200533866 九、發明說明: 【發明所屬之技術領域】 技術領域 本么明係有關於'種可k南熱父換部和加熱熱水供應 器之瓦斯燃燒室之集合體的而度尺寸精確度的熱水供鹿 器。 【先前技術】 背景技術 第5圖係習知熱水供應器之内部構造的分解立體圖。 10 15 20 由平行配置之多數扁平燃燒器21、21群構成的燃燒器 構件2係收納於長方形狀之燃燒箱3中,同時該燃燒箱3 之前端開口 30的上半部係利用前板32將之閉塞。又,在 上述燃燒器構件2巾,瓦斯分@&|| 供應瓦斯者。 另方面,連接a史置於如述燃燒箱3之上端開口 31的 熱交換器4如上下貫通的長方形筒狀外殼4G;多數且並 排設置於該外殼中之吸熱片4卜化及貫通該吸熱片4卜 41與前述外殼4〇之 水管42、42之上心 S 2、42所構成,且該通 示於圖上)。W働或下游端處配管連接銅管(未顯 上述外殼40之 概上形成有插縫h、sia凸緣4GA伸出,並且該凸緣 3時,兩者之連結部 且,組合熱交換器4和燃燒箱 3之上端外緣的歛缝襯墊’並且直立於前述燃燒箱 插縫SI、S1中。敦 S2 S2以略呈彎曲狀態***前述 此’可彻—方錢賴交換器4和 5 200533866 燃燒箱3 (參照第5、6圖上)。 又’連接設置於熱交換器4之上端開口 43的排氣管本 體5係形成下方及上方呈開放狀態的長方形箱狀,且前述 排氣管本體5之下端開口 52的外周凸緣53處設有垂下= 5歛縫舌片S3、S3。且,該歛縫舌片S3、S3以由外側卷入 之方式斂縫封止熱交換器4之上端的外周凸緣44。又,由 如此連結之燃燒箱3、熱交換器4及排氣管本體5之集合體 構成的熱水供應器本體係利用托架等適宜地配設固定在殼 體9上。 10 又,排氣口蓋6利用螺絲b、b固定在上述排氣管本體 5之下游端的排氣口 51部份上,同時突設於該排氣口蓋6 之排氣筒60有餘裕地***開設於熱水供應器殼體9之前面 蓋90的排氣用窗91中。 專利文獻1 :特開平2003-21319號公報(第1圖) 15【發明内容】 [發明之揭示] (發明欲解決之問題) 但是,在上述習知之熱水供應器中,由於燃燒箱3和 熱交換器4係以獨立零件所構成,故在組裝時易產生上下 2〇 方向尺寸不一的情況,而且該等燃燒箱3和熱交換器4之 連結體的高度尺寸的精確度亦會變得不佳。又,由於燃燒 箱3和熱交換器4的連結部之間為確保氣密性設有襯墊, 因此亦會造成在組裝時易產生尺寸不一的情況,燃燒箱3 和熱交換器4之連結體的高度尺寸的精確度會變得更差。 6 200533866 該結果使得上述習知者中存在有如下之問題。 1·裝設於熱交換器4處之通水管42的上游端42〇之配置高 度不一的情況會變大,將會阻礙對銅管等順利連結於該上 游端420處之配管連結作業。 5 2.固定於連結熱父換器4之上端的排氣管本體$之排氣口 蓋6的高度位置和殼體9之排氣用窗91易形成上下偏移之 情形。結果會使器具在組裝時產生前述排氣口蓋6之排氣 筒60與殼體9之排氣用窗91無法順利地嵌合之情形。 本發明係有鑑於前述種種問題點而發明者,且係『一 10種熱水供應器,係於其殼體中由下方依序配置有瓦斯燃燒 室、熱交換部及排氣管部者, 又,前述瓦斯燃燒室係由燃燒室用右側壁及燃燒室用 左側壁和燃燒室用前側壁及燃燒室用後側壁的4個側壁所 圍成,且係收納燃燒器構件2並朝上方開口的空間, 15 而前述熱交換部係由多數吸熱片4卜41及貫通該吸執 片4卜4!之通水管42、42所構成,且前述吸熱片41 係配設於由熱交換用右側壁、熱交換用左側壁、熱交換用 前側壁及熱交換用後側壁的4個側壁所圍成之長方形空間 中』,其中藉由減少前述燃燒室和熱交換部間之連結體的高 20度尺寸不-,可使上述通水管42之上游端42〇的銅管配管 作業,或連接設置於排氣管部之排氣口蓋6的排氣筒60和 殼體9側之排氣用窗91的嵌合作#等順利地進行。 [欲解決問題之方法] [申請專利範圍第1項之發明] 7 200533866 欲解決上述問題之申請專利範圍第i項之發明的技術 方法,:『前述燃燒室用右側壁和前述熱交換用右側壁為 -組’前述燃燒室用左側壁和前述熱交換用左側壁為一 組,前述熱燃燒室用後側壁和前述熱交換用後側壁則為一 5組,而前述熱燃燒室用前側壁和前述熱交換用前側壁則為 一組,且各組是分別由一片板子構成。』 藉由上述的技術,瓦斯燃燒室和熱交換部的構成壁 中,上下連結之構成壁係分別由一片板子構成。因此,虚 結合上下分割開來之瓦斯燃燒室和熱交換部之前述習知者 H)不同,且可減少瓦斯燃燒室和熱交換部之連結體全體的高 度尺寸因組裝的誤差等而不一致的情況。 [申請專利範圍第2項之發明] 在申睛專利範圍第1項之發明中,可使『前述各片板 子皆由同一材料構成。』 15 若各片板子各自由熱膨脹率相異的其他材料構成,則 因瓦斯的燃燒而加熱的各一片板子會朝上下方向產生不同 2伸量的熱_。結果,前述各-片板子之_連結部就 會產生極大的熱應力作用,使得該連結部易發生長期性的 破知。針對此種狀況,上述巾請專利範圍第2項之發明中, 20由於各-片板子皆由具相同熱膨服率的同一材料構成,因 此瓦斯燃燒時各一片板子就會以同等比率熱膨脹,也就不 會在前述連結部上產生熱應力作用。 因此,k不需要擔心前述連結部發生長期性的破損。 [申請專利範圍第3項之發明] 8 200533866 在申請專利範圍第i《2項之發明中,可使『構成前 述雜室用右側壁和前述熱交換用右側壁之組、及前述燃 A至用左側壁和前述熱交換用左側壁之組之各組的板子係 由不鏽鋼材料構成,且前述通水管42、42貫通前述熱交換 5 :右側壁和前述熱交換用左側壁,並且該通水管42、42及 月』述及熱片41、41係由銅材料構成,又,前述通水管42、 42之貫通部係硬焊方式連接於前述吸熱片仏41上。』 鲁在賴水供應器中,因為熱交換用右側壁和熱交換用左 側土的左右一片板子係由不鏽鋼材料構成,故與使用銅材 10料日^比較,可提高機械強度。因此,可減少熱水供應器在 出貨運送時或裝設作業時之衝擊下所受到的損傷。又,因 上述片板子係以不鏽鋼材料構成,故與銅材料相較,可 提高耐熱性,並可抑制長期性劣化。 又,在申請專利範圍第3項之發明中,因通水管42、 15 42的貫穿部實f上並未固定於構成熱交換用右側壁和熱交 鲁 換用左側壁的則述各-片板子上’故上述通水管42、42即 使在長方向反覆熱膨脹和收縮亦不會在前述貫穿部產生熱 應力作用,較不需擔心熱交換部破損。 亦即,雖然以銅材料構成的吸熱片41、41通水管42、 20 42相互間係利用硬焊方式連接,但是,該等吸熱片μ、41 ί通水g 42、42 —般是如下般利用加熱爐進行硬焊。 亦即’通水管42、42貫通吸熱片群41、41,而且位於 該貫通部之通水管42、42的外緣及吸熱片4卜41的邊界 處適當地夾設有硬焊材。又,構成熱交換用右側壁和熱交 200533866 換用左側i之左右的一片板子(由不鏽鋼構成)貫通通水管 42、42的兩端部,將在此狀態的左右一對板子、通水管似、 42及吸熱片4卜41之集合體在加熱爐内加熱以溶融前述硬 焊材。藉該硬焊材的溶融以硬焊連接吸熱片41、41和通水 5吕42、42’但因前述左右的一塊板子係由不鏽鋼構成之故, 卩使有硬:tp材流入至該一片板子之通水管Μ、42的貫通 部,该等一片板子和通水管42、42實質上並不會硬焊連接 起來。原因是硬焊材可連接由銅材料構成的吸熱>{ 4卜41 和通水官42、42,卻無法實質地連結不鏽鋼製的左右一片 10板子和通水管42、42。 因此,伴隨著瓦斯的燃燒、熄火上述通水管42、42在 長度方向反覆地產生熱膨脹和收縮時,前述貫通部中通水 狄 ^相對則述一片板子滑動,如此就不會有過大的 力里作用在則述貫通部上。藉此,可達到防止熱交換部破 [申請專利範圍第4項之發明] —在申請專利範圍第1至3項之發明中,係『構成前述燃燒 和則述熱父換用右側壁之組、前述燃燒室用左 ']述熱又換用左側壁之組、及前述燃燒室用後側壁 和前述熱交_後側壁之組之各組的板子於周緣方向之邊 界部係相互彻卷邊歛縫方式連結』。由於上述各片板子間 件數目 的連…卩係^密性高的卷邊歛缝方式連結,因此並不特 別需要襯料確保該連結部的氣密 性,且如此可以減少零 20 200533866 [申請專利範圍第5項之發明] 在申請專利範圍第1至4項之發明中,係『前述熱交 換用別側壁係藉由螺絲可裝卸地安裝在構成前述燃燒室用 右側壁及刖述熱交換用右側壁之組、及構成前述燃燒室用 5左側壁及前述熱交換用左側壁之組之各組的板子上』。只要 取下螺絲即可卸下熱交換用前側壁,因此可輕易進行熱交 換部的内部維護。 [申請專利範圍第6項之發明] 在申请專利範圍第1至5項之發明中,係『前述排氣 10官部具有朝下方及前方開口之排氣通道,且該排氣通道係 由官用右側壁、管用左側壁與管用後側壁,以及管用頂壁 之四壁所圍成,又,前述管用右側壁和前述燃燒室用右側 壁為一組,前述管用左側壁和前述燃燒室用左側壁為一 組’而前述管用後側壁和前述熱交換用後側壁則為一組, 15且各組是分別由一片板子構成』。由瓦斯燃燒室直至排氣管 部之構成壁中,上下連結之構成壁係由一片板子構成,因 此可提高熱水供應器全體之高度尺寸的精確度。 [申請專利範圍第7項之發明] 在申請專利範圍第6項之發明中,係『前述排氣管部 2〇之前述管用頂壁係構成前述熱交換用後側壁及前述管用後 側壁之組的前述板子延伸形成者』。 在該熱水供應器中,因為管用頂壁和管用後側壁,與熱 父換用後側壁皆由板子構成 ,僅對該一片板子施以彎 曲加工即可構成前述管用頂壁或管用後側壁,並不需有用 11 200533866 以連結管用頂壁和管用後側壁等的特殊作業。 [申請專利範圍第8項之發明] 在申請專利範圍第1至6項之發明中,係『連接於前 述排氣管部之排氣通道下游端之排氣口 51前方之排氣口蓋 5 6之排軋筒60,***開設於前述殼體9之排氣用窗91,且 前述排氣口蓋6和前述熱交換用前側壁係以_片板子構 成,並且前述排氣筒60係藉引伸加工該板子而形成』。因 只要藉引伸加工即可形成排氣筒6〇,故並不需製作熱交換 用前側壁和獨立的排氣口蓋6,不僅可減少零件數目,並且 10 可簡化零件管理。 1_贫明义效果] 本發明具有如下之特有效果。 15 20 由於瓦斯燃燒室和熱交換部之構成壁中,上下連結之 構成係分別由-片板子構成,故與組裝上下分割開來之瓦 斯燃燒室和熱交換狀前述#者不同,且藉瓦斯辦燒室 和熱交換部之連結體全體的高度尺相組裝誤差等而不一 ㈣情況減少,可提高其尺相料度。侃,可使通水 官42、42之上游端42〇的銅管配管作業順利地進行。 在申請專利範圍第2項之發明中,由於各-片板子皆由 具相同熱膨脹率的同一材料構成,因此 燒、熄火,各一片板子等將以相问A * ^ ^ ^ Μ,各-Η / 率反脹和收縮。 措此各片板子間的連結部上不合 不需擔心前述連結部長期性的破損。·〜力作用’較 在申請專利範圍第3項之發明中,由於構成燃燒室用 12 2〇〇533866 ^旬壁和熱交換肖右㈣# — ^ 熱交換用左側壁的—片&至用左側壁和 材料的-片⑽ 鐵鋼材料構成,故與銅 ,^ 片板子相比,機械強度較佳。又,鱼 所述,前.右、Γ ㈣化。又,如前 接,ra 片板子和通水管42、42實質上並未ϋ 長此伴隨著瓦斯的燃燒、炮火,即使通水管42、42在 長方向反覆熱膨脹和 在 前述左右的—片^ 過大的力置亦不會作用在相對 熱交換部的破損。 』防止 10 遠^巾t專利範圍第4項之發明中,各片板子相互間的 兩…P係觀密性高的卷邊賴方式連結,因此並不特別 要襯塾來確保該連結部的氣密性,如此可以減少零件數 目〇 15 在申明專利範圍第5項之發明中,藉由取下螺絲即可 …、/、、用則側壁’因此便可易於進行熱交換部的内 維護。 在申清專利範圍第6項之發明中,如前所述,由瓦斯 ^燒至直至排氣管部之構成壁中,上下連結之構成壁係由 一片板子構成,因此可提高熱水供應器全體之高度尺寸的 2〇 精確度。 在申請專利範圍第 7項之發明中,由於僅對一片板子 施以聲曲加工即可構成前述管用頂壁或管用後側壁,故不 需用以連結管用頂壁和管用後側壁等的特殊作業。 在申請專利範圍第 8項之發明中,由於排氣口蓋6和 13 200533866 熱交換用前側壁係以一片板子構成,因此並不需製作獨立 的排氣口蓋6,可達到減少零件數目,並且可簡化零件管理。 【實施方式】 [實施本發明之最佳形態] 5 以下,一面參照附圖一面說明的。 如第1圖及第2圖所示,本實施形態之熱水供應器具 有由下方依序設有瓦斯燃燒室3A、作為其上方之熱交換器 4之配設部的熱交換部4A、及形成於水平配設於前述熱交 換器4之上方的整流翼55與其上方之管用頂壁54間之排 10氣管部56的構造。 以下,詳細說明各部份。 [瓦斯燃燒室3A] 瓦斯燃燒室3A係燃燒器構件2之配設部,而且由燃燒 室用右側壁33、燃燒室用左側壁34、燃燒室用前側壁35、 15燃燒室用後側壁36及燃燒室用底壁37所圍成之朝上方開 口的長方形箱狀形成。又,如第丨圖及第3圖所示,由前 述燃燒室用底壁37經燃燒室用後側壁36至後述之管用頂 壁54之全區域的兩側邊緣e、e係利用歛縫部H(參照第3 圖)固定於構成燃燒室用左側壁34、後述之熱交換用左側壁 46及管用左側壁58的一片板子與構成燃燒室用右側壁 33、後述之熱交換用右側壁45及管用右側壁57的一片板 子之周邊部G。 又’如第1圖及第2圖所示,開設於燃燒室用底壁37 上之供氣口 370處連接有供氣風扇ρ之排出口。 