TW201126875A - Coil assembly for linear motor - Google Patents

Coil assembly for linear motor Download PDF

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Publication number
TW201126875A
TW201126875A TW99101906A TW99101906A TW201126875A TW 201126875 A TW201126875 A TW 201126875A TW 99101906 A TW99101906 A TW 99101906A TW 99101906 A TW99101906 A TW 99101906A TW 201126875 A TW201126875 A TW 201126875A
Authority
TW
Taiwan
Prior art keywords
linear motor
coil assembly
coils
coil
motor coil
Prior art date
Application number
TW99101906A
Other languages
Chinese (zh)
Other versions
TWI408873B (en
Inventor
Ming-Che Hsu
Original Assignee
Chieftek Prec Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Chieftek Prec Co Ltd filed Critical Chieftek Prec Co Ltd
Priority to TW99101906A priority Critical patent/TWI408873B/en
Priority to DE102010037134.3A priority patent/DE102010037134B4/en
Priority to JP2010189540A priority patent/JP5432087B2/en
Publication of TW201126875A publication Critical patent/TW201126875A/en
Application granted granted Critical
Publication of TWI408873B publication Critical patent/TWI408873B/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K41/00Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
    • H02K41/02Linear motors; Sectional motors
    • H02K41/03Synchronous motors; Motors moving step by step; Reluctance motors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/47Air-gap windings, i.e. iron-free windings

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Electromagnetism (AREA)
  • Power Engineering (AREA)
  • Linear Motors (AREA)
  • Windings For Motors And Generators (AREA)

Abstract

A coil assembly for a linear motor comprises a coil unit with a plurality of aligned coils, a base, and a resin-enveloped layer. The coils form two opposite rectilinear acting sides and a first non-acting side disposed oppositely to a second non-acting side. The first non-acting side forms a plurality of interlaced first bending section thereon and the second non-acting side is provided with a plurality of conducting wires thereon. The conducting wires connect with an external cable at the distal of the coil unit. Furthermore, the base has a slot for insertion of the coils. The shape in cross section of the slot corresponds to the shape in cross section of the first bending section. The resin-enveloped layer serves to wrap the coils and seal the slot of the base so as to increase a contacting area of the coils and an interior wall of the slot for enhancement of heat dissipation.

Description

201126875 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明係有關於一種線性馬達線圈組合件構造,特 別是指藉由增加線圈與座體插接槽内壁之接觸面積,而 提高散熱速率者。 【先前技林ί】 [0002] 一般無鐵心線性馬達之線圈組合件,其線圈組外面 會包覆樹脂封裝層,並置於座體之凹槽内,而由於樹脂 封裝層是由高分子塑膠材質製成,其散熱效果較差,當 對線圈繞線通以電流時,容易產生線圈繞線之線圈過熱 之情形。 為解決線圈組之線圈過熱之情形,有中華民國專利 第1288521號「無鐵心線性馬達」,其係提供一種可以降 低電樞繞線的溫度上昇之無鐵心線性馬達,其動子為由 複數的線圈所組成之電樞繞線及支承電樞繞線之動子安 裝台所構成,並且定子為由形成複數的磁極之永久磁鐵 及後軛所構成,更且,是隔著空隙,以永久磁鐵挾住電 樞繞線的左右兩侧的結構之無鐵心線性馬達,在動子安 裝台的下面設置凹部,並且將相當於線圈的上側之線圈 上邊,***到動子安裝台的凹部内,且在相當於線圈的 下側之線圈下邊的附近,設置用來執行線圈間或與引線 的連結處理之空間,然其缺點在於: 其雖然利用將線圈直接***到動子安裝台的凹部内 以提高散熱速率,但隨著無鐵心線性馬達應用上效率越 來越提高下,線圈内所通入之電流亦有越大之需求,若 依照產生特定推力,而須施加於線圈繞線之電流值,會 099101906 表單編號Α0101 第4頁/共23頁 0 201126875 在線圈產生相當於電流平方之熱能,則必須提高散熱速 率能力。 【發明内容】 [0003] Ο ο 099101906 爰此,有鑑於習知無鐵心線性馬達之線圈組合件其 線圈散熱速率不佳的缺失,故本發明提供一種線性馬達 線圈組合件構造,包括: 一線圈組,由複數個線圈相鄰接排列形成,該各個 線圈有相對二直線作用邊,非該二直線作用邊形成相對 之一非作用邊第一側及一非作用邊第二侧,且該任二個 相鄰線圈係於該非作用邊第一侧位置處呈相對彎折狀, 使該線圈組之線圈形成複數個相互交錯之第一彎折段, 該線圈組之線圈並由該非作用邊第二側位置處延伸設置 複數根導線;一座體,係設置一插接槽,該插接槽之斷 面形狀恰對應該些線圈之第一彎折段位置處之斷面形狀 ,並供該些線圈插置;一樹脂封裝層,係包覆該些線圈 外露於該座體插接槽外之部分,並密封該座體之插接槽 Ο 上述任二個相鄰線圈係交錯疊合。 