TW201309580A - Dual-station automatic center winder and winding and cutting method thereof - Google Patents
Dual-station automatic center winder and winding and cutting method thereof Download PDFInfo
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Description
本發明是有關於一種捲取機，且特別是有關於一種可全程控制捲取張力以減少初捲皺紋及拉伸造成收縮的雙工位自動中心捲取機。BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a reeling machine, and more particularly to a two-station automatic center coiler that can control the take-up tension to reduce wrinkles and stretch to cause shrinkage.
自動中心捲取機屬於諸多捲取機中的一種，在實際應用中多用於低張力收縮少的軟質薄膜以及高彈性材料的捲取。高檔次、高品質的塑膠產品均要求：（1）大捲徑，最好在800-1000公釐(millimeter，mm)，以減少後段加工的損失；（2）張力控制穩定，以降低產品收縮率，確保後段加工產品品質穩定；（3）產品利用率提高，一般的裁切方式，紙管外圈約5-10公尺(meter，m)產品由於初捲皺紋導致無法使用。The automatic center coiler is one of many coilers, and is used in practical applications for soft film with low tension shrinkage and high elastic material. High-grade, high-quality plastic products are required: (1) large diameter, preferably 800-1000 mm (millimeter, mm) to reduce the loss of processing in the back section; (2) stable tension control to reduce product shrinkage Rate, to ensure the quality of the processed products in the latter stage is stable; (3) The product utilization rate is improved, the general cutting method, the paper tube outer ring is about 5-10 meters (meter, m) products can not be used due to the initial roll wrinkles.
目前現有的自動中心捲取機分為貼膠帶及不貼膠帶兩種。
At present, the existing automatic center coiler is divided into two types: tape and tape.
不貼膠帶型的自動中心捲取機：因其切割前需將薄膜繃緊，故裁切前導輪需將捲心軸包覆成S型及壓制輪壓於捲心軸上再裁切，當產品被導輪包覆時，張力急劇上升易造成產品收縮變形。貼膠帶型的自動中心捲取機：膠帶上黏膜因與產品於翻轉裁切過程中均有接觸，故會污染產品，減少利用率。上述的兩種自動捲取機均因為在裁切上存在著缺陷，導致產品不能夠完全被利用。
Automatic center coiler without tape type: Because the film needs to be tightened before cutting, the front guide wheel needs to be wrapped into the S-shaped shaft and the pressing wheel is pressed on the winding core shaft and then cut. When the product is covered by the guide wheel, the tension rises sharply and the product shrinks and deforms. Tape-type automatic center coiler: The adhesive film on the tape is in contact with the product during the turning and cutting process, so it will pollute the product and reduce the utilization rate. Both of the above-mentioned automatic coilers are not fully utilized because of defects in cutting.
本發明的目的在提出一種雙工位自動中心捲取機及其捲取裁切方法，在裁切技術上做了改進，可有效的克服現有技術的缺陷。The object of the present invention is to provide a double-station automatic center coiler and a winding and cutting method thereof, which are improved in cutting technology and can effectively overcome the defects of the prior art.
為了實現上述目的，本發明提出一種雙工位自動中心捲取機，包括一控制系統，該控制系統控制帶動一轉盤及設在該轉盤上的若干捲心軸；一由所述控制系統控制帶動的驅動機構，其上固定一接觸輪和一張力輪；以及若干與所述轉盤接觸的導輪，還包括一裁切機構，該裁切機構包括一曲柄，該曲柄一端固定一裁刀及一棕毛刷，所述曲柄可在所述控制系統的控制帶動下旋轉。
In order to achieve the above object, the present invention provides a double-station automatic center coiler, comprising a control system, the control system controls a turntable and a plurality of winding mandrels disposed on the turntable; and is controlled by the control system a driving mechanism for fixing a contact wheel and a force wheel; and a plurality of guide wheels contacting the turntable, further comprising a cutting mechanism, the cutting mechanism comprising a crank, the crank fixing a cutter and a cutter at one end A brown hair brush that is rotatable under the control of the control system.
在本發明的一實施例中，所述捲心軸為兩個，均勻分佈在所述轉盤上。
In an embodiment of the invention, the winding mandrel is two and evenly distributed on the turntable.
在本發明的一實施例中，所述的捲心軸夾頭上設有一溝槽，該溝槽設有可被所述控制系統的紅外線和光電感應器感應的一紅點。
In an embodiment of the invention, the winding mandrel chuck is provided with a groove provided with a red dot that can be sensed by the infrared and photoelectric sensors of the control system.
