載具管理方法。The present invention relates to a printed circuit board carrier management system, in particular to a printed circuit board carrier management system that reduces errors in human inspection and increases the accuracy of carrier cleanliness, and a printed circuit board carrier management system using the printed circuit board carrier management system. Circuit board carrier management method.
近年來,隨著電子科技、網路等相關技術的進步,以及全球電子市場消費水準的提升,個人數位電子裝置、多媒體、網路、通信相關設備等電子產品的需求量激增。此外,無塵室環境在現代工業被廣泛應用在半導體晶圓生產、液晶螢幕生產、生化技術、生物技術、精密器械、製藥、醫院等行業中,且在使用過程中,因需求的不同而分為不同的潔淨等級。In recent years, with the advancement of electronic technology, network and other related technologies, as well as the improvement of consumption level in the global electronic market, the demand for electronic products such as personal digital electronic devices, multimedia, network, and communication related equipment has surged. In addition, the clean room environment is widely used in semiconductor wafer production, liquid crystal screen production, biochemical technology, biotechnology, precision equipment, pharmaceuticals, hospitals and other industries in modern industry, and in the process of use, due to different needs for different cleanliness levels.
目前,在基體電路製造的過程中,因其精細程度的不同,對於潔淨等級也不同,而用於放置多個印刷電路板的同一載具上之潔淨程度也須受到嚴格的控管,原本載具的管理是用人工,此載具的潔淨程度的判斷相當主觀,而且原本的載具是以潔淨等級區域不同而分類,相對乾淨區的載具只能在相對乾淨區內使用,但是因潔淨等級較低的環境對載具的潔淨程度要求較低,如果可以確認此載具的使用狀態資訊,仍在潔淨等級較低的環境中可以使用此載具,可以移至較低潔淨等級環境中使用,以提升載具的使用彈性。At present, in the process of manufacturing the base circuit, the level of cleanliness is also different due to the degree of fineness, and the level of cleanliness on the same carrier used to place multiple printed circuit boards must also be strictly controlled. The management of vehicles is manual. The judgment of the cleanliness of this vehicle is quite subjective, and the original vehicles are classified according to different cleanliness areas. Vehicles in relatively clean areas can only be used in relatively clean areas, but due to cleanliness A lower-level environment has lower requirements on the cleanliness of the vehicle. If you can confirm the use status information of this vehicle, you can still use this vehicle in an environment with a lower cleanliness level, and you can move to a lower cleanliness level environment. Use to increase the flexibility of the vehicle.
本發明的目的在於提供一種印刷電路板載具管理系統。此印刷電路板載具管理系統用以管理複數個待加工的印刷電路板之製造,包含具有一識別碼的載具、一載具管理伺服器、一感應裝置以及一篩選裝置。上述的載具用於承載複數個印刷電路板。上述的載具管理伺服器,紀錄識別碼、使用載具之一潔淨等級資訊以及複數個使用狀態資訊,其中,上述載具管理伺服器更包含載具判定模組。上述的感應裝置訊號連接上述的載具管理伺服器,設置於一特定製程設備中,用以感應上述的識別碼並傳送至載具管理伺服器。上述篩選裝置訊號連接上述的載具管理伺服器,用以將該等待加工的印刷電路板裝載在此載具上,以進入此一特定製程設備中進行加工,其中,上述的載具判定模組會傳輸一個判定訊號給篩選裝置,以決定此待加工的印刷電路板是否裝載於載具上。The object of the present invention is to provide a printed circuit board carrier management system. The printed circuit board carrier management system is used to manage the manufacture of a plurality of printed circuit boards to be processed, including a carrier with an identification code, a carrier management server, an induction device and a screening device. The above-mentioned carrier is used to carry a plurality of printed circuit boards. The above-mentioned vehicle management server records the identification code, information of a cleanliness level of the used vehicle and a plurality of pieces of use status information, wherein the above-mentioned vehicle management server further includes a vehicle determination module. The above-mentioned sensing device is connected to the above-mentioned carrier management server with a signal, and is set in a specific process equipment for sensing the above-mentioned identification code and sending it to the carrier management server. The above-mentioned screening device is signal-connected to the above-mentioned carrier management server, and is used to load the printed circuit board waiting to be processed on the carrier, so as to enter this specific process equipment for processing, wherein the above-mentioned carrier determination module A determination signal is transmitted to the screening device to determine whether the printed circuit board to be processed is loaded on the carrier.
