TW200538594A - Napped fabric and process for the production thereof - Google Patents

Napped fabric and process for the production thereof Download PDF

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Publication number
TW200538594A
TW200538594A TW094111676A TW94111676A TW200538594A TW 200538594 A TW200538594 A TW 200538594A TW 094111676 A TW094111676 A TW 094111676A TW 94111676 A TW94111676 A TW 94111676A TW 200538594 A TW200538594 A TW 200538594A
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TW
Taiwan
Prior art keywords
fluff
yarn
cloth
filaments
dtex
Prior art date
Application number
TW094111676A
Other languages
Chinese (zh)
Inventor
Hirokazu Hayashi
Tadayuki Fukuro
Original Assignee
Teijin Fibers Ltd
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Publication date
Application filed by Teijin Fibers Ltd filed Critical Teijin Fibers Ltd
Publication of TW200538594A publication Critical patent/TW200538594A/en

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/02Pile fabrics or articles having similar surface features
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/02Pile fabrics or articles having similar surface features
    • D04B21/04Pile fabrics or articles having similar surface features characterised by thread material
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00Woven pile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C13/00Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Woven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

A napped fabric comprising a ground weave which has a woven or knitted weave and is made of an organic fiber yarn and a nap portion which is woven or knitted into the ground weave and made of a nap yarn having a single-fiber fineness of 0.1 to 2.0 dtex and a hot-water shrinkage percentage of 20 % or above is produced and then subjected to heat treatment to thereby shrink the nap yarn, whereby a napped fabric whose nap portion has a nap yarn density of 40000 to 300000 dtex/cm2 and a nap length of nap yarn of 0.20 to 2.00 mm is obtained. Further, interior finishing materials for vehicles can be produced by using the obtained napped fabric.

Description

200538594 (1) 九、發明說明 【發明所屬之技術領域】200538594 (1) IX. Description of the invention [Technical field to which the invention belongs]

