201247489 六、發明說明： 【發明所屬之技術領域】 本發明係有關一用於儲存及運送不同負荷之托板。更 特別來說’本發明财關-包含—輕f、撓性且抗壓縮性 材料的托板之製造方法。 【先前技術】 一用以儲存及運送負荷之托板係可藉由諸如機械抗性 與尺寸、靜與動穩定度、及其他等參數的分析以其功能性、 效能及品質被評價。此等參數必須符合根據使用者需求、 處置及運動所建立的要件’且這涉及兩基本問題：托板的 組裝及製造中所使用之建構(constructivity)及原料。然而， 生產中涉及的成本係為一項對於托板設計的範圍之限制因 素。一具有所有理想特徵之功能性、高效率及良好品質的 托板係時常成本高昂，且其生產被認為不可行。 評價參數 機械抗性係為托板的總許可負荷的決定因素之一。所 使用原料及建構性組態皆會直接影響此事項。一具有低機 械抗性的托板係具備一低的許可負荷能量，並可能依據置 放其上的總重量而翹曲或甚至變成受損，因此危及負荷的 安全性。 利用相對於諸如溫度與濕度等氣候變化具有低敏感度 之容易處置的原料，達成尺寸穩定度。該生產製程可能修 正任何尺寸懸殊，但此作用係涉及成本且重覆工作常具有 4 201247489 高成本’原因在於專業人力與時間的分配皆可被使用在其 他生產製程中。 為了將負荷堆積於托板上及未使用時將負荷堆積於彼 此頂上’靜穩定度係特別重要。托板的建構性組態應容許 一最大值數量的經堆積負荷，而不會由於托板介面中的往 何建構性缺陷使其有滑動或不穩定之虞。因此，介面應不 只具有一物理空間來置放負荷，且亦提供對於負荷本身之 穩定度與安全性。同理對於托板的堆積亦然。現今，慣常 將未使用的托板予以堆積’藉以令空間達到合理使用或令 其使用於其他生產目的。該結構應使托板不損害其下方的 另一托板。 動穩定度係有關於堆高車叉件在其***托板中時之滑 移或滑動的事項。許多近來已知的托板無法在又件上維持 完美穩定度’且這可能當堆高車移動托板時造成負荷上的 滑動並因此造成損害。托板的設計亦必須將生產製程中托 板所承受的其他類型運動列入考慮，諸如經由一水平及垂 直地移動的傳送器皮帶作運送。建構性組態及所使用材料 皆影響動穩定度，而一具有低損耗(摩擦）的材料係利於滑 動。 上述參數係直接地影響處置托板所涉及的不同製程， 諸如堆棧(palletization:經堆積托板的分離以及負荷在托板 上的置放），利用（各種不同較小負荷容積群聚成托板上的單 一較大容積之作用）及出口（托板之運送，運動及卸載）。 原料 201247489 原料的選擇係為托板設計之一基礎且決 且其可依據需求與要件變成設計範圍的—的階役， 構性組態的效能係直接地依據所使用材料制因素。建 然。 ，且反夂亦 大部份現今已知的托板係由木料或射出 木質托板具有相對較低的製造成本且亦办^構成。 結構上為健全。然而，此材料具有特定問題a生產迷在 如白蟻等害蟲侵襲呈現脆弱，且需使用釘件敏如對柃諸 損害放在托板上之負荷。另—缺點係涉及難以控^太^ 寸’且此事實除了造成托板在未使用時儲存上二之 亦可能不利於製程自動化。 口難 儘S具有低製造成本，木質托板由於需進行燒蒸製程 :可能昂責，對於出口托板尤然。燻蒸係在於施加化學產 品於木料上將托板消毒藉以消除諸如白蟻等害蟲。此製程 耗時且亦C卩貴，並增加托板的最終成本且亦增加運送物品 的成本。 最後’木質托板的最終缺點係關於永續性與環保。使 用木料會造成森林消失並不利地影響環境。因此，損及永 續性要件，且自然資源將可能匱乏或變得稀少。 射出塑膠部件具有良好的耐久性，先天抗害蟲性，並 因為射出塑膠托板/般係以單一單元製成所以不需要釘 件。然而，此材料具有諸如低摩擦(不穩定性）、難以修理及 在一射出成型製造中所涉及的高成本等缺點。因此，生產 成本係提高托板的最終價格，且在大部份案例中，塑膠托 6 201247489 板的高生產成本令其使用變得不可行。 在此背景中可說：直到本發 . θ 成本匯集所有理想要件及功能^有1低 太、妊％Ln 此 生之托板。由於托板的成 本材枓及建構所施加之限制，使 徵同時放棄其他特徵。 W被k選擇特疋特 【發明内容】 本發_第-㈣係在於提出—符合上述功能性的要 =且具有良好效能、使最終成本保持相對較低之托板的一 製造方法。 本發明的另-目的係在於一藉由單—機具具有高生產 力及低成本之托板的一製造方法，該機具除了縫合操作外 亦能夠容易且快速地將經拱起的支撐件定位於袋上。 此外。本發明的目的亦在於藉由一其製造方法所獲得 之托板。 本發明的目的係藉由一用於儲存及運送負荷之托板所 達成，其包含至少： --負荷配置表面’其能夠容納該等負荷及 一兩支撐元件，其被聯結至負荷配置表面且能夠維持 該等負荷，該等支撐元件被定位為在其間實質地平行且能 夠支撐負荷，各支撐元件設有一圓形圓頂狀種類的一實質 橫剖面且具有一上限及一下限，該負荷配置表面被定位於 支撐元件的上與下限之間的某地點’該表面被定位為比下 限更接近於上限。 7 201247489 托板:製負荷之 面，其能夠容納該等負荷，⑼至少；;配置表 二，面且，該等負荷 牛在= 地和丁且能夠支樓負荷，其中各支撑元件設有—圓 狀種類的-實質橫剖^具有—上限及—下限 該負荷配置表面被定位於支稽 ），、中 ;;步2 限更接近於上限。該方法包含下 ##/-將至少-布料的主捲線軸及至少—附件捲線 轴疋位於一製造機具中； ##//-以-用於界^二實質平行層之配置藉由捲線 軸饋送布料； #雜///一藉由一或多個接縫線所饋送之一或多個縫合 頭縫合布料層，而界定至少—袋； 夕鑽/F·一以期望的長度切割托板及修製縫合織線；及 步雜K一供起至少一支撐件及移動托板的袋於經拱起 的支撐件上方； 在單一製造機具中進行步驟I至v。 【實施方式】 現在將參照附圖更詳細地描述本發明，其中：下文提 出本發明的托板1標的物之較佳實施例的部分範例。所有 範例中，托板1係包含一被維持在二個或更多個支撐元件 8 201247489 面2。較佳地，使用三個支撐元件3，然 想要功能性需求及要件而更改。 别名二°甘职別 具有一布料覆蓋物且能夠容納任何類 負何’/、限制條件在於··遵守總重量限制且負荷不予以 損害。布料覆蓋物係延伸至支樓元件3，將其包套，且藉 由簡單縫^將其固持在一起。可能具有其他類型接合，例 如’特殊膠劑或銲接。較佳地，使用一包含拉非亞㈣㈣ 之布料。拉非亞是從聚丙稀轉變的合成纖維所製造之一種 低成本材料除了^^供充足損耗以使置於托板1上的負荷 呈現穩定而無滑動外，其主特徵係包括高機械抗性，良好 尺寸穩定度(容易模製），利於清潔及高的熱穩定度。可使用 另-種類的天然、合成或人:^布料’只要其特徵不損及使 用拉非亞時所達成的功能性及安全要件即可。 負荷配置表面2包含四個端點：一第一端點2〇1，一 第二端點202，一第三端點203及一第四端點2〇4。第一端 點jin及第二端點2〇2在與第二表面2相對的端點處彼此 平行配置’而第三端點203及第四端點204在與第二表面 2相對的端點處彼此不行配置且交會於第—及第二端點 201、202。托板1亦包含一基底5 ,能夠在一外部構件上 對於托板1提供支撐，其由負荷配置表面2的布料覆蓋物 之延伸所形成。當其未被使用且垂直地堆積時，該外部構 件可由任何外部表面或由另一托板的負荷配置表面本身所 代表。為此，譬如當在一傳送器皮帶中被運送時，由於拉 非亞所提供的摩擦，<避免托板滑動’藉此改良動穩定产。 9 201247489 被支樓於外表面4上之支撑元件糊^具有一三維 幾何形狀:’且由-輕質、撓性且抗壓縮性材料製成。較佳 地此材料i s肺泡型塑膠，諸如所謂的肺泡 結構的特徵在於-能夠維持所有種類負荷的重量及運動之 又層式物理配置。P〇ly〇nda®是—熱塑性塑膠並包含諸如高 的熱^生及不可滲透性等其他特徵。賴，可使用另一種 類材料要維持肺泡歸所提供的魏性及安全性要件 ::糊2二肺泡塑膠可配合使用諸如硬紙板或部分其他 種類塑膠等任何其他材料。 其對= 件3的橫剖面係為圓形圓頂狀種類’ 枓。此划相能ΐ己置表面2上的負荷提供良好支樓及安全 此具右卩同肺㈣膠卫作係具有良好機械抗性具因 a二許可負荷能量。並且，支撑元件3係組構 的又件作穩定接觸，而當該等叉件***時 由堆高車運送期間防止托板1滑移。為 所=?定度。部分較佳實施例中，如圖2至 2，而：頂狀#支撐疋件3的凸形段係面對負荷配置表面 β ^芽兀件3的凹形段面對基底 5 ^但此圓頂狀 二Si::能的解決方案，且在幾何形狀及建構 —白准存具有其他變異。因此，支撐元件3可且有 —平行六面體的三維形狀或甚至不規則幾 = ㈣件接··純1具有駭的安全性及可 支芽-件3的縱向段係從第三蠕點203的垂直突部延 201247489 伸至第四端點204的垂直突部，以對於負荷配置表面2所 構成的整體區域提供均勻且均質的支樓。 布料覆蓋物僅延伸經過第一及第二端點2〇1、202的垂 直突部，且較佳地，支撐元件3的開孔未被布料覆蓋物所 包套。因此，支撐元件3亦作為堆高車的叉件之導件，而 利於操作者的運送操作。 因為所使用原料(布料及肺泡塑膠）易於處置，這些原料 係利於所想要的尺寸穩定性。因此，若與原始設計尺寸具 有任何差異，不需要任何特殊工具或專業人力來進行重覆 工作，且縱使產生材料浪費，損害將遠比習見原料更小。 除了這些及前述其他功能性優點外，所使用原料係可回 收，亦即，布料及肺泡塑膠可重新用來製造其他托板或甚 至其他產品供其他用途。因此，降低負面環境衝擊，同時 達成一可維持產率。 下文提出托板1的變異之部分範例。 第一實施例 托板1的第一 貫施例係顯示於 件3各者係於外部且個別地被負荷配置表面2的布料覆蓋 物之延伸所包套。此實施例中，負荷配置表面2只包含布 =覆蓋物，布料覆蓋物轉而包含拉#亞。這係為較佳實施 第一實施例 托板1的第二實施例顯示於圖4及5。三個支撐元件3 各者係於外部且聯合地被負荷配置表面2的布料覆牙^物』 201247489 ί伸第因Ϊ，布料覆蓋物係包套住托板1的整體結 比起第—貫關具有更大的布料消耗。 第三實施例 除了第三實施例顯示於圖6及7。負荷配置表面2 係包含一實質剛性的維持平台205。維 域。。5係為矩形形狀並涵蓋負荷配置表面2的整體區 有剛性3ΓΓ平台205的原料必須根據使用要件具 L2度。因此，可使用硬紙板、肺泡塑膠本身或符 〇舄求的任何種類材料。 平台205被定位於支樓元件3與負荷配置表面2 的布料覆蓋物之間，其方式麵得負荷被維躲支樓元件 3上，且布料覆蓋物縫合其上以避免滑移於支撐元件3上。 第四實施例 托板1的第四實施例顯示於圖8及9。此組態中支 ^平台2G6係置於支樓元件3與托板丨的基底$之布料覆 盘物之間。支樓平台施為矩形形狀並涵蓋從負荷配置表 面2垂直地突起之整體區域。負荷配置表面2的布料覆蓋 物之延伸係縫合於支樓平台206上。 至於原料，對於維持平台205所作的相同觀察可施用 至支撐平台206。 第三實施例的維持平台205及第四平台206的支撐平 台206可在另一實施例中一起被實行，藉此增高托板j的 機械抗性及靜穩定度。 201247489 第五實施例 板1的第五實施例顯示於圖1G及u。建構性組態類 = 實施例’但並非一支撐平台206，具有三個亦為 狀但寬度較小之支樓平台207。藉此，二或更多個 他芽、口 2〇7可如一從托板1第—端點201的垂直突部延 :至第二端點2〇2的垂直突部之框架般作延伸。如同第四 施例中’負荷配置表面2的布料覆蓋物之延伸係縫合至 支撐平台206。 第六實施例 本發明的第六實施例顯示於圖12及13並包含至少二 ^能夠維持負荷之支撐元件3。各支#元件3設有具有至 少一上限6及-下限7之實質呈圓形圓頂狀種類的一橫剖 面。圓頂狀構造及肺泡結構係賦予支撐元件3儘管盆σ重 的事實卻能夠支樓6,〇〇〇kgA右的靜負荷之一機麻 ，。因此具有低製造成本且在支撑負荷方面具有很高的效 月b ’而異於就質量x貞荷能量比值而言顯示較差結果之其 他習知幾何式形成的支標元件。 、，作為比較之用，一木料托板係重28kg，難以進行其運 送的程序（譬如，單人難以攜載一件）。 此實施例中，考慮顺剖面實質較佳呈圓形圓頂狀(類 似一弧），上限6係為弧的反曲點，代表其上點。