上述各個線圈包括相互疊合之複數個子線圈。 上述座體插接槽之斷面形狀係呈倒V字型。 上述座體插接槽之斷面形狀係呈倒Υ字型。 上述座體插接槽之斷面形狀係呈倒Τ字型。 上述線圈之非作用邊第一側第一彎折段係朝其相對 内侧彎折,而分別形成一第二彎折段,該座體插接槽之 斷面形狀則對應該些線圈第一彎折段及第二彎折段之斷 面形狀。 表單編號Α0101 第5頁/共23頁 0992003748-0 201126875 上述複數個子線圈之第一彎折段位置分叉相錯。 上述座體上係設置至少一冷卻通道。 上述任一冷卻通道係沿該座體轴向延伸。 、 上述任二個相鄰線圈係於該非作用邊第二侧位置處 呈相對彎折狀,而形成複數個相互交錯之第三彎折段。 上述線圈組線圈之非作用邊.第二侧位置處之複數根 導線係與由座體端部進入該樹脂封裝層之外部纜線連結 於該線圈組端部線圈之直線作用邊位置處。 上述座體插接槽之表面有一絕緣薄層,該絕緣薄層 可以事先以灌注、鍍膜、塗抹、黏貼…等方式附著在座 體插接槽表面上再與線圈組合件結合,以保持該些線圈 與座體之高絕緣性能。 本發明之優點如下: 1. 本發明藉由增加線圈與座體之插接槽内壁之接觸 面積,提高線圈與座體間之熱傳導,並藉由冷卻通道加 速座體與空氣之熱對流,而能大幅提高散熱速率。 2. 本發明藉由座體插接槽表面上之絕緣薄層以提供 該些線圈與座體之高絕緣性能。 【實施方式】 [0004] 綜上所述,本發明較佳實施例請參閱第一圖、第二 圖及第三圖所示,係為一種線性馬達線圈組合件(A)構 造,包括: 一線圈組(C),係由複數個線圈(1)相鄰接排列 而形成,且該任二個相鄰線圈(1 )係交錯疊合,藉此, 使整體之體積更形縮小,以適用於空間更緊湊之線性馬 達,該些線圈(1 )有相對二直線作用邊(10),非該二直 099101906 表單編號 A0101 第 6 頁/共 23 頁 0992003748-0 201126875 Ο201126875 VI. Description of the Invention: [Technical Field] [0001] The present invention relates to a linear motor coil assembly structure, in particular, to increase heat dissipation by increasing the contact area between a coil and an inner wall of a socket insertion groove. Rate. [Previous Technology] [0002] Generally, a coil assembly of a coreless linear motor is coated with a resin encapsulation layer on the outside of the coil assembly and placed in the recess of the base body, and the resin encapsulation layer is made of a polymer plastic material. When it is made, its heat dissipation effect is poor. When a current is applied to the coil winding, it is easy to cause the coil of the coil winding to overheat. In order to solve the problem of overheating of the coil of the coil group, there is a "ironless linear motor" of the Republic of China Patent No. 1288521, which provides a coreless linear motor capable of reducing the temperature rise of the armature winding, and the mover is composed of a plurality of The armature winding composed of the coil and the mover mounting platform for supporting the armature winding, and the stator is composed of a permanent magnet and a back yoke forming a plurality of magnetic poles, and further, a permanent magnet is interposed by a gap. a coreless linear motor having a structure on the left and right sides of the armature winding, a recess is provided under the mover mount, and an upper side of the coil corresponding to the upper side of the coil is inserted into the recess of the mover mount, and A space for performing a process of connecting between coils or a lead is provided in the vicinity of the lower side of the coil on the lower side of the coil. However, it is disadvantageous in that it is inserted into the recess of the mover mount to improve heat dissipation. Rate, but with the increasing efficiency of the non-core linear motor application, the current flowing into the coil is also greater, if Thrust, while a current value to be applied to the coil winding, the sheet will 099,101,906 Α0101 Page number 4/23 0 201 126 875 Total in coil current corresponding to the square of the thermal energy, cooling rate is necessary to increase capacity. SUMMARY OF THE INVENTION [0003] ο ο 099101906 Accordingly, in view of the lack of a coil heat dissipation rate of a conventional coilless linear motor coil assembly, the present invention provides a linear motor coil assembly construction comprising: a coil a group consisting of a plurality of coils arranged adjacent to each other, wherein each of the coils has a relatively two-line acting edge, and the two-line acting side forms a first side opposite to