14 200533866 配設於瓦斯燃燒室3A之燃燒器構件2係由左右並設之 扁平燃燒器21、21群及收納該爲平燃燒器21、21群之燃 燒器箱20構成,且燃燒室用左右側壁34、33及將於後述 之燃燒室用前側壁35的下方和燃燒室用底壁37之前端直 5立片373處係利用螺絲19、19固定有用以將瓦斯供給至扁 平燃燒器21 ' 21之瓦斯分配器1。 燃燒室用前側壁35之左右兩端部是藉由螺絲28、28 固疋在上述燃燒室用右側壁33及燃燒室用左側壁34上, 且,燃燒室用前側壁35處裝設有用以使燃燒器構件2點火 10之點火裝置39、用以檢測由扁平燃燒器2卜21生成之火燄 的火談檢測器38、及點火確認窗29。 [熱交換部4A] 熱父換部4A係熱交換器4之配設部,如第丨〜]圖所 示,熱交換器4係具有並排設置於面對橫向之熱交換用右 15側壁45、熱交換用左側壁46、及面對前後方橫向之熱交換 用別側壁47、熱交換用後側壁48的該等各側壁45〜熱交換 用後側壁48所圍成之長方形空間中的多數吸熱片 與貝通如述吸熱片41、41之通水管42、42。又,上述通水 管42、42之兩端部貫通至熱交換用右側壁#與熱交換用200533866 IX. Description of the invention: [Technical field to which the invention belongs] TECHNICAL FIELD This Meming is related to the dimensional accuracy of the assembly of a kind of gas heating chamber and a hot water supplier. Hot water deer supply. [Prior Art] FIG. 5 is an exploded perspective view of the internal structure of a conventional hot water supply. 10 15 20 The burner member 2 composed of a plurality of flat burners 21 and 21 arranged in parallel is housed in a rectangular combustion box 3, and the upper half of the opening 30 at the front end of the combustion box 3 uses a front plate 32 Block it. In addition, in the above burner member 2 towels, gas points @ & || On the other hand, the heat exchanger 4 connected to the opening 31 located at the upper end of the combustion box 3 is a rectangular cylindrical casing 4G penetrating vertically; most of the heat absorbing sheets 4 arranged side by side in the casing transform and penetrate the heat absorption. The plate 4b 41 and the water pipe 42, 42 of the outer shell 40 are composed of the center S2 and 42, and this is shown in the figure). W 働 or the downstream end is connected with a copper pipe (the slot h is not formed on the outer casing 40, and the flange 4GA is extended, and when the flange 3 is formed, the connection between the two and the combined heat exchanger 4 and the upper edge of the combustor 3's caulking gasket 'and stand upright in the aforementioned combustor slots SI, S1. S2 and S2 are inserted in a slightly curved state as described above. 5 200533866 Combustion tank 3 (refer to Figures 5 and 6). The exhaust pipe body 5 connected to the opening 43 at the upper end of the heat exchanger 4 is formed in a rectangular box shape that is open below and above, and the aforementioned row The outer peripheral flange 53 of the lower end opening 52 of the trachea body 5 is provided with a sagging = 5 caulking tongues S3, S3. The caulking tongues S3, S3 are crimped to prevent heat exchange The outer peripheral flange 44 of the upper end of the heater 4. The hot water supply device composed of the assembly of the combustion tank 3, the heat exchanger 4, and the exhaust pipe body 5 connected in this way is suitably arranged and fixed by a bracket or the like. On the casing 9. 10 The exhaust port cover 6 is fixed downstream of the exhaust pipe body 5 by screws b, b. At the end of the exhaust port 51, an exhaust tube 60 protruding from the exhaust port cover 6 is inserted into the exhaust window 91 of the front cover 90 provided in front of the hot water supply housing 9 with ample margin. Patent Literature 1: Japanese Patent Application Laid-Open No. 2003-21319 (Figure 1) 15 [Summary of the Invention] [Disclosure of Invention] (Problems to be Solved by the Invention) However, in the conventional hot water supplier, the combustion tank 3 and heat exchange The device 4 is composed of independent parts, so it is easy to have different dimensions in the vertical and horizontal directions during assembly, and the accuracy of the height dimension of the connected body of the combustion box 3 and the heat exchanger 4 will also become inaccurate. In addition, because the connecting part of the combustion box 3 and the heat exchanger 4 is provided with a gasket to ensure air tightness, it may also cause different dimensions during assembly. The combustion box 3 and the heat exchanger The accuracy of the height dimension of the connection body of 4 will become worse. 6 200533866 This result makes the following problems among the above-mentioned people. 1. The upstream end 42 of the water-passing pipe 42 installed at the heat exchanger 4 〇The height of the configuration will increase, which will hinder the copper pipe. Wait until the pipe connection operation smoothly connected to the upstream end 420. 5 2. The height position of the exhaust port cover 6 of the exhaust pipe body $ connected to the upper end of the heat exchanger 4 and the exhaust window of the casing 9 91 is liable to form a vertical displacement. As a result, the apparatus can cause the exhaust pipe 60 of the exhaust port cover 6 and the exhaust window 91 of the casing 9 to be unable to smoothly fit during assembly. The present invention is based on the The inventors of the above-mentioned various problems are the "one of 10 kinds of hot water suppliers, in which a gas combustion chamber, a heat exchange section and an exhaust pipe section are sequentially arranged from the bottom of the casing, and the gas combustion The chamber is surrounded by four side walls of the right side wall for the combustion chamber, the left side wall for the combustion chamber, the front side wall for the combustion chamber, and the rear side wall for the combustion chamber, and is a space that houses the burner member 2 and opens upward. The heat exchange section is composed of a plurality of heat absorbing sheets 4 and 41, and water passing pipes 42 and 42 penetrating the suction sheet 4 and 4 !, and the heat absorbing sheet 41 is arranged on the right side wall for heat exchange and for heat exchange. 