本發明係關於具有基本組織部份與絨毛部份之絨毛布 料。更詳細而言係關於具有基本組織部份,以及具有編λ 或織入該基本組織部份而成之絨毛絲所形成之絨毛部份之 絨毛布料,呈現與絨毛絲密度大而且絨毛長度短之植毛絨 毛布料相同的高級外觀及滑順觸感之絨毛布料及其製造方 法者。 【先前技術】 傳統上由絨毛部份與基本組織部份所構成之絨毛布料 係外觀及表面觸感優異,所以使用範圍廣。其中,由亦稱 爲纖維屑膠合加工之電植毛所得之植毛絨毛布料係絨毛絲 密度大而且絨毛長度短,所以呈現來自絨毛的緻密感且超 短械毛長度之局級外觀及滑順觸感。因此,使用聚酯纖維 或尼龍纖維等之素材,廣泛地使用於高級品之椅子用布等 之室內裝飾範圍、車內裝潢材料領域、衣料領域等(例如 參考專利文獻1 )。 - 然而,使用相關的植毛絨毛布料爲汽車車墊材料時, , 因爲絨毛絲的根部係化學性黏合於基本組織部份,乘客反 覆地上下車時,絨毛絲根部之黏合力降低,而有絨毛絲由 基本組織部份脫落的問題。 作爲相關的防止絨毛絲脫落的方法,雖於專利文獻1 中,提出絨毛絲於根部打結,但因爲基本上爲化學黏合處 -4- 200538594 (2) 理者,並不能充份地解決因黏合力降低而絨毛絲脫落的問 鑣 題。 專利文獻1 :特開平1 0 — 1 6 8 6 9 3號公報 【發明內容】 發明之揭示 本發明的目的係提供具有基本組織部份,以及編入或 _ 織入該基本組織部份而成之絨毛絲所形成之絨毛部份之絨 毛布料,呈現與絨毛絲密度大而且絨毛長度短之植毛絨毛 布料相同的高級外觀及滑順觸感之絨毛布料,而且絨毛系 難由基本組織部份脫落之絨毛布料及其製造方法。上述目 的係可由本發明之絨毛布料及其製造方法而達成。 本發明之絨毛布料係具有由有機纖維絲條所形成之編 織組織之基本組織部份,以及具有編入或織入該基本組織 部份而成之絨毛絲所形成之絨毛部份之絨毛布料,該絨毛 βΡ 部份之絨毛絲密度爲40000至300000dtex/cm2,而且絨毛 絲之單絲纖度爲〇 · 1至2 · 0 d t e X,滅毛長度爲0 · 2 0至 2.00mm之範圍爲特徵之絨毛布料。 - 其中,該絨毛絲密度係由下式所算出者。 絨毛絲密度[dtex/Cm2] = (絨毛絲之單絲纖度)[dtex]x(每 lcm2之絨毛絲支數)[支/cm2] 其中,絨毛絲之單絲纖度爲0.1至2.0dtex之範圍爲 -5- 200538594 (3) 宜。另外,絨毛長度係以0.2 0至0 · 8 0 m m之範圍尤佳。絨 毛絲之傾斜角度係以70至90度之範圍爲宜。另外,就循 # 環使用性之觀點上,絨毛絲係以聚酯系纖維絲爲宜。另一 方面,就循環使用性之觀點上,形成基本組織部份之有機 纖維絲條係以聚酯系纖維絲條爲宜。 其次,本發明之絨毛布料之製造方法係編織具有由有 機纖維絲條所形成之編織組織之基本組織部份,以及具有 _ 編入或織入該基本組織部份而成之單絲纖度爲0. 1至 2. Odt ex,而且熱水收縮率爲20%以上之絨毛絲所形成之 絨毛部份之絨毛布料後,由對該絨毛布料施以熱處理,使 上述絨毛絲熱收縮,而得絨毛部份之絨毛絲密度爲40000 至3 00000dtex/cm2,絨毛絲之絨毛長度爲〇.2〇至2.00mm 範圍之絨毛布料之製造方法。 此時,作爲形成基本組織部份之有機纖維絲條,若使 用熱水收縮率爲20%以上之絲條,及/或捲縮率爲30%以 _ 上之假撚捲縮加工絲時,絨毛部份容易得到上述之絨毛絲 密度。 其次,本發明之車內裝潢材料係使用上述絨毛布料所 - 形成之車內裝潢材料。 用以實施發明之最佳型態 本發明之絨毛布料係具有由有機纖維絲條所形成之編 織組織之基本組織部份(A ),以及具有編入或織入上述 基本組織部份,由該基本組織部份至少i面伸出多數絨毛 -6- 200538594 (4) 絲(割絨)所形成之絨毛部份(B )者。本發明之絨毛布 料中,因爲編入或織入絨毛絲於基本組織部份,所以與傳 統的植毛絨毛布料相比較,具有絨毛絲難由基本組織部份 脫落之特徵。 於上述絨毛絲中,該單絲纖度係必須於0.1至2.0dtex (以〇·1至l_2dtex爲宜,以〇·2至0.6dtex尤佳)之範圍 。滅毛絲之單絲纖度若比〇 · 1 d t e X小時,不僅難以保持滅 毛狀態,並有發生因摩擦而絨毛絲斷裂或染色牢固性降低 等問題之虞。相反地,該單絲纖度若比2.0dtex大時,將 難以呈現滑順觸感,所以不適宜。 另外,於上述絨毛中,絨毛長度係必須於〇. 2 〇至 2.00mm (以 0.20 至 0.80mm 爲宜,以 0.30 至 〇.7〇mm 尤佳 )之fe圍。該滅毛長度右比0.20 mm小時,會增加基本組 織部份的透視感,成爲令人不滿的外觀,高級外觀受損, 並不適宜。相反地,該絨毛長度若比2.00mm大時,將 d 難以保持絨毛絲的直立狀態,高級外觀亦受損,並不適宜 。另外’本發明中,絨毛長度如圖1所示,係絨毛高度L 除以sin0之値L/sin0。 相關絨毛絲所形成之絨毛部份之絨毛絲密度係必須於 • 40000 至 3 00000dtex/cm2 ( 5 0000 至 1 50000dtex/cm2 爲宜 ,1 00000至1 40000dtex/cm2尤佳)之範圍。該絨毛絲密 度若比40000 dtex/cm2小時,因爲絨毛絲容易倒毛,所以 不能得到本發明主要目的之與植毛絨毛布料相同的高級外 觀及滑順觸感,所以並不適宜。於嚴格條件下,使用本發 200538594 (5) 明之絨毛布料爲汽車車墊材料等之車內裝潢材料時,相關 的倒毛現象顯著。相反地,該絨毛絲密度若比 SOOOOOdtex/cm2大時,不僅觸感硬化,而且製造成本亦變 高,並不適宜。 其中,上述絨毛絲密度係由下式所算出者。 絨毛絲密度[dteX/cm2] = (絨毛絲之單絲纖度)[dtex] χ (每The present invention relates to a pile fabric having a basic structure portion and a pile portion. In more detail, it is about a fluff cloth having a basic structure part and a fluff part formed by the fleece yarn knitted or woven into the basic structure part, showing a density higher than the fluff and a shorter fluff length. Flocked fabrics with the same high-quality appearance and smooth feel, as well as methods of making the same. [Prior technology] Traditionally, a fluff cloth composed of a fluff part and a basic tissue part is excellent in appearance and surface touch, so it can be used in a wide range. Among them, the flocked fleece fabrics obtained by the electric flocking also known as fiber shavings are dense and have a short fleece length, so they present a dense appearance from the fleece and an ultra-short mechanical hair length with a local appearance and smooth feel. . Therefore, materials such as polyester fibers and nylon fibers are widely used in the interior decoration range of high-grade chair cloths, the field of interior materials, and the field of clothing (for example, refer to Patent Document 1). -However, when using the related flocked fabrics as car mat materials, the roots of the fluff are chemically bonded to the basic tissue. When passengers board and get on and off repeatedly, the adhesion of the roots of the fluff is reduced, and there are fluffs. The problem of part of the basic tissue falling off. As a related method for preventing the fluff filaments from falling off, although Patent Document 1 proposes that the fluff filaments are knotted at the roots, it is basically a chemical bonding site -4- 200538594 (2) The manager cannot adequately solve the problem. The problem of reduced adhesion and fluff filaments. Patent Document 1: Japanese Unexamined Patent Application Publication No. 10 — 1 6 8 6 9 3 [Disclosure of the Invention] The purpose of the present invention is to provide a basic organization part and incorporate or _weave the basic organization part The fluffy fabric of the fluffy part formed by the fluffy silk has the same high-level appearance and smooth feel as the fluffy fluffy fabric that has a high density of fluffy silk and a short fluffy length, and the fluff is difficult to fall off from the basic tissue part. Fluff cloth and its manufacturing method. The above-mentioned object can be achieved by the fluff cloth of the present invention and a manufacturing method thereof. The fluff cloth of the present invention is a fluff cloth having a basic tissue part of a woven structure formed by organic fiber filaments, and a fluff part formed of a fluff yarn knitted or woven into the basic tissue part. The fluff density of the fluff ββ portion is 40,000 to 300,000 dtex / cm2, and the monofilament fineness of the fluff filament is 0.1 to 2 · 0 dte X, and the range of hair loss is 0 · 2 0 to 2.00mm. Cloth. -Here, the density of the pile yarn is calculated by the following formula. Density of fluff yarn [dtex / Cm2] = (the monofilament fineness of fluff yarn) [dtex] x (the number of fluff filaments per lcm2) [count / cm2] where the monofilament fineness of fluff yarn is in the range of 0.1 to 2.0 dtex It is suitable for -5- 200538594 (3). In addition, the range of the fluff length is particularly preferably 0.20 to 0.80 m m. The inclination angle of the pile yarn is preferably in the range of 70 to 90 degrees. From the viewpoint of loopability, it is preferable that the fluff yarn is a polyester fiber yarn. On the other hand, from the viewpoint of recyclability, it is preferable that the organic fiber yarn forming the basic structure portion is a polyester fiber yarn. Secondly, the manufacturing method of the fluff cloth of the present invention is to weave a basic tissue portion of a woven structure formed by organic fiber filaments, and to have a monofilament fineness of _ knitted or woven into the basic tissue portion of 0. 1 to 2. Odt ex, and a fluff cloth of a fluff portion formed by fluff yarn with a hot water shrinkage rate of 20% or more, and then applying heat treatment to the fluff cloth to thermally shrink the fluff yarn to obtain a fluff portion A method for manufacturing a pile fabric having a pile fiber density of 40,000 to 300,000 dtex / cm2 and a pile length of the pile yarn in the range of 0.20 to 2.00 mm. At this time, as the organic fiber yarn forming the basic structure part, if a yarn having a hot water shrinkage ratio of 20% or more and / or a false twist crimping processing yarn with a shrinkage ratio of 30% or more is used, The above-mentioned pile filament density can be easily obtained in the pile portion. Secondly, the interior decoration material of the present invention is an interior decoration material formed by using the aforementioned fluff cloth. The best form for implementing the invention The fluff cloth of the present invention has a basic structure part (A) of a woven structure formed by organic fiber filaments, and has a basic structure part knitted or woven into the above-mentioned basic structure. At least i side of the tissue part protrudes most of the fluff-6- 200538594 (4) The fluff part (B) formed by silk (cutting). In the fluff cloth of the present invention, since the fluff filaments are knitted or woven into the basic tissue portion, compared with the conventional fluffed fluff fabric, the fluff filaments are difficult to fall off from the basic tissue portion. In the above-mentioned pile yarns, the monofilament fineness must be in the range of 0.1 to 2.0 dtex (preferably, 0.1 to 1-2 dtex, and more preferably 0.2 to 0.6 dtex). If the monofilament fineness of the lint is smaller than 0.1 d t e X, it will not only be difficult to maintain the lint status, but also may cause problems such as breakage of the fluff yarn due to friction or reduced dyeing fastness. On the other hand, if the monofilament fineness is larger than 2.0 dtex, it will be difficult to provide a smooth feel, which is not suitable. In addition, in the above fluff, the length of the fluff must be within a range of 0.2 to 2.00 mm (preferably 0.20 to 0.80 mm, and preferably 0.30 to 0.70 mm). When the length of the hair removal is smaller than 0.20 mm to the right, it will increase the perspective of the basic tissues, making it an unsatisfactory appearance, and the high-level appearance is damaged, which is not suitable. On the contrary, if the length of the fluff is greater than 2.00 mm, it will be difficult for d to maintain the upright state of the fluff, and the high-level appearance is also damaged, which is not suitable. In addition, in the present invention, the length of fluff is shown in FIG. 1, and the height L of the fluff is divided by 値 L / sin0 of sin0. The fluff density of the fluff portion formed by the relevant fluff filaments must be in the range of 40,000 to 300,000 dtex / cm2 (preferably 50,000 to 1 50000 dtex / cm2, and more preferably 100,000 to 140,000 dtex / cm2). If the density of the fluff yarn is less than 40,000 dtex / cm2, it is not suitable because the fluff yarn is easily pilled, and the main object of the present invention cannot obtain the same high-level appearance and smooth feel as the fluffed fabric. Under strict conditions, when using this product 200538594 (5) Ming's fleece fabric as the car interior materials, such as car interior materials, the relevant hairiness phenomenon is significant. On the contrary, if the density of the fluff yarn is larger than SOOOOOdtex / cm2, not only the touch is hardened, but also the manufacturing cost becomes high, which is not suitable. The above-mentioned pile density is calculated by the following formula. Density of fluff filaments [dteX / cm2] = (Single filament fineness of fluff filaments) [dtex] χ (per

