TW201023376A - Light absorption layer of CIGS solar cell and manufacturing method thereof - Google Patents
Light absorption layer of CIGS solar cell and manufacturing method thereof Download PDFInfo
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201023376 九、發明說明: 【發明所屬之技術領域】 本發明涉及一種銅銦鎵砸太陽能電池,尤其是吸光層的 結構與製造方法。 【先前技術】 隨著石化能源的逐漸枯竭,尋求穩定可靠的替代能源 已是本世紀所有人類要面對的最大生存課題,而包括生質 能源、地熱能源、風力能源、核能的各種能源,在來源可 靠度、使用安全性、環境保護的考慮下,皆比不上取自太 陽光輻射的太陽能,因為在地球表面上皆能接收到太陽 光,且使用過程中只是將光能轉換成電能,而沒有任何污 染性的物質產生,因此太陽能是目前最為潔淨的替代能源。 太陽能電池係將太陽光之光能轉換成方便使用之電能 的裝置,在眾多太陽能電池中,銅銦鎵硒 (Copper/Indium/Gallium/Selenium,CIGS)太陽能電池由 於高吸光率與光電轉換效率的優異性能而漸漸獲得重視。 CIGS太陽能電池係由銅銦硒201023376 IX. Description of the Invention: [Technical Field] The present invention relates to a copper indium gallium germane solar cell, and more particularly to a structure and a manufacturing method of a light absorbing layer. [Prior Art] With the gradual depletion of petrochemical energy, the search for stable and reliable alternative energy sources is the biggest survival problem for all human beings in this century, including various energy sources such as biomass energy, geothermal energy, wind energy and nuclear energy. Source reliability, safety of use, and environmental protection are not comparable to solar energy taken from solar radiation, because sunlight can be received on the surface of the earth, and only light energy is converted into electrical energy during use. Without any polluting substances, solar energy is currently the cleanest alternative energy source. Solar cells are devices that convert the light energy of sunlight into convenient power. Among many solar cells, Copper/Indium/Gallium/Selenium (CIGS) solar cells have high absorbance and photoelectric conversion efficiency. Excellent performance and gradually gained attention. CIGS solar cell system consists of copper indium selenide
(Copper/Indium/Selenium,CIS)太陽能電池演進而來。CIS(Copper/Indium/Selenium, CIS) Solar cells evolved. CIS
太陽能電池主要包括CuInSe2 ’係屬於直接遷移性半導體, 尤其吸光係數極高,CuInSe2的禁止帶幅(Eg)為lev,小於 最適用於太陽電池的1. 4-1. 5eV,因此與Eg=l. 6eV的 CuGaSe2較高帶幅材料形成Cu(InGa)Se2,亦即所謂的ciGS 混晶材料,以提高禁止帶幅。 參閱第一圖,習用技術的CIGS太陽能電池之示意圖。 201023376 如第一圖所示,CIGS太陽能電池1 一般包括玻璃基板1〇、 背面電極層20、CIGS吸光層30、緩衝層80以及透明電極 層90,其中背面電極層20係用以導電,一般是使用鉬金屬, CIGS吸光層30係p型半導體層,最主要的作用是吸光,緩 衝層80通常是使用硫化鎘(cdS) ’用以形成η型半導體, 而透明電極層90主要利用氧化鋅鋁(Aluminum ZincThe solar cell mainly includes CuInSe2's which are direct-migrating semiconductors, especially the absorption coefficient is extremely high, and the forbidden band width (Eg) of CuInSe2 is lev, which is less than 1.4-1. 5eV, which is most suitable for solar cells, and therefore Eg=l 6eV CuGaSe2 higher band material forms Cu(InGa)Se2, also known as ciGS mixed crystal material, to increase the band gap. Referring to the first figure, a schematic diagram of a conventional CIGS solar cell. 201023376 As shown in the first figure, the CIGS solar cell 1 generally includes a glass substrate 1 〇, a back electrode layer 20, a CIGS light absorbing layer 30, a buffer layer 80, and a transparent electrode layer 90, wherein the back electrode layer 20 is used for conducting electricity, generally Using molybdenum metal, CIGS light absorbing layer 30 is a p-type semiconductor layer, the most important function is to absorb light, buffer layer 80 is usually used to form n-type semiconductor using cadmium sulfide (cdS), and transparent electrode layer 90 mainly uses zinc oxide aluminum. (Aluminum Zinc