4 side walls of left side wall, front side wall for heat exchange and rear side wall for heat exchange In the enclosed rectangular space, ”by reducing the height of the connecting body between the combustion chamber and the heat exchange section by 20 degrees, the copper pipe piping at the upstream end 42 of the water pipe 42 can be operated or connected. The fitting of the exhaust pipe 60 provided in the exhaust port cover 6 of the exhaust pipe section and the exhaust window 91 on the housing 9 side smoothly progresses smoothly. [Method to solve the problem] [Invention of the first scope of the patent application] 7 200533866 The technical method of the invention of the first scope of the patent application to solve the above problem: "The right side wall for the combustion chamber and the right side for the heat exchange" The wall is a group-the left side wall for the combustion chamber and the left side wall for the heat exchange are one set, the rear side wall for the thermal combustion chamber and the rear side wall for the heat exchange are five groups, and the front side wall for the thermal combustion chamber The front side wall for heat exchange is a group, and each group is composed of a board. With the above-mentioned technology, among the constituent walls of the gas combustion chamber and the heat exchange section, the constituent wall systems connected up and down are each composed of a plate. Therefore, the gas combustion chamber and the heat exchange unit that are separated from each other by a virtual combination are different from the aforementioned ones, and the height dimension of the entire joint between the gas combustion chamber and the heat exchange unit can be reduced due to assembly errors. Happening. [Invention No. 2 in the scope of patent application] In the invention No. 1 in the scope of patent application, "each of the aforementioned plates can be made of the same material. 『15 If each board is made of other materials with different thermal expansion coefficients, each board heated by the combustion of gas will generate different amounts of heat in the up and down direction. As a result, the connecting portion of each of the above-mentioned plates will generate a great thermal stress, which makes the connecting portion prone to long-term decipherment. In view of this situation, in the above invention of the second item of the patent claim, since each of the sheets is made of the same material with the same thermal expansion ratio, each of the sheets will thermally expand at the same rate when the gas is burned. That is, no thermal stress is caused on the connecting portion. Therefore, k need not worry about the long-term damage of the connection portion. [Invention No. 3 in the scope of patent application] 8 200533866 In the invention No. 2 in the scope of patent application No. 2 of the invention, "the group consisting of the right side wall for the miscellaneous chamber and the right side wall for the heat exchange mentioned above, and The plates of each group of the left wall and the left wall for heat exchange are made of stainless steel, and the water passing pipes 42 and 42 penetrate the heat exchange 5: the right wall and the left wall for heat exchange, and the water pipe "42, 42 and the month" describes that the heat sinks 41 and 41 are made of a copper material, and that the through portions of the water pipes 42 and 42 are connected to the heat sink 仏 41 by brazing. 』In the Lai Lai water supplier, since the right and left plates of the right-hand wall for heat exchange and the left-hand soil for heat exchange are made of stainless steel, the mechanical strength can be improved compared with the use of copper for 10 days ^. Therefore, it is possible to reduce the damage to the hot water supply device when it is subjected to shock during shipment or installation. Further, since the sheet is made of a stainless steel material, it can improve heat resistance and suppress long-term deterioration compared to a copper material. Moreover, in the invention of the third item of the patent application, because the through-holes f of the water pipes 42, 15 and 42 are not fixed to the right-side wall constituting the heat exchange and the left-side wall replaced by the heat exchange, each piece is described. On the board, even if the water passing pipes 42 and 42 are repeatedly thermally expanded and contracted in the long direction, the thermal stress will not be generated in the aforementioned penetration portion, and there is less need to worry about the heat exchange portion being damaged. That is, although the heat absorbing sheets 41 and 41 water pipes 42 and 20 42 made of a copper material are connected to each other by brazing, the heat absorbing sheets μ and 41 through water g 42 and 42 are generally as follows Brazing using a heating furnace. That is, the 'water-passing pipes 42, 42 pass through the heat-absorbing sheet groups 41, 41, and a brazing material is appropriately interposed between the outer edges of the water-passing pipes 42, 42 and the boundary between the heat-absorbing sheets 41 and 41 at the through portion. In addition, a plate (constructed of stainless steel) that constitutes the right-hand wall for heat exchange and heat exchange 200533866 is replaced by the left and right sides i (through stainless steel) and penetrates both ends of the water pipes 42 and 42 in this state. The assembly of No. 42 and No. 4 and No. 41 and No. 41 is heated in a heating furnace to melt the aforementioned brazing material. By the fusion of the brazing material, the heat absorbing sheets 41, 41 and the water passing holes 5, 42 and 42 'are brazed by welding, but because the above-mentioned left and right plates are made of stainless steel, there is a hard: tp material flows into the piece The through portions of the through-pipes M and 42 of the board, the one board and the through-pipes 42 and 42 are