1cm2之絨毛絲支數)[支/cm2] 每lcm2之絨毛絲支數係可測定每lcm2 ( 1邊爲lcm 之正方形)之絨毛絲支數(支/cm2 ),亦可由下述式算出 每lcm2之絨毛絲支數[支/cm2] = (每lcm2之毛圈數)[個 /cm2]x(絨毛布絲條之絲數)[支]χ2 具有相關絨毛絲密度之絨毛部份係由使用如後述之高 熱收縮絲條或假撚捲縮加工絲作爲基本組織用絲條而可容 易取得。 作爲上述絨毛絲之傾斜角度爲70至90度之範圍,可 得到與植毛絨毛布料相同的高級外觀及滑順觸感,所以適 宜。該傾斜角度若比70度小時,絨毛部份發生方向性’ 有不能得到目的之高級外觀及滑順觸感之虞。相關的傾斜 角度係編織絨毛絲密度成上述範圍之絨毛布料後,因應需 -8- 200538594 (6) 要’以表面上具有直針布之通常的旋轉式熱刷,使絨毛絲 直立而可容易取得。另外,傾斜角度係如圖1所示之絨毛 絲與基本組織部份所成角度<9,直角爲9 0度。 形成上述絨毛絲之纖維種類,並無特別的限制,可爲 綿、羊毛、麻、黏膠絲纖維、聚酯纖維、聚醚酯纖維、丙 烯酸纖維、尼龍纖維、聚鏈烯烴纖維、纖維素醋酸纖維、 芳族聚酸胺(aramid )纖維等通常之纖維。其中,就循環 _ 使用性之觀點上,以聚酯纖維尤佳。聚酯系纖維係由二羧 酸成份與二甘醇成份所製造,作爲二羧酸成份,主要係以 使用對苯二甲酸爲宜。作爲二甘醇成份,主要係使用1種 以上選自乙二醇、三甲二醇及四甲二醇之烷二醇爲宜。另 外,聚酯樹脂中,亦可含有上述二羧酸成份及甘醇成份以 外之其他第3成份。作爲該第3成份,可使用至少1種選 自陽離子染料可染性陰離子成份,例如磺基異苯二甲酸鈉 ;對苯二甲酸以外之二羧酸,例如異苯二甲酸、萘二羧酸 、己二酸、癸二酸;及烷二醇以外之甘醇化合物,例如二 乙二醇、聚乙二醇、雙酚A、磺化雙酚。另外,亦可爲具 有聚乳酸等之生分解性之聚酯纖維。 - 形成纖維之樹脂中,因應需要,亦可含有1種以上之 ^ 消艷劑(二氧化鈦)、微細孔形成劑(有機磺酸金屬鹽) 、防著色劑、熱安定劑、難燃劑(三氧化二銻)、螢光增 白劑、著色顏料、防靜電劑(磺酸金屬鹽)、吸濕劑(聚 環氧烷甘醇)、抗菌劑、其他無機粒子。 作之絨毛絲之形狀,可爲非捲縮絨毛絲,亦可爲假撚 -9 - 200538594 (7) 捲縮加工或機械捲縮加工法,進而熱處理並列型潛在捲縮 性複合纖維所得之捲縮絨毛絲,雖無特別的限定,但爲得 到高級外觀,係以非捲縮絨毛絲爲宜。 作爲絨毛絲之單纖維橫斷面形狀,並無特別的限制, 除了通常的圓形斷面以外,亦可爲三角、扁平、中凹扁平 、十字狀、六角形、或中空狀之斷面形狀。 本發明之絨毛布料中,基本組織部份係具有由有機纖 _ 維絲條所形成之編織組織。作爲構成相關的有機纖維絲條 之纖維,係以與舉例作爲上述絨毛絲用之纖維相同者爲宜 。尤其於車內裝潢材料之用途,就循環使用性之觀點上, 以聚酯系纖維爲宜。 構成基本組織部份之有機纖維絲條之型態,雖無特別 的限定,但以長纖維(復合絲)爲宜。該有機纖維絲條之 單絲纖維纖度及總纖度係於不損及布料之觸感下,單絲纖 度係以0.5至5.0dtex爲宜,總纖度係以30至3 00dtex爲 _ 宜。另外,單絲纖維之斷面形狀並無特別的限制,除了通 常的圓形斷面以外,亦可爲三角、扁平、中凹扁平、十字 狀、六角形、或中空狀之斷面形狀。另外,相關的有機纖 、 維絲條亦可爲假撚捲縮加工絲或將2種以上之構成絲條, _ 空氣混纖加工或複合假撚加工之複合絲,另外,彈性絲位 於芯部份,非彈性絲位於外殼部份之包覆絲亦可。 本發明之絨毛布料係可由如下述之製造方法而可容易 得之。首先,使用單絲纖度爲0.1至2. Odtex (以0.1至 1.2dtex爲宜,以0·2至0.6dtex)之上述纖維所形成之絲 -10- 200538594 (8) 條作爲絨毛絲用絲條,以及由上述之纖維所形成之絲條作 爲基本組織部份用有機纖維絲條而編織絨毛布料。 " 此時,使用20%以上(以22至40%爲宜)之熱水收 縮率(B W S )作爲絨毛絲用絲條係最重要的。由如此地使 用熱水收縮率大之絲條爲絨毛用絲條時,以後述之熱處理 可使絨毛絲熱收縮,可得到0.20至2.00mm之極短的絨毛 長度。作爲具有相關的高熱水收縮率之絲條,適合舉例如 _ 下述之聚酯絲條。亦即,除了通常之二羧酸成份及烷二醇 成份,再加上至少1種以上選自第3成份之異苯二甲酸、 萘二羧酸、己二醇、癸二酸等之二羧酸類、二乙二醇、聚 乙二醇等之甘醇類、雙酚A及磺化雙酚等所成群,使共聚 合之共聚合聚酯樹脂,供應通常之紡絲步驟,以通常的方 法將所得之未延伸纖維絲條延伸而得之。另外,得到具有 高熱水收縮率之聚酯絲條,將所得之未延伸纖維絲條,不 施以延伸,而直接以3 500m/分程度之捲取速度捲取,此 未延伸絲條於60至80°C溫度下,由僅延伸1.3至1.5倍 之延伸倍率,得到具有更高的熱收縮率之聚酯絲條。 另外,作爲基本組織部份用有機纖維絲條,若使用熱 、 水收縮率爲20%以上(以40%爲宜,以50至90%尤佳) , 之絲條,或捲縮率爲3 0 %以上(以3 5至5 0 %爲宜)之通 常的假撚捲縮加工絲時,因爲由熱處理之熱收縮或由假撚 捲縮絲之彈性恢復力而布料收縮,容易得到上述範圍之絨 毛絲密度。 在此,得到基本組織部份具有編物組織之絨毛布料時 -11 - 200538594 (9) ,使用編製基本組織,於其上形成伸出之sinker pile (沈 降片絨毛)、頂點經向斜紋纖維(P〇le tricot pile )、 double rus sell pile等之毛圈組織,切斷此毛圈組織之方法 等。頂點經向斜紋纖維係將經向斜紋編組織之毛圈編物部 份,由使用起毛機形成毛圈而得之。 另一方面,得到基本組織部份具有織物組織之絨毛布 料時,使用織製經向絨毛織物或緯向毛絨織物,切斷此毛 _ 圈組織,或織製moquette織物,將該絨毛絲中央切斷之 方法。 其次,對於相關的絨毛布料,由施以通常的染色完成 加工時的熱,使絨毛絲熱收縮,而使絨毛部份之絨毛絲密 度爲 40000 至 3 00000dtex/cm2 (以 50000 至 1 5 0000 dtex/cm2 爲宜,以 1 00000 至 1 40000dtex/cm2 尤佳),絨 毛絲之絨毛長度爲〇·20至2.00mm之範圍(以0.20至 0.80mm爲宜,以0.30至0.70mm尤佳·)之範圍,可得到 本發明之絨毛布料。 另外,未施予染色完成加工時,由80至130 °C之濕熱 處理法(以100至110 °C爲宜),或150至200 °C (以160 、 至180 °C爲宜)之乾熱處理法,使絨毛熱收縮爲宜。 . 如此所得之絨毛布料,具有細如0.1至2.0 dt ex之單 絲纖度之絨毛絲,形成局械毛絲密度而且極短之械毛長度 之絨毛部份。其結果係相關的絨毛布料,呈現與由植毛所 製造之植毛絨毛布料相同的高級外觀與滑順觸感。而且, 因爲相關的絨毛絲係編入或織入基本組織部份,所以具有 -12· 200538594 (10) 比傳統的植毛絨毛布料不易發生毛絲脫落之特徵。 另外’本發明之短絨毛布帛之基本組織部份,與絨毛 部份相反側的另一面上,亦可形成已知之背覆層或絨毛部 份等之其他層。進而,亦可加成適用常法之染色完成加工 、著色印刷、撥水加工、賦予紫外線遮蔽劑、抗菌劑、消 臭劑、防蟲劑、蓄光劑、回歸反射劑、負離子發生劑等機 能之各種加工。The number of fluff filaments of 1cm2) [count / cm2] The number of fluff filaments per lcm2 can be determined by the number of fluff filaments per lcm2 (one side is 1cm square) (count / cm2). Number of fluff yarns of lcm2 [count / cm2] = (number of loops per lcm2) [pieces / cm2] x (number of filaments of fluff cloth threads) [count] χ2 A highly heat-shrinkable yarn or a false-twist crimped yarn as described later can be easily obtained as the yarn for basic structure. The range of the inclination angle of the fluff yarn is 70 to 90 degrees, which is suitable because it can obtain the same high-level appearance and smooth feel as the fluffed fluff cloth. If the inclination angle is smaller than 70 degrees, the direction of the fluff portion may be caused, and the intended high-level appearance and smooth feel may not be obtained. The related angle of inclination is that after weaving fluff fabrics with a density of fluff filaments in the above range, as needed-8-200538594 (6) The ordinary rotary hot brush with a straight needle cloth on the surface can be used to make the fluff filaments upright and easy Get. In addition, the inclination angle is the angle formed by the fluff filaments and the basic tissue portion as shown in Fig. 1 < 9, and the right angle is 90 degrees. There are no particular restrictions on the types of fibers that form the above-mentioned pile fibers, and they can be cotton, wool, linen, viscose silk fibers, polyester fibers, polyether ester fibers, acrylic fibers, nylon fibers, polyolefin fibers, and cellulose acetate. Fiber, aramid fiber and other common fibers. Among them, polyester fiber is particularly preferred from the viewpoint of cycle and usability. Polyester fiber is made of dicarboxylic acid component and diethylene glycol component. As the dicarboxylic acid component, terephthalic acid is preferably used. As the diethylene glycol component, it is preferable to use one or more alkanediols selected from the group consisting of ethylene glycol, trimethyl glycol, and tetramethyl glycol. In addition, the polyester resin may contain a third component other than the dicarboxylic acid component and the glycol component. As the third component, at least one kind selected from a cationic dye-dyeable anionic component such as sodium sulfoisophthalate; a dicarboxylic acid other than terephthalic acid such as isophthalic acid, naphthalenedicarboxylic acid, Adipic acid, sebacic acid; and glycol compounds other than alkanediols, such as diethylene glycol, polyethylene glycol, bisphenol A, sulfonated bisphenol. Alternatively, it may be a polyester fiber having biodegradability such as polylactic acid. -The fiber-forming resin may contain more than one type of bleaching agent (titanium dioxide), micropore forming agent (organic sulfonic acid metal salt), colorant, heat stabilizer, flame retardant (three Antimony oxide), fluorescent whitening agent, coloring pigment, antistatic agent (sulfonic acid metal salt), hygroscopic agent (polyalkylene glycol), antibacterial agent, and other inorganic particles. The shape of the fluff yarn can be non-crimped fluff yarn, or false twist-9-200538594 (7) a crimping process or a mechanical crimping process, and then heat treated side by side latent latent crimpable composite fiber Although there is no particular limitation on the downy wool, in order to obtain a high-grade appearance, it is preferable to use a non-downy downy silk. The cross-sectional shape of the single fiber of the fluff yarn is not particularly limited. In addition to the usual circular cross-section, it can also have a triangular, flat, concave flat, cross-shaped, hexagonal, or hollow cross-sectional shape. . In the fluff cloth of the present invention, the basic tissue part has a woven structure formed of organic fiber and sliver. As the fibers constituting the related organic fiber yarns, it is preferable to use the same fibers as those exemplified for the above-mentioned pile yarns. Especially for the use of interior decoration materials, polyester-based fibers are preferred from the viewpoint of recyclability. Although the shape of the organic fiber yarn constituting the basic tissue part is not particularly limited, long fiber (composite yarn) is preferred. The monofilament fiber fineness and total fineness of the organic fiber sliver are not detrimental to the feel of the cloth. The monofilament fineness is preferably 0.5 to 5.0 dtex, and the total fineness is 30 to 300 dtex. In addition, the cross-sectional shape of the monofilament fiber is not particularly limited, and may be a triangular, flat, concave flat, cross-shaped, hexagonal, or hollow cross-sectional shape in addition to the usual circular cross-section. In addition, the related organic fibers and rayon yarns can also be false-twist crimped yarns or two or more types of yarns. _ Air mixed fiber or composite false-twisted composite yarns. In addition, the elastic yarn is located at the core. Coated yarns with non-elastic yarns located on the shell part are also acceptable. The fluff cloth of the present invention can be easily obtained by the following manufacturing method. First, a filament formed from the above-mentioned fibers having a monofilament fineness of 0.1 to 2. Odtex (preferably 0.1 to 1.2 dtex, and 0.2 to 0.6 dtex) is used. , And the yarn formed by the above-mentioned fibers is used as a basic tissue part to weave a fluff cloth with an organic fiber yarn. " At this time, it is most important to use a hot water shrinkage ratio (B W S) of more than 20% (preferably 22 to 40%) as the yarn for the fluff. When the yarn having a large shrinkage rate in hot water is used as a yarn for fluff, the heat treatment described later can heat-shrink the fluff yarn, and an extremely short pile length of 0.20 to 2.00 mm can be obtained. As the yarn having a related high hot water shrinkage ratio, for example, the following polyester yarn is suitable. That is, in addition to the usual dicarboxylic acid component and alkanediol component, at least one or more dicarboxylic acids selected from the group consisting of isophthalic acid, naphthalenedicarboxylic acid, hexanediol, and sebacic acid are added. Glycols such as acids, diethylene glycol, and polyethylene glycol, bisphenol A, and sulfonated bisphenol are clustered to copolymerize the copolymerized polyester resins, and the ordinary spinning steps are supplied. The method is obtained by extending the obtained unstretched fiber yarn. In addition, a polyester yarn having a high hot water shrinkage was obtained. The obtained unstretched fiber yarn was directly wound at a winding speed of about 3 500 m / min without stretching. At a temperature of 80 ° C, a polyester yarn with a higher heat shrinkage is obtained from an extension ratio of only 1.3 to 1.5 times. In addition, as the basic fiber part of the organic fiber yarn, if using heat and water shrinkage rate of more than 20% (preferably 40%, more preferably 50 to 90%), the yarn, or the shrinkage rate of 3 Above 0% (preferably 35 to 50%) for normal false twisted crimped processing yarns, the fabric shrinks because of heat shrinkage due to heat treatment or the elastic restoring force of false twisted crimped yarns, and the above range is easily obtained. The density of fluff silk. Here, when obtaining a pile fabric with a knitted structure in the basic structure part-200538594 (9), use the knitted basic structure to form a protruding sinker pile (sink pile fluff) and vertex warp twill fibers (P 〇le tricot pile), double rus sell pile and other terry tissues, and methods for cutting the terry tissue. The vertex warp twill fiber is obtained by forming a loop on a warp knitting portion of a warp twill weave. On the other hand, when obtaining a pile fabric with a fabric structure in the basic structure, use a warp or weft pile fabric to cut the pile_loop structure or weave a moquette fabric to center the pile filament Cut off method. Secondly, for the related fluff cloth, the heat during the normal dyeing process is applied to shrink the fluff filaments, so that the fluff density of the fluff part is 40,000 to 300000 dtex / cm2 (50,000 to 1 5 0000 dtex / cm2 is suitable, preferably from 100000 to 140,000dtex / cm2), and the pile length of the fluff yarn is in the range of 0.20 to 2.00mm (preferably 0.20 to 0.80mm, and more preferably 0.30 to 0.70mm.) Range, the pile fabric of the present invention can be obtained. In addition, when dyeing is not applied, the wet heat treatment method of 80 to 130 ° C (preferably 100 to 110 ° C), or 150 to 200 ° C (preferably 160 to 180 ° C) is used. The heat treatment method is suitable to make the fluff heat shrink. The thus obtained fluff cloth has a fluff yarn with a monofilament fineness as fine as 0.1 to 2.0 dt ex, forming a fluff portion having a local wool density and an extremely short mechanical hair length. As a result, the related fluffy fabrics have the same high-level appearance and smooth feel as the fluffed fluffy fabrics manufactured by the flocked hairs. In addition, because the related fluff yarns are knitted or woven into the basic tissue, it has the characteristic that -12 · 200538594 (10) is less prone to hair loss than the traditional flocked fabrics. In addition, the basic structure portion of the short-pile cloth of the present invention may be formed with another layer such as a known backing layer or a pile portion on the other side of the pile portion. Furthermore, it can also add functions such as dyeing and finishing processing, color printing, water repellent processing, UV shielding agent, antibacterial agent, deodorant, insect repellent, light storage agent, retroreflective agent, anion generator, etc. Various processing.