Oxide ’ AZO)、氧化鋅钢(indium Zinc Oxide,IZO)或氧化 錫銦(Indium Tin Oxide ’ ITO) ’具有高透光性以及導電性。 Φ 太陽光L如箭頭方向所示係由上而下射入CIGS太陽能電池 1,穿透過透明電極層90以及緩衝層80而到達CIGS吸光 層30,經CIGS吸光層30吸收後產生具電位能量的電洞電 子對’並分別由透明電極層90與背面電極層2〇傳導至外 部而提供電能。 參閱第一圖,習用技術的另一 CIGS太陽能電池之示意 圖。如第二圖所示,由於CIGS吸光層30與背面電極層2〇 的貼合性不佳,因此會在CIGS吸光層30與背面電極層2〇 參之間加入包含錮銅銘銀的合金層22 ’當作媒合層,以加強 對背面電極層20的貼合性。同時在合金層22上加入硫化 亞銅層(或硒化亞銅層)24,藉以調節合金層22與吸光層30 之間的熱你服係數差異,以避免具有不同熱彰服係數的合 金層22與吸光層30在後續的熱處理中於交接面處產生剪 力效應而相互剝離。 參閱第三圖’習用技術的薄膜吸收光譜範圍之示意 圖。如第三圖所示,在習用技術中,CIGS吸光層主要包括 二石西化銅鎵(CuGaSez)與二硒化銅銦(CuInSe2),其中CuGaSe2 201023376 的吸收光譜主要是針對波長370〜735nm的範圍,且具有4〜 8%的吸光率’而CuInSe2的吸收光譜主要落在波長55〇 〜1170nm的範圍,且具有6〜10%的吸光率,但是與太陽光 的光譜曲線作比較,在波長700〜900nm的範圍内,仍有相 當高比例的光能未被利用。 此外’在習用技術中’ CIGS吸光層的製造方法通常係 使用蒸鍍法、濺鍍法或電化學沉積法,需要一系列的真空 製程,造成硬體投資與製造成本均相當高昂。針對非真空 技術,ISET 公司(International Solar ElectricOxide ' AZO), indium Zinc Oxide (IZO) or indium tin oxide (ITO) has high light transmittance and electrical conductivity. Φ Sunlight L is incident on the CIGS solar cell 1 from top to bottom as indicated by the direction of the arrow, penetrates the transparent electrode layer 90 and the buffer layer 80 to reach the CIGS light absorbing layer 30, and is absorbed by the CIGS light absorbing layer 30 to generate potential energy. The hole electron pair 'and is respectively conducted from the transparent electrode layer 90 and the back electrode layer 2 to the outside to supply electric energy. See the first figure, a schematic of another CIGS solar cell of the prior art. As shown in the second figure, since the adhesion between the CIGS light absorbing layer 30 and the back electrode layer 2 is not good, an alloy layer containing beryllium copper is added between the CIGS light absorbing layer 30 and the back electrode layer 2 22' is used as a bonding layer to enhance the adhesion to the back electrode layer 20. At the same time, a cuprous sulfide layer (or cuprous selenide layer) 24 is added on the alloy layer 22, thereby adjusting the difference in heat ratio between the alloy layer 22 and the light absorbing layer 30 to avoid alloy layers having different heat scalding coefficients. 22 and the light absorbing layer 30 are separated from each other by a shearing effect at the interface at the subsequent heat treatment. See Figure 3 for a schematic representation of the range of absorption spectra of conventional films. As shown in the third figure, in the conventional technology, the CIGS light absorbing layer mainly includes copper gallium (CuGaSez) and copper indium diselenide (CuInSe2), wherein the absorption spectrum of CuGaSe2 201023376 is mainly for the wavelength range of 370 to 735 nm. And having an absorbance of 4 to 8%' and the absorption spectrum of CuInSe2 mainly falls in the range of wavelength 55 〇 to 1170 nm, and has an absorbance of 6 to 10%, but is compared with the spectral curve of sunlight at a wavelength of 700. In the range of ~900 nm, a relatively high proportion of light energy is still unused. In addition, in the conventional technology, the CIGS light absorbing layer is usually produced by a vapor deposition method, a sputtering method or an electrochemical deposition method, and requires a series of vacuum processes, resulting in a relatively high hardware investment and manufacturing cost. For non-vacuum technology, ISET (International Solar Electric
Technology,Inc.)開發出墨印法,係先備製奈米級金屬粉 末或氧化物粉末’經適當溶劑混合後製成漿料,再以類似 油墨製程(Ink Process)將漿料配置在鉬金屬層上而形成 CIGS吸光層,可大幅降低製造成本。 然而’習用技術的缺點為,受限於CuGaSe2與CuInSez 的本質吸光特性’波長700〜900nm範圍内的光能仍有約50% 未被充分利用,使得整體吸光效率無法進一步改善,並影 響CIGS太陽能電池的光電轉換效率。 因此’需要一種更高光電轉換效率的吸光層以及製造 方法’利用非真空方式的墨印法’以適當成分的膠凝膠溶 液,配合快速升溫熱處理,形成高吸光率的吸光層,藉以 提高對波長700〜900nm範圍内之太陽光的吸光率,進而解 決習用技術的缺點。 【發明内容】 201023376 本發明之主要目的在提供一種銅銦鎵砸太陽能電池的 吸光層,係在玻璃基板上依序由下而上堆疊出紹導電層與 鉬銅鋁銀合金層後,於合金層上形成硫化亞銅層,並在硫 化亞銅層上形成由銅、銦、鎵與硒所構成的複數個銅銦鎵 硒堆疊層,經熱處理後形成銅銦鎵硫砸吸光層,用以供後 續依序堆疊出緩衝層與透明電極層,藉以構成具高光電轉 換效率以及高吸光率的銅銦鎵硒太陽能電池。 