the non-active side and a second side of the non-active side, and the Two adjacent coils are relatively bent at a position of the first side of the non-acting side, so that the coils of the coil group form a plurality of first bending sections which are mutually staggered, and the coils of the coil group are replaced by the non-active side a plurality of wires are extended at the two side positions; the body is provided with a plugging groove, and the cross-sectional shape of the plugging groove is exactly corresponding to the sectional shape of the first bending portion of the coil, and is provided for the The coil is inserted; a resin encapsulating layer covers a portion of the coil exposed outside the socket insertion groove, and seals the socket slot of the base. The two adjacent coils are alternately overlapped. Each of the above coils includes a plurality of sub-coils that are superposed on each other. The cross-sectional shape of the above-mentioned seat insertion groove is inverted V-shaped. The cross-sectional shape of the above-mentioned seat insertion groove is inverted. The cross-sectional shape of the above-mentioned seat insertion groove is inverted. The first bending portion of the first side of the inactive side of the coil is bent toward the opposite inner side thereof to form a second bending portion, and the cross-sectional shape of the socket insertion groove corresponds to the first curve of the coil The sectional shape of the folded section and the second bent section. Form No. Α0101 Page 5 of 23 0992003748-0 201126875 The first bending section of the above plurality of sub-coils is misaligned. At least one cooling passage is disposed on the base body. Any of the above cooling passages extends axially along the seat body. And any two adjacent coils are relatively bent at a position of the second side of the inactive side to form a plurality of third bent sections which are mutually staggered. The inactive side of the coil assembly coil. The plurality of conductors at the second side position are coupled to the outer cable of the resin package layer from the end of the base body to the linear action side of the coil assembly. The surface of the socket insertion groove has an insulating thin layer which can be attached to the surface of the socket insertion groove by means of pouring, coating, painting, pasting, etc., and then combined with the coil assembly to hold the coils. High insulation properties with the seat. The advantages of the present invention are as follows: 1. The invention improves the heat conduction between the coil and the seat body by increasing the contact area between the coil and the inner wall of the insertion groove of the seat body, and accelerates the heat convection between the seat body and the air by the cooling passage. Can greatly increase the heat dissipation rate. 2. The present invention provides a high insulating property of the coils and the body by the insulating thin layer on the surface of the socket. [EMBODIMENT] In summary, the preferred embodiment of the present invention, as shown in the first, second, and third figures, is a linear motor coil assembly (A) configuration, including: The coil group (C) is formed by arranging a plurality of coils (1) adjacent to each other, and the two adjacent coils (1) are alternately overlapped, thereby making the overall volume more compact and suitable for application. For linear motors with more compact space, the coils (1) have opposite two-line acting edges (10), not the two straight 099101906 Form No. A0101 Page 6 of 23 0992003748-0 201126875 Ο