其次’本發明之車內裝潢材料係使用上述絨毛布料所 成之車內裝潢材料。作爲具體之車內裝潢材料,可舉例如 車墊材料、車頂材料等。本發明之車內裝潢材料,因爲使 用上述之絨毛布料,所以呈現與植毛絨毛布料相同的高級 外觀與滑順的觸感。 【實施方式】 實施例 其次’詳細敘述本發明之實施例及比較例,但本發明 並不局限於此等。另外,實施例中之各測定項目係以下述 方法測定。 (1)絨毛絲脫落量(PCO) 將寬度爲7〇mm,長度爲3 00mm大小之試驗布料,絨 毛布料之經緯各方向準備1塊。於準備之試驗布料的內面 ’附上與該試驗布料相同大小的胺基甲酸乙酯泡沬塑料背 板。其次,使該試驗布料無縐折狀態,固定其兩端。其次 -13- 200538594 (11) ’懸掛具有20mmx20mm接觸面積之摩擦子,荷重爲9.8 ±〇·〇98Ν,以60 ± 1 0次/分之速度,於試驗布料之14〇mm 之間,來回摩擦1 0 0 0 0次。進行各方向的試驗,以下述式 計算絨毛絲脫落量(PCO ),算出該平均値。 PCO ( % ) = ( Wl - W2 ) / ( WlxO.152 ) xl〇〇Secondly, the interior decoration material of the present invention is an interior decoration material made of the above-mentioned fluff cloth. Specific examples of interior decoration materials include car mat materials and roof materials. The car interior decoration material of the present invention uses the above-mentioned fluffy cloth, and thus exhibits the same high-level appearance and smooth feel as the fluffed fluffy cloth. [Embodiments] Examples Next, examples and comparative examples of the present invention will be described in detail, but the present invention is not limited to these. In addition, each measurement item in the examples was measured by the following method. (1) Fleece thread shedding amount (PCO) A test cloth having a width of 70 mm and a length of 300 mm was prepared. One piece of the pile cloth was prepared in each of the warp and weft directions. On the inner surface of the prepared test cloth, a polyurethane foam backing sheet of the same size as the test cloth was attached. Next, the test fabric was left in a crease-free state, and its both ends were fixed. Next-13- 200538594 (11) 'Hang a friction element with a contact area of 20mmx20mm, with a load of 9.8 ± 0.098N, rubbing back and forth between 14 mm of the test fabric at a speed of 60 ± 10 times per minute 1 0 0 0 0 times. Tests were performed in various directions, and the amount of fluff shedding (PCO) was calculated by the following formula, and the average 値 was calculated. PCO (%) = (Wl-W2) / (WlxO.152) x l〇〇