可選地,其中,此一判定訊號係由此一潔淨等級資訊是否適配上述的特定製程設備之潔淨等級,及其複數個使用狀態資訊是否符合其使用週期共同決定。Optionally, the determination signal is jointly determined whether the cleanliness level information is suitable for the cleanliness level of the above-mentioned specific process equipment, and whether the plurality of use status information conforms to its service cycle.
可選地,其中,潔淨等級分為Class 100、Class 1,000,以及Class 10,000,Class 10,000之該載具亦可用於Class 1,000和Class 100的潔淨等級區域;Class 1,000之該載具亦可用於 Class 100。Optionally, where the cleanliness level is divided into
可選地,其中,該使用狀態資訊包含清潔時間、開始使用時間、載具使用狀態、允許使用次數、使用次數以及允許已使用天數。Optionally, the use status information includes cleaning time, start use time, vehicle use status, allowable use times, use times and allowable used days.
可選地,其中,該識別碼為快速回應碼 (QR Code)、條碼 (Bar Code)、近距離無線通訊 (NFC) 訊號序列或是無線射頻辨識 (RFID) 訊號序列。Optionally, the identification code is a Quick Response Code (QR Code), a Bar Code (Bar Code), a Near Field Communication (NFC) signal sequence or a Radio Frequency Identification (RFID) signal sequence.
可選地,其中,該感應裝置為一相機、近距離無線通訊 (NFC) 讀取裝置或無線射頻辨識 (RFID) 讀取裝置的至少其中之一。Optionally, wherein the sensing device is at least one of a camera, a near field communication (NFC) reading device or a radio frequency identification (RFID) reading device.
可選地,其中,上述的篩選裝置可設置於上述的特定製程設備之一裝載裝置上。Optionally, the above-mentioned screening device may be arranged on one of the loading devices of the above-mentioned specific process equipment.
除此之外,本發明的另一目的在於提供一種印刷電路板載具管理方法,一種印刷電路板載具管理方法,包含提供具有識別碼的載具。於上述的載具要進入特定製程設備之前,藉由感應裝置讀取識別碼並傳送至載具管理伺服器,其中該載具管理伺服器紀錄該載具之該識別碼、使用該載具之一潔淨等級資訊以及使用狀態。In addition, another object of the present invention is to provide a printed circuit board carrier management method, a printed circuit board carrier management method, including providing a carrier with an identification code. Before the above-mentioned carrier enters the specific process equipment, the identification code is read by the sensing device and sent to the carrier management server, wherein the carrier management server records the identification code of the carrier, the use of the carrier 1. Cleanliness level information and usage status.
再者,載具判定模組係設置於該載具管理伺服器,並藉由上述紀錄的潔淨等級資訊以及上述的使用狀態產生一判定訊號以決定是否將複數個待加工印刷電路板裝載在上述的載具上。若該判定訊號適配上述的特定製程設備,藉由篩選裝置將上述的複數個待加工印刷電路板裝載在上述的載具上以進入上述的特定製程設備進行加工。Furthermore, the carrier judging module is set on the carrier management server, and generates a judging signal based on the above-mentioned recorded cleanliness level information and the above-mentioned use status to determine whether to load a plurality of printed circuit boards to be processed on the above-mentioned on the carrier. If the determination signal matches the above-mentioned specific process equipment, the above-mentioned plurality of printed circuit boards to be processed are loaded on the above-mentioned carrier by the screening device to enter the above-mentioned specific process equipment for processing.
可選地,其中,若上述的判定訊號為非適配載具訊號,則替換下一個適配載具。Optionally, if the above-mentioned determination signal is a signal of an unsuitable vehicle, then replace the next suitable vehicle.
可選地,其中,上述的潔淨等級資訊可分為Class 100、Class 1,000,以及Class 10,000,而用於上述的Class 10,000之上述的載具可用於Class 1,000和Class 100的潔淨等級區域,且上述的Class 1,000之該載具可用於Class 100的潔淨等級區域。Optionally, the above-mentioned cleanliness level information can be divided into
綜合以上所述,本發明的一種印刷電路板載具管理系統及方法可以減少人力資源的浪費,降低人為檢查的誤差以增加流程的正確性及精密度,提高效率。另外一方面,透過載具管理伺服器的計算,可以提升載具使用的彈性,以降低成本。Based on the above, the printed circuit board carrier management system and method of the present invention can reduce the waste of human resources, reduce the error of human inspection, increase the accuracy and precision of the process, and improve efficiency. On the other hand, through the calculation of the vehicle management server, the flexibility of vehicle use can be improved to reduce costs.