本發明之另一目的在提供一種銅銦鎵硒太陽能電池之 φ 吸光層的製造方法,係利用濺鍍法形成硫化亞銅層,並利 用包括銅、銦、鎵與硒的溶膠-凝膠溶液,以浸泡、旋轉、 印刷或喷塗方式並配合預乾烘烤處理,形成複數個銅銦鎵 硒堆疊層,接著利用快速升溫熱處理,將硫化亞銅層與銅 銦鎵硒化合物層融合而形成銅銦鎵硫硒吸光層,用以供後 續依序堆疊出缓衝層與透明電極層,藉以構成具高光電轉 換效率以及高吸光率的銅銦鎵硒太陽能電池。 因此,藉由本發明所提供的吸光層以及製造方法,可 ❿提供更高光電轉換效率的吸光層,用以加強對波長7〇〇 〜900nm範圍内之太陽光的吸光率,提高銅銦鎵砸太陽能電 池的整體吸光率與光電轉換效率,因而解決上述習知技術 的所有缺點。 【實施方式】 以下配合圖式及元件符號對本發明之實施方式做更詳 細的說明,俾使熟習該項技藝者在研讀本說明書後能據以 實施。 201023376 參閱第四圖,本發明第一實施例的結構示意圖。如第 四圖所示,本發明的CIGS太陽能電池3係在玻璃基板10 上依序沉積出背面電極層20與鉬銅鋁銀合金層22後,將 石荒化亞銅層24、第一混合層41、第二混合層42以及第三 混合層43依序堆疊在鉬銅鋁銀合金層22上,而硫化亞銅 層24、第一混合層41、第二混合層42以及第三混合層43 經熱處理後形成高吸光率的銅銦鎵硫硒吸光層,最後將緩 衝層80以及透明電極層(圖中未顯示)沉積到第三混合層 φ 43 上。 第一混合層41包括硒化亞銅以及硒化鎵,第二混合層 42包括硒化銦以及硒化鎵’而第三混合層43包括硒化亞銅 以及硒化銦。因此,第一混合層41、第二混合層42以及第 三混合層43形成銅銦鎵栖堆疊層。 參閱第五圖,本發明第一實施例的製造流程圖。如第 五圖所示’本發明的製造方法係由步驟sl〇〇開始,在玻璃 基板上依序沉積出背面電極層與鉬銅鋁銀合金層後,利用 參 硫化亞銅作濺鍍乾材進行滅鍵處理,在鉬銅鋁銀合金層上 形成硫化亞銅層,進入步驟S20〇。在步驟S2〇〇中,利用包 括銅銦鎵硒的溶膠凝膠溶液,在硫化亞銅層上形成複數個 銅銦鎵硒堆疊層,再進入步驟s3〇〇,利用融合熱處理,使 銅銦鎵雨堆疊層進行擴散與融合作用,形成具高吸光率的 銅銦鎵硫砸吸光層。 參閱第六圖,本發明第一實施例中形成銅銦鎵硒堆疊層的 流程圖。如第六圖所示,在步驟S21〇中,利用包括硒化亞 銅以及魏•鎵的第-轉轉減,崎泡或旋轉或印刷 201023376 或喷塗等方式進行舰塗佈加工,而在硫化亞鋼層上形成 第-溶膠轉層,進人倾咖,進行職轉處理,供 烤溫度60 ~ 150t:,烘烤時間1〇分〜20分,以去除第一溶 膠凝膠層中的溶劑而形成第一混合成層,其中第一混合成 層包括碼化亞銅以及砸化鎵,接著進入步驟如4/。 在步驟S214中,利用包括硒化銦以及硒化鎵的第二溶 膠凝膠溶液’以浸泡或旋轉或印刷或噴塗等方式進行薄膜 塗佈加工’而在第—混合成層上形成第二溶膠凝膠層,進 Ο 入步驟S216,進行預乾烘烤處理,烘烤溫度60〜15(TC, 烘烤時間10分〜20分’以去除第二溶膠凝膠層中的溶劑而 形成第二混合成層,其中第二混合成層包括石西化鋼以及石西 化鎵,接著進入步驟S218。 在步驟S218中,利用包括硒化亞銅以及硒化銦的第三 膠凝膠溶液’以浸泡或旋轉或印刷或噴塗等方式進行薄膜 塗佈加工’ _第二混合成層上形成第三轉凝膠層,進 入步驟S219,進行預乾烘烤處理,烘烤溫度6〇〜, ⑩ 烘烤時間10分〜20分’以去除第三溶膠娜層中的溶劑而 形成第三混合成層’其中第三混合成層包括硒化亞銅以及 :化銦’因而形成包括第一混合成層、第二混合成層以及 第三混合成層的銅銦鎵硒堆疊層。 參閱第七圖,本發明第一實施例中融合熱處理的製造 流程圖。如第七圖所,在步驟S31〇中,進行快速升溫處理, 使溫度以5〜lot:/sec的升溫速率,在時間tl内,由室 溫上升到融合溫度Th,約働〜腦。c,如第八圖的τι溫 度曲線所不,接著進入步驟S32〇。在步驟S32〇中,在時間 201023376 tl至t2内進行融合溫度Th下的恆溫烘烤’約10〜20分, 如第八圖的T2溫度曲線所示’使硫化亞銅層、第一混合成 層、第二混合成層以及第三混合成層進行擴散與融合作 用,進入步驟S330。在步驟S330中,通入冷卻氣體進行快 速冷卻處理,使溫度在時間t2至t3間下降至50〜200。(:, 如第八圖的T3溫度曲線所示,其中降溫時間約40〜180 分,冷卻氣體可使用氬氣或氮氣。因此,形成具高吸光率 的銅铜嫁硫砸吸光層。Technology, Inc.) developed the ink printing method, which is prepared by preparing a nano-sized metal powder or an oxide powder, which is mixed with a suitable solvent to form a slurry, and then the slurry is disposed in the molybdenum in an ink process (Ink Process). The CIGS light absorbing layer is formed on the metal layer, which can greatly reduce the manufacturing cost. However, the disadvantage of the conventional technology is that it is limited by the intrinsic absorption characteristics of CuGaSe2 and CuInSez. The light energy in the wavelength range of 700 to 900 nm is still underutilized, so that the overall light absorption efficiency cannot be further improved and the CIGS solar energy is affected. The photoelectric conversion efficiency of the battery. Therefore, it is required to have a light-absorbing layer with higher photoelectric conversion efficiency and a manufacturing method using a non-vacuum ink printing method to form a high-absorbance light-absorbing layer by using a gel electrogel solution of a suitable composition in combination with rapid heat treatment. The absorbance of sunlight in the wavelength range of 700 to 900 nm further solves the shortcomings of conventional techniques. SUMMARY OF THE INVENTION 201023376 The main purpose of the present invention is to provide a light-absorbing layer of a copper indium gallium germanium solar cell, which is formed by sequentially stacking a conductive layer and a molybdenum-copper-aluminum-silver alloy layer on a glass substrate. a cuprous sulfide layer is formed on the layer, and a plurality of copper indium gallium selenide stack layers composed of copper, indium, gallium and selenium are formed on the cuprous sulfide layer, and a copper indium gallium sulphide light absorbing layer is formed after heat treatment. The