TW201938254A - Water treatment facility management device - Google Patents
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- TW201938254A TW201938254A TW108107948A TW108107948A TW201938254A TW 201938254 A TW201938254 A TW 201938254A TW 108107948 A TW108107948 A TW 108107948A TW 108107948 A TW108107948 A TW 108107948A TW 201938254 A TW201938254 A TW 201938254A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 200
- 238000003860 storage Methods 0.000 claims abstract description 9
- 230000000737 periodic effect Effects 0.000 claims description 41
- 238000009472 formulation Methods 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 12
- 238000004364 calculation method Methods 0.000 claims description 9
- 239000000284 extract Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 12
- 238000012423 maintenance Methods 0.000 description 11
- 239000012528 membrane Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 238000004891 communication Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 238000000926 separation method Methods 0.000 description 7
- 239000000470 constituent Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 230000008439 repair process Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 229940079593 drug Drugs 0.000 description 3
- 239000003814 drug Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000001223 reverse osmosis Methods 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000004065 wastewater treatment Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- 206010066901 Treatment failure Diseases 0.000 description 1
- 230000004520 agglutination Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000002242 deionisation method Methods 0.000 description 1
- 238000010612 desalination reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000008235 industrial water Substances 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000015654 memory Effects 0.000 description 1
- 230000033116 oxidation-reduction process Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 239000008234 soft water Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- 239000002349 well water Substances 0.000 description 1
- 235000020681 well water Nutrition 0.000 description 1
- 230000003936 working memory Effects 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/06—Energy or water supply
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Abstract
Description
本發明是有關於一種水處理設備的管理裝置,詳細而言,本發明是有關於一種進行對於暫時借出的水處理設備的定期作業的管理的管理裝置。The present invention relates to a management device for a water treatment facility. More specifically, the present invention relates to a management device for performing management of a periodic operation of a water treatment facility that is temporarily lent.
於半導體等的製造工廠中,當清洗製品時大量使用去除了鹽分等雜質的處理水(純水)。有時伴隨暫時的製品生產規模的擴大,而需要更大量的處理水。為了經濟地解決該課題,提出有如下的水處理設備提供系統:暫時借出水處理設備,且對構成水處理設備的多種單元的庫存進行管理,藉此同時向許多工廠高效地提供水處理設備與構成水處理設備的多種單元的更換品(例如參照專利文獻1)。In manufacturing plants such as semiconductors, a large amount of treated water (pure water) from which impurities such as salts are removed when cleaning products is used. With the temporary expansion of the production scale of products, a larger amount of treated water is sometimes required. In order to solve this problem economically, a water treatment equipment providing system has been proposed that temporarily lends water treatment equipment and manages the inventory of various units constituting the water treatment equipment, thereby efficiently supplying water treatment equipment to many factories and Replacement products of various units constituting a water treatment facility (for example, refer to Patent Document 1).
於專利文獻2中,提出有根據再利用分離膜(reuse separation membrane)的流量、差壓、或通量的運轉資料,對清洗或更換再利用分離膜的時期進行預測的方法。另外,已知有如下的管理裝置:將再利用分離膜的識別資訊與使用再利用分離膜的水的含有成分或清洗後的性能檢查資訊建立對應,對再利用分離膜有效率地進行庫存管理,並選定更換品(例如參照專利文獻3、專利文獻4)。Patent Document 2 proposes a method for predicting the period of cleaning or replacement of a reuse separation membrane based on the flow rate, differential pressure, or flux operation data of a reuse separation membrane. In addition, there is known a management device that associates the identification information of the reused separation membrane with the content of water in the reused separation membrane or the performance inspection information after cleaning, and efficiently manages the inventory of the reused separation membrane. And select a replacement product (for example, refer to Patent Document 3 and Patent Document 4).
於已借出的水處理設備中長期地使用的情況下,存在分離膜或離子交換樹脂等水處理機器因污染或劣化而產生處理不良之虞,因此需要定期的維護。為了於產生處理不良前實施維護,而穩定地進行水處理,必須制訂適當的維護計劃。先前,各負責者基於標準的維護計劃,以自身的知識或經驗來制訂維護計劃,因此存在已製作的維護計劃不符合實際情況,過度地實施維護而導致成本增加、或於實施維護前產生處理不良之虞。In the case of long-term use of the loaned water treatment equipment, water treatment equipment such as separation membranes or ion exchange resins may cause poor treatment due to contamination or deterioration, and therefore require regular maintenance. In order to perform maintenance before the treatment failure occurs, and to perform water treatment stably, an appropriate maintenance plan must be formulated. Previously, each person in charge formulated the maintenance plan based on their own knowledge or experience based on the standard maintenance plan. Therefore, the maintenance plan that has been prepared does not conform to the actual situation, and excessive implementation of maintenance will result in increased costs or processing before maintenance is implemented. Worry.
[專利文獻1]日本專利第5035493號公報
[專利文獻2]日本專利第5499843號公報
[專利文獻3]日本專利第5499844號公報
[專利文獻4]日本專利第5565048號公報[Patent Document 1] Japanese Patent No. 5035493
[Patent Document 2] Japanese Patent No. 5498843
[Patent Document 3] Japanese Patent No. 5499844
[Patent Document 4] Japanese Patent No. 5565048
本發明的目的在於提供一種對於已借出的水處理設備,能夠以適當的時機進行定期作業的水處理設備的管理裝置。An object of the present invention is to provide a water treatment equipment management device capable of performing a periodic operation on a loaned water treatment equipment at an appropriate timing.