為使所屬技術領域之通常知識者進一步了解本發明的技術特徵、內容與優點及其所能達成之功效,以下茲以適當實施例配合圖式之表達形式詳細說明本發明的內容,實施例僅為示意及輔助說明本新型創作之用,非侷限本發明於實際實施例上的權利範圍。In order to make those skilled in the art further understand the technical features, content and advantages of the present invention and the effects that can be achieved, the content of the present invention will be described in detail below in the form of appropriate embodiments in conjunction with the drawings. The embodiments are only It is for the purpose of illustrating and assisting in explaining the new creation, and does not limit the scope of rights of the present invention on actual embodiments.
一般而言,潔淨室的等級以 ISO 標準和聯邦標準 209 兩種,請參照表一,以 Class 100 的無塵室為例,表示每一立方公尺的空間中,只有100顆以下的微塵,且微塵比空氣中的灰塵還要小;其中,ISO標準的等級是跨越聯邦標準 209,例如一立方公尺的 0.5µm 微塵粒子數是根據35.2個粒子數來劃分時,轉換為1ft
3,相當於聯邦標準209之分類標準的級數,無塵室內最大容許之粒子數,是根據所考慮的0.5um微塵粒子粒徑之要求之等級而定。
Generally speaking, there are two types of clean room grades: ISO standard and Federal Standard 209. Please refer to Table 1. Taking a
表一如下
當印刷電路板 110A、110B 進入不同製程時,會有不同潔淨等級的要求,舉例來說,請參閱表二,當製造流程經過電鍍穿孔 ( PTH )、鍍銅 (Copper plating )、樹脂塞孔 ( Resin plugging ) 和壓模前處理 ( DF pretreatment ) 後入壓模 ( DF Lamination) 前,製程便會進入更高的潔淨等級,所以必須更換不同潔淨等級的載具 100。據此,進入不同製造流程前檢查載具 100 的潔淨程度相當重要,本發明即是提供了一種印刷電路板載具管理系統及方法。When the printed
表二如下
有鑑於原本的載具 100 都是使用人工檢查,或是固定一段時間清洗,為了提升檢查載具 100 清潔程度的效率,本發明主要係提供一種可以自動檢查載具 100 使用潔淨等級和使用狀態資訊的印刷電路板載具 100 管理系統及方法。除此之外,透過載具管理伺服器 240 的計算,可以增加載具 100 使用的彈性,有效地降低成本。In view of the fact that the
請同時參閱圖1及圖2,圖1為根據本發明一實施例之一種印刷電路板載具管理系統及方法的載具示意圖,圖2為根據本發明一實施例之一種印刷電路板載具管理系統及方法的流程示意圖。本發明的印刷電路板載具管理系統,用以管理待加工的印刷電路板 110A、110B 之製程,包含載具 100、載具管理伺服器240、感應裝置210以及篩選裝置220。其中,上述的載具 100 用於乘載多個印刷電路板 100A、100B,且具有識別碼 120,上述的感應裝置 210 訊號連接上述的載具管理伺服器240,用於紀錄識別碼 120、使用載具 100 之潔淨等級資訊以及複數個使用狀態資訊,並設置於特定製程設備中,而篩選裝置 220 訊號連接上述的載具管理伺服器240。其中,上述的特定製程係指同一潔淨等級組別的一個或多個製程的組成。Please refer to FIG. 1 and FIG. 2 at the same time. FIG. 1 is a schematic diagram of a printed circuit board carrier management system and method according to an embodiment of the present invention, and FIG. 2 is a printed circuit board carrier according to an embodiment of the present invention. Schematic flow diagram of the management system and method. The printed circuit board carrier management system of the present invention is used to manage the process of the printed
更進一步地,上述的載具管理伺服器240,更包含載具判定模組250。當感應裝置 210 感應待裝載的第一載具 230A 上的識別碼 120 後,傳送至上述的載具管理伺服器 240,接著,載具判定模組 250 透過上述的識別碼 120 對應於上述的載具管理伺服器 240 內儲存的資訊產生一個判定訊號,並傳送給篩選裝置 220,其中,上述的判定訊號是由潔淨等級資訊是否適配此一特定製程設備之潔淨等級,及該使用狀態資訊是否符合一使用週期共同決定。接著,篩選裝置 220,係用以將待加工的印刷電路板裝載在上述的第一載具 230A 上以進入此一特定製程設備進行加工。Furthermore, the above-mentioned
更進一步說明,若此一待裝載的第一載具 230A 經載具判定模組 250 計算後,為適配載具 230A,則此適配載具訊息會傳送給上述的篩選載具 220,上述的載具判定模組 250 並控制篩選裝置 220 用以將待加工的印刷電路板 110A、110B 裝載在上述的第一載具 230A上,並進入此一特定製程設備中進行加工,若此一待裝載的第一載具 230A 經載具判定模組 250 計算後,為非適配載具 230B,則此非適配載具訊息會傳送給上述的篩選載具 220,上述的載具判定模組 250並控制篩選裝置 220 卸載為第二載具 230B,並移至清潔等待區。其中,上述的篩選裝置 220 可設置於上述的特定製程設備之一裝載裝置上。To further illustrate, if the