其中,W 1係摩損前之試驗布料質量,W2係摩損後之 試驗布料質量。 (2 )絨毛絲之傾斜角度 使用Keyence (股)製顯微鏡(型式:VH — 6300), 拍攝絨毛布料的斷面(倍率5 〇倍),測定如圖1所示之 絨毛絲與基本組織部份所成角度0。另外,η數爲5,求 其平均値。 (3 )絨毛絲之絨毛長度 使用Keyence (股)製顯微鏡(型式:vh — 6300), 拍攝絨毛布料的斷面(倍率5 〇倍),測定整體厚度及基 本組織部份之厚度,由下述式算出絨毛絲之絨毛長度 L/sin0。另外’整體厚度係測定由基本組織之最底部至絨 毛絲之最尚部份之距離。η數爲5,求其平均値。 (4 )絨毛絲密度 -14- 200538594 (12) 首先由下式算出每 lcm2(lcm/lcm)之絨毛絲支數 〔支 /cm2〕。 每1cm2之絨毛絲支數[支/cm2] = (每1cm2之毛圈數)[個 /cm2] x(絨毛布絲條之絲數)[支] 其次,由下式算出絨毛絲密度。另外,η數爲5 ’求 _ 其平均値。 絨毛絲密度[d t e X / c m 2 ]=(單絲纖度)[d t e X ] X (絨毛絲支數)[ 支 /cm2] (5 )熱水收縮率(BWS )Among them, W 1 is the quality of the test cloth before abrasion, and W2 is the quality of the test cloth after abrasion. (2) The inclination angle of the fluff filaments was measured using a Keyence microscope (type: VH — 6300). The cross-section of the fluff fabric was taken (50 times magnification), and the fluff filaments and the basic tissue part shown in Figure 1 were measured. The angle formed is 0. The number of η is 5, and the average 値 is determined. (3) The length of the fluff filaments was measured using a Keyence microscope (type: vh — 6300). The cross-section of the fluff cloth was taken (50 times magnification), and the overall thickness and thickness of the basic tissue were measured. The hair length L / sin0 of the hair is calculated by the formula. In addition, the 'overall thickness' is measured from the bottom of the basic structure to the furthest portion of the pile filaments. The number of η is 5, and the average 値 is calculated. (4) Density of fluff yarn -14-200538594 (12) First, the number of fluff yarns per lcm2 (lcm / lcm) [branch / cm2] is calculated from the following formula. Number of fluff filaments per 1cm2 [count / cm2] = (number of loops per 1cm2) [pieces / cm2] x (number of filaments of fluff cloth thread) [count] Next, the density of fluff filaments is calculated by the following formula. In addition, the number of η is 5 '. Density of fluff yarn [d t e X / c m 2] = (fineness of monofilament) [d t e X] X (number of fluff yarn) [count / cm2] (5) Hot water shrinkage rate (BWS)

將試驗絲條,纏繞1 〇次於圓周長度爲1 .1 2 5 m之檢測 尺寸機周圔,調製絞紗,將此絞紗懸掛於游標尺之吊釘上 ,於垂懸絞紗的下端,施以絞紗總質量1 /3 0之荷重,測 定絞紗收縮處理前之長度L 1。 除去該絞紗之荷重,將絞紗放入木綿袋,自沸水中取 出放入此絞紗之木綿袋,由此木綿袋取出絞紗,以濾紙吸 收除去絞紗所含的水後,將其於室溫中風乾2 4小時。將 此風乾後之絞紗,懸掛於上述游標尺之吊釘上,絞紗的下 端與上述同樣地施以絞紗總質量1 /3之荷重,測定收縮處 理後絞紗之長度L2。 由下式算出試驗絲條之熱水收縮率(B W S )。 -15- 200538594 (13)The test thread was wound 10 times around a measuring machine with a circumference length of 1.125 m, and the skein was adjusted. The skein was hung on a hanging rod of a vernier rod, and the lower end of the skein was hung. Apply a load of 1/3 of the total mass of the skein, and measure the length L 1 before the shrinkage treatment of the skein. Remove the load of the skein, put the skein into a cotton bag, and take out the cotton bag into the skein from boiling water. Take the skein out of the cotton bag, and absorb and remove the water contained in the skein with filter paper. Allow to air dry at room temperature for 24 hours. The air-dried skein was hung on the hanging rod of the above vernier. The lower end of the skein was subjected to a load of 1/3 of the total skein mass as described above, and the length L2 of the skein after shrinkage treatment was measured. The hot water shrinkage (B W S) of the test yarn was calculated from the following formula. -15- 200538594 (13)