buffer layer and the transparent electrode layer are sequentially stacked in order to form a copper indium gallium selenide solar cell with high photoelectric conversion efficiency and high light absorption. Another object of the present invention is to provide a method for producing a φ light absorbing layer of a copper indium gallium selenide solar cell, which comprises forming a cuprous cup by sputtering, and using a sol-gel solution including copper, indium, gallium and selenium. Forming a plurality of copper indium gallium selenide stack layers by immersion, rotation, printing or spraying, and pre-drying baking treatment, and then forming a copper sulfide layer and a copper indium gallium selenide compound layer by rapid thermal processing. The copper indium gallium sulphide selenium light absorbing layer is used for sequentially stacking the buffer layer and the transparent electrode layer in order to form a copper indium gallium selenide solar cell with high photoelectric conversion efficiency and high light absorption. Therefore, the light absorbing layer and the manufacturing method provided by the present invention can provide a light absorbing layer with higher photoelectric conversion efficiency for enhancing the light absorption rate of sunlight in the wavelength range of 7 〇〇 900 900 nm, and improving the copper indium gallium germanium. The overall absorbance and photoelectric conversion efficiency of the solar cell thus solves all of the above-mentioned drawbacks of the prior art. [Embodiment] Hereinafter, the embodiments of the present invention will be described in more detail with reference to the drawings and the reference numerals, and those skilled in the art can implement the present invention after studying the present specification. 201023376 Referring to the fourth figure, a schematic structural view of a first embodiment of the present invention. As shown in the fourth figure, the CIGS solar cell 3 of the present invention sequentially deposits the back electrode layer 20 and the molybdenum-copper-aluminum-silver alloy layer 22 on the glass substrate 10, and then the stone-resolved cuprous layer 24, the first mixture The layer 41, the second mixed layer 42 and the third mixed layer 43 are sequentially stacked on the molybdenum-copper-aluminum-silver alloy layer 22, and the cuprous sulfide layer 24, the first mixed layer 41, the second mixed layer 42, and the third mixed layer After the heat treatment, a high in absorptivity copper indium gallium sulfide selenium light absorbing layer is formed, and finally a buffer layer 80 and a transparent electrode layer (not shown) are deposited on the third mixed layer φ 43 . The first mixed layer 41 includes cuprous selenide and gallium selenide, the second mixed layer 42 includes indium selenide and gallium selenide ', and the third mixed layer 43 includes cuprous selenide and indium selenide. Therefore, the first mixed layer 41, the second mixed layer 42, and the third mixed layer 43 form a copper indium gallium nitride stacked layer. Referring to the fifth drawing, a manufacturing flow chart of the first embodiment of the present invention. As shown in the fifth figure, the manufacturing method of the present invention starts from step s1, and sequentially deposits the back electrode layer and the molybdenum copper aluminum silver alloy layer on the glass substrate, and then uses the cuprous sulfide as the sputter dry material. The key-off treatment is performed to form a cuprous sulfide layer on the molybdenum-copper-aluminum-silver alloy layer, and the process proceeds to step S20. In step S2, a plurality of copper indium