在本發明的一實施例中，所述裁切與所述棕毛刷成90度角設置於所述曲柄上。
In an embodiment of the invention, the cutting is disposed on the crank at an angle of 90 degrees to the brown brush.
在本發明的一實施例中，所述裁切機構在所述控制系統的控制帶動下從一預備位置旋轉90度至一切後位置。
In an embodiment of the invention, the cutting mechanism is rotated 90 degrees from a preparatory position to all rear positions under the control of the control system.
一種雙工位自動中心捲取機的捲取裁切方法，包括下列步驟：
A winding and cutting method for a double-station automatic center coiler, comprising the following steps:
Ⅰ、在控制該雙工位自動中心捲取機的控制系統上設定需要捲取產品的長度的設定值。
I. Set a set value of the length of the product to be wound up on the control system that controls the duplex automatic center coiler.
Ⅱ、將氣脹軸紙管固定於所述捲心軸上，並沿著捲心軸夾頭處溝槽內的紅點在該氣脹軸紙管上橫向貼一雙面膠帶。
II. Fix the air-swelling shaft paper tube on the winding mandrel, and horizontally attach a double-sided tape on the air-swelling shaft paper tube along a red dot in the groove at the winding core chuck.
Ⅲ、所述控制系統將貼膠帶處設為零點，同時利用紅外線和光電感應器追蹤該零點，開始啟動該雙工位自動中心捲取機捲取。
III. The control system sets the tape to zero point, and uses the infrared and photoelectric sensors to track the zero point, and starts the double-station automatic center coiler to take up the coil.
Ⅳ、當捲取長度快到達設定值前，所述轉盤旋轉180度，所述驅動機構前進，與纏繞了產品的所述氣脹軸保持一定距離；所述裁刀機構旋轉到預備位置。
IV. The turntable is rotated 180 degrees before the take-up length reaches the set value, and the drive mechanism is advanced to maintain a certain distance from the inflation shaft around which the product is wound; the cutter mechanism is rotated to the preparatory position.
Ⅴ、當捲取長度達到所述設定值時，所述控制系統自動追蹤到貼有雙面膠帶的所述零點處，所述裁刀機構旋轉，所述裁刀將產品截斷，同時所述棕毛刷將所述產品端部刷到所述氣脹軸紙管上。
V. When the take-up length reaches the set value, the control system automatically tracks the zero point to which the double-sided tape is attached, the cutter mechanism rotates, the cutter cuts the product, and the brown hair A brush brushes the end of the product onto the inflatable shaft paper tube.
Ⅵ、所述接觸輪前進，與所述氣脹軸紙管接觸，待產品已包裹於其上後檢測張力已與設定值穩合，再後退至原先位置。
VI, the contact wheel advances, and contacts the air expansion shaft paper tube, and after the product has been wrapped thereon, the detection tension has been stabilized with the set value, and then retracted to the original position.
由於採用以上技術方案，本發明的雙工位自動中心捲取機及其捲取裁切方法在裁切部分做了極大的改善，沒有初捲皺紋和裁切造成的收縮不良的產品，使得產品的收率得到明顯的提高。
Due to the above technical solution, the double-station automatic center coiler of the present invention and the winding and cutting method thereof are greatly improved in the cutting part, and there is no shrinkage product caused by the initial roll wrinkles and cutting, so that the product is The yield is significantly improved.
