TW201425022A - Diaphragm sheet, producing method for a solar cell module using diaphragm sheet, and laminating method using laminate device for producing solar cell module - Google Patents

Diaphragm sheet, producing method for a solar cell module using diaphragm sheet, and laminating method using laminate device for producing solar cell module Download PDF

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TW201425022A
TW201425022A TW101147976A TW101147976A TW201425022A TW 201425022 A TW201425022 A TW 201425022A TW 101147976 A TW101147976 A TW 101147976A TW 101147976 A TW101147976 A TW 101147976A TW 201425022 A TW201425022 A TW 201425022A
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solar cell
cell module
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sheet
separator sheet
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TW101147976A
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Chinese (zh)
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Hidenari Nakahama
Hirotaka Iida
Hiroshi Nakano
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Nisshinbo Holdings Inc
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Abstract

To improve the performance and resistance of the diaphragm sheet of solar cell laminate machine, in order to process the laminate operations smoothly and stably for long term time. In addition, by processing lamination stably for long term time sufficiently and uniformly, to stably produce high quality of module for long term time. Using diaphragm formed by ethylene-propylene-diene rubber (EPDM) composition which comprises low mark-remained property and high resistance for organic peroxide and silane coupling agent.

Description

隔膜片、使用隔膜片之太陽能電池模組製造方法、使用太陽能電池模組製造用之積層裝置的積層方法 Diaphragm sheet, solar cell module manufacturing method using the same, and laminating method using laminated device for manufacturing solar cell module

本發明係關於一種使用於太陽能電池模組製造之隔膜片、使用隔膜片之太陽能電池模組的製造方法,及使用隔膜片之太陽能電池模組的積層方法。 The present invention relates to a diaphragm for manufacturing a solar cell module, a method for manufacturing a solar cell module using the separator, and a method for laminating a solar cell module using the separator.

一般於屋外所使用之太陽能電池單元,為了避免水分或灰塵的影響,又冰雹或小石子的撞擊,或耐風壓,而封入任意之容器或樹脂中之模組來使用。例如:被稱作為表層薄板一片構造之太陽能電池模組,係採用玻璃板與後座間封入太陽能電池單元和密封材的構造。密封材係使構成模組之構件彼此一體化,又隔絕太陽能電池單元對來自屋外的影響,且與太陽能電池之耐久性相關。作為密封材係廣泛地使用乙烯-醋酸乙烯酯樹脂製者。 The solar cell units generally used outside the house are used in order to avoid the influence of moisture or dust, the impact of hail or pebbles, or the resistance to wind pressure, and are enclosed in any container or resin. For example, a solar cell module, which is referred to as a surface sheet, is constructed by encapsulating a solar cell unit and a sealing material between a glass plate and a rear seat. The sealing material integrates the components constituting the module, and isolates the influence of the solar cell unit from the outside, and is related to the durability of the solar cell. As the sealing material, an ethylene-vinyl acetate resin is widely used.

太陽能電池模組係藉由積層裝置於真空下熱接著上述之各構件來製造。此熱接著之作業係於積層裝置內將經積層之模組構成構件夾持於隔膜片與加熱板之間,且使積層裝置內之特定空間為真空狀態,加熱板加熱,藉由熱溶解及熱交聯密封材來進行。 The solar cell module is manufactured by laminating a device under vacuum to follow the above-described members. The heat is then carried out in the layering device to sandwich the laminated module component between the diaphragm and the heating plate, and the specific space in the layering device is in a vacuum state, and the heating plate is heated by heat dissolution and The heat is crosslinked to the sealing material.

充分且均勻地進行密封材之熱交聯其為重要。若有密封材熱交聯不充分的部分,則由該部分產生模組構件彼此之剝離、濕氣侵入、太陽能電池單元之腐蝕。 It is important to carry out the thermal crosslinking of the sealing material sufficiently and uniformly. If there is a portion where the sealing material is not thermally crosslinked, peeling of the module members, moisture intrusion, and corrosion of the solar cell are caused by the portion.

就耐熱性之方面而言,先前隔膜片可廣泛使用聚矽氧橡膠(專利文獻1)。然而,由聚矽氧橡膠構成之隔膜片由於重複使用而各性能下降,有耐久性不充分等問題。 In terms of heat resistance, polyoxyxene rubber can be widely used as the separator sheet (Patent Document 1). However, the separator sheet made of polyoxyxene rubber has various performances due to repeated use, and has problems such as insufficient durability.

具體而言,重複使用隔膜片時,在隔膜片產生摺痕而於積層加工中無法均勻地加壓,且於積層加工中突然隔膜片破裂,而生成因隔膜片交換作業所產生之生產損耗、製造產率下降等問題。 Specifically, when the diaphragm sheet is repeatedly used, the diaphragm sheet is creased and cannot be uniformly pressurized during the laminating process, and the diaphragm sheet is suddenly broken during the laminating process, and the production loss due to the diaphragm sheet exchange operation is generated. Problems such as a decrease in manufacturing yield.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特公平4-65556號公報 [Patent Document 1] Japanese Special Fair No. 4-65556

本發明之第一目的係提供一種使太陽能電池模組之耐久性提升、實現積層裝置之長期安定運用,而使生產效率提升之太陽能電池模組的積層方法。又,作為第二目的係提供一種為了實現第一目的之隔膜片。 A first object of the present invention is to provide a method for laminating a solar cell module in which the durability of the solar cell module is improved and the long-term stability of the layering device is realized, and the production efficiency is improved. Further, as a second object, a diaphragm sheet for achieving the first object is provided.

本發明人等,為了解決上述課題而潛心進行研究,其結果發現,隔膜片之耐久性劣化的原因係乙烯-醋酸乙烯酯樹脂及密封材中所含的有機過氧化物或矽烷偶合劑,於乙烯-醋酸乙烯酯樹脂熱交聯時產生氣體放出至外部,而由於該氣體導致漸漸化學性地浸蝕隔膜片,解決此而完成本發明。 The present inventors have made intensive studies to solve the above problems, and as a result, it has been found that the cause of deterioration of the durability of the separator sheet is an organic peroxide or a decane coupling agent contained in the ethylene-vinyl acetate resin and the sealing material. The ethylene-vinyl acetate resin is thermally crosslinked to generate gas evolution to the outside, and the gas is gradually chemically etched into the separator sheet, thereby solving the present invention.

(A)解決上述課題之本發明之隔膜片係一種隔膜片,其係使用乙烯-醋酸乙烯酯樹脂作為密封材之太陽能電池模組製造用的積層裝置中使用的隔膜片,其係由包含乙烯-丙烯-二烯橡膠之組成物所形成而成,其係滿足下述(1)、(2)之條件, (1)對於在該密封材所含的有機過氧化物及矽烷偶合劑之膨潤率為20%以下,(2)加熱板溫度130℃下之隔膜片的殘痕性為3mm以下。 (A) A separator sheet of the present invention which solves the above-mentioned problems is a separator sheet which is a separator sheet used in a laminate device for producing a solar cell module using an ethylene-vinyl acetate resin as a sealing material, which comprises ethylene. a composition of a propylene-diene rubber which satisfies the following conditions (1) and (2). (1) The swelling ratio of the organic peroxide and the decane coupling agent contained in the sealing material is 20% or less, and (2) the residual temperature of the separator sheet at a heating plate temperature of 130 ° C is 3 mm or less.