線作用邊(〗ο)形成相對之一非作用邊第一側(〗丨)及一 非作用邊第二側(12),又該任二個相⑴係於 該非作用邊第-側⑴)位置處呈相對彎折狀,而形成 複數個相互父錯之第一彎折段(13),該些第一彎折段 (13 )位置處之斷面形狀可為倒v字型,後述座體(2 ) 插接槽(21)之斷面形狀亦配合呈倒y字型[請參閱第三 圖],另外,該些第一彎折段Q3)位置處之斷面及後述 座體(2)插接槽(21)之斷面亦可配合呈倒γ字型[請 參閱第四圖]或倒T字型[請參閱第五圖],另外,該些第 一彎折段(13)亦可朝其相對内側變折,而分別形成一 第二彎折段(14),該座體(2)插接槽(21)之斷面形 狀則對應該些線圈第一彎折段(丨3 ):及第二彎折段(上4 )之斷面形狀[請參閱第六圖],又該些線圈(】)可由複 數個子線圈(17)相互疊合構成,各個子線圈(17)於 該非作用邊第一側(11)之第一彎折段(13)位置處呈分 叉相錯狀[請參閲第七圖,該任一子線圈(17)係包括相疊 合之第一子線圈(171〉及第二子線圈(172),該些相對之 第一子線圈(171)及第二子線圈(172)呈分又相錯狀]; 而S玄任二個相鄰線圈(1)則於該非作用邊第二側(12) 位置處呈相對彎折狀,形成複數個相互交錯之第三彎折 段(15) ’該線圈組(c)之線圈(1)並由該非作用邊 第二侧(12)位置處設置複數根導線(16),該些導線 (16)延伸至該線圈組端部(18)之非作用邊第二側(12 )後彎折至線圈組端部(18)線圈(1)之直線作用邊 (10 )並與外部缓線(B )相連結導通,因此外部電流可流 經邊線圈組(C)而有作用,該些線圈(1)第三彎折段 099101906 表單編號A0101 第7頁/共23頁 0992003748-0 201126875 (15 )則具有導引該些導線(w )之作用。 一座體(2) ’係設置一插接槽(21),該插接槽( 21 )之斷面形狀恰對應該些線圈(1 )之第—彎折段(13 )位置處之斷面形狀,並供該些線圈(1 )插置,且該座 體(2)上係设置至少一冷卻通道(22),該任一冷卻通 道(22)係沿該座體(2)軸向延伸。 一樹脂封裝層(3),係包覆該些線圈(1)外露於 該座體(2)插接槽(21)外之部分,並恰密封該座體( 2)之插接槽(21 )。 使用時’請參閲第九圓所示,係將本創作結合於一 磁鐵轨道構造(D),而由於一般無鐵心線性馬達之線圈 組合件(A)構造,其座體(2)多是由鋁合金製成,而 鋁合金具有極高之熱傳導係數,又根據熱傳導公式: Q = -KA(dT/dX),其中Q :熱通量;κ :熱傳導係數;a : 接觸面積;dT/dX :溫度梯度,故增加該些線圈(J )和 該座體(2)插接槽(21 )内壁乏接觸面積,將可有效提 高散熱速率,而本創作藉由將該些導錶(16)設置於該 些線圈(1)之非作用邊第二側(12),並由該線圈組端 部(18)線圈之非作用邊第二側(12)繞至該線圈組端 部(18)線圈(1)之直線作用邊(1〇)位置處,並和由 該座體端部(2 3 )進入該樹脂封裝層(3 )之外部鏡線( B)連結,由於不直接由該些線圈(1)之非作用邊第一 側(11)設置該些導線(16 ),藉此空出該些線圈(j ) 非作用邊第一側(11 )之空間,且於該些線圈(丨)之非 作用邊第一侧(11)形成交錯彎折之第一彎折段(13) 099101906 表面積增加, 表單編號A0101 而可提高與該座體(2)之插接槽(21) 第S頁/共23頁 内 0992003748-0 201126875 壁之接觸面積,可提升散熱速率,另外,亦可依照使用 需求由該些第一彎折段(13)位置處朝其相對内侧彎折 形成該些第二彎折段(14),並藉此增加該些線圈(1) 與該座體(2)插接槽(21)内壁之接觸面積,使散熱速 率更加提高’另外該些線圈(1)亦可以由複數個子線圈 (丄7)構成,各個子線圈在第一彎折段(ι3)位置處分 又相錯’其斷面呈複數個分又形狀,更增加與座體(2) 的接觸面積因而更可以提高散熱速率。 Ο 而該座體(2)則可藉由該冷卻通道(22)之作用, Ο 而加速與空氣之熱對流,降低該座體(2 )之溫度,並保 持該座體(2)插接槽(21 )内壁與該些線圈(1 )接觸 面積之間適當的溫度梯度,亦具有提高該些線圈(1)散 熱速率之功效,使用者亦可依該座體(2)之外型,使該 些第一彎折段(13)位置處之斷面呈倒方字型、倒γ字型 、倒Τ字型或複數個分又相錯狀,而於該座體(2)上增 加該冷卻通道(22)之數量,加速該座體(2)表面與空 氣之熱對流,提高散熱速率。 由於該線圈組(C)包括複數個線圈(1),該些線圈 (1)是由導線捲繞彎折因而無法很準確成型,當線圈組( C)結合於座體(2)插接槽(21)内並灌注樹脂封裝層 (3)時容易與座體(2)插接槽(21)表面相接觸,其絕 緣能力只有該些線圈(1)導線上之絕緣層之絕緣能力; 為提高絕緣能力,因此在上述座體(2)插接槽(21)之表 面提供一絕緣薄層(24)[請參閱第八圖],該絕緣薄層( 24)之材質可為灌注用樹脂,絕緣鍍膜,凡立水,pus 緣膠帶,電氣絕緣紙…等,可以事先以灌注、電鍍、塗 099101906 表單編號A0I01 第9頁/共23頁 0992003748-0 201126875 抹、黏貼…等方式附著在座體(2)插接槽(21)表面上 再與線圈組(C)結合,以提高該些線圈(1)與座體(2)之 絕緣性能;為保持高散熱效果,絕緣薄層(24)之厚度小 於 1mm。 【圖式簡單說明】 [0005] 第一圖係為本發明線圈組合件之立體外觀圖。 第二圖係為本發明未封裝樹脂封裝層之側視圖。 第三圖係為本發明線圈組第一彎折段位置處之斷面 形狀呈倒V字型以及座體之斷面示意圖。 f% 第四圖係為本發明線圈組第一彎折段位置處之斷面 形狀呈倒Y字型以及座體之斷面示意圖。 第五圖係為本發明線圈組第一彎折段位置處之斷面 形狀呈倒T字型以及座體之斷面示意圖。 第六圖係為本發明線圈組形成第二彎折段以及座體 之斷面示·意圖。 第七圖係為本發明由複數個子線圈構成該些線圈並 於線圈組第一彎折段位置處之斷面形狀呈複數個分叉相 錯狀之以及座體斷面示意圖。 第八圖係為本發明座體插接槽表面附著絕緣薄層斷 面示意圖 第九圖係為本發明之使用示意圖。 【主要元件符號說明】 [0006] ( 1 ) 線圈 (10) 直線作用邊 (11) 非作用邊第一侧 (12) 非作用邊第二侧(13) 第一彎折段 099101906 表單編號A0101 第10頁/共23頁 0992003748-0 201126875 (14 ) 第二彎折段 (15) (16 ) 導線 (17) (17 1 )第一子線圈 (17 2 (18 ) 線圈組端部 (2 ) 座體 (21) (22 ) 冷卻通道 (23) (24 ) 絕緣薄層 (3 ) (A) 線圈組合件 (B ) (C ) 線圈組 (D ) 第三彎折段 子線圈 )第二子線圈 插接槽 座體端部 樹脂封裝層 外部纜線 磁鐵轨道構造 Ο Ο 099101906 表單編號A0101 第11頁/共23頁 0992003748-0The line acting edge (〗 〖) forms a first side of the non-active side (〗 〖) and a second side of the non-active side (12), and the two phases (1) are tied to the first side (1) of the non-active side The position is relatively bent, and a plurality of first bending sections (13) of mutual mutual faults are formed, and the sectional shape of the first bending section (13) may be an inverted v shape, which will be described later. The cross-sectional shape of the body (2) insertion groove (21) is also matched with an inverted y-shape [please refer to the third figure]. In addition, the section at the position of the first bending section Q3) and the seat body described later ( 2) The cross section of the insertion slot (21) can also be matched with an inverted γ-shape [please refer to the fourth figure] or an inverted T-shape [please refer to the fifth figure]. In addition, the first bending segments (13) ) can also be folded toward the opposite inner side to form a second bending section (14), and the cross-sectional shape of the socket (21) insertion groove (21) corresponds to the first bending section of the coil (丨3): and the sectional shape of the second bending section (upper 4) [please refer to the sixth figure], and the coils (]) may be formed by stacking a plurality of sub-coils (17), each sub-coil (17) On the first side (11) of the inactive side The position of the first bending section (13) is bifurcated and dislocated [refer to the seventh figure, the sub-coil (17) includes the first sub-coils (171> and the second sub-coil) (172), the first first sub-coil (171) and the second sub-coil (172) are in a phase-and-phase-like manner; and the two adjacent coils (1) of the S-Xuan are second on the non-active side The side (12) is relatively bent at a position to form a plurality of mutually interleaved third bending segments (15) 'the coil (1) of the coil group (c) and the second side (12) position of the non-active side A plurality of wires (16) are disposed, and the wires (16) extend to the second side (12) of the non-active side of the coil assembly end (18) and are bent to the coil assembly end (18) coil (1) The linear action side (10) is connected to the external slow line (B), so that an external current can flow through the side coil group (C). The coils (1) the third bending section 099101906 Form No. A0101 Page 7 of 23 0992003748-0 201126875 (15) has the function of guiding the wires (w). The body (2) ' is provided with a socket (21), the socket (21) Sectional shape Corresponding to the shape of the section at the position of the first bending section (13) of the coil (1), and for inserting the coils (1), and at least one cooling passage is disposed on the base (2) ( 22), any one of the cooling channels (22) extends axially along the base body (2). A resin encapsulation layer (3) covers the coils (1) and is exposed to the base body (2) The outer part of the groove (21), and just the sealing groove (21) of the seat body (2). When used, please refer to the ninth circle to combine the creation with a magnet track structure (D) However, due to the structure of the coil assembly (A) of the general ironless linear motor, the seat body (2) is mostly made of aluminum alloy, and the aluminum alloy has a very high heat transfer coefficient, and according to the heat transfer formula: Q = -KA (dT/dX), where Q: heat flux; κ: heat transfer coefficient; a: contact area; dT/dX: temperature gradient, so the coil (J) and the seat (2) insertion groove are added (21 The lack of contact area on the inner wall will effectively increase the heat dissipation rate, and the present invention provides the guide table (16) on the second side (12) of the inactive side of the coils (1), and The second side (12) of the inactive side of the coil end (18) coil is wound to the position of the linear action side (1〇) of the coil (1) of the coil assembly end (18), and The portion (23) is connected to the outer mirror wire (B) of the resin encapsulating layer (3), and the wires (16) are not