下面根據附圖和具體實施例對本發明作進一步說明：The invention will be further described below with reference to the accompanying drawings and specific embodiments:
如圖1所示，一種雙工位自動中心捲取機，其包括通過控制系統連接的轉盤9、裁切機構6、捲心軸3、接觸輪2、張力輪1、驅動機構8。轉盤9上固定均勻分佈有若干捲心軸3，且該捲心軸3為雙工位捲心軸，該捲心軸3用於固定氣脹軸紙管。驅動機構8上固定有接觸輪2和張力輪1，其帶動設於其上的接觸輪2和張力輪1的動作，以達到調整張力的作用。若干導輪7與轉盤9接觸。裁切機構6用於裁切產品，該裁切機構6包括一曲柄，該曲柄一端固定有裁刀5和棕毛刷4，且另一端可在控制系統的控制帶動下繞軸平面旋轉。所述裁刀5與棕毛刷4成90度角設置於曲柄上。裁切機構在控制系統的控制帶動下可由一預備位置10旋轉90度，至切後位置11。As shown in Fig. 1, a two-station automatic center coiler includes a turntable 9, a cutting mechanism 6, a winding mandrel 3, a contact wheel 2, a tension wheel 1, and a drive mechanism 8 connected by a control system. A plurality of winding mandrels 3 are fixedly distributed on the turntable 9, and the winding mandrel 3 is a duplex roll core, and the winding mandrel 3 is used for fixing the inflation shaft paper tube. The drive mechanism 8 is fixed with a contact wheel 2 and a tension pulley 1, which drives the action of the contact wheel 2 and the tension pulley 1 provided thereon to achieve the effect of adjusting the tension. A plurality of guide wheels 7 are in contact with the turntable 9. The cutting mechanism 6 is used for cutting the product. The cutting mechanism 6 includes a crank having a cutter 5 and a brown brush 4 fixed at one end, and the other end is rotatable about the axis plane under the control of the control system. The cutter 5 is placed on the crank at an angle of 90 degrees to the brown brush 4. The cutting mechanism can be rotated 90 degrees from a preliminary position 10 to a post-cut position 11 by the control of the control system.
捲心軸3夾頭邊沿處設有一溝槽，該溝槽內設有一紅點，控制系統中含有一紅外線和光電感應器，該紅外線和光電感應器可以追蹤溝槽內的紅點，確定其位置。A groove is formed at the edge of the winding mandrel 3, and a red dot is arranged in the groove. The control system includes an infrared ray and a photoelectric sensor, and the infrared ray and photoelectric sensor can track the red dot in the groove to determine the position.
本實施例中，捲心軸3設有兩個，其對稱均勻分佈於轉盤9上，且裁刀5與棕毛刷4成90度設置於曲柄上。In this embodiment, the winding mandrel 3 is provided with two, which are symmetrically evenly distributed on the turntable 9, and the cutter 5 and the brown brush 4 are disposed at 90 degrees on the crank.
實際操作時，位於轉盤9上A位置處的捲心軸3上捲取產品，當捲取的產品接近達到所需要的量(或長度)時，控制系統帶動轉盤9轉動一定的角度，下一個空的捲心軸3轉到A位置，驅動機構8在控制系統的控制驅動下靠近轉盤9上的捲心軸3，同時，裁刀機構6轉至預備位置10處，當達到所需要的量(或長度)時，控制系統控制帶動裁刀機構6的曲柄旋轉，旋轉的過程中，裁刀5先接觸到產品，會將產品切斷，同時棕毛刷4會將產品刷在氣脹軸紙管上。並且此過程中，控制系統中的紅外線和光電感應器會感應氣脹軸紙管上雙面膠帶的位置，使的切割貼合的位置剛好是氣脹軸紙管上貼有雙面膠帶的位置處。然後驅動機構8在控制系統的帶動下繼續向前，直至接觸輪2與氣脹軸紙管接觸，待檢測到產品已包裹於氣脹軸紙管上後檢測張力已與設定值穩合，控制系統控制帶動驅動機構8後退，接觸輪2再後退至原先位置。In actual operation, the product is wound on the winding mandrel 3 at the A position on the turntable 9, and when the rolled product approaches the required amount (or length), the control system drives the turntable 9 to rotate by a certain angle, the next The empty winding mandrel 3 is turned to the A position, and the drive mechanism 8 is driven by the control system to drive the winding mandrel 3 on the turntable 9, while the cutting mechanism 6 is turned to the preparatory position 10 when the required amount is reached. (or length), the control system controls the crank rotation of the cutter mechanism 6. During the rotation, the cutter 5 first contacts the product, and the product is cut off, and the brown brush 4 brushes the product on the inflation shaft paper. On the tube. In this process, the infrared and photoelectric sensors in the control system sense the position of the double-sided tape on the air-swelling paper tube, so that the position of the cutting fit is just the position where the double-sided tape is attached to the air-swelling paper tube. At the office. Then, the driving mechanism 8 continues to move forward by the control system until the contact wheel 2 is in contact with the inflation shaft paper tube, and the detected tension has been stabilized with the set value after the product has been wrapped on the air expansion shaft paper tube, and the control is controlled. The system control drives the drive mechanism 8 to retreat, and the contact wheel 2 retreats to the original position.