此外,請參閱圖3,為本發明本發明一實施例之一種印刷電路板載具管理系統及方法的潔淨等級示意圖。本發明之印刷電路板載具管理系統,其中潔淨等級可分為Class 100、Class 1,000、Class 10,000,不同潔淨等級對應不同製程,舉例來說,壓模 (Lamination )、曝光 (Exposure ) 等較為精密的製程時,必須於潔淨等級 Class 100 的設備中使用,若使前處理 ( Pretreatment ) 等製程時,則係於潔淨等級 Class 1,000 的設備中使用,而電鍍穿孔 ( PTH ) 等製程時,則係於潔淨等級 Class 10,000 的設備中使用。又,當印刷電路板 110A、110B 進入一連續製程時,其中會有許多不同潔淨等級要求的特定製程,例如印刷電路板 110A、110B 經過電鍍穿孔 ( PTH )、鍍銅 (Copper plating )、樹脂塞孔 ( Resin plugging ) 和壓模前處理 ( DF pretreatment ) 後,必須在潔淨等級 Class 10,000 的設備中使用,進入壓模 ( DF Lamination) 前,必須更換為潔淨等級 Class 100 的設備,相對應的載具 100 也必須適配於潔淨等級 Class 100。In addition, please refer to FIG. 3 , which is a schematic diagram of cleanliness levels of a printed circuit board carrier management system and method according to an embodiment of the present invention. In the printed circuit board carrier management system of the present invention, the cleanliness level can be divided into
據此,本發明之印刷電路板載具管理系統,便是由上述的載具管理伺服器 240 之載具判定模組 250 檢核潔淨等級資訊是否適配此一特定製程設備之潔淨等級,及該使用狀態資訊是否符合一使用週期共同決定。進一步地說明,請參閱表三,上述的使用狀態資訊包含上述的載具開始使用時間、上次清潔時間、目前狀態、使用次數、允許使用次數、已使用的天數、允許使用的天數以及使用製程的組別等等。其中,目前狀態包含良好、等待清潔或是差,狀態良好表示此第一載具 230A 可進入此一特定製程設備中以進行加工,若狀態為等待清洗表示至少有一使用狀態資訊的條件不符合此一特定製程設備中之潔淨等級,則會卸載此第二載具 230B 至等待清洗區,若狀態為差表示第二載具 230B 的潔淨等級資訊並非適用於此一特定製程設備中,則會被卸載。Accordingly, in the printed circuit board carrier management system of the present invention, the
表三如下
進一步說明,載具 100 上之識別碼為快速回應碼 (QR Code)、條碼 (Bar Code)、近距離無線通訊 (NFC) 訊號序列或是無線射頻辨識 (RFID) 訊號序列。感應裝置 210 為一相機、近距離無線通訊 (NFC) 讀取裝置或無線射頻辨識 (RFID) 讀取裝置的至少其中之一。To further illustrate, the identification code on the
除此之外,請參閱圖4,圖4為根據本發明實施例之一種印刷電路板載具管理方法的流程示意圖。上述的印刷電路板載具管理方法,為提供具有識別碼 120 的一載具 100、S101,於上述的載具 100 要進入特定製程設備之前,藉由感應裝置 210 讀取上述的識別碼 120 並傳送至載具管理伺服器 240、S102,其中上述的載具管理伺服器 240 紀錄上述的載具 100 之識別碼 120、使用此載具 100 之潔淨等級資訊以及使用狀態資訊。In addition, please refer to FIG. 4 , which is a schematic flowchart of a method for managing printed circuit board carriers according to an embodiment of the present invention. The above-mentioned printed circuit board carrier management method is to provide a
接著,載具判定模組 250 係設置於上述的載具管理伺服器 240,並藉由上述紀錄的潔淨等級資訊以及使用狀態資訊產生判定訊號 S103,以決定是否將複數個待加工印刷電路板 110A、110B 裝載在上述的載具 100 上。若該判定訊號適配上述的特定製程設備,藉由篩選裝置 220 將該等待加工印刷電路板 110A、110B 裝載在上述的載具 100 上以進入上述的特定製程設備中進行加工 S104。此外,若該判定訊號為一非適配載具訊號,則替換下一該適配載具 100、S105。Next, the
更進一步地說明,上述的潔淨等級資訊可分為Class 100、Class 1,000,以及Class 10,000,而用於上述的Class 10,000之上述的載具 100 可用於上述之Class 1,000和Class 100的潔淨等級區域,且上述的Class 1,000之上述的載具 100 可用於上述之Class 100的潔淨等級區域。To further illustrate, the above-mentioned cleanliness level information can be divided into
綜合以上所述,相較於先前技術,本發明的印刷電路板載具管理系統及方法可以減少人力資源的浪費,降低人為檢查的誤差以增加流程的正確性及精密度,提高效率。另外一方面,透過載具管理伺服器的計算,可以提升載具使用的彈性,以降低成本。Based on the above, compared with the prior art, the printed circuit board carrier management system and method of the present invention can reduce the waste of human resources, reduce the error of human inspection, increase the accuracy and precision of the process, and improve efficiency. On the other hand, through the calculation of the vehicle management server, the flexibility of vehicle use can be improved to reduce costs.