本發明的水處理設備的管理裝置包括:儲存部,儲存包含表示可否借出水處理設備的狀態資訊的庫存資訊、及包含水處理設備的過去的借出地的水處理資訊與定期作業的實施履歷的使用履歷資料;抽選部,根據所述庫存資訊與新的借出地的水處理資訊,抽選成為借出候補的水處理設備;借出設備決定部,接受水處理設備的借出預約;以及定期作業計劃制訂部,針對所述借出候補或接受了借出預約的水處理設備,根據上次的借出地的所述定期作業的實施履歷,預測於新的借出地實施定期作業的時期。The management device of the water treatment equipment of the present invention includes a storage unit that stores stock information including status information indicating whether the water treatment equipment can be loaned out, water treatment information including past lending locations of the water treatment equipment, and implementation history of regular operations. Use history data; a lottery department, based on the inventory information and water treatment information of the new lending location, draws water treatment equipment to be a candidate for lending; the lending equipment decision unit accepts a lending appointment for water treatment equipment; and The periodic operation plan formulation department predicts the implementation of the periodic operation in the new lending location for the water treatment equipment that is a candidate for lending or has accepted the lending reservation, based on the execution history of the periodic operation in the last lending location. period.
於本發明的一形態中,更包括相似度算出部,所述相似度算出部針對所述借出候補,算出上次的借出地的水處理資訊與新的借出地的水處理資訊的相似度,且將經抽選的借出候補與所述相似度一同提示。In one aspect of the present invention, a similarity calculation unit is further included, and the similarity calculation unit calculates, for the loan candidate, the water treatment information of the last lending place and the water treatment information of the new lending place. Similarity, and the selected lending candidates are presented together with the similarity.
於本發明的一形態中,所述定期作業計劃制訂部對於水處理設備中所使用的各水處理單元,預測實施定期作業的時期。In one aspect of the present invention, the periodic operation plan formulation unit predicts a time when the periodic operation will be performed for each water treatment unit used in the water treatment facility.
於本發明的一形態中,所述定期作業計劃制訂部針對所述相似度未滿規定值的水處理設備,根據定期作業的標準實施間隔,預測於新的借出地實施定期作業的時期。In one aspect of the present invention, the periodic operation plan formulation unit predicts a period of time when a periodic operation is performed at a new lending site for a water treatment facility with a degree of similarity less than a predetermined value based on a standard operation interval of the periodic operation.
於本發明的一形態中,所述水處理資訊至少包含原水及處理水的類別、水量、水質及水溫的資訊的任一者。
[發明的效果]In one aspect of the present invention, the water treatment information includes at least any one of types of raw water and treated water, water quantity, water quality, and water temperature.
[Effect of the invention]
根據本發明,對於已借出的水處理設備,能夠以適當的時機進行定期作業。According to the present invention, it is possible to perform a regular operation at an appropriate timing for the water treatment equipment that has been loaned.
以下,參照圖式對實施方式進行說明。Hereinafter, embodiments will be described with reference to the drawings.
本發明的實施方式的管理系統是進行對顧客借出的水處理設備的管理者。如圖1所示,將用於構築水處理設備的水處理單元保管於多個庫存據點S中,對應於顧客的要求而朝工廠F等中配送,從而構築·設置水處理設備。管理中心內的管理裝置1對庫存據點S中所保管的水處理設備(水處理單元)的庫存、或正向顧客借出的水處理設備進行管理。The management system according to the embodiment of the present invention is a manager who performs a water treatment facility loan to a customer. As shown in FIG. 1, a water treatment unit for constructing a water treatment facility is stored in a plurality of stock sites S, and is distributed to a factory F or the like in response to a customer's request, thereby constructing and installing a water treatment facility. The management device 1 in the management center manages the stock of the water treatment equipment (water treatment unit) stored in the stock base S or the water treatment equipment lent to customers.
管理裝置1若接受水處理設備的借出要求,則判定是否有滿足所要求的規格的水處理設備的庫存,並提示判定結果。管理裝置1針對有庫存的水處理設備,算出上次的借出地的原水或處理水的水量·水質·水溫等資訊與新的(本次的)借出地的原水或處理水的水量·水質·水溫等資訊的相似度,並進行提示。When the management device 1 accepts a loan request for water treatment equipment, it determines whether there is a stock of water treatment equipment that meets the required specifications, and presents the determination result. The management device 1 calculates the information on the amount of raw water or treated water at the last borrowed place, water quality, and water temperature for the water treatment equipment in stock, and the amount of raw or treated water at the new (this time) borrowed place. • Similarity of information such as water quality and temperature, and give tips.
相似度高的水處理設備的各種控制項目的當前的設定值與新的借出地的設定值相同(近似)者多。因此,於將相似度高的水處理設備搬入新的借出地後,控制項目的設定所需要的作業量變少,可使用水處理設備提前開始水處理。The current setting values of various control items of water treatment equipment with high similarity are often the same as (approximately) the setting values of the new lending place. Therefore, after the water treatment equipment with a high degree of similarity is moved into a new lending site, the amount of work required for setting the control items is reduced, and the water treatment equipment can be used to start the water treatment in advance.