另一方面， 下限7係在於弧之基底的任何點，代表該弧的下點。 /確切來說’負荷配置表面2—與支樓元件3相聯結— 係配置於支撑it件3的上與下限6、7之間的部分地點。表 201247489 面2必須被定位為比下限7更接近上限6，使 能夠維^平面並穩定以供定位負荷。 、何區域 成係用負荷配置表面2所構成的總 然。 纹圯，即便在缺乏支撐平台的案例中亦 務必請注意：表面2未被定位為匹配於上限6 在於此解決方案使表面2能夠在巾 形0 此實施例亦包含至少一基底5,其間係聯結支樓元件3 的下限7 ’藉以增加托板的抗性及穩定度。 第七實施例 本發明的第七實施例顯示於第17至19圖並包含兩個 額外支撐兀件3，該等兩額外支撐元件3係被定位為在其 間實質地平行且相對於另兩支撐元件3實質地垂直。因 此，此實施例具有四個支撐元件3，一第一支撐件被定位 於托板的第一端點201處，一第二支樓件3被定位於第二 端點202處’ 一第三支撐件3被定位於第三端點203處且 一第四支撐件3被定位於第四端點204處。此托板具有一 四邊強化形狀’其能夠支撐重負荷使得基底2具有穩定度 與小變形。 第八實施例 本發明的第八實施例顯示於圖20至22並類似地考量 橫剖面較佳實質呈圓形圓頂狀（類似於一弧），上限6係為弧 201247489 的反曲點，代表其上點。另 的任何點，代表該_·^。，、在於弧之基底 係配2=元= 表:2,個支擇元件3聯結- 面2必須被定位為比起下;7艮6、7之間的部分地點。表 區域能夠唯二更接近上限6，故使-負荷 =难待千面趣定以供定位負荷。 成係::二負荷配置表面2所構成的總 t心’而不易變形’即便在缺乏支稽平台的案例中亦 /•於二：/主意·表面2未被定位為匹配於上限6，原因 =於此解決方案使表面2能夠在中等至高負荷下作不良變 形0 的下亦包含至少—基底5，其_聯結支樓元件3 的下限7,藉明加托板的抗性及穩定度。 /托板包3兩個額外支樓元件3 ’該等兩額外支樓元件3 =rt其間實質地平行且相對於另兩支撑元件3實 質也垂直。因此’此實施例具有四個支撐it件3，-第-支撐件被定位於托板的第一端點2〇1纟，一第二支撐件3 被定:Ϊ二端點202處，一第三支撐件3被定位於第三 端點203處且-第四支撐件3被定位於第四端點綱處。 m反2ΓΓ邊触軸，魏重貞荷使得基底 2具有穩疋度與小變形。 此外，四個支樓元件3係以使其顯示比第一、第二、 15 201247489 第三及第四端點2〇1、202、203、204長度更小的長度之方 式被設定維度及定位。結果’所有支撐件3的開口 10皆自 由且開啟以容許定位有堆高車的一又件。因此，托板可藉 由第一至第四端點的任何者被懸吊/運送，而提高其便利 性。 請務必注意’在從第六至第八的任何托板實施例中， 表面2及基底5係直接依序聯結形成一單件以在外部涉及 支撐件3。圖16顯示根據本發明第六實施例的一單件中之 表面2及一基底5。此處，單件先行被組裝且就緒可藉由 袋9接收支撑元件3，而簡化托板1的製造。 此外’由於負荷表面2的高平面性，即便當支撐高負 荷時，從第六至第八的托板實施例可顛倒使用（及裝載），也 就是說，表面2及基底5可被倒置’而提高使用可能性。 在本托板的實施例一至四案例中，不可能如此使用。 本發明的托板物體之另一重要優點在於：當用來運送 塑膠樹脂或類似物形式的原料時，托板1可與其先前運送 的樹脂融合。此情況中，托板可有利地以其所將運送的相 同樹脂製成且其將進行一“單向行程，，至工廠，樹脂(及托板) 在該處將被融化以製造聚合性物品。考慮及此，本發明的 托板物體事實上身為將被運送原料的部份且因此其成本為 零。另一優點在於：托板回收的成本為零。其他情況中， 本發明的托板物體可互補於已知托板的使用，而具有關於 成本的有利結果。此處’習見托板(譬如，木製托板)使用於 第-公司内部（亦即，-實業）’而所產生的物品藉由本發明 201247489 的托板1物體被運送至其他地點。此情況中，第一公司會 才匕費較多資源購貝昂貴托板供内部使用（以在其工廠内運 送物品），並購買本發明的便宜托板丨物體以供將物品譬如 運送至第二公司。物品雖於第一公司的工廠内被運送，所 裝載的本發明托板1物品係被定位、及運送於普通托板上 方，且運送該總成。普通托板係作為本發明的托板丨物體 之一基底，僅身為一供内部使用的裝置。因此，普通托板 不離開工廠，而免除了獲取其他物件的成本或將其送回的 昂貴成本。 在兩公司間運送期間使用本發明的托板丨物體之另一 優點係為：由於其高度比一習見托板高度至少更低16公 为，車、船或任何物體上的可取用空間係增大。在將數個 托板疋位於其他者上方之案例中，這代表可取用空間的大 幅增加。 托板的製造方法亦為一新且創新的發明。 雖然其可以藉由基底2及表面5所形成的總成之人工 或機械縫合、接著插人兩或更多個讀件3之__習見方式 製成，該製造方法較佳藉由—較研發的麟製成，包括 下述步驟。 本文所描述的方法係著重於製造圖12及13所示的實 施例’但顯然其可用來製造任何其他實施例，其限制條件 在於：作出主要關於布料捲線軸的定位之部分小幅調整。 至少一主捲線㈣布料1GG及至少一(但較佳二)個附 件捲線軸100’設置於—制、4 n 、t造機具50中，其方式使得兩附件 17 201247489 捲線軸被併列狀定位且實質 至 25)。 位於主捲線軸上方（請見圖23201247489 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a pallet for storing and transporting different loads. More particularly, the invention relates to a method of manufacturing a pallet comprising a light f, flexible and compression resistant material. [Prior Art] A pallet for storing and transporting loads can be evaluated in terms of its functionality, efficacy and quality by analysis of parameters such as mechanical resistance and size, static and dynamic stability, and the like. These parameters must conform to the requirements established according to the user's needs, handling and movement' and this involves two basic issues: the constructivity and materials used in the assembly and manufacture of the pallet. However, the costs involved in production are a limiting factor in the scope of pallet design. A pallet with all the desired features, high efficiency and good quality is often costly and its production is considered infeasible. Evaluation parameters Mechanical resistance is one of the determinants of the total allowable load on the pallet. The materials used and the constructive configuration will directly affect this matter. A low mechanically resistant pallet has a low allowable load energy and may warp or even become damaged depending on the total weight placed thereon, thus compromising the safety of the load. Dimensional stability is achieved with readily handled materials that have low sensitivity to climate change such as temperature and humidity. This production process may correct any size difference, but this effect is cost and the rework often has a high cost of '201224489' because professional manpower and time allocation can be used in other manufacturing processes. In order to deposit the load on the pallet and stack the load on top of each other when not in use, the static stability system is particularly important. The constructive configuration of the pallet should allow for a maximum number of stacked loads without sliding or instability due to structural defects in the pallet interface. Therefore, the interface should not only have a physical space to place the load, but also provide stability and security for the load itself. The same is true for the accumulation of pallets. Today, it is customary to stack unused pallets to make the space reasonably usable or to use it for other production purposes. The structure should be such that the pallet does not damage the other pallet below it. Dynamic stability relates to the slip or slip of the stacker fork when it is inserted into the pallet. Many of the recently known pallets are unable to maintain perfect stability on the further pieces' and this may cause slippage of the load and thus damage when the stacker moves the pallet. The design of the pallet must also take into account other types of motion that the pallets are subjected to during