該雙工位自動中心捲取機的捲取裁切方法，具體操作步驟如下：The winding and cutting method of the double-station automatic center coiler, the specific operation steps are as follows:
Ⅰ、在控制該雙工位自動中心捲取機的控制系統上設定需要捲取產品的長度的設定值。I. Set a set value of the length of the product to be wound up on the control system that controls the duplex automatic center coiler.
Ⅱ、將氣脹軸紙管固定於捲心軸3上，並沿著捲心軸3的夾頭處溝槽內的紅點在該氣脹軸紙管上橫向貼雙面膠帶，雙面膠帶的寬度可選擇為12mm、15mm、20mm或25mm，速度愈快雙面膠帶要愈寬。II. Fix the air-swelling shaft paper tube on the winding mandrel 3, and affix a double-sided tape on the inflatable shaft paper tube along the red dot in the groove at the chuck of the winding mandrel 3, double-sided tape The width can be chosen to be 12mm, 15mm, 20mm or 25mm. The faster the speed, the wider the double-sided tape.
Ⅲ、控制系統將貼膠帶處設為零點，同時利用紅外線和光電感應器等設備追蹤該零點，開始啟動該雙工位自動中心捲取機捲取。III. The control system sets the tape to zero point, and uses the infrared and photoelectric sensors to track the zero point and starts to start the double-station automatic center coiler.
Ⅳ、當捲取長度快到達設定值前，控制系統控制帶動轉盤9轉動，將空的氣脹軸紙管轉到位置A處，驅動機構8前進，與纏繞了產品的氣脹軸保持10mm距離；裁刀機構6旋轉到預備位置10處。IV. Before the winding length reaches the set value quickly, the control system controls to rotate the turntable 9, rotate the empty inflatable shaft paper tube to the position A, and the driving mechanism 8 advances to maintain a distance of 10 mm from the inflation shaft wound with the product. The cutter mechanism 6 is rotated to the preparatory position 10.
Ⅴ、當捲取長度達到設定值時，控制系統自動追蹤到貼有雙面膠帶的零點處，裁刀機構6由預備位置10旋轉至位置切後位置11，在此過程中，裁刀5將產品截斷，同時棕毛刷4將產品端部刷到氣脹軸紙管上。V. When the take-up length reaches the set value, the control system automatically tracks the zero point where the double-sided tape is attached, and the cutter mechanism 6 is rotated from the preparatory position 10 to the position-cut position 11 in the process, the cutter 5 will The product is cut off, and the brown hair brush 4 brushes the end of the product onto the inflation shaft paper tube.
Ⅵ、接觸輪2前進，與氣脹軸紙管接觸，待產品已包裹於氣脹軸紙管上後檢測張力已與設定值穩合，接觸輪2再後退至原先位置。VI, the contact wheel 2 advances, and is in contact with the inflation shaft paper tube. After the product has been wrapped on the air expansion shaft paper tube, the detection tension has been stabilized with the set value, and the contact wheel 2 is retracted to the original position.
此後通過導輪7將產品再引導到下一個捲心軸上，進行下一個輪迴。Thereafter, the product is redirected through the guide wheel 7 to the next winding mandrel for the next cycle.
但是，上述的具體實施方式只是示例性的，是為了更好的使本領域技術人員能夠理解本專利，不能理解為是對本專利保護範圍的限制；只要是根據本專利所揭示精神的所作的任何等同變更或修飾，均落入本專利保護的範圍。However, the above-described embodiments are merely exemplary in order to better understand the patents of those skilled in the art, and are not to be construed as limiting the scope of the invention; Equivalent changes or modifications fall within the scope of this patent.
1．．．張力輪1. . . Tension wheel
2．．．接觸輪2. . . Contact wheel
3．．．捲心軸3. . . Roll mandrel
4．．．棕毛刷4. . . Brown brush
5．．．裁刀5. . . Cutter
6．．．裁刀機構6. . . Cutter mechanism
7．．．導輪7. . . Guide wheel
8．．．驅動機構8. . . Drive mechanism
9．．．轉盤9. . . Turntable
10．．．預備位置10. . . Preparatory location
11．．．切後位置11. . . Cut position
A．．．A位置A. . . A position
圖1為本發明的操作示意圖。Figure 1 is a schematic view of the operation of the present invention.