gallium selenide stack layers are formed on the cuprous sulfide layer by using a sol-gel solution comprising copper indium gallium selenide, and then proceeding to step s3〇〇, using fusion heat treatment to make copper indium gallium The rain stack layer diffuses and fuses to form a copper indium gallium sulphide light absorbing layer with high absorbance. Referring to a sixth embodiment, a flow chart for forming a copper indium gallium selenide stack layer in the first embodiment of the present invention. As shown in the sixth figure, in step S21, the ship coating process is performed by means of a first-to-reduction reduction including cuprous selenide and Wei-gallium, a soaking or rotating or printing 201023376 or spraying, and The first sol-transformed layer is formed on the vulcanized steel layer, and the person is turned into a coffee, and the job is rotated for a baking temperature of 60 to 150 tons: and the baking time is 1 to 20 minutes to remove the first sol gel layer. A first mixed layer is formed by the solvent, wherein the first mixed layer comprises coded cuprous and gallium antimonide, followed by a step such as 4/. In step S214, a second sol-gel solution including indium selenide and gallium selenide is used to perform a film coating process by dipping or rotating or printing or spraying, and a second sol is formed on the first mixed layer. The adhesive layer is advanced to step S216 to perform a pre-drying baking treatment at a baking temperature of 60 to 15 (TC, baking time of 10 minutes to 20 minutes) to remove the solvent in the second sol-gel layer to form a second mixture. Layering, wherein the second mixed layer comprises stone westernized steel and gallium arsenide, and then proceeds to step S218. In step S218, a third gelatin solution comprising cuprous selenide and indium selenide is used to soak or rotate or print Or film coating processing by spraying or the like _ forming a third transfer gel layer on the second mixed layer, proceeding to step S219, performing pre-dry baking treatment, baking temperature 6 〇 〜 10 baking time 10 minutes 〜 20 Dividing 'to remove the solvent in the third sol layer to form a third mixed layer' wherein the third mixed layer comprises cuprous selenide and: indium' thus forming a first mixed layer, a second mixed layer, and a third mixture Layer of copper indium gallium selenide stacking layer. Referring to the seventh figure, a manufacturing flow chart of the fusion heat treatment in the first embodiment of the present invention. As shown in the seventh figure, in step S31, a rapid temperature rising process is performed to make the temperature 5~ The heating rate of lot:/sec, within time t1, rises from room temperature to the fusion temperature Th, about 脑~ brain.c, as the τι temperature curve of the eighth figure does not, and then proceeds to step S32〇. At step S32〇 In the time period 201023376 tl to t2, the constant temperature baking at the fusion temperature Th is performed, about 10 to 20 minutes, as shown in the T2 temperature curve of the eighth figure, 'the copper sulphide layer, the first mixed layer, the second mixture The layering and the third mixed layer are subjected to diffusion and fusion, and the process proceeds to step S330. In step S330, the cooling gas is passed through for rapid cooling treatment, so that the temperature is lowered to 50 to 200 between time t2 and t3. The T3 temperature curve of the figure shows that the cooling time is about 40 to 180 minutes, and the cooling gas can be argon or nitrogen. Therefore, a copper-copper sulphur oxide light absorbing layer having a high light absorption rate is formed.