the manufacturing process, such as transport through a horizontally and vertically moving conveyor belt. Both the constructive configuration and the materials used affect the dynamic stability, while a material with low loss (friction) is beneficial for sliding. The above parameters directly affect the different processes involved in the disposal of the pallet, such as stacking (palletization: separation of stacked pallets and placement of loads on pallets), using a variety of different smaller load volume clusters The role of a single larger volume and the exit (transportation, movement and unloading of pallets). Raw materials 201247489 The choice of raw materials is one of the basis of pallet design and it can be based on the requirements and requirements to become the design of the scope of the gradual structure, the performance of the configuration is directly based on the material factors used. Constructed. And most of the pallets known today are made of wood or projected wood pallets which have relatively low manufacturing costs and are also constructed. The structure is sound. However, this material has a specific problem. A production fan is vulnerable to pest invasion such as termites, and the use of nails is required to load the damage on the pallet. Another disadvantage is that it is difficult to control, and this fact, in addition to causing the pallet to be stored when not in use, may also be detrimental to process automation. Difficult to use S has a low manufacturing cost, wooden pallets need to be steamed: it may be blame, especially for export pallets. Fumigation is the application of chemical products to sterilize pallets on wood to eliminate pests such as termites. This process is time consuming and expensive, and increases the final cost of the pallet and also increases the cost of shipping the item. Finally, the ultimate shortcoming of the wooden pallets is about sustainability and environmental protection. The use of wood can cause forests to disappear and adversely affect the environment. As a result, permanent elements are compromised and natural resources may be scarce or scarce. The injection of plastic parts has good durability, is inherently resistant to pests, and is made of a single unit because of the injection of plastic pallets. However, this material has disadvantages such as low friction (unstable), difficulty in repair, and high cost involved in an injection molding manufacturing. Therefore, the production cost increases the final price of the pallet, and in most cases, the high production cost of the plastic tray 6 201247489 board makes its use unfeasible. In this context, it can be said that until the present. θ cost brings together all the ideal elements and functions ^ there is 1 low, pregnancy % Ln this pallet. Due to the limitations imposed by the pallets and construction of the pallets, the signing also gives up other features. W is selected by k. [Invention] The present invention is based on a method of manufacturing a pallet that meets the above-mentioned functionality and has good performance and keeps the final cost relatively low. Another object of the present invention is a manufacturing method for a pallet having a high productivity and low cost by a single-tool, which can easily and quickly position the arched support member in the bag in addition to the stitching operation. on. Also. The object of the present invention is also a pallet obtained by a manufacturing method thereof. The object of the present invention is achieved by a pallet for storing and transporting loads comprising at least: a load-distributing surface that is capable of accommodating the loads and one or two support members that are coupled to the load-distributing surface and The load can be maintained, the support members being positioned substantially parallel and capable of supporting a load therebetween, each support member being provided with a substantial cross section of a circular dome shape and having an upper limit and a lower limit, the load configuration The surface is positioned at a location between the upper and lower limits of the support element 'the surface is positioned closer to the upper limit than the lower limit. 7 201247489 Pallet: The surface of the load, which can accommodate the load, (9) at least;; Table 2, face, and the load of the cattle at = ground and can support the building load, wherein each support element is provided - The circular type - the substantial cross section ^ has - the upper limit and the lower limit. The load configuration surface is positioned in the branch, and the middle step; the step 2 limit is closer to the upper limit. The method comprises the following ##/- at least - the main winding spool of the cloth and at least the attachment winding spool are located in a manufacturing machine; ##//-以- used for the boundary of the two substantially parallel layers by the spool Feeding cloth; #杂/// A stitching cloth layer by one or more stitching heads fed by one or more seaming lines, defining at least a bag; a diamond/F·cutting the pallet at a desired length And repairing the stitching thread; and stepping the bag to provide at least one support member and moving the bag over the arched support member; performing steps I to v in a single manufacturing machine. [Embodiment] The present invention will now be described in more detail with reference to the accompanying drawings, in which: a part of a preferred embodiment of the object of the pallet 1 of the present invention is provided below. In all of the examples, the pallet 1 comprises one that is maintained on two or more support members 8 201247489 face 2 . Preferably, three support members 3 are used, but are modified for functional requirements and requirements. The alias 2°Gan has a fabric covering and can accommodate any kind of negatives.