TW201545899A - Polarizing plate structure, display panel and manufacturing method thereof - Google Patents

Polarizing plate structure, display panel and manufacturing method thereof Download PDF

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TW201545899A
TW201545899A TW103123706A TW103123706A TW201545899A TW 201545899 A TW201545899 A TW 201545899A TW 103123706 A TW103123706 A TW 103123706A TW 103123706 A TW103123706 A TW 103123706A TW 201545899 A TW201545899 A TW 201545899A
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polarizer
forming
layer
manufacturing
disposed
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TW103123706A
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Feng Liu
Bin Zhang
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Everdisplay Optronics Shanghai Ltd
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Abstract

The present invention discloses a polarizing plate structure, display panel and manufacturing method thereof. The polarizing plate structure comprises a release membrane, a polarizing plate is located on the release membrane, an adhesive layer is located on the polarizing plate, and a surface protecting membrane is located on the adhesive layer. The manufacturing method comprises providing a release membrane, forming a polarizing plate on the release membrane, forming an adhesive layer on the polarizing plate, forming a surface protecting membrane on the adhesive layer. The present invention can increase adhesive yield rate of polarizing plate, decrease trimming operation, and lower cost.

Description

偏光片結構、顯示面板及其製造方法Polarizer structure, display panel and manufacturing method thereof

本發明涉及一種偏光片結構,尤其涉及一種偏光片結構、顯示面板及其製造方法。The invention relates to a polarizer structure, in particular to a polarizer structure, a display panel and a manufacturing method thereof.

由於高科技電子資訊業的蓬勃發展,消費性電子産品已成爲人們日常生活中的必需品,且許多消費性電子産品已朝向輕薄短小的趨勢邁進,特別是結合顯示與輸入兩種技術的觸控式顯示裝置,其同時具有顯示與觸控輸入的功能,而能大幅度提升各類消費性電子産品的實用性能。Due to the rapid development of high-tech electronic information industry, consumer electronic products have become a necessity in people's daily life, and many consumer electronic products have moved toward a trend of lightness and thinness, especially touch-sensitive technology combining display and input technologies. The display device has the functions of display and touch input at the same time, and can greatly improve the practical performance of various consumer electronic products.

顯示面板的研發,設計及生産中,良率爲影響觸控顯示面板能否量産的一種重要因素,作爲模組後段,良率顯得尤爲重要。在顯示面板中,偏光片因其透明度和偏光性爲顯示面板必須的零件。In the development, design and production of display panels, the yield is an important factor affecting the mass production of touch display panels. As the latter part of the module, the yield is particularly important. In the display panel, the polarizer is a necessary part of the display panel due to its transparency and polarization.

在模組後段中,偏光片貼附在觸摸面板上,使自然光變成偏振光,偏振片還要與覆蓋玻璃(cover lens)或觸控傳感器貼附在一起,而貼附的良率對於整個工藝非常重要,模組後段造成的貼附不良意味著包括前段的設計及蒸鍍、封裝等整個工藝的失敗。In the rear part of the module, the polarizer is attached to the touch panel to make the natural light become polarized light, and the polarizer is attached to the cover lens or the touch sensor, and the yield of the attached is for the entire process. It is very important that the poor adhesion caused by the rear section of the module means the design of the front section and the failure of the entire process such as evaporation and packaging.

本發明的目的在於提出一種偏光片結構,能夠提高偏振片的貼附良率,減少工序,降低成本。An object of the present invention is to provide a polarizer structure which can improve the adhesion yield of a polarizing plate, reduce the number of steps, and reduce the cost.

爲達此目的,本發明採用以下技術方案: 一種偏光片結構,包括:離型膜;設置在所述離型膜之上的偏光片主體;設置在所述偏光片主體上的黏結層;設置在所述黏結層之上的表面保護膜。To achieve the object, the present invention adopts the following technical solutions: a polarizer structure comprising: a release film; a polarizer body disposed on the release film; a bonding layer disposed on the polarizer body; A surface protective film over the bonding layer.