(B)又,本發明之太陽能電池模組製造方法係一種太陽能電池模組製造方法,其係使用乙烯-醋酸乙烯酯樹脂作為密封材之太陽能電池模組製造方法,其係包含藉由使用隔膜片之積層裝置以該密封材積層太陽能電池單元之步驟,上述隔膜片係由包含乙烯-丙烯-二烯橡膠之組成物所形成而成,且滿足下述(1)、(2)之條件,(1)對於在該密封材所含的有機過氧化物及矽烷偶合劑之膨潤率為20%以下,(2)加熱板溫度130℃下之隔膜片的殘痕性為3mm以下。 (B) Further, the solar cell module manufacturing method of the present invention is a solar cell module manufacturing method, which is a method for manufacturing a solar cell module using an ethylene-vinyl acetate resin as a sealing material, which comprises using a separator by using a separator The laminated device of the sheet is formed by laminating a solar cell unit with the sealing material, wherein the separator sheet is formed of a composition comprising an ethylene-propylene-diene rubber, and satisfies the following conditions (1) and (2). (1) The swelling ratio of the organic peroxide and the decane coupling agent contained in the sealing material is 20% or less, and (2) the residual temperature of the separator sheet at a heating plate temperature of 130 ° C is 3 mm or less.

(C)又,本發明之積層方法係一種太陽能電池模組製造用之積層方法,其係使用太陽能電池模組製造用的積層裝置之積層方法,積層裝置之隔膜片採用如(A)之上述隔膜片,積層加工時之抽真空步驟中,積層裝置之下腔室內的真空度達到133Pa的時間為100秒以下,該真空度到達133Pa後3分鐘過後之該下腔室內的真空度為100Pa以下。以下,乙烯-醋酸乙烯酯樹脂稱作為「EVA」,乙烯-丙烯-二烯橡膠稱作為「EPDM」。 (C) Further, the lamination method of the present invention is a lamination method for manufacturing a solar cell module, which is a lamination method using a lamination device for manufacturing a solar cell module, and the separator sheet of the laminating device is as described above in (A) In the vacuum film step in the laminating process, the vacuum in the chamber below the laminating device reaches 133 Pa for 100 seconds or less, and the vacuum in the lower chamber after the vacuum reaches 133 Pa is 100 Pa or less. . Hereinafter, the ethylene-vinyl acetate resin is referred to as "EVA", and the ethylene-propylene-diene rubber is referred to as "EPDM".

本發明之隔膜片,由於殘痕性低,積層加工時積層裝置之下腔室內的真空度達到特定真空度的時間可以變短,而可以提高太陽能電池模組之生產效率。 In the diaphragm sheet of the present invention, since the residual trace property is low, the time during which the degree of vacuum in the chamber below the laminating device reaches a certain degree of vacuum can be shortened during lamination processing, and the production efficiency of the solar cell module can be improved.

又,本發明之隔膜片,由於殘痕性低,可充分均勻地於積層時之加壓。因此,被製造之太陽能電池模組之密封材的交聯度可充分且均勻,而可高品質安定生產長壽命之太陽能電池模組。 Further, the separator sheet of the present invention has a low residual trace property and can be sufficiently uniformly pressurized at the time of lamination. Therefore, the degree of crosslinking of the sealing material of the manufactured solar cell module can be sufficiently and uniformly, and the solar cell module of long life can be stably produced with high quality.

又,本發明之隔膜片,由於殘痕性低,及對於在密封材所含的有機過氧化物及矽烷偶合劑之膨潤率低,使隔膜片之耐久性可飛躍性地提升,生產效率亦可飛躍性地提升。 Further, the separator sheet of the present invention has a low residual trace property and a low swelling ratio of the organic peroxide and the decane coupling agent contained in the sealing material, so that the durability of the separator sheet can be dramatically improved, and the production efficiency is also improved. Can be upgraded dramatically.

又,本發明之太陽能電池模組製造方法及使用本發明之太陽能電池模組製造用的積層裝置之積層方法,可高品質安定且有效率地生產長壽命之太陽能電池模組。 Moreover, the solar cell module manufacturing method of the present invention and the laminating method using the laminating device for manufacturing the solar cell module of the present invention can produce a long-life solar cell module with high quality and stability.

[實施發明之形態] [Formation of the Invention]

對於本發明之實施形態,以下詳細說明。 Embodiments of the present invention will be described in detail below.

<1>太陽能電池模組 <1>Solar battery module

首先,對於使用本發明之隔膜片而製造之太陽能電池模組之一例,藉由圖1來進行說明。圖1係表示使用結晶系之太陽能電池單元的太陽能電池模組的構成之一例的剖面圖。 First, an example of a solar cell module manufactured using the separator sheet of the present invention will be described with reference to Fig. 1 . Fig. 1 is a cross-sectional view showing an example of a configuration of a solar battery module using a crystalline solar battery cell.

太陽能電池模組,如圖所示,於透明的蓋玻璃11和背面材12之間具有經由密封材13、14夾持基質15的構成。背面材12亦被稱作為後座,可使用聚乙烯樹脂薄膜、 聚酯樹脂薄膜、氟樹脂薄膜等。密封材13、14可使用包含乙烯-醋酸乙烯酯樹脂(EVA)、有機過氧化物、矽烷偶合劑等組成物所形成而成之樹脂片等。基質15係於電極16、17之間,經由導線19連接太陽能電池單元18的構成。 As shown in the figure, the solar cell module has a configuration in which the substrate 15 is sandwiched between the transparent cover glass 11 and the back material 12 via the sealing members 13 and 14. The backing material 12 is also referred to as a rear seat, and a polyethylene resin film can be used. A polyester resin film, a fluororesin film, or the like. As the sealing materials 13 and 14, a resin sheet or the like comprising a composition such as an ethylene-vinyl acetate resin (EVA), an organic peroxide, or a decane coupling agent can be used. The substrate 15 is connected between the electrodes 16, 17 and is connected to the solar cell unit 18 via a wire 19.

如此之太陽能電池模組係利用下述之積層裝置,藉由積層依序積層有蓋玻璃、EVA片、太陽能電池單元、EVA片、背面材者來製造。 Such a solar cell module is manufactured by laminating a cover glass, an EVA sheet, a solar battery cell, an EVA sheet, and a backing material by laminating the following layers.

再者,本發明之隔膜片不僅使用結晶系之太陽能電池單元的太陽能電池模組,於製造使用薄膜系(非晶質系)之太陽能電池單元的太陽能電池模組時亦可使用。 Further, the separator sheet of the present invention can be used not only in the solar cell module of the crystalline solar cell but also in the production of a solar cell module using a thin film (amorphous) solar cell.

<2>太陽能電池模組製造用之積層裝置 <2>Laminating device for manufacturing solar cell module

接著,對於使用本發明之隔膜片而製造太陽能電池模組時所使用之積層裝置之一例,參照圖2~4進行說明。 Next, an example of a layering apparatus used in manufacturing a solar cell module using the separator sheet of the present invention will be described with reference to Figs.