// The restrictions are: · The total weight limit is adhered to and the load is not damaged. The fabric covering extends to the branch member 3, wraps it, and holds it together by simple stitching. There may be other types of joints, such as 'special glues or welds. Preferably, a fabric comprising Lafia (4) (4) is used. Lafia is a low-cost material made from synthetic polypropylene-converted synthetic fibers. In addition to sufficient loss to provide a stable load on the pallet 1 without slippage, its main features include high mechanical resistance. Good dimensional stability (easy to mold) for cleaning and high thermal stability. Another type of natural, synthetic or human: cloth can be used as long as its characteristics do not impair the functional and safety requirements achieved when using Lafia. The load configuration surface 2 includes four endpoints: a first endpoint 2〇1, a second endpoint 202, a third endpoint 203, and a fourth endpoint 2〇4. The first end point jin and the second end point 2〇2 are disposed in parallel with each other at an end point opposite to the second surface 2, and the third end point 203 and the fourth end point 204 are at an end point opposite to the second surface 2 They are not configured to each other and intersect at the first and second endpoints 201, 202. The pallet 1 also includes a base 5 which is capable of providing support to the pallet 1 on an outer member formed by the extension of the fabric covering of the load-distributing surface 2. When it is not used and stacked vertically, the outer member can be represented by any external surface or by the load configuration surface of the other pallet itself. For this reason, for example, when transported in a conveyor belt, <avoiding the slippage of the pallet' due to the friction provided by Lafia, thereby improving the stability of the production. 9 201247489 The support element paste on the outer surface 4 of the support structure has a three-dimensional geometry: 'and is made of - lightweight, flexible and compression resistant material. Preferably, the material i s alveolar plastic, such as the so-called alveolar structure, is characterized by a layered physical configuration capable of maintaining the weight and motion of all kinds of loads. P〇ly〇nda® is a thermoplastic and contains other features such as high heat and impermeability. Lai, another type of material can be used to maintain the Wei and the safety requirements of the alveolar return: paste 2 two alveolar plastic can be used together with any other materials such as cardboard or some other kinds of plastic. The cross section of the pair of parts 3 is a circular dome-shaped type '枓. This plan can provide a good branch and safety for the load on the surface 2. This right-handed lung (4) rubber guard has a good mechanical resistance due to a second permit load energy. Further, the supporting members 3 are further configured to be in stable contact, and the pallet 1 is prevented from slipping during transportation by the stacker when the fork members are inserted. For the =? In some preferred embodiments, as shown in Figures 2 to 2, the convex segments of the top-shaped support member 3 face the load-distributing surface β ^ buds 3 and the concave segments face the substrate 5 ^ but this circle The top-shaped two Si:: energy solution, and in the geometry and construction - white deposit has other variations. Therefore, the support member 3 can have a three-dimensional shape of a parallelepiped or even an irregularity = (4) a piece of joint · a pure 1 with a safety of the crucible and a longitudinal section of the supportable piece 3 from the third creep point The vertical projection extension 203 of the 203 extends to the vertical projection of the fourth end point 204 to provide a uniform and homogeneous branch for the overall area of the load configuration surface 2. The cloth covering extends only through the vertical projections of the first and second end points 2, 1, 202, and preferably the opening of the support member 3 is not covered by the cloth covering. Therefore, the support member 3 also serves as a guide for the fork of the stacker to facilitate the operator's carrying operation. Because the materials used (cloth and alveolar plastic) are easy to handle, these materials contribute to the desired dimensional stability. Therefore, if