BWS [ % ] = ( ( LI — L2 ) /LI ) xlOOBWS [%] = ((LI — L2) / LI) xlOO

(6 )捲縮率CP 將試驗絲條,纏繞於圓周長度爲1.125m之檢測尺寸 機周圍,調製乾纖度爲3 3 3 3 dtex之絞紗。 將上述絞紗懸掛於游標尺之吊釘上,於下端加上6 g 之初荷重,測定再加上600g荷重時之絞紗長度L0。之後 ,立即除去上述絞紗之荷重,由游標尺之吊釘取下,將此 絞紗浸漬於沸水中3 0分鐘,使之發生捲縮。自沸水中取 出沸水處理後之絞紗,以濾紙吸收除去絞紗所含的水後, 將其於室溫中風乾24小時。將此風乾後之絞紗,懸掛於 上述游標尺之吊釘上,於其下方,施以600g之荷重,1分 鐘後測定絞紗之長度L 1 a,之後,自絞紗取下荷重,1分 鐘後測定絞紗之長度L2a。由下式算出試驗絲條之捲縮率(6) Crimping rate CP The test yarn was wound around a measuring machine with a circumference length of 1.125m, and a skein with a dry fineness of 3 3 3 3 dtex was prepared. Hang the above-mentioned skein on a hanging rod of a vernier, add an initial load of 6 g to the lower end, and measure the skein length L0 when a load of 600 g is added. After that, the load of the skein was immediately removed, and the skein was removed by a hanging rod of the vernier. The skein was immersed in boiling water for 30 minutes to make it curl. The skein after the boiling water treatment was taken out from boiling water, and the water contained in the skein was removed by filter paper, and then air-dried at room temperature for 24 hours. The air-dried skein is hung on the hanging rod of the above vernier, and a load of 600 g is applied below it. The length of the skein L 1 a is measured after 1 minute. After 2 minutes, the length L2a of the skein was measured. Calculate the shrinkage of the test yarn from the following formula

(CP ) 〔%〕= ( ( Lla- L2a ) /L0 ) xlOO (7)評估高級外觀 由3名試驗者目視判定外觀。就高級感之觀點上,優 異者爲3級,略差者爲2級,劣者爲1級。 (8 )評估表面觸感 -16- 200538594 (14) 由3名試驗者官能評估表面觸感。滑順感優異 級,滑順感略差者爲2級,滑順感劣者爲1級。 〔實施例1〕 調製酸成份係由莫耳比爲93/7之苯對二甲酸及 二甲酸所形成,甘醇成份係由乙二醇所形成之具有相 度爲1.45之共聚合聚酯。將此共聚物聚酯樹脂溶融 ,以3 5 00m/分之捲取速度捲取,製造部份方向未延 共聚合聚酯復合紗。將此未延伸復合紗絲條,以延伸 之溫度爲65 °C之第1滾輪與溫度爲75 °C之第2滾輪 不施以熱塑(seat set ),以延伸倍率:1 ·4倍延伸, 共聚合聚酯纖維絲條(紗支:lOOdtex/12支),作爲 組織用絲條。此共聚合聚酯纖維絲條之熱水收縮率( )爲 65%。 另一方面,溶融紡絲與上述相同之共聚合聚酯 3 5 00m/分之捲取速度捲取,製造部份方向未延伸之共 聚酯復合紗,由通常的延伸而得共聚合聚酯絲條(紗 140dtex/2 8 8支),作爲絨毛布用絲條。此共聚合聚 條之熱水收縮率(BWS )爲24%。 其次,使用通常之pole sinker編機(Karl mayer ,針距2 8,高度1mm),將上述基本組織用絲條爲 筘,上述之絨毛布用絲條爲前筘,全部安裝排列,以 (前:10/45,背:10/12 ),而得毛圈之絨毛高 1 . 0mm之械毛底布。 爲3(CP) [%] = ((Lla-L2a) / L0) x 100 (7) Evaluation of high-level appearance The appearance was visually judged by three testers. From the viewpoint of high-level sense, the superior is 3, the slightly worse is 2 and the inferior is 1. (8) Evaluation of surface touch -16- 200538594 (14) The surface touch was evaluated by three testers. The level of smoothness is excellent, the level of slightly smoothness is 2 and the level of poor smoothness is level 1. [Example 1] The prepared acid component was formed from benzene terephthalic acid and dicarboxylic acid having a molar ratio of 93/7, and the glycol component was a copolymerized polyester formed from ethylene glycol having a phase of 1.45. This copolymer polyester resin was melted and wound up at a winding speed of 3,500 m / min to produce a partially uncopolymerized polyester composite yarn. This unstretched composite yarn thread was stretched with the first roller at a temperature of 65 ° C and the second roller at a temperature of 75 ° C without a seat set, and was stretched at a stretch ratio of 1.4 times. , Copolymerized polyester fiber yarn (yarn count: 100dtex / 12 counts), used as tissue yarn. The hot water shrinkage () of this copolymerized polyester fiber yarn was 65%. On the other hand, the melt-spun yarn is wound at the same winding speed of 3,500 m / min as the above-mentioned copolymerized polyester, and a copolyester composite yarn that is not stretched in some directions is manufactured. The copolymerized polyester is obtained by ordinary stretching. Yarn (140 dtex / 2 8 8 yarns), for the use of fleece cloth. The hot water shrinkage (BWS) of the copolymerized polymer strip was 24%. Secondly, using a common pole sinker knitting machine (Karl Mayer, stitch length 28, height 1mm), the above-mentioned basic tissue thread is used as a reed, and the above-mentioned woolen cloth is used as the front reed. : 10/45, back: 10/12), and a looped pile of 1.0mm in height is obtained. For 3

異苯 對黏 肪絲 伸之 裝置 間, 而得 基本 B WS ,以 聚合 支: 酯絲 社製 爲背 編法 度爲 17- 200538594 (15) 其次’使用通常之細褶機(日機(股)製),將上述 械毛底布之絨毛先端部份,剪切成0.21mm,而成爲具有 絨毛長度爲〇 . 7 9 m m之絨毛絲(割絨)之絨毛布料。之後 ’將該絨毛布料,使用通常的乾熱塑機,以190T:之溫度 ’進行4 5秒之乾熱處理,使基本組織用絲條及絨毛絲熱 收縮’而得絨毛部份之絨毛絲密度爲125〇⑽dtex/cm2,而 且絨毛絲之絨毛長度爲〇.6〇mm之絨毛布料。Isobenzene stretches between the sticky filaments to obtain the basic B WS, which is polymerized: Esters Co., Ltd. as the back knitting method is 17- 200538594 (15) Secondly, 'Using the usual fine pleating machine (Japanese machine (stock) system ), The fluff tip portion of the above-mentioned machine base cloth was cut into 0.21mm, and a fluff cloth having a fluff filament (cut pile) having a fluff length of 0.79 mm was cut. Then, 'the fluff cloth was subjected to a dry heat treatment at a temperature of 190T: for 4 to 5 seconds using a conventional dry thermoplastic machine to thermally shrink the filaments and fluff filaments of the basic tissue' to obtain the fluff density of the fluff. A fluff cloth having a fluff length of 1250 dtex / cm2 and a fluff length of 0.6 mm.