管理裝置1針對構築借出的水處理設備的多個水處理單元的各個,預測需要維護、零件更換、藥品補充等定期作業的時期,並與更換品等的庫存狀況一同進行提示。藉此,可事先準備於借出後變得需要的更換品等,而順利地進行定期作業。The management device 1 predicts the time when periodic operations such as maintenance, parts replacement, and drug replenishment are required for each of the plurality of water treatment units constituting the loaned water treatment equipment, and presents them along with the inventory status of replacement products and the like. Thereby, it is possible to prepare a replacement product or the like which becomes necessary after lending, and to perform a regular operation smoothly.
管理裝置1對於定期作業的各項目,根據上次的借出地的定期作業的實施間隔、及於上次的借出地最後實施定期作業的時期,預測·決定於新的借出地最初實施定期作業的時期,並制訂作業計劃。The management device 1 predicts and decides that each item of the regular operation will be implemented first in the new lending location based on the execution interval of the periodic operation in the last lending location and the period when the periodic operation was last performed in the last lending location. Periods of regular operations and work plans.
水處理設備例如可大致分為用水處理設備、排水處理設備(包含水回收)、水處理設備周邊設備等類別。Water treatment equipment can be roughly classified into categories such as water treatment equipment, drainage treatment equipment (including water recycling), and water treatment equipment peripheral equipment.
作為用水處理設備,例如可列舉:超純水製造設備、醫療用純水製造設備等純水製造設備,精製水製造設備、飲用水製造設備、軟水製造設備等高度用水處理設備,海水淡化設備、功能水製造設備等特殊用水處理設備等。Examples of the water treatment equipment include pure water production equipment such as ultrapure water production equipment, medical pure water production equipment, refined water production equipment, drinking water production equipment, soft water production equipment, and other highly water treatment equipment, seawater desalination equipment, Special water treatment equipment such as functional water manufacturing equipment.
作為排水處理設備,例如可列舉:鉻排水處理設備、氰處理設備、氟處理設備、硒處理設備、重金屬處理設備等無機排水處理設備,好氧性生物處理設備、厭氧性生物處理設備、凝集分離設備等有機排水處理設備,冷卻劑排水處理設備、鍍覆排水處理設備、雨水處理設備、場地排水處理設備等特定排水處理設備等。Examples of the wastewater treatment equipment include inorganic wastewater treatment equipment such as chromium drainage treatment equipment, cyanide treatment equipment, fluorine treatment equipment, selenium treatment equipment, heavy metal treatment equipment, aerobic biological treatment equipment, anaerobic biological treatment equipment, and agglutination. Organic drainage treatment equipment such as separation equipment, coolant drainage treatment equipment, plating drainage treatment equipment, rainwater treatment equipment, site drainage treatment equipment and other specific drainage treatment equipment.
作為水處理設備周邊設備,例如可列舉:鍋爐設備、冷卻設備、加藥設備、脫水處理設備等附帶設備,油回收設備、磷回收設備、氟回收設備等有價物回收設備等。Examples of peripheral equipment for water treatment equipment include auxiliary equipment such as boiler equipment, cooling equipment, medicinal equipment, and dehydration equipment; valuable materials such as oil recovery equipment, phosphorus recovery equipment, and fluorine recovery equipment.
圖2是管理系統的方塊圖。設置於顧客的工廠F等中的水處理設備2具有控制部20、監視部21、通訊部22、及多個水處理單元23。水處理單元23是用於水處理設備中的裝置、機器。純水製造設備例如為活性碳過濾器、逆滲透膜模組、電去離子裝置、非再生型離子交換器、膜式過濾器、脫氣膜、水槽、泵、閥等。另外,排水處理設備例如為散氣裝置、鼓風機、溶氧濃度(DO)計或pH計等計量儀器、浸漬膜、洗滌器、脫水機、擴散裝置、水槽、泵、閥等。對各水處理單元23分配了特有的識別符(Identifier,ID)(識別資訊)。Figure 2 is a block diagram of a management system. The water treatment facility 2 installed in a customer's factory F or the like includes a control unit 20, a monitoring unit 21, a communication unit 22, and a plurality of water treatment units 23. The water treatment unit 23 is a device or machine used in a water treatment facility. Pure water production equipment is, for example, activated carbon filters, reverse osmosis membrane modules, electric deionization devices, non-renewable ion exchangers, membrane filters, degassing membranes, water tanks, pumps, valves, and the like. In addition, the drainage treatment equipment is, for example, a measuring device such as an air diffuser, a blower, a dissolved oxygen concentration (DO) meter, or a pH meter, a dipping membrane, a scrubber, a dehydrator, a diffusion device, a water tank, a pump, a valve, and the like. Each water treatment unit 23 is assigned a unique identifier (ID) (identification information).
監視部21使用設置於水處理設備2中的各種感測器(省略圖示),檢測處理水量或處理水的水質、電流、電壓、振動、溫度、壓力等,並監視各水處理單元23的運轉狀況。控制部20將各水處理單元23的運轉狀況與其識別資訊建立對應,藉由通訊部22,經由網際網路等網路而定期地對管理裝置1進行通知。The monitoring unit 21 uses various sensors (not shown) provided in the water treatment equipment 2 to detect the amount of treated water or the water quality, current, voltage, vibration, temperature, pressure, and the like of the treated water, and monitors the water treatment units 23 Operating conditions. The control unit 20 associates the operation status of each water treatment unit 23 with its identification information, and the communication unit 22 periodically notifies the management device 1 via a network such as the Internet.