there is any difference from the original design size, no special tools or professional manpower is required for the repeated work, and even if material waste is generated, the damage will be much smaller than the raw materials. In addition to these and other functional advantages mentioned above, the raw materials used are recyclable, i.e., the fabric and alveolar plastic can be reused to make other pallets or even other products for other uses. Therefore, the negative environmental impact is reduced while achieving a sustainable yield. Some examples of variations of the pallet 1 are presented below. First Embodiment The first embodiment of the pallet 1 is shown in the case where each of the members 3 is externally and individually covered by the extension of the cloth covering of the load-distributing surface 2. In this embodiment, the load-distributing surface 2 contains only the cloth = cover, and the cloth cover in turn contains the pull-up. This is a preferred embodiment. The first embodiment of the pallet 1 is shown in Figures 4 and 5. Each of the three supporting members 3 is externally and jointly covered by the cloth of the load-distributing surface 2, and the fabric covering bag covers the overall knot of the pallet 1 as compared with the first Off has a greater cloth consumption. Third Embodiment The third embodiment is shown in Figs. 6 and 7. The load configuration surface 2 includes a substantially rigid maintenance platform 205. Domain. . The 5 series is rectangular in shape and covers the entire area of the load arranging surface 2. The material of the rigid 3 ΓΓ platform 205 must have an L2 degree depending on the requirements of use. Therefore, it is possible to use cardboard, alveolar plastic itself or any kind of material that is desirable. The platform 205 is positioned between the branch member 3 and the cloth cover of the load-distributing surface 2 in such a manner that the load is retained on the support member 3 and the cloth cover is sewn thereon to avoid slipping on the support member 3. on. Fourth Embodiment A fourth embodiment of the pallet 1 is shown in Figs. In this configuration, the platform 2G6 is placed between the branch member 3 and the fabric covering of the base of the pallet. The platform platform is rectangular in shape and covers the entire area that protrudes perpendicularly from the load configuration surface 2. The extension of the cloth covering of the load arranging surface 2 is stitched to the pedestal platform 206. As for the feedstock, the same observations made to maintain the platform 205 can be applied to the support platform 206. The support platform 205 of the third embodiment and the support platform 206 of the fourth platform 206 can be implemented together in another embodiment, thereby increasing the mechanical resistance and static stability of the pallet j. 201247489 Fifth Embodiment A fifth embodiment of the board 1 is shown in Figs. 1G and u. Constructive Configuration Class = Embodiment 'but not a support platform 206, having three tower platforms 207 that are also shaped but have a small width. Thereby, two or more of the buds and the mouths 〇7 can be extended as a frame extending from the vertical projection of the first end point 201 of the pallet 1 to the vertical projection of the second end point 2〇2. The extension of the cloth cover of the 'loading configuration surface 2' is stitched to the support platform 206 as in the fourth embodiment. Sixth Embodiment A sixth embodiment of the present invention is shown in Figs. 12 and 13 and includes at least two support members 3 capable of maintaining a load. Each of the members #3 is provided with a cross section having a substantially circular dome shape of at least one upper limit 6 and lower limit 7. The dome-shaped structure and the alveolar structure give the support member 3 a fact that despite the fact that the basin σ is heavy, it is possible to support the building 6, and one of the static loads of the right side of the 〇〇〇kgA is numb. Therefore, it has a low manufacturing cost and has a very high efficiency b ′ in terms of supporting load, and is different from other conventionally formed geometrically formed sizing elements which exhibit poor results in terms of mass x 贞 energy ratio. For comparison purposes, a wood pallet weighs 28 kg, making it difficult to carry out its transportation procedures (for example, it is difficult for a single person to carry one). In this embodiment, it is considered that the cross-section is substantially circular in shape (similar to an arc), and the upper limit 6 is the inflection point of the arc, representing the upper point. On the other hand, the lower limit 7 is at any point on the base of the arc and represents the lower point of the arc. / Specifically, the load-distributing surface 2 - coupled to the branch member 3 - is disposed at a portion of the upper and lower limits 6, 7 of the support member 3. Table 201247489 Face 2 must be positioned closer to the upper limit 6 than the lower limit 7, enabling the plane to be flat and stable for positioning loads. What area is formed by the load configuration surface 2 of the system. In the case of a lack of supporting platform, it is important to note that the surface 2 is not positioned to match the upper limit. 