not substantially connected by brazing. The reason is that the brazing material can connect the endothermic material made of copper material, {41, 41, and the water passers 42, 42, but it cannot actually connect the left and right one 10 plates made of stainless steel and the water pass pipes 42, 42. Therefore, when the above-mentioned water pipes 42 and 42 repeatedly undergo thermal expansion and contraction in the length direction with the combustion and flameout of gas, the water passing through the through portion is relatively slid with a plate, so there is no excessive force. Acts on the penetrating portion. In this way, it is possible to prevent the heat exchange unit from breaking [invention No. 4 in the scope of patent application]-Among the inventions No. 1 to 3 in the scope of patent application, "the group that constitutes the aforementioned combustion and the heat father is replaced with the right wall, The left side of the combustion chamber is replaced by the left side wall group, and the plates of each group of the rear side wall of the combustion chamber and the heat exchange_rear wall group are completely crimped to each other in the peripheral direction. Stitching connection. " Because the number of pieces of each board is connected in a tightly crimped and crimped manner, there is no special need for lining to ensure the airtightness of the connecting part, and this can reduce zero 20 200533866 [application The invention of the fifth scope of the patent] In the inventions of the first to the fourth scope of the patent application, the "other side wall for heat exchange is detachably mounted on the right side wall constituting the aforementioned combustion chamber by screws and said heat exchange The right-side wall group and the boards constituting each of the left-side wall for the combustion chamber 5 and the left-side wall for the heat exchange are used. The front wall for heat exchange can be removed just by removing the screws, so the internal maintenance of the heat exchange section can be easily performed. [Invention No. 6 in the scope of patent application] In the inventions No. 1 to 5 in the scope of patent application, the aforementioned "Exhaust 10 guan department has an exhaust passage opening downward and forward, and the exhaust passage is made by the official The right wall, the left wall of the tube, the rear wall of the tube, and the four walls of the top wall of the tube are used to surround the right wall of the tube and the right wall of the combustion chamber. The left wall of the tube and the left wall of the combustion chamber are grouped together. The wall is a group ', and the rear side wall for the tube and the rear side wall for the heat exchange are a group, 15 and each group is composed of a board. " Among the constituent walls from the gas combustion chamber to the exhaust pipe section, the constituent walls connected up and down are made of a single plate, so the height dimension accuracy of the entire hot water supply can be improved. [Invention under the scope of patent application No. 7] In the invention under the scope of patent application No. 6, the top wall of the pipe of the aforementioned exhaust pipe section 20 constitutes the group of the rear wall for heat exchange and the rear wall for pipe The aforementioned board extension former ". In this hot water supplier, since the top wall for pipes and the back wall for pipes, and the rear wall replaced with the heat parent are all made of plates, the above-mentioned top wall for pipes or the back wall for pipes can be formed only by bending the one plate. There is no need for special work such as 11 200533866 to connect the top wall of the pipe to the back wall of the pipe. [Invention No. 8 in the Patent Scope] In the invention Nos. 1 to 6 in the Patent Scope, "the exhaust port cover 5 6 in front of the exhaust port 51 connected to the downstream end of the exhaust passage of the aforementioned exhaust pipe section" The row of rolling cylinders 60 is inserted into the exhaust window 91 opened in the casing 9, and the exhaust port cover 6 and the front wall for heat exchange are constituted by a sheet, and the exhaust cylinder 60 is processed by extension. This board is formed. " Since the exhaust tube 60 can be formed only by extension processing, it is not necessary to make a front wall for heat exchange and an independent exhaust port cover 6, which not only can reduce the number of parts, but also can simplify parts management. 1_ Poor sense effect] The present invention has the following specific effects. 15 20 Because the gas combustion chamber and the heat exchange part of the structural wall, the upper and lower connection structure is composed of-sheet, respectively, so it is different from the assembly of the gas combustion chamber and the heat exchange type, which are separated from the upper and lower parts, and uses gas. The height and phase assembly errors of the entire body of the joint between the firing chamber and the heat exchange section are reduced, and the situation can be reduced. This makes it possible to smoothly carry out the copper pipe piping operation at the upstream end 42 of the water pass officials 42 and 42. In the invention of item 2 of the scope of patent application, since each-sheet is composed of the same material with the same thermal expansion coefficient, it is burned and extinguished, and each sheet will be related to each other by A * ^ ^ ^ M, each -Η / Rate anti-expansion and contraction. Take measures to prevent the connection between the boards from being consistent. Do not worry about the long-term damage of the connection. · ~ Force action 'Compared with the invention in item 3 