管理裝置1具有作為總括地控制管理裝置1的動作的控制部的中央處理單元(Central Processing Unit,CPU)10。CPU 10將操作系統(Operating System,OS)程式作為基礎,於此基礎上執行中間軟體(middleware)或應用程式等。儲存部11、通訊部12、顯示部13、輸入部14等經由匯流排而與CPU 10連接。The management device 1 includes a central processing unit (CPU) 10 as a control unit that collectively controls the operation of the management device 1. The CPU 10 uses an operating system (OS) program as a basis, and executes middleware or application programs on the basis. The storage section 11, the communication section 12, the display section 13, the input section 14, and the like are connected to the CPU 10 via a bus.
儲存部11包含唯讀記憶體(Read Only Memory,ROM)、隨機存取記憶體(Random Access Memory,RAM)、硬碟裝置等。於ROM中儲存有各種程式,CPU 10按照該些程式執行各種處理,藉此實現管理裝置1的各功能。RAM作為於CPU 10根據程式執行處理時暫時地儲存資料的工作記憶體來使用。The storage unit 11 includes a read only memory (ROM), a random access memory (RAM), a hard disk device, and the like. Various programs are stored in the ROM, and the CPU 10 executes various processes in accordance with these programs, thereby realizing various functions of the management device 1. The RAM is used as a working memory that temporarily stores data when the CPU 10 executes processing according to a program.
硬碟裝置儲存保有的水處理設備(水處理單元)的庫存資訊、或表示水處理設備的運轉狀況的運轉狀況資料、表示水處理設備的使用履歷或定期作業的實施履歷的使用履歷資料等。於水處理設備的使用履歷中包含表示借出地的原水的類別、水質、水量、水溫,或處理水的類別、水質、水量、水溫等的水處理資訊。The hard disk device stores stock information of the water treatment equipment (water treatment unit) held, or operation status data indicating the operation status of the water treatment equipment, and usage history data indicating the use history of the water treatment equipment or the implementation history of the periodic operation. The use history of the water treatment equipment includes water treatment information indicating the type, water quality, water quantity, and temperature of the raw water on loan, or the type, water quality, quantity, and temperature of the treated water.
再者,所謂原水的類別,於用水系統中,例如可例示自來水、井水、工業用水、海水、河川水等,於排水系統·排水回收系統中,可例示有機排水、無機排水、綜合排水、電子製程排水等。另一方面,所謂處理水的類別,是指處理水的用途,可例示:食品·飲用、藥品製造、冷卻塔補給水、鍋爐補給水、雜用水(一般用水)、半導體製造等。The types of raw water include, for example, tap water, well water, industrial water, seawater, river water, and the like in water systems, and organic drainage, inorganic drainage, and integrated drainage in drainage and drainage recovery systems. Electronic process drainage, etc. On the other hand, the type of treated water refers to the use of treated water, and examples include food and drinking, pharmaceutical manufacturing, cooling tower makeup water, boiler makeup water, miscellaneous water (general water), and semiconductor manufacturing.
通訊部12經由網際網路等而與水處理設備2的通訊部22進行通訊。The communication unit 12 communicates with the communication unit 22 of the water treatment facility 2 via the Internet or the like.
顯示部13例如為液晶顯示器,顯示各種畫面。輸入部14是自管理者接受各種操作的鍵盤或滑鼠等。The display unit 13 is, for example, a liquid crystal display and displays various screens. The input unit 14 is a keyboard, a mouse, or the like that accepts various operations from an administrator.
CPU 10執行儲存於儲存部11中的管理程式,藉此如圖3所示,實現借出候補抽選部15、相似度算出部16、借出設備決定部17、庫存資訊更新部18、及定期作業計劃制訂部19,可進行水處理設備的庫存管理、借出預約、定期作業的計劃制訂等。再者,雖然未圖示,但亦可自設置於顧客工廠內或庫存據點等中的終端或移動終端等外部終端經由網際網路等而訪問管理裝置1,藉此進行各種操作。The CPU 10 executes the management program stored in the storage unit 11, thereby realizing the loan candidate drawing unit 15, the similarity calculation unit 16, the loan equipment determination unit 17, the inventory information update unit 18, and the periodicity as shown in FIG. 3. The operation plan formulation unit 19 can perform inventory management of water treatment equipment, loan reservations, and plan formulation of regular operations. In addition, although not shown, various operations can be performed by accessing the management device 1 from a terminal installed in a customer's factory or in an inventory base, or an external terminal such as a mobile terminal via the Internet or the like.
按照圖4中所示的流程圖對各部的處理進行說明。圖4中所示的流程圖是說明水處理設備的預約方法的圖。The processing of each unit will be described in accordance with the flowchart shown in FIG. 4. The flowchart shown in FIG. 4 is a diagram illustrating a reservation method of the water treatment equipment.
首先,使用者使用輸入部14,輸入顧客所要求的水處理規格(步驟S1)。例如輸入處理水的類別、水量、水質,原水的類別等水處理資訊。First, the user uses the input unit 14 to input a water treatment specification requested by the customer (step S1). For example, enter water treatment information such as the type, amount, quality of raw water, and type of raw water.