6 In this solution, the surface 2 can be in the shape of the towel. This embodiment also includes at least one substrate 5, between which The lower limit 7' of the joint building element 3 is added to increase the resistance and stability of the pallet. Seventh Embodiment A seventh embodiment of the present invention is shown in Figures 17 to 19 and includes two additional support members 3 that are positioned to be substantially parallel and support relative to each other therebetween Element 3 is substantially vertical. Thus, this embodiment has four support members 3, a first support member being positioned at the first end point 201 of the pallet and a second branch member 3 being positioned at the second end point 202 'a third The support 3 is positioned at the third end point 203 and a fourth support 3 is positioned at the fourth end point 204. This pallet has a four-sided reinforcing shape which is capable of supporting a heavy load so that the substrate 2 has stability and small deformation. Eighth Embodiment An eighth embodiment of the present invention is shown in Figs. 20 to 22 and similarly considers that the cross section preferably has a substantially circular dome shape (similar to an arc), and the upper limit 6 is an inflection point of the arc 201247489. On behalf of it. Any other point represents the _·^. , in the base of the arc, tie 2 = yuan = table: 2, one of the supporting elements 3 - face 2 must be positioned as compared to the next; 7 艮 6, 7 between the locations. The table area can be closer to the upper limit of 6, so that the load-load is difficult to locate for the load. System:: The total t center of the two-load configuration surface 2 is not easily deformed. Even in the case of lack of the platform, / 2: / idea · Surface 2 is not positioned to match the upper limit 6, the reason = This solution allows the surface 2 to be deformed under moderate to high loads, and also includes at least the base 5, which is associated with the lower limit 7 of the branch member 3, by virtue of the resistance and stability of the plate. / pallet pack 3 two additional branch elements 3' These two additional branch elements 3 = rt are substantially parallel and substantially perpendicular to the other two support elements 3. Thus, this embodiment has four support members 3, the first support member is positioned at the first end point 2〇1纟 of the pallet, and the second support member 3 is defined: the second end point 202, one The third support 3 is positioned at the third end point 203 and the fourth support 3 is positioned at the fourth end point. The m-reverse 2 触 side touch shaft, the Wei heavy 贞 load makes the base 2 have stability and small deformation. In addition, the four branch elements 3 are dimensioned and positioned such that they display a length smaller than the lengths of the first, second, 15 201247489 third and fourth endpoints 2〇1, 202, 203, 204. . As a result, the openings 10 of all the support members 3 are free and open to allow positioning of a further piece of the stacker. Therefore, the pallet can be suspended/shipped by any of the first to fourth terminals to improve its convenience. It is important to note that in any of the pallet embodiments from sixth to eighth, the surface 2 and the substrate 5 are directly joined in series to form a single piece to relate the support member 3 to the outside. Figure 16 shows a surface 2 and a substrate 5 in a single piece in accordance with a sixth embodiment of the present invention. Here, the single piece is assembled first and ready to receive the support element 3 by the bag 9, simplifying the manufacture of the pallet 1. Furthermore, due to the high planarity of the load surface 2, the pallet embodiments from sixth to eighth can be used upside down (and loaded) even when supporting a high load, that is, the surface 2 and the substrate 5 can be inverted. And increase the possibility of use. In the case of the first to fourth embodiments of the pallet, it is not possible to use it in this way. Another important advantage of the pallet object of the present invention is that the pallet 1 can be fused with the resin it was previously transported when used to transport the material in the form of a plastic resin or the like. In this case, the pallet may advantageously be made of the same resin that it will carry and it will undergo a "one-way travel, to the factory where the resin (and pallet) will be melted to produce a polymeric article. In view of this, the pallet object of the present invention is in fact a part of the material to be conveyed and thus its cost is zero. Another advantage is that the cost of pallet recovery is zero. In other cases, the pallet of the present invention Objects can be complemented by the use of known pallets with favorable results with respect to cost. Here, the use of pallets (for example, wooden pallets) is used in