圖2係表示積層裝置100之整體構成之一例的圖。圖3及圖4係於本實施形態之積層裝置100中,積層被加工物(蓋玻璃、EVA片、太陽能電池單元、EVA片、背面材之積層體)10a之積層部101之一例的側剖面圖。圖3係表示積層加工前,圖4係表示積層加工中。 FIG. 2 is a view showing an example of the overall configuration of the layer stacking apparatus 100. 3 and FIG. 4 are side cross-sections of an example of the laminated portion 101 of the laminated object 100 (a cover glass, an EVA sheet, a solar battery cell, an EVA sheet, and a backing material laminated body) 10a in the layering apparatus 100 of the present embodiment. Figure. Fig. 3 shows the lamination process, and Fig. 4 shows the lamination process.

上殼110係形成有下方向開口之空間,與該開口面連接而設置有隔膜片112。上殼110內,利用隔膜片112形成分隔空間(上腔室113)。如後述,隔膜片112係作為緊壓被加工物10a之緊壓構件的功能,可積層被加工物10a。 The upper case 110 is formed with a space that opens in the lower direction, and is provided with a diaphragm piece 112 connected to the opening surface. In the upper casing 110, a partition space (upper chamber 113) is formed by the diaphragm piece 112. As will be described later, the diaphragm piece 112 functions as a pressing member for pressing the workpiece 10a, and the workpiece 10a can be laminated.

又,於上殼110之上面,設置有與上腔室113連通之吸排氣口114。經由吸排氣口114使上腔室113抽真空而成 為真空狀態,且可由上腔室113導入大氣壓。 Further, on the upper surface of the upper casing 110, an intake and exhaust port 114 communicating with the upper chamber 113 is provided. The upper chamber 113 is evacuated via the intake and exhaust port 114 It is in a vacuum state, and atmospheric pressure can be introduced from the upper chamber 113.

下殼120形成有上方向開口之空間(下腔室121),於該空間設置有加熱板122(板狀之加熱器)。加熱板122係藉由於下殼120之底面設立的支撐構件,以保持水平狀態來支撐。此時,加熱板122係其表面以與下腔室121之開口面大致相同高度來支撐。 The lower case 120 is formed with a space in which the upper direction is opened (the lower chamber 121), and a heating plate 122 (a heater of a plate shape) is provided in the space. The heating plate 122 is supported by a support member provided by the bottom surface of the lower case 120 to maintain a horizontal state. At this time, the surface of the heating plate 122 is supported at substantially the same height as the opening surface of the lower chamber 121.

又,於下殼120之下面,設置有與下腔室121連通之吸排氣口123。經由吸排氣口123使下腔室121抽真空而成為真空狀態,且可由下腔室121導入大氣壓。 Further, an intake and exhaust port 123 communicating with the lower chamber 121 is provided below the lower casing 120. The lower chamber 121 is evacuated via the intake and exhaust port 123 to be in a vacuum state, and atmospheric pressure can be introduced from the lower chamber 121.

於上殼110與下殼120之間,在加熱板122的上方設置有可自由移動之搬送輪帶(belt)130。搬送輪帶130係自圖2之搬入輸送機200將被加工物10a搬送至積層部101之中央位置,積層後之被加工物(太陽能電池模組10b)由圖2之搬出輸送機300取出。 Between the upper casing 110 and the lower casing 120, a freely movable conveyor belt 130 is disposed above the heating plate 122. The conveyance belt 130 conveys the workpiece 10a to the center of the laminated portion 101 from the loading conveyor 200 of Fig. 2, and the laminated workpiece (the solar battery module 10b) is taken out by the carry-out conveyor 300 of Fig. 2 .

又,上殼110與下殼120之間,搬送輪帶130之上方設置有剝離片140。剝離片140係用於熔融被加工物10a之密封材13、14(參照圖1)時,防止密封材13、14附著於隔膜片112者。作為剝離片140,可使用表面經聚矽氧脫模劑處理之樹脂薄膜等。 Further, between the upper case 110 and the lower case 120, a peeling piece 140 is provided above the transfer belt 130. When the release sheet 140 is used to melt the sealing materials 13 and 14 of the workpiece 10a (see FIG. 1), the sealing members 13 and 14 are prevented from adhering to the separator sheet 112. As the release sheet 140, a resin film or the like whose surface is treated with a polyoxymethylene release agent can be used.

<3>積層加工方法之概要 <3>Summary of laminated processing method

接著,針對使用本發明之隔膜片之積層步驟的實施形態更具體地進行說明。 Next, an embodiment of the step of laminating using the separator sheet of the present invention will be described more specifically.

首先,如圖3所示,利用搬送輪帶130,將被加工物10a搬送至積層部101之中央位置。又,藉由溫度控制器,將加熱板122之溫度控制為目標溫度。積層時之溫度通 常設為140~170℃。 First, as shown in FIG. 3, the workpiece 10a is conveyed to the center position of the laminated part 101 by the conveyance belt 130. Further, the temperature of the heating plate 122 is controlled to the target temperature by the temperature controller. Temperature through layer Standing for 140~170 °C.

接著,經由上殼110之吸排氣口114,進行上腔室113之抽真空。又,利用升降裝置(未圖示)使上殼110下降。藉由使上殼110下降,經由隔膜片,使上殼110與下殼120密合,且上腔室113及下腔室121分別保持密閉狀態。再者,於此狀態,去除周邊部分外之大部分的隔膜片係成為貼附於上腔室的狀態。 Next, evacuation of the upper chamber 113 is performed via the suction and exhaust port 114 of the upper casing 110. Further, the upper casing 110 is lowered by a lifting device (not shown). By lowering the upper case 110, the upper case 110 and the lower case 120 are brought into close contact via the diaphragm piece, and the upper chamber 113 and the lower chamber 121 are respectively kept in a sealed state. Further, in this state, most of the diaphragm sheets except the peripheral portion are removed from the upper chamber.

接著,經由下殼120之吸排氣口123,進行下腔室121之抽真空。藉由下腔室121之抽真空,而可去除被加工物10a所含之氣泡。進而,於此狀態下被加工物10a利用加熱板122進行加熱,使其內部所含之密封材13、14熔融。 Next, evacuation of the lower chamber 121 is performed via the suction and exhaust port 123 of the lower casing 120. The air bubbles contained in the workpiece 10a can be removed by vacuuming the lower chamber 121. Further, in this state, the workpiece 10a is heated by the heating plate 122 to melt the sealing members 13 and 14 contained therein.

接著,保持下腔室121之真空狀態,經由上腔室110之吸排氣口114,將大氣壓導入上腔室113。藉此,於上腔室113與下腔室121產生氣壓差,而隔膜片112膨脹,如圖4所示,隔膜片112被向下方擠壓。被加工物10a係利用向下方擠壓之隔膜片112而被擠壓,藉由熔融之密封材13、14來積層各構成構件。 Next, the vacuum state of the lower chamber 121 is maintained, and atmospheric pressure is introduced into the upper chamber 113 via the intake and exhaust port 114 of the upper chamber 110. Thereby, a difference in air pressure is generated in the upper chamber 113 and the lower chamber 121, and the diaphragm piece 112 is expanded, and as shown in Fig. 4, the diaphragm piece 112 is pressed downward. The workpiece 10a is pressed by the diaphragm piece 112 which is pressed downward, and the respective constituent members are laminated by the molten sealing members 13 and 14.