使用者輸入借出水處理設備的預定日(步驟S2)。進而,使用者設定檢索水處理設備時的限定條件(步驟S3)。使用圖5中所示的流程圖對限定條件的設定方法進行詳細說明。首先,使用者選擇成為抽選對象的水處理設備的狀態(步驟S31)。狀態包含「可借出」、「不可借出」,「可借出」被進一步分類成「可預約」、「已預約」,「不可借出」被分類成「修理中」、「借出中」。保有的所有水處理設備的當前的狀態被記錄於儲存部11內的庫存資訊中。The user inputs a scheduled day to lend the water treatment equipment (step S2). Furthermore, the user sets a limitation condition when searching for a water treatment facility (step S3). The method of setting the limiting conditions will be described in detail using the flowchart shown in FIG. 5. First, the user selects a state of the water treatment equipment to be selected (step S31). Status includes "Lendable", "Not Lendable", "Lendable" is further classified as "Reservable", "Reserved", and "Not Lendable" is classified as "Repairing" or "Lending" ". The current status of all the water treatment equipment held is recorded in the stock information in the storage unit 11.
「可預約」意味著當前被保管於庫存據點S中,處於可立即借出的狀態。「已預約」意味著當前被保管於庫存據點S中,但已被預約。所述「已預約」因可與先預約的使用者進行交涉,而替換成其他水處理設備,故包含於「可借出」中。"Reservable" means that it is currently stored in the stock base S and is in a state where it can be lent immediately. "Reserved" means that it is currently held in the stock base S, but has been reserved. The "reserved" can be negotiated with the user who has made a reservation before and replaced with other water treatment equipment, so it is included in the "can be borrowed".
「修理中」意味著當前正在修理構成水處理設備的水處理單元等而處於無法使用的狀態。「借出中」意味著當前已借出,不在庫存據點S中。"Under repair" means that the water treatment unit constituting the water treatment equipment is currently being repaired and is in a state of being unusable. "Lending" means that it has been lent out and is not in stock base S.
當將狀態變成「不可借出」的水處理設備作為抽選對象(步驟S32_是(Yes)),進而將於步驟S2中所輸入的借出預定日之後為可借出的水處理設備作為抽選對象時(步驟S33_是),輸入自借出預定日至變成可借出為止的期間(步驟S34)。When the water treatment equipment whose status is changed to "not loanable" is selected as a lottery object (step S32_Yes), the water treatment equipment that can be loaned out as the lottery object will be selected after the scheduled loan date entered in step S2. Time (step S33_Yes), enter the period from the date when the loan is scheduled to become available (step S34).
所謂於借出預定日之後變成可借出的水處理設備,例如是指於借出預定日之後歸還的水處理設備、或於借出預定日之後完成修理的水處理設備。當輸入「一個月」作為自借出預定日起的期間時,於自借出預定日起一個月以內歸還或完成修理的水處理設備包含於抽選對象中。The water treatment equipment that becomes lendable after the scheduled loan date refers to, for example, water treatment equipment returned after the scheduled loan date, or water treatment equipment that has been repaired after the scheduled loan date. When "one month" is entered as the period from the scheduled loan date, water treatment equipment returned or repaired within one month from the scheduled loan date is included in the lottery.
於如所述般設定了限定條件後,借出候補抽選部15抽選借出的水處理設備的候補(圖4,步驟S4)。借出候補抽選部15抽選滿足步驟S1中所輸入的規格、且滿足所設定的限定條件的水處理設備作為借出候補。After setting the limiting conditions as described above, the loan candidate drawing unit 15 draws candidates for the loaned water treatment equipment (FIG. 4, step S4). The loan candidate drawing unit 15 draws a water treatment device that satisfies the specifications input in step S1 and satisfies the set limit condition as a loan candidate.
例如,借出候補抽選部15自被保管於庫存據點S中的水處理設備、及將於借出預定日之前歸還的當前為借出中的水處理設備中,抽選滿足步驟S1中所輸入的來自顧客的要求的水處理設備。For example, the lending candidate lottery unit 15 draws from the water treatment equipment stored in the stock site S and the water treatment equipment currently on loan that will be returned before the scheduled loan date, and the lottery satisfies the input entered in step S1. Water treatment equipment requested by customers.
相似度算出部16針對已抽選的借出候補的各個,利用規定的計算式算出上次的借出地的水處理資訊(借出中的情況下為當前的借出地的水處理資訊)與步驟S1中所輸入的本次的(新的)借出地的水處理資訊(水處理規格)的相似度(步驟S5)。The similarity calculation unit 16 calculates the water treatment information of the last lending place by using a predetermined calculation formula for each of the selected lending candidates (in the case of lending, the water treatment information of the current lending place) and The similarity of the water treatment information (water treatment specifications) of the current (new) loaned place input in step S1 (step S5).
關於相似度的算出,可使用作為對兩個集合的要素相似至何種程度(一致度)進行了量化的相似性的指標的算出方法而廣為人知的方法,例如可使用餘弦相似度(cosine similarity)、傑卡德係數(jaccard's coefficient)、戴斯係數(dice's coefficient)、辛浦森係數(simpson's coefficient)等。此處,列舉使用加權特性向量的餘弦相似度為例進行說明。As for the calculation of the similarity, a well-known method can be used as an index calculation method for the similarity that quantifies the similarity of the elements of two sets (degree of agreement). For example, cosine similarity can be used. , Jaccard's coefficient, dice's coefficient, simpson's coefficient, etc. Here, the cosine similarity using a weighted characteristic vector will be described as an example.
首先,自水處理設備的管理項目(電流、電壓、振動、溫度、壓力等)或水的管理項目(水量、水溫、物質濃度、氧化還原電位(Oxidation Reduction Potential,ORP)、pH等)中,選定用於算出相似度的n個項目。First, from the management items of water treatment equipment (current, voltage, vibration, temperature, pressure, etc.) or water management items (water amount, water temperature, substance concentration, oxidation reduction potential (ORP), pH, etc.) And select n items for calculating the similarity.