the interior of the company (ie, - industrial). The article is transported to other locations by the pallet 1 object of the present invention 201247489. In this case, the first company will spend more resources to purchase expensive pallets for internal use (to transport items in their factories) and purchase The cheap pallet object of the present invention is for transporting the article to the second company, for example. The article is transported in the factory of the first company, and the loaded pallet 1 of the present invention is positioned and transported to the ordinary pallet. Above, And transporting the assembly. The ordinary pallet is used as a base for the pallet object of the present invention, and is only a device for internal use. Therefore, the ordinary pallet does not leave the factory, and the cost of acquiring other objects or Expensive cost of returning it. Another advantage of using the pallet object of the present invention during transport between the two companies is that the car, the ship or any of the height is at least 16 km lower than the height of a pallet. The available space on the object is increased. In the case of placing several pallets above the others, this represents a significant increase in the available space. The method of manufacturing the pallet is also a new and innovative invention. It can be made by manual or mechanical stitching of the assembly formed by the substrate 2 and the surface 5, followed by inserting two or more readings 3, which is preferably by the research and development. Manufactured, including the following steps. The method described herein focuses on the fabrication of the embodiment shown in Figures 12 and 13 but it is apparent that it can be used to fabricate any other embodiment, with the proviso that: The portion of the positioning of the shaft is slightly adjusted. At least one main winding (4) fabric 1GG and at least one (but preferably two) accessory bobbin 100' are disposed in the system, 4 n , t machine 50 in such a manner that the two accessories 17 201247489 The spool is positioned side by side and is essentially 25). Located above the main spool (see Figure 23)
提供一或多個接縫線1〇2。 饰错由一或多個縫合頭101縫 送兩層的布料。為了能夠縫合， 車乂佳地’位置感測器及拉取器1〇3被依序定位藉以利 同步化方式拉取兩布料’而使布料消耗達到最適化(降 低至最需要的最小值）。 兩附件捲線軸1 〇 〇 ’所提供的布料之兩附件層係被縫合 於布料的主層上方，而界定兩個所提及的開孔/袋9以能夠 定該等支撐元件3。顯然，確切來說係根據將被製造的托 板之實施例作縫合’但在其全部中，兩層縫合期間之袋的 生成係藉由附件捲線軸相對於主捲線軸之定位所決定。 縫合方法之後，所產生的經縫合布料之速度係降低， 藉以能夠通過一用於以期望的長度切割托板暨修製縫合織 線之後續的站104。其後，托板已被切割並就緒可供接收 支撐件3(較佳實施例中，兩支撐件被定位為彼此平行），支 撐件3係藉由一將其拱起至一圓形圓頂狀格式之特定裝置 所製造。 此操作之後，袋9、及因此包括托板整體係被移動於 經拱起的支撐件3上方，較佳使用壓縮空氣降低兩表面之 間的黏著以利***。 現今製造方法的最創新態樣係為：在縫合托板的相同 機具内在一步驟將支撐件3定位105於袋9上。此特徵係 201247489 能，使托板具有一致的製造速度並因此降低製造成本，是 考里產品的降低價格時的一項重要議題，尤其使其相對於 普通木托板而言為可行。 请務必注意：機具5〇可用來製造托板的任何特定實施 例，而不論讀件的數量及定位以及考慮到一或多個維持 ，支掉平台205、206、207存在與否皆然。機具必須略微 調適以產生此等托板，例如依據切件3(及因此各別的袋 9)的數量及定位而將附件捲線軸⑽，重新餘。在使用維 持或支樓平台205、206、207的案例中，機具5〇必須具有 =以饋送及隨後定位於布料層之_正雜點上藉以准許 作正確縫合之任何習見構件。 基本上，一托板的本製造方法係包含下列步驟： 心將至少—布料的主捲線軸及至少一附件捲 線軸100疋位於一製造機具50中； 轴1。=;=:界定二實質平行層之配置藉由捲線 縫人藉由一或多個接縫線102所饋送之一或多個 縫合頭1G1縫合布料層，而界定至少—袋9 ; ^ 卩期望的長度蝴托板及修製縫合織線；及 棋起:一支撐件3及移動托板的袋9於經 在單製造機具50中進行步驟I至V。 發明Y/ 如上述且藉此產生的托板亦為一新且創新的 201247489 已經描述較佳實施例的部分範例之後，必須瞭解本發 明的範疇係涵蓋其他可能變異，且只受限於包括可能均等 物之所附申請專利範圍的内容。 【圖式簡單說明】 圖1代表被維持於任何表面上之托板的支撐元件之立 體圖； 圖2代表本發明的托板物體之第一實施例的立體圖； 圖3代表圖2所示之托板的前視圖； 圖4代表本發明的托板物體之第二實施例的立體圖； 圖5代表圖4所示之托板的前視圖； 圖6代表本發明的托板物體之第三實施例的立體圖； 圖7代表圖6所示之托板的前視圖； 圖8代表本發明的托板物體之第四實施例的立體圖； 圖9代表圖8所示之托板的前視圖； 圖10代表本發明的托板物體之第五實施例的立體圖； 圖11代表圖10所示之托板的前視圖； 圖12代表本發明的托板物體之第六實施例的立體圖； 圖13代表圖12所示之托板的前視圖； 圖14是圖12所示之托板的支撐元件之立體圖； 圖15是圖14所示之支撐元件的前視圖； 圖16是圖12所示之托板的一基底及一用於接收一負 荷的表面之前視圖； 圖Π代表本發明的托板物體之第七實施例的立體圖； 20 201247489 圖18代表不具有用於接收負荷的表面之圖17所示的 托板之上視圖， 圖19代表不具有用於接收負荷的表面之圖17所示的 托板之前視圖； 圖20代表本發明的托板物體之第八實施例的立體圖； 圖21代表不具有用於接收負荷的表面之圖20所示的 托板之上視圖； 圖22代表不具有用於接收負荷的表面之圖20所示的 托板之前視圖； 圖23是一用於組裝本發明的托板物體之機具的示意 侧視圖， 圖24是一用於組裝本發明的托板物體之機具的示意 上視圖； 圖25是一用於組裝本發明的托板物體之機具的示意 前視圖。 【主要元件符號說明】 1托板 2 負荷配置表面/第二表面 3 支撐元件/支撐件 4 外表面 5 基底 6 上限 7 下限 21 201247489 9 袋 ίο 開口 50 製造機具 100 主捲線軸的布料 100’ 附件捲線轴 101 縫合頭 102 接縫線 103 拉取器 104 站 105 定位 201 第一端點 202 第二端點 203 第三端點 204 第四端點 205 維持平台 206 支撐平台 207 支撐平台 22One or more seam lines 1〇2 are provided. The two layers of fabric are sewn by one or more stitching heads 101. In order to be able to suture, the car's 'position sensor and puller 1〇3 are sequentially positioned to facilitate the simultaneous extraction of the two fabrics' to optimize the fabric consumption (reduced to the minimum required) . The two accessory layers of the fabric provided by the two attachment spools 1 〇 〇 ' are sewn over the main layer of the fabric, and the two mentioned apertures/bags 9 are defined to enable the support elements 3. Obviously, the embodiment is based on the embodiment of the pallet to be manufactured, but in all of them, the formation of the pocket during the two-layer stitching is determined by the positioning of the attachment spool relative to the main spool. After the stitching process, the resulting stitched fabric is slowed down so that it can pass through a subsequent station 104 for cutting the pallet and trimming the stitching yarn at the desired length. Thereafter, the