參閱第九圖’本發明第二實施例的結構示意圖。如第 九圖所示,本發明的CIGS太陽能電池4係將硫化亞銅層 24、硒化亞銅層51、硒化銦層52以及硒化鎵層53依序堆 疊在鉬銅鋁銀合金層22上’並在硫化亞銅層24、硒化亞銅 層51、砸化銦層52以及石西化鎵層53經熱處理而進行擴散 與融合作用後’形成高吸光率的銅銦鎵硫石西吸光層,最後 將緩衝層80以及透明電極層(圖中未顯示)沉積到硒化鎵層 53上。 第九圖中硫化亞銅層24如同第四圖,因此硫化亞銅層 24的形成方法在此不再贅述。 麥閱第十圖’本發明第二實施例巾形成銅銦鎵砸堆疊 層的流程圖。如第十圖所示,在步驟S23{)中,利用利用碼 々膠娜溶液’以浸泡錢轉獅械噴塗等方式 二:_加工’而在硫化亞銅層上形細化亞銅溶膠 〜進入步驟S232,進行預乾烘烤處理,烘烤溫度60 屌巾ίΐ、烤㈣1Q分〜2G分,以去除魏亞銅溶膠凝膠 層中的溶_形_化亞鋼層,接著進人步驟細。在步 201023376 2成靴銦轉轉層,狄麵獅,騎預乾供烤 f理’供烤溫度6g ~靴,烘烤時間1G分.分,以去 =硒化銦轉轉層帽溶#_柄化銦層,進入步驟 38 ,在步驟S238中’利用石西化鎵溶膠凝膠溶液在硒化銦 上形成硒化鎵溶膠凝膠層,進入步驟S239,進行預乾烘 烤處理’烘烤溫度⑼〜⑽。C,烘烤時間Μ分〜2Q分以Referring to the ninth drawing, a schematic structural view of a second embodiment of the present invention. As shown in the ninth figure, the CIGS solar cell 4 of the present invention sequentially stacks the cuprous sulfide layer 24, the cuprous selenide layer 51, the indium selenide layer 52, and the gallium selenide layer 53 on the molybdenum-copper-aluminum-silver alloy layer. 22 on the 'copper cuprous layer 24, the cuprous selenide layer 51, the indium antimonide layer 52 and the gallium antimonide layer 53 after heat treatment for diffusion and fusion, forming a high absorbance of copper indium gallium sulphide The light absorbing layer finally deposits a buffer layer 80 and a transparent electrode layer (not shown) onto the gallium selenide layer 53. The cuprous sulfide layer 24 in the ninth drawing is the same as the fourth drawing, and therefore the formation method of the cuprous sulfide layer 24 will not be described herein. Fig. 10 is a flow chart showing the formation of a copper indium gallium germanium stack layer in the second embodiment of the present invention. As shown in the tenth figure, in step S23{), the cuprous sol is formed on the cuprous sulfide layer by using the code 々胶娜溶液's soaking money to turn the lion's machine to spray two or more: _processing' Proceeding to step S232, a pre-drying baking process is performed, and the baking temperature is 60 屌, 烤, and (4) 1Q minutes to 2G minutes to remove the _ _ _ _ steel layer in the Wei Ya copper sol gel layer, and then enter the steps fine. In step 201023376 2 into the indium turn layer, Di lion, riding pre-dry for roasting f for 'bake temperature 6g ~ boots, baking time 1G points. points to go = indium selenide turn layer cap solution # Forming the indium layer into step 38, forming a gallium selenide sol gel layer on the indium selenide using the galvanized sol sol gel solution in step S238, proceeding to step S239, performing pre-dry baking treatment 'baking Temperature (9) ~ (10). C, baking time 〜 points ~ 2Q points
去除硒化鎵溶膠凝膠層中的溶劑而形成硒化鎵層。因而形 成包括硒化亞銅層、硒化銦層以及硒化鎵層的銅銦鎵硒堆 疊層。 本發明第一貫施例的銅铜錄栖堆疊層再經如同第一實 施例的融合熱處理’而形成具高吸光率的銅銦鎵硫硒吸光 層。 參閲第十一圖,本發明第三實施例的結構示意圖。如 第十一圖所示,本發明的CIGS太陽能電池5係將硫化亞銅 層24以及銅銦鎵硒混合層61依序堆疊在鉬銅鋁銀合金層 22上’其_銅銦鎵碼混合層61包括砸化亞銅、砸化銦以及 砸化鎵。硫化亞銅層24與銅銦鎵硒混合層61在經熱處理 而進行擴散與融合作用後,形成高吸光率的銅銦鎵硫西吸 光層,最後將缓衝層80以及透明電極層(圖中未顯示)沉積 到銅鋼嫁砸混合層61上。 第Η —圖中硫化亞銅層24如同第四圖,因此硫化亞銅 層24的形成方法在此不再贅述。 12 201023376The solvent in the gallium selenide sol gel layer is removed to form a gallium selenide layer. Thus, a copper indium gallium selenide stack including a cuprous selenide layer, an indium selenide layer, and a gallium selenide layer is formed. The copper-copper recording layer of the first embodiment of the present invention is further subjected to a fusion heat treatment as in the first embodiment to form a copper indium gallium sulfide selenium light absorbing layer having a high absorbance. Referring to Figure 11, a schematic structural view of a third embodiment of the present invention. As shown in FIG. 11 , the CIGS solar cell 5 of the present invention sequentially stacks the cuprous sulfide layer 24 and the copper indium gallium selenide mixed layer 61 on the molybdenum copper aluminum silver alloy layer 22 'its copper indium gallium code mixture Layer 61 includes cuprous halide, indium