該積層步驟結束後,經由下殼120之吸排氣口123,將大氣壓導入下腔室121。又,利用升降裝置(未圖示)使上殼110上升。藉由使上殼110上升,如圖2所示,可使搬送輪帶130移動。搬送輪帶130係取出積層後之被加工物(太陽能電池模組10b)至搬出輸送機300。 After the laminating step is completed, atmospheric pressure is introduced into the lower chamber 121 through the intake and exhaust port 123 of the lower casing 120. Further, the upper casing 110 is raised by a lifting device (not shown). By raising the upper casing 110, as shown in Fig. 2, the conveyor belt 130 can be moved. The conveyance belt 130 takes out the layered workpiece (solar battery module 10b) to the carry-out conveyor 300.

又,於積層步驟,藉由以隔膜片對太陽能電池模組之構件加壓,提高各構件之接著度,因此如圖4所示之下腔室121較佳為可實現高真空度。 Further, in the laminating step, by pressing the members of the solar cell module with the diaphragm to increase the adhesion of the members, the lower chamber 121 is preferably made to have a high degree of vacuum as shown in FIG.

進而,就生產性的方面而言,於積層步驟,若真空度成為一定值以下之時間短,則期望真空度保持於一定之間。具體而言,就防止由密封固化所引起之模組內之氣泡殘存的方面而言,於積層時之抽真空步驟中,積層裝置之下腔室內的真空度達133Pa的時間較佳為120秒以下,更佳為100秒以下,再更佳為90秒以下。又,至步驟結束充分地保持真空度而防止模組內之氣泡混入的方面而言,於積層時之抽真空步驟中,積層裝置之下腔室內的真空度達133Pa後3分鐘過後之下腔室內的真空度較佳為100Pa以下,更佳為80Pa以下,再更佳為70Pa以下。 Further, in terms of productivity, in the laminating step, if the vacuum is less than or equal to a certain value, the degree of vacuum is desirably kept constant. Specifically, in terms of preventing the residual bubbles in the module caused by the curing of the seal, in the vacuuming step at the time of lamination, the vacuum in the chamber below the laminating device is preferably 133 Pa for 120 seconds. Hereinafter, it is more preferably 100 seconds or less, and still more preferably 90 seconds or less. Further, in the aspect of sufficiently maintaining the degree of vacuum at the end of the step to prevent the bubbles in the module from being mixed, in the vacuuming step at the time of laminating, the vacuum in the chamber below the laminating device reaches 133 Pa, and after 3 minutes, the cavity is lowered. The degree of vacuum in the room is preferably 100 Pa or less, more preferably 80 Pa or less, still more preferably 70 Pa or less.

後述之本發明之隔膜片係可實現上述條件。再者,於先前隔膜片所使用之聚矽氧橡膠,由於分子鍵結角較EPDM大且氣體穿透性高,故無法實現上述條件。 The above-described conditions can be achieved by the diaphragm sheet of the present invention described later. Further, in the polyoxyxene rubber used in the foregoing separator sheet, since the molecular bonding angle is larger than that of EPDM and the gas permeability is high, the above conditions cannot be achieved.

再者,上述之真空度係可利用實施例所記載之方法進行測定。 Further, the above vacuum degree can be measured by the method described in the examples.

<4>密封材 <4> sealing material

密封材係以乙烯-醋酸乙烯酯樹脂(EVA)作為主成分,包含有機過氧化物或矽烷偶合劑等作為添加劑而成者。密封材係將包含EVA及添加劑之密封材組成物藉由成形且片狀化而得者。 The sealing material is made of ethylene-vinyl acetate resin (EVA) as a main component, and includes an organic peroxide or a decane coupling agent as an additive. The sealing material is obtained by forming and flaking a sealing material composition containing EVA and an additive.

乙烯-醋酸乙烯酯樹脂(EVA)係由乙烯與醋酸乙烯酯共聚而成者,通常醋酸乙烯酯成分為3~40mol%。 The ethylene-vinyl acetate resin (EVA) is a copolymer of ethylene and vinyl acetate, and usually has a vinyl acetate component of 3 to 40 mol%.

密封材之總重量成分中,EVA、有機過氧化物、矽烷偶合劑所佔之比例係EVA為92~98重量%,有機過氧化物為1~5重量%,矽烷偶合劑為1~3重量%左右。 Among the total weight components of the sealing material, the ratio of EVA, organic peroxide, and decane coupling agent is 92 to 98% by weight of EVA, 1 to 5% by weight of organic peroxide, and 1 to 3 weight of decane coupling agent. %about.

<5>隔膜片 <5> Diaphragm sheet

本發明人等,使用乙烯-丙烯-二烯橡膠(EPDM)作為隔膜片時,相對於EVA樹脂之熱交聯時產生之氣體,發現耐久性提升。進而本發明人等,發現由EPDM所構成之隔膜片滿足下述(1)、(2)之條件而有用, When the present inventors used ethylene-propylene-diene rubber (EPDM) as a separator sheet, it was found that the durability was improved with respect to the gas generated during thermal crosslinking of the EVA resin. Further, the present inventors have found that a separator sheet composed of EPDM is useful for satisfying the conditions (1) and (2) below.

(1)對於在乙烯-醋酸乙烯酯樹脂所含的交聯劑之膨潤率為20%以下,且對於矽烷偶合劑之膨潤率為20%以下。 (1) The swelling ratio of the crosslinking agent contained in the ethylene-vinyl acetate resin is 20% or less, and the swelling ratio of the decane coupling agent is 20% or less.

(2)加熱板溫度130℃下之隔膜片的殘痕性為3mm以下。 (2) The residual sheet of the separator sheet at a heating plate temperature of 130 ° C is 3 mm or less.

密封材,就太陽能電池模組之機械強度或與蓋玻璃之密合性的方面而言,除了EVA之外包含有機過氧化物及矽烷偶合劑。該等有機過氧化物及矽烷偶合劑,其係於製作太陽能電池模組之加熱積層時,可成為氣體放出至外部。隔膜片若吸收上述氣體所含之有機過氧化物及矽烷偶合劑,則隔膜片之物裡性質或化學性質慢慢地產生變化,且無法維持當初的性能。因此,隔膜片具有對有機過氧化物及矽烷偶合劑之耐性,具體而言,必須為對於有機過氧化物及矽烷偶合劑難以膨潤。 The sealing material contains an organic peroxide and a decane coupling agent in addition to EVA in terms of mechanical strength of the solar cell module or adhesion to the cover glass. The organic peroxide and the decane coupling agent can be released to the outside when the heating layer of the solar cell module is produced. When the separator absorbs the organic peroxide and the decane coupling agent contained in the gas, the properties or chemical properties of the separator are gradually changed, and the original performance cannot be maintained. Therefore, the separator sheet has resistance to an organic peroxide and a decane coupling agent, and specifically, it is necessary to be difficult to swell for an organic peroxide and a decane coupling agent.

再者,先前隔膜片所使用之聚矽氧橡膠,於分子構造上非常容易吸收有機過氧化物及矽烷偶合劑。 Furthermore, the polyoxyxene rubber used in the previous separator sheet is very easy to absorb organic peroxides and decane coupling agents in molecular structure.