pallet has been cut and ready to receive the support 3 (in the preferred embodiment, the two supports are positioned parallel to each other), the support 3 is arched to a circular dome by one Manufactured in a specific format. After this operation, the bag 9, and thus the pallet, as a whole, is moved over the arched support member 3, preferably using compressed air to reduce the adhesion between the two surfaces for insertion. The most innovative aspect of today's manufacturing methods is the positioning of the support member 3 on the bag 9 in a step in the same machine for suturing the pallet. This feature is 201247489, which enables the pallet to have a consistent manufacturing speed and thus reduce manufacturing costs, which is an important issue when the price of the product is lowered, especially in comparison to ordinary wood pallets. It is important to note that the implement 5 can be used to make any particular embodiment of the pallet, regardless of the number and location of the readers and the presence or absence of maintenance, the presence or absence of the platform 205, 206, 207. The implement must be slightly adapted to produce such pallets, e.g., depending on the number and positioning of the cut members 3 (and thus the respective pockets 9), the attachment spool (10) is re-supplied. In the case of using the maintenance or pedestal platforms 205, 206, 207, the implement 5 must have = any conventional component that is fed and subsequently positioned on the _ positive point of the cloth layer to permit proper stitching. Basically, the present manufacturing method of a pallet comprises the steps of: at least the main winding spool of the fabric and the at least one attachment reel 100 are placed in a manufacturing implement 50; ===: Defining the configuration of the two substantially parallel layers by stitching the fabric layer by one or more seaming heads 1G1 fed by one or more seam lines 102, defining at least the pocket 9; The length of the butterfly board and the trim stitching thread; and the chess piece: a support member 3 and a pocket 9 for moving the pallet are subjected to steps I to V in the single manufacturing implement 50. Invention Y/ The pallet as described above and the resulting pallet is also a new and innovative 201247489. Having described some examples of the preferred embodiment, it is to be understood that the scope of the invention encompasses other possible variations and is limited only by the possible The content of the patent application scope attached to the equals. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing a supporting member of a pallet held on any surface; Fig. 2 is a perspective view showing a first embodiment of the pallet object of the present invention; Figure 4 is a perspective view showing a second embodiment of the pallet object of the present invention; Figure 5 is a front view of the pallet shown in Figure 4; Figure 6 is a third embodiment of the pallet object of the present invention. Figure 7 is a front view of the pallet shown in Figure 6; Figure 8 is a perspective view of a fourth embodiment of the pallet object of the present invention; Figure 9 is a front elevational view of the pallet shown in Figure 8; Fig. 11 is a front view of the pallet shown in Fig. 10; Fig. 12 is a perspective view showing a sixth embodiment of the pallet object of the present invention; Figure 14 is a perspective view of the support member of the pallet shown in Figure 12; Figure 15 is a front view of the support member shown in Figure 14; Figure 16 is the pallet shown in Figure 12. a base and a front view of a surface for receiving a load; A perspective view of a seventh embodiment of the pallet object of the present invention; 20 201247489 Figure 18 represents a top view of the pallet shown in Figure 17 without a surface for receiving a load, and Figure 19 represents a surface having no load for receiving Figure 17 is a front view of the pallet; Figure 20 is a perspective view of the eighth embodiment of the pallet object of the present invention; Figure 21 is a top view of the pallet shown in Figure 20 without a surface for receiving a load. Figure 22 is a front view of the pallet shown in Figure 20 without a surface for receiving a load; Figure 23 is a schematic side view of a implement for assembling the pallet object of the present invention, and Figure 24 is an assembly for assembly A schematic top view of the implement of the pallet object of the present invention; and Fig. 25 is a schematic front view of a implement for assembling the pallet object of the present invention. [Main component symbol description] 1 pallet 2 load configuration surface / second surface 3 support member / support 4 outer surface 5 base 6 upper limit 7 lower limit 21 201247489 9 bags ίο opening 50 manufacturing machine 100 main winding spool fabric 100' accessories Coil 101 Stitching Head 102 Seam Line 103 Puller 104 Station 105 Positioning 201 First End Point 202 Second End Point 203 Third End Point 204 Fourth End Point 205 Maintaining Platform 206 Supporting Platform 207 Supporting Platform 22