輸入之前的借出地b的各項目xb1 ~項目xbn 、下次的借出地a的各項目xa1 ~項目xan 的數值,並如以下般算出各自的特徵向量xb 、特徵向量xa 。輸入的數值可為本身的數值(原始資料),亦可為自該數值減去基準值所得的值。Enter the values of each item x b1 ~ item x bn of the previous lending place b and each item x a1 ~ item x an of the next lending place a, and calculate the respective feature vector x b and feature vector as follows x a . The value entered can be the value itself (original data) or a value obtained by subtracting the reference value from the value.
[數學式1]
[Mathematical formula 1]
針對已選定的各項目,輸入對應的權重k1 ~權重kn 的數值,算出如下的權重向量k。For each selected item, the corresponding weights k 1 to k n are input, and the following weight vector k is calculated.
[數學式2]
[Mathematical formula 2]
如以下般,針對水處理設備整體的觀點算出相似度。The similarity is calculated from the viewpoint of the entire water treatment facility as follows.
[數學式3]
[Mathematical formula 3]
繼而,對於各管理項目算出相似度。Then, the similarity is calculated for each management item.
定期作業計劃制訂部19根據儲存部11內的使用履歷資料,對於定期作業的各項目,預測於新的借出地最初實施定期作業的時期(步驟S6)。於定期作業中包含逆滲透(Reverse Osmosis,RO)膜更換、內襯檢查·修補、藥品補充等多個項目。The periodical work plan formulation unit 19 predicts, based on the usage history data in the storage unit 11, the period when each periodical work is first performed in a new check-out location for each item of the periodical work (step S6). Regular operations include multiple items such as reverse osmosis (RO) membrane replacement, lining inspection and repair, and drug replenishment.
定期作業計劃制訂部19根據上次的借出地的定期作業的實施間隔、及最後進行定期作業的時期,預測進行下次定期作業的時期,即於新的借出地最初實施定期作業的時期。例如,如圖6所示,當於上次的借出地在時期T1、時期T2、時期T3實施了定期作業時,算出自時期T1至時期T2為止的期間P1、自時期T2至時期T3為止的期間P2的平均期間P(=(P1+P2)/2)。自時期T3起經過了所算出的期間P的時期Ts成為下次的定期作業的實施預測時期。The periodic work plan formulation unit 19 predicts the next periodic work period based on the interval between the last periodic work performed and the last scheduled work period, that is, the first periodic work performed at the new rental place. . For example, as shown in FIG. 6, when a periodical operation was performed in the period T1, period T2, and period T3 at the last check-out location, the period P1 from period T1 to period T2 is calculated, and the period from period T2 to period T3 is calculated. The average period P (= (P1 + P2) / 2) of the period P2. The period Ts after the calculated period P has elapsed from the period T3 becomes the execution forecast period of the next periodic operation.
當於上次的借出地與本次的(新的)借出地,水處理資訊相似時(相似度為規定值以上時),預計定期作業的實施間隔亦變成相同程度。因此,可高精度地預測下次的定期作業的實施時期Ts。When the last lending place is similar to the current (new) lending place and the water treatment information is similar (when the similarity is more than a specified value), the interval between the implementation of regular operations is expected to become the same. Therefore, the execution time Ts of the next periodic operation can be predicted with high accuracy.
借出候補抽選部15已抽選的水處理設備的借出候補的清單與已算出的相似度被一同顯示於顯示部13中。於清單中,亦能夠以水處理設備整體的觀點的相似度由高至低(綜合的相似性由高至低)的順序顯示候補。若使用者自清單中選擇候補,則於顯示部13中顯示表示經選擇的水處理設備的詳細資訊的畫面。The list of loan candidates for the water treatment equipment that has been selected by the loan candidate selection unit 15 is displayed on the display unit 13 together with the calculated similarity. In the list, the candidates can also be displayed in order of the similarity of the viewpoint of the entire water treatment equipment from high to low (comprehensive similarity from high to low). When the user selects a candidate from the list, a screen showing detailed information of the selected water treatment equipment is displayed on the display unit 13.
如圖7所示,於詳細資訊畫面中顯示狀態、所在地、使用期間、構成水處理設備的水處理單元的資訊等。所在地是表示該水處理設備當前位於何處者,顯示庫存據點S或借出地的位置。若按下履歷按鈕61,則顯示過去的使用履歷。As shown in FIG. 7, the status, location, period of use, and information of the water treatment unit constituting the water treatment equipment are displayed on the detailed information screen. The location indicates where the water treatment equipment is currently located, and displays the location of the stock base S or the lending location. When the history button 61 is pressed, the past usage history is displayed.
對於各構成單元(各定期作業),顯示使用期間、最終維護日(最後實施定期作業的日子)、下次維護預定月(下次的定期作業的實施月)等。For each constituent unit (each periodic operation), the period of use, the last maintenance day (the day when the periodic operation was last performed), the next maintenance scheduled month (the month when the next periodic operation is performed), and the like are displayed.
若決定借出的水處理設備並按下預約按鈕60(步驟S7),則借出設備決定部17接受預約,切換成該水處理設備的借出地、借出期間的輸入畫面。使用者使用輸入部14,輸入借出地或借出期間(顧客的使用期間)(步驟S8)。When the water treatment facility to be loaned is decided and the reservation button 60 is pressed (step S7), the loan facility determination unit 17 accepts the reservation and switches to the input screen of the water treatment facility's lending place and period. The user uses the input unit 14 to input a lending place or a lending period (a period of use of a customer) (step S8).