of the scope of patent application, because the combustion chamber is composed of 12200533866 ^ fen wall and heat exchange Xiao You ㈣ # — ^ left side wall for heat exchange-sheet & to With the left wall and the material-sheet steel iron steel material, it has better mechanical strength compared with copper, ^ sheet. Also, as mentioned by the fish, the front, right, and Γ are transformed. In addition, as mentioned before, the ra plate and the water pipes 42 and 42 are not substantially long. This is accompanied by gas combustion and gunfire, even if the water pipes 42 and 42 are repeatedly thermally expanded in the long direction and the above-mentioned left and right-pieces are too large. The force will not affect the damage of the relative heat exchange section. "In the tenth invention of the fourth patent scope of the patent, the two plates of each board are connected with each other ... P is highly crimped, so it is not necessary to lining to ensure the connection part. Airtightness, so that the number of parts can be reduced. In the invention in the fifth patent claim, the screws can be removed ..., and, the side walls can be easily used for internal maintenance of the heat exchange section. In the invention of claim 6 of the patent scope, as mentioned above, the constituent walls from the gas burner to the exhaust pipe section are connected by a board, so the hot water supply can be improved. 20 accuracy of overall height dimension. In the invention claimed in item 7 of the scope of patent application, since only one piece of board can be subjected to vocal bending processing to form the aforementioned pipe top wall or pipe back side wall, special operations such as connecting the pipe top wall to the pipe back wall are not required. . In the invention of the eighth patent application, since the exhaust port covers 6 and 13 200533866 are formed by a single plate on the front wall for heat exchange, it is not necessary to make a separate exhaust port cover 6, which can reduce the number of parts and can Simplify parts management. [Embodiment] [Best Mode for Carrying Out the Invention] 5 Hereinafter, a description will be given with reference to the drawings. As shown in FIGS. 1 and 2, the hot water supply device of this embodiment includes a gas combustion chamber 3A in order from the bottom, a heat exchange section 4A as an arrangement section of the heat exchanger 4 above, and The structure of the air pipe portion 56 of the row 10 is formed between the rectifying wing 55 arranged horizontally above the heat exchanger 4 and the pipe top wall 54 above. Hereinafter, each part will be described in detail. [Gas combustion chamber 3A] The gas combustion chamber 3A is an arrangement part of the burner member 2, and is composed of a combustion chamber right side wall 33, a combustion chamber left side wall 34, a combustion chamber front side wall 35, and a combustion chamber rear side wall 36. It is formed in a rectangular box shape surrounded by a bottom wall 37 for combustion chambers and opened upward. In addition, as shown in FIGS. 丨 and 3, the edges e, e on both sides of the entire area from the bottom wall 37 for the combustion chamber through the rear side wall 36 for the combustion chamber to the top wall 54 for the pipe to be described later use the caulking portion H (Refer to FIG. 3) A plate fixed to the left wall 34 for the combustion chamber, the left wall 46 for heat exchange, and the left wall 58 for the pipe, and the right wall 33 for the combustion chamber, right wall 45 for the heat exchange, and A peripheral portion G of a sheet of the right wall 57 is used. As shown in Figs. 1 and 2, a discharge port of a supply fan ρ is connected to a supply port 370 provided on the bottom wall 37 for the combustion chamber. 14 200533866 The burner member 2 arranged in the gas combustion chamber 3A is composed of flat burners 21 and 21 arranged side by side and a burner box 20 containing the flat burners 21 and 21, and the left and right sides of the combustion chamber are used. The side walls 34 and 33 and the five vertical pieces 373 below the front side of the combustion chamber front side 35 and the front side of the bottom wall 37 of the combustion chamber are fixed by screws 19 and 19 to supply gas to the flat burner 21 ′. 21 of the gas distributor 1. The left and right ends of the combustion chamber front side wall 35 are fixed to the combustion chamber right side wall 33 and the combustion chamber left side wall 34 by screws 28 and 28, and the combustion chamber front side wall 35 is provided for An ignition device 39 for igniting the burner member 2, a flame detector 38 for detecting a flame generated by the flat burner 2 and 21, and an ignition confirmation window 29. [Heat exchange section 4A] The heat exchange section 4A is an arrangement section of the heat exchanger 4, as shown in the diagrams. The heat exchanger 4 has side walls 45 arranged side by side on the right 15 for heat exchange. The majority of the rectangular spaces surrounded by the left side wall 46 for heat exchange, the other side walls 47 for heat exchange facing the front and rear, and the rear side walls 48 for heat exchange, and the rear side walls 48 for heat exchange. The heat absorbing sheet and the Beton pass the water passing pipes 42 and 42 of the heat absorbing sheets 41 and 41 as described above. Both ends of the water-passing pipes 42 and 42 penetrate to the right side wall # for heat exchange and for heat exchange.