有機過氧化物,其係作為EVA之交聯劑的功能,可舉出:二醯基過氧化物、烷基過氧化酯、過氧二碳酸酯、過氧碳酸酯、二烷基過氧化物、氫過氧化物、過氧化酮等。本發明之隔膜片係對於密封材中含有的有機過氧 化物之膨潤率必須為20%以下。該膨潤率較佳為10%以下,再更佳為5%以下。尤其是,本發明之隔膜片,對於過氧碳酸酯系之有機過氧化物,可滿足上述之膨潤率的條件,故而更佳。 The organic peroxide, which functions as a crosslinking agent for EVA, may be exemplified by a dimercapto peroxide, an alkyl peroxyester, a peroxydicarbonate, a peroxycarbonate, or a dialkyl peroxide. , hydroperoxide, ketone peroxide, etc. The diaphragm sheet of the present invention is for organic peroxygen contained in the sealing material The swelling rate of the compound must be 20% or less. The swelling ratio is preferably 10% or less, and more preferably 5% or less. In particular, the separator sheet of the present invention is more preferable because it can satisfy the above-described swelling ratio conditions for the peroxycarbonate-based organic peroxide.

作為過氧碳酸酯系之有機過氧化物,可舉出:碳酸三級丁基-過氧-2-乙基己酯、碳酸三級戊基-過氧-2-乙基己酯等。 Examples of the peroxycarbonate-based organic peroxides include tertiary butyl carbonate-peroxy-2-ethylhexyl carbonate and tertiary pentyl-peroxy-2-ethylhexyl carbonate.

矽烷偶合劑係具有提高與蓋玻璃之密合性的功能者,可舉出:乙烯系、環氧系、苯乙烯系、甲基丙烯酸系、丙烯酸系、胺系、醯脲系、巰基系、硫化物系、異氰酸酯系者等。本發明之隔膜片係對於片中含有的矽烷偶合劑之膨潤率必須為20%以下。該膨潤率較佳為10%以下,再更佳為5%以下。尤其是,本發明之隔膜片,對於乙烯系之矽烷偶合劑,可滿足上述之膨潤率的條件,故而更佳。 The decane coupling agent has a function of improving the adhesion to the cover glass, and examples thereof include an ethylene-based, epoxy-based, styrene-based, methacrylic-based, acrylic-based, amine-based, urecyan-based, and sulfhydryl-based system. Sulfide system, isocyanate system, etc. The membrane sheet of the present invention must have a swelling ratio of 20% or less for the decane coupling agent contained in the sheet. The swelling ratio is preferably 10% or less, and more preferably 5% or less. In particular, the separator sheet of the present invention is more preferable because it can satisfy the above-described conditions of the swelling ratio with respect to the ethylene-based decane coupling agent.

作為乙烯系之矽烷偶合劑,可舉出:乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷等。 Examples of the vinyl decane coupling agent include vinyltrimethoxydecane and vinyltriethoxydecane.

對於隔膜片之有機過氧化物及矽烷偶合劑之膨潤率係可利用實施例所記載之方法進行測定。 The swelling ratio of the organic peroxide of the separator sheet and the decane coupling agent can be measured by the method described in the examples.

又,本發明之隔膜片,由於適用於太陽能電池製造用積層裝置,故殘痕性必需為3mm以下。殘痕性係指表示隔膜片積層時之變形度的指標,可利用實施例所記載之方法進行測定。 Further, since the separator sheet of the present invention is applied to a laminate device for solar cell production, the residual trace property must be 3 mm or less. The residual mark refers to an index indicating the degree of deformation when the separator sheet is laminated, and can be measured by the method described in the examples.

若隔膜片之殘痕性超過3mm,則於連續地積層加工時,隔膜片之功能即均勻地抑制太陽能電池模組(構成構 件)無法進行。又,隔膜片之殘痕性超過3mm,則由殘痕造成之皺摺,因連續地加工而導致裂痕,而耐久性下降。因此,殘痕性為3mm以下,有其重要。 When the residual property of the separator sheet exceeds 3 mm, the function of the separator sheet uniformly suppresses the solar cell module during the continuous lamination processing (constitution) Pieces) cannot be performed. Further, when the residual property of the separator sheet exceeds 3 mm, the wrinkles caused by the residual marks cause cracks due to continuous processing, and the durability is lowered. Therefore, the residual trace property is 3 mm or less, which is important.

再者,為了實現隔膜片之功能「均勻地抑制太陽能電池模組」,殘痕性較佳為2mm以下,更佳為1mm以下。 In addition, in order to realize the function of the separator sheet, "the solar cell module is uniformly suppressed", the residual property is preferably 2 mm or less, and more preferably 1 mm or less.

隔膜片,係可由EPDM及包含視需要添加之添加劑的EPDM組成物所形成而成。 The membrane sheet can be formed from EPDM and an EPDM composition containing additives as needed.

EPDM,其係在乙烯與丙烯之共聚物的乙烯-丙烯橡膠(EPM)導入少量非共軛二烯單體之第三成分,且於側鏈中具有雙鍵者。作為第三成分可舉出:亞乙基降莰烯、1,4-己二烯、雙環戊二烯等,宜為亞乙基降莰烯。EPDM中第三成分之比例通常為20重量%以下。 EPDM, which is a third component in which a small amount of a non-conjugated diene monomer is introduced into an ethylene-propylene rubber (EPM) in which a copolymer of ethylene and propylene is present, and has a double bond in a side chain. The third component may, for example, be ethylene norbornene, 1,4-hexadiene or dicyclopentadiene, and is preferably ethylene norbornene. The proportion of the third component in the EPDM is usually 20% by weight or less.

作為EPDM之添加劑,可舉出:二氧化矽或碳黑等補強材料、芳香族系加工用油(process oil)、環烷系加工用油及石蠟系加工用油等之軟化劑、交聯劑、共交聯劑、抗氧化劑、加工助劑等。 Examples of the additives to the EPDM include a reinforcing material such as cerium oxide or carbon black, a process oil, a naphthenic processing oil, and a paraffin-based processing oil softener or a crosslinking agent. , a total of cross-linking agents, antioxidants, processing aids, and the like.

又,作為交聯劑,較佳為使用有機過氧化物,可舉出:二醯基過氧化物、烷基過氧化物、過氧二碳酸酯、過氧碳酸酯、過氧化縮酮、二烷基過氧化物、氫過氧化物、過氧化酮等,其中較佳為1分鐘半衰期溫度為158℃以上之有機過氧化物,具體而言可舉出:過氧化二異丙苯(dicumylperoxide)、2,5-二甲基-2,5二(三級丁基-過氧)己烷。 Further, as the crosslinking agent, an organic peroxide is preferably used, and examples thereof include dimercapto peroxide, alkyl peroxide, peroxydicarbonate, peroxycarbonate, peroxyketal, and An alkyl peroxide, a hydroperoxide, a ketone peroxide, etc., among which an organic peroxide having a one-minute half-life temperature of 158 ° C or higher is preferable, and specifically, dicumylperoxide is mentioned. 2,5-Dimethyl-2,5 di(tertiary butyl-peroxy)hexane.

進而,就提高交聯效率之方面而言,亦可與交聯劑 一同使用共交聯劑。作為共交聯劑,可舉出:三聚異氰酸三烯丙酯(TAIC)、乙二醇二甲基丙烯酸酯(EG)、三羥甲基丙烷三甲基丙烯酸酯(TMP)等。 Further, in terms of improving the crosslinking efficiency, it is also possible to form a crosslinking agent. A co-crosslinking agent is used together. Examples of the co-crosslinking agent include triallyl isocyanurate (TAIC), ethylene glycol dimethacrylate (EG), and trimethylolpropane trimethacrylate (TMP).