其中,黏結層包括有機矽橡膠、丙烯酸型樹脂及不飽和聚酯、聚氨酯、環氧樹脂等中的任一種或幾種。The bonding layer includes any one or more of an organic silicone rubber, an acrylic resin, and an unsaturated polyester, a polyurethane, an epoxy resin, and the like.

其中,所述偏光片主體包括壓敏膠,設置在所述壓敏膠上的光學延遲片,設置在所述光學延遲片上的膠合劑,設置在所述膠合劑上的聚乙烯醇(PVA)層,設置在所述聚乙烯醇層上的三醋酸纖維素酯層(TAC)。Wherein the polarizer body comprises a pressure sensitive adhesive, an optical retarder disposed on the pressure sensitive adhesive, a glue disposed on the optical retarder, and a polyvinyl alcohol (PVA) disposed on the adhesive. A layer, a cellulose triacetate layer (TAC) disposed on the polyvinyl alcohol layer.

本發明還提供了一種顯示面板,包括前述的偏光片結構。The present invention also provides a display panel comprising the aforementioned polarizer structure.

本發明還提供了一種偏光片的製造方法,包括:形成一離型膜;在所述離型膜上形成偏光片主體;在所述偏光片主體上形成黏結層;在所述黏結層上形成表面保護膜。The present invention also provides a method of manufacturing a polarizer, comprising: forming a release film; forming a polarizer body on the release film; forming a bonding layer on the polarizer body; forming on the bonding layer Surface protection film.

其中,黏結層包括有機矽橡膠、丙烯酸型樹脂及不飽和聚酯、聚氨酯、環氧樹脂等中的任一種或幾種。The bonding layer includes any one or more of an organic silicone rubber, an acrylic resin, and an unsaturated polyester, a polyurethane, an epoxy resin, and the like.

其中,形成偏光主體包括形成壓敏膠;在所述壓敏膠上形成光學延遲片;在所述光學延遲片上形成膠合劑;在所述膠合劑上形成聚乙烯醇(PVA)層;在所述聚乙烯醇層上形成三醋酸纖維素酯(TAC)層。Wherein the forming of the polarizing body comprises forming a pressure sensitive adhesive; forming an optical retarder on the pressure sensitive adhesive; forming a glue on the optical retarder; forming a polyvinyl alcohol (PVA) layer on the adhesive; A layer of cellulose triacetate (TAC) is formed on the polyvinyl alcohol layer.

本發明還提供了一種顯示面板的製造方法,其中顯示面板中的偏光片的製造方法採用前述的製造方法。The present invention also provides a method of manufacturing a display panel, wherein the method of manufacturing the polarizer in the display panel employs the aforementioned manufacturing method.

與現有技術相比,本發明提出的偏光片結構、顯示面板及其製造方法,能夠提高偏振片的貼附良率,減少裁切工序,降低成本。Compared with the prior art, the polarizer structure, the display panel and the method for manufacturing the same according to the present invention can improve the adhesion yield of the polarizing plate, reduce the cutting process, and reduce the cost.

下面結合附圖和實施例對本發明作進一步的詳細說明。可以理解的是,此處所描述的具體實施例僅僅用於解釋本發明,而非對本發明的限定。另外還需要說明的是,爲了便於描述,附圖中僅示出了與本發明相關的部分而非全部結構。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. It should also be noted that, for ease of description, only some, but not all, of the structures related to the present invention are shown in the drawings.