antimonide, and gallium antimonide. The cuprous sulfide layer 24 and the copper indium gallium selenide mixed layer 61 are subjected to heat treatment for diffusion and fusion to form a high absorbance copper indium gallium sulfide sulfur absorbing layer, and finally the buffer layer 80 and the transparent electrode layer (in the figure) It is not shown) deposited on the copper-steel mixed layer 61. The second embodiment - the cuprous sulfide layer 24 is as shown in the fourth figure, so the formation method of the cuprous sulfide layer 24 will not be repeated here. 12 201023376
❹ 參閱第十二圖’本發明第三實施例甲形成銅姻錄石西堆 疊層的流程圓。如第十二圖所示,在步驟從5()中,利用鋼 麵鎵磁溶膠郷雜魏岐鋪上形油銦綱溶膠凝 膠層,其中鋼錮鎵硒溶膠凝膠溶液包括硒化亞銅、硒化銦 以及硒化鎵的混合物,以浸泡、旋轉、印刷或喷塗等方式 進行賴塗佈加王,*在硫化亞鋪上戦_嫁砸溶ς 凝膠層,進人步驟S252,進行減輯處理,輯溫度即 150 C火、烤時間1〇分〜2〇分,以去除銅銦鎵砸溶膠凝膠 層^的’讀而形成包括刪t亞銅、靴她及砸化嫁的銅 銦鎵砸此合層。因而形成包括则b亞靖以及銅銦錄砸混 合層的銅銦錁碼堆叠層。 本發月第一Λ知例的銅銦鎵硒堆疊層再經如同第一實 施例的融合祕理’轉成具高吸鱗_銦鎵硫魏光 層0 參f第:二圖’本發明的薄膜吸收光譜範圍之示意 =如第十―圖所不,本發明的銅銦鎵硫栖吸光層具有二 j二(CuInS2) ’因此可提高對波長珊〜咖⑽範圍内 轉換料的吸光率,藉以提升⑽太陽能電池的整體光電 人^述者僅翻以解釋本發明之較佳實施例,並非 ΐΞ:二接本發明做任何形式上之限制,是以,凡有在相 二二士神下所作有關本發明之任何修飾或變更,皆仍 應包括在本翻意_護之範嘴。 201023376 【圖式簡單說明】 第一圖為_示習用技術的CIGS太陽能電池之示意圖。 f =圖為顯示習用技術的另一 CIGS太陽能電池之示意圖。 第一圖為顯示習用技術的薄膜吸收光譜範圍之示意圖。 第四圖為顯示本發明第-實施例的結構示意圖。 第五圖為顯示本發明第一實施例的製造流程圖。 第/、圖為顯示本發明第一實施例中形成銅銦鎵晒堆疊層的 流程圖。 φ 第七圖為顯示本發明第-實施例中融合熱處理的製造流程 圖。 第八圖為顯示本發明第一實施例的加熱曲線圖。 第九圖為顯示本發明第二實施例的結構示意圖。 第十圖為顯示本發明第二實施例巾形成銅銦鎵碼堆疊層的 流程圖。 第十一圖為顯示本發明第三實施例的結構示意圖。 第十二圖為顯示本發明第三實施例中形成鋼鋼錄 的流程圖。 曰 第十二圖為顯示本發明的薄膜吸收光譜範圍之示音圖。 【主要元件符號說明】 1 CIGS太陽能電池 2 CIGS太陽能電池 3 CIGS太陽能電池 4 CIGS太陽能電池 5 CIGS太陽能電池 10玻璃基板 201023376 20背面電極層 22鉬銅鋁銀合金層 24硫化亞銅層 30 CIGS吸光層 41第一混合層 42第二混合層 43第三混合層 51石西化亞銅層 52石西化姻層 53石西化鎵層 61銅銦鎵硒混合層 80缓衝層 90透明電極層 L光線 S100利用濺鍍法形成硫化亞銅層 S200利用溶膠凝膠形成溶膠凝膠層 S210形成第一溶膠凝膠層 S212預乾烘烤 S214形成第二溶膠凝膠層 S216預乾烘烤 S218形成第三溶膠凝膠層 S219預乾烘烤 S230形成硒化亞銅溶膠凝膠層 S232預乾烘烤 S234形成硒化銦溶膠凝膠層 15 201023376 S236預乾烘烤 S238形成硒化鎵溶膠凝膠層 S239預乾烘烤 S250形成銅銦鎵硒溶膠凝膠層 S252預乾烘烤 S300融合熱處理 S310快速昇溫熱處理 S320恆溫烘烤 S330通氬氣/氮氣進行分段快速冷卻 ΐΐ時間 t2時間 t3時間 T1溫度曲線 T2溫度曲線 T3溫度曲線 16参阅 Referring to the twelfth figure, a third embodiment of the present invention forms a flow circle of a copper marriage stone pile stack. As shown in Fig. 12, in step 5(), a steel-coated gallium sol-gel is used to coat the indium-like sol gel layer of the oil, wherein the steel-gallium-gallium-sol sol-gel solution includes selenization. a mixture of copper, indium selenide and gallium selenide, which is coated by immersion, rotation, printing or spraying, etc., * on the vulcanized sub-shop, 砸 砸 砸 砸 砸 gel layer, step S252 , the reduction processing, the temperature is 150 C fire, roasting time 1 〇 minutes ~ 2 〇 points, to remove the copper indium gallium arsenate sol gel layer ^ read and formed including the deletion of t-bronze, boots her and 砸化Married copper indium gallium ruthenium. Thus, a copper indium ruthenium stack layer comprising a mixed layer of b and a copper indium ruthenium is formed. The copper indium gallium selenide stack layer of the first example of the present month is further transformed into a high-sucking scale_indium gallium sulphide layer 0 with the same fusion principle as in the first embodiment. Schematic diagram of the absorption spectrum range of the film = as shown in the tenth - figure, the copper indium gallium sulphide absorption layer of the invention has two j (CuInS2)', so that the absorbance of the conversion material in the range of wavelength to coffee (10) can be improved. In order to enhance (10) the overall photovoltaic system of the solar cell, the preferred embodiment of the invention is merely explained, and it is not a simplification: the second embodiment of the invention is limited in any form, so that there is a god in the phase two Any modifications or alterations made in connection with the present invention should still be included in the present disclosure. 