各添加劑相對於EPDM100重量份的添加量,就低殘痕性及低膨潤率的方面而言,補強材料較佳為70~150重量份,更佳為90~110重量份;軟化劑較佳為50~150重量份,更佳為70~120重量份;交聯劑較佳為1~15重量份,更佳為2~12重量份;共交聯劑較佳為0~10重量份,更佳為1~8重量份。 The reinforcing material is preferably 70 to 150 parts by weight, more preferably 90 to 110 parts by weight, more preferably 90 to 110 parts by weight, based on the amount of 100 parts by weight of the EPDM, in terms of low residue and low swelling ratio; 50 to 150 parts by weight, more preferably 70 to 120 parts by weight; the crosslinking agent is preferably 1 to 15 parts by weight, more preferably 2 to 12 parts by weight; and the co-crosslinking agent is preferably 0 to 10 parts by weight, more It is preferably 1 to 8 parts by weight.

隔膜片,係例如:將經混合之EPDM組成物(除交聯劑及共交聯劑外)的化合物成型後,於化合物中添加交聯劑(視需要進而添加共交聯劑),藉由片狀化來製造。 The separator sheet is, for example, a compound obtained by mixing the mixed EPDM composition (except the crosslinking agent and the co-crosslinking agent), and then adding a crosslinking agent (if necessary, adding a co-crosslinking agent) to the compound, by Sheeting to make.

通常於化合物中添加交聯劑且將其片狀成型時係於160℃左右之溫度進行成型加工,此溫度為交聯EPDM之長時間所需。若交聯時間過短,則交聯劑殘留於隔膜片中,於製造太陽能電池模組之製造時,EPDM交聯之結果,使殘痕性難以為3mm以下。 Usually, a crosslinking agent is added to the compound, and when it is formed into a sheet shape, it is subjected to a molding process at a temperature of about 160 ° C, which is required for the long time of crosslinking the EPDM. When the crosslinking time is too short, the crosslinking agent remains in the separator sheet, and as a result of the crosslinking of the EPDM in the production of the solar cell module, it is difficult to make the residual traceability 3 mm or less.

因此,就殘痕性之方面而言,隔膜片之成型溫度較佳為170℃以上,更佳為180℃以上。又,此時,成型時間較佳為5分鐘以上,更佳為10~50分鐘。 Therefore, in terms of the residue, the molding temperature of the separator sheet is preferably 170 ° C or higher, more preferably 180 ° C or higher. Further, at this time, the molding time is preferably 5 minutes or longer, more preferably 10 to 50 minutes.

再者,當隔膜片之成型溫度為170℃以上,且成型時間為5分鐘以上,就對於在該密封材所含的有機過氧化物及矽烷偶合劑之隔膜片的膨潤率成為上述範圍內而言較適宜。 In addition, when the molding temperature of the separator sheet is 170° C. or higher and the molding time is 5 minutes or longer, the swelling ratio of the separator of the organic peroxide and the decane coupling agent contained in the sealing material is within the above range. The words are more appropriate.

又,使用有機過氧化物作為交聯劑時,就防止有機 過氧化物殘留於隔膜片中的方面而言,較佳為於隔膜片之成型時或成型後,包含有機過氧化物充分地分解之熱處理步驟。有機過氧化物,就於半衰期6~7倍的時間大致分解而言,較佳為例如:於隔膜片之成型時或成型後,包含於1分鐘半衰期溫度以上加熱6分鐘以上之步驟。 Also, when using an organic peroxide as a crosslinking agent, it prevents organic In the aspect in which the peroxide remains in the separator sheet, it is preferred to include a heat treatment step in which the organic peroxide is sufficiently decomposed at the time of molding or after molding of the separator sheet. The organic peroxide is preferably subjected to a step of heating at a half-life of 1 minute or more for 6 minutes or more at the time of molding or after molding of the separator sheet in the case where the half-life is substantially 6 to 7 times.

[實施例] [Examples]

對於本發明之隔膜片及使用該隔膜片之太陽能電池模組之積層方法,利用實施例與比較例進行說明。說明可分為(1)隔膜片用化合物製作、(2)片狀成型、(3)片之物性測定、(4)太陽能電池製造用積層裝置之實際測試4個部分來進行說明。 The method of laminating the separator sheet of the present invention and the solar cell module using the separator sheet will be described by way of examples and comparative examples. The description can be divided into four parts: (1) compound for diaphragm sheet production, (2) sheet molding, (3) physical property measurement, and (4) actual test of a layering device for solar cell manufacturing.

(1)隔膜片用化合物製作 (1) The diaphragm is made of a compound

實施例1、2、比較例1之化合物的組成如表1所示。化合物製作係除表1之交聯劑以外,利用捏合機(鈴鹿Engineering股份有限公司製,ESTR75-150-180)混煉15分鐘。 The compositions of the compounds of Examples 1 and 2 were as shown in Table 1. The compound was produced by a kneading machine (manufactured by Suzuka Engineering Co., Ltd., ESTR 75-150-180) for 15 minutes, except for the crosslinking agent of Table 1.

(2)片狀成型 (2) sheet molding

化合物之溫度成為80℃以下後,添加表1之交聯劑,且使用加壓成型機(關西Roll股份有限公司製),成型縱75cm、橫75cm、厚度3mm之隔膜片。各實施例、比較例之成型溫度係如表1所記載,實施例1、2成型溫度為180℃,比較例1成型溫度為160℃。成型時間以各實施例為15分鐘,比較例為30分鐘來進行。 After the temperature of the compound was 80 ° C or lower, the crosslinking agent of Table 1 was added, and a separator of 75 cm in length, 75 cm in width, and 3 mm in thickness was formed by using a press molding machine (manufactured by Kansai Roll Co., Ltd.). The molding temperatures of the respective examples and comparative examples are as shown in Table 1, and the molding temperatures of Examples 1 and 2 were 180 ° C, and the molding temperature of Comparative Example 1 was 160 °C. The molding time was 15 minutes in each example, and the comparative example was carried out for 30 minutes.

(3)片之物性測定 (3) Determination of physical properties of tablets (3-1)膨潤率測定 (3-1) Determination of swelling rate (3-1-1)有機過氧化物 (3-1-1) Organic peroxide

將隔膜片成形品之碎片1g,於有機過氧化物(碳酸三級丁基-過氧-2-乙基己酯,產品名「Luperox TBEC」,ARKEMA吉富公司製)30ml中,在液溫25℃浸漬70小時。其後取出隔膜片,利用日本製紙Crecia公司製之產品名「Kimwipes」抹除附著於表面之液體,以電子天秤測定於25℃放置1小時後之重量至0.0001g單位。根據下式,算出對於有機過氧化物之膨潤率。 1 g of the separator molded article was placed in 30 ml of an organic peroxide (tributyl phthalate-peroxy-2-ethylhexyl carbonate, product name "Luperox TBEC", manufactured by ARKEMA Co., Ltd.) at a liquid temperature of 25 Immerse at °C for 70 hours. Thereafter, the separator piece was taken out, and the liquid adhering to the surface was wiped off with the product name "Kimwipes" manufactured by Nippon Paper Co., Ltd., and the weight was placed on the electronic balance for 1 hour at 25 ° C to 0.0001 g unit. The swelling ratio with respect to the organic peroxide was calculated according to the following formula.