20左側壁46外邊,並且在該貫通處的外部上利用U形管42A 連結。 上述熱交換用右側壁45和前述燃燒室用右側壁33及 後述管用右側壁57係由_片板子構成,熱交換用左側壁46 則和别述燃燒室用左側壁34及後述管用左側壁58係由一 15 200533866 片板子構成’而熱交換用前側壁47和前述燃燒室用前側壁 35及後述排氣口盍6係由一片板子構成,甚且,熱交換用 後側壁48和前述燃燒室用後側壁36及後述管用後側壁542 則係由一片板子構成。然後,該等板子係由不鏽鋼材料構 5成。另一方面,構成熱交換器4之吸熱片41、41、通水管 42、42及U形管42A則由銅材料構成,且吸熱片4卜41、 通水管42、42及U形管42A係利用由磷銅材料製成之硬 焊材料加以硬焊連接。 接著,說明熱交換器4之製作作業。 10 15 20 如第4圖所示’通水管42、42貫通吸熱片41、41之 貫穿孔410、410,並且,在該貫通部中通水管42、42及前 述貝穿孔410、410之間設有線狀硬焊材1〇〇、1〇〇。又,構 成左右之一片板子的一部份的熱交換用右側壁45及熱交換 用左側壁46㈣通水管42、42的兩端部,而且係由、㈣ 管42A相互連結㈣通水管42、42之外端。在此狀態下, 上述各一片板子、通水管42、42及吸熱片41、41等之集 合體係由夾具18«。'然後,將該集合體在加熱爐内加熱 以溶融前述硬焊材刚、丨⑻。如此,㈣融硬焊材剛、 100可硬焊連接吸熱片4卜41及通水管42、42,但因前述 2交=用右側壁45或熱交換用左㈣46係由不鐘鋼構 成’因此即使有已紐的硬焊材⑽流^該 側壁45或熱交換用左側壁46相接的通水管仏42之_雨 ==換用右側壁45或熱交換用左側壁二 實貝地私稍通水f42、42。因此,伴隨著後述之燃燒 16 200533866 器構件2的點火、熄火,上述通水管42、42在長度方向反 覆熱膨脹和收縮時,前述貫通部中通水管42、42會相對熱 交換用左側壁46及熱交換用右側壁45滑動,如此,就不 會有力學上的負荷作用在前述貫通部上。藉此,可防止熱 5 交換部4A破損。 [排氣管部56] 如第1圖所示,連接設置於熱交換部4A之上方的排氣 笞部56,係具有管用右側壁57、管用左側壁58與管用後 側壁542,以及管用頂壁54。又,由管用頂壁54經管用後 10側壁542直至燃燒室用底壁37之範圍全部,係由施以彎曲 加工之不鏽鋼材料製成的一片板子構成。 前述管用頂壁54及熱交換器4之上下間水平地裝設有 整流翼55 ’如第2、3圖所示,連接管用頂壁54至管用後 側壁542部份之内面與整流翼55之間設置有排氣通道59。 15 如第2圖所示,連接管用頂壁54至該圓弧狀後端部540 之範圍,係形成朝排氣通道59之下游端(前端)呈前傾姿 勢,並且,整流翼55之上面至後面的範圍係平行於連接前 述管用頂壁54至圓弧狀後端部54〇的範圍。又,如第1圖 所示,整流翼55之兩側面560、560係利用螺絲b、b固定 20 於前述管用左右側壁58、57上。 [排氣口蓋6] 連接設置於排氣管部56之下游端的排氣口 51的排氣 口蓋6和熱交換用前側壁47係由一片板子構成,並且,藉 引伸加工該一片板子上部之前方形成貫通前後之排氣筒 17 200533866 60。之後,前述排氣筒6〇之 構成殼體9之箱體本體92的 並且,前述前面蓋9〇係利用 前述箱體本體92之前端開口 刚端有餘裕地***覆蓋開設於 前面蓋9〇之排氣用窗91中, 螺絲95、95可裝卸地安裝在 〇The outside of the left side wall 46 is connected to a U-shaped pipe 42A on the outside of the penetration. The right-hand wall 45 for heat exchange, the right-hand wall 33 for combustion chambers, and the right-hand wall 57 for pipes described later are made of a sheet, and the left-hand wall 46 for heat-exchange is with the left-hand wall 34 for combustion chambers and the left-hand wall 58 for pipes described later. It is composed of 15 200533866 plates, and the front wall 47 for heat exchange, the front wall 35 for the combustion chamber 35, and the exhaust port 后 6 are composed of one plate, and the rear wall 48 for heat exchange and the combustion chamber are formed. The rear wall 36 for use and the rear wall 542 for pipes described later are formed of a single plate. These plates are then made of stainless steel. On the other hand, the heat absorbing sheets 41, 41, the water passing pipes 42, 42 and the U-shaped pipe 42A constituting the heat exchanger 4 are made of copper material, and the heat absorbing sheets 41, the water passing pipes 42, 42 and the U-shaped pipe 42A are The brazing connection is made by using a brazing material made of phosphor copper material. Next, a manufacturing operation of the heat exchanger 4 will be described. 10 15 20 As shown in FIG. 4, 'the water pipes 42 and 42 pass through the through holes 410 and 410 of the heat absorbing sheets 41 and 41, and between the water pipes 42 and 42 and the perforated holes 410 and 410 in the through part are provided. Wire-shaped brazing material 100, 100. The right and left heat exchange walls 45 and 46 of the left and right heat exchange walls 46 constituting a part of one of the left and right boards are both ends of the water passing pipes 42 and 42 and are connected to each other by the water pipe 42A and the water passing pipes 42 and 42. Outside end. In this state, the integrated system of each of the above-mentioned one plate, the water passing pipes 42, 42 and the heat absorbing sheets 41, 41, etc. is held by a clamp 18 «. 'Then, the assembly is heated in a heating furnace to melt the aforementioned brazing material steels and steels. In this way, the welded brazing material can be welded to 100, and the heat sink 4 and 41 and the water pipes 42 and 42 can be brazed. However, because the above two intersections = the right side wall 45 or the left side heat exchange 46 is made of stainless steel. Even if there is a flow of brazed material ^ the side wall 45 or the water pipe 46 connected to the left side wall 46 for heat exchange _ rain == use the right side 45 or the left side wall for heat exchange通 水 f42,42. Therefore, with the ignition and flameout of the combustion member 2 200533866 described later, when the water passing pipes 42 and 42 thermally expand and contract repeatedly in the longitudinal direction, the water passing pipes 42 and 42 in the through portion are relatively opposed to the heat exchange left wall 46 and The right side wall 45 for heat exchange slides so that no mechanical load acts on the penetrating portion. This prevents the heat exchange section 4A from being damaged. [Exhaust pipe section 56] As shown in FIG. 1, the exhaust ridge section 56 provided above the heat exchange section 4A is connected with a right wall 57 for pipes, a left wall 58 for pipes, a rear wall 542 for pipes, and a top wall for pipes. Wall 54. In addition, the entire range from the top wall 54 for the tube to the bottom wall 37 for the combustion chamber through the side wall 542 after the tube is composed of a single plate made of a stainless steel material subjected to bending. A rectifying wing 55 is horizontally installed above and below the pipe top wall 54 and the heat exchanger 4. As shown in FIGS. 2 and 3, the inner surface of the pipe top wall 54 to the pipe rear side wall 542 and the rectifying wing 55 are connected horizontally. There is an exhaust passage 59. 15 As shown in FIG. 2, the range from the top wall 54 of the connecting pipe to the arc-shaped rear end portion 540 is formed in a forward leaning posture toward the downstream end (front end) of the exhaust passage 59, and the upper side of the fairing wing 55 The range from the back is parallel to the range connecting the tube top wall 54 to the arc-shaped rear end portion 54. Further, as shown in Fig. 1, both side surfaces 560 and 560 of the rectifying wing 55 are fixed to the left and right side walls 58, 57 of the tube by screws b, b. [Exhaust port cover 6] The exhaust port cover 6 and the heat exchange front side wall 47 connected to the exhaust port 51 provided at the downstream end of the exhaust pipe portion 56 are formed of a single plate, and the upper part of the upper portion of the one plate is processed by extension. Exhaust tube 17 200533866 60 formed before and after penetration. After that, the exhaust pipe 60 constitutes the box body 92 of the casing 9 and the front cover 90 is inserted into the front cover 90 with a margin and an open end at the front end of the box body 92. In the exhaust window 91, screws 95 and 95 are detachably mounted.