應當理解,本發明描述的範例和實施例僅用於說明目的,並且鑑於其的各種修改或改變將被建議給本領域通常知識者,並且將被包括在本發明的精神和範圍以及所附權利要求的範圍之內。It should be understood that the examples and embodiments described in the present invention are for illustrative purposes only, and various modifications or changes in view thereof will be suggested to those skilled in the art, and will be included in the spirit and scope of the present invention and the appended rights within the required range.
100:載具
110A:印刷電路板
110B:印刷電路板
120:識別碼
210:感應裝置
220:篩選裝置
230A:第一載具
230B:第二載具
240:載具管理伺服器
250:載具管理模組
S101~S105:印刷電路板載具管理方法的各步驟
100:
提供的附圖用以使本發明所屬技術領域具有通常知識者可以進一步理解本發明,並且被併入與構成本發明之說明書的一部分。附圖示出了本發明的示範實施例,並且用以與本發明之說明書一起用於解釋本發明的原理。以下為本新型各圖的簡單說明: 圖1為根據本發明實施例之一種印刷電路板載具管理系統及方法的載板示意圖; 圖2為根據本發明一實施例之一種印刷電路板載具管理系統及方法的流程示意圖; 圖3為根據本發明一實施例之一種印刷電路板載具管理系統及方法的潔淨等級示意圖;以及 圖4為根據本發明實施例之一種印刷電路板載具管理方法的流程示意圖。 The accompanying drawings are provided to enable those skilled in the art to which the present invention pertains to further understand the present invention, and are incorporated in and constitute a part of the specification of the present invention. The drawings illustrate exemplary embodiments of the invention and together with the description serve to explain principles of the invention. The following is a brief description of each figure of the present invention: 1 is a schematic diagram of a carrier board of a printed circuit board carrier management system and method according to an embodiment of the present invention; 2 is a schematic flow diagram of a printed circuit board carrier management system and method according to an embodiment of the present invention; 3 is a schematic diagram of cleanliness levels of a printed circuit board carrier management system and method according to an embodiment of the present invention; and FIG. 4 is a schematic flowchart of a method for managing printed circuit board carriers according to an embodiment of the present invention.
100:載具 100: Vehicle
110A:印刷電路板 110A: Printed circuit board
110B:印刷電路板 110B: Printed circuit board
120:識別碼 120: identification code
210:感應裝置 210: induction device
220:篩選裝置 220: Screening device
230A:第一載具 230A: The first vehicle
230B:第二載具 230B: Second vehicle
240:載具管理伺服器 240: Vehicle management server
250:載具管理模組 250: Vehicle Management Module
S101~S105:印刷電路板載具管理方法的各步驟 S101~S105: each step of the printed circuit board carrier management method
Claims (10)
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CN202111208515.7A CN115867024A (en) | 2021-09-23 | 2021-10-18 | Printed circuit board carrier management system and method |
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US20170066020A1 (en) * | 2014-02-27 | 2017-03-09 | Walter Surface Technologies Inc. | Industrial cleanliness measurement methodology |
JP6331698B2 (en) * | 2014-05-28 | 2018-05-30 | 株式会社Screenホールディングス | Substrate processing apparatus and substrate carry-in position determination method |
CN112053316A (en) * | 2019-05-20 | 2020-12-08 | 富泰华工业(深圳)有限公司 | Production jig cleaning management method, production jig cleaning management device and computer-readable storage medium |
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