膨潤率(%)=[(浸漬後重量-浸漬前重量)/(浸漬前重量)]×100 The swelling ratio (%) = [(weight after immersion - weight before immersion) / (weight before immersion)] × 100

(3-1-2)矽烷偶合劑 (3-1-2) decane coupling agent

浸漬液體變更為矽烷偶合劑(乙烯基三乙氧基矽烷,產品名:KBE-1003,信越化學工業公司製),除此之外與(3-1-1)相同地測定對於矽烷偶合劑之膨潤率。 The immersion liquid was changed to a decane coupling agent (vinyl triethoxy decane, product name: KBE-1003, manufactured by Shin-Etsu Chemical Co., Ltd.), and the decane coupling agent was measured in the same manner as (3-1-1). The swelling rate.

(3-2)殘痕性 (3-2) Residuality

於具備有加熱板有效面積50cm×50cm之平面底座的太陽能電池模組積層機之平面底座上,設置縱20cm、橫20cm、厚度2mm之玻璃板,且進而放置縱75cm、橫75cm、厚度3mm之隔膜片。在上腔室為大氣壓,下腔室的真空度為70Pa以下,加熱板溫度為130℃之條件下,48小時,將在隔膜片經玻璃板擠壓時,隔膜片之與玻璃板接觸部位所產生之凹凸差設為殘痕性。再者,作為太陽能電池模組積層機可使用日清紡Mechatronicse公司製之商品名Lam0505S等。 A glass plate having a length of 20 cm, a width of 20 cm, and a thickness of 2 mm is provided on a flat base of a solar cell module laminator having a flat base having an effective area of 50 cm × 50 cm of a heating plate, and further placed 75 cm in length, 75 cm in width, and 3 mm in thickness. Diaphragm piece. When the upper chamber is at atmospheric pressure, the lower chamber has a vacuum of 70 Pa or less, and the heating plate temperature is 130 ° C for 48 hours, when the diaphragm is pressed through the glass plate, the diaphragm is in contact with the glass plate. The unevenness produced is set to be residual. In addition, as the solar cell module laminator, the trade name Lam0505S manufactured by Nisshinbo Mechatronicse Co., Ltd., or the like can be used.

(3-3)真空度 (3-3) Vacuum degree

真空度係將縱200cm、橫420cm、厚度3mm之隔膜片 放置於太陽能電池模組積層機(Lam1537,日清紡Mechatronicse公司製),於加熱板設定溫度150℃積層太陽能電池模組,測量下腔室內之真空度達到133Pa的時間及該真空度進行積層經過3分鐘後時之下腔室內的真空度。再者,上腔室及下腔室的容積為1.34×108mm3,抽真空力設為340m3/h。 In the vacuum degree, a diaphragm of 200 cm in length, 420 cm in width, and 3 mm in thickness was placed in a solar cell module laminator (Lam 1537, manufactured by Nisshinbo Mechatronicse Co., Ltd.), and a solar cell module was laminated at a heating plate set temperature of 150 ° C to measure the lower chamber. The degree of vacuum reached a time of 133 Pa and the degree of vacuum of the chamber was 3 minutes after the lamination was carried out. Further, the volume of the upper chamber and the lower chamber was 1.34 × 10 8 mm 3 , and the vacuuming force was set to 340 m 3 /h.

(4)太陽能電池積層機之實際測試 (4) Actual test of solar cell laminator (4-1)EVA片之交聯率(二甲苯法) (4-1) Crosslinking ratio of EVA tablets (xylene method)

將實施例及比較例之隔膜片放置於太陽能電池模組用積層機(Lam1537,日清紡Mechatronicse公司製),密封材使用EVA片(Ultra Pearl,SANVIC公司製),將加工溫度170℃、積層時間20分鐘設為1循環來進行太陽能電池模組製造作業。此模組製造作業連續進行5次,第5次積層之模組中的EVA之交聯率,利用以下方法測定。 The separator sheets of the examples and the comparative examples were placed in a laminate for a solar cell module (Lam 1537, manufactured by Nisshinbo Mechatronicse Co., Ltd.), and an EVA sheet (Ultra Pearl, manufactured by SANVIC Co., Ltd.) was used for the sealing material, and the processing temperature was 170 ° C and the lamination time was 20 . The minute is set to 1 cycle to perform solar cell module manufacturing operations. This module manufacturing operation was carried out five times in a row, and the crosslinking ratio of EVA in the module of the fifth layer was measured by the following method.

於附蓋玻璃瓶中加入經積層加工之EVA碎片1g與二甲苯100g,於110℃進行加熱處理12小時。其後,以濾紙(JIS P3801 5種A)進行過濾,濾紙殘留物以110℃ 8小時乾燥。其後,測定殘留物之重量,根據下式算出交聯率。 1 g of EVA chips and 100 g of xylene processed by lamination were placed in a cover glass bottle, and heat treatment was carried out at 110 ° C for 12 hours. Thereafter, the mixture was filtered through a filter paper (JIS P3801, 5 types A), and the filter paper residue was dried at 110 ° C for 8 hours. Thereafter, the weight of the residue was measured, and the crosslinking ratio was calculated according to the following formula.

交聯率(%)=[殘留物重量/EVA重量(1g)]×100 Crosslinking rate (%) = [residue weight / EVA weight (1g)] × 100

同樣地,連續500次進行模組製造作業,測定第500次積層之模組中的EVA之交聯率。 Similarly, the module manufacturing operation was carried out 500 times in succession, and the crosslinking ratio of EVA in the module of the 500th laminate was measured.

(4-2)隔膜片之耐久性 (4-2) Durability of the diaphragm

將實施例、比較例之隔膜片放置於太陽能電池模組積層機(Lam1537,日清紡Mechatronicse公司製),使用密封材EVA片(Ultra Pearl,Sanvic公司製),將加工溫度 150℃、積層時間20分鐘設為1循環來進行太陽能電池模組製造作業。重複其模組製造作業,調查加壓模組時在模組外周附近(認為自EVA產生氣體最多之部分)位置的隔膜片直至產生裂痕之次數。 The separator sheets of the examples and the comparative examples were placed in a solar cell module laminator (Lam 1537, manufactured by Nisshinbo Mechatronicse Co., Ltd.), and a sealing material EVA sheet (Ultra Pearl, manufactured by Sanvic Co., Ltd.) was used to process the temperature. At 150 ° C and a lamination time of 20 minutes, the solar cell module manufacturing operation was performed. The module manufacturing operation was repeated, and the number of times the diaphragm was placed near the outer periphery of the module (the portion where the gas is most generated from the EVA) was detected until the crack occurred.

(3)與(4)之結果示於表2。 The results of (3) and (4) are shown in Table 2.

如表2所示,藉由使用殘痕性為3mm以下,且對於在EVA片所含的有機過氧化物及矽烷偶合劑之膨潤率為20%以下的EPDM製隔膜片,由於提高EVA交聯率同時提高隔膜片之耐久性,可大幅增加重複使用隔膜片時直至產生裂痕的次數。又,在實施例之條件下,於積層加工時抽真空的步驟中,積層裝置之下腔室內的真空度達到133Pa的時間可為100秒以下,真空度達133Pa後3分鐘過後之下腔室內的真空度可為100Pa以下。 As shown in Table 2, by using an EPDM separator sheet having a residual trace of 3 mm or less and a swelling ratio of an organic peroxide and a decane coupling agent contained in an EVA sheet of 20% or less, EVA crosslinking is improved. The rate also increases the durability of the diaphragm, which greatly increases the number of times the diaphragm is reused until cracks are generated. Further, under the conditions of the embodiment, in the step of vacuuming during the lamination processing, the vacuum in the chamber below the laminating device may reach 133 Pa for less than 100 seconds, and the vacuum may reach 133 Pa for 3 minutes after the chamber. The degree of vacuum can be 100 Pa or less.