10 1510 15
20 又’構成排氣π蓋6及熱交換用前側壁47之一片板子 的周邊係藉由前述螺絲28、28和其他螺絲·、47 ^固定在構成熱交換用右側壁45和管用右觀57 k ΓΓ片板子、構成熱交換用左側壁46和管用左側壁58 =之左側的-片板子、及管用頂壁M之前端直立片⑷ 。因此’藉由卸下螺絲物,即可取下構成排氣口蓋 、熱交換用前側壁47和燃燒室用前側壁%之—片板子, D此可輕易進行熱交換器4内部之維修。 ^熱水供應ϋ中,藉由引伸加工構成熱交換用前側 #排&口蓋6之—片板子形成為排氣筒⑼,如此可不 ^製作獨立的排氣口蓋6。因此,不僅可以減少零件數 亦可簡化零件管理。 [貫際使用] 水之^錢水供應器巾,峨燃燒11構件2而開始供給熱 並被 寺來自燃燒器構件2之燃燒排氣通過熱交換器4 之後端^至整流翼之傾斜底面550,且在該整流翼55 通道5^ &用頂壁54之圓弧狀後端部540間的空隙—排氣 至大广中排氧口 51 —排氣口蓋6之路徑中流動,然後排放 另〜方面 於通水管42、42中流動之被加熱水,係藉 18 200533866 通過熱交換器4之前述燃燒排氣加熱升溫後供給至未顯八 於圖上之供給熱水處。 在該熱水供應器中,瓦斯燃燒室3A和熱交換部4八之 構成壁中,上下連結之燃燒室用右側壁33和熱交換用右側 5壁45、燃燒室用左側壁34和熱交換用左側壁46、 Μ及燃20 'The periphery of the plate constituting one of the exhaust π cover 6 and the front side wall 47 for heat exchange is fixed to the right side wall 45 for heat exchange and the right side view 57 for pipes by the aforementioned screws 28, 28 and other screws. The k ΓΓ sheet plate, the left-side wall 46 constituting the heat exchange and the left-side wall 58 for the tube-the left-side sheet, and the front end of the top wall M for the tube stand upright. Therefore, by removing the screw, the sheet plate constituting the exhaust port cover, the front side wall 47 for heat exchange, and the front side wall for the combustion chamber can be removed, and the maintenance of the inside of the heat exchanger 4 can be easily performed. ^ In the hot water supply ϋ, the front side for heat exchange is formed by extension processing. The row of plates 6 is formed as an exhaust pipe 如此, so it is not necessary to make an independent exhaust port cover 6. Therefore, not only can the number of parts be reduced, but also parts management can be simplified. [Continuous use] Water ^ money water supply towels, E burns 11 members 2 and starts to supply heat, and the combustion exhaust from the burner members 2 passes through the heat exchanger 4 rear end ^ to the inclined bottom surface of the rectifier wing 550 And flows in the path between the arc-shaped rear end portion 540 of the channel 55 of the rectifying wing 55 and the exhaust-to-Daguangzhong oxygen exhaust port 51-the exhaust port cover 6 and then discharges On the other hand, the heated water flowing in the water passing pipes 42 and 42 is heated by the above-mentioned combustion exhaust gas passing through the heat exchanger 4 by 18 200533866, and then is supplied to the hot water supply place not shown in the figure. In this hot water supplier, among the constituent walls of the gas combustion chamber 3A and the heat exchange section 48, the right side wall 33 for the combustion chamber and the right side wall 45 for the heat exchange 45, the left side wall 34 for the combustion chamber, and the heat exchange are connected up and down. Use left side wall 46, Μ and fuel
燒室用後側壁36和熱交換用後側壁48係分別由—片板子 構成。因此,與結合上下分割開來之瓦斯燃燒室3α及熱交 換部4Α之前述習知者不同,且可減少瓦斯燃燒室3八及熱 父換部4Α之連結體全體的上下尺寸因組裝的誤差等而不 ίο -致的情況。藉此,亦可正確地決定通水管42之上游端或 下,端之配管接續部的上下位置,如此,可順利地進㈣ 配管接續部之銅管等配管接續之作業。 15 20 衣玟隹形成於瓦斯燃燒室和熱交換部4Α之上 方的排氣管部56之下游端的排氣口 51處之排氣口蓋" 排氣筒60與開設於殼體9之前面蓋9()的排氣用窗Μ之上 °易偏移藉此’可順利地進行前述排氣用窗91嵌 合於排氣筒60上之作掌。 上述實施形態之熱水供應器中,由於構成燃燒室 =壁35、熱_前側.壁47及排氣…之一片板子 ^堯室用右側壁33、熱交換用右側壁45及管用右側 板子和構成燃燒㈣左側壁34、熱交換用左側 二,=左側壁58之—片板子、以及構成由燃燒室用 2Γ、 ·54之範圍的-片板子皆由同一材料不 枓構成’因此在供給熱水時即使料板子加熱昇溫 19 200533866 亦皆以相同之熱膨脹率膨脹、收縮。因此’相異於各片板 子由熱膨脹率不同之異質材料構成之狀況’該等板子之連 結部的螺絲470、470、28、28的配設部或歛縫部Η上不會 有大的熱應力作用,較不須擔心該等連結部發生長期性的 5 破損。 [其他] 1·上述實施形態中,燃燒室用右侧壁33和熱交換用右側壁 45、燃燒室用左側壁34和熱交換用左側壁46、燃燒室用後 側壁36和熱交換用後側壁48、及燃燒室用前側壁35和熱 10 交換用前側壁47係分別由無接縫的一片板子構成,但亦可 使前述燃燒室用右側壁33和熱交換用右側壁45由利用卷 邊歛縫方式上下接合的一片板子構成,而且使燃燒室用左 側壁34和熱交換用左側壁46、燃燒室用後側壁36及熱交 換用後側壁48、及燃燒室用前側壁35和熱交換用前側壁 15 47亦分別和上述相同地由利用卷邊歛縫方式上下接合的一 片板子構成。 2·上述實施形態中,管用頂壁54、熱交換用後側壁48及管 用後側壁542係以共用的一片板子構成,但是亦可如申請專 利範圍第8項之發明一般,使管用頂壁54係排氣口蓋6之構 2〇成壁延伸形成者。即,亦可使排氣口蓋6之構成壁朝上方延 長並且使該延長部朝後方(管用後側壁542方向)彎曲,並採 用該後方屈曲部做為前述管用頂壁54。 【圖式簡單說明】 第1圖係本發明之實施形態的熱水供應器内部構造的 20 200533866 分解立體圖。 第2圖係本發明之實施形態的熱水供應器之縱剖面 圖。 第3圖係本發明之實施形態的熱水供應器之部份剖面 5 圖。 第4圖係說明熱交換器4之製造方法的剖面圖。 第5圖係說明習知例之熱水供應器内部構造的分解立 體圖。 • 第6圖係習知例之說明圖。 10【主要元件符號說明】 1...瓦斯分配器 30…前端開口 2...燃燒器構件 31···上端開口 3…燃燒箱 32…前板 3A…瓦斯燃燒室 33...燃燒室用右側壁 4...熱交換器 34...燃燒室用左側壁 4A...熱交換部 35…燃燒室用前側壁 5...排氣管本體 36…燃燒室用後側壁 6...排氣口蓋 37...燃燒室用底壁 9…殼體 38...火談檢測器 19…螺絲 39…點火裝置 20…燃燒器箱 40...外殼 21...扁平燃燒器 40A...凸緣 28…螺絲 41...吸熱片 29...點火碟認窗 42·.·通水管 21The rear wall 36 for the combustion chamber and the rear wall 48 for the heat exchange are each composed of a sheet. Therefore, it is different from the previous one combining the gas combustion chamber 3α and the heat exchange section 4A which are divided up and down, and it is possible to reduce the upper and lower dimensions of the entire assembly of the gas combustion chamber 38 and the heat exchange section 4A due to assembly errors. Wait without ίο-caused situation. Accordingly, the upper and lower positions of the piping connection portion at the upstream end, the lower end, and the end of the water passing pipe 42 can also be accurately determined, so that the piping connection operation such as the copper pipe of the piping connection portion can be smoothly performed. 