圖1爲本具體實施方式中提供的偏光片結構示意圖。該偏光片包括:離型膜1,設置在離型膜1上的偏光片主體2,設置在偏光片主體2上的黏結層3,設置在所述黏結層3上的表面保護膜4,所述黏結層3的材料可以爲有機矽橡膠、丙烯酸型樹脂及不飽和聚酯、聚氨酯、環氧樹脂等中的任一種或幾種。在優選的方式中,所述黏結層3由丙烯酸型樹脂材料組成。當偏光片需要與覆蓋玻璃或觸控顯示器結合時,將偏光片最上面一層的表面保護膜4撕去即可通過黏結層3實現與覆蓋玻璃或觸控顯示器的結合。FIG. 1 is a schematic structural view of a polarizer provided in the specific embodiment. The polarizer comprises: a release film 1, a polarizer main body 2 disposed on the release film 1, a bonding layer 3 disposed on the polarizer main body 2, and a surface protective film 4 disposed on the adhesive layer 3. The material of the adhesive layer 3 may be any one or more of an organic silicone rubber, an acrylic resin, and an unsaturated polyester, a polyurethane, an epoxy resin, or the like. In a preferred form, the adhesive layer 3 is composed of an acrylic resin material. When the polarizer needs to be combined with the cover glass or the touch display, the surface protective film 4 of the uppermost layer of the polarizer can be removed to bond with the cover glass or the touch display through the adhesive layer 3.

在傳統的工藝中偏光片不包括黏結層,在需要與覆蓋玻璃或觸控顯示器結合時,需要採用在偏光片上貼附OCA膠的方法。OCA膠包括自上而下的輕離型膜、黏結層和重離型膜。當使用OCA膠時需要將OCA膠兩面的輕離型膜和重離型膜撕去,與偏光片黏結在一起,再與覆蓋玻璃或觸控顯示器黏結,這個過程需要兩次撕去離型膜的工序,並且需要對OCA膠進行裁切,工序較多,容易造成良率下降。In the conventional process, the polarizer does not include a bonding layer, and when it is required to be combined with a cover glass or a touch display, a method of attaching an OCA paste to the polarizer is required. OCA glue includes top-down light release film, adhesive layer and heavy release film. When using OCA glue, it is necessary to tear off the light release film and the heavy release film on both sides of the OCA glue, and bond it with the polarizer, and then bond it with the cover glass or the touch display. This process requires tearing off the release film twice. In the process, it is necessary to cut the OCA glue, and there are many processes, which tends to cause a drop in yield.

而本具體實施方式的偏光片自身就包括黏結層,直接實現與覆蓋玻璃或觸控顯示器的結合,減少了工序,提高了良率。The polarizer of the specific embodiment itself includes a bonding layer, which directly realizes the combination with the cover glass or the touch display, reduces the process, and improves the yield.

本具體實施方式中的偏光片主體的結構示意圖如圖2所示,包括壓敏膠2-1,設置在所述壓敏膠上的光學延遲片2-2,設置在所述光學延遲片上的膠合劑2-3,設置在所述膠合劑上的聚乙烯醇(PVA)層2-4,以及設置在所述聚乙烯醇層上的三醋酸纖維素酯(TAC)層2-5。也可以採用其他結構的偏光片主體實現本具體實施方式的偏光片。The structure of the polarizer main body in this embodiment is as shown in FIG. 2, and includes a pressure sensitive adhesive 2-1, an optical retarder 2-2 disposed on the pressure sensitive adhesive, and disposed on the optical retarder. Glue 2-3, a polyvinyl alcohol (PVA) layer 2-4 disposed on the binder, and a cellulose triacetate (TAC) layer 2-5 disposed on the polyvinyl alcohol layer. The polarizer of the specific embodiment can also be realized by using a polarizer main body of another structure.

本具體實施方式還提供一種偏光片的製造方法,圖3示出了該製造方法的方法流程圖。The embodiment also provides a method of manufacturing a polarizer, and FIG. 3 shows a flow chart of the method of the method.

如圖3所示,首先在步驟S1中形成離型膜,接著在步驟S2中在所述離型膜上形成偏光片主體,然後在偏光片主體上形成黏結層,如步驟S3示。最後在黏結成上形成表面保護膜,如步驟S4所示。其中所述黏結層的材料可以爲有機矽橡膠、丙烯酸型樹脂及不飽和聚酯、聚氨酯、環氧樹脂等中的任一種或幾種。在優選的方式中,所述黏結層由丙烯酸型樹脂材料組成。As shown in Fig. 3, a release film is first formed in step S1, then a polarizer body is formed on the release film in step S2, and then a bonding layer is formed on the polarizer body, as shown in step S3. Finally, a surface protective film is formed on the bond, as shown in step S4. The material of the adhesive layer may be any one or more of an organic silicone rubber, an acrylic resin, and an unsaturated polyester, a polyurethane, an epoxy resin, and the like. In a preferred form, the bonding layer is composed of an acrylic resin material.