將該絨毛布料,使用通常之液流染色機((股)日阪 製作所製)’以通常之分散染料,溫度爲1 3 〇它,時間爲 3 〇分鐘染色。爲使染色後及染色中所發生倒塌的絨毛絲直 立化’使用日機(股)製旋轉式熱刷機(直針布),進行 溫度爲170 °C,時間爲1分鐘之絨毛絲倒塌之直立化處理 。其次’最後以通常之乾熱塑機((股)Hirano Tecseed 製)’進行溫度爲180°C,時間爲1分鐘之乾熱處理,得 到絨毛部份之械毛絲密度爲1 3 0 0 0 0 d t e X / c m 2,絨毛絲之滅 毛長度爲〇.60mm,傾斜角度爲83度,絨毛絲之單絲纖度 爲0.49dtex之絨毛布料。所得之絨毛布料係絨毛絲脫落量 (PCO)爲0.82%之優異的抗絨毛絲脫落性,呈現優異之 高級外觀(3級)及滑順之表面觸感(3級)者。 另外,使用相關的絨毛布料而得到車墊材料時,呈現 優異的高級外觀(3級)及滑順之表面觸感(3級)者。 〔實施例2〕 於實施例1中,除了使用由通常之聚對苯二甲酸乙二 -18- 200538594 (16) 醇酯所形成之捲縮率爲4 0 %之假撚捲縮加工絲條(紗支:This fluff cloth was dyed with a conventional liquid dyeing machine ((Hikaka) Ltd.) made with a conventional disperse dye at a temperature of 130 ° C and a time of 30 minutes. In order to straighten the fluff yarn that collapsed during and after dyeing, use a rotary hot brush machine (straight needle cloth) made by Nippon Machine Co., Ltd. and stand at 170 ° C for 1 minute.化 处理。 Processing. Secondly, 'the last dry thermoplastic machine (made by Hirano Tecseed)' is subjected to a dry heat treatment at a temperature of 180 ° C and a time of 1 minute, and the mechanical wool density of the fluff part is 1 3 0 0 0 0 dte X / cm 2, the fluffing length of the fluff yarn is 0.60mm, the inclination angle is 83 degrees, and the monofilament fineness of the fluff yarn is 0.49 dtex. The obtained fleece cloth is excellent in anti-fuzzing yarn shedding (PCO) of 0.82%, showing excellent high-level appearance (level 3) and smooth surface touch (level 3). In addition, when using a related fleece fabric to obtain a car pad material, it exhibits excellent high-level appearance (level 3) and smooth surface feel (level 3). [Example 2] In Example 1, in addition to the use of a false twisted crimped yarn with a crimp ratio of 40%, which was formed from ordinary polyethylene terephthalate-18-200538594 (16) alcohol ester, (Yarn count:

1 6 7dtex/48支)爲基本組織用絲條以外,與實施例1同樣 地編成絨毛底布。其次,使用通常之細褶機(日機(股) 製),將上述絨毛底布之絨毛先端部份,剪切成0 . 1 5 mm ,而成爲具有絨毛長度爲〇 · 8 5 m m之絨毛絲(割絨)之絨 毛布料。之後,施以與實施例1同樣地熱處理、染色、絨 毛絲之直立處理、乾熱處理,而得絨毛部份之絨毛絲密度 爲1 05000dtex/cm2,絨毛絲之絨毛長度爲 〇.68mm,傾斜 角度爲78度,絨毛絲之單絲纖度爲0.49dtex之絨毛布料 。所得之絨毛布料係絨毛絲脫落量(PCO )爲0.92%之優 異的抗絨毛絲脫落性,呈現優異之高級外觀(3級)及滑 順之表面觸感(3級)者。另外,因爲該絨毛布料具有伸 縮性,所以爲縫製加工時操作性優異者。 〔比較例1〕 實施例1中,除了使用由通常之聚對苯二甲酸乙二醇 醋所形成之熱水收率爲3 · 2 %之延伸絲(紗支:1 6 7 d t e X / 4 8 支)爲絨毛用絲條以外,與實施例1同樣地編成絨毛底布 。其次,使用通常之細褶機(日機(股)製),將上述絨 毛底布之絨毛先端部份,剪切成〇.23mm,而成爲具有絨 毛長度爲〇.77mm之絨毛絲(割絨)之絨毛布料。此時, 細褶剪切之負荷變大,發生因細褶段等之表面品質降低。 之後,施以與實施例1同樣的熱處理、染色、絨毛絲之直 處理、乾熱處理’而侍滅毛絲之械毛長度爲0.74mni之 -19- 200538594 (17) 絨毛布料。對於所得之絨毛布料,認爲因細措段等之表面 品質降低。 〔比較例2〕 實施例1中’除了使用由通常之聚對苯二甲酸乙二醇 醋所形成之熱水收率爲3.2%之延伸絲(紗支:i67dtex/48 支)爲絨毛用絲條以外’與實施例1同樣地編成絨毛底布 _ 。其次,使用通常之細褶機(日機(股)製),將上述絨 毛底布之絨毛先端部份’剪切成0.14mm,而成爲具有絨 毛長度爲〇 · 8 6 mm之絨毛絲(割絨)之械毛布料。之後, 施以與實施例1同樣的熱處理、染色、絨毛絲之直立處理 、乾熱處理,而得絨毛絲之絨毛長度爲〇.83mm之絨毛布 料。對於所得之絨毛布料,因爲絨毛絲之單絲纖度大,所 以就高級外觀上而言,爲略差(2級)者。 •1^ 〔比較例3〕 使用由通常之聚對苯二甲酸乙二醇酯所形成之延伸絲 條(紗支·· 84dtex/36支)編成具有經編針織物緯面緞紋 ^ 組織之底布後,由電植毛(短纖維加工)植毛絨毛絲於該 , 底布,得絨毛部份之絨毛絲密度爲84000dteX/cm2,絨毛 絲之械毛長度爲0.38mm,滅毛絲之單絲纖度爲O.ldtex之 絨毛布料。 對於該電植毛絨布,絨毛絲脫落量(PCO)爲4.13% 抗絨毛絲脫落性上不足。 -20- 200538594 (18) 〔比較例4〕 實施例1中,除了改變絨毛部份之絨毛絲密度爲 3 8 000dtex/cm2以外,與實施例1同樣製作,關於所得之 絨毛布料,絨毛絲之傾斜角度爲5 6度,難以保持絨毛絲 直立狀態,絨毛絲發生方向性。因此,爲高級外觀上差( 1級),觸感之滑順度亦差(1級)者。 產業上利用性 本發明之絨毛布料係因爲呈現與絨毛絲密度大而且絨 毛長度短之植毛絨毛布料相同的外觀與滑順之觸感,而且 具有絨毛絲不易由基本組織部份脫落之特徵,所以可適用 於車墊材料等之車內裝潢材料、椅子用布、地毯材料等之 室內裝飾材料等之用途。尤其,可適合使用於要求乘坐耐 久性之車墊材料之用途。16 dtex / 48 pieces) were knitted in the same manner as in Example 1 except that the yarn was used for basic tissues. Secondly, using a conventional fine pleating machine (made by Nippon Machine Co., Ltd.), the fluff tip portion of the aforementioned fluff base cloth was cut into 0.15 mm to form a fluff having a fluff length of 0.85 mm. Fleece fabric made of silk (cut pile). Thereafter, the same heat treatment, dyeing, and upright treatment of the fluff yarn as in Example 1 were performed, and the fluff yarn density of the fluff portion was 105,000 dtex / cm2, and the fluff length of the fluff yarn was 0.68 mm, and the inclination angle It is 78 degrees, and the monofilament fineness of the fluff silk is 0.49 dtex. The obtained fleece cloths have a good fleece-shedding resistance (PCO) of 0.92%, exhibiting superior high-level appearance (Grade 3) and smooth surface touch (Grade 3). In addition, since the pile fabric has stretchability, it is excellent in operability during sewing processing. [Comparative Example 1] In Example 1, an extension yarn (yarn count: 1 6 7 dte X / 4) with a hot water yield of 3.2% was formed by using ordinary polyethylene terephthalate vinegar. 8 pieces) were made of fluff base fabrics in the same manner as in Example 1 except for the filaments for fluff. Next, using a conventional fine pleating machine (made by Nikkei Co., Ltd.), the fluff tip portion of the aforementioned fluff base cloth is cut into 0.23 mm to form a fluff yarn having a fluff length of 0.77 mm (cut pile). ) Of fluffy fabric. At this time, the load of fine pleated shearing becomes large, and the surface quality due to fine pleated sections and the like decreases. Thereafter, the same heat treatment, dyeing, straightening treatment of the fluff yarns, and dry heat treatment as in Example 1 were applied, and the length of the machine hairs for killing the filaments was -19- 200538594 (17). It is considered that the surface quality of the obtained fluff cloth was reduced due to the fine measures. [Comparative Example 2] In Example 1, 'except for the use of a stretched yarn (yarn count: i67dtex / 48 counts) with a hot water yield of 3.2% formed by ordinary polyethylene terephthalate vinegar was used as a down yarn. Except for the stripe, knitted into a fleece base fabric in the same manner as in Example 1. Next, using a conventional fine pleating machine (made by Nikkei Co., Ltd.), the fluff tip portion of the above-mentioned fluff base cloth was cut into 0.14 mm to form a fluff filament having a fluff length of 0.86 mm (cut Velvet) machine wool fabric. Thereafter, the same heat treatment, dyeing, and elongation treatment of the fluff filaments as in Example 1 were performed, and dry heat treatment was performed to obtain a fluff cloth having a fluff length of 0.83 mm. As for the obtained fluff cloth, since the monofilament fineness of the fluff yarn was large, it was slightly inferior (level 2) in terms of high-grade appearance. • 1 ^ [Comparative Example 3] Weaving a warp-knitted weft satin weave with a warp-knitted fabric satin weave using an extended yarn (yarn count · 84dtex / 36 count) made of ordinary polyethylene terephthalate After the cloth, the electric flock (short-fiber processing) was used to plant the fluff filaments here. The base fabric obtained the fluff filament density of 84000 dteX / cm2, the mechanical hair length of the fluff filament was 0.38 mm, and the monofilament fineness of the fleece O.ldtex fluffy cloth. For this electro-implanted fleece, the amount of fluff shedding (PCO) was 4.13% and the resistance to fluff shedding was insufficient. -20- 200538594 (18) [Comparative Example 4] In Example 1, except that the fluff yarn density of the fluff portion was changed to 3 8 000 dtex / cm2, it was produced in the same manner as in Example 1. The obtained fluff cloth, The inclination angle is 56 degrees, making it difficult to keep the fluff filaments in an upright state, and the fluff filaments are directional. Therefore, it is inferior in appearance (level 1), and the smoothness of touch is also poor (level 1). Industrial Applicability The fluff cloth of the present invention has the same appearance and smooth feel as the fluffed fluff cloth with a high density of fluff silk and a short fluff length, and has the feature that the fluff silk is not easy to fall off from the basic tissue part. It can be used for interior decoration materials such as car cushion materials, chair cloths, carpet materials, etc. In particular, it is suitable for applications that require cushion materials for ride durability.