庫存資訊更新部18針對已被預約的水處理設備,將狀態設為「已預約」,並更新庫存資訊(步驟S9)。如此,進行水處理設備的預約。另外,將步驟S1中所輸入的水量·水質資訊與該水處理設備建立對應來登記於使用履歷資料中。The inventory information update unit 18 sets the status to "reserved" for the water treatment equipment that has been reserved, and updates the inventory information (step S9). In this way, a reservation for a water treatment facility is made. In addition, the water amount and water quality information input in step S1 are associated with the water treatment equipment and registered in the use history data.
每當自庫存據點S發送水處理設備、或自借出地歸還水處理設備、或修理完成而導致狀況變化時,庫存資訊更新部18更新庫存資訊的狀態。The stock information update unit 18 updates the status of the stock information whenever the water treatment equipment is sent from the stock base S, or the water treatment equipment is returned from the loan location, or the repair is completed, resulting in a change in status.
如此,根據本實施方式,可將借出候補的水處理設備、及上次的借出地的水處理資訊與本次的借出地的水處理資訊的相似度一同提示。於庫存的水處理設備的控制項目的設定維持上次的借出地的設定,且相似度高的情況下,無需改變設定的控制項目、或只需略微變更即可的控制項目多。In this way, according to this embodiment, it is possible to present the similarity between the water treatment equipment of the loan candidate and the water treatment information of the previous loan location and the water treatment information of the current loan location. The control items of the water treatment equipment in stock are maintained at the setting of the last lending place, and when the similarity is high, there is no need to change the set control items or only a few changes can be made.
藉由借出已於相似度高的場所使用的水處理設備,可抑制於新的借出地設定控制項目所需要的作業量,而縮短開始水處理之前所需要的時間。By lending water treatment equipment that has been used in a place with a high degree of similarity, the amount of work required to set a control item at a new lending location can be suppressed, and the time required before starting water treatment can be shortened.
另外,當於上次的借出地與本次的借出地,水處理資訊的相似度高時,定期作業的實施間隔亦變成相同程度。因此,可根據上次的借出地的定期作業的實施間隔、或最後實施定期作業的時期,高精度地預測於新的借出地何時進行最初的定期作業,並先準備需要的零件、藥品等。In addition, when the similarity of water treatment information between the last borrowed place and the current borrowed place is high, the interval between the implementation of regular operations also becomes the same. Therefore, it is possible to accurately predict when the initial periodic operation will be performed at the new loan location based on the interval between the last periodic operation and the last periodic operation period, and prepare the required parts and medicines first. Wait.
於所述實施方式中,對根據上次的借出地的定期作業的實施間隔等來預測下次的定期作業的實施時期的例子進行了說明,但例如當上次的借出地的水處理資訊與本次的借出地的水處理資訊的相似度不高(未滿規定值)時,亦可參照水處理資訊的相似度高的過去的借出地的定期作業的實施間隔。另外,當與相同的結構的水處理設備的過去的借出地的水處理資訊的相似度高時,亦可參照該借出地的定期作業的實施間隔。In the above-mentioned embodiment, an example was described in which the execution period of the next periodic operation is predicted based on the execution interval of the periodic operation of the last borrowed place. If the similarity between the information and the water treatment information of the loan site is not high (less than the specified value), you can also refer to the implementation interval of the regular operation of the past loan site with high similarity of the water treatment information. In addition, when the similarity of the water treatment information of the past lending place with the water treatment facility having the same structure is high, the implementation interval of the periodic operation of the lending place can also be referred to.
亦可先對各水處理單元設定定期作業的標準實施間隔,當與上次的借出地的水處理資訊的相似度不高(未滿規定值)時,根據標準實施間隔,預測下次的定期作業的實施時期。It is also possible to set a standard implementation interval for periodic operations for each water treatment unit first. When the similarity with the water treatment information of the last borrowed place is not high (less than the specified value), the next implementation interval is predicted based on the standard implementation interval. Period of regular work.
於所述實施方式中,定期作業計劃制訂部19亦可針對接受了借出預約的水處理設備,根據上次的借出地的定期作業的實施間隔、或最後實施定期作業的時期,預測於新的借出地何時進行最初的定期作業,並制訂計劃。In the above-mentioned embodiment, the periodic operation plan formulation unit 19 may also predict the water treatment equipment that has received the loan reservation based on the execution interval of the periodic operation at the last loan site or the period when the periodic operation was last performed. When the new lending location will be initially scheduled and scheduled.
作為本發明中的狀態資訊,至少可例示可預約、已預約、修理中及借出中,除此以外,視需要亦可追加例如輸出手續中、廢棄中、發送中、庫存確認中等項目。As the status information in the present invention, at least reservations, reservations, repairs, and lending are exemplified. In addition, items such as outputting procedures, discarding, sending, and inventory confirmation may be added as needed.
再者,本發明並不限定於所述實施方式本身,可於實施階段在不脫離其主旨的範圍內將構成要素變形並具體化。另外,可藉由所述實施方式中所揭示的多個構成要素的適宜的組合來形成各種發明。例如,亦可自實施方式中所示的所有構成要素中去除幾個構成要素。進而,亦可將涉及不同的實施方式的構成要素適宜組合。In addition, the present invention is not limited to the embodiment itself, and the constituent elements may be modified and embodied in a range not departing from the gist thereof at the implementation stage. In addition, various inventions can be formed by a suitable combination of a plurality of constituent elements disclosed in the embodiments. For example, several constituent elements may be removed from all the constituent elements shown in the embodiment. Furthermore, constituent elements relating to different embodiments may be appropriately combined.