其中圖4示出了製造偏光片主體的方法流程圖。形成偏光主體的步驟包括形成壓敏膠(步驟S2-1);在所述壓敏膠上形成光學延遲片(步驟S2-2);在所述光學延遲片上形成膠合劑(步驟S2-3);在所述膠合劑上形成聚乙烯醇(PVA)層(步驟S2-4);在所述聚乙烯醇層上形成三醋酸纖維素酯(TAC)層(步驟S2-5)。4 shows a flow chart of a method of manufacturing a polarizer body. The step of forming a polarizing body includes forming a pressure sensitive adhesive (step S2-1); forming an optical retarder on the pressure sensitive adhesive (step S2-2); forming a glue on the optical retarder (step S2-3) Forming a polyvinyl alcohol (PVA) layer on the binder (step S2-4); forming a cellulose triacetate (TAC) layer on the polyvinyl alcohol layer (step S2-5).

本具體實施方式還提出一種顯示面板,在該顯示面板中包括上述的偏光片結構,該顯示面板可以爲G/G、OGS、on cell 和 in cell等類型,圖5中示出了各種顯示面板的結構示意圖。該顯示面板中偏光片的製造方法採用上述的偏光片的製造方法製造。The present disclosure further provides a display panel including the above-mentioned polarizer structure, which may be of G/G, OGS, on cell, and in cell, and various display panels are shown in FIG. Schematic diagram of the structure. The method for producing a polarizer in the display panel is produced by the above-described method for producing a polarizer.

注意,上述僅爲本發明的較佳實施例及所運用技術原理。本領域技術人員會理解,本發明不限於這裏所述的特定實施例,對本領域技術人員來說能夠進行各種明顯的變化、重新調整和替代而不會脫離本發明的保護範圍。因此,雖然通過以上實施例對本發明進行了較爲詳細的說明,但是本發明不僅僅限於以上實施例,在不脫離本發明構思的情况下,還可以包括更多其他等效實施例,而本發明的範圍由所附的申請專利範圍決定。Note that the above are only the preferred embodiments of the present invention and the technical principles applied thereto. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various modifications, changes and substitutions may be made without departing from the scope of the invention. Therefore, the present invention has been described in detail by the above embodiments, but the present invention is not limited to the above embodiments, and other equivalent embodiments may be included without departing from the inventive concept. The scope of the invention is determined by the scope of the appended claims.

1‧‧‧離型膜
2‧‧‧偏光片主體
2-1‧‧‧壓敏膠
2-2‧‧‧光學延遲片
2-3‧‧‧膠合劑
2-4‧‧‧聚乙烯醇(PVA)層
2-5‧‧‧三醋酸纖維素酯層(TAC)
3‧‧‧黏結層
4‧‧‧表面保護膜
1‧‧‧ release film
2‧‧‧ polarizer body
2-1‧‧‧pressure sensitive adhesive
2-2‧‧‧Optical retarder
2-3‧‧‧Binder
2-4‧‧‧PVA layer
2-5‧‧‧Tetraacetate ester layer (TAC)
3‧‧‧Bonded layer
4‧‧‧Surface protection film

圖1爲本發明實施例中偏光片的結構示意圖。 圖2爲本發明實施例中偏光片主體的結構示意圖。 圖3示出了本發明實施例中偏光片的製造方法流程圖。 圖4示出了本發明實施例中偏光片主體的製造方法流程圖。 圖5爲本發明實施例中各種顯示面板的結構示意圖。FIG. 1 is a schematic structural view of a polarizer according to an embodiment of the present invention. 2 is a schematic structural view of a polarizer main body according to an embodiment of the present invention. Fig. 3 is a flow chart showing a method of manufacturing a polarizer in an embodiment of the present invention. Fig. 4 is a flow chart showing a method of manufacturing a polarizer main body in an embodiment of the present invention. FIG. 5 is a schematic structural diagram of various display panels according to an embodiment of the present invention.