又,可知藉由使用殘痕性為3mm以下,且對於有機過氧化物之膨潤率為20%以下,對於矽烷偶合劑之膨潤率為20%以下的EPDM製隔膜片,可提高太陽能電池模組之製造效率,且可長期安定製造。 In addition, it is known that the solar cell module can be improved by using an EPDM separator sheet having a residual trace of 3 mm or less and an organic peroxide swelling ratio of 20% or less and a swelling ratio of the decane coupling agent of 20% or less. It is manufactured with high efficiency and can be manufactured stably for a long time.

10a‧‧‧被加工物 10a‧‧‧Processed objects

10b‧‧‧太陽能電池模組 10b‧‧‧Solar battery module

11‧‧‧蓋玻璃 11‧‧‧ Cover glass

12‧‧‧背面材 12‧‧‧ Back material

13‧‧‧密封材 13‧‧‧ Sealing material

14‧‧‧密封材 14‧‧‧ Sealing material

15‧‧‧基質 15‧‧‧Material

16‧‧‧電極 16‧‧‧Electrode

17‧‧‧電極 17‧‧‧Electrode

18‧‧‧太陽能電池單元 18‧‧‧Solar battery unit

19‧‧‧導線 19‧‧‧Wire

100‧‧‧積層裝置 100‧‧‧Laminated device

101‧‧‧積層部 101‧‧‧Layered Department

110‧‧‧上殼 110‧‧‧Upper shell

112‧‧‧隔膜片 112‧‧‧ Diaphragm

113‧‧‧上腔室 113‧‧‧Upper chamber

114‧‧‧吸排氣口 114‧‧‧ suction and exhaust

120‧‧‧下殼 120‧‧‧lower shell

121‧‧‧下腔室 121‧‧‧ lower chamber

122‧‧‧加熱板 122‧‧‧heating plate

123‧‧‧吸排氣口 123‧‧‧ suction and exhaust

130‧‧‧搬送輪帶 130‧‧‧Transporting belt

140‧‧‧剝離片 140‧‧‧ peeling film

200‧‧‧搬入輸送機 200‧‧‧ moving into the conveyor

300‧‧‧搬出輸送機 300‧‧‧Removing conveyor

圖1係表示太陽能電池模組之構成之一例的剖面圖。 Fig. 1 is a cross-sectional view showing an example of a configuration of a solar battery module.

圖2係表示太陽能電池模組製造用的積層裝置之整體構成之一例的圖。 FIG. 2 is a view showing an example of an overall configuration of a laminate device for manufacturing a solar cell module.

圖3係表示太陽能電池模組製造用的積層裝置之積層部之一例的側剖面圖。 3 is a side cross-sectional view showing an example of a laminated portion of a layering device for manufacturing a solar cell module.

圖4係表示太陽能電池模組製造用的積層裝置於積層加工中積層部之一例的側剖面圖。 4 is a side cross-sectional view showing an example of a laminated portion in a laminate process in a laminate device for manufacturing a solar cell module.

Claims (4)

一種隔膜片,其係使用乙烯-醋酸乙烯酯樹脂作為密封材之太陽能電池模組製造用的積層裝置中使用的隔膜片,其係由包含乙烯-丙烯-二烯橡膠之組成物所形成而成,其係滿足下述(1)、(2)之條件,(1)對於在該密封材所含的有機過氧化物及矽烷偶合劑之膨潤率分別為20%以下,(2)加熱板溫度130℃下之隔膜片的殘痕性為3mm以下。 A separator sheet which is a separator sheet used in a laminate device for producing a solar cell module using an ethylene-vinyl acetate resin as a sealing material, which is formed of a composition comprising an ethylene-propylene-diene rubber. It satisfies the following conditions (1) and (2), and (1) the swelling ratio of the organic peroxide and the decane coupling agent contained in the sealing material is 20% or less, respectively, and (2) the temperature of the hot plate The separator of the separator at 130 ° C has a residual mark of 3 mm or less. 一種隔膜片,其係使用乙烯-醋酸乙烯酯樹脂作為密封材之太陽能電池模組製造用的積層裝置中使用的隔膜片,其係由包含乙烯-丙烯-二烯橡膠之組成物所形成而成,其係滿足下述(1)、(2)之條件,(1)對於在該密封材所含的碳酸三級丁基-過氧-2-乙基己酯及乙烯基三乙氧基矽烷之膨潤率分別為20%以下,(2)加熱板溫度130℃下之隔膜片的殘痕性為3mm以下。 A separator sheet which is a separator sheet used in a laminate device for producing a solar cell module using an ethylene-vinyl acetate resin as a sealing material, which is formed of a composition comprising an ethylene-propylene-diene rubber. It satisfies the following conditions (1) and (2), (1) for tributyl butyl-peroxy-2-ethylhexyl carbonate and vinyl triethoxy decane contained in the sealing material. The swelling ratio is 20% or less, and (2) the residual sheet of the separator sheet at a heating plate temperature of 130 ° C is 3 mm or less. 一種太陽能電池模組製造方法,其係使用乙烯-醋酸乙烯酯樹脂作為密封材之太陽能電池模組製造方法,其係包含藉由使用隔膜片之積層裝置以該密封材積層太陽能電池單元之步驟,該隔膜片係由包含乙烯-丙烯-二烯橡膠之組成物所形成而成,且滿足下述(1)、(2)之條件,(1)對於在該密封材所含的有機過氧化物及矽烷偶 合劑之膨潤率分別為20%以下,(2)加熱板溫度130℃下之隔膜片的殘痕性為3mm以下。 A method for manufacturing a solar cell module, which is a method for manufacturing a solar cell module using an ethylene-vinyl acetate resin as a sealing material, comprising the steps of laminating a solar cell unit with the sealing material by using a laminating device of a separator sheet, The separator sheet is formed of a composition comprising an ethylene-propylene-diene rubber and satisfies the following conditions (1) and (2), and (1) for the organic peroxide contained in the sealing material. And decane The swelling ratio of the mixture was 20% or less, and (2) the residual sheet of the separator sheet at a heating plate temperature of 130 ° C was 3 mm or less. 一種太陽能電池模組製造用之積層方法,其係使用太陽能電池模組製造用的積層裝置之積層方法,積層裝置之隔膜片採用如請求項1之該隔膜片,積層加工時之抽真空步驟中,積層裝置之下腔室內的真空度達到133Pa的時間為100秒以下,該真空度到達133Pa後3分鐘過後之該下腔室內的真空度為100Pa以下。 A laminating method for manufacturing a solar cell module, which is a laminating method using a laminating device for manufacturing a solar cell module, wherein the diaphragm of the laminating device adopts the diaphragm piece of claim 1, and the vacuuming step in laminating processing The time during which the degree of vacuum in the chamber below the laminating device reaches 133 Pa is 100 seconds or less, and the degree of vacuum in the lower chamber after the vacuum reaches 133 Pa is 100 Pa or less.
TW101147976A 2012-12-18 2012-12-18 Diaphragm sheet, producing method for a solar cell module using diaphragm sheet, and laminating method using laminate device for producing solar cell module TW201425022A (en)

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