使用特定的形態對本發明進行了詳細說明,但對於所屬技術領域中具有通常知識者而言明確的是,可不脫離本發明的意圖與範圍進行各種變更。
本申請案基於2018年3月12日所申請的日本專利申請2018-044344,並藉由引用來援引其全部內容。Although the present invention has been described in detail using a specific form, it is clear to those skilled in the art that various changes can be made without departing from the spirit and scope of the present invention.
This application is based on Japanese Patent Application No. 2018-044344 filed on March 12, 2018, and the entire contents thereof are incorporated by reference.
1‧‧‧管理裝置1‧‧‧ management device
2‧‧‧水處理設備 2‧‧‧water treatment equipment
10‧‧‧CPU 10‧‧‧CPU
11‧‧‧儲存部 11‧‧‧Storage Department
12‧‧‧通訊部 12‧‧‧ Ministry of Communications
13‧‧‧顯示部 13‧‧‧Display
14‧‧‧輸入部 14‧‧‧Input Department
15‧‧‧借出候補抽選部 15‧‧‧Lending candidate lottery
16‧‧‧相似度算出部 16‧‧‧Similarity calculation section
17‧‧‧借出設備決定部 17‧‧‧ Lending equipment decision department
18‧‧‧庫存資訊更新部 18‧‧‧Stock Information Update Department
19‧‧‧定期作業計劃制訂部 19‧‧‧Regular operation plan formulation department
20‧‧‧控制部 20‧‧‧Control Department
21‧‧‧監視部 21‧‧‧ Surveillance Department
22‧‧‧通訊部 22‧‧‧ Ministry of Communications
23‧‧‧水處理單元 23‧‧‧water treatment unit
60‧‧‧預約按鈕 60‧‧‧Reservation button
61‧‧‧履歷按鈕 61‧‧‧Resume button
F‧‧‧工廠 F‧‧‧factory
P1、P2‧‧‧期間 During P1, P2‧‧‧‧
P‧‧‧平均期間 P‧‧‧Average period
S‧‧‧庫存據點 S‧‧‧Stock Base
T1、T2、T3、Ts‧‧‧時期 T1, T2, T3, Ts‧‧‧ periods
S1~S9、S31~S34‧‧‧步驟 S1 ~ S9, S31 ~ S34‧‧‧step
圖1是表示水處理設備的借出例的示意圖。FIG. 1 is a schematic diagram showing an example of lending of a water treatment facility.
圖2是本發明的實施方式的管理系統的方塊圖。 FIG. 2 is a block diagram of a management system according to the embodiment of the present invention.
圖3是藉由執行管理程式來實現的功能方塊圖。 FIG. 3 is a functional block diagram implemented by executing a management program.
圖4是說明水處理設備的借出預約方法的流程圖。 FIG. 4 is a flowchart illustrating a loan reservation method of a water treatment facility.
圖5是說明借出設備的候補限定條件的設定方法的流程圖。 FIG. 5 is a flowchart illustrating a method of setting candidate limit conditions for a lending device.
圖6是表示定期作業的實施時期的圖。 FIG. 6 is a diagram showing the execution time of a periodic operation.
圖7是表示提示借出設備的候補的詳細情況的畫面的例子的圖。 FIG. 7 is a diagram showing an example of a screen showing details of candidates of a loan device.
Claims (5)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018-044344 | 2018-03-12 | ||
JP2018044344A JP6558460B1 (en) | 2018-03-12 | 2018-03-12 | Water treatment facility management equipment |
Publications (1)
Publication Number | Publication Date |
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TW201938254A true TW201938254A (en) | 2019-10-01 |
Family
ID=67614749
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW108107948A TW201938254A (en) | 2018-03-12 | 2019-03-11 | Water treatment facility management device |
Country Status (3)
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JP (1) | JP6558460B1 (en) |
TW (1) | TW201938254A (en) |
WO (1) | WO2019176709A1 (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5035493B2 (en) * | 2001-03-28 | 2012-09-26 | 栗田工業株式会社 | Water treatment equipment provision system |
JP4154973B2 (en) * | 2002-09-19 | 2008-09-24 | セイコーエプソン株式会社 | Rental equipment management system |
JP2008269407A (en) * | 2007-04-23 | 2008-11-06 | Matsushita Electric Works Ltd | Order reception support system |
US20130197959A1 (en) * | 2012-01-31 | 2013-08-01 | Infosys Limited | System and method for effective equipment rental management |
JP6298797B2 (en) * | 2015-06-18 | 2018-03-20 | 日立建機株式会社 | Construction machine replacement management system |
-
2018
- 2018-03-12 JP JP2018044344A patent/JP6558460B1/en active Active
-
2019
- 2019-03-07 WO PCT/JP2019/009032 patent/WO2019176709A1/en active Application Filing
- 2019-03-11 TW TW108107948A patent/TW201938254A/en unknown
Also Published As
Publication number | Publication date |
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JP6558460B1 (en) | 2019-08-14 |
WO2019176709A1 (en) | 2019-09-19 |
JP2019159681A (en) | 2019-09-19 |
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