disposed directly from the first side (11) of the inactive side of the coils (1). Thereby, the space of the first side (11) of the inactive side of the coil (j) is vacated, and the first bending section of the non-acting side of the coil (丨) forms a first bending section (13) 099101906 The surface area is increased, the form number A0101 can increase the contact area with the wall of the socket (21) of the base (2) and the wall of 0992003748-0 201126875, which can increase the heat dissipation rate. The second bending segments (14) may be formed by bending the first bending segments (13) toward the opposite sides thereof according to the use requirements, thereby adding the coils (1) and the seat. The contact area of the inner wall of the body (2) insertion groove (21) makes the heat dissipation rate more improved. In addition, the coils (1) may also be composed of a plurality of sub-coils (丄7). Each of the sub-coils is separated from each other at the position of the first bending section (ι3). The cross section has a plurality of sections and shapes, and the contact area with the seat body (2) is further increased, thereby further increasing the heat dissipation rate. Ο The seat body (2) can accelerate the heat convection with the air by the action of the cooling passage (22), lower the temperature of the seat body (2), and keep the seat body (2) plugged. The proper temperature gradient between the inner wall of the groove (21) and the contact area of the coils (1) also has the effect of increasing the heat dissipation rate of the coils (1), and the user can also follow the shape of the seat body (2). The section at the position of the first bending section (13) is in the shape of an inverted square, an inverted gamma, a reversed or a plurality of points, and is added to the body (2). The number of the cooling passages (22) accelerates the heat convection of the surface of the seat (2) and the air to increase the heat dissipation rate. Since the coil group (C) includes a plurality of coils (1), the coils (1) are bent and bent by the wires and thus cannot be formed accurately, when the coil group (C) is coupled to the socket (2) insertion slot ( 21) When the resin encapsulation layer (3) is filled and infiltrated, it is easy to contact with the surface of the socket (2) of the socket body (2), and the insulation capability is only the insulation capability of the insulation layer on the wires of the coils (1); Insulation capability, therefore providing a thin layer of insulation (24) on the surface of the socket (21) of the above-mentioned base (2) [refer to the eighth figure], the material of the insulating layer (24) can be a resin for infusion, Insulating coating, varnish, pus edge tape, electrical insulation paper, etc., can be attached to the body by infusion, plating, coating 099101906 Form No. A0I01 Page 9 / 23 pages 0992003748-0 201126875 2) The surface of the insertion slot (21) is combined with the coil assembly (C) to improve the insulation performance of the coil (1) and the base (2); to maintain a high heat dissipation effect, the insulating thin layer (24) The thickness is less than 1mm. BRIEF DESCRIPTION OF THE DRAWINGS [0005] The first figure is a perspective view of the coil assembly of the present invention. The second figure is a side view of the unpackaged resin encapsulation layer of the present invention. The third figure is a schematic view of the cross-sectional shape of the first bending section of the coil set of the present invention in an inverted V shape and