S1 S1

S2 S2

S3 S3

S4 S4

Claims (8)

一種偏光片結構,其特徵在於,包括: 一離型膜; 一偏光片主體,設置在所述離型膜之上; 一黏結層,設置在所述偏光片主體上;以及       一表面保護膜,設置在所述黏結層之上。A polarizer structure, comprising: a release film; a polarizer body disposed on the release film; a bonding layer disposed on the polarizer body; and a surface protection film, It is disposed above the bonding layer. 如申請專利範圍第1項所述的偏光片結構,其中所述黏結層中包括有機矽橡膠、丙烯酸型樹脂及不飽和聚酯、聚氨酯、環氧樹脂等中的任一種或幾種。The polarizer structure according to claim 1, wherein the adhesive layer comprises any one or more of an organic silicone rubber, an acrylic resin, and an unsaturated polyester, a polyurethane, an epoxy resin, and the like. 如申請專利範圍第1項所述的偏光片結構,其中所述偏光片主體包括一壓敏膠,設置在所述壓敏膠上的一光學延遲片,設置在所述光學延遲片上的一膠合劑,設置在所述膠合劑上的一聚乙烯醇(PVA)層,以及設置在所述聚乙烯醇層上的一三醋酸纖維素酯(TAC)層。The polarizer structure of claim 1, wherein the polarizer body comprises a pressure sensitive adhesive, an optical retarder disposed on the pressure sensitive adhesive, and a glue disposed on the optical retarder A mixture, a layer of polyvinyl alcohol (PVA) disposed on the binder, and a layer of cellulose triacetate (TAC) disposed on the layer of polyvinyl alcohol. 一種顯示面板,包括申請專利範圍第1-3項中任一項所述的偏光片結構。A display panel comprising the polarizer structure according to any one of claims 1-3. 一種偏光片的製造方法,包括: 形成一離型膜; 在所述離型膜上形成一偏光片主體; 在所述偏光片主體上形成一黏結層;以及 在所述黏結層上形成一表面保護膜。A method for manufacturing a polarizer, comprising: forming a release film; forming a polarizer body on the release film; forming a bonding layer on the polarizer body; and forming a surface on the bonding layer Protective film. 如申請專利範圍第5項所述的偏光片的製造方法,其中所述黏結層包括有機矽橡膠、丙烯酸型樹脂及不飽和聚酯、聚氨酯、環氧樹脂等中的任一種或幾種。The method for producing a polarizer according to claim 5, wherein the adhesive layer comprises any one or more of an organic silicone rubber, an acrylic resin, and an unsaturated polyester, a polyurethane, an epoxy resin, and the like. 如申請專利範圍第5項所述的偏光片的製造方法,其中形成所述偏光主體的步驟包括形成一壓敏膠;在所述壓敏膠上形成一光學延遲片;在所述光學延遲片上形成一膠合劑;在所述膠合劑上形成一聚乙烯醇(PVA)層;以及在所述聚乙烯醇層上形成一三醋酸纖維素酯(TAC)層。The method for producing a polarizer according to claim 5, wherein the step of forming the polarizing body comprises forming a pressure sensitive adhesive; forming an optical retarder on the pressure sensitive adhesive; and on the optical retarder Forming a glue; forming a polyvinyl alcohol (PVA) layer on the glue; and forming a cellulose triacetate (TAC) layer on the polyvinyl alcohol layer. 一種顯示面板的製造方法,其中顯示面板中的偏光片的製造方法採用申請專利範圍第5-7項中任一項所述的製造方法。A manufacturing method of a display panel, wherein the method of manufacturing a polarizer in the display panel is the manufacturing method according to any one of claims 5-7.
TW103123706A 2014-06-09 2014-07-09 Polarizing plate structure, display panel and manufacturing method thereof TW201545899A (en)

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