15 20 The exhaust port cover formed at the exhaust port 51 at the downstream end of the exhaust pipe section 56 above the gas combustion chamber and the heat exchange section 4A " The exhaust pipe 60 and the front cover opened in front of the casing 9 The displacement of the exhaust window M of 9 () is easy to offset, thereby making it possible to smoothly perform the fitting of the exhaust window 91 to the exhaust cylinder 60. In the hot water supply device of the above embodiment, since the combustion chamber = wall 35, heat_front side, wall 47, and exhaust gas are formed, one of the right side wall 33, the right side wall 45 for heat exchange, and the right side plate 45 for pipes and The left side wall 34 constituting the combustion ㈣, the second left side for heat exchange == the left side wall 58-a plate, and the-the plates constituting the range of 2Γ and · 54 for the combustion chamber are made of the same material. Therefore, the heat is supplied. In water, even if the material board is heated and warmed up 19 200533866, it will expand and contract with the same thermal expansion rate. Therefore, 'different from the situation where each plate is made of a heterogeneous material with a different thermal expansion coefficient', there is no large thermal stress on the arrangement portion or caulking portion of the screws 470, 470, 28, and 28 of the joint portion of these plates. Effect, less need to worry about long-term 5 damage of these joints. [Others] 1. In the above embodiment, the combustion chamber right side wall 33 and the heat exchange right side wall 45, the combustion chamber left side wall 34 and the heat exchange left side wall 46, the combustion chamber rear side wall 36, and the heat exchange side The side wall 48, the front wall 35 for the combustion chamber, and the front wall 47 for the heat 10 exchange are each formed of a sheet without joints. However, the right side wall 33 for the combustion chamber and the right side wall 45 for the heat exchange may be formed by using a coil. It is constituted by a single board which is joined up and down by the side caulking method. The combustion chamber left side wall 34 and the heat exchange left side wall 46, the combustion chamber rear side wall 36 and the heat exchange rear side wall 48, and the combustion chamber front side wall 35 and the heat are formed. The exchangeable front side wall 15 47 is also composed of a single plate which is joined up and down by a crimping method, as described above. 2. In the above embodiment, the pipe top wall 54, the heat exchange rear side wall 48, and the pipe rear side wall 542 are formed by a common plate. However, the pipe top wall 54 may be made like the invention in the scope of patent application No. 8 The structure of the exhaust port cover 6 is formed by extending into a wall. That is, the wall of the exhaust port cover 6 may be extended upward and the extension portion may be bent rearward (in the direction of the rear wall 542 for the pipe), and the rear bent portion may be used as the top wall 54 for the pipe. [Brief description of the drawings] FIG. 1 is an exploded perspective view of the internal structure of a hot water supply according to an embodiment of the present invention. Fig. 2 is a longitudinal sectional view of a hot water supplier according to an embodiment of the present invention. Fig. 3 is a partial cross-sectional view 5 of the hot water supply according to the embodiment of the present invention. Fig. 4 is a cross-sectional view illustrating a method of manufacturing the heat exchanger 4. Fig. 5 is an exploded perspective view illustrating the internal structure of a hot water supply of a conventional example. • Figure 6 is an explanatory diagram of a conventional example. 10 [Description of main component symbols] 1 ... gas distributor 30 ... front opening 2 ... burner member 31 ... upper opening 3 ... combustion box 32 ... front plate 3A ... gas combustion chamber 33 ... combustion chamber With right wall 4 ... heat exchanger 34 ... left wall 4A for combustion chamber ... heat exchange section 35 ... front wall for combustion chamber 5 ... exhaust pipe body 36 ... rear wall for combustion chamber 6. .. Exhaust cover 37 ... Bottom wall 9 for the combustion chamber ... Case 38 ... Talk detector 19 ... Screw 39 ... Ignition device 20 ... Burner box 40 ... Housing 21 ... Flat burner 40A ... flange 28 ... screw 41 ... heat absorption sheet 29 ... ignition plate recognition window 42 ... water pipe 21
200533866 43…上端開口 44…凸緣 45.. .熱交換用右側壁 46.. .熱交換用左側壁 51.. .排氣口 52…下端開口 53.. .凸緣 54.. .管用頂壁 55.. .整流翼 56.. .排氣管部 57.. .管用右側壁 58.. .管用左側壁 59···排氣通道 60.. .排氣筒 90.. .前面蓋 91…排氣用窗 92…箱體本體 95.. .螺絲 100…線狀硬焊材 340.. .燃燒室用左側壁之下邊 341.. .燃燒室用左側壁之後邊 370.. .供氣口 373…前端直立片 410.. .貫穿孔 420···上游端 470.. .螺絲 540.. .圓弧狀後端部 542.. .管用後側壁 543.. .前端直立片 550.. .底面 560.. .側面 b...螺絲 E···側邊緣 F…供氣風扇 G···周邊部 H···歛縫部 51.. .插縫 S2…歛縫舌片 S3…歛縫舌片 22200533866 43… upper opening 44… flange 45 .. right side wall for heat exchange 46 .. left side wall 51 for heat exchange ... exhaust port 52 ... lower opening 53 .. flange 54 .. pipe top Wall 55 .. Rectifier wing 56 .. Exhaust pipe section 57 .. Right side wall 58 .. Left side wall 59 .. Exhaust duct 60 .. Exhaust tube 90. Front cover 91. … Exhaust window 92… Box body 95 .. Screw 100… Wire brazing material 340 .. Lower side of the left side wall of the combustion chamber 341 .. Left side of the left side wall of the combustion chamber 370 .. Air supply Mouth 373 ... Front end upright piece 410 ... Through hole 420 ... Upstream end 470 ... Screw 540 ... Arc-shaped rear end portion 542 ... Tube rear side wall 543 ... Front end upright piece 550 ... Bottom surface 560 .. Side surface b ... Screw E ·· Side edge F ... Air supply fan G ·· Peripheral portion H ·· Flapped seam 51. .Slot S2 ... Flapped tongue S3 ... Flapped Tongue piece 22