a seat body. f% The fourth figure is a schematic view of the cross-sectional shape of the first bending section of the coil set of the present invention in an inverted Y shape and a seat. The fifth figure is a schematic cross-sectional view of the cross-sectional shape of the first bending section of the coil assembly of the present invention in an inverted T-shape and a seat body. Fig. 6 is a cross-sectional view showing the second bending section of the coil assembly of the present invention and the seat body. The seventh figure is a schematic cross-sectional view of the seat body formed by a plurality of sub-coils and having a plurality of bifurcations in a cross-sectional shape at a position of the first bending portion of the coil assembly. The eighth drawing is a schematic view of the surface of the socket of the present invention in which the insulating thin layer is adhered. The ninth drawing is a schematic view of the use of the present invention. [Main component symbol description] [0006] (1) Coil (10) Linear action side (11) Inactive side first side (12) Inactive side second side (13) First bending section 099101906 Form number A0101 10 pages/total 23 pages 0992003748-0 201126875 (14) Second bending section (15) (16) Conductor (17) (17 1) First sub-coil (17 2 (18) Coil set end (2) seat Body (21) (22) Cooling channel (23) (24) Insulating thin layer (3) (A) Coil assembly (B) (C) Coil group (D) Third bending segment sub-coil) Second sub-coil insertion Socket housing end resin encapsulation layer external cable magnet track structure Ο Ο 099101906 Form No. A0101 Page 11 of 23 0992003748-0

Claims (1)

201126875 七、申請專利範圍: 1 . 一種線性馬達線圈組合件構造,包括: 一線圈組,由複數個線圈相鄰接排列形成,該各個線 圈有相對二直線作用邊,非該二直線作用邊形成相對之一 非作用邊第一侧及一非作用邊第二側,且該任二個相鄰線 圈係於該非作用邊第一側位置處呈相對彎折狀,使該線圈 組之線圈形成複數個相互交錯之第一彎折段,該線圈組之 線圈並由該非作用邊第二側位置處延伸設置複數根導線; 一座體,係設置一插接槽,該插接槽之斷面形狀恰對 應該些線圈之第一彎折段位置處之斷面形狀,並供該些線 圈插置; 一樹脂封裝層,係包覆該些線圈外露於該座體插接槽 外之部分,並密封該座體之插接槽。 2 .如申請專利範圍第1項所述之線性馬達線圈組合件構造, 其中該任二個相鄰線圈係交錯疊合。 3 .如申請專利範圍第1項所述之線性馬達線圈組合件構造, 其中該座體插接槽之斷面形狀係呈倒V字型。 4 .如申請專利範圍第1項所述之線性馬達線圈組合件構造, 其中該座體插接槽之斷面形狀係呈倒Y字型。 5 .如申請專利範圍第1項所述之線性馬達線圈組合件構造, 其中該座體插接槽之斷面形狀係呈倒T字型。 6 .如申請專利範圍第1項所述之線性馬達線圈組合件構造, 其中該些線圈之第一彎折段係朝其相對内側彎折,而分別 形成一第二彎折段,該座體插接槽之斷面形狀則對應該些 099101906 表單編號A0101 第12頁/共23頁 0992003748-0 201126875201126875 VII. Patent application scope: 1. A linear motor coil assembly structure, comprising: a coil group formed by a plurality of coils adjacent to each other, wherein each coil has two opposite linear acting edges, and the two straight lines are formed. a first side of the non-active side and a second side of the non-active side, and the two adjacent coils are relatively bent at a position of the first side of the inactive side, so that the coil of the coil group forms a plurality a first bent section interlaced with each other, the coil of the coil set is extended by a plurality of wires at a position of the second side of the non-acting side; the body is provided with a plugging groove, and the cross-sectional shape of the plugging groove is just Corresponding to the cross-sectional shape of the first bending portion of the coil, and for inserting the coils; a resin encapsulating layer covering the portions of the coil exposed outside the socket insertion groove and sealing The socket of the seat. 2. The linear motor coil assembly construction of claim 1, wherein the two adjacent coils are alternately stacked. 3. The linear motor coil assembly construction according to claim 1, wherein the block insertion groove has an inverted V-shape. 