【圖式簡單說明】 圖1係關於本發明之絨毛布枓,說明絨毛絲之傾斜角 度Θ及絨毛長度用之說明圖,1係基本組織部份,2係絨 毛絲,3係絨毛部份。 -21 -[Brief description of the drawing] Fig. 1 is an explanatory diagram for the pile fabric of the present invention, illustrating the inclination angle Θ of the pile filaments and the length of the pile, 1 part of the basic tissue, 2 parts of the pile filaments, and 3 parts of the pile parts. -twenty one -

Claims (1)

200538594 (1) 十、申請專利範圍 1 · 一種絨毛布料,其特徵爲,具有由有機纖維絲條 所开^成之編織組織之基本組織部份,以及具有編入或織入 該基本組織部份而成之絨毛絲所形成之絨毛部份之絨毛布 料’該絨毛部份之絨毛密度爲40000至3 00000dtex/cm1 2, 而且絨毛絲之單絲纖度爲〇 · 1至2 · 0 d t e X,絨毛長度爲 0.20至2.00mm之範圍,200538594 (1) X. Application for patent scope 1. A pile fabric characterized by having a basic tissue part of a woven structure formed by organic fiber threads, and having a basic tissue part knitted or woven into the basic fabric part. The fluff cloth of the fluff portion formed by the fluff yarn 'The fluff density of the fluff portion is 40,000 to 300,000 dtex / cm12, and the single-filament fineness of the fluff yarn is 0.1 to 2 · 0 dte X, the length of the fluff In the range of 0.20 to 2.00mm, 其中,該絨毛絲密度係由下式所算出者, 絨毛絲密度[dtex/cm1]=(絨毛絲之單絲纖度)[dtex] X (每 1 cm1之絨毛絲支數)[支/cm1] -22- 1 ·如申請專利範圍第1項之絨毛布料,其絨毛絲之 單絲纖度係於0.1至1.2dtex之範圍。 2 ·如申請專利範圍第1項之絨毛布料,其絨毛長度 係於0.20至0.80mm之範圍。 4.如申請專利範圍第1項之絨毛布料,其絨毛絲之 傾斜角度係7 0至9 0度之範圍。 ' 5.如申請專利範圍第1項之絨毛布料,其絨毛絲係 • 聚酯系纖維絲。 6. 如申請專利範圍第1項之絨毛布料,其中形成基 本組織之有機纖維絲條係聚酯系纖維絲條。 7. 一種絨毛布料之製造方法’其特徵爲,編織具有 由有機纖維絲條所形成之編織組織之基本組織部份,以及 200538594 (2) 具有編入或織入該基本組織部份而成之單絲纖度爲0. 1至 2 · Odtex ’而且熱水收縮率爲20%以上之絨毛絲所形成之 絨毛部份之絨毛布料後,由對該絨毛布料施以熱處理,使 上述絨毛絲熱收縮,而得絨毛部份之絨毛絲密度爲40000 至3 00000dtex/Cm2,絨毛絲之絨毛長度爲ο."至2 〇〇mm 之範圍。 8 .如申請專利範圍第7項之絨毛布料之製造方法, 讀其中使用熱水收縮率爲2 0 %以上之絲條作爲形成基本組織 部份之有機纖維絲條。 9 ·如申請專利範圍第7項之絨毛布料之製造方法, 其中使用捲縮率爲3 0 %以上之假撚捲縮加工絲作爲形成基 本組織部份之有機纖維絲條。 10· —種車輛內裝材料,其特徵爲,使用如申請專利 範圍第1項至第6項中任一項之絨毛布料。The density of the fluff yarn is calculated from the following formula. The density of the fluff yarn [dtex / cm1] = (the single-filament fineness of the fluff yarn) [dtex] X (the number of fluff yarn per 1 cm1) [count / cm1] -22- 1 · If the fluff cloth of item 1 of the patent application range, the monofilament fineness of the fluff yarn is in the range of 0.1 to 1.2 dtex. 2 · For the fluff cloth of the first item of the patent application, the pile length is in the range of 0.20 to 0.80mm. 4. For the fluff cloth of the scope of patent application, the inclination angle of the fluff filaments is in the range of 70 to 90 degrees. '5. For the fluffy fabric in the first item of the patent application, the fluff yarn is polyester fiber yarn. 6. For the fluffy cloth according to item 1 of the patent application scope, the organic fiber yarns forming the basic structure are polyester fiber yarns. 7. A method for manufacturing a pile fabric, characterized in that weaving has a basic tissue portion of a woven structure formed of organic fiber filaments, and 200538594 (2) has a single piece knitted or woven into the basic tissue portion The silk fineness is 0.1 to 2 · Odtex 'and the fluff cloth of the fluff portion formed by the fluff yarn with a hot water shrinkage rate of 20% or more, and then heat treatment is applied to the fluff cloth to heat shrink the above-mentioned fluff yarn. The density of the fluff filaments in the fluff portion was 40,000 to 300,000 dtex / Cm2, and the length of the fluff filaments was in the range of ο " to 2000 mm. 8. According to the manufacturing method of the fluff cloth according to item 7 of the scope of the patent application, read that the filaments with a hot water shrinkage of more than 20% are used as the organic fiber filaments forming the basic tissue part. 9. The manufacturing method of the fluff cloth according to item 7 of the scope of the patent application, wherein a false-twist crimped processing yarn having a crimping rate of 30% or more is used as the organic fiber thread forming the basic structure portion. 10. A vehicle interior material characterized in that a fluff cloth as described in any one of items 1 to 6 of the scope of patent application is used. -23--twenty three-
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US6837278B2 (en) * 2002-03-13 2005-01-04 Kim William B Method for making a blanket having a high pile density and a blanket made therefrom
JP2004169227A (en) * 2002-11-21 2004-06-17 Tsudakoma Corp Method for controlling pile loom
JP4139732B2 (en) * 2003-05-15 2008-08-27 株式会社日立製作所 Rubbing cloth material for LCD panel manufacturing
US7086423B2 (en) * 2003-05-15 2006-08-08 Milliken & Company Pile fabric

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JP4343014B2 (en) 2009-10-14
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US20070215231A1 (en) 2007-09-20
KR20070006899A (en) 2007-01-11
JP2005299018A (en) 2005-10-27

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