201023376 [Simple description of the diagram] The first picture is a schematic diagram of the CIGS solar cell of the teaching technology. f = Figure is a schematic diagram showing another CIGS solar cell showing conventional technology. The first figure is a schematic diagram showing the absorption spectrum range of a film of a conventional technique. The fourth figure is a schematic view showing the structure of the first embodiment of the present invention. The fifth figure is a manufacturing flow chart showing the first embodiment of the present invention. The figure / is a flow chart showing the formation of a copper indium gallium drying stack in the first embodiment of the present invention. φ Fig. 7 is a manufacturing flow diagram showing the fusion heat treatment in the first embodiment of the present invention. The eighth figure is a heating graph showing the first embodiment of the present invention. The ninth drawing is a schematic view showing the structure of the second embodiment of the present invention. Fig. 10 is a flow chart showing the formation of a copper indium gallium pattern stack by the towel of the second embodiment of the present invention. Figure 11 is a schematic view showing the structure of a third embodiment of the present invention. Fig. 12 is a flow chart showing the formation of steel in the third embodiment of the present invention.曰 Twelfth is a diagram showing the absorption spectrum range of the film of the present invention. [Main component symbol description] 1 CIGS solar cell 2 CIGS solar cell 3 CIGS solar cell 4 CIGS solar cell 5 CIGS solar cell 10 glass substrate 201023376 20 back electrode layer 22 molybdenum copper aluminum silver alloy layer 24 cuprous sulfide layer 30 CIGS light absorbing layer 41 first mixed layer 42 second mixed layer 43 third mixed layer 51 lithiated cuprous layer 52 lithiated aramid layer 53 stone westernized gallium layer 61 copper indium gallium selenide mixed layer 80 buffer layer 90 transparent electrode layer L light S100 utilization Sputtering to form a cuprous sulfide layer S200 using a sol-gel to form a sol-gel layer S210 to form a first sol-gel layer S212 pre-drying baking S214 to form a second sol-gel layer S216 pre-drying baking S218 to form a third sol-gel Adhesive layer S219 pre-dry baking S230 to form a cuprous selenide sol gel layer S232 pre-dry baking S234 to form indium selenide sol gel layer 15 201023376 S236 pre-dry baking S238 to form a gallium selenide sol gel layer S239 pre-dry Baking S250 to form copper indium gallium selenide sol gel layer S252 pre-dry baking S300 fusion heat treatment S310 rapid heating heat treatment S320 constant temperature baking S330 argon gas / nitrogen for segmental rapid cooling ΐΐ time t2 t3 time temperature curve T1 T2 T3 temperature curve temperature curve 16
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Cited By (2)
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CN103746034A (en) * | 2013-12-30 | 2014-04-23 | 电子科技大学 | Method for preparing copper-zinc-tin-sulfur thin-film solar cell through interfacial modification |
US9478448B2 (en) | 2013-04-05 | 2016-10-25 | Avaco Co., Ltd. | Thermal treatment system and method of performing thermal treatment and method of manufacturing CIGS solar cell using the same |
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US9478448B2 (en) | 2013-04-05 | 2016-10-25 | Avaco Co., Ltd. | Thermal treatment system and method of performing thermal treatment and method of manufacturing CIGS solar cell using the same |
TWI568011B (en) * | 2013-04-05 | 2017-01-21 | 亞威科股份有限公司 | Thermal treatment system, method of performing thermal treatment and method of manufacturing cigs solar cell |
CN103746034A (en) * | 2013-12-30 | 2014-04-23 | 电子科技大学 | Method for preparing copper-zinc-tin-sulfur thin-film solar cell through interfacial modification |
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