1．．．張力輪1. . . Tension wheel
2．．．接觸輪2. . . Contact wheel
3．．．捲心軸3. . . Roll mandrel
4．．．棕毛刷4. . . Brown brush
5．．．裁刀5. . . Cutter
6．．．裁刀機構6. . . Cutter mechanism
7．．．導輪7. . . Guide wheel
8．．．驅動機構8. . . Drive mechanism
9．．．轉盤9. . . Turntable
10．．．預備位置10. . . Preparatory location
11．．．切後位置11. . . Cut position
A．．．A位置A. . . A position
Claims (6)
Ⅰ、在控制該雙工位自動中心捲取機的控制系統上設定需要捲取產品的長度的設定值；
Ⅱ、將氣脹軸紙管固定於所述捲心軸上，並沿著捲心軸夾頭處溝槽內的紅點在該氣脹軸紙管上橫向貼一雙面膠帶；
Ⅲ、所述控制系統將貼膠帶處設為零點，同時利用紅外線和光電感應器追蹤該零點，開始啟動該雙工位自動中心捲取機捲取；
Ⅳ、當捲取長度快到達設定值前，所述轉盤旋轉180度，所述驅動機構前進，與纏繞了產品的所述氣脹軸保持一定距離；所述裁刀機構旋轉到預備位置；
Ⅴ、當捲取長度達到所述設定值時，所述控制系統自動追蹤到貼有雙面膠帶的所述零點處，所述裁刀機構旋轉，所述裁刀將產品截斷，同時所述棕毛刷將所述產品端部刷到所述氣脹軸紙管上；
Ⅵ、所述接觸輪前進，與所述氣脹軸紙管接觸，待產品已包裹於其上後檢測張力已與設定值穩合，再後退至原先位置。
A winding and cutting method for a duplex automatic center coiler as described in claim 1, 2, 3, 4 or 5, comprising the following steps:
I. setting a set value of the length of the product to be wound up on a control system for controlling the duplex automatic center coiler;
II. Fixing the air-swelling shaft paper tube on the winding mandrel, and horizontally attaching a double-sided tape on the inflatable shaft paper tube along a red dot in the groove at the winding core chuck;
III. The control system sets the tape to zero point, and uses the infrared and photoelectric sensors to track the zero point, and starts to start the double-station automatic center coiler to take up;
IV. Before the winding length reaches the set value, the turntable rotates by 180 degrees, the driving mechanism advances, and maintains a certain distance from the inflation shaft wound with the product; the cutter mechanism rotates to a preliminary position;
V. When the take-up length reaches the set value, the control system automatically tracks the zero point to which the double-sided tape is attached, the cutter mechanism rotates, the cutter cuts the product, and the brown hair Brushing the end of the product onto the inflation shaft paper tube;
VI, the contact wheel advances, and contacts the air expansion shaft paper tube, and after the product has been wrapped thereon, the detection tension has been stabilized with the set value, and then retracted to the original position.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102393302A CN102285552A (en) | 2011-08-19 | 2011-08-19 | Double-station automatic center coiler and coiling cutting method thereof |
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| TW201309580A true TW201309580A (en) | 2013-03-01 |
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| CN103318674B (en) * | 2013-07-15 | 2016-06-08 | 汕头市华鹰软包装设备总厂有限公司 | Rolling straight cut knife system |
| CN106140663B (en) * | 2015-04-08 | 2019-10-01 | 上海德力西集团有限公司 | A kind of automatic coil winding machine of electric wire |
| CN105059984A (en) * | 2015-07-31 | 2015-11-18 | 中山松德新材料装备有限公司 | Rotational reflector device used on inflatable shaft of coating machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4993652A (en) * | 1989-11-06 | 1991-02-19 | The Black Clawson Company | Continuous winder for web materials |
| JP3327727B2 (en) * | 1995-04-10 | 2002-09-24 | 富士機械工業株式会社 | Sheet cutting equipment |
| CN2665087Y (en) * | 2003-10-30 | 2004-12-22 | 张春华 | Winding machine |
| CN2797299Y (en) * | 2005-02-06 | 2006-07-19 | 耀正机械有限公司 | Automatic cutting device of rewinding machine |
| CN100595116C (en) * | 2007-12-05 | 2010-03-24 | 张春华 | Novel windin device of casting membrana set |
| CN201280355Y (en) * | 2008-09-27 | 2009-07-29 | 李文川 | Wrap-up apparatus of carbon ribbon splitting machine |
-
2011
- 2011-08-19 CN CN2011102393302A patent/CN102285552A/en active Pending
- 2011-11-08 TW TW100140645A patent/TW201309580A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| CN102285552A (en) | 2011-12-21 |
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