4. The linear motor coil assembly construction according to claim 1, wherein the seat insertion groove has an inverted Y-shaped cross-sectional shape. 5. The linear motor coil assembly construction according to claim 1, wherein the block insertion groove has an inverted T-shape. 6. The linear motor coil assembly construction of claim 1, wherein the first bending sections of the coils are bent toward opposite sides thereof to form a second bending section, respectively. The cross-sectional shape of the body socket is corresponding to 099101906 Form No. A0101 Page 12 / Total 23 Page 0992003748-0 201126875 ίο . 11 . 12 .Ίο . 11 . 12 . 13 . 14 . 15 . 16 線圈第一彎折段及第二彎折段之斷面形狀。 如申請專利範圍第1項所述之線性馬達線圈組合件構造, 其中該座體上係設置至少一冷卻通道。 如申請專利範圍第7項所述之線性馬達線圈組合件構造, 其中該任一冷卻通道係沿該座體軸向延伸。 如申請專利範圍第1項所述之線性馬達線圈組合件構造, 其中該任二個相鄰線圈係於該非作用邊第二側位置處呈相 對彎折狀,而形成複數個相互交錯之第三彎折段。 如申請專利範圍第1項所述之線性馬達線圈組合件構造, 其中該各個線圈包括相互疊合之複數個子線圈。 如申請專利範圍第10項所述之線性馬達線圈組合件構造, 其中該各個子線圈在第一彎折段位置處分叉相錯,斷面呈 複數個分叉相錯狀。 如申請專利範圍第1項所述之線性馬達線圈組合件構造, 其中設置於該線圈組線圈之非作用邊第二側位置處之複數 根導線係與由座體端部進入該樹脂封裝層之外部纜線連結 於該線圈組端部線圈之直線作用邊位置處。 如申請專利範圍第1項所述之線性馬達線圈組合件構造, 其中座體插接槽表面有一絕緣薄層。 如申請專利範圍第13項所述之線性馬達線圈組合件構造, 其中該絕緣薄層係以灌注、鍍膜、塗抹或黏貼方式其中之 一附著在座體插槽表面上。 如申請專利範圍第13項所述之線性馬達線圈組合件構造, 其中該絕緣薄層材質為灌注用樹脂、絕緣鍍膜、凡立水、 PI絕緣膠帶或電氣絕緣紙其中之一。 如申請專利範圍第13項所述之線性馬達線圈組合件構造, 099101906 表單編號A0101 第13頁/共23頁 0992003748-0 201126875 其中該絕緣薄層厚度小於1 mm。 % 099101906 表單編號Α0101 第14頁/共23頁 0992003748-013 . 14 . 15 . 16 The sectional shape of the first bending section and the second bending section of the coil. The linear motor coil assembly construction of claim 1, wherein the base body is provided with at least one cooling passage. The linear motor coil assembly construction of claim 7, wherein any one of the cooling passages extends axially along the base. The linear motor coil assembly structure of claim 1, wherein the two adjacent coils are relatively bent at a position of the second side of the non-acting side, and form a plurality of interlaced thirds. Bend section. The linear motor coil assembly construction of claim 1, wherein the respective coils comprise a plurality of sub-coils that are superposed on each other. The linear motor coil assembly construction according to claim 10, wherein the respective sub-coils are bifurcated at the position of the first bending section, and the cross section is in a plurality of bifurcations. The linear motor coil assembly structure of claim 1, wherein the plurality of wires disposed at the second side of the inactive side of the coil coil and the resin package are inserted from the end of the body. The external cable is coupled to the linearly acting side of the coil of the coil assembly. The linear motor coil assembly construction according to claim 1, wherein the surface of the socket insertion groove has an insulating thin layer. The linear motor coil assembly construction of claim 13, wherein the insulating layer is attached to the surface of the seat slot by one of infusion, coating, painting or pasting. The linear motor coil assembly structure according to claim 13, wherein the insulating thin layer is made of one of a resin for infusion, an insulating coating, a varnish, a PI insulating tape or an electrical insulating paper. The linear motor coil assembly construction as described in claim 13 is 099101906 Form No. A0101 Page 13 of 23 0992003748-0 201126875 Where the thickness of the insulating layer is less than 1 mm. % 099101906 Form number Α0101 Page 14 of 23 0992003748-0
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DE102010037134A1 (en) 2011-07-28

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